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Large Flush Wood Insert Hybrid-Fyre Manual

1. Combustible Min 18 458mm Combustible USA Min 16 407mm Flooring Flooring Canada Min 18 458mm Mantel Requirements e See minimum mantel clearances below Max 12 305mm gt Max 1 25mm Min 41 1042mm Maximum Mantel Depth b Min 37 940mm Mantel Height Above Base of Fireplace 41 1042mm 40 39 38 37 940mm Base of Insert Travis Industries 100 01273 4150514 Fireplace Insert Installation for qualified installers only Masonry Fireplace Requirements e Must utilize a positive connection full reline e Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert e Chimney height 15 4 5M minimum 33 10M maximum measured from base of insert e Entire fireplace including chimney must meet local building requirements e The fireplace insert must be placed on a masonry hearth built to UBC standards Zero Clearance Metal Fireplace Requirements e Must be manufactured by one of the following manufacturers e Marco Majestic Heatilator Preway Tempco e Heat N Glo Lennox Martin Monesson e Entire fireplace including chimney must meet local building requirements e Chimney height 15 minimum 33 maximum e The damper A and grate B must be removed see illustration below The smoke shelf C internal ba
2. _ Gin 153mm 6 in 153 mm NON COMBUSTIBLE F CAN 8 in 204 mm 8 in 204 mm FIREPLACE FACING From the base of Fireplace Insert Non combustible hearth must be 1 in 26 mm above any combustible material 16 in 407 mm non combustible hearth must be 2 in 51 mm above any combustible material l l g o Minimum Clearance to Masonry Factory Built 4 Z Combustibles and Hearth Fireplace Z C Fireplace a 2 Requirements Installations Installations pA 10 5in 267mm 10 5 in 267 mm PB 5 5in 140mm 5 5in 140 mm 2 BY 37 in 940 mm co 2 pT 4fin 1042mm 41in 1042 mm O O Pp EUS _ 16in 407mm 16in 407 mm 2 gt 18 in 458 mm HEARTH EXTENSION Factory Built Z C Fireplace installations require a fireplace chimney full re line Factory Built Z C Fireplace chimney must have a minimum cross sectional area of 28 85 square inches 733 square mm A non combustible hearth floor protection is also required that provides a thermal resistance with an R value equal to 2 38 or greater see chart above and or owner s manual for required sizing details Minimum 6 in 153 mm diameter Stainless Steel liner full re line required In Canada a fireplace insert shall be installed with a continuous chimney liner extending from the fireplace insert to the top of the chimney A chimney liner shall be tested for conformance with Class 3 requirements of CAN ULC S635 Standard for Lining Systems f
3. 2250 01305 9 Glass w Gasket Arched 17250 02905 Replacing the Glass A Lay the glass gasket in the door frame cut off excess gasket Place the glass on the gasket Secure the glass clips to hold the glass in place make sure the glass clip gaskets are in place The glass must not contact the door retainer or glass clips directly The glass gasket and glass clip gaskets insulate the glass to prevent cracking Do not over tighten the glass clips Use only 5mm thick neo ceramic glass Replacing the Door Gasket The door gasket inserts into the outer groove of the door retainer Stove gasket cement holds it in place Before installing remove any residual cement Lay the gasket in place start at the lower left corner and cut off any excess gasket do not stretch the gasket The cement fully cures with heat from the stove You may need to open and close the door repeatedly to get the gasket to seat fully Travis Industries 100 01273 4150514 Maintaining Your Appliance Blower and Electrical Parts Make sure to unplug the appliance prior to conducting service Description Qty Part ID Description Left Blower 1 228 10069 2 Right Blower 4 Blower Grommets w Spacers 1 93005017 4 Rheostat w Nut amp Washer Rheostat Knob dT 1 250 00369 6 Power Cord CID Travis Industries 100 01273 _ Part 228 10070 250 00302 250 00316 a 4150514 Maintaining You
4. WARNING do not touch the blower blades Firebrick and Baffle Inspection Use the illustration on page 32 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle check the baffle plate along the ceiling of the firebox to make sure it is intact Check the bypass assembly secondary Air Tubes Check the air tubes to make sure they are intact and not severely deteriorated Slight scaling or rusting of the metal is normal Make sure the air tubes are secured correctly Floor and Wall Firebricks replace any severely damaged firebrick along the side or floor of the firebox Travis Industries 100 01273 4150514 Maintaining Your Appliance Cleaning the Catalytic Combustor NOTE Use an ash vacuum with brush attachment to clean the catalytic combustor 1 With the stove fully cooled insert the ash vacuum nozzle into the area directly above the door opening Travis Industries 100 01273 4150514 Maintaining Your Appliance Door Parts Rectangular Door Arched Door Description Qty Part ID Description Qty Part Gasket Cement 4 oz 1 99900427 2 Door Gasket 3 8 x 80 1 99900429 4 Clips w Screws Gaskets Rect 1 250 02191_ 4 2 Clip Gaskets 1 250 02182 Glass w Gasket Rectangular _ 1 250 02533_ 6 Glass Gasket 1 4 X 76 1 250 02184 7 ___ Handle Assembly 1 250 02196 8 Wood Handle w Screw 1
5. ts Large Flush Wood Insert TRAVIS INDUSTRIES Rectangular or Arched with Hybrid Fyre Technolo Owner s Manual e Masonry Fireplace Insert e Zero Clearance Metal Fireplace Insert HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS Save these instructions for future reference SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Travis Industries Inc r 12521 Harbour Reach Drive Copyright 2015 T I C US Mukilteo WA 98275 10 00 100 01273 LISTED Listed www travisproducts com 4150514 Intertek Tested to U L 1482 amp ULC 628 2 Introduction Introduction We welcome you as a new owner of a Large Flush Wood Insert In purchasing a Large Flush Wood Insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics This insert is one of the finest appliances the world over This manual will explain the installation operation and maintenance of this appliance Please familiarize yourself with the Owner s Manual before operating your appliance and save the manual for future reference Included are helpful hints and suggestions which will make the installation a
6. Check daily for creosote build up until experience shows how often you need to clean to be safe Be aware that the hotter the fire the less creosote is deposited and weekly cleaning may be necessary in mild weather even though monthly cleaning may be enough in the coldest months Contact your local municipal or provincial fire authority for information on how to handle a chimney fire Have a clearly understood plan to handle a chimney fire Daily Maintenance while stove is in use Clean the Glass if necessary This appliance has an airwash to keep the glass clean However burning un seasoned wood or burning on lower burn rates leads to dirtier glass especially on the sides Do not clean glass with abrasive cleaners Allow the stove to fully cool before cleaning Apply glass cleaner or soapy water to the inside of the glass Wipe with newspaper or a paper towel to clean For stubborn creosote dip a moist paper towel or newspaper in cold ash before cleaning The ash acts as a mild abrasive The glass will develop a very slight haze over time This is normal and will not affect viewing of the fire Travis Industries 100 01273 4150514 Maintaining Your Appliance Monthly Maintenance while appliance is in use Make sure the appliance has fully cooled prior to conducting service Door and Glass Inspection The door can be lifted off the hinges if extensive repairs are conducted The door must form a seal to the firebox
7. FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Do not place such fuel within space heater installation clearances or within the space required for charging and ash removal If using a fire starter use only products specifically designed for stoves follow the manufacturer s instructions carefully HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS If the smoke does not pass up the chimney ball up one sheet of newspaper place it in the center of the firebox and light it This should start the chimney drafting this eliminates cold air blockage Use plenty of kindling to ensure the stove reaches a proper temperature Once the kindling is burning rapidly place a few larger pieces of wood onto the fire Starting a Top Down Fire One particularly successful method for starting a fire is to stack several large pieces of wood in the center of the stove see the illustration to the right Then place a several wads of newspaper in the center with kindling on top When you light the newspaper this top down fire will burn its way to the center igniting the larger pieces With some practice this method should work for you Travis Industries 100 01273 4150514 Operating Your Appliance Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove See the illustration below for details Use the air control to change the burn rat
8. When pulled out smoke goes directly up the flue creating more draft When pushed in the smoke goes around the baffle utilizing the secondary combustion and making the heater more efficient e When starting or re loading pull the bypass out if necessary e During normal operation push the bypass in Bypass Pulled Out Use the included pull tool Used for starting and re loading to operate the bypass rod Bypass Pushed In Used for normal operation Maintaining Catalytic Burn Off Pa The catalytic combustor This fireplace uses a catalytic combustor takes dirty smoke and turns it to increase heat transfer to the room and s reduce emissions NOTE If the combustor is engaged DE bypass closed when the fireplace Follow the directions below to utilize iil Coole twill not werk leading the combustor to its fullest potential to dirty smoke no extra heat and a dirtier combustor e Keep the by pass open pulled out until the fireplace becomes hot approximately 15 to 30 minutes e Close the by pass push in when the fireplace is hot e Keep the by pass closed pushed in while the fireplace is operating except when re loading How to Check if your Combustor is Working A combustor temperature probe is included with the fireplace to monitor the combustor After the bypass is engaged the Press this combustor temperature should rise showing combustor ON HOLD button operation Combustor tempera
9. has the authority to represent or warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect This warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein IF WARRANTY SERVICE IS NEEDED 1 2 3 If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number Travis Industries has the option of either repairing or replacing the defective component If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your
10. installation restrictions or inspection requirements in your area Notify your insurance company of this appliance as well This appliance must be connected to a listed high temperature UL 103 HT residential type chimney or an approved masonry chimney with a standard clay tile or stainless steel liner 4150514 Safety Precautions Never try to repair or replace any part of this appliance unless instructions are given in this manual All other work must be done by a trained technician Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance Do not place clothing or other flammable items on or near this appliance This wood heater has a manufacturer set minimum low burn rate that must not be altered It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual Allow the appliance to cool before carrying out any maintenance or cleaning Maintain the door and glass seal and keep them in good condition Do not operate this heater with broken or missing glass Avoid placing wood against the glass when loading Do not slam the door or strike the glass Over firing the appliance may cause a house fire If a unit or chimney connector glows you are over firing Do not throw this manual away This manual has important operating and maintenance i
11. lighting the fire If the fire dies when you shut the bypass you will need to leave it open longer The presence of a hot coalbed is critical to good combustion We cannot overstate the importance of a hot coal bed before slowing your burn rate or re loading your heater We recommend that you allow the first ignition load of wood to burn through at the high burn rate This will get your heater up to temperature and establish a coal bed Reloading When reloading a hot heater set the burn rate on high for at least 15 min before slowing it down Low Burn If preparing for an overnight or low burn a longer heat up period may be necessary Reload the heater full of wood making sure there are air gaps between the wood pieces so the pilot air can burn up through the middle load keeping the secondary combustion system hot and active throughout the burn After loading burn the heater on high for at least 15 minutes before setting the air control to low Excessive creosote buildup or sooting in the heater at the end of a low burn signifies that the heater was not hot enough and the wood load was not burned long enough on high after loading before shutting down the air control Travis Industries 100 01273 4150514 Operating Your Appliance 23 Blower Operation The blower will turn on once the stove is up to temperature This is typically 15 to 30 minutes after Starting the fire Follow the directions below to alter the blower speed The blower rheosta
12. manufacturer s insturctions for installation and support Combustible Mantle Placement Requirements for minimum clearances and hearth required jae Airtight Insulated Clean Out Remove damper or wire it open We recommend using non combustible fiberglass insulation to seal the fireplace enclosure chimney top and bottom and Surround panels Seal the flue connection to the insert En eue Travis Industries 100 01273 4150514 Fireplace Insert Installation for qualified installers only Surround Panel Installation Standard Size 32 1 2 96100392 1 Before installing the insert should be in place with the flue attached Attach the brackets as shown below using the screws included in the hardware pack with the insert Make sure the brackets are flush with the front of the convection chamber NOTE When installing the panel route the power cord and rheostat wires through the notch on the bottom of the panel right side Route the catalytic temperature probe wire through the notch on the left side Make sure these wires do not become pinched or damaged during panel and face installation Face Installation There are several face options available for this fireplace insert Refer to the instructions included with your face Travis Industries 100 01273 415051
13. substances for the purpose of starting a fire in an affected wood heater Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke Travis Industries 100 01273 4150514 26 Operating Your Appliance Troubleshooting Smoke Enters Room During Start Up Kindling Does Not Start Fire Smolders Smoke Enters Room While Re Loading Stove Does Not Burn Hot Enough Blower Does Not Run Stove Does Not Burn Long Enough Travis Industries Open the bypass pg 18 Open the air control pg 21 Cold Air Blockage burn a piece of newspaper to establish a draft If the flame is not getting enough air a small crack in the door is all that is needed Open the bypass pg 18 Open the air control pg 21 Not enough starter paper use additional newspaper if necessary If the flame is not getting enough air a small crack in the door is all that is needed Open the bypass before opening the door pg 18 Open the air control before opening the door pg 21 Let the air stabilize before fully opening the door Then open the door approximately 1 inch Let air go into the firebox for a few seconds Once the smoke appears to be flowing up the chimney consistently open the door Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more piping or a draft indu
14. warranty does not cover misuse of the stove Misuse includes over firing operation where the connector or stove may glow red of this appliance can cause serious damage and will nullify this warranty Misuse includes use of salt saturated wood chemically treated wood or any fuel not recommended in the manual Damage to the stove due to improper break in procedures See manual for proper break in The salt air environment of coastal areas or a high humidity environment can be corrosive to the castings These conditions can be corrosive and can cause the cast iron to rust This warranty does not cover any damage caused by a salt air or high humidity environment Damage to the appliance while it is in transit is not covered by this warranty but is subject to a claim against the common carrier The warranty as outlined within this document does not apply to the chimney components or other non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc Damage to the catalytic combustor due to mishandling removal cleaning or other handling is not cov
15. 4 Fireplace Insert Installation for qualified installers only Re Routing the Electrical Cord to the Left Side The power cord is connected to the right side of the insert when it leaves the factory It may be re routed to the left side following the directions below Do this procedure before installing the surround panels e Disconnect the Molex connector and remove the power cord following the directions below Disconnect the molex connector leading from the power cord Rheostat Wires Use pliers to compress the strain relief from the top and bottom while pulling it Iy of the hole in the side of the insert NOTE An additional knockout is B om provided if using the insert wiring kit Route the power through one hole the rheostat through the other Make sure the power cord is disconnected prior to conducting these steps Remove the power cord e Connect the power cord to the left side following the directions below Attach the molex connector on the power cord to the molex connector on the left side of the insert Re attach the strain relief to the left side use pliers to compress the strain relief from the top and bottom while pushing it into the hole Remove the button plug from the left side Travis Industries 100 01273 4150514 16 Operating Your Appliance Safety Notice A If this appliance is not properly installed a house fire may result For your safety foll
16. Inspection 29 Troubleshooting esea ue se 26 Fireplace Altered Tag 8 Verify the Installation 16 Fireplace Requirements on00nnnnnnnn00aannneenneani 8 Wood Cutting and Storage ccceeeeeeeeeeeeees 24 IWS INSTANT ON ananas 13 Yearly Maintenance ccccssccccseseeeceeeeeeeeees 29 GreenStart Igniter Firebrick Installation 36 Travis Industries 100 01273 4150514
17. TAL PROTECTION AGENCY Certified to comply with 2015 particulate emission standards Not approved for sale after May 15 2020 0 58 g h Method 28 5G2 2015 DATE OF MANUFACTURE 2015 2016 2017 2018 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Made in U S A HPHRHHEHHEHEHHHEEHEEEHEH SE amp 1005 Travis Industries 100 01273 4150514 Listing Information 41 Travis Industries 100 01273 4150514 Additional Accessories Needed for Installation 7 Hearth Requirements 10 Additional Requirements for Canada 7 Heating Specifications cccceecceeeesseeeeeeeeeaees 6 Adjusting the Burn Rate ccccsseeeeeeeeeeeees 21 UMS Or BUNN Essen 24 Air Tube Removal amp Replacement 34 Important Information 2 ASNROMOVAlI seine evene anne 21 Insert Placement Requirement 9 Bale PAS Sn enr dei rudnssts 33 mser Role S eines eir i 12 Baile R movalisssu us sinus an 33 Installation Options ccccccsseeeeceeeeeeeeeeeeeeeees 6 Before Your First Fire 16 ATO GUC OI ES en N 2 Blower and Electrical Parts 32 Listing ADSI SSSR petit 40 Blower Operation 23 Mantel Requirements 10 Brick Removal amp Replacement 35 Masonry Fireplace Requirements 0 11 Bypass Operation 18 Monthly Maintenance while appliance is in use Clean the Glass LL a ee e
18. al A hearth extending 20 508mm or more has no height requirement USA When installing into a zero clearance fireplace the hearth must extend 16 407mm to the front and 8 204mm to the sides of the insert The surface of the hearth must be 2 51mm above the surrounding combustible floor and the hearth must provide and R value thermal resistance of 2 38 or greater If the insert is a minimum 7 178mm above the combustible floor carpet wood etc the hearth must extend 16 407mm in front and 8 204mm on both sides of the insert Hearth must be non combustible cement board tile etc No R value thermal resistance is required CANADA When installing into a zero clearance fireplace the hearth must extend 18 458mm to the front and 8 204mm to the sides of the insert The surface of the hearth must be 1 25mm above the surrounding combustible floor and the hearth must provide and R value thermal resistance of 2 38 or greater If the insert is a minimum 7 178mm above the combustible floor carpet wood etc the hearth must extend 18 458mm in front and 8 204mm on both sides of the insert Hearth must be non combustible cement board tile etc No R value thermal resistance is required Non Combustible Hearth Non Combustible Hearth Tile Cement Board etc min R Value 2 38 Min 1 25mm Min 7 178mm z VTT TTT I 7
19. al on page 33 for details on removing the baffle bricks Travis Industries 100 01273 4150514 36 Optional Equipment GreenStart Igniter Firebrick and Housing Installation This insert is compatible with the GreenStart automatic wood stove igniter This optional component uses a specialized firebrick and housing that are shipped with the insert If you are using the igniter install these components as shown below The igniter is installed as shown in the instructions included with the igniter kit Igniter Firebrick Igniter Housing HINT If you are not using the igniter store these components inside the fireplace cavity in case the homeowner later decides to install them 1 Remove the two firebricks from the front left corner of the firebox Travis Industries 100 01273 4150514 Optional Equipment 37 3 Replace the floor firebrick to complete the installation gt a 2 T 4 Remove the cover and gasket using a 5 10 nutdriver See the photos below sil A sd 7 et 2 LINE dll 5 Install the housing as shown below NOTE The gasket s hole patterns are unique The housing must be re installed in the same configuration If the holes are not aligned rotate the gasket 90 Travis Industries 100 01273 4150514 Limited 7 Year Warranty Register your warranty online at traviswarranty com Or mail your warranty card to TRAVIS INDUSTRIES INC 12521 Harbour Reach Drive Mukilte
20. appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 3 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Any appliance or part thereof that is repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty or six 6 months whichever is longer Page 2 of 2 Travis Industries 100 01273 4150514 40 Listing Label Listing Label DO NOT REMOVE THIS LABEL CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT INSTALLATION AND RESTRICTIONS IN YOUR AREA SUITABLE FOR USE IN FACTORY BUILT Z C FIREPLACES AND MASONRY FIREPLACES MODEL SERIAL NO LG FLUSH WOOD Intertek with Hybrid Fyre Report No 100517991PRT 001 n Control No 4000515 Certified for USA and Canada CONFORMS TO UL STD 1482 CERTIFIED TO ULC STD S628 1993 FACTORY BUILT Z C FIREPLACE OR MASONRY FIREPLACE INSTALLATION Po US
21. cccccccccceceecs 29 Flue Installation 13 To ch Up Paint iineoae 29 Sealing the Flue to the Insert 13 Cleaning the Air Duct and Blower if applicable 29 Surround Panel Installation 14 Firebrick and Baffle Inspection 29 Face Installation 14 Cleaning the Catalytic Combustor 30 Re Routing the Electrical Cord to the Left Door PAS vassssceawesvstadavecwecsivsnccvesecteawdsenweaawaues 31 i Replacing the Glass 31 Replacing the Door Gasket 31 Before Your First Fire ssssssssssseseeess 16 Blower and Electrical Parts 32 Verify the Installation 16 Firebox Parts 33 C ririg the PAIN ne 16 Bane Panle ee ere eee ee 33 Carbon Monoxide CO Emissions 16 Bafle R MOVAl EN a 33 Over Firing the SI0VE 2 Lau fente st 16 COMOUSION en de NA ae 33 Air Tube Removal amp Replacement 34 Opening the Door 17 Brick Removal amp Replacement eee 35 Closing the DOOF rss 17 GreenStart Igniter Firebrick and Housing Bvpass ODeration nn 18 I STAN QUOD PPS 36 Listing Abel sent sinus amiante 40 Catalytic Combustor Use and Cleaning 19 Travis Industries 100 01273 4150514 9 Travis Industries Safety Precautions The viewing door must be closed and latched during operation Smoke from this appliance may active a smoke detector when the door is open Nev
22. cing cap may help Chimney liner joints are not properly sealed at the insert connection Wood is Wet see the section Selecting Wood on page 24 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is not stuck Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases the fire may burn slowly Adding more piping or a draft inducing cap may help Stove is Not Up to Temperature This is normal The blower will come on when the stove is hot usually 15 to 30 minutes Electricity Is Cut to the Blower Check the household breaker or fuse to make sure it is operable Depending upon wood draft and other factors the burn time may be shorter then stated Make sure the doors are sealing and not allowing air into the firebox See the section Door and Glass Inspection on page 28 for details Check the ash bed for coals Often coals are still glowing under a slight bed of flyash By raking these into a pile you can re start your stove quickly 100 01273 4150514 Maintaining Your Appliance T Must replace components with equipment equivalent to the original or approved by the manufacturer T Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance void your warranty and create a fire hazard T Establish a routine for the fuel wood burner and firing technique
23. e ngs Low Burn High Burn air control closed air control open gt he Approximate Air Control Settings Overnight Burn Pulled fully out Medium Burn Pulled fully out to 1 16 In Medium High Burn 1 16 to 11 64 In High Burn 11 64 to Pushed All the Way In A The air control becomes hot during operation use gloves or a tool to prevent burns The air control may take several minutes to influence the burn rate When making adjustments you may wish to let the stove burn for 10 minutes to gauge performance Ash Removal Whenever ashes get 3 to 4 inches deep in your firebox or ash pan and when the fire has TS burned down and cooled remove excess ashes Leave an ash bed approximately 7 inch deep on the firebox bottom to help maintain a hot charcoal bed Let the stove cool completely before removing ashes wait at least two hours after the last coal has extinguished Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal The ashes should be retained in the closed container until all cinders have thoroughly cooled Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages are recipes for disaster Wood burning stoves are inherently dirty During cleaning have a vacuum r
24. e Insert and hearth must be installed on a level secure floor e The minimum clearances facing and hearth requirements in Figure 3 must be met Minimum Clearances 5 5 140mm 37 940mm n Mantel combustible 41 1042mm o Front Hearth 18 458mm NOTE Base of insert must be a minimum 1 above combustible floor surfaces carpet wood etc See Hearth Requirements for further details o Side Hearth 8 204mm q Front of Insert 36 915mm r Mantel Breastplate max 1 26mm thick 37 940mm s Mantel Column max 8 204mm deep 5 5 140mm x Extension Onto Hearth from front edge of insert 0 Omm In the US a 16 407mm hearth may be used if base of insert is 2 51mm above combustible floor surfaces carpet wood etc See Hearth Requirements for full details Side Wall ip L Figure 3 Travis Industries 100 01273 4150514 Fireplace Insert Installation for qualified installers only Hearth Requirements When installing into a masonry fireplace the hearth must meet Uniform Building Code UBC standards A UBC hearth extending 16 407mm in front of the fireplace insert must have a surface 2 51mm above the surrounding combustible floor Canada A UBC hearth extending 18 458mm in front of the fireplace insert must have a surface 1 25mm above the surrounding combustible floor The surface of a UBC hearth may be raised by applying any noncombustible materi
25. e ere ete 28 Cleaning the Air Duct and Blower nsa00000n 29 Normal Operating Sounds 23 Cleaning the Catalytic Combustor snn00ann 30 Opening the Door 17 COMDUSIOR na Man donnee 33 Over Firing the Stove 16 Creosote Formation and Need for Removal 28 Overnight BUTS ibn 23 Curing the Paint cccccccsessssseeeeeeseseeseeeeeeees 16 Planning the Installation 7 Daily Maintenance while stove is in use 27 Preparation for Installation 7 DIME MSI OMS x scts ss ns nest 6 Re Loading the Stove 23 Do Not Burn LST senenn 25 Replacing the Door Gasket 31 Door and Glass Inspection 28 Replacing the Glass 31 Door Latch Adjustment 28 Re Routing the Electrical Cord to the Left Side DOOF PAS aan Rite SE uieetet naan ohagehauabedita ations 15 Drafting Performance cccceeeeeeeeeeeseeeeeees 12 Safety Notice 16 Emissions and Efficiency 6 Sealing the Flue to the Insert 13 Face Installation 14 Selecting Wood 24 Features ainina e T Ta n 6 Starting a Fire eee cccccscesseeeseeeeeeeeesaeeseeeeeeees 20 Fettle Installation 12 Surround Panel Installation 14 Firebox Parts 33 Touch Up Paint 29 Firebrick and Baffle
26. e to reduce CO emissions It is also important to understand the combustion process so you can burn your heater efficiently Read the manual thoroughly so that you can operate your heater in the most efficient and clean manner possible Over Firing the Stove DO NOT OVERFIRE THIS HEATER Attempts to achieve heat output rates that exceed heater design specifications can result in permanent damage to the heater This stove was designed to operate at a high temperature But due to differences in vent configuration fuel and draft this appliance can be operated at an excessive temperature If the stove top or other area Starts to glow red you are over firing the stove Shut the air control down to low and allow the stove to cool before proceeding A Over firing may lead to damage of plated surfaces If any portion of the heater glows red it is considered over firing and will void the warranty Travis Industries 100 01273 4150514 Operating Your Appliance Opening the Door The door becomes hot during use Use a glove to open the door if the handle is hot O To prevent smoke from entering the room open the bypass before opening the door see following page for directions You can also open the door a small amount and let air enter the firebox Opening the Door Closing the Door Travis Industries 100 01273 4150514 Operating Your Appliance Bypass Operation The bypass controls the flow of smoke inside the heater
27. eady to catch spilled ash make sure ash is entirely extinguished There are vacuum cleaners specifically made to remove ash even if the ash is warm Contact your dealer for details 20 gt Travis Industries 100 01273 4150514 22 Operating Your Appliance Understanding Your Heater s Combustion System This heater uses a dual combustion system detailed below Primary Combustion This is the combustion fire that takes place directly on the wood Primary combustion determines how fast the fire burns Air for primary combustion is supplied through the air control When you adjust the air control you control the amount of air that reaches the fire and creates primary combustion The air control supplies air to the air wash the air holes above the door opening used to help clean the glass and through the pilot orifice center bottom of the door opening By using the air control and supplying air through these two Openings you control primary combustion Secondary amp Catalytic Combustion This is the combustion fire that does not contact the wood Secondary combustion burns the visible emissions or smoke that is not consumed during primary combustion It takes place at the top of the firebox and can appear as a glowing flame near the secondary air tubes Catalytic combustion takes place inside the catalytic combustor and is not viewable you may however see the combustor glow It also burns the visible emissions or smo
28. eload your fireplace before starting your burn test burn the new fuel load on high for at least 20 min before setting your burn rate to medium low Inspecting amp Cleaning the Combustor ae eS ee The combustor is located directly above es the firebox opening Make sure the Square Openings are open for air to pass through If ash is accumulating use the brush to clear off visible flyash NOTE To thoroughly clean the combustor use an ash vacuum to pull flyash from the combustor see page 30 Combustor The combustor becomes very hot during operation Let the heater cool before cleaning the combustor Travis Industries 100 01273 4150514 20 Operating Your Appliance Starting a Fire Since the dawn of time man has debated the best way to start a fire Some use the boy scout tee pee some prefer the tic tac toe stack Either way review the hints and warnings below to ensure proper fire starting e Make sure the air control is pushed in and the by pass pulled out If additional air is needed open the doors 1 4 during the first five minutes of start up Corr PE Never use gasoline gasoline type lantern fuel Kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while it is in use DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE DO NOT BURN GARBAGE OR
29. er block free airflow through the air vents on this appliance This appliance is designed and approved for the burning of cord wood only Do not attempt to burn any other type of fuel other than cord wood in this appliance it will void all warranties and safety listings Do not touch the appliance while it is hot and educate all children of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Inspect the chimney connector and chimney at least twice monthly and clean if necessary Creosote may build up and cause a house fire Do not connect this appliance to any chimney serving another appliance 100 01273 Gasoline or other flammable liquids must never be used to start the fire or Freshen Up the fire Do not store or use gasoline or other flammable liquids in the vicinity of this appliance Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface well away from the home or structure Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance Contact your local building officials to obtain a permit and information on any
30. ered Degradation of the combustor due to burning of anything other than natural cord wood is not covered Burning of trash garbage artificial or paper logs gift wrappings coal lighter fluids chemical starters treated or painted wood driftwood or chemical cleaners will void the combustor warranty These items contain chemicals that may cause the combustor to become deactivated This Warranty is void if a The appliance has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The appliance is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the appliance combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation Exclusions to this Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God This warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the appliance caused by abuse improper installation modification of the appliance or the use of fuel other than t
31. ffles D screen E and metal or glass doors F may be removed if applicable e Superior The masonry lining G insulation H and any structured rigid frame members metal sides floor door frame face of the fireplace etc I may not be removed or altered e The chimney on the ZC fireplace must be listed per UL 127 or ULC 610 M87 for all installations Any thermal protection component of the fireplace or chimney must remain in place The fireplace and chimney must be inspected prior to installation A NFPA 211 Level II inspection is recommended Repairs must be made prior to insert installation The base of the fireplace must be structurally sound and able to support the weight of the insert e The stainless steel liner must be 6 diameter and extend the full height of the chimney also called a positive connection or full re line This liner must meet type HT 2100 F requirements per UL 1777 USA or ULC S635 with 0 clearance to masonry Canada The liner must be attached to the insert flue collar and to the top of the existing chimney e We recommend using the listed Travis ZC Liner Kit from Duravent SKU 98900046 47 or 48 If you do not use this kit you must use the original ZC chimney cap e The liner support and cap at the top of the chimney must not reduce air flow for the existing air cooled chimney system The Travis ZC Liner Kit includes a cap that meets this provision e To prevent ai
32. floor plan degree of insulation and the outside temperature It is also affected by the quality and moisture level of the fuel This model was tested for efficiency using method B415 1 10 and was determined to have a weighted average Higher Heating Value HHV Overall Heating Efficiency OHE of 80 3 6 153mm Dia 530 Lbs 236 Kg Dimensions 22 959mm wae gil i f 483mm A CR Figure 1 a Measure clearances from base of insert b Fireplace Opening Emissions and Efficiency This heater meets the 2015 U S EPA s crib wood emission limits for wood heaters sold after May 15 2015 Tested to Method 28 5G2 this heater has been shown to deliver heat at rates ranging from 8 500 to 35 300 BTU hr and an emission value of 0 58 g h i Travis Industries 100 01273 4150514 Fireplace Insert Installation for qualified installers only SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning the Installation O We suggest that you have an authorized Travis Industries dealer install your fireplace insert If you install the fireplace insert yourself your authorized dealer should review your installation plans O Check with local building officials for any
33. for the stove to work correctly Inspect the door gasket as shown below Use RTV high temperature silicone to adhere any loose Ie gasket f TT NT LT If the glass is damaged replace it see Replacement Parts for details Severely frayed or thread bare wae gasket should be replaced Door Latch Adjustment The door latch should pull the door against the face of the stove but not so tight as to not allow full handle rotation If the latch requires adjustment follow the directions below Remove the face Loosen the bottom nut with a 7 16 wrench see arrow to the right Tap the bottom nut inwards moving the door catch inwards Tighten the nut and test operation You may need to repeat this process either moving the nut inwards or outwards until the door catch Is in the correct position Door Handle Creosote Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated 1 8 8mm it should be removed to reduce
34. from the wood If you are unsure how well your heater is burning look at the chimney cap to monitor visible emissions Burning Your Heater Starting a Fire When starting a fire it is imperative to get the heater hot and drafting as quickly as possible This promotes combustion and reduces emissions There are many ways to start a fire and you will become adept as you become familiar with the way your heater burns Before you start make sure your burn rate setting air control is all the way open and the by pass if equipped is open We suggest that you use a layer of crumpled newspaper covered with a three layers of small kindling stacked tic tac toe style with approximately 2 1 gaps between them Continue to layer wood on top of the kindling with the same air gaps using slightly bigger pieces increasing in size as you stack upward with the final layer being 3 5 diameter pieces loaded on the top This should fill the firebox Light the newspaper in several places near the door opening Shut the door but do not latch it creating a small opening to allow air to feed the kindling fire Never leave your heater unattended if your door is not latched shut While the kindling burns the fire will heat and ignite the larger pieces above Once the whole load is burning shut and latch the door leaving the burn rate on high Depending on your heater the chimney and the outside environment you may need to leave your bypass open for up to 20 minutes after
35. hat for which the appliance is configured use cord wood only Damage to brass or plated surfaces caused by fingerprints scratches melted items or other external sources left on the surfaces from the use of abrasive cleaners is not covered in this warranty Damage to the surfaces from over firing operation where the steel may glow red is not covered in this warranty TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval This warranty does not cover a stove repaired by someone other than a Travis Industries authorized dealer Any statement or representation of Travis products and their performance contained in Travis advertising packaging literature or printed material is not part of this warranty This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty No dealer distributor or similar person
36. ke that is not consumed during primary combustion Catalytic combustion can be monitored by using the included temperature meter Your catalytic combustor is working when the output temperature is above 500 F 260 C Items to Consider During medium and high burn rates the stove will manage secondary and primary combustion on its own When the heater is set to a low burn rate more care is needed to ensure the secondary combustion system works properly Make sure the stove is hot and a good coal bed is established before adjusting your heater to low burn Understanding the combustion system in this heater will help minimize the visible emissions this heater releases into the environment The primary pilot orifice at the center bottom of the door opening is designed to help the secondary combustion at low burn settings The pilot provides a small amount of air that burns up through the fuel load providing the heat and flame needed for the secondary system to ignite The air tubes under the baffle need to remain ignited for low burns to be effective As you load your heater for a low burn take care in placing the wood This will affect how well your secondary system works as the wood is consumed Do not block the pilot orifice Stack wood so the pilot air can burn its way up between the pieces helping your heater burn effectively throughout the low fire This will reduce the visible emissions your heater produces and increase the amount of heat you get
37. lling screws Use these RLH manufactures starter a me sections in straight or ie angled configurations to components to secure the flue to the per BREL Suit your application fireplace insert 2 S34 Flue Opening Sealing the Flue to the Insert Self Drilling Screws They are secured from inside the firebox making installation much easier Contact RLH for additional details www chim flex com This insert utilizes a catalytic combustor to increase efficiency and decrease emissions This increases the air resistance inside the firebox making the flue connection especially important To insure proper draft and to prevent smoke spillage during re loading it is crucial for the flue to be sealed with fireplace cement If an adapter is used both joints to the liner and to the insert must be sealed Use a generous amount of fireplace cement at every connection where the flue connects to the insert and at every joint In addition we recommend using non combustible fiberglass insulation to seal the fireplace enclosure By sealing the top and bottom of the chimney and the surround panels you will be ensuring outside air is not pulled into the chimney Install a non combustible cover plate to prevent water from entering the chimney Cap prevents water from entering Flue Liner The liner must be stainless z steel connector or flexible vent Follow the liner
38. nd operation of your new appliance an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Large Flush Wood Insert appliance has the Register your warranty online at same serial number as yours The serial number is i stamped onto the label on the back of the appliance traviswarranty com This serial number will be needed in case you require Or mail your warranty card to service of any type Travis Industries House of Fire 12521 Harbour Reach Drive Model Large Flush Wood Insert Mukilteo WA 98275 Save Your Bill of Sale Serial Number To receive full warranty coverage you will Purchase Date need to show evidence of the date you purchased your heater Do not mail your Bill Purchased From of Sale to us We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur NATIONAL We suggest that our woodburning hearth FIREPLACE INSTITUTE products be installed and serviced by NFI professionals who are certified in the U S by the National Fireplace Institute NFI as ny NFI Woodburning Specialists or who are Technical Training w wettinc ca ww certified in Canada by 9 CERTIFIED Wood Energy Technical Wood Energy www nficertified org Trainin g WETT Travis Indu
39. ng Sounds The steel may creak or click when the stove heats up lie and cools down this is normal A N SS Blower Sounds Ud i SI The blower will make a slight humm as it US pushes air through the stove Travis Industries 100 01273 4150514 Operating Your Appliance Hints for Burning Get the appliance hot before adjusting to low burn Use smaller pieces of wood during start up and high burns to increase temperature Use larger pieces of wood for overnight or sustained burns Stack the wood tightly together to establish a longer burn Be considerate of neighbors amp the environment burn dry wood only Burn small intense fires instead of large slow burning fires when possible Learn your appliance s operating characteristics to obtain optimum performance Selecting Wood Dry Wood is Key moisture content should be less than 25 Dry wood burns hot emits less ie smoke and creates less creosote Testing Wood Moisture Split wood stored in a dry area will NP f i be fully dry within a year This Less NA JN insures dry wood If purchasing neal a wood for immediate use test the pre roads wood with a moisture meter Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear knock and not a thud we Tini Fee de Pan coe Ferre iI ER ME More Smoke and Creosote Why Dry Wood is Key Wet wood when burned must release water
40. ng and disintegration only e Door Assembly Cast Door Latch Assembly Glass Retainers e One Way Freight Allowance One way freight allowance on pre authorized repair done at factory is covered Exclusions Paint Gasketing Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance Years 6 THROUGH 7 COVERAGE PARTS e Firebox Assembly Firebox Baffle Supports Air Tubes Air Channels Convection Chamber e Air Control Assembly Slider Plate Pressure Plate e Door Assembly Cast Door Latch Assembly Glass Retainers Exclusions Paint Gasketing Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance One Way Freight Allowance Labor Charges Page 1 of 2 Travis Industries 100 01273 4150514 Limited 7 Year Warranty RONA amp EXCLUSIONS 20 21 22 This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty This
41. ng masonry e Fireplace insert or surround panels may be removed to inspect fireplace insert and fireplace e Lock existing dampers in the open position Travis Industries 100 01273 4150514 Fireplace Insert Installation for qualified installers only Fireplace Requirements Figure 2 shows the minimum size requirements for the type of fireplace used Figure 2 Fireplace Altered Tag Minimum Fireplace Size a Height front b Height rear c Width front d Width rear e Depth f Hearth Depth NOTE Base of insert must be a minimum 1 above combustible floor surfaces carpet wood etc See Hearth Requirements for further details Includes 2 51mm for power cord installation C 18 458mm 47 1093mm 42 1194mm 37 940mm 41 1042mm In the US a 16 407mm hearth may be used if base of insert is 2 51mm above combustible floor surfaces carpet wood etc Attach the This fireplace has been altered plate to the fireplace use two screws or other suitable method You may wish to place it in a location where it will be covered by the surround panels Travis Industries a 100 01273 4150514 Fireplace Insert Installation for qualified installers only Insert Placement Requirements e The insert must be placed so that no combustibles are within or can swing within e g drapes doors 36 915mm of the front of the insert Figure 3 q
42. ng the front of the insert and pushing it into position see Figure 4 Leveling Bolt Installation MASONRY NOTE Place a metal plate below the bolts on masonry fireplaces to prevent damage to the floor brick Two leveling bolts are pre installed on the insert to allow for proper leveling within the fireplace To access the bolts remove the back corner firebricks and cover plates a and b The bolts are pre threaded to a weld nut on the base of the insert Use a 3 4 socket wrench to screw the bolts down clockwise until the insert is level see c SEALING THE COVER PLATE We recommend sealing the cover plate with furnace cement place on underside of cover plate BOLT LENGTH The included bolts allow approximately 1 of rise If additional rise is required use a longer 1 2 13 thread bolt Make sure the additional bolt length does not interfere with the cover plate Figure 5 Fettle Installation The fettle is designed to prevent ash from spilling out of the firebox opening It is held in place with two tabs and slots at the front of the firebox see pictures below The fettle is optional and may be removed if desired Travis Industries 100 01273 4150514 Fireplace Insert Installation for qualified installers only Flue Installation RLH Chim Flex Starter Sections Flue flexible or rigid Included in the owner s pack are three flue brackets and six self dri
43. nstructions that you will need at a later time Always follow the instructions in this manual Do not use a grate or other device to elevate the fire off of the firebox floor Burn the fire directly on the bricks Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your appliance and assumes no responsibility of any consequential damage s Smoke and CO Detectors Make sure your home has a working smoke detector especially near any bedrooms We recommend having a smoke and or CO detector in the same room as the wood heater for additional safety Proposition 65 Warning Fuels used in gas woodburning or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm California Health amp Safety Code Sec 25249 6 Travis Industries 100 01273 4150514 Stove Installation for qualified installers only Installation Options Features e Masonry Fireplace Insert e 3 Cubic Foot Firebox Volume e Zero Clearance Metal Fireplace Insert e Single Air Control e Accepts Logs Up to 24 Long e Steel Plate Construction Up to 5 16 e Heavy Duty Refractory Firebrick Standard High Tech Blower Heating Specifications Approximate Maximum Heating Capacity in square feet 1 500 to 2 500 Maximum Burn Time Up to 12 Hours Heating capacity will vary depending on the home s
44. o WA 98275 TRAVIS INDUSTRIES INC warrants this appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR e Firebox Assembly Firebox Baffle Supports Air Tubes Air Channels Convection Chamber e Door Assembly Cast Door Latch Assembly Glass Retainers e Air Control Assembly Slider Plate Pressure Plate e Ceramic Glass Glass breakage from thermal shock e Catalytic Combustor Catalytic Combustor see Conditions and Exclusions 10 e Firebrick Breakage from thermal shock e Accessories Legs Pedestal Blower e Re Installation Allowance In cases where heater must be removed from home for repairs a partial cost of re installation is covered pre authorization required e One Way Freight Allowance One way freight allowance on pre authorized repair done at factory is covered Exclusions Paint Gasketing Years 3 THROUGH 5 COVERAGE PARTS amp LABOR e Firebox Assembly Firebox Baffle Supports Air Tubes Air Channels Convection Chamber e Air Control Assembly Slider Plate Pressure Plate e Catalytic Combustor Coverage for thermal crumbli
45. or Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys PREVENT HOUSE FIRES Install and use only in accordance with the manufacturer s installation and operating instructions Contact your local building or fire officials about restrictions and installation inspection in your area Do not connect this unit to a chimney flue serving another appliance This wood heater contains a catalytic combustor which needs periodic inspection and replacement for proper operation Consult owner s manual for further information It is against the law to operate this wood heater in a manner inconsistent with operating instructions in the owner s manual or if the catalytic element is deactivated or removed CAUTION the combustor used in this appliance part no 174 01111 is fragile and must be handled carefully Burning of metal foils plastic garbage sulphur and diesel oil will render the catalyst in the combustor inactive The performance and durability of the catalytic combustor has not been evaluated as part of the certification Electrical Rating 115V 60 Hz 1 8 Amps Manufactured by Blowers 228 10069 228 10070 gt TRAVIS INDUSTRIES INC Do not route power cord under or in front of appliance OSI IN 12521 Harbour Reach Drive Replace glass only with 5mm neoceramic or TRAVIS INDUSTRIES Mukilteo WA 98275 ceramic glass HOUSE OF FIRE www travisproducts com U S ENVIRONMEN
46. ow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Read and follow all of the warnings on pages 4 and 5 of this manual Before Your First Fire Verify the Installation Before starting the stove verify that the stove is properly installed and all of the requirements in this manual have been followed A Keep all flammable materials 36 away from the front of the stove drapes furniture clothing etc Curing the Paint 2 to 4 hours Follow the steps below to cure the paint first fire a Open doors and windows in the room to ventilate the heater during the curing process b Vacate the room The fumes from the initial heating process are non toxic but may be unpleasant c Slowly bring the heater to a medium burn 400 F 204 C for 45 minutes Then increase the burn temperature to a hot burn 600 F 315 C for an additional 45 minutes This will cure the paint Door Gasket The door gasket can adhere to the paint on the front of the heater To prevent this carefully open and close the door a few times during the paint curing process Carbon Monoxide CO Emissions Smoke from wood heaters contain CO This gas is an indication of incomplete combustion and is detrimental to the environment and to your health The more visible the smoke the higher the CO levels Burning dry wood is the most significant step you can tak
47. permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation O The location of your wood heater in your home will decide how affectively the heat produced will spread throughout your house Attention to the home design with consideration of natural convection and air circulation should be taken into account when choosing the placement of your heater within the home Preparation for Installation e Check for damage to the exterior of the fireplace insert dents should be reported scratches can be fixed by applying touch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 35 replace before operation Additional Accessories Needed for Installation e Face e Surround Panels see page14 Additional Requirements for Canada e Do not remove bricks or mortar from existing fireplace e This fireplace insert must be installed with a continuous chimney liner of 6 diameter extending from the fireplace insert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys e Permanently seal any opening between the masonry of the fireplace and the faci
48. r Appliance Firebox Parts Baffle Parts ID Description Qty Part iD Description ty Part Sec Air Tubes w Pins all 3 98900245 2 Air Tube Pin w Screw 250 02186 Baffle 1 250 02490 4 Baffle Insulation 1 250 02494 5 Catalytic Combustor with Gasket 1 250 02489 6 Bypass Slider 1 250 02492 7 Damper Extension Rod 1 98900333 8 1 250 02493 Baffle Removal 1 Remove the face to prevent damage Remove the door lift off hinges 2 Remove the front two air tubes see Air Tube Removal amp Replacement on the following page 3 Remove the baffle plate and insulation Combustor Your combustor is available through an authorized Travis dealer You can visually check the condition of your combustor by opening the door and looking above the baffle with a flashlight If there is visible ash accumulation on the surface of your combusior it should be cleaned off with a soft bristled brush If there is visible creosote buildup tar substance on the combustor burn your stove on high and the creosote should burn off If the creosote does not burn off your catalyst needs to be replaced If the insert emits excessive smoke on medium and high burns your catalyst may need replacement To remove the combustor first remove the baffle see Baffle Removal open the bypass and reach through the bypass hole and push out the combustor from the rear The combustor is housed in a stainless steel f
49. r from passing up the ZC fireplace chimney the gap between the liner and chimney we recommend sealing the area near the damper Use non combustible material to seal this area non backed fiberglass insulation or kaowool e The convection air channel on the fireplace must not be blocked Do not block any louvers grills or air passages on the front of the fireplace e Entire fireplace including chimney must meet local building requirements Permits may be required for installation Final approval is contingent upon the authority having local jurisdiction Inform you insurance agent of this fireplace insert Travis Industries 100 01273 4150514 Fireplace Insert Installation for qualified installers only Drafting Performance Draft is the force which moves air from the appliance up through the chimney The amount of draft in your chimney depends on the length of the chimney local geography nearby obstructions and other factors Too much draft may cause excessive temperatures in the appliance and may damage the heater Inadequate draft may cause backpuffing into the room and plugging of the chimney Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints An uncontrollable burn or excessive temperature indicates excessive draft Insert Rollers Two rollers are built into the back edge of the insert This allows the insert to be rolled into position by lifti
50. rame push on the left and right side edges of the combustor frame so that it slides out evenly If the combustor is pushed at a side angle it will not come out Travis Industries 100 01273 4150514 Maintaining Your Appliance VIEW FROM THE FRONT VIEW FROM THE REAR Air Channel Air Tube Bolt Air Tube Pin AIR TUBE REMOVAL Y 3 8 Wrench Loosen this bolt 2 or 3 Note how the center of the air tube pin turns do not remove inserts into a hole on the air tube With the bolt loosened the air tube can be slid out of the air channel me TUBE SIZING The pin will then disengage from the air tube you may wish to rotate the tube slightly Front Tube 27 7 8 709mm Middle Tube 26 661mm Back Tube 21 1 4 540mm Pivot the air tube downwards and slide it out of the air channel on the opposite side Travis Industries 100 01273 4150514 Maintaining Your Appliance Brick Removal amp Replacement Floor and Side Brick NOTE F Denotes Full Size Brick 4 1 2 x 9 or oeme Lov oms CIC CIC ie Firebrick Whole FE 251 00000 je Cut Brick 9x2 197x 593 25951 00071 Cut Brick 9x7 175x2 362 251 00070 O Cut Brick 9x4 Ea 251 00003 Do not pry the brick they chip and crack easily Remove the floor bricks first The side bricks are pinned in place by the floor firebrick Clean the firebox prior to replacing the brick Refer to the section Baffle Remov
51. stored within the wood This cools the fire creates creosote and hampers a complete burn Ask any experienced wood burner and he or she will agree dry wood is crucial to good performance Wood Cutting and Storage Travis Industries Cut wood to length and Store the wood off the ground in a chop into quarters covered area Allow for airflow around the wood to dry the wood Air Flow y 100 01273 More y f Heat Li 4 J a Leads Less Smoke and Creosote Air Flow 4150514 Operating Your Appliance 25 Do Not Burn List This heater is designed to burn natural wood only Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods as compared to softwoods or to green or freshly cut hardwoods DO NOT BURN 1 Garbage 2 Lawn clippings or yard waste 3 Materials containing rubber including tires 4 Materials containing plastic 5 Waste petroleum products paints or paint thinners or asphalt products 6 Materials containing asbestos 7 Construction or demolition debris 8 Railroad ties or pressure treated wood 9 Manure or animal remains 10 Salt water driftwood or other previously salt water saturated materials 11 Unseasoned wood or 12 Paper products cardboard plywood or particleboard The prohibition against burning these materials does not prohibit the use of fire starters made from paper cardboard saw dust wax and similar
52. stries 100 01273 4150514 Table of Contents 3 Introduction ice 2 Inspecting amp Cleaning the Combustor 19 Important Information 9 Starting a Fire 24m 20 Installation OptiONnsS cccecsscesescescececesceeeeeneeess 6 Features 6 Approximate Air Control Settings 21 HATING SHC CALONSL 2e 2 nn US 6 Ash Removal rereeennnnnnnnnnnennenneneeeeeennnnn 21 Dimensions 6 Understanding Your Heater s Combustion Emissions and Efficiency 6 Planning the Installation 7 Preparation for Installation 7 Additional Accessories Needed for Installation 7 Additional Requirements for Canada 0 7 Fireplace Requirements ssscscsssseeseesees Why Dry Wood is Key 24 Wood Cutting and Storage 24 DO Not Burn EST 25 iantel Requirements 10 Troubleshooting 26 Daily Maintenance while stove is in use 27 Zero Clearance Metal Fireplace Clean the Glass if necessary 27 Reguirements nsnnsnasnennenennenannannennennnne 11 Monthly Maintenance while appliance is in Dratina Peformance 12 use aerae a e a 28 Door and Glass Inspection 28 Door Latch Adjustment 0 cccccssseeeeeeeeeeeeees 28 Creosote Formation and Need for Removal 28 Fettle Installation nsnassannannenns 12 Yearlv Maintenance cecoccccccccccccccccccc
53. t dial may look different It does operate in the same fashion OFF HIGH LO Turn the dial all the The high position is all the Turn the dial all way counter clockwise way counter clockwise the way until it clicks off without clicking off clockwise N RE 4887 EAU ian A L A aoa fy ON E R The blower may be used to affect heat output i e to reduce heat output turn the blower down Route the power cord in a location where it will not come in contact with the appliance or become hot Re Loading the Stove Follow the directions below to minimize smoke spillage while re loading the stove 1 Open the air control all the way push it in Open the bypass pull it out if necessary 2 Open the door slightly Let airflow inside the firebox stabilize before opening the doors fully 3 Load wood onto the fire Overnight Burn Follow the steps below to achieve an overnight burn 1 Move the air control to high burn and let the stove become hot burn for approximately 15 minutes 2 Load as much wood as possible Use large pieces if possible 3 Let the stove burn on high for 15 minutes to keep the stove hot and then turn the air control to low 4 In the morning the stove should still be hot with embers in the coal bed Stir the coals and load small pieces of wood to re ignite the fire if desired Differences in chimney height and draft may lower overall burn times Creaks and Clicks Normal Operati
54. the risk of a chimney fire If you are not certain of creosote inspection contact your dealer or local chimney sweep for a full inspection Excess creosote buildup may cause a chimney fire that may result in property damage injury or death A Operating this appliance continually at a low burn rate air starvation or using green un seasoned wood will increase the formation of creosote Travis Industries 100 01273 4150514 Maintaining Your Appliance 29 Yearly Maintenance T Make sure the appliance has fully cooled prior to conducting service Touch Up Paint Rise f Included with the owner s pack of this appliance is a can of Stove Brite ENS Rd paint To touch up nicks or dulled paint apply the paint while the appliance is cool Sand rusted or damaged areas before preparation use 120 grit sandpaper Clean and dry the area to prepare the surface Wait at least one hour before starting the appliance The touched up area will appear darker than the surrounding paint until it cures from heat Curing will give off some fumes while curing open windows to ventilate Touch Up Paint Cleaning the Air Duct and Blower if applicable Use a vacuum to clean the air ducts channels This prevents dust from burning and creating odors The blower should be vacuumed every year to remove any buildup of dust lint etc Remove the face Use a vacuum cleaner to remove any debris or dust in the convection chamber or near the blower
55. tures over 500 F 260 C to view the temperature indicate the combustor is working and igniting unburnt fuel The combustor can also be viewed through the glass from below You will notice the combustor glowing red when the combustor is working effectively Travis Industries 100 01273 4150514 Operating Your Appliance Catalytic Combustor Use and Cleaning This heater uses a catalytic combustor to improve efficiency and reduce emissions To work at its optimum the combustor must be kept free of excessive ash If the heater becomes sluggish when the bypass Is closed flyash may be building up on the combustor See the directions below to inspect and clean the combustor with the included brush Testing your Catalyst Combustor A combustor that is not functioning may still show active temperatures during the medium and high burn rates with the primary fire providing enough heat to hold output temperatures above 500 To check the combustor function burn your fireplace for at least 2 3 hours on the medium to high setting ensuring a full coal bed covers the firebox floor and the unit is at operating temperature Set your burn rate to medium low and monitor the catalyst output temperature The combustor should maintain a temperature above 500 If your combustor temp falls below 500 perform this test two or three times to ensure the results If your results are the same your combustor may need cleaning or replacement Note If you r

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