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AutoVISION and Visionscape Industrial Protocol User Manual

1. 7 2 AutoVISION and Visionscape Industrial Protocol User Manual Setting Up an Omron PLC Select USB from the Network Type menu and click OK Change PLC x Device Hame NewPLET Device Type LIA Settings Network Type USB Settings em 28 ae oo NO LA SE re Qo em s Es Ow Show all Comment E LK Cancel Help Connect to the PLC via USB connection Select the menu item PLC gt Work Online or click the online icon in the tool bar When prompted click Yes to complete the connection A Work Online Ctrl W Once successfully connected the background of the right pane will turn gray and the online icons in the ribbon will remain clicked To complete the next steps the PLC must be in Program Mode Right click the PLC node in the tree view in the left pane and select Operating Mode Program EE NewProject N BS Data Type Change Symbols Insert Program d HI IO Table 4 O E Settings Work Online E Memory c Il Siart PLC PT Integrated Simulation E Error log E Work Online Simulator 8 PLC Clock m d Memory E ELG Error Simulator ER Programs ERE New BS o C3 e amp Validate Symbols ALL Transfer AutoVISION and Visionscape Industrial Protocol User Manual 7 3 Chapter Omron PLC Setup for EtherNet IP Operation To register the I O table double click IO Tabl
2. x The module is in the RUN mode A The module will be set to STOP Cancel Help Download 13 4363 The module 0 270 IM151 8 PN DP CPU is in the STOP A mode Do you want to start the module now complete restart aA 9 20 AutoVISION and Visionscape Industrial Protocol User Manual 9 STEP 7 Setup GE Note This is the address mapping view of the Vision HAWK module which is derived from m o the hardware config view Refer to page 9 10 for details on displaying the hardware config c E view Refer to page 9 15 for details on displaying Vision HAWK address mapping o O Det ct A Update PROFINET Input data block from device a Q match address assigned from Step 7 on hardware dialog ER le E wa Slot Nr Module Order number address address Diagnoz o Handle PNIO input i ge Lire eent wer L Je ET Fuss UM ri E e data block AO UR deem LI LEM ENIO INPUT DATA APA nei O EE m fT m LI Wi 3 f Echo o Oasa 4 f echoOut Doze 5 CmdCodeRst base B ig CmdCode 50 263 z f CmdRet 535 533 lr 8 f Cmn 256 259 3 f stte be wig viodu H 12 EH Fock 12 B BoceanQu ban 13 B Boolean In ba y 14 d itu LI ear 5 qo ENS o o El 16 fg Long0u oa
3. 1 Decimal BOOL decodermatchcode status FSeanMV ID werlNbonlboo3 1 Decimal BOOL blob count status can MV ID user IM Status Trigger ck Decimal BODL users device tags when M 5 18 AutoVISION and Visionscape Industrial Protocol User Manual Integrating the Camera into a PLC Environment 1 If you scroll down to the IN long float and string values you will see the literal results of the vision tools Nae Vatu cl t Data tel Description Scan Wuecht JL Lal Sean user s device tag Scan MV ID userlNbool Lal Sean user s device tag Scan Mv lO userni JL Lal Bean user s device tag ESean MvO userIN long Ewe BIE Sean user s device tag RHScan MV ID userlNlonglond 4 Decimal DINT Blob count Scan MV ID userlNlonglong O Decimal DINT user s device tac E Scan MV ID userlNlonglona3 O Decimal DINT user s device tag HHScanMV ID useriNlonglongdd O Decimal DINT users device tag Scan MV I0_userIN longlong5 O Decimal DINT user s device tac Scan MV uselNlonglong O Decimal DINT user s device tag Scan MV ID userlNlonglong O Decimal DINT jusers device tac Scan MV ID userNlonglong O Decimal DINT user s device tac E Been MV ID userlNlonglongd O Decimal DINT jusers device tag Scan MV ID userlNlonglongiD O Decimal DINT user s device tag EbS
4. Mame zafe Value E E E i oe M Idi Cl Ese NV cene theca RE on L n deme bebpes courae ef RRE RER e nepi OO an EEN C Ese en ls enzeg e L e eenia an OOOO OOo er EE E Scan EE TT e cenina ma 5 LER EAE EEN Sesti es bobt e CT LsenMvdme bebo 1 9 6 C senem bb ma las T Eseni smsen O eieae EST Deae oo WEE O uk REES Mienie ER BzenhtgcHet let ee 0000000 o6 TT S in cheeg ooo L Heeswi daeemtu LI C ien L Leinen CT sende peemty zesitazseh eat nt da riam KI GE Monitor Tags GO Oo ML ase gt O 502 Ke m E Bn M c52 ors t 0 D o e ll KAL c b AutoVISION and Visionscape Industrial Protocol User Manual 5 15 Chapter Allen Bradley PLC Setup via Generic Ethernet Module Parameterize the Camera Open the Scan MV IO user OUT long float and string tags and verify that they are configured as shown below Name z Vale J Data Tyr Scan Mega Bea Sea MV IuserIN tee FE Sem Sean MV iwert Lil Sem Sean MV J userQUTConl deif Sem LI Sem Ee Sean MV J userQUTbo fae Sea Scan MV IQuse OUT int fe Sem EPScan MV J wser UTlng Lil Seane FE Scan MV II veer DUT long longi 1 4 Decimal DINT Seen MV ID veer DUT long long 02 4 Decimal BINT Sean MV JD userOUTlonglonglD8 7 Decimal DINT EE Scan MV ID user UTlonglongiD4 7 Decimal DINT S
5. Final Name LM o mode Runas TEA Goen Undefined O Camere Y D ss CH Came Undefined d Camera 0 ds D Data Types x s Other Components Scan MV CmdCo EES Sean MV Cm Create Sean MV Cm Create Sean MV Cm Create Scan MV con Dee gc s E rm EN E Errors W amings Scan MV CmdCa Scan MV Lmdh Scan MV const LJ RGG Ld i d P d Sean MV con Create Sean MV con Create Sean MV on Dee Scan MV can Create can MV const can MV const un can MV const La Scan MV const Click Camera l and click the down arrow then double click the Scan MV l that appears below it Import Configuration O OOOO xi hd SI Find alg Find Replace Find within Final Name Import Content MainT ask Configure Tag References d3 7 NEE Rungs L impotName Rum Operation FinalName ass ta Data Type Description amp 3 References ep Camera l Undefined Scan MV si v i Tags v 18 Camera Undefined Y Show Al Tar bal Data Types GEZ Scan MV Cm Create Other Components Scan MV Dm Create E Erors Wamings Scan MV Cm Create z Scan MV Cm Create a IP MV 0447 V S 06 x xx Scan MV O 0447 VS 06 x xx Data Type 0447 V S 06 x xx VS 06 2F9CEFBD I 0 Description aka Scan MV con Create C semMvem oeme GEZ Sca
6. Chapter Omron PLC Setup for EtherNet IP Operation Set the CX Programmer application to offline by selecting PLC Work Offline or the online icon in the ribbon In the CX Programmer application double click the PLC node In the Network Type menu select EtherNet IP Click Settings to the right of Network Type and enter the PLC s new IP address Click the OK buttons to close the dialogs x m Device Name NewPLC1 m Device Type RE DI Settings m Network Type EtheiNet IP DI Settings Network Settings EtherNet IP 43 x Network r Target PLC IP Address 192 168 2 B EtherNet IP SYSMAC CS CJ CP NSJ Set the CX Programmer back to online You will be prompted with a connection via EtherNet IP Click Yes to complete the connection Double click the IO Table and Unit Setup node Expand the Built In Port Inner Board node Right click and select Start Special Application Start with Settings Inherited Change Unit No Unit Comment Unit Setup Save Parameters Load Parameters Start Special Application Start with Settings Inherited Start Onl Unit Manufacturing information ul Unit Error Log 7 6 AutoVISION and Visionscape Industrial Protocol User Manual Setting Up an Omron PLC Select Network Configurator and click OK Select port TCP 2 and click OK Then click OK for EtherNet IP 1 connection To install the EDS file select EDS File gt Install Navigate to
7. Measure Tolerance Decode Matchstring Match String LABEL CHECK o Count Tolerance 6 4 AutoVISION and Visionscape Industrial Protocol User Manual Demo Setup io With these tool parameter configured as shown Try Out will show the following Pass Fail results Measure1 oO M Q n m o Ka E o Ka jud LLI le E o el 5 Download the job to the camera 6 Add the camera and demo code to the PLC environment see the next section PLC Demo Code Setup During PLC integration import the 32 000003 2 L5X file found in the EIP demo folder to create the camera s demo tags and ladder logic refer to the Allen Bradley PLC Setup chapters AutoVISION and Visionscape Industrial Protocol User Manual 6 5 Chapter Demo EtherNet IP PLC Code Description of PLC Tags 6 6 Scan MV demo mode Purpose This tag is intended for demonstration purposes only It modifies the operation of the demo code and allows the first time user to control the device directly with no assistance from the demo code It also allows the demo code to manage the Control and Status signals fully The demo mode tag takes three different values putting the demo code into one of three modes of operation e Exchange l O data only e Actively operate device controls status and demo data e Automatically trigger the device after one second of idle time User App Method User app can set the demo
8. Strings will return a counted string Total size of a string data item is 2048 bytes This includes a 4 byte length field followed by 2044 eight bit characters When accessing strings explicitly they are not limited to the size in the I O assemblies For example string3 is limited to 28 bytes in the input assembly If the actual string is longer than 28 bytes it will be truncated when reading via the assembly but not truncated when reading the same string via an attribute explicitly AutoVISION and Visionscape Industrial Protocol User Manual 2 15 Chapter Using EtherNet IP Assembly Class 109 can be used to read and write special EtherNet IP specific registers Attr Name CONTROL STATUS ECHO CMD CODE CMD ARG CMD CODE RSLT CMD RET STATE 2 16 Description The control register 16 bit See Camera Control Registerfor bit definitions The status register 16 bit See Camera Status Registerfor bit definitions The ECHO register 16 bit read only if implicit write is enabled The command code register 32 bit See CmdCode The command argument register 32 bit See CmdArg The command code result register 32 bit See CmdCodeRslt The command return value register 32 bit See CmdRet The device state register 16 bit See State for definitions AutoVISION and Visionscape Industrial Protocol User Manual EtherNet IP Control Status Signal Operation N EtherNet IP Control Status Signal Operation S
9. 1 B Lonn Loan 18 f Foat u Dese 19 f Foa PBT O O 20 IR Lona Sting Out Wan 21 f LonaStingin esa 22 f ShotSuUngQu O bom 23 ShatStinalm O O O baam 24 Repeat the same steps for Network 5 to update the output data mapping Keep in mind that all input addresses are under the I address column and the output addresses are under the Q address column Save to the PC and download to the PLC Do a master reset and set the PLC to RUN mode Make sure all LEDs indicate good AutoVISION and Visionscape Industrial Protocol User Manual 9 21 Chapter Demo PROFINET UO PLC Code 9 22 Running the Demo In the SIMATIC Manager dialog double click the VAT 1 icon This will open the variable table dialog for the data type demo Maximize the internal SS to increase the LANTO area Table Cor inert PLC Vaeisble View Option Wind Hek E oe D usER Demo DemoTngType Dey 2 USER Demo Dengle DEC 1 DAID Dax 40 USER Demo CearCnunters BOOL DB101DEW USER Demo Countinecutions DEC CEL D B USER Demo CounPiis DEC DB101DEW 10 USER Dero Counted DEC DB101DB8D 46 USER Demo Vediatocg FLOATNG PONT 06101060 50 USER Dermo MaxDistance FLOATNG PONT DB1D1DEW 54 USER Demo MiriBlcbCount DEC pein Day 5 USER Demo MaxBlebCpurni DEC DB101DBD 68 USER Demo Beate FLOATING PORT DEi01DEW amp 2 USER Demo ResdilicbCouni DEC DB101DEW ap USER D
10. 46 110 E 174 238 302 4B 112 176 240 304 50 LM Ec 178 242 306 52 116 E 180 244 308 54 118 182 246 310 56 120 194 248 312 58 122 186 250 314 gt 225 60 124 floatio 138 252 316 62 125 190 254 318 AutoVISION and Visionscape Industrial Protocol User Manual 2 5 Chapter Using EtherNet IP Status Camera Status Register 16 bit Each bit of this register represents a different state of the camera s operation A high value of 1 indicates that state is active true SS I3 127744 All Inspections ONLINE EXP BUSY ACO BUSY TRIGGER READY ERROR RESET COUNT ACK EXE CMD ACK TRIGGER ACK INSP BUSY INSP STAT DATAVALID Description Inspections are running The camerais busy capturing an image The camerashould notbe triggered or the part under inspection moved during this time if illuminated The camerais busy acquiring an image The camera cannot be triggered while busy The camerais ready to be triggered This is equivalentto ONLINE 1 and ACO BUSY 0 An error has occurred Set the RESET ERROR control bit high to clear This bit mirrors the RESET COUNT control bit The PLC can be certain the reset command was received by the camera whenthis goes high The PLC can then bring the RESET COUNT control signal back low This bit mirrors the EXE CMD control bit This bit mirrors the TRIGGER control bit This bit is high when inspection 1 is busy processing an image Thi
11. 500 Size 320 Use Bit Data Bit Size E a Bit Byte M Over Load C Disable Enable ae Edit Tags Usage Count 1 32 OK Cancel pre Total Size 320 1280 EE cca Click the Connections tab on the Edit Device Parameters dialog Click the download button in the middle to register the device Edit Device Parameters 192 168 2 16 CJ2M EIP21 E x OK Cance AutoVISION and Visionscape Industrial Protocol User Manual 7 9 pr pe o Q O H m o Ka Been Be m LLI im le rs ei Des voll V 9 l Q Lem le Lum z Chapter Omron PLC Setup for EtherNet IP Operation In the lower pane double click the PLC in the registered device list This will open the linking dialog If there are multiple connection types they can be selected from the Connection I O Type menu In the Originator Device section select the Input Tag then the Output Tag Adjust the RPI if needed When done click Regist and then Close xi It will add a connection configuration to originator device Please configure the Tag Set each of originator device and target device Connection 1 0 Type 10320 DI M Originator Device r Target Device Mode Address 192 168 2 15 Node Address 192 168 277 Comment CJ2M EIP21 Comment Microscan Vision HAWK Input Tag Set Edit Tag Sets Dutput Tag Set 0300
12. Controller Logix5561 5 83 Tasks MainTask CA MainProgram i Program Tags Rn MainRoutine E Unscheduled Programs Phases Motion Groups E Add On Instructions amp Data Types Ca User Defined D Ga Strings LE Add On Defined GC Fi Predefined GR Module Defined E Trends JA y0 Configuration 1756 Backplane 1756 A4 ff 0 1756 L61 Logix5561 5 3 1756 ENBT A eip 2 ge Ethernet H 1756 ENBT A eip GMV 6800 1xxxG Scan MV Gei a KH ES T Zb SE LE t Open the Main Routine Controller Organizer Ux 1 a o 3 Controller Logix5561 J Tasks A MainTask eae MainProgram A Program Tags End Kn MainRoutine E Unscheduled Programs Phases p Motion Groups 3 Add On Instructions S Data Types 8 User Defined H E Strings ER Add On Defined HER Predefined HE Module Defined amp Trends 3 4 UO Configuration 1756 Backplane 1756 A4 Di 0 1756 L61 Logix5561 8 3 1756 ENBT A eip ss Ethernet 8 1756 ENBT A eip Se GMV 6800 1xxxG Scan MV AutoVISION and Visionscape Industrial Protocol User Manual 4 9 Chapter Allen Bradley PLC Setup via EDS Right click rung 0 and select Import Rungs A Cut Rung Ctri X End e Copy Rung Ctrl C Ki Paste Ctrl V Delete Rung Del Add Rung Ctrl R Edit Rung Enter Edit Rung Comment Ctri D LS Export Rungs Q emr z Date modified e Recent Places Desktop a Libraries A Computer 4
13. Description Sean hw I0 useriN Status Onine Decimal BOOL user s device tans Sean Mv 10 user IN Status ExpBusy o Decimal BOOL users device tags FScan Mv I0 userlNStatusAcgBusy O Decimal BOOL users device tags Scan MV iOLuserIN StatusEner Decimal BOOL user s device tags Scan Mv iO_userIN StatusResetCountick Decimal BOOL _ user s device tags Sean MV ID useriN Statuereserved O Decimal BOOL user s device tags Scan MV IO userlN StetusExeCmd ck Decimal BOOL users device tags Scan Mv ID wserlNSteusInspBusy Decimal BOOL users device tags SeanMVID userlNStatusinspStat Decimal BOOL Isi device tags L ean Mv 10 useriNStatusreservedi4 o Decimal BOOL users device tags Sean Mv I0 userlNStatusresevedi Decimal BOOL user s device tags Scan MV ID userlN Statusreservedd 103 D Decimal SINT user s device tags R amp Scan MV ID userlN StatusreservediD4 111 0 Decimal SINT user s device tags E Scan MV I0 userlN Statusreservedi20 127 o Decimal SINT users device tags Sean Mv userlNboolbon 1 Decimal BOOL measure status Scan MV userlNbodlbon2 21 Decimal decode matchcode Scan Mv I0 user IN boolbool3 1 Decimal BOOL _ blob count status This concludes the EtherNet IP demo AutoVISION and Visionscape Indust
14. Installation Test Results v e Work eds visionhawk 32 000009 01 eds C Register a directory of EDS files IS HESE Named ENWode EDS VisionHAWK 32 000009 01 eds Bowe i if there is an icon file ico with the same name as the file s you are registering then this image will be associated with the device To perform an installation test on the file s click Next Dm e Change Graphic Image Final Task Summary i This is a review of the task you want to complete You would like to register the following device Microscan Vision HAWK e You have successfully completed the EDS Wizard AutoVISION and Visionscape Industrial Protocol User Manual 3 3 Chapter Allen Bradley AOI Add On Instructions for EtherNet IP Operation Right click the Ethernet node on the left pane and select New Module Enter the part number in the filter box to list the device Select the device from the newly added EDS file Double click the device or select and click the Create button to add to the project Select Module Type B Catalog Module Discovery Favortes 1 of 204 Module Types Found Add to Favorites Close on Create Lese Close Help p A Enter the name for your device and the IP address then click OK xj General Connection Module Info Intemet Protocol Port Configuration Type GMY B800 1x Mierascan Vision H
15. On the Access Path tab select the NIC card with TCP IP in the name x Access Path Jurte DOP AcemFota ve Jegen CTT Da Nl TCPAP gt ASOCAXHETT2A USE E MTCPdP s tein FEI T Cl CRA dad a ASIX ASTA z7 pid i us Pange bo Pour MONS C Pa wh PORT Pesce PIC UE In the SIMATIC Manager dialog right click and select Insert New Object This is where you will select the base station For example when configuring an ET200 s select SIMATIC 300 Station since it s based on the 300 series CPU Inserts the object to be selected at the cursor position A AutoVISION and Visionscape Industrial Protocol User Manual 9 STEP 7 Setup After the station has been added right click and add Industrial Ethernet sl x 9 Ep Fie Edt insert PLC View Opsons Window Hep jg xj d E Bp St WAT 30001 wi DL Demo PROFINET I O Expand the Start tree node on the left pane and click the station On the right pane you will see a Hardware icon KL SIMATIC Manager Start C Program Files Sie Ep File Edt Insert PLC View Options Window Hel Dalim oUm EA e fo Sal Se Start Hardware itd SIMATIC 2011 AutoVISION and Visionscape Industrial Protocol User Manual 9 9 Chapter Demo PROFINET UO PLC Code 9 10 Double click the Hardware icon to launch the HW Config dialog ELIT AA ILE MIS D ol Mai E io ES Fei PI ce pues
16. zw Je e a 7 Le D a Omode e One v e C mw he oe lew te ww Ceet z t l as et ra zeg Bi i Be ei e e a wm e m am EP TT 1 6 3 9 9 9 6 1 9 P6e 6 6 816 9 m 9 x Sh tue CI E SE B e m A F kee w E at eet ndum D v Spe Doct e Ca ow Dre fx r ee si Dum zm a CS 4 a serga sO oa DH Lage oi D es rege wg Sim mp BI y e ei e 2x m owe B Bo 0 0 D Ae On Dur ei g t Oe ip LZ e Lal m Si Te wei gege a C vp me ic A AT eent t D BO D DI vo Ce 4 EDXDNZDACONLT d ge L D t wy s en Bug Vu rm geg k n w Zeg Ww c mei Lese Me mig ow Dew Sow Se i erf Ss ae vw fg ow n E 1e coco e e M 0000 700 DN N d 4 14 AutoVISION and Visionscape Industrial Protocol User Manual 4 AB Rockwell RSLogix 5000 v20 PLC Integration with EDS OQO alo Delete any empty rungs check rung 0 pu o s D diae m e amp Cut Rung Ctri X L ZS C o Ba Copy Rung Ctrl C xx LY B pao Ctrl V code lt and Download the project to the PLC Offline F RUN No Forces Go Online Mo Edits Controller Organi 5 x Lh r Drowairz T Fa LU CAR pz Note Be sure the path to the PLC has been set in the project
17. Bytes Name STATUS ECHO Description Status register of the camera each bit of this register represents a different state item See Camera Status Registerfor bit descriptions This16 bit word value reflects backto the PLC the value that the PLC wrote tothe output assembly ECHO register The PLC can verify the output assembly has been written to the camera when this value matches the written value CmdCodeRslIt WhensStatus ExeCmdAck goes active in response to Control ExeCmd CmdRet VIO reserved booll 64 int1 10 long1 10 float1 10 stringl string2 string3 string4 CmdcCodeRsIt reflects the result of the command invoked by Control CmdCode See CmaCodeRsittor definitions WhensStatus ExeCmdAck goes active in response to Control ExeCmd CmdRet contains the data returned from the command invoked by Control CmdCode See CmdRet for definitions Reserved for future use Device State register Depending on the current state of the camera certain STATUS and CONTROLfeatures may or may notbe operational See State for definitions Each bit reflects the state of a virtual IO point The least significant bit reflects vio point 145 the most significant bit vio point 160 Reserved for future use Each bit represents a boolvalue The least significant bit of byte 20 reads the value of boot The most significant bit of byte 27 reads bool64 Each pair of sequential bytes represents a16 bit signed integer value The 20 bytes
18. CPU31 Ej Built in Port Inner Board 7 E TT C12M EIP21 Built In EtherNet IP Port for CI2M b au Fi 1900 Inner Board unmounted 233 0000 Main Rack es 3 op 0000 CJ1W 1D211 DC Input Unit em 28 ae oo NO LA SE re Qo em s Es Ow Input the desired IP settings and then click Transfer PC to Unit CJ2M EIP21 Edit Parameters X TCP IP Ethemet FINS UDP FINS TCP FTP Auto Adjust Time Status Area SNMP SNMP Trap r IP Address Notuse DNS Usethe following address Use DNS IP Address KED 1 8 Z2 Primary DNS Server Sub net Mask zn m unm Secondary DNS Server Default Gateway I e Be zd VH See Get IP address from the BOOTP server ilu M IP Router Table art power rest the obtained IP address will be automatically IP Address Gateway Address Inset ved as system setting in the unit Al 1 43BSD C AIO 42BSD Tensfedunato Pc _TrensterPC 1o Unt Compare Restart Set Defaults OK Cancel When prompted to transfer click Yes After the transfer prompt click Close When prompted to restart the unit click Yes Once the unit resets click OK at the prompt Close the IO edit dialog Physically power down the unit and adjust the rotary switches to match the last octet of the new IP address from above Then power the unit back on AutoVISION and Visionscape Industrial Protocol User Manual 7 5
19. Ethernet interface and selecting New Module 2 3 UO Configuration E 1756 Backplane 1756 44 fa 0 1756 L61 ContralLagixB561 H 3 1756 EMBT A eip ax EE H New Module 5 2 AutoVISION and Visionscape Industrial Protocol User Manual Integrating the Camera into a PLC Environment Li Select ETHERNET MODULE Generic Ethernet Module and click OK Bl Select Module Description 1 734 AEMT 1794 10 100 Mbps Ethernet Adapter Twisked Pair Media 1734 AEMT B 1794 10 100 Mbps Ethernet Adapter Twisked Pair Media 2364F RaGLI EN1 2364F Regen Bus Supply via 1203 EN1 Drivelagix5730 Ethernet 10 100 Mbps Ethernet Port on DriveLagix5730 ETHERNET BRIDGE Generic EtherNetfIP CIP Bridge ETHERMET IMODLILE Generic Ethernet Module ETHERNET PANELVIEW Ethernet IP Panelview EtherMet IP SoftLogixS800 EkherMaeE TP PowerFlex 4 E PowerFlex 4 Drive via 22 COMM E PowerFlex 40 E PowerFlex 40 Drive via 22 COMM E PowerFlex 40P E PowerFlex 40P Drive via 22 COMM E PowerFlex 70 EC E PowerFlex 70 EC Drive via 20 COMM E PowerFlex 7 E PowerFlex 70 Drive via 20 COMM E bul D Find Add Favarite GO Oo ML ase gt O 502 pem EE Bn M c52 D t 0 By Category By Vendor THEN AutoVISION and Visionscape Industrial Protocol User Manual 5 3 Chapter Allen Bradley PLC Setup via Generic Ethernet Module Configure the following fields Name A useful name to rememberfor the camera The example here is Scan MV IP
20. Open AutoVISION and select the camera D n Pad FE E pi ek MICROSCAN Select a device to start editing a job ES From the Image view click the Load a Job button Then navigate to Wicroscan Vscape Tutorials And Samples WVision Hawk PROFINET demo Select PNIO demo avp LI Ch WT De eu Dejar Pues Enden AJ S god wem EI FEX B anmeri b ae i Dine inu et A h LED S e rg S ilm re mnes dn d i E bm bk Dm kp TR je s bk mira b og b tr Inte E m CR el i oo BESTE Dama b wmm bo tm e F AutoVISION and Visionscape Industrial Protocol User Manual 9 3 Chapter Demo PROFINET I O PLC Code The demo job will include three tools Measure Decode and Count Blobs 9 J Count Blobs1 Each tool has data items linked to the PROFINET UO structure as shown here Tool Result PLC PNIO IN tag Measurement Status USER Demo MeasuresStatus DB101 DBX 1001 USER Demo ReadDistance DB101 DBDS58 Decode Status matchcode USER Demo Decodestatus DB101 DBX 100 2 Decode USER Demo Readstring 32 DB101 DBB 64 96 Count Blob Status USER Demo CountBlobStatus DB101 DBX 100 3 Count Blob Count USER Demo ReadBlobCount DB101 DBW 62 USER Demo MinDistance DB101 DBD 46 Measurement Tolerance High USER Demo MaxDistance DB101 DBD 50 Decode Matchcode USER Demo MatchCode 32 DB
21. Protocol User Manual Integrating the Camera into a PLC Environment This is the Failed inspection s literal data Mame Sie Value e Stile Data Tyr Description EP ea MVI wer lNlng eB Stan user s device tags HScan MV10_userINlonglonal Decimal DINT Blob count Scan MV ID useriNlonglongo O Decimal DINT user s device tags Sean MV ID userlNlonglong O Decimal DINT users device tags Sean MV ID ee Miereleg O Decimal DINT user s device tags H Scan MV ID useriNlonglong Decimal DINT user s device tags Sean MV ID useriNlonglongg O Decimal DINT users device tags Sean MV ID useriNlonglong O Decimal DINT users device tags H Scan MV ID userlNlonglong O Decimal DINT user s device tags Sean MV ID ee Mieeleg O Desimal DINT users device tags Scan MI userlN onglongi Decimal D user s device tags Bean MV IO user IN float Loes Se users device tags Scan MV JO userlN loatiloa 59 406995 Float REAL Measure value Scan MV userlMioatilos2 00 Float REAL users device tags Scan Mv 10_userIN floattloat3 00 Float REAL users device tags Scan MV D uselMfoatost 0 0 Float REAL users device tags Sp SEDE SE BET WS Scan WW IOLuseriNfloatfiost 0 0 Float REAL _ users device tags Scan M
22. Serial Part EtherM et TP Baud Rate 520 D ata Bits Parity Stop Bits Flow Control Auto Button i Enable Auto Button di Send Trigger AutoVISION and Visionscape Industrial Protocol User Manual Enabling Protocols for the Vision HAWK and Vision MINI Xi You will see the Reboot Required dialog after clicking Apply Note A change to Industrial Protocol requires a reboot of the camera before the new setting can take effect Choose Yes and the camera will be rebooted for you AutoVISION will be disabled while the reboot is in process If you choose No the change will not take effect until you manually reboot the camera Reboot Required 2 Smart Camera must be rebooted before this setting can take effect e Ce ru oa O O Lef A or 2 oo ov em LL Reboot Camera Now AutoVISION and Visionscape Industrial Protocol User Manual 1 7 Chapter Enabling Industrial Protocols 1 8 AutoVISION and Visionscape Industrial Protocol User Manual cmera2 Using EtherNet IP This section provides information necessary for using the Vision HAWK and Vision MINI Xi in an EtherNet IP environment Notes e The camera communications protocol must be enabled for EtherNet IP before it can be used in this environment Refer to Chapter 1 Enabling Industrial Protocols for information about enabling communications protocols for the Vision HAWK and Vision MINI Xi and information about switching V
23. This bit mirrors the TRIGGER control bit 9 INSP BUSY This bit is high when inspection 1 is busy processing an image 10 INSP STAT This bit represents the inspection 1 status result It is 1 if the inspection passes Itis only valid when DataValid goes high 11 DATA VALID This bit goes high when inspection1 is complete The PLC should clear this signal by setting RESET DV high once it has read results AutoVISION and Visionscape Industrial Protocol User Manual 8 9 Chapter Using PROFINET VO CmdCodeRslt 32 bit The value of CmdCodeRslt is only valid when ExeCmdAck is active 1 in response to ExeCmd being active Cm dcCodeRslt value Meaning base 16 hex Ox0000 0000 SUCCESS Ox0100 0000 Fail Possible reasons Camera under PC control Jab cannot be changed x0200 0000 Fail No Job in slot 0x0300 0000 Fail Unknown cmd CmdRet 32 bit The value of CmdRet is only valid when ExeCmdAck is active 1 in response to ExeCmd being active and CmdCodehRslt is 0 Success The following chart shows which CmdCodes return data in the CmdRet register CmdRet Associated CmdCode Meaning value 32 bit 0 Ox1000 0000 Na to 0x1300 0000 Job Change type 1 255 xl800 0000 Active Job Slot Query Active Job Slot 8 10 AutoVISION and Visionscape Industrial Protocol User Manual STEP 7 PLC Slot Layout o H State 16 bit ui State reflects the following operational condition of the camera u State Meaning T
24. an active ExeCmdAck varity CmdCodeRsit is 0 and Error is 0 Process CmdRelt if needed then clear ExeCmd E Camera clears ExeCmdAck when ExeCmd goes inactive When ExeCmdAck goes inactive CmdCodeRsiL and Cmdiel ane no longer valid and it may take a few seconds for tha camera State and Online signals fp settle to a final value typically Online or Offline F Camera can now be put online and triggered Notes st PLC program scan time ct Command processing time in tha camera May take up to a minute for some commands rpi Requested Packet Interval Configured in the pic s EIF module connection properties Allowed mpi is 10 ms to 3 2 s All signals represent the state of plc tags 8 14 AutoVISION and Visionscape Industrial Protocol User Manual STEP 7 PLC Slot Layout PROFINET I O Control Status Signal Operation Tes NN IO ugar LT Zeit Trier Camara IN Sats TriqgerReady T Laer Busy org exposure Q Z LL O am D O E o IN Statue TriggerAck InspBusy d r 1 r camara lI IN Saws Inspatatus i i 3 IN 5 3 us Da za valid OUT Contral ResetDiata valid Ert AB CDE F E H A On rising edge of sysiem rigger the weer app acivates can MV IO user CRIT Control Trigger to tigger the demo code E Domno onde dretects izing edge of Scan MV IO user OUT Canal Trigger and if the camara is ready sends a trigger to the camera C Camera acquisition bogre may be delaye
25. any additional expansion modules if installed Click the CPU on the left pane and the bottom pane will list the available ports and slots AutoVISION and Visionscape Industrial Protocol User Manual 9 13 Chapter Demo PROFINET I O PLC Code Add the camera in the location PROFINET I O gt Additional Field Devices General Microscan The camera can be added by drag and drop to Ethernet 1 PROFINET I O System 100 or by selecting the Ethernet 1 line first and double clicking the camera Once the camera has been added the icon will appear on the configuration dialog BEIDE M CPU 315 2 PN DP H Are Hl oo i Once the camera has been added double click the icon to open the properties dialog Under the device name enter the existing name of the camera or a unique name xj General GSD fie GSDML V2 borne cans He AA SE 11 md Hede in PROFINET IO System Lee number L IP address 152 168 02 f Assign IF address via Ki controller AutoVISION and Visionscape Industrial Protocol User Manual e STEP 7 Setup If a unique name is used the device has to be manually updated View Updating camera name section Click the camera icon and the data slot address mapping will be displayed below Take note of the address values since they will be needed in the demo application Since there is an infinite combination of modules and slot el e the Missali is unique to every se
26. are currently in use EITEZO VisionHawk3 2C178 C Microscan Wscape Tutorials And Samples Wisi wow EP _ s Rh Save tha dob in a job slot on ihe camera INI Now the job and images will be saved to the flash memory of the camera 9 6 AutoVISION and Visionscape Industrial Protocol User Manual STEP 7 Setup e STEP 7 Setup This section was created using Siemens STEP 7 software version 5 5 SP2 and an ET2008 PLC catalog number 6ES7 151 8AB01 0ABO CPU Version 3 2 It was tested with a 315 2 PN DP PLC catalog number 6ES7 315 2EH13 0ABO CPU Version 2 6 O m T OO EO QO oo First launch the SIMATIC Manager from the desktop f SIMATIC Manager Create a new project from the menu item File gt New Select the project location on disk then enter the name and click the OK button In the example below the name is Start Once the project is first created you will see the dialog This dialog is the main entry point into the PLC program and hardware settings Oj x l8 x Press F1 to get Help AutoVISION and Visionscape Industrial Protocol User Manual 9 7 Chapter 9 8 Demo PROFINET I O PLC Code The PC may have multiple network cards so it s imperative to map the correct one to the SIMATIC software From the menu select Options gt Set PG PC Interface This will open the Set PG PC Interface dialog and list the available network cards
27. change to Industrial Protocol requires a reboot of the camera before the new setting can take effect Choose Yes and the camera will be rebooted for you AutoVISION will be disabled while the reboot is in process If you choose No the change will not take effect until you manually reboot the camera Reboot Required 2 Smart Camera must be rebooted before this setting can take effect e Ce ru oa O O Lef A or 2 oo ov em LL Reboot Camera Now AutoVISION and Visionscape Industrial Protocol User Manual 1 5 Chapter Enabling Industrial Protocols 1 6 AutoVISION Vision MINI Xi In the Connect view and with a Vision MINI Xi selected click the button to the left of Details to view camera settings Click Modify to change camera settings Select the desired protocol from the Industrial Protocol dropdown menu and then click Apply a VisionMINI be stopped License Options 10 20 1 51 2 After you click the Details button to expand camera SCH Ee settings you will see the Made Vision MINI WVGA Modify button at the bottom Category SmartCamera of the dialog After you click Version 7 0 2 8 Modify the Apply and Memory 54 MB Cancel buttons will appear Flash 16 MB Details IP Address 10 20 1 51 MAC Address O0 06 45 14 62 8 7 Subnet Mask 299 299 295 0 DHCP v DHCP Enable Number of serial TCP ports e Starting serial TCP Port iketa Protocol none
28. con Create Scan MV en Create Scan MW const Soan MV con Create Scan MW con Create Scan MW const Meal ee el eel aes L AutoVISION and Visionscape Industrial Protocol User Manual 4 11 Chapter Allen Bradley PLC Setup via EDS In the Final Name column click Camera l then click the down arrow that appears on the right LE Import Configuration JON X Ad 4 Find Z Find Replace Find Within Final Name Import Content S MainT ask Configure Tag References x Fe ine Runge LL limeetiene persion Lies let Data Type Jeep amp 3 References 9 i Camera Undefined J v A Tags E Camera Undefined bi W Data Types Scan MV Cm Create T 24 Other Components Scan MV Cm Create ZS Erors w arnings Scan MV Cm Create ME can VS 06 x xx Scan MV Cm Create J gui Scan MV SS Create Data Type _0447 VS 06 x xx VS 06_2F9CEFBD 1 0 ES Scan MV con Create Description ul Scan MV con Create mi Scan MV con Create E Scan MV con Create mE Scan MV con Create mg Scan MV con Create Controller Scan MV con Create Program Double click the camera name input tag assigned earlier Y w Show fan Tage w BEE Scan MV 0447 VS 06 x xx r 5can MV O 0447 V 5 06 x xx Mame Scan MV I 447 V5 06 x xx V5 06 2FS9CEFBD E O Controller Program 4 12 AutoVISION a
29. fal cout ACCE zl 5d can MW dw fal count CU AutoVISION and Visionscape Industrial Protocol User Manual 4 19 Chapter Allen Bradley PLC Setup via EDS 4 20 AutoVISION and Visionscape Industrial Protocol User Manual cmerns Allen Bradley PLC Setup via Generic Ethernet Module for EtherNet IP Operation This section describes how to use the Generic Ethernet Module to set up an Allen Bradley PLC for EtherNet IP operation Notes e The camera communications protocol must be enabled for EtherNet IP before it can be used in this environment Refer to Chapter 1 Enabling Industrial Protocols for information about enabling communications protocols for the Vision HAWK and Vision MINI Xi and information about switching Vision HAWK communications protocols e AutoVISION and FrontRunner jobs use Microscan Link functionality to accommodate EtherNet IP communications between the camera and the PLC For information about how to connect job parameters and outputs to Microscan Link tags refer to the Microscan Link gt Link Menus section of Chapter 4 in the AutoVISION Software User Manual and to the Linking Datums to Microscan Link Tags section of Chapter 2 in the Visionscape FrontRunner User Manual AutoVISION and Visionscape Industrial Protocol User Manual 5 1 91 os ML ase gt O 502 pem EE Bn M c52 D q Chapter Allen Bradley PLC Setup via Generic Ethernet Module Integrating the Camera into a PLC En
30. pane Then click the download button on the top ribbon This will download the new copied functions and system data to the PLC Now it s time to update the new addressing from the hardware installation prior Double click the OB1 block to open the LAD STL FBD editor OB1 is the main routine of the PLC program RJ SIMATIC Manager test He Edit PLC view Insert Options Window Help cg SIMATIC 300 1 GR IMT51 8 PN DP CPU E E 57 Pragram 1 EI EI EL EL EI EI AutoVISION and Visionscape Industrial Protocol User Manual 9 19 Chapter Demo PROFINET UO PLC Code Scroll down to Network 4 This is where the data is mapped from the camera to the local data structure FC3 is a function that pushes the input data from the camera to the program structure Click the numbers to match the address on the hardware as shown Click the following buttons on the popup dialogs x Check the sequence of the blocks that is required for the A correct function Com Cancel Help Insert Function Block i The object FB1 already exists Do you want to overwrite it Rename No None Cancel Help Download 294 36 i Do you want to load the system data Yes No Download 13 4468 x Do you want to delete the system data on the module A 0 2 0 IM151 8 PN DP CPU completely and replace them with offline system data Do not display this message again No Cancel Help
31. represent10 integers From bytes 28 amp 29 for the value of int1 through bytes 46 amp 67 for the value of int10 Each group of 4 bytes represents a32 bit signed integer value The 40 bytes represent 10 long integers From bytes 48 51 for the value of long1 through bytes 84 87 for the value of long10 Each group of 4 bytes represents afloating point value The 40 bytes represent10 floating point values From bytes 88 91 for the value of float1 through bytes 124 127 forfloat10 These 96 bytes can store a string of upto 92 8 bit characters with the first 4 bytes containingthe length value Each of these 32 byte groups can store a string of up to 28 8 bit characters with the first 4 bytes containingthe length value AutoVISION and Visionscape Industrial Protocol User Manual 2 Assembly Layout D The input assembly layout is shown here o za Byte 8 j Byte Byte Byte Byte 5 D 54 nat 128 192 256 c 2 Bb c oro 130 194 258 m 68 132 196 260 LU longe 6 ml v 134 198 262 eil 8 CMD RET 72 long 136 200 264 E 10 74 132 202 266 o 12 reserved 76 140 204 268 14 STATE 78 142 206 270 i vo BO 144 208 272 18 82 146 210 274 20 BA 14 212 276 longo 48 2 22 86 150 214 278 A F d ER float 152 H5 280 26 90 Enc 154 218 282 7 d 32 9s xcd 150 SR 224 288 float3 T ic SE 162 226 490 36 100 164 228 292 38 102 166 230 294 j 3 40 104 floats 168 232 206 42 xe DENN 170 234 298 AA 7 2 108 n 172 35 300
32. so that communications to the PLC can be established Put the PLC in Run Mode Rem Run m E Run Mode Mo Forces Go Offline Ho E dits sload Download i Controller Organi gt ge Program Mode 9 Controller 3l Z i Run Mode u Controll Liu P Controli est Mode Wu AutoVISION and Visionscape Industrial Protocol User Manual 4 15 4 16 Chapter Allen Bradley PLC Setup via EDS Open the Program Tags window and select Monitor Tags Program Tags MainProgram Scope E MainProaram Show All Tags Mame Zale Value e 3E I on CO cu ES XE oO e zs SL un D iT Lr CI zy Ou ES de m I an on Oo t C i Gq Se o o ao m CN E on on So B BS ug eic 3 15 mm E Le C Lu 2 E ud CL m E eh Lr e CT I un T am E KE cL m e z Gi a e DL I cr CH Lu zm ES CL m 3 elk LL m C el EL m ma eA m eo SR Li HO CU ICH Du Gu 3 e Is d CL EL Oh zi O O zi m cim cr t E m un on o IO e ic zy zs 20 Eu ala zia CD Fe a Som c 5 lf Li Cr CH mI TR i Nell CV Ted gael Ond Tad I a CW a m Sole li CV FL CH e Ki a a w ja lololo lo e m ee ee ee ee re IA Scan MV Eve md fall Scan Mw Eve md rise Scan MV Eve md ck fall Scan MV Eve md ck
33. the EDS folder C Microscan Vscape Firmware eds VisionHAWK Select the correct file and click Open to load the file All other EDS files can be downloaded from www microscan com x Lookin J EDS 92 em Name Date modified vu _ MarkHAWK eds 6 21 2013 2 52PM EDSFile MS Connect 210 32 000012 01 eds 8 28 2013 4 12PM EDS File _ VisionHAWK 32 000009 0 1 eds 8 28 2013 4 08 PM EDS File em 28 ae oo NO LA SE re Qo em s Es Ou 4 gt File name Files of type Electronic Data Sheet eds Cancel i M Device Information Vendor Microscan Systems Inc Device Type Generic Device Expand the left tree view to open the OMRON Corporation files Locate CJ2M EIP21 for this example and drag it to the line in the right pane S Untitled Network Configurator File Edit View Network Device EDSFile Tools Option Help D cm tel B S a on Ay ee S 8 ay i ah GT Ethernet iP_t EH Network Configurator a SE EtherNet IP Hardware ERC Vendor Lei Grid Connect e Le Microscan Systems Inc 132 158 220 1 Ell OMRON Corporation CJ2M EIFzI El aaa Communications Adapte ERR CHw EIP21 ME AutoVISION and Visionscape Industrial Protocol User Manual 7 7 Chapter Omron PLC Setup for EtherNet IP Operation Expand the Vendor Collection node for the camera connected to the PLC and drag it to the line in the right pane Righ
34. then thes To perform an installabon Nest on the file s check Ned Nes gt Cancel AutoVISION and Visionscape Industrial Protocol User Manual 4 3 I S n c A De Ke cs GE cm LE a Chapter Allen Bradley PLC Setup via EDS Navigate to the VisionHAWK EDS file then Open it The default install location is C Microscan Vscape Firmware veds visionhawk Select an EDS file bo Installinfo Name Date modified Type 6 25 2013 5 56 PM EDS File Rockwell Automation s EDS Wizard Registration Electronic Data Sheet file s will be added to your system for use in Rockwell Automation applications Register a single file Register a directory of EDS files Look m subfolders Named an Vscape Fimware eds wisionhawk Vision HAWK 32 D00009 01 eds Browse if there is an icon file ico with the same name as the file s you are registering then this image will be associated with the device To perform an installation test on the file s click Next lt Back Weg Cancel 4 4 AutoVISION and Visionscape Industrial Protocol User Manual I AB Rockwell RSLogix 5000 v20 PLC Integration with EDS Click Finish qu jos Rockwell Automation s EDS Wizarc You have successfully completed the EDS Wizard S n c A De Ke cs GE cm LE a Open RSLogix 5000 v20 and create the I O Configuration for the base system including the system s Ethern
35. third element and create a new tag for the Assembly Output It will default to the AOI OUTPUT320 data type New Tag XJ Descriptor Z2 Oo ME e EE OI Sc EE D E kb wg Usage T Tipe GE Alias For g Alias For o m Data Type pm Data Type urPurz0 Gel EE on DNE eon 1 Eum Read Write bi Read Wtite A Style MooR EUM Constant M Open et Double click the fourth element and click the down arrow in the combo box to link the Connection Input to the reader input data The link should be the reader name l Data P VHCamera _0447 GMV_6800_1 VhHCamera l ConnectionF aulted BOOL 4 VHCamera l Data SINT 320 H 4 VHCamera O 0447 GMV 6800 1 Note Do not connect to the ConnectionFault item Double click the fifth element and click the down arrow in the combo box to link the Connection Output to the reader output data The link should be the reader name O Data Pj 4 VHCamera l 0447 GMV 6800 1 2 VHCamera O 0447 GMV 6800 1 d m VHCamera O Data SINT 320 AutoVISION and Visionscape Industrial Protocol User Manual 3 9 Chapter Allen Bradley AOI Add On Instructions for EtherNet IP Operation Now download the program to the PLC Once the program has downloaded set the PLC to Run Mode Rem Run JS E Run Mode No Forces Go Offline No Edits Hedund E un d D Cz Controll
36. to Microscan Link Tags section of Chapter 2 in the Visionscape FrontRunner User Manual AutoVISION and Visionscape Industrial Protocol User Manual 6 1 io oO M Q n m o Ka E o a os jud LLI le E o el Chapter Demo EtherNet IP PLC Code Glossary of Terms The following terms are used in the description of Microscan s demo PLC program Camera The Microscan Smart Camera used in this application which has an EtherNet IP communication interface User App The PLC logic code written by the end user or system integrator Demo Code The PLC logic code distributed by Microscan that can be imported into the PLC s ladder logic area It encapsulates most of the device Control and Status management The demo code expects a demo vision job loaded on the camera However the demo code will operate whether or not the demo vision job is loaded on the camera Activate Set High Writing a 1 value to a single Control bit or any other bool bit Active A Control Status bool or PLC logic contact in a 1 state Clear A Control Status bool or PLC logic contact in a 0 state One Shot A PLC tag write operation that is performed once typically in reaction to an event After a one shot operation the PLC logic does not write to the same tag again unless another event occurs 6 2 AutoVISION and Visionscape Industrial Protocol User Manual Demo Setup Demo Setup Vision Job Setup The EtherNet IP dem
37. un ra i i zT weil CT ed TI CG C e ed CT EN I LT n EN CO K l I I C RM 8 8 AutoVISION and Visionscape Industrial Protocol User Manual STEP 7 PLC Slot Layout Status Camera Status Register 16 bit Each bit of this register represents a signal that displays the camera s operational status A high value of 1 indicates that the signal is active true s LU lt LL O am A O o 15 14 13 12 11 i0 39 8 7 6 5 4 3 2 1 0 eS SS Em EEUU i RESET EN LL ij DATA INSP INSP TRIGGER aaO TRIGGER ACO EXP VALID STAT BUSY No ERROR peany BUSY pusy UNE Inspection 1 R All Inspections Bit Name Description 0 ONLINE Inspections are running 1 EXP BUSY The camerais busy capturing an image The camerashould notbe triggered or the part under inspection moved during this time if illuminated 2 ACO BUSY The camerais busy acquiring an image The camera cannot be triggered while busy 3 TRIGGER READY The camera is ready to be triggered This is equivalentto ONLINE 1 and ACO BUSY 0 4 ERROR An error has occurred Set the RESET ERROR control bit high to clear 5 RESET COUNTACK This bit mirrors the RESET COUNT control bit The PLC can be certain the reset command was received by the camera whenthis goes high The PLC canthen bring the RESET COUNT control signal back low 7 EXE CMD ACK This bit mirrors the EXE CMD control bit 8 TRIGGER ACK
38. user s device tags Decimal BOOL users device tags user s device tags 1 user s device tags HE es IN Status BE IN Status 1 Seen MV ID vest Stabues fm user s device tags Sean MV ID userlN StatusResetCount ck user s device tags Scar MV ID userlN Statusreserved amp user s device tags Sean MV ID userlN StatusExeCmdAck Sean MV ID userlNStatusTriggerck cess IN Status B IN Status E IN Status GER IN Status prm IN Status Ee IN Status JI BOOL users device tags can MV ID uzer IM Status IngpBusy i B li H B Bl Decimal BOOL users device tags Decimal BOOL Users device tags Hl fl il Bl H 1 Seen MV JD useriN Statuereseved S Decimal BOBL user s device tags Decimal INT user s device tags 16 0000_0000 Hes BINT user s device tags Decimal DINT user s device tags Decimal SINT user s device tags Decimal SINT user s device tags 1 Decimal SINT user s device tags Decimal SINT user s device tags E Sean a user s device tags HE Sean users device tags IH Bi E user s device tags users device tags Users device tags users device tags 8 P d P m E E E E E D 8 3 E user s device tags 8 E E E E E E EH can Mv ID user IM bool bool BOOL measure status EB can MV ID uzer IM baol baol2 BOOL decode matchcog EN can MV ID userIM baal baal3 BOOL blob count status 5 20 AutoVISION and Visionscape Industrial
39. v144 v143 v142 v141 v140 v139 v138 v137 v136 v135 v134 v133 v132 v131 v130 v129 VIO Input Register Bits 15 14 13 1 11 10 gJ a 7 6 5 4 3 d 1 s lt LL O am A O o vip v159 v158 v157 v156 v155 v154 v153 v152 v151 v150 v149 v148 v147 v146 v145 Control Camera Control Register 16 bit Each bit of this register controls a function on the camera Transitions from a low state of 0 to a high state of 1 initiate the associated operation The PLC should return the state of the control bit back to O after it has acknowledged the camera has processed the control Unused bits should remain 0 15 14 13 I 11 10 3 SG 7 6 5 4 NECS 0 RESET Ie x OW mem ao VE GE Inspection 1 i All Inspections Bit Name Description 0 GOONLINE Startall inspections running 1 GO OFFLINE Stop all inspections 4 RESET ERROR Reset ERROR in the Status register 5 RESET COUNT Resetall inspection counts 7 EXE CMD Execute the command specified by Control CmdCode 8 TRIGGER Trigger Inspection 1 The inspection must be configuredfor a triggered Image acquisition 11 RESET DATA Resetthe Data Valid signal of the Status register VALID AutoVISION and Visionscape Industrial Protocol User Manual 8 13 Chapter Using PROFINET I O CmdCode and CmdArg 32 bit opecifies the process invoked in the camera when Control ExeCmd goes active List of Avai
40. 101 DBB 12 44 Count Blob Lower Tolerance USER Demo MinBlobCount DB101 DBW 54 Count Blob Upper Tolerance USER Demo MaxBlobCount DB101 DBW 56 This data is transferred cyclically between the camera and PLC 9 4 AutoVISION and Visionscape Industrial Protocol User Manual e AutoVISION Setup Once the job has loaded the next step is to link the pre saved images on the local PC On the Camera button click the far left icon to select and load an image mo ODES ol O O O D Q Lu lt LL O am D Connect Image Oo D el A file browser will open Then navigate to the same folder where the demo job was loaded PROFINET demo If the images are located the icon will change from a camera to a folder SPA By clicking the Try Job Once icon the application will cycle through the entire job with the loaded image AutoVISION and Visionscape Industrial Protocol User Manual 9 5 Chapter Demo PROFINET I O PLC Code There are two Images c on file One will pass all three inspections us one will fail all three Now click the Run button on the top ribbon This will download the job to the camera At this point the job is ready to run and can be tested However in order to run the job change demo this job needs to be loaded into Slot 1 Click back to the Edit view from the top ribbon bar Click the slot icon and select Slot 1 or New Slot if no slots
41. 127 Bm l 5ean MV ID user QUT l 5can MV ID user DUT Central GO Oo ML ase gt O 502 pem EE Bn M c52 D t 0 5 issi ben D D D ixi 1680000 0000 eg E Ed ER ER ERI ERE ER RR CREER ERR RR ees E E AutoVISION and Visionscape Industrial Protocol User Manual 5 11 Chapter Allen Bradley PLC Setup via Generic Ethernet Module Change OUT Control Echo to non zero m Te A Value L Sean MV ID useriN StatusreservediD4 111 L HScan MV _IO_userIN StatusState 01 L Scan MV ID userlN Ststusreserved 20 127 0 HiScanMVI DuemINMO Li L BiScan MV IO werlNbool li ee BiScanMVIO werlNit ee BiScanMVIO werlNlng li ee L Scan MV D uerlNfiIoat Li S Sean MV IO user OUT Pt Scan MV ID user DUT Control fuaa Se MV IO userDUT ConwolBoOmine See MV Q userDUT ConwolBo fine Scan MV D user DUT Contolreseved Se MV IQ userDUT Contolreseved _ Scan MV IQ user DUT ContolResetEmor Scan MV IQ user DUT ConwolHesetCount Scan MV D userDUT Contolreseved _ Scan MV D userDUT ConwolEkeCmd Scan MV D veel Col Trigger Scan MV D user DUT Contolresevedd Scan MV Q user DUT ContolresevediQ Scan MV IQ ee DU Col ResetD ataValid Scan MV IQ user DUT Contolreserved 2 Scan MV D user DUT Contolreservedi3 Scan MV D userDUT Contolreservedid Scan MV IO user DUT Contolreservedit 1680000 0000 F E
42. 320Byte DI Input 102 320Byte Connection Point to Point connection zl Type Point to Point connection m Dutput Tag Set Cat Tag Sets Input Tag Set o500 320Byte Y E i Output 1 14 320Byte DI Gelee Point to Point connection ype Hide Detail m Detail Parameter Packet Interval RPI E 30 0 ms 10 0 3200 0 ms J Connection Name Timeout Value Packet Interval RPI A Possible to omit M Connection Structure e 192 168 2 16 CJ2M EIP21 Close The registered device will now display the tags that are linked Click OK to continue Edit Device Parameters 192 168 2 16 CJ2M EIP21 x Connections 2 32 0 2 T 0 r Register Device List 192 168 2 16 CJ2M EIP21 Variable Target Variable EZE Ave defauit 001 Input 0300 Input 101 defaut 001 Output 0500 Output 198 New Edit Delete Edit All Change Target Node ID To From File 7 10 AutoVISION and Visionscape Industrial Protocol User Manual Setting Up an Omron PLC When the List of Devices That Are Executing dialog appears select the PLC and click Download after Changed to Program Mode When prompted to return the state click Yes to continue A go 2 0 Download the new tags and links to the PLC by selecting Device gt Parameter gt Download 20 or by clicking the download icon in the ribbo
43. 8 bit integer 2 18 AutoVISION and Visionscape Industrial Protocol User Manual PLC Tags and Serial Command Names NO PLC Tags and Serial Command Names PLC tags are separated into IN and OUT for data direction Within the IN and OUT groups the tags are sub divided into fixed Status and Control fields plus user defined linked data fields This table shows how PLC tag names correspond to serial commands D Tow PLC tag prefix Serial cmd Tag name PLC tag prefix Serial cmd Tag name prefix prefix Q m o Ka Been C jud LLI O vu IN Status Online 1 OUT Control IN Status Online 0 OUT Control GoOffline IN Status eip status Error OUT Control IN Status ResetCountAck OUT Control ResetCount rin status eipstatus WgRey INStstus eipstatus Aegusy riN status elpstatus expBusy INStstus elpstatus inspeusy IN Status TriggerAck OUT Control IN Status InspStat p e IN Status ep CmdCodeRslt OUT Control CmdCode CmdCo p IN Status eip CmdRet OUT Control i CmdArg IN Status DataValid OUT Control ResetDataValid Waas ep Sae IN Status EeCmdac OUT Control de INvio io Luten OUTVio fio P v 129 144 IN bool eip bool 1 100 OUT bool en bool 101 200 INint eip int 1 100 OUT int eip intf101 200T IN long eip long 1 100 OUT lon
44. 84 248 312 58 1 25 185 250 314 B longi04 124 E 188 252 316 B2 126 190 254 318 AutoVISION and Visionscape Industrial Protocol User Manual 2 11 Chapter Using EtherNet IP Control Camera Control Register 16 bit Each bit of this register controls a function on the camera Transitions from a low state of 0 to a high state of 1 initiates the associate operation The PLC should return the state of the control bit back to 0 after it has acknowledged the camera has processed the control Unused bits should remain O Inspection 1 15 14 313 12 11 10 EXE co co TRIGGER CMD OFFLINE ONLINE All Inspections Bit Name Description GO ONLINE Start all inspections running GO OFFLINE Stop all inspections RESET ERROR Reset ERRORin the Status register RESET COUNT Resetall inspection counts EXE CMD Execute the command specified by Control CmdCode TRIGGER Trigger Inspection 1 The inspection must be configured for a triggered image acquisition RESET DATA Resetthe Data Valid signal of the Status register VALID CmdCode and CmdArg 32 bit Specifies the process invoked in the camera when Control ExeCmd goes active List of available CmdCodes and associated CmdArg Cm dcCode CmdArg Job Slot 1 255 Job Slot 1 255 Job Slot 1 255 Job Slot 1 255 na Operations performed Go Offline Load job from specified slot Go Offline Load job from specified slot Go
45. AWK Vendor Microscan Systems Inc Parent EHBT C PivateNework 1921681 2 Name isionHawkC1A2 Ethemet Address P Address 182 168 1 M7 C HostName zi Status Creating OF Cancel Help If the reader has multiple assembly sizes the Change button allows you to select the other assembly formats 3 4 AutoVISION and Visionscape Industrial Protocol User Manual LA Rockwell RSLogix 5000 AOI Add On Instructions for Microscan Devices Click the Close button on the module selection dialog to continue Now the device has been added to the project and will be visible in the tree view under the Ethernet node Zontroller Organizer T l X Controller StartProject 49 Controller Tags 5 Controller Fault Handler Ba PowerUp Handler H Tasks Gel MainTask E E MainProgram GE Unscheduled Programs Phases ES El Motion Groups G Ungrouped Axes 5 Add On Instructions j 3 Data Types C User Defined La Strings Ch Add On Defined Predefined a CS Module Defined CJ Trends El 1 0 Configuration 2 8 1756 Backplane 1756 A4 a D 1756 61 StartProject Go f 3 1756 ENBT A ENBT ge Ethernet SE GMV 6800 1xxxG VisionHawkC 1A2 f 1756 ENBT A ENBT 2a Oo ME z Be OU Sc He 59 SS lt w m Mi LEJ AutoVISION and Visionscape Industrial Protocol User Manual 3 5 Chapter Allen Bradley AOI Add On Instructions for EtherNet IP Operation Import A
46. Address The IP Address of the camera Comm Format Data DINT Input Assembly Instance 102 Input Size 80 Output Assembly Instance 114 Output Size 80 Configuration Assembly Instance 1 Configuration Size 0 none Click OK when done Example New Module i X Type ETHERNET MODULE Generc Ethernet Module Vendor Allen Bradley Parent EMBT TIS oa Connection Parameters Assembly l Description m Instance Size Input f IL ati 32 bit kd Output f 14 o E 32 bit Comm Format Data DINT Address Host Mame Configuration f fo zi bit Co IP Address Status Input NOE ES Status ders bk Open Module Properties OK Cancel Help 5 4 AutoVISION and Visionscape Industrial Protocol User Manual Integrating the Camera into a PLC Environment Configure the Required Packet Interval RPI and click OK 10 ms is the minimum allowed by the camera 20 ms or higher is recommended Bl Module Properties eip ETHERMET MODLILE 1 1 General Connection Module Info Requested Packet Interval AFI 20 04 ms 1 0 3200 0 ms Inhibit Module Major Fault On Controller If Connection Fails hile in Run Made Module Fault Status Offline Cancel Apply Help Open the Main Routine Controller ContralLagix5561 Controller Tags Controller Fault Handler Power Up Handler El Tasks Em MainTask E LS MainProgram Program Tags MainRautine Motion Gr
47. Booting 3 PY Decimal __ 4 Scan_MV_const_State_Empty 4 Decimal Ji Seen MV const State Error 255 Ir Decimal HH Scan MV const State JobChange 2 EE Decimal Ji Sean MV const State Offline 0 NEED Decimal Ji Seen MV const State Online 1 Decimal E Scan Mv_demo_blob 5 Li ed Jr Scan WW dem decode J 3 Ee Jr Scan WW dem er n oi Ce E Sea Mv_demo_measwe Gil Lol Jr Scan WW dem mde 0 1 Decimal J Scan Mv_dv_en_cout Lil 6e E Scan Mv_dvfal_cout 3 Ce E Scan deent lan Ce Scan MV ExeCmd fal Decimal Scan MV ExeCm d rise NEED Decimal Scan MV ExeCmdAck fall NEED Decimal Scan MV ExeCmdAck rise NEED Decimal Jr Scan MV IOintemal 0 0 ll Lal Jr zess Loi 6e Jee MU matnhnads IABEI CHECK T i J Monitor Tags KI AutoVISION and Visionscape Industrial Protocol User Manual 91 Integrating the Camera into a PLC Environment Expand Scan MV IO user so that the IN Status and OUT Control structures are visible Then scroll the window so Scan MV IO user OUT Control Echo is visible Mame SIE Value e Scan MV ID userlNStatusresemediS 0 Sen MV userlNStatusEcho 0 Sean MI useriN Status CmdCodeRis 16 0000 0000 Sean MV ID userlNStstusEmdet Sean MV D useriN StatusreseveddG 103 00 Scan MV ID userlN Ststusseserved DA 111 0 Sean MV D werlNStatusStale 1 E HH 5can MV IU user IM Status reservedla
48. C In order to allow this the Vision HAWK may not have an assigned IP address on reboot until the PLC is set to Run mode During this time the Vision HAWK will not be visible on the network for AutoVISION or Visionscape FrontRunner AutoVISION and Visionscape Industrial Protocol User Manual 9 1 Chapter Overview 9 2 Demo PROFINET I O PLC Code In this demonstration you will learn how to load a saved job into the camera establish connectivity via PROFINET I O to a Siemens S7 PLC and run some example programs that interface with the camera While evaluating PROFINET UO capabilities you will e Begin with AutoVISION Open a sample PNIO demo vision job in AutoVISION and use the Try Out feature to learn what to expect from the camera before it is connected to the PLC e Prepare the PLC Integrate the camera into the PLC environment with STEP 7 software and the GSD file e Run the camera Trigger the camera while it is online with the PLC and observe changes in the Inspection status as the PLC reconfigures the vision job s parameters AutoVISION and Visionscape Industrial Protocol User Manual AutoVISION Setup e AutoVISION Setup Prior to starting AutoVISION make sure the camera is either connected to the PLC or both PLC and camera are on the same physical network Ensure that the PC PLC and camera have the same network class and corresponding subnet addresses O m T OO EO QO oo
49. Connection Properties Class 3 Explicit Messaging A Attribute Layout 2 KCN i i i Ze When using explicit EtherNet IP messaging all global data objects can be read or written E Each data type is stored in its own class object and an instance of 1 to read the global e data For example to read float2 the EtherNet IP request would be for Service Code 14 OxE Class 107 0x6B Instance 1 Attribute 2 c Class 104 Class 105 Class 106 Class 107 Class 108 Class 108 5 Attra Attra Atira Attra Attri Attr 1 bec 1 L deti i 1 floati 1 stringi i d booli i int d d float2 d string Fi 3 bool3 3 int3 3 3 floats H string3 3 d bool 4 int d Toaga 4 stringa A 5 bool 5 mp 5 5 floats 5 strings 5 6 boos 6 mp 6 floats 6 strings 6 7 bool 7 im 7 7 float 7 string 7 8 boot 8 int i d flaat amp stunge amp 5 boots 3 ints 5 5 floats 3 stringa 9 10 Pool LO 10 int10 10 bongo 10 floatio 10 string 10 10 E e e E 11 199 bool193 193 miss 193 longl395 133 float199 193 string193 193 200 bool200 200 int200 200 bong 200 200 Float200 200 200 200 The value received in response to Get Attribute Single depends on the type Bool will return a 16 bit word with 0 for false or 1 for true Ints will return a 16 bit signed integer Longs will return a 32 bit signed integer Floats will return a 32 bit floating point number
50. EFACE Welcome Purpose of This Manual This manual contains detailed information about how to configure and deploy EtherNet IP and PROFINET l O based applications using AutoVISION Visionscape the Vision HAWK Smart Camera and the Vision MINI Xi Smart Camera Manual Conventions The following typographical conventions are used throughout this manual e tems emphasizing important information are bolded e Menu selections menu items and entries in screen images are indicated as Run triggered Modify etc AutoVISION and Visionscape Industrial Protocol User Manual V Preface vi AutoVISION and Visionscape Industrial Protocol User Manual CHAPTER 1 Enabling Industrial Protocols This section describes how to enable EtherNet IP for the Vision HAWK and the Vision MINI Xi and how to switch the Vision HAWK s protocol between EtherNet IP and PROFINET I O AutoVISION and Visionscape Industrial Protocol User Manual 1 1 e Ce ss oa Oo O Lef A or 2 aA ov em LLI Chapter Enabling Industrial Protocols Enabling Protocols for the Vision HAWK and Vision MINI Xi FrontRunner Vision HAWK Go to the File menu and select Configure Device Go to the Industrial Protocols tab Select the industrial protocol you intend to use with the Vision HAWK TCP Ports Auto Button Industrial Protocols Iw Enable EtherMer lP Enable Profinet I0 No Industrial Protocol Enabled Note When enabling c
51. EtherNet IP PLC Code The demo code will automate the command process when Scan MV demo mode is 1 which is the default value at program startup similar to how it assists the Triggering and DataValid Controls The PLC integrator can initiate command operation by accessing the demo code s Scan MV IO user tag set for Control and Status signals While a command operation is active the demo code forces all Control signals to an inactive state except for the Echo No Controls can be activated until the command operation is completed To verify the camera is still alive during command execution Control Echo can be incremented and the Status Echo will update accordingly When the demo code automates the command process the PLC integrator is responsible for the following steps 1 Deactivate all Controls and clear DataValid and Error status signals This is a best practice measure to ensure that the PLC has transitioned from a state of triggering and processing inspections to issuing a command 2 fajob change command is to be issued populate the output tags required to configure the new job bool int long float string 3 Write the required CmdCode see Scan MV const CmdCode xxxx tags and CmdArg then activate ExeCmd 4 Wait for ExeCmd to go inactive per typical demo mode 1 operation Note that job changes can take up to a minute While a job change command is being executed the Status State tag will be 2 5 When ExeCmd
52. LIU 32 X 0000cxx VisionHAWK File name Network Files of type RSLogix 5000 XML Files L5X Files containing H Rungs Into EA MainRoutine MainProgram Overwrite Selected Rungs n 4 10 AutoVISION and Visionscape Industrial Protocol User Manual 4 AB Rockwell RSLogix 5000 v20 PLC Integration with EDS O sl o The Import Configuration dialog will be displayed De _ z Ey Ke LE os SS o gt amp 5 Find ZS Find Replace to Find Within Final Name c E LY Import Content amp MainTasl Configure Rung Properties lt ER MainProgra Imparted Be MainRoutine Rungs Rungs a amp 3 References Operation Create after Fung 0 EFT A Tags D References will be imported as i w Data Types conhgured in the References folders 4 Other Components i Z Errors Wamings Routine Properties Name MainFioutine Description T Type Bl Ladder Diagram In Program 8 MainProgram Select Tags LE Import Configuration BEES EE Find Z Find Replace Find within Final Mame Import Content MainT ask Configure Tag References Unger ae Operation jFimalName X B Came Undefined Cames X B Camera Undefined Caas L Sean MV Cm Create Scan MV Cmd r L Sean Om Create 1 Scan MV Cmudca 85 Enors wamings CT sen Mt Ee create Sean Mv Dro Sean MV Cm Create Scan MV
53. LOATING POINT 100 0 DB10108D 0 USER Demo MaxDetance FLOATING PONT 2000 Modify Address to 1 cel DB10I OBW 4 USER Demo MinBiobCount pec Bea o 0 cm DBi iDEw 28 USER Demo MaxiliobCount pec f Cut Cla DB180108D USER Demo ReadDislance FLOATNG PONT Copy Cac If O is not entered in the Status Value column of the USER Demo DemorTrigType row enter 0 To start triggering the Vision HAWK program right click inside the Status Value column of the USER Demo DemorTrigType DB101 DBW 0 row Change the value from 0 to 1 to begin triggering and running the job on the camera Symbol EE format zez value p Mele DB101 DBW 10 USER Demo ETE AutoVISION and Visionscape Industrial Protocol User Manual Monitor Update Monitor Values Activate Modify Value Modify Address to 1 Modify Address to 0 Cut Copy Paste Delete Insert Range of Variables Modify Force Value As Comment Row Not Effective 9 23 Chapter Demo PROFINET UO PLC Code When the program is triggering the camera each cycle will produce either a pass or fail all state Each state is counted in USER Demo CountPass DB101 DBD 58 USER Demo ReadDistance FLOATING POINT 173 0306 a MM Raum ux Ne XU M MILI uc Uk ccm as ae Eege ae ee Ee no MEME and USER Demo CountFail PROG Program JobPass These counters can be cleared by right clicking the row USER Demo ClearCounters and selecting Modif
54. MICROSCAN AutoVISION and Visionscape Industrial Protocol User Manual v7 0 2 October 2014 84 220126 02 Rev E Copyright 2015 Microscan Systems Inc Tel 1 425 226 5700 800 762 1149 Fax 1 425 226 8250 All rights reserved The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and or service Microscan manufactured equipment and is not to be released reproduced or used for any other purpose without written permission of Microscan Throughout this manual trademarked names might be used We state herein that we are using the names to the benefit of the trademark owner with no intention of infringement Disclaimer The information and specifications described in this manual are subject to change without notice Latest Manual Version For the latest version of this manual see the Download Center on our web site at WWW microscan com Technical Support For technical support e mail helpdesk microscan com Warranty For current warranty information see www microscan com warranty Microscan Systems Inc United States Corporate Headquarters 1 425 226 5700 800 762 1149 United States Northeast Technology Center 1 603 598 8400 800 468 9503 European Headquarters 31 172 423360 Asia Pacific Headquarters 65 6846 1214 PREFACE CHAPTER 1 CHAPTER 2 CHAPTER 3 CHAPTER 4 CHAPTER 5 CHAPTER 6 Contents Welcome v Purpose of T
55. O user OUT ong Ht Scan s device tags when MM demo mode is 1 or 2 HH Scan MV IO user DUT ong ong 01 H Decimal Blob count must be equal to or higher than this to pass E Scan MV ID userDUTlonglongiD2 6 Decimal DINT Blobcountmustbeequalloorlowerthanthistopass Decimal DINT user s device tags when MM demo mode is 1 or 2 UM Heg EE ame El P 0 0 D Decimal DINT user s device tags when MV demo mode is 1 or 2 EN 0 il Decimal DINT user s device tags when MV demo mode is 1 or 2 Es 0 NENNEN 0 Ess 0 E 0 meme Dees E be evice tags when MV demo mode is li Decimal DINT user s device tags when MV demo mode is 1 or 2 il Decimal DINT user s device tags when MV demo mode is 1 or 2 D Decimal DINT user s device tags when MV demo mode is 1 or 2 q Decimal DINT user s device tags when MY demo mode is 1 or 2 2i Scan MV IO user DUT float user s device tags when MV demo mode is 1 or 2 E can MV I user OLIT float float1 01 Sean Mee DUT feat feet Sean MV IO ee OUT floatfloatt03 Sean MV IO ee DUT feat feet Sean MV IO userDUT foatioar0S Scan MV_I0_user DUT float loatt06 Scan MV_I0_user DUT floatloatt07 Scan MV_I0_user DUT float loatt08 Sean MV IO ee DUT feat feet H Sean MV ID user OUT string EIE Scan HH Scan MV IO user OUT string string101 el Scan HH Scan MV IO user OLIT string st
56. OI File Right click the Add On Instructions node in the tree view in the left pane and select Import Add On Instruction Locate the L5X file C Microscan Vscape Firmware aoi and click the Import button fo Dmgert Add On Instruction Mame Date modified Sr im SCO ASSEMBLY 5X TALS 408PM B r SOOO XL At tel XI AC Beg L SX S 12013 X31PM R5LOgx SOOO XL HI Ip qx Aor Eig Mainonta Sx 7 23 2013 X55 PMM Emy 5000 X ET E Qx AOT Gm ter Bj1 2013 3 31PM D ser 5000 X l feet AC Small Pisefuutine L 5x 7 23 2013 3 5 PM HI VemonFLAWIK NOE Plano LE Bj6 2013 2 04PM R5Lpglx 500 X bel leet gd Rename Jana 20915 Files of type Ree S000 OM Flas CLE F Cancel Files containing Lg dd On instruction Hag ioute ii nm KERCH CH 3 6 AutoVISION and Visionscape Industrial Protocol User Manual LA Rockwell RSLogix 5000 AOI Add On Instructions for Microscan Devices Test Communications and Review Data After the reader module has been installed you can start with a basic ladder logic program to test the data to and from the device Open the MainRoutine editor and create an Examine On trigger 2a Oo ME z Be OU Sc He 59 SS lt w E ER Right click and create a Boolean Trigger NewTag O OO x Name Trigger Create v Description A Cancel Usa
57. Online Go Offline Load job from specified slot Make it the boot job Go Offline Load job from specified slot Make it the boot job and Go Online Query active job slot CmdRet will contain the active job slot number when the peration is done AutoVISION and Visionscape Industrial Protocol User Manual Assembly Layout NO CmdCode and ExeCmd Operation OUT Control CmdCode CmdArg ExeCmd IN Status ExeCmdAck aah mim Q m o Ka Been a m LLI Oo ES vu OUT Control GoOffline OUT Control GoOnline OUT Control ResetCount OUT Control ResetDataValid AN Status DataValid IN Status Error A B C D E F Event key A If DataValid or Error are present clear them Set the following control signals idle and keep them idle while the command is processed by the camera GoOffline GoOnline Trigger ResetDataValid ResetCount ResetError If the command operation is a job change populate the output tags required to configure the new job bool int long float string B Populate CmdCode and CmdArg then activate ExeCmd C Camera executes the command may take up to a minute While processing a Job Change command State will be 2 Camera activates ExeCmdAck when it is done processing the command D When the PLC sees an active ExeCmdAck verify CmdCodeRsit is 0 and Error is 0 Process CmdRet if needed then clear ExeCmd E Camera clears ExeCmdAck when ExeCmd goes inactive W
58. Po up BS EI Dudum P Gg gra E i FEEEEEERETIEEIEIEEIEILE bk A A z d hd i i i A PESPRP PELE PES E Cae os i i i 1 ld i T OTE d a3 5 TT zT y 7 m a RH R E t t lx y dp f 7 eo ee 2 e H AA 33 ERAI AS BE ETE J CATE Make sure the Catalog is selected in the ribbon bar on the top This will add a tree view on the right pane with all the available hardware devices If the latest GSDML file hasn t been imported follow the next steps to import GSDML e Install the GSD file from the menu item Options gt Install GSD File e Click the Browse button to locate the GSDML file Microscan Vscape Firmware gsd visionhawk AutoVISION and Visionscape Industrial Protocol User Manual STEP 7 Setup 9 LU o 3 Zs reall Ga TERO Iial GED Fikes OO Evatt DHL Enel CN Q o A GSDHLA 250133313 OA 120000AM Vam Ereskth G5DMLWZ 320130507 wl EA DAM v23 Ersiih GSDMLA 320 3011 04 O6 TIAn3120000AM v23 Engh OO e Shoe Log Select All Dergeg Ai Dem Wee e Select the file and click the Install button e When finished close the dialog e The Vision HAWK camera should now be present in the PROFINET I O section as shown below Suchen At PROFIBUS DP PROFIBUS PA M PROFINET IO 5 Additonal Field Denacet Lj Gene J Merge ga Viner i Boolean In Gredea Du Lonhol Fins in Fi
59. V ID uerlNflat s Ze Float REAL user s device tags Scan MV ID ee Missio 0 0 Float REAL Isi device tags Scan MvO werlNfbatios 0 0 Float REAL user s device tags Scan MvO uwerlNfbstost 0 0 Float REAL user s device tags SeanMVIO ueerlNflatioaD 0 0 Float REAL _ users device tans EP ea MV I werlNsting ill Lea user s device tags Scan MV ID werlNsmngsting Stcan Decode tes This is equivalent to the AutoVISION inspection report AutoVISION and Visionscape Industrial Protocol User Manual 5 21 1 SL TE SOO 502 kr oz C org zx o ul Lem d i S gt Q whee V Chapter Allen Bradley PLC Setup via Generic Ethernet Module Parameterize the Camera Again The Measure and Count Blob tools can be parameterized by the PLC so they always pass The Decode Tool can be parameterized so it always fails either due to no decode or a Match Strings mismatch Scroll the tag window so OUT long float and string are visible then change them as shown below Name B 4 Value Style Data Typ Description Constant HH Scan MV IO user OUT Mi LA Sean user s device tags when MV demo mode is 1 or 2 HH Scan MV IO user OLIT bool gee Ht Scan user s device tags when MV demo mode is 1 or 2 HH Scan MV IO user OUT mt LH Scan user s device tags when MV demo mode is 1 or 2 Scan MV I
60. WK and Vision MINI Xi and information about switching Vision HAWK communications protocols e AutoVISION and FrontRunner jobs use Microscan Link functionality to accommodate EtherNet IP communications between the camera and the PLC For information about how to connect job parameters and outputs to Microscan Link tags refer to the Microscan Link gt Link Menus section of Chapter 4 in the AutoVISION Software User Manual and to the Linking Datums to Microscan Link Tags section of Chapter 2 in the Visionscape FrontRunner User Manual AutoVISION and Visionscape Industrial Protocol User Manual 7 1 pr pe o Q O H m o Ka Been Be m LLI im le rs ei Des voll V O l Q Lem le Lum z Chapter Omron PLC Setup for EtherNet IP Operation Setting Up an Omron PLC This section was created using the following Omron software and hardware e CX Programmer version 9 43 e Network Configuration version 3 55 e PLC CJ2M CPU31 Start the CX Programmer application and select menu item File gt New Enter the desired Device Name Select the Device Type and then click Settings to the right of the Device Type menu Change pc zd Device Name U1 Test m Device Type Network Type Toolbus Settings Comment zu Help OK Cancel In the Device Type Settings dialog select the correct CPU Type and click OK x
61. an MV ID use NA em m ES FH Scan MV ILI user IM bool m E FEE ese MV IT ser IM is E AU afe Monitor Tags This confirms that the PLC and camera have successful two way communication AutoVISION and Visionscape Industrial Protocol User Manual 5 13 Chapter Allen Bradley PLC Setup via Generic Ethernet Module To send a trigger to the camera scroll to Scan MV IO user Control Trigger E SP E Scan MV userlNint fad Scan MV ID userDUT ConwolBoDmine Scan MV ID userDUT ConwolBoDlline Scan MV ID userDUT Contolreseved2 Scan MV IO user DLT Contolreseved Scan MV IO userDUT ContolHeseEmor E JD ue OUT Control EN Ae DUT Control EE _user DUT Control EE user DUT ControLTm can MW IO user OUT Control Hesett out Scan MV ID user OUT Control reservedb can MV ID user OUT Control Evet md can MV IO user OUT Control Trigger Scan Mw ID user DUT Control resenvedd AutoVISION and Visionscape Industrial Protocol User Manual 91 Integrating the Camera into a PLC Environment Set the Trigger to 1 This causes the demo code to trigger the camera process the new inspection data record the results in the Scan MV demo xxxx tags and clear the DataValid status signal The Trigger control changes to 0 when the camera is triggered The Scan MV dv fall count and pass fail counters in the Scan MV demo xxxx tags increment when all processing is done For example
62. an MV str28 Sek ofl Scan_MV_str92 2 Es STRING be A Add On Defined Si Predefined mee e Note Be sure the path to the PLC has been set in the project so that communications to the PLC can be established Path AB ETHIP 1 10 20 1 247 Se AutoVISION and Visionscape Industrial Protocol User Manual 5 9 Chapter Allen Bradley PLC Setup via Generic Ethernet Module Once the program has downloaded make sure the PLC is in Run Mode Ho Forces Mo Edits Redundancy wm o EX Controller Program Mode i f TT a H e ER Run Mode ni EN Cont Mi Dote Test Mode Tasks H D S ch Cla ar Ean lke fs RSLogix 5000 ControlLogix5561 in Logix5561_ E File Edit View Search Logic Communications Tools Glen a sele res Rem Run E E Gun Mode m Go Offline 4 Upload Download D To open the Program Tags double click Program Tags then select the Monitor Tags tab at the bottom of the tag window Controller Organizer amp x Tasks MainTask 2 MainProgram Program Tags Ef MainRoutine 3 Unscheduled Programs Phases C H Motion Groups 3 Ungrouped Axes Add On Instructions 1 83 Data Types 2 ER User Defined R Scan MV demo record BI Scan MV EIP IN M Scan MV EIS IN bool i Scan MV EIP IN fioat ifl Scan MV EIP IN int BI Scan MV EIP IN iM Scan MV EIP IN Status K Scan MV EIP IN string JI Scan MV EIS IN VIO l Scan Mv EIP IO if Sc
63. an MV trigger count Incremented by the demo code when a new trigger is issued to the camera over the EtherNet IP interface Trigger Control activated Scan MV trigger err count Incremented by the demo code if the user app attempts to trigger the camera when TriggerReady is not active AutoVISION and Visionscape Industrial Protocol User Manual 6 11 Chapter Demo EtherNet IP PLC Code Scan MV dv err count Incremented by the demo code when new Inspection data is received from the camera but the user app has not cleared the previous DataValid Scan MV status err count Incremented by the demo code whenever the Error Status goes active Scan MV demo blob Scan MV demo decode Scan MV demo InspStat Scan MV demo measure Purpose These tags record counts and min and max values of several EIP IN data members The demo code expects a demo vision job to be loaded on the camera and a demo target to be in the camera s field of view The demo PLC code will operate without the demo vision job being loaded on the camera However the data records will not be valid The demo vision job has the following data members linked to certain job tools IN Bool1 Measure status pass fail Bool2 Decode Matchcode status pass fail Bool3 Blob count status pass fail Long Blob count Float1 Measure value String1 Decode text OUT Long101 Blob count minimum count tolerance Long102 Blob count maximum count toleranc
64. an Mv EIP OUT K Scan MV EIP OUT bool K Scan MV EIP OUT Control iM Scan MV EIP OUT float M Scan MV EI OUT int if Scan MV EIP OUT long K Scan MV EIP OUT stri DI Scan MV EIP OUT VIO 7 CR Strings BI Scan MV str2044 mo Scan MV str28 m Scan MV str92 5 STRING g Add On Defined a Lg Predefined CR Module Defined Trends 21 83 1 0 Confiauration SERES Scope C amp MainProgam zl Show Un sl i Name 8 4 Value Force Mask Style n HH Scan MV CmdhRet last 1 Decimal Ji Seen MV const CmdCode GetActiveJb 402653184 Decimal E Scan MV const CmdCode JbCha 268435456 Decimal H Scan MV const CmdCode JbCha MkBt 301989888 Decimal Ji Seen MV const EmdCode JbChg ML Online 318767104 Decimal Ir Sean MV const CmdCode JbChg Online 285212672 PEEEEENNNNESD Decimal m HH Scan MV const CmdCodeRist Fail No Job 33554432 NEN Decimal It Seen MV com CmdCodeRilst Fail Ul 16777216 Decimal Ji Seen MV const CmdCodeRilst Fail Unk Cmd 50331648 Decimal Ja Sean MV const CmdCodeRlst Success 0 Ir Decimal Ji Seen MV const State
65. ata CONTROL 3 0 Decimal WiiteData CONTROL 4 0 Decimal WwiiteData CONTRO 0 Decimal Edt Tags 3 10 AutoVISION and Visionscape Industrial Protocol User Manual cuaptens Allen Bradley PLC Setup via EDS for EtherNet IP Operation This section describes how to use an EDS file to set up an Allen Bradley PLC for EtherNet IP operation Notes e The camera communications protocol must be enabled for EtherNet IP before it can be used in this environment Refer to Chapter 1 Enabling Industrial Protocols for information about enabling communications protocols for the Vision HAWK and Vision MINI Xi and information about switching Vision HAWK communications protocols e AutoVISION and FrontRunner jobs use Microscan Link functionality to accommodate EtherNet IP communications between the camera and the PLC For information about how to connect job parameters and outputs to Microscan Link tags refer to the Microscan Link gt Link Menus section of Chapter 4 in the AutoVISION Software User Manual and to the Linking Datums to Microscan Link Tags section of Chapter 2 in the Visionscape FrontRunner User Manual AutoVISION and Visionscape Industrial Protocol User Manual 4 1 I G G su D gt ms cm oh t Chapter Allen Bradley PLC Setup via EDS AB Rockwell RSLogix 5000 v20 PLC Integration with EDS Important The examples in this section show the Vision HAWK Smart Camera but are al
66. bb ab SES int 110 p ca ca AutoVISION and Visionscape Industrial Protocol User Manual 8 5 Chapter Using PROFINET I O PLC Input PLC Output Slot Byte Offset pata Slot Byte Offset Data 8 6 AutoVISION and Visionscape Industrial Protocol User Manual Slot Data Layout Diagrams PLC Input PLC Output Slot ByteOffsetData Slot ByteOffsetData 94 str 1 len string 1 30 str 2 len gt string 2 30 str 3 len string 3 30 lt str 4 len gt string 4 30 lt str 5 len gt String 5 30 lt str 6 len gt string 6 AutoVISION and Visionscape Industrial Protocol User Manual 94 str 101 len gt string 101 30 str 102 len string 102 30 str 103 len string 103 30 str 104 len string 104 30 lt str 105 len string 105 30 str 106 len gt string 106 9 H m z LL O CC D O GA Chapter Using PROFINET VO STEP 7 PLC Slot Layout el j Status Pf ee 540 541 284 265 260 263 4 Echoln 4 Echo Out 4 Cmd Code Ratt C CL E a CL q S na LJ P S SH e 56 259 1 12 VIO In 4 Boolean Out 4 Boolean In 4 Int Qut 3 IntIn 4 Long ut 4 Longin 3 Float Out 3 Float In 4 Long String Out 4 Long String In 4 Short String Out 4 Short String In Iq C ra EN CG KN CTI T ed CT ul KN T ER C Ci ra K
67. can MV D uerlNHlog JL o oe Sean user s device tag can MV ID userlN HostHosF 173 0306 Float IDEAL Measure value ean MV ID useriN Hoaios2 o Float REAL user s device tag Scan MV veer H ioo oo Float REAL user s device tag Scan MV ID user IN fosato o Float REAL user s device tac can MV ID _user IN foat toas Float BEAL user s device tag ean MV ID useriN HoailosG 00 Float REAL user s device tag Scan MV JD veer ioo oo Float REAL user s device tag pSeanMV ID useriN Host oa8 0 0 Flgat REAL users device tag Scan MV veer H ioo Float REAL users device tag Scan MV ID user IN foatfoat0 0 0 Flot REAL user s device tag Gen MV ID useriN stingstingl LABEL CHECK Scan Decode text GO Oo ML ase gt O 502 ke m E Bn M ck ors t 0 AutoVISION and Visionscape Industrial Protocol User Manual 5 19 Chapter Allen Bradley PLC Setup via Generic Ethernet Module This is equivalent to the AutoVISION inspection result This example shows a Failed inspection where every tool reports a fail Name z Value 4 Style Data Tyr Description EkSeenMV IO werlN Stan user s device tags EkScan MV I0_user IN Status So dere L user s device tag Sean MV I0_userIN Status Online 1 Decimal BOL
68. can MW IO user OUT Control Tigger sil Je TriggerReady AcqBusy camera n TE Ke WSmusmggmemg 71 AcaBusy long exposure L n m o Ka Ben o C E LLI Oo E vu pide Scan MM IO internal OUT Control Tigger 1 Lk rpi Jk rp 4 IN Status TriggerAck InspBusy camera m IN Status InspStatus IN Status DataValid dedere Event key AB CDE F G H l 4 On rising edge of system trigger the user app activates Scan MV IO usaer OUT Control Triggar to trigger the demo coda B Demo code detects rising edge of Scan MV IO user OUT Control Trigger and if the camera is ready sends a trigger to the camera C Camera acquisition begins may be delayed by one rpi D If the camera s exposure time is shorter than the rpi no change will be seen in TiggerReady and AcqBusy plc IN tags E Camera firmware acks the trigger The demo code may not see the ack until two rpi after the trigger was sent event B F Demo code detects TriggerAck and clears the Trigger G Demo code detect falling edge of TrigaerAck and clears the user Trigger H Camera internal signal DataValid will go high when InspBusy goes low Plc logic must delay one rpi time before re asserting ResetDataValid Notes 1 The chart shows the workings of the Trigger and ResetDataValid Control signals and the TriggerAck and DataValid Status signals 2 st plc program scan time 3 rpi Requested Packet Int
69. d Add to Favorites V Close on Create Help Scroll down the Module Type Vendor Filters until Microscan comes into view then select Microscan Catalog Module Discovery Favorites 8 Select Module Type Enter Search Text for Module Type Fits e Module Type Category Filters v Communication V Controller Digital DPI to EtherNet IP Module Type Vendor Filters Mettler Toledo Microscan Systems Inc Parker Hannifin Corporation Real Time Automation O S CE v Catalog Number Description GMV 6800 1xxxG Vision HAWK Vendor Category Microscan S Unknown Device Type 100 1 of 200 Module Types Found Add to Favorites Iv Close on Create Close Help AutoVISION and Visionscape Industrial Protocol User Manual 4 7 I S n c A De Ke cs GE cm LE a Chapter Allen Bradley PLC Setup via EDS Click the required camera and click Create Module Type Vendor Filters SIB oster Toledo 1 of 200 Module Types Found 192 158 100 ec 4 8 AutoVISION and Visionscape Industrial Protocol User Manual AB Rockwell RSLogix 5000 v20 PLC Integration with EDS I Click OK verify the camera was added to the Ethernet network then open the controller tags to verify that l and O tag sets were created Controller Organizer Scope ffLogix5561 Show All Tags 4
70. d Vision MINI Xi and information about switching Vision HAWK communications protocols e AutoVISION and FrontRunner jobs use Microscan Link functionality to accommodate EtherNet IP communications between the camera and the PLC For information about how to connect job parameters and outputs to Microscan Link tags refer to the Microscan Link gt Link Menus section of Chapter 4 in the AutoVISION Software User Manual and to the Linking Datums to Microscan Link Tags section of Chapter 2 in the Visionscape FrontRunner User Manual AutoVISION and Visionscape Industrial Protocol User Manual 3 1 LA 2a Oo ME z Ee OU ae He et w Chapter Allen Bradley AOI Add On Instructions for EtherNet IP Operation Rockwell RSLogix 5000 AOI Add On Instructions for Microscan Devices Important The examples in this section show the Vision HAWK Smart Camera but are also applicable to the Vision MINI Xi Smart Camera The AOI file has been created as basic instructions and as a main rung import The AOI instructions read and write data when called The main rung import has global tags and the AOI itself to demonstrate how the AOI is used for beginners with the RSLogix system The AOI can be used with the EDS file Note Examples in this section have been created using RSLogix 5000 version 20 Steps e Install EDS File e Import AOI File e Test Communications and Review Data Install EDS File In RSLogix 5000 select the EDS Ha
71. d by LSB Make it the boot job Go Online Scan MV const CmdCode JbChg Online Go Offline Load Job specified by LSB Go Online Scan MV const CmdCodeRIst Fail No Job Job Change failed No job in slot Scan MV const CmdCodeRIst Fail UI PC UI is controlling the camera Scan MV const CmdCodeRIst Fail Unk Cmd Job Change failed Unknown CmdCode Scan MV const CmdCodeRIst Success Description of PLC Tags ResetError To clear the Error Status activate ResetError ExeCmd CmdCode CmdArg These Controls can be used to perform a job change and query the active job slot The demo code includes tags with pre defined CmdCode and CmdCodeRsIit definitions Meaning Query the active job slot number returned in CmdRet Completed operation OK The ExeCmd CmdCode and CmdArg controls are used in combination with these Status signals Controlsignal Status signal The demo code records the final result of the command operation by copying CmdCode CmdArg CmdCodeRslt and CmdRet to the following tags Source Control Status tag Final result tag Scan MV IO user OUT Control ExeCmd Scan MV CmdcCode last Scan MV IO user OUT Control CmdArg Scan MV CmdaArg last Scan MV IO internal IN Status CmdCodeRslt Scan MV CmdCodeRslt last Scan MV IO internal IN Status CmdRet Scan MV CmdRet last AutoVISION and Visionscape Industrial Protocol User Manual 6 9 io oO M Q n m o Ka E o a os jud LLI le E o el Chapter 6 10 Demo
72. d by one rpi D If thie camera s exposure time i5 shorter than the rpi no change will be seen in TrigperRieady and AcgqBusy rk H tags E Camera firmare acks the trigger The demo code may not sec dw ack until sn rpi after the trigger was sent ment DI F Deem code detects Triggervck and dears the Trigger LG Demo cede detect falling edge of Triggerck and dears the user Trigger H Camera imental signal Doravald wil go high when InsoGusy goes bre L Pic logic must delay one rpi time bekie re aseeriing Ressearsualid Hates 1 The chart shows the workings of the Trigger and esst rosis valid Control signals and the Triggentck and Doizssvalid Status signak 2 af pk program scan Gre 4 rpi Requested Packe Interval Configured in the ple s EIP module connection properties Alksvesd pi is 10 me to 32 s d All signals represent the state of plc lags except where noted as Lamera The cam signals shown are visible in the EIP imerface but the state of the ple tags and internal firmaare signals wall be different for at leat one or two requested packet imersas rpi 5 The pic is running the demo code ditribuled wiih the camera The deme code and user app use he Sean My Ki user tag sei as the primary oi statue and diate interfaces for the user app Al signal operations are stil true even if the ple demo code sr used B Triggerfie anl Acus Camera expeaure times can range from less than 1 me up bo 100 re AutoVISION and Visionscape Industrial P
73. described below and shown in the following diagram Bytes 2 10 Name CONTROL ECHO CmdCode CmdArg reserved VIO Reserved bool int101 110 long101 110 float101 110 string101 string102 string103 ing104 Description Control register of camera Each bit of this register represents a different status item See Camera Control Registerfor bit descriptions This 16 bit value is reflected back to the PLC in the input assembly ECHO register The PLC can verify the output assembly has been written to the camera when the input assembly matches this written value Specifies the process invoked in the camera when Control ExeCmd goes active See CmdCode for definitions Additional argument data for the CmdCode See CmdArg for definition Reservedforfuture use Each bit reflects the state of a virtual IO point The least significant bit reflects vio point 129 the most significant bit is vio point 144 Reservedforfuture use Each bit represents a boolvalue The least significant bit of byte 20 writes the value of bool101 The most significant bit of byte 27 writes bool164 Each pair of sequential bytes represents a16 bit signed integer value The 20 bytes represent10 integers From bytes 28 amp 29 to write the value of int101 through bytes 46 amp 67 for the value of int110 Each group of 4 bytes represents a 32 bit signed integer value The 40 bytes represent 10 long integers From bytes 48 51 for the value of long101 th
74. e AutoVISION and Visionscape Industrial Protocol User Manual 6 Description of PLC Tags O M eh Float101 Measure lower tolerance E iun Float102 Measure upper tolerance Ss ho A T String101 Matchcode LLI Each tag set records the following data for each vision job tool result received in the re Inspection report E Tool Result Record tag EIP IN tag m Measurement Status Scan MV demo measure Scan MV user IN bool bool1 bool last status pass fail pass count count of passes fail count count of fails Measurement Scan MV demo measure Scan MV user IN float float1 float last value float max max value recorded float min minimum value recorded Decode Text Status Scan MV demo decode Scan MV user IN bool bool2 matchcode bool last status pass fail pass_count count of passes fail_ count count of fails Decode Text Scan_MV_demo_decode Scan MV user IO string string1 string text of the last barcode decode attempt null if noread Blob Status Scan MV demo blob Scan MV user IN bool bool3 bool last status pass fail pass count count of passes fail count count of fails Blob Count Scan MV demo blob Scan MV user IN long Jong long last value long max max value recorded long min minimum value recorded AutoVISION and Visionscape Industrial Protocol User Manual 6 13 Chapter Demo EtherNet IP PLC Code User App Method The user app can follow the demo code s usage of th
75. e and Unit Setup Se NewProject CR NewPLC1 CI2 Stop Program Mode D Data Types DI IO Table and Unit Setup sa Settings Bs bus E Memory card bes Error log Select Options Create i 1 PLC IO Table NewPLCl Transfer to PLC Transfer from the PLC Compare with PLC Delete Hot Swap Online Add Unit Rack Slot Start Addresses Click Yes at the I O table creation prompt Click Yes at the Initialize CPU bus settings prompt Click Transfer at the transfer prompt Click OK at the results prompt The IO table will now be updated with the current PLC hardware settings T PLC IO Table NewPLC1 loj x Fie Edit View Options Help el arla e aly eaaa A Sel aria ci 7 23 Built in Port Inner Board 1525 CJ2M EIP21 Built In EtherNet IP Port for CJ2M Unit 1 1900 Inner Board unmounted 4 0000 Main Rack f 00 0000 CJ1W ID211 DC Input Unit 7 01 0001 CJ1W OC201 Relay Output Unit 02 0002 Empty Slot 03 0002 Empty Slot 04 0002 Empty Slot 05 0002 Empty Slot 06 0002 Empty Slot 07 0002 Empty Slot 08 0002 Empty Slot 09 0002 Empty Slot 4 0002 Rack 01 4 0002 Rack 02 4 0002 Rack 03 CJ2M CPU31 Program Z 7 4 AutoVISION and Visionscape Industrial Protocol User Manual Setting Up an Omron PLC To edit the EtherNet IP items and mapping double click the EtherNet IP node mj CJ2M
76. e camera when this value matches the written value CmdCodeRslt WhensStatus ExeCmdAck goes active in response to Control ExeCmd CmdCodeRsit reflects the result of the command invoked by Contral CmdCode See CmdCodeRslittor definitions CmdRet When Status ExeCmdAck goes active in response to Control ExeCmd CmdRet contains the data returned from the command invoked by Control CmdCode See Cmd hRettor definitions Device State register Depending on the current state of the camera certain STATUS and CONTROLfeatures may or may not be operational See Statefor 8 2 AutoVISION and Visionscape Industrial Protocol User Manual Vision HAWK PROFINET I O pj joe Out CONTROL Control register of camera Each bit of this register represents a different status item See Camera Control Registertor bit descriptions This16 bit value is reflected backto the PLC in the input assembly ECHO register The PLC can verify the output assembly has been written tothe camera when s lt LL O am D oO o the input assembly matches this written value CmdCode Specifies the process invoked in the camera when Control ExeCmd goes active See CmdCode for definitions CmdArg Additional argument data for the CmdCode See CmdArg for definition Each bit reflects the state of a virtual IO point The least significant bit reflects vio point 145 the most significant bit vio point 160 Each bit reflects the state of a virtual IO
77. e configured in Auto VISION during Try Out Note the Description column It offers a hint for what each linked tag does in the vision job AutoVISION and Visionscape Industrial Protocol User Manual 91 Integrating the Camera into a PLC Environment Trigger the Camera To send a trigger to the camera scroll to Scan MV IO user Control Trigger SCH aim o 3 CO ob 3 FEL e C a m EE FH Scan MV ID user 7 Geen Mu ID veer OUT Scan MV IO user DUT Control can MW IO user OUT Control GoUniine 0 GO Oo ML ase gt O 502 pem EE Bn M c52 D t 0 Scan Mu ID user DUT Contral Gol ffline DENN can MY ID userQUT Control reserved Scan MW IU user QUT Control reserved g Scan MW ID user OUT Control A esetE rror can MW ID user OUT Control A esetCount Scan MW ID user OUT Control reservedb 0 Scan MY ID user OUT Control E seCmd can MW I user OUT Control Trigger ES Scan MW IU user HUT Control reserved Scan MW IU user DOLI T Eantral reserved 0 e Scan MW ID user OUT Control ResetD atas alid can MY IO user OUT Control reserved 2 Set the Trigger to 1 When the Trigger returns to a value of 0 the camera may be re triggered J If you connect to the camera with AutoVISION it will display a new inspection result each time the camera is triggered Recall that the vision job was created with predefined images to produce predictable Passed a
78. ean MV IQ user UTlonglongi O Decimal DINT Scan MV ID userDUTonglongi S Decimal DINT Sean MV JO user UTlonglongl 7 Decimal DINT Sean MV JD userOUTlonglonglDE 7 Decimal DINT Ee Sean MV ID user UTlonglonglDS 7 Decimal DINT Scan MV ID userUTlonglongli O Decimal DINT EkSca MV I0_userDUT Hoat IL LA Sem Sean MV JD userOUT loatosrU 100 0 Float REAL Sean MV JD userOUTiloatliosriU2 200 0 Float REAL Sean MV JD use OUT foat toatoa 2 Float REAL Sean MV ID userOUT loatlioarO4 7 Float REAL Sean MV ID user DUT foatfloat05 0 Float REAL Sean Mv IO_userOUTMloatfoat06 7 Float REAL Sean MV ID userOUTflostiosHU7 0 0 Float REAL Sean MV JD userOUT loatiosriU8 oo Float REAL Scan MV Ouse DUT foatfoat0s 7 Foa REAL Sean MV JD user DUT fost toati 2 Float REAL Sean MV I0_userOUT stingstinglO1 LABEL CHECK Sean Scan MV ID_user DUT sting stingt02 Sea Sean MV ID_user DUT sting stingt03 TE Seane Scan MV IO user DUT sting stingt04 II Seana E Scan MV matchcode LABEL CHECK Scan can WW ons nemd 2080374528 Decimal DINT H Gran MW status et count Faca Fii COUN This configures the Measure float101 and float102 Decode string101 and Count Blob long101 and long102 tools in the same way they wer
79. ecuted Scan MV IO user Purpose User accessible I O data for the camera The user app reads and writes these I O tags and the demo code handles the actual on the wire control of the camera User App Method Activate a Control by setting its value to 1 The user app can determine that the Control is done when the Control is clear demo code changes the Control to a bit bool value of 0 Do not attempt to activate a Control unless it is clear The user app should activate the Controls using one shot writes The use app should not continuously hold a Control in an active state Holding a Control in an active state will prevent the demo code from notifying the user app that the Control operation is complete by clearing the Control Usually when a Control is clear 0 the camera is ready for the Control to be activated again Please see the Specific Control Guidelines and Specific Status Guidelines below for qualifications AutoVISION and Visionscape Industrial Protocol User Manual 6 7 Chapter Demo EtherNet IP PLC Code Demo Code Usage The demo code waits for the user app to activate a Control When the user app activates a Control the demo code handles all handshaking and confirmation that the Control operation is performed by the camera When the operation is complete the demo code clears the Control back to 0 Specific Control Guidelines 6 8 GoOnline and GoOffline In order to take the camera Online and Offline
80. emo ResdBool 16 DEC D6101 00X 100 0 USER Demo BigEndian BOOL DBI02D8X 242 PROG Program JebPasa BOOL DE02DEW 26 PROG Program Actvelob DEC DB102 DEW 5 PHO Program Current5tabe DEC Ce 08x 200 PHOS Program States LBE BOOL LDA et 201 PROG Proram States EXP BUSY BOL To establish a live connection to the PLC click the Monitor Variable button on the ribbon This will update data from the PLC to the dialog The top title bar will go blue and the bottom status will show run with a green progress bar Kn Table Edit Insert PLC AutoVISION and Visionscape Industrial Protocol User Manual STEP 7 Setup e There are two demo modes in this example The modes are set in USER Demo DemoMode DB101 DBW 2 0 AutoVISION Test ol O O O l A 1 Job Change Test The AutoVISION Test will demonstrate communications between the PLC and the current job loaded from AutoVISION s m Z LL O cc Q O D O If 0 doesn t appear under the Status Value column right click in the USER Demo DemoMode row under the Modify Value column Select Modify or type CTRL F9 to a the value DB101 D R Demo Demol ngi ypa DR Dew 2 USER Demo DemoMode DEC 1 D8101 DEX 40 USER Demo ClearCountens BOOL DX fame DB1010w amp USER Demo Cnunt xecutions DEC CA BEI D amp USER Demo CountPass BEC 33 DRG Ow 10 USER Demo Countf ai DEC 2 Da10108D 4 amp 6 USER Demo MinDistance F
81. en M NEN ID userN Status EE ERR ID user iser a wie ID userN Status EE user IN Status SE Decimal BOOL user s device tags when M Decimal BOOL use device tags when M Scan MV ID userlN StatusDataVaid Decimal BOOL _ user s device tags when M Scan MV IO_userIN Status eservedl2 O Decimal BOOL _ user s device tags when M Scan MY ID userlNStatusreserved3 O Decimal BOOL user s device tags when M Scan MV ID useriN Statusseservedid O Decimal BOOL user s device tags when M Scan MV ID userlNStatusreserved B O Decimal BOOL user s device tags when M HScan My ID useriNStetusEcho O Decimal WI users device tags when M Scan MV ID userlN StatusCmdCodeRist 16 0000_0000 Hex DINT user s device tags when M Scan MV ID wserlNStatusCmdRet O Decimal D users device tags when M Scan MV ID userlN Statusreserved38 103 O Decimal ST user s device tags when M Scan MV ID userlN StatusreservediD4 111 O Decimal ST users device tags when M Sean MV IOLuserIN StatusState Decimal SINT users device tags when M Scan M ID userlN StatusreservedT20 127 O Decimal ST users device tags when M scan WE usera e Best users device tags when M LEizeen MY10 werlNbod leese Seane users device tags when M Scan Mv ID werlNbonlboo Decimal BOOL measure status Sean MV ID werlNboslboo2
82. er Demo PROFINET I O PLC Code Select the camera and click the OK button xi ke Faut resch Path HAL eier HE 43 32C1 78 w Cecg Wee Edit the Device Name if necessary to match the name entered previously in the Vision HAWK properties dialog and click the Assign Name button Assign device name Device name visionhawk32c178 Importing Example Program From the SIMATIC Manager open the example program from the menu File Open Click the Browse button to locate the AVDemo program The AVDemo is located in MicroscanVscape Tutorials and Samples Vision HAWK PROFINET Demo Browse ET SE i 9 18 AutoVISION and Visionscape Industrial Protocol User Manual e STEP 7 Setup Split both example and current projects in the dialog as shown ei SIMATIC Manager VissonDemo ell xj Ke 2A ol kel Oo O O l D E aouns Ei rr x g n is RW wu 6pmap CPU unte J 5 Progam p E OH Blocks s m Z LL O cc Q O D O Presa F1 te get Help TOPAP gt ASIX AXS8772A USB2 0 L Select the objects minus the System data object and copy with right click gt copy or CTRL C Paste into current project with right click gt past or CTRL V When prompted that OB1 already exists click the Yes button to overwrite it Now the example program is imported to the current project Select the Blocks icon on the left
83. er Properties Note Be sure the path to the PLC has been set in the project so that communications to the PLC can be established Path AB_ETHIP 1410 20 1 247 E Open the Program Tags window and select the Monitor Tags tab at the bottom Expand the input and output data assemblies Toggle the trigger value either by changing it in the Program Tags windows or by right clicking the ladder logic element and selecting Toggle Bit Now that the AOI is active edit a value inside the output assembly such as Trigger Read to verify that the reader responds Name 3 4 Value 4 Style amp H ReadData long8 0 Decimal EE ReadD ata long9 0 Decimal EE ReadDatalong 0 i 0 Decimal ReadData float 173 0306 Float ReadData float2 0 0 Float ReadData float3 0 0 Float ReadData floats 0 0 Float HReadData float5 0 0 Float HReadData float 0 0 Float HReadData float7 0 0 Float ReadData eat 0 0 Float ReadDalafloat9 0 0 Float ReadData float 0 Aal 0 0 Float amp E ReadDala string UE E ReadD ata string2 GAN HH ReadData string3 UO HE ReadData string4 E HE E Reader t t Trigger INN 1 Decimal 7 WiiteData UL E WiiteData CONTROL i 256 Decimal WifteData CONTROL O 0 Decimal WiiteData CONTROL 1 0 Decimal WiteData CONTROL 2 0 Decimal ES WniteD
84. erval Configured in the plc s EIP module connection properties Allowed rpi is 10 ms to 3 2 s 4 All signals represent the state of plc tags except where noted as cameray The cam signals shown are visible in the EIF interface but the state of the plc tags and internal firmware signals will be different for at least one or two requested packet intervals roi 5 The plc is running the demo coda distributed with the camera The demo code and user app use the Scan MV IO usar tag sat as the primary control status and data interface for the user app All signal operations are still true even if the plc demo code is not used 6 TriggerReady lAcgBusy Camera exposure times can range from less than 1 ms up to 100 ms AutoVISION and Visionscape Industrial Protocol User Manual 2 17 Chapter Using EtherNet IP Data Type Descriptions and Equivalents in PLC and EDS CIP Environments AV Description RSLogix Description equivalent 16 bit signed integer INT 16 bit signed integer 32 bit signed integer DINT 32 bit signed integer 32 bit floating point REAL 32 bit floating point 32 bit lengthfield followed STRING 32 bit length field followed by amp bit ASCII characters by 8 bit ASCII characters EDS EIP equivalents BOOL WORD LWORD INT DINT REAL DINT USINT Description 1bit 16 BOOLs 64 BOOLs 16 bit signed integer 32 bit signed integer 32 bit floating point DINT length USINT array of characters USINT
85. ese tags for further application logic development During runtime the user app can change the OUT data members and observe the change in tool status after a new trigger Specifically the PLC integrator would typically modify the logic beginning at the following rungs Scan MV all rungs below sre user logic LBL NP users device tags when 41 Scan MV demo mode is 1 or 2 top level status Scan MV demo user dv begin Scan MV IO user IN Status DatsValid LBL One Shot Rising Storage Bit Scan MV user events 30 Output Bit Scan MV user events 31 42 Demo Target The demo vision job uses predefined images It is unnecessary to have the camera aimed at any specific target If preferred the job can be changed to enable the camera s image sensor In this case the demo targets should be printed approximately 2 5 inches 63 mm wide by 1 6 inches 40 mm tall centered on white paper larger than the camera s field of view and presented to the camera with the Data Matrix symbol on the right Pass Image 6 14 AutoVISION and Visionscape Industrial Protocol User Manual io Description of PLC Tags Fail Image oO M Q n m o Ka Been C m LLI OQ E o el Demo Code Usage The user app example of the demo code watches for Data Valid When it goes active the user app example processes the user I O data updates each demo record with t
86. et interface Lei RSLogix 5000 Logix5561 i n Logix5561 v20 empty ACD 1756 L61 20 11 File Edit View Search Logic Communications Tools Window Hel Baa eoo 450 a Offline 0 RUN E Path No Forces b E OK BAT 4 No Edits ar Vo Redundancy LE H 4 13 X Fav m Controller A Controller Tags Controller Fault Handler Power Up Handler 2 83 Tasks MainTask amp i MainProgram C3 Unscheduled Programs Phases 5 6 Motion Groups Ungrouped Axes Add On Instructions obeg ues By amp Data Types GR User Defined H E Strings DR Add On Defined H E Predefined CR Module Defined amp Trends 5 8 1 0 Configuration 1756 Backplane 1756 A4 ffs 0 1756 L61 Logix5561 8 3 1756 ENBT A eip r Ethernet AutoVISION and Visionscape Industrial Protocol User Manual 4 5 Chapter Allen Bradley PLC Setup via EDS Right click Ethernet and select New Module i V0 Configuration cz 1756 Backplane 1756 A4 D 0 1756 L61 Logix5561 GH 3 1756 ENBT A eip i a er Modules Catalog Module Discovery Favorites lEnter Search Text for Module Type Module Type Category Filters IV communication Controller Digital DPI to EtherNet IP Module Type Vendor Filters S a lv en Bradley Endress Hauser Mettler Toledo Catalog Number 0005_007B_0030 0005 007B 0038 0005 007B 0039 0005 007B 003A 0005 007B 0060 0005 007F 0027 0005 007F 0028 1305 ACDr
87. eters and outputs to Microscan Link tags refer to the Microscan Link Link Menus section of Chapter 4 in the Auto VISION Software User Manual and to the Linking Datums to Microscan Link Tags section of Chapter 2 in the Visionscape FrontRunner User Manual Important PROFINET I O allows the IP address and subnet mask of the Vision HAWK to be assigned automatically by the PLC In order to allow this the Vision HAWK may not have an assigned IP address on reboot until the PLC is set to Run mode During this time the Vision HAWK will not be visible on the network for AutoVISION or Visionscape FrontRunner AutoVISION and Visionscape Industrial Protocol User Manual 8 1 Chapter Using PROFINET VO Vision HAWK PROFINET I O PROFINET UO Identity Vendor ID Microscan s Vendor ID is 0x0257 Device ID The Device ID is 6899 Connection Properties RT Cyclic Messaging Odd slot numbers are input to the PLC even slot numbers are output from the PLC Maximum data size in either direction is 518 bytes The data size can be reduced by removing slots that are not used Cycle update time 16ms Slot Subslot Layout Descriptions Status register of the camera each bit of this register represents a different state item See Camera Status Registerfor bit descriptions This16 bit word value reflects back to the PLC the value thatthe PLC wrote to the output assembly ECHO register The PLC can verify the output assembly has been written to th
88. ettings Click Modify to change camera settings Select the desired protocol from the Industrial Protocol dropdown menu and then click Apply amp VisionHawk T Stopped A License Options 1 10 20 1 240 Details Model Vision HAWK CSAGA Category SmartCamera Version 7 0 1 6 Memory 256 MB Flash 32 MB IP Address 10 20 1 240 MAC Address Q0 0B 43 12 8D 08 Subnet Mask 255255255 0 DHCP Disabled Number of serial TCP ports 4 Starting serial TCP Port 49211 Industrial Protocol lt none gt Serial Port RS232 1 Baud Rate 115200 Data Bits Parity None Stop Bits 1 Flow Control None Auto Button True Send Trigger 2 moan IP Address Serial Port VisionHawk T Stopped License Options 10 20 1 240 Details Model Vision HAWK CSAGA Category SmartCamera Version 7 0 1 6 Memory 256 ME Flash 32 MB 10 20 1 240 MAC Address Q0 DB 43 12 8D 88 Subnet Mask 255 255 295 0 DHCP DHCP Enable Number of serial TCP ports Starting serial TCP Port 49711 Industrial Protocol EtherNet IP Baud Rate PROFINET Data Bits Parity Stop Bits Flow Control Auto Button Enable Auto Button Send Trigger 1 4 AutoVISION and Visionscape Industrial Protocol User Manual Enabling Protocols for the Vision HAWK and Vision MINI Xi You will see the Reboot Required dialog after clicking Apply Note A
89. g en long 101 200 IN float eip float 1 100 OUT float eip float 101 200 IN string eip string 1 100 OUT string ein string 101 200 When GoOnline is changed from O to 1 Online goes to 1 When GoOffline is changed from O to 1 Online goes to 0 TrigReady AcqBusy ExpBusy InspBusy and InspStat are all IN direction data only booll bool64 are mapped to PLC tags in the IN assembly Bool101 bool164 are mapped to PLC tags in the OUT assembly Bool members numbered 65 100 and 165 200 are accessible via Explicit Message only For int long float and string data Data members numbered 1 10 are mapped to PLC tags in the IN assembly Data members numbered 101 110 are mapped to PLC tags in the OUT assembly Data members numbered 11 100 and 111 200 are accessible via Explicit Message only AutoVISION and Visionscape Industrial Protocol User Manual 2 19 Chapter Using EtherNet IP 2 20 AutoVISION and Visionscape Industrial Protocol User Manual cuaptens Allen Bradley AOI Add On Instructions for EtherNet IP Operation This section provides additional instructions helpful for using the Vision HAWK and Vision MINI Xi in an EtherNet IP environment Notes e The camera communications protocol must be enabled for EtherNet IP before it can be used in this environment Refer to Chapter 1 Enabling Industrial Protocols for information about enabling communications protocols for the Vision HAWK an
90. ge Type Alias For Data Type BOOL ig Scope EI MainProgram B risas Read write v Style Decimal Constant Open Confiquratic AutoVISION and Visionscape Industrial Protocol User Manual 3 7 Chapter Allen Bradley AOI Add On Instructions for EtherNet IP Operation Select the Add On tab and add the imported Add On element following the Examine On trigger H tet est N Favontes j A Ad visionHAWK320 v1 1 A Input Output A Compare A Compute Math A Move M isionHAVK32 B MainPrograr Add On VisionH AWK device ER lr VisionHAWK320 it sd ets Assembly Input Assembly Output e E Connection Input i 0 e Connectin Output Add On VisionHAWK device VisionHAWK320 1 e Assembly Input e Assembly Output e Connection Input E Connectin Output e e End Right click in the first element and create a New Tag This tag will contain all the elements of the Enableln and EnableOut of the AOI Usage VisionHAWK320 T ee penissen gn SE leader EnableOut gp s Data Type MseHawkzo 1 o gegen 8 se Constant 3 8 AutoVISION and Visionscape Industrial Protocol User Manual LA Rockwell RSLogix 5000 AOI Add On Instructions for Microscan Devices Right click the second element and create a new tag for the Assembly Input It will default to the AOI INPUT320 data type Right click the
91. goes inactive verify the following Scan MV CmdCodeRslt last is 0 Success Scan MV Cmdhest last contains the returned data from the command if any Status State has changed to 0 Offline or 1 Online ExeCmdAck is inactive 0 Status Error is inactive 0 6 Putthe camera online if necessary and continue with normal runtime operation AutoVISION and Visionscape Industrial Protocol User Manual Description of PLC Tags io Specific Status Guidelines Online The camera cannot be Triggered or generate Inspection data unless Online is active See the GoOnline Control TriggerReady oO M Q n m o Ka E o a os jud LLI le E o el Do not attempt to trigger the camera unless TriggerReady is active See the description of the Trigger for more details TriggerAck and ResetCountAck Used by the demo code to complete the respective operations DataValid When DataValid goes active the user app should process the Inspection data then clear DataValid using the ResetDataValid control This is handled by the demo code in mode 1 and 2 as a demonstration for the user app If the camera s DataValid goes active but the user app has not cleared a previous DataValid event the demo code does not overwrite Scan MV IO user with new Inspection data Instead the demo code increments the counter Scan MV dv err count The new Inspection data remains stranded in the Scan MV internal tag set and is effectively lost Sc
92. hanging or disabling protocols the Vision HAWK must be rebooted before the change will take effect After clicking OK you will be given the option to reboot the camera now or at a later time If you choose No the change will not take effect until you manually reboot the camera 1 2 AutoVISION and Visionscape Industrial Protocol User Manual Enabling Protocols for the Vision HAWK and Vision MINI Xi FrontRunner Vision MINI Xi To enable EtherNet IP for the Vision MINI Xi go to the File menu and select Configure Device Go to the Industrial Protocols tab Uncheck No Industrial Protocol Enabled and check Enable EtherNet IP J pen ru oa O O ell A or 2 ae ov em LLI TEP Ports Auto Button Industrial Protocols EnableEtherMer lP a Z No Industrial Protocol Enabled Note When enabling or disabling EtherNet IP the Vision MINI Xi must be rebooted before the change will take effect After clicking OK you will be given the option to reboot the camera now or at a later time If you choose No the change will not take effect until you manually reboot the camera Changes will take effect when the camera restarts restart the camera now AutoVISION and Visionscape Industrial Protocol User Manual 1 3 Chapter AutoVISION Vision HAWK Enabling Industrial Protocols In the Connect view and with a Vision HAWK selected click the button to the left of Details to view camera s
93. he results then uses ResetDataValid to clear DataValid Scan MV IO internal Scan MV ons internal Purpose Used by the demo code to manage the camera User App Method None The user app must not attempt to read or write to this tag set Demo Code Usage The demo code uses this tag set to abstract the on the wire control of the camera from the user app AutoVISION and Visionscape Industrial Protocol User Manual 6 15 Chapter Demo EtherNet IP PLC Code Run the Camera Runtime Operation of EtherNet IP Demo At this point in the evaluation it is assumed that you have downloaded the demo vision job to the camera and that your PLC is running the EtherNet IP demo code and exchanging data with the camera The PLC can now parameterize trigger and monitor the camera over EtherNet IP 6 16 AutoVISION and Visionscape Industrial Protocol User Manual cmera Omron PLC Setup for EtherNet IP Operation This section describes how to set up an Omron PLC for EtherNet IP operation using a Vision HAWK Smart Camera or Vision MINI Xi Smart Camera and CX One software Important The examples in this section show the Vision HAWK Smart Camera but are also applicable to the Vision MINI Xi Smart Camera Notes e The camera communications protocol must be enabled for EtherNet IP before it can be used in this environment Refer to Chapter 1 Enabling Industrial Protocols for information about enabling communications protocols for the Vision HA
94. hen ExeCmdAck goes inactive CmdCodeRsit and CmdRet are no longer valid and it may take a few seconds for the camera State and Online signals to settle to a final value typically Online or Offline F Camera can now be put online and triggered Notes st PLC program scan time ct Command processing time in the camera May take up to a minute for some commands rpi Requested Packet Interval Configured in the pic s EIP module connection properties Allowed rpi is 10 ms to 3 2 s All signals represent the state of pic tags VIO Register Bits 15 14 13 1 11 10 J B T D 5 4 3 2 1 0 VIM v143 v142 v141 v140 vI39 v138 v137 v136 v135 v134 v133 AutoVISION and Visionscape Industrial Protocol User Manual 2 13 Chapter Using EtherNet IP Connection Properties Class 3 Explicit Messaging All Class 1 I O assembly data and additional data are accessible via Explicit message Input data camera to PLC Client occupies attributes 1 to 100 of the classes Output data PLC Client to camera occupies attributes 101 to 200 Service e Get Attribute Single OxE e Set Attribute Single 0x10 Classes e bool 104 0x68 e int 105 0x69 e long 106 0x6A e float 107 0x6B e String 108 0x6C e control status mixed data types 109 0x6D Instance 1 Attribute e 1to100 In to PLC Client e 101 to 200 Out to Camera 2 14 AutoVISION and Visionscape Industrial Protocol User Manual 2
95. his Manual v Manual Conventions v Enabling Industrial Protocols 1 1 Enabling Protocols for the Vision HAWK and Vision MINI Xi 1 2 Using EtherNet IP 2 1 Vision HAWK and Vision MINI Xi EtherNet IP 2 2 Assembly Layout 2 4 Connection Properties Class 3 Explicit Messaging 2 14 EtherNet IP Control Status Signal Operation 2 17 Data Type Descriptions and Equivalents in PLC and EDS CIP Environments 2 18 PLC Tags and Serial Command Names 2 19 Allen Bradley AOI Add On Instructions for EtherNet IP Operation 3 1 Rockwell RSLogix 5000 AOI Add On Instructions for Microscan Devices 3 2 Allen Bradley PLC Setup via EDS for EtherNet IP Operation 4 1 AB Rockwell RSLogix 5000 v20 PLC Integration with EDS 4 2 Allen Bradley PLC Setup via Generic Ethernet Module for EtherNet IP Operation 5 1 Integrating the Camera into a PLC Environment 5 2 Demo EtherNet IP PLC Code 6 1 Glossary of Terms 6 2 Demo Setup 6 3 AutoVISION and Visionscape Industrial Protocol User Manual lii Contents Description of PLC Tags 6 6 Run the Camera Runtime Operation of EtherNet IP Demo 6 16 CHAPTER 7 Omron PLC Setup for EtherNet IP Operation 7 1 Setting Up an Omron PLC 7 2 CHAPTER 8 Using PROFINET UO 8 1 Vision HAWK PROFINET I O 8 2 Slot Data Layout Diagrams 8 5 STEP 7 PLC Slot Layout 8 8 CHAPTER 9 Demo PROFINET I O PLC Code 9 1 Overview 9 2 AutoVISION Setup 9 3 STEP 7 Setup 9 7 iv AutoVISION and Visionscape Industrial Protocol User Manual Preface PR
96. iable icon On the row USER Demo DemoMode right click and modify to one Right click the row USER Demo DemoTrigType and Modify Address to 1 to start the demo AutoVISION should be closed for this demo to work This demo will cycle through loading jobs from slots 1 2 and 3 Each cycle will be counted in the variable table USER Demo CountExecutions The job load success is determined by the camera s status register PNIO Input CmdCodehRslt 0x0 If the job load is successful the counter USER Demo CountPass will increment If the job load fails when PNIO Input CmdCodeRslt 0x0 then the counter USER Demo CountFail will increment OB1 calls FB1 to process the Auto VISION test To view the ladder logic select FB1 right click and select Called Block Open Then select the main menu item Open ONLINE to view processes Network 2 Process AutoVISION Demo based on USER Demo DemoMode 0 Comment DB1 FB1 AUTOVISION TEST EN ENO DB101 DHWZ2 TEMP s Qi ee EN ENO breuis S5T 500ms i 16 00000101 d DB102 DBHW1 257 IN tempState AutoVISION and Visionscape Industrial Protocol User Manual 9 25 e e m T OO EO QO oo Chapter Demo PROFINET I O PLC Code 9 26 AutoVISION and Visionscape Industrial Protocol User Manual
97. ision HAWK communications protocols e AutoVISION and FrontRunner jobs use Microscan Link functionality to accommodate EtherNet IP communications between the camera and the PLC For information about how to connect job parameters and outputs to Microscan Link tags refer to the Microscan Link gt Link Menus section of Chapter 4 in the AutoVISION Software User Manual and to the Linking Datums to Microscan Link Tags section of Chapter 2 in the Visionscape FrontRunner User Manual AutoVISION and Visionscape Industrial Protocol User Manual 2 1 N Q m o Ka Been a m LLI O vu Chapter Using EtherNet IP Vision HAWK and Vision MINI Xi EtherNet IP Overview The EtherNet IP interface will be identified as Vendor Specific 100 The interface is designed to support Class 1 Implicit I O data exchange and Class 3 Explicit messages for serial commands not accessible with Implicit messaging Necessary Tools The following tools are helpful for configuring EtherNet IP e AutoVISION and FrontRunner e EtherNet IP Messaging Tool can be a PLC or Software Tool must be capable ofsending explicit messages and establishing Class 1 connections ElPScan from Pyramid Solutions is an example of such a tool e Terminal emulation or serial communication tool that can connect to serial uart and TCP socket such as HyperTerminal or Putty EtherNet IP Terms of Use EtherNet IP Technology is governed by the Open DeviceNe
98. ive EN1 Description SP600 SP600 ER 400V SP600 ER 200V SP600 ER 600V Liquiflo 2 0 MD60 MD65 AC Drive via 1203 EN1 1336E IMPACTDriv AC Drive via 1203 EN1 1336F PLUSIIDrive AC Drive via 1203 EN1 1336R REGENBrak Brake via 1203 EN1 1336S PLUSDriveL 007 600 HP Code AC Drive via 1203 EN1 1336S PLUSDriveS F05 F100 HP Code AC Drive via 1203 EN1 Vendor Reliance Ele Reliance Ele Reliance Ele Reliance Ele Reliance Ele Reliance Ele Reliance Ele Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Category DPI to EtherNet IP DPI to EtherNet IP DPI to EtherNet IP DPI to EtherNet IP DPI to EtherNet IP MDI to EtherNet IP MDI to EtherNet IP Drive Drive Drive Drive Drive Drive Yv 200 of 200 Module Types Found Add to Favorites Close on Create 4 6 AutoVISION and Visionscape Industrial Protocol User Manual AB Rockwell RSLogix 5000 v20 PLC Integration with EDS Clear the Module Type Vendor Filters Catalog Module Discovery Favorites Select Module Type Enter Search Text for Module Type Clear Filters Hide Filters Module Type Category Filters B Communication v Controller v Digital V DPlto EtherNet IP m Module Type Vendor Filters Allen Bradley Endress Hauser Mettler Toledo a Catalog Number Description Vendor Category 0 of 200 Module Types Foun
99. lable CmdCodes and Associated CmdArg CmdCode CmdArg Operations performed value Ox1000 0000 JobSlot 1 255 Go Offline Load job from specified slot 0x1100 0000 Job Slot 1 255 Go Offline Load job from specified slot Go Online 0x1200 0000 Job Slot 1 255 Go Offline Load job from specified slot Make it the boot job 0x1300 0000 JobSlot 1 255 Go Offline Load job from specified slot Make it the boot job and Go Online 0x1800_0000 na Query active job slot CmdRet will contain the active job slot number when the operationis done CmdCode and ExeCmd Operation OUT Control CmdCaode CmdArg ExeCmud JN Status ExeCmd dAck OUT Control GoOffline OUT Control GoOnline OUT Control ResetCount OUT Control Trigger JQOUT Control ResetDataValid JN Status DataValid JN Status Error Event hey A B C D E F A If Data Valid or Error are present clear them Set the following control signals idle and keep them idle while the command is processed by the camera GoOffline GoOnline Trigger ResetDataValid ResetCount ResetError Ifthe command operation is a job change populate the output lags required to configure the naw job bool inb bong float string B Populate CmdCode and CmdArg then activate ExeCmd C Camera execules the command may take up to a minute While processing a Job Change command State will be 2 Camera activates ExeCmdAck when it is done processing the command D When the PLC sees
100. m operator Perform job change or put camera online Normal runtime operation Monitor TriggerReady and DataValid signals Trigger the camera If camera is under pc control Wait until State changes to Offline or Online If plc is controlling the job change Use ExeCmd CmdCode ExeCmdAck and CmdCodeRslt to complete the operation Wait for camera to transition to Online or Offline Load a new job from AutoVISION or Front Runner AutoVISION and Visionscape Industrial Protocol User Manual Assembly Layout NO The value of State determines which Control and Status signals are available Control Status Signal State 0 1 2 3 4 Offline Online UobChange Booting Empty Control GO ONLINE GO OFFLINE Y RESET ERROR RESET COUNT EXECMD TRIGGER RESET DATA VALID Status ONLINE ERROR RESET COUNT ACK EXECMD ACK EXP BUSY ACO BUSY TRIGGER READY TRIGGER ACK INSP BUSY INSP STAT DATA VALID Q m o Ka Been C m LLI O ES vu i G lt E DM x ex Where Y Signal is valid for this State Empty table cell Signal is not valid for this State AutoVISION and Visionscape Industrial Protocol User Manual 2 9 Chapter VIO Register Bits 15 v180 v159 v158 v157 Using EtherNet IP 13 12 11 10 g B H D 5 4 3 2 1 0 v156 v155 v154 v153 v152 v151 v150 v149 v148 v147 v146 v145 Output Assembly The output assembly layout is
101. mera in the Final Name column Click OK to complete the import EN Import Configuration E X S A Find EE Find Replace Find Within Final Name Import Content MainT ask Configure Component References NEE 33 r Sr ls Tags 10 Configuration m Data Types 9 1756 Backplane 1756 44 Other Components fa 0 1756 L61 StartProject Errors Warnings 3 3 1756 ENBT AA ENBT 7 n Ethemet amp aMV B800 1 G Scan MV 1756 ENBT amp ENBT EES Cancel Help Module Camera is not defined in import file or in project Z Click OK and the Main Routine and User Defined tags will be populated m Start ACD 1754 464 11 i Dk Yew Ssd legc Cowercetoe Tose We mp aaa s sas zi z a yg ajaj ER F nus Ae RG VATES Hl ach pane d e f tu T E Diva ew fw ee ewwer ww e wee we wee e we e we CN aje w Si ary fa poten ut je Ore isot zb See fet t bn ee Ge Srt vem ry P eat Pa bow ne LLL aae Po tei d D LJ Be eer gr w e LX z n mr Onat V X fe E D bel 4 H on vr yw DN Cen Oe Omccadm t CmaCode s_n om e RE LI Rv pe AER Boca L S KS g 2 gt Oihe Lit E speed by 1 ER Ge gm o aoge Tuer mw MRT UN em E Bw a we Bx E 4 wm seat Coconde OM Oni ceat ae ege In ke ep Pec tg Oloa Fai D cest Lt z Tei E
102. mode with one of three values to define the demo code s mode of operation 0 z Exchange UO data only In this mode the user directly accesses the Scan MV IO internal tag set The demo code only exchanges data with the camera doing nothing to control the device or respond to events from it 1 Operate device controls and respond to device events This is the default mode of the demo code In this mode the user app accesses the Scan MV IO user tag to control and monitor the camera The user app must not access the Scan MV IO internal tag set In this mode the user activates the controls in Scan MV IO user OUT Control Trigger ResetCount GoOnline GoOffline ResetError ExeCmd and the demo code handles the rest 2 z Auto trigger AutoVISION and Visionscape Industrial Protocol User Manual io Description of PLC Tags In this mode the demo code fully manages the Control and Status signals the same as when the mode is set to 1 It also activates the camera s trigger after one second of idle time The timer used to drive the trigger is Scan MV trigger delay timer Demo Code Usage Depending on the mode the demo code will run the appropriate level of code oO M Q n m o Ka E o a os jud LLI le E o el e In mode O only the I O exchange rungs are executed All others are bypassed e n mode 1 the auto trigger rungs are bypassed This is the default mode of the demo code e n mode 2 all rungs are ex
103. n Click Yes when prompted to download d o untitled Network Configurator lel Oo File Edit View Network Device EDS File Tools Option Help wi Q DES R Sy m Se ymax s iE RR n 88 E a Lem j ek s ES O uu List of Device that are executing X The following devices are nat in program made Ho Product Name Pe 192 168 2 16 CJ2M EIP21 Download after changed to Program made Download with Curent mode Select Network Check Connection in the Network Configurator to ensure that there are no connection problems AutoVISION and Visionscape Industrial Protocol User Manual 7 11 Chapter Omron PLC Setup for EtherNet IP Operation 7 12 AutoVISION and Visionscape Industrial Protocol User Manual 9 H m z LL O CC D O GA cmerns Using PROFINET WO This section provides information necessary for using the Vision HAWK in a PROFINET I O environment Notes e The camera communications protocol must be enabled for PROFINET I O before it can be used in this environment Refer to Chapter 1 Enabling Industrial Protocols for information about enabling communications protocols for the Vision HAWK and Vision MINI Xi and information about switching Vision HAWK communications protocols e AutoVISION and FrontRunner jobs use Microscan Link functionality to accommodate PROFINET I O communications between the camera and the PLC For information about how to connect job param
104. n MV con Create E Scan MV con Create ae Scan MV con Create A Scan Mvcon Create 3 Cowole bs J Scan MV con Create Program d d J as Scan MV con Create J Name Scan_MV I d J J AutoVISION and Visionscape Industrial Protocol User Manual 5 7 Chapter Allen Bradley PLC Setup via Generic Ethernet Module Click Camera O and click the down arrow then double click the Scan MV O that appears below it EE Import Configuration D d X L A Find EE Find Replace Find within Final Name Import Content MainT ask Configure Tag References can MV Cm Create 27 Data Types Other Components Erors wamings d3 Be scam Rungs __ Import Name Name Operation a Final Name o Name Spl AliasFor Data Type Description amp 3 References x H Lamera Use Existing d Scan MV n eee v Tags Camera Q Undefined Scan MV ty y CIR iB E can MV Cm Create LA T can MV Cm Create l s can MV Cm Create OIU Scan MV con Geste Le LS ege dees Ef EES Sen en Dee 3 Scan Wen Create 12 ae zi E ee x em MV con Controller Program Click the Other Components icon in the tree view Click OK Delete any empty rungs rung 0 may be empty jb Cut Rung Ckrl4 X Copy Rung Chr K Faste Ctrl Delete Rung Del Add R
105. nan MAI ID et okt rm ect D Monitor Tags A Edit Tags 7 7 E d 5 12 AutoVISION and Visionscape Industrial Protocol User Manual 91 Integrating the Camera into a PLC Environment Scroll the window so Scan MV IO user IO IN Status Echo is visible and verify that it is the same value as OUT Control Echo Name ze Value L Scan MV EwCmd ck ie 3 Je Scan MV ID intemal Lol See Mv IO _userIN Status Onine 1 Scan MV I0_userIN Status ExpBusy 2 Scan MW IU user IM Status AcqBusy can MW IO userlN Status TriggerHeadu can Mw ID user IM Status Error can MW ID usertN Status Resetlountack can MW ID userlN Status reservedb can MW ID userlN Status Eve md ck E can MW ID userlN Status Trigger ck G can MW ID user IM Status InspBusy B Scan MW user IM Status InspStat Oo ML ase gt O 502 pem EE Bn M c52 D t 0 Hp RA EUR E E can Mw ID user IM Status Data alid D can MV ID userlN Status reserved 2 can MV ID userlN Status reserved 3 ES LU can MW ID userlN Status reserved 4 Scan MW IU user Status reserved 5 H Gap MW ID user IN Status Echo 1234 HH S5can MV ILI user IN Status CrdCodeR slt HH Scan MV ID userlN Status CmdA et HFH S5can MV ID userlN Status reserved96 103 HH S5can MV ID user IM Status reserved 04111 HH S5can MV IL user IN Status State m RE Scan MV ICI user IM Status reserved120 127 FH 1640000 0000 aT Se
106. nd Failed results The camera s illumination lights will not flash when triggered The inspection results can be seen in the PLCs s IN tags as well as in Auto VISION Open the RSLogix tag window so Scan MV IO user IN Status and bool are visible AutoVISION and Visionscape Industrial Protocol User Manual 5 17 Chapter Allen Bradley PLC Setup via Generic Ethernet Module This example shows a Passed inspection where the following tags are all 1 e N Status InspStat e N bool bool1 Measure status e N bool bool2 decode matchcode status e N bool bool3 count blob status Mame ES Value 19 Style Data Tyr Description EiSean MV eegene Scen user s device tags when M ESeen MV werlN qe Stan user s device tags when M EPSean MV ID uerlNSttus fee Bf Sean users device tags when M Scan Mv IO weriNStsusOnine 1 Decimal BOOL users device tags when M Scan MV ID userlN StatusEwpBusy 217Degnd BOOL __ users device tags when M L DecimalBOOL users device tags when M L Decimal BOOL user s device tags when M L Decimal BOOL user s device tags when M Sie SE ID user iser KR ID userN Status ES ID user iser H Scan Mw ID useriN StetusResetCount ck O Decimal BOOL user s device tags when M Scan MY ID userlNStatusreseed O Decimal BOOL user s device tags when M Scan Mv ID useriN StetusEweCmd ck O Decimal BOOL user s device tags wh
107. nd Visionscape Industrial Protocol User Manual 4 AB Rockwell RSLogix 5000 v20 PLC Integration with EDS dn In the Final Name column Click Camera O then click the down arrow that appears on the right sia gt x aw Ke A Find j ajal Find Replace K Find Within Final Name tB o Import Content E MainT ask Configure Tag References T a Ab wscowtine ang Eeler Tossa Tres e eier ees 20 amp 3 Reference p 3 Camera Use Existing 9 Scan MI et A Tags L H Camera Undefined E Scan Mun e im Data Types n Scan MV Cm Create d E D Show an T ag D 4 Other Components Scan Mu Cm Create 1 Bl Erors wWamings _ Scan My Cm Cee Uli SE 23 Scan MV Cm Create F B Scan MV con Create J E wu Data Type 0447 VS 06 x xx VS 06_A66ESFC3 0 0 E Scan MV con Create A Description ed Scan MV con Create E Scan MV con Create Scan MV con Create BEI ES Scan MV con Create Ge Scan MV con Create mee Program Double click the camera name output tag assigned earlier Y Show fan Tagg Is cs Data Type z a can MV _O44 P V S 06 x xx 2 reae 0447 V 5 06 xxx AutoVISION and Visionscape Industrial Protocol User Manual 4 13 Chapter Allen Bradley PLC Setup via EDS Click the Other Components icon in the tree view to select the Component References Select the ca
108. nd the information to the PLC Station Edit Insert PLC View Options Window Help At this point close or minimize the HW Config dialog and re visit the SIMATIC Manager dialog The CPU should be added next to the Hardware icon and in the tree view in the left pane Expand the CPU tree item and remaining child items below it J SIMATIC Manager Start Fie Edt Insert PLC View Options Window Help Ca sta X Ga uso Bes Se ES EI No Fiter gt zv Start C Program Files Siemens Step7 s proj start 15 xl ER Stat gous BR SIMATIC 300 1 B CPU 315 2 PN DP Eg 57 Program p Sources OH Blocks AutoVISION and Visionscape Industrial Protocol User Manual STEP 7 Setup Click the Blocks node to view the program objects PB Su BEBE anc 0 a PLI 31 5 2 at ei ent 57 Promis m fase EN Blocks Updating Camera Name From the HW Config dialog open Edit Ethernet Node from the menu item PLC gt Ethernet Edit Ethernet Node From the SIMATIC Manager dialog open Edit Ethernet Node from the menu item PLC Edit Ethernet Node Click the Browse button to open the node selection dialog Ethernet node MAC address Browse Set IP configuration Use IP parameters Gateway ID address Do not use router AutoVISION and Visionscape Industrial Protocol User Manual O m T OO EO Q l eo H Chapt
109. no Ouf ini Iri eg Out Long In Loes Tul Lorg Seng In Lors 6m Out Short Sting Im 5 hort String Uu blah VIO In MO Qut Lo ag a Lon ac ae La La LL La Ll i AutoVISION and Visionscape Industrial Protocol User Manual 9 11 Chapter 9 12 Demo PROFINET I O PLC Code Add the CPU from the catalog view by drag and drop or double click Make sure the catalog number and version matches the PLC exactly The catalog number will be displayed on the bottom of the view IM151 3PH ST V7 1M151 8 PN DP CPU a 1151 8 PH DP CPU VWV32 IM4151 8F PN DP CPU IM151 8F PN DP CPU V3 2 SIMATIC PCCP SIMATIC S7 CP Network Components JE Preconfigured Stations Sensors E Some CPUS are modules that will require a generic rack to be added prior If your PLC requires a rack you will be prompted to add the rack prior to being allowed to insert the CPU module After the CPU is added a popup dialog will prompt the Properties relating to the IP information AutoVISION and Visionscape Industrial Protocol User Manual 9 STEP 7 Setup o Select Ethernet 1 on the bottom list box and enter the correct IP address m o d x OO cc O D l el A z F a subnet is selected the neat avaiable addresses are suggested el Do not use router Subnet mask 255 255 255 0 Use diferent method to obtain IP address dn EN Subnet Once the CPU has been added add
110. o files can be found where AutoVISION is installed where the default folder is CAMicroscan Vscape Tutorials and Samples Vision Hawk EIP demo 1 Open EIP_demo avp with AutoVISION 2 Touse pre defined images select the icon shown here Select a directory for images 3 Browse to the EIP demo folder select it and click OK Browse For Folder Select the preferred folder containing the images Se Local Disk Cs 167a063e7b99f52cca8d amp 2 90db0808 KO Documents and Settings 3 Microscan C Autovision C3 Installinfo C3 ecape Cem 16 C Assembly C3 DM CH Documentation E Drivers VC Firmware EH Job 3 CH Tutorials And Samples KH GigE Systems Sample Jobs C Vision Hawk 9 Advanced Example Using Mukiple Tools ECH Simple Blob Tool Simple Data Matrix Tool C3 Simple Fast Edge G simple Flaw Tool E EH Vision Miri AutoVISION and Visionscape Industrial Protocol User Manual 6 3 io oO M Q n m o Ka E o a os jud LLI le E o el Chapter Demo EtherNet IP PLC Code After the EIP demo folder has been enabled for image load the camera icon will change to a folder 4 While in Edit mode Try Out can be used to get an understanding of what to expect after the job is sent to the camera Before Try Out can be effective the Measure Decode and Count Tool parameters must be specified After job download the tool parameters will be supplied by the PLC
111. only one of these Controls can go active change from 0 to 1 and be active at any given time ResetCount After the user app activates ResetCount the demo code will clear ResetCount when the operation is complete The next Inspection output will be 1 as can be seen if AutoVISION is connected to the camera in run mode Trigger Do not trigger the camera unless the TriggerReady Status is active If the Trigger goes active when TriggerReady is not active the demo code increments the counter Scan MV trigger err count and immediately clears the Trigger Control without attempting to trigger the camera After the user app activates the Trigger the demo code will clear the Trigger when the camera indicates it has accepted the Trigger Do not re trigger the camera until DataValid in the Status register goes active all Inspection data has been processed and DataValid is cleared using the ResetDataValid Control ResetDataValid When the user app sees DataValid go active it should process the Inspection data then clear DataValid by activating ResetDataValid See DataValid for more details AutoVISION and Visionscape Industrial Protocol User Manual Tag Scan MV const CmdCode GetActive Jb Scan MV const CmdCode JbChg Go Offline Load job specified by LSB Scan MV const CmdCode JbChg MkBt Go Offline Load Job specified by LSB Make it the boot job Scan MV const CmdCode JbChg MkBt Online Go Offline Load Job specifie
112. onmolresemved Scan MV ID user lTConwolreseediD 2 Scan MV IO use DUT Control ResetD atalalid Scan MV D user UT Conmolresemedi2 0 _ Scan MV lO userDUT Contolreservedi3 0 Scan MV ID eer OUT Controlreservedl4 2 Scan MV _I0_user OUT Contolreservedl5 2 HiScan MV I userUT ConmlEcho 2 1680000 0000 D CH ej CH D D 5 CH CH 1 AutoVISION and Visionscape Industrial Protocol User Manual 4 17 Chapter Allen Bradley PLC Setup via EDS Change OUT Control Echo to non zero Scan MV ID user DOLI T Eantral reserved 5 i FH Sean MV IO user OUT Control Echo el a321 FH Scan MV IO user DUT Control md ode 16 0000 0000 Verify that Scan MV IO user IO IN Status Echo is the same value as the OUT Control Echo i Scan MV ID userlN Status reserved 5 HH S5can MV IO user IM Status Echo H Grcap MV ID userlN Status CmdCodeR slt 16840000 0000 This confirms that the PLC and camera have successful two way communication The demo code expects a demo vision job to be loaded on the camera which populates the following input tags camera to PLC with vision tool results e IN bool bool1 bool2 and bool3 e JN ong Jong s IN float floati e Nsstring string1 The demo code will operate the Control and Status signals of the camera regardless of the vision job that is loaded For a more detailed overview of the demo code and vision job
113. oups Ungrouped Axes at uk Chris Add On Instructions Copy Ctrl c Data Tvpes AutoVISION and Visionscape Industrial Protocol User Manual 5 5 Li GO Oo ML ase gt O 502 pem EE Bn M c52 D t 0 Chapter Allen Bradley PLC Setup via Generic Ethernet Module Right click the top rung and select Import Rung a Cut Rung Chr Copy Rung Ctrl c ea Paste Ctrl End Delete Rung Del Add Rung Ctrl F Edit Rung Enter Edit Rung Comment Ctrl D Export Rung Navigate to the 32 000003 2 L5X file and click Import i5 Import Rungs Desktop D LN Libraries A ES Computer e A P Metwork Fie name 2000320x rj impot Files of type RSLogx 5000 XML Res 59 zl Cancel Files containing H Runs e Help Inta EnManReuimetManPromam QOwverwrite Selected Rungs 5 6 AutoVISION and Visionscape Industrial Protocol User Manual 1 Integrating the Camera into a PLC Environment At the Import Configuration window find the Module Name that was assigned to the Generic Module Here the module name is Camera LE Import Configuration A amp Find ais Find Replace Find within Final Name 92o aes gt O 5 pi par Dos c ors LLI c d i S gt Q whee V Import Content MainT ask Configure Tag References Import Name Operation
114. point The least significant bit reflects vio point 129 the most significant bit is vio point 144 Each bit represents a boolvalue The least significant bit of byte 0 reads the value of boot The most significant bit of byte 7 reads boolb4 Booll01 164 Each bit represents a bool value The least significant bit of byte 0 writes the value of bool101 The most significant bit of byte 7 writes bool164 Each pair of sequential bytes represents a16 bit signed integer value The 20 bytes represent10 integers From bytes 0 1 for the value of int1 through bytes 18 19 for the value of int10 AutoVISION and Visionscape Industrial Protocol User Manual 8 3 Chapter Using PROFINET I O int101 110 long101 116 float101 124 stringl string101 string2 string string102 string107 Each pair of sequential bytes represents a 16 bit signed integer value The 20 bytesrepresent10 integers From bytes 0 1 to write the value of int101 through bytes 18 19 for the value of int110 Each group of 4 bytes represents a 32 bit signed integer value The 64 bytes represent16long integers From bytes 0 3 for the value of long1 through bytes 60 63 forthe value of long16 Each group of 4 bytes represents a 32 bit signed integer value The 64 bytes represent16 long integers From bytes 0 3 for the value of long101 through bytes 60 63 forthe value of long116 Each group of 4 bytes represents a 32 bit signed integer value The 96 byte
115. rdware Installation Tool under the main menu Tools Click the Next button Make sure the Register an EDS dad radio button is selected i x Welcome to Rockwell ve Automation s EDS Wizard Register an EDS file s This option will add a device s to our database C Unregister a device The EDS Wizard allows you to The on wi remove a device that has been regstered by EDS ifm our register EDS based devices unregister a device S C Create an EDS file change the graphic images associated with a device ZA EEN create an EDS file from an unknown device upload EDS file s stored in a device C Upload EDS fiels from the device fos This option uploads and registers the EDS file s stored in the device To continue click Next Next gt Cancel lt Back Cancel 3 2 AutoVISION and Visionscape Industrial Protocol User Manual LA Rockwell RSLogix 5000 AOI Add On Instructions for Microscan Devices Click the Browse button to locate the EDS file C Microscan Vscape Firmware eds Once the EDS Be is located and selected click the Next SERIE Registration EDS File Installation Test Results Electronic Data Sheet file s will be added to your system for use in Rockwell This test evaluates each EDS file for errors in the EDS file This test does not Automation applications guarantee EDS file validity Oo ME Kal EE OI A EE D E kb wg 7 Recister a sindle file
116. rial Protocol User Manual 5 23 Chapter Allen Bradley PLC Setup via Generic Ethernet Module 5 24 AutoVISION and Visionscape Industrial Protocol User Manual CHAPTER 6 Demo EtherNet IP PLC Code This section describes how to use Microscan demo PLC code with a vision job and camera target Important The examples in this section show the Vision HAWK Smart Camera but are also applicable to the Vision MINI Xi Smart Camera The EtherNet IP demo files can be found where AutoVISION is installed in the folder CAMicroscanVscape Tutorials and Samples Wision Hawk EIP demo Open the EIP demo avp with AutoVISION and download it to the camera During PLC integration import the 32 000003 2 L5X file to create the camera s demo tags and ladder logic Notes e The camera communications protocol must be enabled for EtherNet IP before it can be used in this environment Refer to Chapter 1 Enabling Industrial Protocols for information about enabling communications protocols for the Vision HAWK and Vision MINI Xi and information about switching Vision HAWK communications protocols e AutoVISION and FrontRunner jobs use Microscan Link functionality to accommodate EtherNet IP communications between the camera and the PLC For information about how to connect job parameters and outputs to Microscan Link tags refer to the Microscan Link gt Link Menus section of Chapter 4 in the AutoVISION Software User Manual and to the Linking Datums
117. ring102 Sean Los HH Scan MV IO user OLIT string string103 EN Scan OK Cancel Apply Help Scan_M _IO_user OUT string string 04 HH Scan MV matchcode Exo DINT 9 9 0 Error s 10 INS 100of92 HH Scan MV ons intemal Float REAL Measure value must be higher than this to pass REAL N e e Le Ba Be lz Mr lz Be Bes D Measure value must be lower than this to pass user s device tags when MV demo mode is 1 or 2 user s device tags when MV demo mode is 1 or 2 REAL WRONG CODE Py pois REAL 2080374528 Decimal 4 5 22 AutoVISION and Visionscape Industrial Protocol User Manual 91 Integrating the Camera into a PLC Environment Trigger the Camera Again Trigger the camera twice and you will see the Status results stay the same for all triggers bool2 decode matchcode status 0 Bi Le O Y im e ES LLI Why Decode Matchcode status always fails because the matchcode has been changed to wrong code or there is no decode Oo EM Ke RE oo 50 D Bn o gt MN GE Q et O0 bool1 Measure status and bool3 count blob status 1 Why The inspected values are now within tolerance InspStat 0 Why The Decode tool fails so the overall Inspection result is a Fail PLC tags Name A Value f Style Data Tyr
118. rise un CO cu m Et C T 3 m EE i El HH S5can MV IO user rm HH S5can MV matchcade LABEL CHECK 2080374528 E HH Scan MV trigger count E 1 TERI HH S5can MW trigger er count RM HH Sean MW user events 1 4 A Monitor Tags A Edit Tags JEN AutoVISION and Visionscape Industrial Protocol User Manual AB Rockwell RSLogix 5000 v20 PLC Integration with EDS I Expand Scan MV IO user so that the Echo in the IN Status and OUT Control structures is visible Name Scan MV ID uselNStatusresemediS 0l Sem Mi weuNSteusEcho 5 Sean MV IO userlN Status CmdCodeRist 1640000 0000 Sean MV IO wserlNStatusCmdHet 0 Sean MV ID userlN Ststusseserved9 103 2 Bean MV JD userlN Statuseservedl 4 111 Sean MV _JO_user IN Status State 01 E HH 5ean MV ID user IN Status reservedl20 127 T CH d e TT gt Q E m V O ur D gt 2 Zeen a 2 lt CH 5 Den pu E TES E I l 5can Mw IO user OUT Id Scan MV IO user DUT Control ees Scan MV I userDUT CommlGoDnine 2 Scan MV ID user UT ConmolGoDine 2 Scan MV IO userD T Conmolesemed2 2 Scan MV ID user UT Conmohresemed 0 _ Scan MV IO userDUT ConwoleseEmor Scan MV ID user UT ConmolReseCoun 2 Scan MV ID userD T Conmohesemed amp 2 _ Scan MV ID user UT ContolExeCmd Scan MV ID userUTConmiTigg 0 _ Scan MV ID user UT C
119. rotocol User Manual 8 15 Chapter Using PROFINET VO 8 16 AutoVISION and Visionscape Industrial Protocol User Manual e O m T OO EO QO oo camus Demo PROFINET I O PLC Code This section describes how to use Microscan demo PLC code with a vision job and camera target The PROFINET I O demo files can be found where AutoVISION is installed in the folder CAMicroscanVscape Tutorials and Samples Vision Hawk PROFINET demo Open PNIO Demo avp and PNIO demo job2 avp with AutoVISION and download them to the camera Notes e The camera communications protocol must be enabled for PROFINET WO before it can be used in this environment Refer to Chapter 1 Enabling Industrial Protocols for information about enabling communications protocols for the Vision HAWK and Vision MINI Xi and information about switching Vision HAWK communications protocols e AutoVISION and FrontRunner jobs use Microscan Link functionality to accommodate PROFINET UO communications between the camera and the PLC For information about how to connect job parameters and outputs to Microscan Link tags refer to the Microscan Link Link Menus section of Chapter 4 in the Auto VISION Software User Manual and to the Linking Datums to Microscan Link Tags section of Chapter 2 in the Visionscape FrontRunner User Manual Important PROFINET I O allows the IP address and subnet mask of the Vision HAWK to be assigned automatically by the PL
120. rough bytes 84 87 for the value of long110 Each group of 4 bytes represents a floating point value The 40 bytes represent 10 floating point values From bytes 88 91 for the value of float101 through bytes 124 127 for the value of float110 These 96 bytes can store a string of upto 92 bytes with the first 4 bytes containingthe length value Each of these 32 byte groups can store a string of up to 28 bytes with the first 4 bytes containing the length value AutoVISION and Visionscape Industrial Protocol User Manual 2 Assembly Layout D D The output assembly layout is shown here o Byte Byte Byte Byte Byte i 0 cowrROL G4 128 192 256 D 2 ECHO 65 130 194 258 i 4 CMD CODE 68 kee 132 196 250 TT 6 70 134 198 252 C Cl 3 S z 10 d 138 202 266 12 reserved 76 Iong108 140 204 268 14 78 142 206 string101 270 sringl0s 16 ao ER 144 208 cont 272 un long108 18 82 146 210 274 20 bool101 115 SA 148 212 276 toe rst s longi110 22 booli17_132 Se 150 214 278 24 boo 133 _ 148 B8 ROSE 152 216 230 25 booll 9 164 90 154 218 282 28 int101 5 geste 156 x ue 30 int102 E 158 string101 us 32 intio3 ER ae 160 22 288 34 imi 38 162 226 290 35 intios 100 RUM 164 228 292 38 im 166 230 294 46 104 finar10s 168 132 296 42 we 170 234 288 M 108 Done 172 236 300 46 110 174 238 302 4B 112 EM 176 240 304 50 Da EUN 178 242 306 52 longi02 116 n 180 Ma 30 amp 54 118 182 245 310 56 longi03 120 ge 1
121. s bit representsthe inspection 1 status result It is 1 if the inspection passes Itis only valid when DataValid goes high This bit goes high when inspection 1 is complete The PLC should clear this signal by setting RESET DV high once it has read results AutoVISION and Visionscape Industrial Protocol User Manual Assembly Layout 2 A CmdCodeRslt 32 bit 2 Been The value of CmdCodehRslt is only valid when ExeCmdAck is active 1 in response to E ExeCmd being active T CmdCodeRsit value Meaning 2 base 16 hex D SUCCESS Fail Possible reasons Camera under PC control Job cannot be changed Fail No Job in slot Fail Unknown cmd CmdRet 32 bit The value of CmdRet is only valid when ExeCmdAck is active 1 in response to ExeCmd being active and CmdCodeRsit is 0 Success The following table shows which CmdCodes return data in the CmdRet register CmdRet value Associated CmdCode Meaning 32 bit Ox1000 0000 to 0x1300 0000 Job Change type xl800 0000 Active Job Slot Query Active Job Slot AutoVISION and Visionscape Industrial Protocol User Manual 2 7 Chapter Using EtherNet IP State 16 bit State reflects the following operational condition of the camera State Meaning value 16 bit Offline Online Changing Vision lab Booting Empty no Vision Jab Booting 3 State This will rarely be seen by the PLC 2 8 Typical action required by the client plc or syste
122. s represent 24 long integers From byte offsets 0 1 for the value of float1 through byte offsets 92 95 for the value offloat24 Each group of 4 bytes represents a 32 bit signed integer value The 96 bytes represent 24 long integers From bytes 0 3 for the value of float101 through bytes 92 95 for the value of float124 These 96 bytes can store a string of upto 94 8 bit characters with the first 2 bytes containing the storage length and string length values These 96 bytes can store a string of upto 94 8 bit characters with the first 2 bytes containing the storage length and string length values 6 consecutive strings each of 32 bytes can store a string of upto 30 8 bit characters with the first 2 bytes of each string group containing the storage length and string length values 6 consecutive strings each of 32 bytes can store a string of upto 30 8 bit characters with the first 2 bytes of each string group containing the storage length and string length values AutoVISION and Visionscape Industrial Protocol User Manual Slot Data Layout Diagrams Slot Data Layout Diagrams PLC Input PLC Output Slot Byte Offset Data Slot ByteOffset Data i o ms 2 o CONTROL 3 0 Jeepen EchoOut s lt LL O am D O o EE 5 o cMDCODERSIT 0 jcMDCODE 7 O jCMDRE 0 jcMDARG Leed 10 o VIO129 m on kf NM com RB M A co amp P NM oa RB M CO o
123. see Allen Bradley PLC Setup via Generic Ethernet Module for EtherNet IP Operation To send a trigger to the camera scroll to Scan MV IO user Control Trigger E Scan MM ID user OUT Control Eve md G Scan MW IO user OUT Control Trigger Oo E Scan MW IO user OUT Control reserved 4 18 AutoVISION and Visionscape Industrial Protocol User Manual I AB Rockwell RSLogix 5000 v20 PLC Integration with EDS Set the Trigger to 1 This causes the demo code to trigger the camera process the new inspection data record the results in the Scan MV demo xxxx tags and clear the DataValid status signal The Trigger control changes to 0 when the camera is triggered All processing is done when the counter Scan MV dv fall count increments along with the pass fail counters in the Scan MV demo xxxx tags Mame e Value Gi TER fHScan MV demo blobial count PRE E Sean MV demo blobfal count ACC 30 ScanMV _demo_blob faiLcountCU o Bean MV demo blobfal counttD o Scan Mv demo blob fai count DN 1 Sean_MV_demo_blob faiLcount OV 0 g o ag gt as T Zb SE LE t E Scan Mw demo blob Fal Court UN xz Scan MV demo blob bool HH S5can MV demo blob long amp HH Sean MV demo blob long mas 6 4 0 HH Scan MN demo blob long min We can MM demo bhlab flaat 0 0 m Scan MV dema blob flaat min D g 0 Sean MV dem blbios ue 0 i Eum gd WES 1 Eod Sean MV dv
124. so applicable to the Vision MINI Xi Smart Camera This section was created and run on the following Allen Bradley Rockwell components e HSLogix 5000 Version 20 00 00 CPR 9 SR 5 e 756 L61 ControlLogix5561 Controller firmware rev 20 11 e 1756 ENBT A EtherNet IP interface card firmware rev 4 1 Run the Rockwell EDS Hardware Installation Tool E Rockwell Software m FactoryTalk Administration Console L BOOTP DHCP Server FactoryTalk Activation l FactoryTalk Tools Lk RSLinx iy RSLinx Classic Backup Restore Uti EM RSLinx Classic Launch Control Par RSLinx Classic Online Reference S RsLinx Classic L Tools ws EDS Hardware Installation Tox PC Test Client 7 OPCTest Document 4 2 AutoVISION and Visionscape Industrial Protocol User Manual AB Rockwell RSLogix 5000 v20 PLC Integration with EDS Select Add Launch the EDS Wizard and add selected hardware descnphon Sos end ossoGeted components onh Launch the EDS Wizard and remove selected hardware descnption ies and associated components only Remove all previoushy mstalled hardware descnption thes end associated components from your computer Select Browse Electronic Data Sheet file s will be added to your system for use in Rockwell Automaton amp pphcatons Regte a ginge Ne C Regeter a derectory of EDS files Named there r an icon Ble sco with the same name as the Gels you are regestenng
125. t Vendor Association Inc ODVA Any person or entity that makes and sells products that implement EtherNet IP Technology must agree to the Terms of Usage Agreement issued by ODVA See www odva org for details 2 2 AutoVISION and Visionscape Industrial Protocol User Manual Vision HAWK and Vision MINI Xi EtherNet IP N EtherNet IP Object Model The Vision HAWK and Vision MINI Xi use Class 1 connected messaging to communicate most of their data and services in a single connection EtherNet IP Identity n m o Sam C m LLI O E vu Device Type Device type is 100 Vendor Specific Machine Vision Smart Camera Vendor ID Microscan s ODVA Vendor ID is 1095 Product Code The Vision HAWK s Product Code is 6899 The Vision MINI Xi s Product Code is 6900 Interface Revision Major Minor 1 1 Connection Properties Class 1 Implicit Messaging Input Assembly Instance to PLC client 102 Output Assembly Instance to camera 114 Size Fixed 320 bytes in both directions Input Trigger Trigger Mode Cyclic RPI Requested Packet Interval Greater than 20 ms recommended 10 ms to 3 2 s allowed Input Type Connection Type e Point to Point PLC OUT O gt T e Point to Point PLC IN T gt O Connection Priority Scheduled AutoVISION and Visionscape Industrial Protocol User Manual 2 3 Chapter Using EtherNet IP Assembly Layout Input Assembly The input assembly layout is described below
126. t click near the newly added icons and select Change IP Address Enter the IP address for the PLC and the camera or reader attached and click OK M EtherNet iP 3 8 e 182 158 250 1 132 158 250 2 LI 2M EIP21 Mieroscan Visi Change IF Address Ix Mew IF Address 132 168 2 16 Cancel Double click the PLC icon to edit the device parameters This is where you will be linking and mapping the EtherNet IP assembly data to the internal memory of the PLC Select the Tag Sets tab Select the In Consume tab at the top Click Edit Tags below Then click New to edit create a new tag In this example we are naming this tag 300 for the peripheral memory linked to the input data Select the size 320 bytes for the entire input assembly ole Regist then Close to continue EditTagSets S Z Edit Tags l In Consume Edit Tag Name Size 2 Byte Use Bit Data ze Fj 55 Over Load Disable Enable New dis j Usage Count 0 32 OK Cancel Total Size 0 1280 LK EN 7 8 AutoVISION and Visionscape Industrial Protocol User Manual Setting Up an Omron PLC Select the Out Produce tab and then click New For the output assembly you are going to map to peripheral memory address 500 with 320 bytes Click Regist and then Close Click OK on the Edit Tags dialog When prompted to register new tags click Yes 4a9 IER 92 168 x Name
127. tup ol O O O l A s m Z LL O cc Q O D O s tion 1 test210 14 de 1 VisionHA amp WK32C174 7 d Module Order number address O address Diagnostic address co Finan WC GARA Fass ZUM d m Passe TOO T T MPA Zei III ARE 1 Status LR 2 UN Control Loo EE 3 if Echon AAT 4 ij EchoQut 75 ou 2 5 J CmdCodeRsit pess o amp 8 CmdCode O 260 263 tj CmdRet fd 8 Cmdr 7 05 255 288 EMEN mjynsmems 0 1 mui j 1 g von 5 oen 12 UN Boolean Out oo e jd Bobeann jJ r5 5 00 14 f ow 75 5 58 382 380 i imn Gan 16 IN Long 382 445 18 g FloatOut o Le e 13 g Foa dT 20 Long Sting Out 21 g LongStingln esa oo 22 f Short StringQut ZS 23 g Short Stingin wo AutoVISION and Visionscape Industrial Protocol User Manual 9 15 Chapter 9 16 Demo PROFINET I O PLC Code Once the hardware configuration has been completed it s time to compile and download Click the compile and save icon on the ribbon If there are any configuration conflicts the application will prompt a warning at this point ES HW Config SIMATIC 300 1 Station Edit Insert PLC View Options Window Help Once compiled click the download icon on the ribbon to se
128. ung Ctri ER The tags and main program are now configured sufficiently to test communication with the camera 5 8 AutoVISION and Visionscape Industrial Protocol User Manual 1 Integrating the Camera into a PLC Environment Select the control button next to Offline and then select Download RSLogix 5000 StartProject 1756 161 20 11 MainProgram MainRoutine H File Edit View Search Logic Communications Tools Window Help alst S Hae lt Hovra scan wv m Zill alen ele Offline i F RUN Path 4B ETHIP 13182 168 2 11 1B ackplane Ma Forces Go Online No Edits Upload Oli lei AE Jele Redundancy H XT E 5 Favorites dd im unte V Sls a Oo ML ase gt O 502 ke m E Bn M c52 D q Program Mode Run Mode Test Mode Clear Faults 30 To Faults B T Data T Controller Properties one shot demo init B i User Defined Scan MV ons miermal 3 0 Pe Ei Scan MV demo record Ln Fi Scan MV EIP IN Scan MV EIP IN bool d Scan MV EIP IN float d E 5can MV EIP IM int T Scan MV EIP IM long M Scan MV EIP IN Status iud Scan MV EIP IN string Ml Scan MV EIP IN VIO M Scan Mv EIP IO M Scan MV EIP OUT D I Scan MV EIP OUT bool Lad i Scan MV EIP OUT Control Scan MV EIP QUT float M Scan MV EIP OUT int T Scan MV EIP OUT long el Scan MV EIP OUT string M Scan Mu EIP OUT VIO B E Strings M Scan_MV_str2044 m M Sc
129. vironment Important The examples in this section show the Vision HAWK Smart Camera but are also applicable to the Vision MINI Xi Smart Camera This section assumes you are using an Allen Bradley PLC with Rockwell RSLogix 5000 v16 or newer RSLogix v19 and v20 may look slightly different than the screen shots shown but the integration process is similar Create the I O Configuration for the base system including the system s Ethernet interface f RSLogix 5000 ControlLogix5561 in Logix5561_MV ACD 1756 161 File Edit View Search Logic Communications Tools Window Help alsa amp Bale user events lS H re YI cl Offline D E RUN nm Path AB_ETHIP 1 10 10 5 249 Backplane O sl amp No Forces b i Q No Edits c d a A onfe EE Controller Tags ControlLogix5561 controller Scope ffs ControlLogix556 v Show Show All Controller ControlLogix5561 A Controller Tags 3 Controller Fault Handler M EID J 5 DE Foe ZE Tasks Name Value Fo Style Dat MainTask Ki MainProgram Program Tags En MainRoutine 9 Unscheduled Programs Phases x Motion Groups EI Ungrouped Axes 9 Add On Instructions 3 8 Data Types La User Defined ar Strings C Add On Defined C Predefined C Module Defined Trends 1 0 Configuration 9 1756 Backplane 1756 A4 fa 0 1756 L61 ControlLogix5561 B 3 1756 ENBT A eip zx Ethernet Add the camera by right clicking the
130. y Address to 1 DB104 DBW 10 i USER Demo CountFail The tolerances are below the counters The inspection values and status bits are below the tolerances DB101 DBW 586 USER Demo MaxBlobCount DEC A In some instances a large job could take longer to load Increment the delay time to adjust for job size The image below shows Function Block 4 Network 6 where the delay is located Network df 3 WAIT JOB CHANGE This delay is for the new job to load 7 10 seconds based on size of job in flash 3 S5ST 10S Current ftestState m State testState jIN2 PROG Program CurrentSta te 9 24 AutoVISION and Visionscape Industrial Protocol User Manual STEP 7 Setup To run the Job Change Test you first need to use AutoVISION to download another job to slot 2 on the camera In AutoVISION connect to the camera and select the Connect icon at the top of the user interface Click the Load a Job icon Locate PNIO demo job2 avp and click the Open button Once the job has loaded into AutoVISION click the Edit button at the top of the user interface Then click Save the Job to a Slot on the camera icon in the menu at the top of the user interface Select New Slot which should be 2 When switching between tests disable the current routine by setting the USER Demo DemorTrigType to 0 Now there should be two jobs loaded in the camera s flash memory Using the SIMATIC Manager open VAT 1 Click the Monitor Var
131. ypical action required by the client PLC or system H value operator ch 16 bit 2 0 Offline Perform job change or put camera online 1 Online Normal runtime operation Monitor TriggerReady and DataValid signals Trigger the camera 2 Changing If camera is under pc control Vision lob Wait until State changes to Offline or Online If PLC is controlling the job change Use ExeCmd CmdCode ExeCmdAck and CmdCodeRslt to complete the operation 3 Booting Wait for camera to transition to Online or Offline 4 Empty no Load a new job from AutoVISION or Front Runner Vision Jab Booting 3 State This will rarely be seen bythe PLC AutoVISION and Visionscape Industrial Protocol User Manual 8 11 Chapter Using PROFINET I O The value of State determines which Control and Status signals are available Control Status Signal Offline Control GO ONLINE Y GO OFFLINE RESET ERROR RESET COUNT Y EXE CMD Y TRIGGER RESET DATA VALID Status ONLINE Y ERROR RESET COUNT ACK Y EXE CMD ACK Y EXP BUSY ACO BUSY TRIGGER READY TRIGGER ACK INSP BUSY INSP STAT DATA VALID Where Signal is valid for this State State 1 2 3 4 Online Job Booting Empty Change Empty cell Signal is not valid for this State 8 12 AutoVISION and Visionscape Industrial Protocol User Manual STEP 7 PLC Slot Layout VIO Output Register Bits 15 DES 13 ie 1 10 3 Z 8 5 G gt E owe E

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