CE Owner`s Manual
Contents
1. This will run the spindle at 9000 12000 and 15000 RPM for 3 minutes each and will turn off the spindle when finished For Desktop Tools Run the spindle at of the intended cutting RPM for 8 minutes Turn on the spindle by triggering output 1 through the keypad Locate the RPM control knob on the VFD The display on the VFD will read out the frequency To find RPM multiply the listed frequency by the Hertz setting Frequency to RPMs for 60Hz US and Canada may apply to other countries 300 18000 RPM 266 16000 RPM 233 14000 RPM 200 12000 RPM 166 10000 RPM 133 8000 RPM 100 6000 RPM SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 22 Previewing a file with an offset Before cutting the part file perform a test run without actually cutting the material There are several ways to do this First type an FP command for File gt Part File Load while in Move Cut mode and select the part file The following screen will appear S Fill in Sheet for FP Command x Locate the line marked Offset in 2D or 3D FP P art file load A 2D offset will cut the file at normal depth in a different j X Y location on the table Once the X Y and Z axes are zeroed move the cutter to the new location and load the part file with a 2D offset It will use its current location as 0 0 Parameter Name Value Required Part File Name i sample_shopbot_logo sbp e2. ShopBot_ Page 1 ShopBot User s Manual International Version For PRS Alpha and Desktop Models ShopBot Tools Inc 3333 B Industrial Drive tacit Support Durham NC 27704 Tae aes oe patos ShopBotTools com SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc Shophot Page 2 Revision History Date ECO Change Changed By 2015 11 16 Updated format No change to instructions SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot Page 3 Table of Contents MUM UO ease sss cetee tect tecs trae decee cis cnsucuc ade sictne deen tcacsacecattcset eckataraenetisdecccancadecactaiesidstencesestececsuetentucsctnectaste 5 Se 61 6001 Ws Eni 2 E nen rere ene none emer ee ee ee eee eee eee eee 5 BASIC Sey FCS eera A EE E AA E E 5 WINDE LIRE oae EEA An E EE A EA E E EN 3 Section 2 Software Setup and Orientation s se srssrssrsrrsresnssnssrnnrnnrnnsnnnnnnronnsnnnnnnnnnnonnnnnnnnnnennnnnnnn nenne nnna 8 Loading Software and Drivers een nner ne On oe Tone mes Pr ra eei 8 Connect SIMO OE TO Compute rasa rsetcee eee atte cee aon a EEE E EA 8 LOaAGING the COMPECT settings TC icccotsarwiatioranessdsawannedsasieeediawenndbsbaienel orencnassaiineaditencedieairsstoseucinieais 8 Understanding the Shopbot control software cece ceccccesccceecccesecceeecsceecsceussceeceeueceeeceeeneess 9 The Basic ShopBot Command Principle eee cece ccesccceeccceecceee
3. best way to stop the machine during a cut is by hitting the space bar on the keyboard This will bring the machine to a slow stop and the following message will appear Choose Quit to stop the file and go back to the main console window or Resume to continue the file at this point ShopBot PAUSED in Movement or File Action WII STOP HIT Hl What Next Insert Close amp Exit Quit Resume Command Nudge ShopBot IN CASE OF AN EMERGENCY To immediately stop the spindle router and all motors use the red emergency stop button on Alpha Tools or the main power switch on the Desktop Tool This will cut off power to all systems This will require a re zero of all axes because the locations will no longer be accurate Alpha stop switch Desktop power switch Surfacing the table The top layer of material on the table sometimes referred to as a spoilboard is sacrificial and will be periodically replaced as it wears down Before cutting the first parts run a surfacing file found in the Shopbot software Note It is not necessary to surface the aluminum table on Buddy or Desktop Tools Only surface the spoilboard that was bolted onto this table if applicable Before beginning ensure that any screws or bolts that used to secure the spoilboard are countersunk deep enough that the surfacing bit will not hit them SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ P
4. in serious injury or equipment damage SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 7 SAFETY INSTRUCTIONS Keep shields in place and wear eye protection Do NOT locate metal fasteners near or in the cutting area Verify clearance of tool path before cutting Use bits that are clean sharp and in good condition Use bit manufacturer s recommendation for speed and depth of cut Insure that collet is in good condition and that bit is fully inserted Machine must be supervised while in operation Read user s guide for more information about proper work piece mounting and use of router bits SAFETY INSTRUCTIONS Keep shields in place and wear eye protection Do NOT locate metal fasteners near or in the cutting area Verify clearance of tool path before cutting Use bits that are clean sharp and in good condition Use bit manufacturer s recommendation for speed and depth of cut Insure that collet is in good condition and that bit is fully inserted Machine must be supervised while in operation Read user s guide for more information about proper work piece mounting and use of router bits SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 8 Section 2 Software Setup and Orientation For software installation refer to Uninstall Reinstall ShopBot and VCarve Software document located
5. machine the first time the program is opened The following screen should appear Select a File with Default Settings Appropriate for your Tool lookin Jp sms O a p Name Date modified Type _ PRS ShopBots 10 2 2012 12 53 PM File folder d Settings for Older ShopBots 8 20 2012 11 56 AM File folder ia _ Try ShopBot Software in Preview Mode 8 24 2012 2 20PM File folder oi ni Recent Places 4 TT 7 I File name sbd Y Open Computer Files of type Default Settings Files sbd v Cancel SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 9 For machines built after 2007 double click on PRS Shopbots If loading a Desktop Tool choose the file named ShopBot_PRSDesktop2418 sbd If loading an Alpha Tool open the PRS Alpha folder and then choose the correct table size of the machine This will go back onto the main screen Understanding the Shopbot control software The screen is divided into two main sections The console window left allows adjusting settings loading part files and entering commands The position window right is how the machine provides feedback in terms of its coordinates switch positions and alarms Menu Bar Command Box Flile M ove Jog C uts Z ero Sjettings VJaluesh Tools Recording UJtilities H elp Shophot ne Easy Current Speeds xX amp Zz l Save amp Y Move 4 00 1 00 Jog 12
6. the surrounding material Small parts can be caught by the cutter and thrown across the room causing serious injury or damage The following information is a brief overview to get started Find further information by searching online for any of these methods The Shopbot user s forum www talkshopbot com forum is another great resource to see what other users have done and share tips and advice Screws If a spoilboard is set up screw the workpiece directly to the table This is a quick and easy method that works well for most materials However this requires careful planning to make sure that all the screws are clear of the cut path With larger jobs consider creating a hold down toolpath based on the location of other toolpaths in the file This will create clearance holes for the screws in locations that are safe When using an end mill for drilling there is very little lateral force on the piece so less holding power is needed A few clamps on the edge of the board will be sufficient to complete this initial run T track tables and rails The Shopbot Buddy and Desktop tools have an aluminum table base that is ideal for setting up moveable clamps and fixtures With the Gantry full size machines T track rails available from woodworking supply stores can be inlaid into the wood table If using this method ensure that the rails sit low enough below the surface that they are out of the way when through cutting Clamps Whether wor
7. under Software on ShopBot website www shopbottools com ShopBotDocs software Loading Software and Drivers Do not connect the Shopbot to computer before installing the software and drivers Special note for schools and large companies This software runs best with full administrative permissions enabled We strongly advise against setting up separate admin and user accounts on the control computer For international customers The computer used to run the machine MUST have the language set to United States English in order for the software to run correctly Connect Shopbot to Computer After loading software locate the USB 2 0 hub included with machine Connect this to computer and connect main USB cable from control box to hub ONLY this cable should go into the hub Do not connect the RPM controller cable if applicable flash drives etc Power on the machine and double click the Shopbot 3 icon to run the control software If an error message is received regarding the connection try some of the troubleshooting steps at http www shopbottools com ShopBotDocs maintenance htm Call or email Shopbot tech support if needed Loading the correct settings file All ShopBot machines are controlled by the same software so it s important to let the program know what kind of machine is being used All settings can be set at once by loading a default settings file A prompt will occur to allow a default settings file to load for the
8. 00 400 i Move Cut RESE Preview Mode Status Bar Status Completed Yes Ln 4 Max 0 00 0 00 0 00 Min 0 00 0 00 0 00 Offsetine Est 00 00 02 The Basic ShopBot Command Principle Whether issuing instructions to the ShopBot from the Control Console or from a Part File there is a standard Com mand Language for controlling the tool Each ShopBot Command starts with two letters For example a Z3 com mand stands for Zero the location of 3 axes X Y and Z It is helpful to understand that all commands are located within the drop down menus in the console window The first letter of each command corresponds to the menu that it s in To load a part file click on File gt Part File Load or enter an FP command Entering Values Parameters In some cases the command must be followed by parameters that fully define the move or action For example An M2 command Move 2 axes will normally be followed by two parameters an X coordinate and Y coordinate So M2 3 2 will move the machine to the 3 2 location on the table However this command can be used to move only one axis by omitting one of the parameters M2 3 will move only the X axis and M2 2 will move only the Y axis Notice the use of the comma as a placeholder for the X parameter SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 10 What s in a Part File The list of instructions is provided through
9. 5 ShopBot Tools Inc ShopBot_ Page 18 Vacuum hold down systems A well built vacuum system can be one of the most convenient and effective hold down methods It is ideal for repetitive cutting of plywood and other sheet materials Shopbot offers several kits for full table vacuum systems on Gantry tools For the Buddy and Desktop tools consider building a vacuum table or using a modular puck system There are many resources online for instructions on building small scale vacuum tables Holding small parts within the material Once the material is secure it still needs to be decided what will happen to parts as they are cut out Large parts may shift as they are cut free leading to a small gouge or notch along the edge Smaller parts can be destroyed or even thrown across the room by the cutter There are two ways that this can be handled from within the software The first option is to create tabs or leftover bridges of material between the part and its surrounding area Most CAM programs will have an automated feature for this Further information is available within either program by clicking on Help gt Help Contents Tabs Leads Ramps Order Comers Add tabs to toolpath p Length 1 0 inches EE Thickness 0 125 inches Da Create 3D tabs Edit Tabs Adding tabs in VCarve Pro Example of tabs on a part A second option is to leave an onion skin or very thin layer of material at the bottom
10. Part Files that are written or generated in other software and brought into ShopBot The list of instructions looks just like the list of Commands you would enter from the keyboard On each line of the list there is a two letter Command followed in most cases by parameters A Part File can be a short and simple list that looks like the following JZ 5 J2 10 10 MZ 25 M2 20 10 M2 20 5 M2 10 5 M2 10 10 JZ 5 This example instructs the tool to cut a rectangle First JZ 5 jogs moves at rapid speed the bit up to make sure it is above in the material when moving to the starting point Next the tool will jog to the XY location 10 10 This is the starting point Then the bit is moved down to 25 MZ 25 at Move speed now because it is cutting into material The next four commands move the bit to each corner of the rectangle Once the part is cut JZ 5 jogs the bit up out of the material This is a simple example but should help explain how a part file works Switching from English to Metric units To work in metric units click on Values on the E Fill In Sheet for VD Command x top menu bar then choose Display Values Or type a VD command to access this window VD D isplay values Parameter Name Value Required Change the first field from inches to Ts oe l Display Units inches millimeters Click OK at the bottom right LE ore ere l corner of the window which will save changes Display Units A A
11. age 24 Open the Shopbot control software and switch to move cut mode Then click on Tools gt Table surfacer The following window will appear Tabletop Surfacer natas Al Shopbot table size enter the actual measured length and width am Tabet tenomh ocax of the spoilboard Cut about half an inch or about 1cm larger than the area of the table to make sure there is no extra 48 Table top height Y axis materi Flattening bit values 125 Bitdiameter 3 Depth Bit diameter Measure the intended bit Larger bits will complete 15 Bitoverlap percentage the job faster but any size from about 0 5 1 25 will do Which corneris your Starting point Depth How deep of a cut Generally 03 or 75mm is a good starting value The machine can be re zero ed and the file can be run again if it does not completely flatten the table Starting point Default 4 This corresponds to the normal 0 0 location See the section on axis orientation if unsure where the 0 0 location is Cutting Direction Clockwise ficnantenciockaine Cutting direction Leave this at clockwise Make my surfacing a Once all parameters are set click make my surfacing file and save this file This file can be run any time when surfacing the table is required Follow all the steps for zeroing the X Y and Z axes This project is going to generate a lot of sawdust so having a dust collector hooked up and running would be benef
12. al x Offset in 2D or 3D D Offset ProportionY Proportion z Proportion A Tabbing A 3D offset will cut at a different X Y and Z position This is often referred to as air cutting since it runs through the file in the air above the material To avoid cutting into the work piece make sure that the starting distance between the bit and the material is greater than the maximum cut depth Parameters for templates having just xY movements Plunge per repetition Repetitions Plunge from 0 Click Start or hit Enter on the keyboard to proceed Related Commands VB to set TaBbing Values yS to set 5 peed Values Display Running the cut If everything looks good type an FP command and select the part file At the FP setup screen shown above make sure that Offset in 2D or 3D is set to no offset Now click Start or hit Enter The following screen will appear NOW STARTING ROUTER SPINDLE For an Alpha model press the Start button Start Router Spindle with Start Button then click OK to Run PartFile BEFORE clicking OK Cancel to terminate If tool without Router Spindle Control Turn on Router Spindle For Desktop models click OK and the Now router spindle will start automatically Cancel SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 23 Pausing or stopping a cut The
13. ation It s essential to understand how the X Y and Z axes are oriented on the machine and how this relates to job setup in the CAD CAM software Shown below is an example of a job and its corresponding orientation on each machine model The bottom corner is referred to as the XY home location or zero zero m i enw ee DRN BE NSN o ARTN BROTHERS SIGN CO SK etme 7 E O wdsenp TEE PPT Pa h CET on PT RA A E EPP A r eo Mime om PROMIERS SIGN CO aa ai E NS meee 7 r EEE DP sap TA Fg eE EE aa AE E E AN x ee E a eu ep aeemea MEE Mime om MARTIN BROTHERS SIGN CO J ly a SINCER ae cece fe SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 13 Testing the router spindle Full size and Buddy Tools only First locate the key attached to the collet wrench This will have been located either inside the control box or one of the hardware boxes included with shipment Insert this key into the safety lockout on the main control box and turn the key to ENGAGED For routers Make sure that the router s power switch is in the ON position before proceeding In the main console window type K to bring up the keypad move command Notice the output toggle switches at the bottom of this window Click switch 1 to turn this output on This should start the router spindle for Desktop models F
14. be corrected before proceeding Contact Shopbot support for detailed instructions 6 For Desktop Tools only it is very important to keep the lead screws clean These are the black rods that connect to each motor to provide movement At the end of the day use a small brush or compressed air to clean off any sawdust or debris Periodically use a dry spray lubricant such as Moly Lube to lubricate the lead screws DO NOT use wet lubricant or grease Weekly checklist For PRS Buddy and Gantry Tools only Each week or once a month if the machine is used less often clean the gear rack on each axis using a stiff plastic brush Re apply lubricant using a mid to heavy weight automotive or industrial grease For high dust environments a dry spray lubricant may be preferred to avoid trapping dust in the grease Change the pinion gears after 200 300 hours of use Pinions are consumables and they slowly wear down If they wear down too far it can lead to inaccurate cuts and poor edge quality To check or replace the pinions remove the motor mount bolts shown below left and then remove the set screws holding the pinion onto the motor shaft New pinions for all models are available from Shopbot remove SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot Page 26 Resources To the best of our knowledge these links are current If any of them are no longer working please contact us so that we can update t
15. cceeecseeecceeeeceeeceeeceueceeeeeees 9 ENTErINe Valles Pala MeCten S e EETA 9 NWT SI AN E coe cera nscteanocon cena E E E E E ce wenenaeecenen 10 Switching from English to Metric units cece ceecccesccceeecceeecceeecseenceceecseuecseeeceeeesseeesseeeseees 10 Testing each axis USING the keypad c cece ceecccescccesecceuecceeecceeucceeucsceueceeeceueecseeesseeueseueseueess 11 Understanding axis OFIGNEATON saccnscsccscsciwesssucvaicacecwrasacncendesadcnvadasseaasasadeeameerdesteapacsnntewasuwaciees 12 Teone Meroen DNAET E E 13 Setting Up TOF RPM COntrOl cisssiccsiacasacioedsandasasesacdeesadnsendcataasoeinondinaesanesnsieaaeabiataedsetsondssasadaaamates 13 Section 3 technical basics amp planning your Cuts s sessssssssrssrsrrsresnssnssrnnrnnrnnssnennnnnonnnnnsnnnnnnnsnnsnnnnennnnnns 14 Selecting the right bit for yo r DN Ol OCU cde iain niscenveicteamiasaneacehdswaniaddnresee ie deintadaanuseasaiiininaieauneiies 14 Calculating feeds speed with Chip Load eecccccccccccccsesssseeccccseeesesessessecssseeeeusesescesseeaeas 15 CNS US aa seca tes hha A A AE EE E 16 Holding down material for CUtTING cc ecccceecccesecceeeccceececenecceueceeeeceeueceeeecsseesesessseueseueess 17 SON e T E soar stetiacroucs 17 TFirack tables and rails serseri sa nA E EEE a n E Ea 17 CDE a a S A E A A E E E EEA E 17 PE F IU a EEEE A ENA 17 AINES Cos ap E E E TE E E E E E RE ERE 17 Vacuum hold down systems eseesesesesesseessressresssessse
16. cutting Ideal for plastics aluminum or any material where heat buildup Ideal for plywood and laminates is a concern profile cutting SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 15 Number of flutes The number of flutes on a bit is essential to What s the difference between a calculating proper feed and speed rates For most applications a bit square end bit and an end mill with 1 2 or 3 flutes can be used but feed rates and RPM must be adjusted to maintain proper chip load An end mill has cutting flutes that extend across the bottom end of the bit It is designed for plunge cutting as well as lateral cutting End shape Straight and up spiral bits come in a variety of end shapes Square ends are most common and are a good choice for creating pockets and grooves profile cutting simple lettering and drilling operations Ball or rounded ends are best for 3D carving V carve bits are often used to create complex letters for sign making They can also be used to chamfer edges and create countersinks for screw holes Square end is simply a description of end shape Square end bits are not always end mills and end mills do not always have square ends The first image below shows a true end mill and the second shows a straight Calculating feeds speed with Chip Load fluted square end bit that is not an end mill A ramp in must be applied to a toolpa
17. ftware this manual assumes that you have a basic familiarity with the CAD CAM software Section 1 Safety Basic Safety Rules Learn and understand safe use of the machine Do not allow untrained individuals to operate the machine without supervision Ensure everyone who operates or works near the machine knows the location of the emergency stop switches at all times Eye and ear protection MUST be worn by the machine operator as well as any bystanders or observers Flying sawdust material chips and other debris can cause serious eye injury Wear closed toe shoes at all times Make sure that material is properly secured before cutting and be aware of any small parts that may come loose after being cut out If a small part catches the edge of a spinning bit it can be thrown forcefully in any direction causing injury or damage Never place hands on the rails of the ShopBot Be aware that the machine may move unexpectedly in any direction which can cause serious injury if hands are in the path of movement Never wear gloves while operating the machine As with any power tool a glove can get caught in moving or spinning parts and pull hand into the machinery Never leave a machine running and unattended Understand that a spinning tool generates friction and heat creating a risk of fire This risk is minimized by using correct chip load read more about this in section 2 using sharp bits and by always double checking files before cu
18. ge it to something different and hit Enter The value on the VFD s display should match what was just entered at the computer Section 3 technical basics amp planning your cuts This section provides an overview of some basics to safely and efficiently plan projects Selecting the right bit for your project Bit material Router bits are made from a variety of materials The most common are solid carbide carbide tipped steel and high speed steel Both solid carbide and carbide tipped are good choices High speed steel bits are not recommended as they dull quickly and must be re sharpened Flute type There are four basic flute types Straight spiral up cut spiral down cut and compression Each type has its own advantages and disadvantages which are outlined in the chart below Straight flute Spiral up cut Spiral down cut Compression Good edge quality on most May chip or fray top face Best edge quality on top face Clean edge on both top and materials good quality on bottom face may chip or fray bottom face bottom face when through cutting when through cutting Moderate chip clearing abilities Excels at clearing chips and May compact chips in a groove Designed to cut veneered or dissipating heat especially with laminated materials at full depth o flute bits Downwards force may help with in one pass cutting thin sheets Upwards force may cause part lifting Ideal for plywood and laminates pocketing Ideal for general purpose
19. he top surface on any given area may be higher or lower than other areas Zeroing to the table surface will provide the most consistent through cutting results Specify whichever location is chosen in the CAD CAM program as shown here for VCarve Pro Failure to do this can result in ruined material and or broken bits The Shopbot comes equipped with an aluminum plate and grounding clip to allow for quickly and accurately zero the Z axis using a software routine SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot Page 20 To set up for the zeroing routine Ensure the software is set to Move Cut mode Place the clip on the bit if possible Otherwise place it on the collet nut or the shaft of the spindle U tly www hod e Set the plate down directly underneath the bit Touch the plate to the bottom of the bit to test the circuit before running the routine Check that input 1 lights up on screen and goes off as soon as contact is broken ats Moccanica 16 61100 Pesaro Pl Click on Cuts gt zero the z axis with plate or type a C2 command The Z axis will touch the plate twice and then move up to a Safe height It is now calibrated and ready to cut Before continuing place the z zero plate back in its holster and secure the grounding clip to a safe location not on the plate itself Zeroing the X and Y axes The best way to zero the X and Y axes is by using the proxim
20. hem accordingly Detailed chip load charts http www onsrud com plusdocs Doc index html model code FeedSpeeds Shopbot user s forum http www talkshopbot com forum Shopbot docs http www shopbotdocs com Vectric training videos http www vectric com WebSite Vectric support support_vcw_tutorials htm Additional Vectric support available within your software click on Help gt Help Contents for an interactive PDF file that explains all tools and features 100K Garages A new way to get things made Post your information bid on projects and connect with people who need your services as a digital fabricator http www 100kgarages com SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc
21. icial Maintenance The Shopbot requires very little maintenance but to keep the machine running at its best perform the following checklists Daily checklist 1 Warm up the spindle using the software s spindle warm up routine C5 If the machine does not include an RPM controller Desktop Tools and some older full size machines run the spindle at of the intended cutting RPM for 6 8 minutes This is only necessary for spindles not routers 2 Clean all bits collets and nuts that will be used that day and check for any signs of wear or damage Clean collets and nut with a wire brush and or compressed air Use an appropriate solvent to remove any residue or gunk on the bit Discard dull or damaged bits 3 Make a visual inspection of all wiring and hoses Check especially for any cuts scrapes or pinch points on the cables If a damaged motor cable is found DO NOT run the machine as this risks damaging the motor and driver Call Shopbot tech support for advice on how to proceed 4 Make sure that the machine and the area around it are clean Check for any obstructions on the rails and brush away any debris SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 25 5 Power on the control box Push and pull the machine near each motor along its axis of movement The motors should be locked in place with no movement If any mechanical looseness is felt in any of the axes this should
22. ity switch homing routine This routine instructs the machine to touch off of each switch to establish a zero location which creates an accurate and repeatable start point Click on Cuts gt zero the XY axes or type a C3 command To make a permanent adjustment to the location of the 0 0 point based on switches click on Tools gt Shopbot Setup Click next until the screen that s marked Shopbot setup Prox switches appears Click the button marked Click here to make it easy on me The program will walk through setting up the new permanent zero location To set up a temporary zero location simply move to the desired location Write down these coordinates in case it is necessary to return to the exact location later Type a Z2 for Zero 2 axes command Notice that the X and Y coordinates now read zero This is now the 0 0 location that the cut file will reference SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc Shophot Page 21 Warming up the spindle This step is not necessary for machines with a router To maximize the life of the spindle bearings warm up the spindle each day before cutting For PRS Alpha Tools Run the automatic spindle warmup routine Click on Tools gt Spindle RPM control to open the spindle control window Refer to section 1 for instructions on how to set up the RPM control with proper settings Leaving this window open start the spindle warm up routine C5 command
23. king with a T track table or a spoilboard there are a variety of clamps that can be used to secure the material Clamps offer very secure holding power and are ideal when there is no excess material to drive screws into However they usually require more planning than other methods because of the vertical clearance required Press Fit Jigs Since most of the cutting force is lateral a tight press fit jig can sometimes provide sufficient holding force Consider using additional hold downs if cutting aggressively or using a spiral up cut bit Adhesive Double sided duct tape carpet tape and foam tape are excellent holding options Both the table and work piece must be clean flat and dust free More surface area more holding power so this may not be a good choice for small projects When through cutting make sure that the tape stays out of the cut path as it may gum up the cutting edge reducing cut quality for the rest of the part Spray adhesive is another option 3M makes an excellent product called Super 77 which forms an extremely strong bond within 2 3 minutes To avoid damaging the table bond the workpiece to a scrap board that is clean and flat then clamp or screw this board to your table Some people prefer to glue a layer of paper between the workpiece and support board This weakens the bond but it makes removal much easier Try both methods on some scrap to compare SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 201
24. of a profile cut Set the final cut depth at slightly less than the thickness of your material typically 010 030 depending on material and size The advantage to this method is that the onion skin can be easier to trim away than a series of tabs However if there is a lot of variance in the thickness of material or if the table is not flat then it may end up cutting too deep or too shallow and this method will not work correctly SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 19 Section 4 Running a Part File This section walks through the setup procedures before previewing or running the part file It s a good idea to preview the file in the CAD CAM software and double check all settings for bit size cut depth move speed etc Zeroing the Z axis Zero the Z axis each time the machine is turned on or bits are changed There is an option of zeroing to the top of the material or to the table surface depending on what would work best for the project qa Job Setup Size Width x 68 0 inches Height y 48 0 inches Material Thickness z 750 inches Q Z Zero XY Origin Position o Use origin offset Zeroing to top of material is a better choice when a precise cut depth cutting an inlay pocket for example is necessary Zeroing to table surface is a better choice when through cutting parts in wood Because wood products naturally vary in thickness t
25. or PRS Alpha models only after toggling output 1 press the green START button on your remote stop pendant To turn off the spindle click the output 1 switch again or close the keypad window All machines turn output 1 on through the keypad Alpha Tools only press the green start button Setting up for RPM control The following section only applies to Gantry or Buddy Tools equipped with a spindle If not already done connect the RPM controller into computer This is the black USB plug coming from the VFD on a gray cable Do not plug it into the hub alongside the main Shopbot USB it should go straight into an empty port on the computer In the main console window click on Tools gt Spindle RPM control and then drag this box below the position window to keep it out of the way It must remain open at all times in order for the software to communicate with the VFD and change RPM Click on RPM in the left corner of this box to see a settings window appear Change the following parameters SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Page 14 Start when SB3 Starts 1 Hertz 60 this setting is for the US and Canada It may vary by country Hertz Scale 60 VFD 1 Yaskawa V1000 VFD 2 leave blank this setting is not used Click OK to save settings To test the function of the RPM controller turn on the spindle and click on the listed RPM value in the spindle control window Chan
26. sssesscerscesscesstessceseteseteseteseeesereseresereseeee 18 Holding small parts within the material seseeeeseessensssessessserssessrcssrceseresressreeseesseessersseees 18 SECO A na a PaE E e E A A E E EE E 19 AA TC ZG E E A E NO A T E EN EN 19 To setup for the zeroing TOUTING suicccusadcesscacwdcccusdicasateversccesadeuertruoncacsadicrsadeseieadoaasidessdowwaiouesa 20 SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc Shophot Page 4 Zeroing the Xand Y AKC Srasactcoricacacatactoeticndinasnsanteenaoesesacuteasosieoed manieacesnetsaisaceetaeeeucnedsaneacaaemnces 20 Warming Up the spindle sesorensnrerieet iieiaei E N E EENE 21 Previewing a file with an offset sesseesseeseeessressresssesserseersscesscesscesetesscesseeseteseeeseerseerseesseeee 22 KUNNDE NECU i A E E seein 22 Pausing or Stopping a CUl sser inean ne e Nonan E EES O EEEE AnS REEERE 23 NE he D E eE E E E 23 MENA a E E E E E E scence sete eeesacetce 24 Daily checklist cassis rence tctcna a chee ee aE a AE aa ae aa r a eai a a aaia ra 24 Weekly checklist eississssisssrsesrssousrsrsssressraronisssirotenererduisrndrirevdad rintt astoko dEn dn asane si a riei 25 RESOCONTI sues 26 SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot Page 5 Introduction This manual begins where the assembly guide ended It is assumed that the machine is fully assembled and connected to power For sections concerning so
27. th when using this type of bit Chip load refers to the actual thickness of the chip cut by each revolution of the cutter It is the measurement that all feed speed calculations are based on A spinning bit generates friction and heat as it moves through the material and part of this heat is pulled away by the flying chips A larger chip load pulls away more heat but also puts more stress on the cutter Each material has its own ideal chip load range that balances heat dissipation with cutter stress A basic chart for common materials is available in the SB3 software Click on Tools gt Chip Load Calculator then click on Chip Load Help Use this chart along with the Chip Load Calculator to determine a good starting speed for each toolpath When calculating feeds speeds for a toolpath do not rely on the defaults in the tool database Those values are only placeholders and are not intended for any particular material SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc Shophot Page 16 Changing bits Note Spindles and routers have different collet styles Instructions for both are included Make sure that collet and nut are completely clean A dirty collet will not grip the bit properly and can cause it to slip during the cut Use a wire brush compressed air and or mineral spirits to remove dust or excess grease For spindles only Before inserting the bit press the collet into the nut and listen for
28. the click If it doesn t click press it in at a slight angle Confirm that the collet is snapped in by holding the nut upside down and letting the collet hang freely For routers only The router collet and nut are held together by a retaining clip It is not necessary to disassemble the components for cleaning or bit changes Slide the bit into the collet Make sure that the collet grips only the shank of the bit keeping any parts of the flute outside of the collet Ideally the shank of the bit should fill up at least 75 of the collet Remember that more gripping surface better hold For spindles snap the collet into the nut then Check that no part of the flute enters the collet flip it over to make sure it is snapped in securely Now thread the collet nut onto the router or spindle It should go on very easily If resistance is encountered do NOT apply more force Stop and try again until it goes smoothly Once the nut is finger tight check the bit again to make sure that it has not slipped and then use the included wrenches to fully tighten the nut SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc Shophot Page 17 Holding down material for cutting Choosing the right hold down method can be challenging but it is an essential part of project planning and should not be treated as an afterthought In addition the operator needs to be aware of what will happen to parts as they are cut from
29. tting Be prepared to pause or stop the cut if something seems incorrect or unsafe Keep a working fire extinguisher within reach of the machine for the reasons listed above Warning Labels ON OFF SWITCH INTERLOCK DISENGAGED ENGAGED safety lock out switch for power to the spindle router SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ PINCH POINT Keep hands and clothing away from carriage Machine movement can result in injury HAZARDOUS VOLTAGE Contact may cause electric shock or burn Turn off and lock out system before servicing BITS SPINNING AT HIGH SPEED CAN SHATTER FLYING DEBRIS AND OR START FIRE LOUD NOISE Follow Safety Instructions while Wear eye and ear protection operating machine Ignoring instructions can result in Page 6 CAUTION PINCH POINT Keep hands and clothing away from carriage Machine movement can result in injury WARNING HAZARDOUS VOLTAGE Contact may cause electric shock or burn Turn off and lock out system before servicing Ignoring instructions can result in serious injury or serious injury or equipment damage equipment damage WARNING BITS SPINNING AT HIGH WARNING FLYING DEBRIS AND LOUD NOISE SPEED CAN SHATTER OR START FIRE Wear eye and ear protection Ignoring Follow Safety Instructions while instructions can result in serious injury or operating machine Ignoring equipment damage instructions can result
30. xis it inches Display Units B Axis 2 degrees Number of Axes 3 SBG 00360 Owners Manual CE Version 2015 11 16 Copyright 2015 ShopBot Tools Inc ShopBot_ Testing each axis using the keypad Movement along each axis is possible using move jog commands or with the keypad move function Turn ON the control box if not already done Switch to move cut mode by clicking on the toggle switch within the position window reference the chart for clarification Type K on the keyboard to open the keypad move window and use the arrow keys to move each axis Reference the chart below for instructions on using the arrow keys Some of the keys may not apply for example the A and B axes are accessories and not found on all machines X axis positive away from zero X axis negative towards zero Y axis positive Y axis negative Z axis up Z axis down SBG 00360 Owners Manual CE Version 2015 11 16 GY KeyPad Toggle ouputs on off mainly used for testing page A axis down up ECG Page 11 To move to an exact coordinate click here to change the value Then click Go To Manual move keys corresponds to keyboard Fixed mode click once to toggle on off moves each axis in a measured increment A axis second spindle up B axis rotary indexer clockwise down B axis counter clockwise Copyright 2015 ShopBot Tools Inc ShopBot_ Page 12 Understanding axis orient
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