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EDGER User Manual - National Optronics resources center

1. A 25 DEFVOSCIECM psi AR nn nd Lota thal sabes MAUR te ce cha teen theta a sein a A 26 Servo Grains Sect Onera a aa a A E iol cegotlesdeasatebuvens A 27 Chuck Sectio aae e e e r e f e te teres ek A 28 Appendix B Appendix C Table of Contents Page No SIZES PCO sees Lien mn Seach ile ml AS A 28 Buttons Along the Side A 28 Buttons Along the Bottom ss A 28 DServe Burnaln Seren sers nn nant E T E site et etre te Ses A 29 Servo Test Screen Fields s mere ae nana in een ee A 29 Servo Test Screen BUON Sessies soinuren smeta o ae e Sanaa Mainas A 30 Prae Sree o a a a a a a a A 30 Frame Scr en Fields sudanen iann a a a a A 31 Name Sections imminente mate T tastes thew E ia A 31 Settings SCHON som ra a a coset E E A AE bee EP A 31 Buttons Along the Bottom A 31 Maintenance Screen esse A 32 Cycle Statistics Section A 33 Maintenance Statistics Section ccceesseesseeseestecsecseceeceeeseeeseeeseeeeeeeeses A 33 Cleaning Sectio rene metre conte est oon E E EEE EEEE eee rue A 34 Function Keys at the Bottom and Buttons Along the Side A 34 Edger System Messages ss B 1 Explanation of Numbered Messages Warnings and Errors B 1 100 199 General Messages B 1 200 299 Physical Machine Limitations B 1 300 399 Operator Err
2. 5 14 Calibrating the Safety Bevel ss 5 15 Dual Polish Calibration Quick Reference Guide cc ce ccccccccceeceeesseeeseceesseeeseeees 5 17 Wheel 1 Calibration ss Re ne E A tas a tent ent 5 17 Calibrate Wheel 1 Bevel i 5 17 Calibrate Wheel T S128 enr nes nue date diner diese 5 17 Table of Contents Page No Calibrate Poly Bevel Polish 5 17 Calibrate Wheel 1 Rimless Size cccecccesccescceseceesceeeceeeeeeseeeseeeseeeeeeaeeaaes 5 17 Calibrate Poly Rimless Polish cccccsccesccssscessceeseeeeceeeceeeeeeseeeseeeeeesaeeaaes 5 17 Whe l2 Calibration sss ttes tn LE EE E Et Rest 5 18 Calibrate Wheel 2 B vVel 84nt rt isi eae aneas eaaa RAR SER 5 18 Calibrate Wheel 2 Sizes nesso a a a 5 18 Calibrate CR 39 Bevel Polish 5 18 Calibrate Wheel 2 Rimless Size cccccccesccesccesscesseeeeeeseeeeseeeseeeseeeeeesaeesaes 5 18 Calibrate CR 39 Rimless Polish 5 18 Safety Bevel Calibration ainsin e e a a a a 5 18 Calibrating the Groover sise 5 19 Calibrate Trace Size Adjustment 0 0 0 ccecccccsseesceessecssecssecesecesecesecsseeeseeseeeeeeeenneeeaes 5 19 Adjusting the Water Flow 5 20 Multi Cutter Calibration Overview 5 21 Multi Cutter Calibration ss 5 22 Calibrating Primary Size and Bevel 5 22
3. Metal Material Poly Bevel Center Polish M Wheel 2D Dry Takeoff 0 20 3 Press the button then wait until the cycle ends 4 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 5 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Press the OK function key F1 and repeat until the size is correct 5 12 Edger User Manual June 18 2013 Rev 1 02 Calibrating Wheel 2 Bevel Polish Ensure that the Wheel 2 Size is calibrated correctly before proceeding with Wheel 2 Bevel Polish calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter CR 39 or High Index lens whichever you use most often 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Metal Material CR 39 Bevel Center Polish M Wheel 2W Wet Takeoff 0 08 Edge Pressure 0 05 3 Press the button then wait until the cycle ends 4 Remove the lens and physically examine it e If there are striations on the lens enter a positive number in the Edge Pressure field e If excess lens material gets matted back down onto the lens enter a negative number in the Edge Pressure field
4. 12 13 From the Job Screen press Setup function key F8 Press the Diagnostics function key F8 Press the Next function key s until the Drill Up function appears Press the Drill Up function key F4 Press F4 again to stop once accessible Fold down the display monitor then press the case top release buttons to lift the case top Open the chip chute so that you can access the drill bit Using the two 9 32 inch open end wrenches from the accessory kit loosen the collet nut securing the drill bit until it becomes finger loose about 4 turn then loosen it with your fingers another turn Pull the drill bit out with your fingers Press the new drill bit into the collet until it bottoms out and tighten the collet nut first with your fingers then tighten it about 2 turn with the open end wrenches Do not over tighten it Close the case top and move the display monitor back into position From the Diagnostics Screen press the Drill Down function key F5 Press the button Go to the Maintenance Screen and press the Next function key F8 once then press the Clear Drill function key F7 Type the password if prompted The drill count resets to zero 4 8 Edger User Manual June 18 2013 le Rev 1 02 14 Verify the drill calibration refer to Chapter 5 for directions Changing the Grooving Wheel on the Combo Drill The grooving wheel needs to be changed approximately every 3000 cycles The icon in t
5. When you are finished vacuuming the areas you can reach at this point close the case top and press the button to move the cursor to the Move Bevel option and press to move the bevel carriage Then vacuum the spots you could not reach before When finished move the cursor to the Home Carriages option and press to move the carriages back to the home position Move the rocker switch on the front left side of the center wall to the CYCLE position and reconnect the vacuum hose Pull the chip chute cover back and clean around the sponge with a cloth removing any debris The exterior may be cleaned with a mild non abrasive detergent Cleaning the Polishing Wheels Cleaning the Polishing Wheels with the Hub Cleaning Brush Use the Hub Cleaning Brush toothbrush in shape see picture from the accessory kit to clean light buildup of material Use the Brush Wheel for heavy buildup of material Cleaning the Polishing Wheels with the Cleaning Brush Clean the Polishing Wheels when experiencing poor polish quality and when there is visual evidence of lens material buildup To clean the Polishing Wheels follow these steps 1 Attach the Cleaning Block to the Cleaning Brush both are in the Accessory Kit then chuck the Cleaning Brush ARGV 90537 REV D LEC CHUCK ASSY 2 Go to the Maintenance Screen 3 Confirm that the Brush Diameter field is set to 50 If not type in 50 or use the Up or Down Arrow k
6. 8 35051504 gt Brass Tip Set Screw 10 32 x 3 16 9 N A 1 Multi Fluted Cutter Body Appendix C Reference C 5 C 6 Cutter Blades Graphic Representation Cutter Blade Name Description Dual Polish P N Multi Cutter P N o Primary Cutter Standard 115 Bevel Cutter Carbide 92007898 92007898 Coated 92008052 92008052 Diamond 92008265 92008265 BE uen onu os hou cn one ee BE passer O TE E E To E ES RE nn cares oo EO cares come iE ES RE ee Light Bender N A 92008232 E E Shelving 92007891 Edger User Manual June 18 2013 Rev 1 02 Chip Chute Assembly ITEM P N QTY 1 05056675 60053042 DESCRIPTION CHIP CHUTE TOP VER 5 Edger Chip Chute Splash Guard 05057965 Chip Chute Splash Guard Nut Plate 05057971 Top Manifold Ver 3 05057970 Chip Chute Bottom Manifold 05057966 Chip Chute Hinge 05057972 Sponge Bracket III AJOJN 92007958 Edger Dual Hub Sponge 9 25051077 10 35051835 10 32 x 125 Straight Fitting Screw 1875 X 2 0 SS Dowel Pin 11 35051694 6 32 x 3 8 SS Button Head Cap Screw 12 35051730 13 35051834 6 32 x 5 8 SS Socket Head Cap Screw 1 8 x 3 8 SS Dowel Pin 14 05057969 Chip Chute 250 x 250 SS Shoulder Screw 10 24 Chip Chute Cover Spring 6 32 x 1 4 SS Button Head Cap Screw 6 Nylon Washer 15 HDWR 16 73061 17 HDWR 18 HDWR 19 28455 Left and Right Chip Chu
7. Calibrating the Edger 5 39 End Mill Overview The table below indicates times when calibration should be checked for the End Mill setup This option does require alternate chip chute hardware that may not be compatible with other cutter body options Calibrate Probe Axis Bevel Size Rimless Polish Safety End Mill Size Bevel Polishing Wheel 5 40 Edger User Manual June 18 2013 Rev 1 02 End Mill Cutter Body Calibration Calibrating End Mill Body Size and Bevel Use the 58 mm shape for size calibration To calibrate using the 58 mm shape 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens 2 From the Job Screen press the Setup function key F8 3 Press the Calibration function key FS 4 Change the Style field to End Mill if needed then press the Size Bevel function key F2 5 If calibrating after a blade change set Cutter Calibration Blade Box Size 0 00 Frame Metal Material Poly Bevel Center Polish QO If calibrating after a cutter body change or any other time size requires adjustment other than after a blade change set Cutter Calibration Body Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish O 6 Press the button then wait until the cycle ends 7 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a
8. Please remove lens and calibrate probe before continuing Appendix B Edger System Messages B 7 B 8 Error 606 Block too close to or outside of edge of lens Error 608 No lens detected Error 609 Cutter Motor Fault Error 610 Vacuum Fault Error 611 Lens hit probe arm You may be in re cut mode using a full blank Error 614 Door opened before cycle complete Error 615 Lens too large or too decentered to cut Try moving block and Multifocal Blocking on the Setup Screen to 5mm down 5mm in or changing to Geometric Blocking Error 637 Lens too small Shape modified for block Error 638 Block outside of lens shape Shape modified for block Error 639 Safety Bevel modified for block Lens will not be completely safety beveled Error 640 Groove modified for block Lens will not be completely grooved Error 641 Incomplete data has been entered for Optical Center edging Edger User Manual June 18 2013 Rey 1 02 Error 642 Probe arm is rotated Cycle cannot start when probe arm is out of position 700 799 Operator Errors Rev 1 02 Error 700 Unrecognized interrupt received ignored Error 701 Unable to activate port TX interrupt Error 702 Unable to activate port RX interrupt Error 703 Serial port transmit interrupt problem Error 704 Serial port receive interrupt problem Error 705 Resource not available to install port Error 706 Unable to ini
9. Wet Polishing Sections of the Blank Material 2 Screen Takeoff Tells the edger how large to oversize the lens during the dry cut cycle During polishing this remaining material will be removed by the polishing wheel in millimeters Bev Edge Pres The amount of edge pressure applied when polishing a beveled lens wet increases pressure decreases pressure in millimeters Rmls Edge Pres The amount of edge pressure applied when polishing a rimless lens wet increases pressure decreases pressure in millimeters Revs Tells the edger how many revolutions the lens should make during the polishing process This number should be minimized since the greater the number of revolutions the longer the resulting cycle time Lens RPM The speed at which the lens rotates during the polishing portion of the cycle measured in revolutions per minute Motor RPM Controls the speed of rotation of the cutter motor during the polishing cycle measured in thousands of revolutions per minute Water Flow Adjusts the flow of water from the pump onto the sponge Increase the number to increase the flow decrease the number to decrease the flow Water flow for Wheel 1 is also used during safety beveling Also see note at the bottom of the page Safety Beveling Section of the Blank Material 2 Screen Lens RPM The speed at which the lens rotates during the safety beveling portion of the cycle measured in revolutions per minute Motor RPM
10. 1 2 3 10 Rev 1 02 Chapter 5 Calibrating the Edger Chuck an uncut lens From the Job Screen press the Setup Screen function key F8 Press the Calibration function key F5 Press the S Bevel function key F4 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material CR 39 Bevel Standard Polish 0O Safety Bevel M Press the button then wait until the cycle ends Remove the lens and physically examine it e To increase the depth of the safety bevel increase the number in the S B Depth Adjustment field e To decrease the depth of the safety bevel decrease the number in the S B Depth Adjustment field Press the OK function key F1 and repeat as necessary When you have the Safety Bevel depth correct for a thick Rimless Lens repeat Steps 5 6 using a thin Beveled Lens using the values shown below The safety bevel should lightly touch the back of the frame bevel Box Size 0 00 Frame Metal Material CR 39 Bevel Back Polish 0O Safety Bevel M Remove the lens and physically examine it e Ifthe safety bevel cuts too deeply into the frame bevel increase the number in the S B Margin Adjustment field e Ifthe safety bevel is too light decrease the number in the S B Margin Adjustment
11. FF FF Drill Up Door Open V Drill Down V Door Closed Lid Open Probe Rotated Lid Closed Water Level Not Empty Build Date Dec 9 2009 Build Time 13 30 10 Free Memory 0x01030CD8 Press EXIT to exit Diagnostics Screen Job Bev Left Bey Right Axis CCW Axis CW Size Front Size Back Next Encoders Section of the Screen Probe The Position number represents the encoder count for the probe Used to detect probe movement Axis The Position number represents the encoder count for the axis servo motor Each full rotation of the lens should change the count by 400 grads The Home checkbox indicates whether the axis is in home switch or is not unchecked Size The Position number represents the encoder count for the size servo motor Each full rotation of the servo coupler should change the count by 3 175 mm The Home checkbox indicates whether the size is in home switch I or is not unchecked Bevel The Position number represents the encoder count for the bevel servo motor Each full rotation of the servo coupler should change the count by 3 175 mm The Home checkbox indicates whether the bevel is in home switch M or is not unchecked Probe Deadband Indication of probe movement ability This field should be showing a number less than 300 A value greater than 300
12. Open the case top 2 Wipe off lens or pattern material that may have collected on the bit using your finger or a clean cloth 3 Close the case top Note Drill cover may appear slightly different in your machine 4 4 Edger User Manual June 18 2013 Rev 1 02 Checking the Probe Tip for Wear If excessive wear is present replace the worn item Run the probe calibration Cut a test lens to verify calibration For information about calibration refer to Chapter 5 Calibrating the Edger Checking the Clamp Pad If the pad is torn or loose replace with a fresh pad Notice the clamp pad in the picture To replace the pad apply outward pressure to the edge of the pad and pull the old one out Press the new one in its place Rev 1 02 Chapter 4 Maintenance 4 5 Section 2 Commonly Performed Maintenance Tasks Changing the Cutter Blade The blade needs to be changed approximately every 300 cycles for a carbide blade or every 3 000 cycles for a diamond coated carbide blade or 10 000 for a diamond blade There is an icon in the lower right corner of the Job Screen the Status area that turns yellow at 90 of the blade s life according to the blade type and life specified on the Setup Screen so that you can ensure that you have a replacement blade in stock Carbide Blade Part 92007898 10 pack 92007884 When the indicator turns red it is time to change the cutter blade Note We strongly recommend using
13. an increase by 0 50 would be 3 5 mm Defines the cutting radius of the grooving wheel in millimeters This is factory set and should not be altered Width of the grooving wheel in millimeters Sets the groove axis on the drill groove combo assembly This is a relative axis offset to the shape Axis under Arbor Calibration Adjust this number to ensure consistent groove depth around the lens This field only appears if Drill Usage is set to Groove or Both Increasing this number will rotate the groove axis CCW when viewed from the front of the lens Edger User Manual June 18 2013 Rey 1 02 Drill Section of the Calibration Screen Placement Controls the placement of the hole in relation to the edge of the lens If the hole is too close to the edge increase this number If it is too far from the edge decrease it Depth Defines the depth of the drill s forward motion into the lens If the drill is not penetrating completely through the lens increase this number If it is drilling too far decrease this number Hole Size Bias Allows you to reduce or increase the size of the hole enter a negative number to reduce it or a positive number to increase it in mm Diameter Displays the diameter of the drill in mm Bit Type Defines the type of bit installed Select End Mill for the standard bit which can be used to make holes larger than the bit diameter Select Drill if the bit has no side cutting abi
14. enter the measured size in the Measured Size field 6 Press the OK function key F1 and repeat until the size is correct 7 Reduce the Dry Takeoff to 0 10 and verify that the polish wheel removes all cutter striations If not increase the Dry Takeoff by 0 05 until all striations are gone Rev 1 02 Chapter 5 Calibrating the Edger 5 9 Calibrating Wheel 1 Rimless Polish Ensure that the Wheel 1 Rimless Size is calibrated correctly before proceeding with Wheel 1 Rimless Polish calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish M Wheel I1D W Dry Takeoff 0 10 default see note Wet Takeoff 0 02 Edge Pressure 0 05 Use the value from the end of Calibrating Wheel 1Rimless Size on the previous page 3 Press the button then wait until the cycle ends 4 Remove the lens and physically examine it e If there are striations on the lens enter a positive number in the Edge Pressure field e If excess lens material gets matted back down onto the lens enter a negative number in the Edge Pressure field 5 Press the OK function key F1 and repeat the process unti
15. press the Setup function key F8 Press the Calibration function key F5 Press the Groove function key F5 which takes you to a Job Screen set up for Groove calibration Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame St Groove Material CR 39 Bevel Center Polish 0O Press the button then wait until the cycle ends Remove the lens and physically examine it Adjust the Placement or Depth in the appropriate fields as shown in the screen capture e For Placement enter a positive number to move the groove towards the front e For the Depth use a positive number to increase the depth Press the OK function key F1 and repeat as necessary Calibrate Trace Size Adjustment Ensure that the cutter size is calibrated correctly before proceeding with Trace Size Adjustment calibration refer to Calibrating the Cutter in the first few pages of this chapter If size adjustment is required for frame fit calibrate the Trace Size Adjustment as follows 1 2 3 Trace a medium weight metal frame on a tracer Transfer the trace data to an edger Edge a lens If the lens fits precisely no adjustments are needed If not perform these steps e Adjust the Box Size field and recut until the lens fits and write down the Box Size number e Press the Setup function key F8 e Press the Calibrat
16. there might be a few adjustments Job Screen Lens Shape Right Lens Shape Left peo umeen A 58 8 B 51 0 C 177 7 Edging Eye Right Box Size 0 20 Frame Plastic Material CR 39 7 z n Bevel Automatic hy ER pet 5 Polish oe eed Safety Bevel V Blocking Geometric Optical Center a Lens Type Ne 4 Near PD S amp S DBL 16 0 Vert Dec Seg Height Lens Blank Diameter 76 Enter job number via keypad or barcode Eye Material Bevel Polish S Bevel Rough Firs DrilDB Setup Rey 1 02 3 1 Edging Information Eye Use the or keys to select Right or Left If you have a checkmark I in the Eye Toggle field on the Setup Screen under Preferences Settings once you finish edging the lens for the right eye it will automatically switch to the left eye Size Type in this field if you need to make a size adjustment for example if the size of the frame to be used is different from the size used when performing the trace Frame Use the or keys to modify the Frame field To perform grooving choose St Groove or W Groove for lenses to be drilled select Drill etc Material Use the or buttons or F2 to select the lens material Bevel Use the or buttons or F3 to change the Bevel selection Refer to Appendix A Edger Screens Field Definitions for details Polish Check this f
17. B Edger System Messages B 3 400 499 Communication Errors B 4 Error 400 OMA Comm Error 401 OMA Comm Error 405 OMA Comm Error 406 OMA Comm Error 407 OMA Comm Error 408 OMA Comm Error 409 OMA Comm Error 410 OMA Comm Error 411 OMA Comm Error 412 OMA Comm Error 413 OMA Comm Corrupted data packet CRC check failed Malformed packet Timeout awaiting packet confirmation Timeout awaiting next data character Timeout awaiting response packet Unspecified timeout Session terminated prematurely Incorrect action by host Data value outside expected range Host status text Packet missing CRC separator symbol Edger User Manual June 18 2013 Rey 1 02 Rev 1 02 Error 414 OMA Comm Error 416 OMA Comm Error 417 OMA Comm Error 418 OMA Comm Error 419 OMA Comm Error 420 OMA Comm Error 421 OMA Comm Error 422 OMA Comm Error 426 OMA Comm Error 427 OMA Comm Error 428 OMA Comm Error 429 OMA Comm Record is out of sequence in packet x should be the label Record is invalid at this time ANS record is invalid ANS INI expected Invalid record ignored D type record with invalid label ENDDEF tag does not match DEF tag Message from host Invalid data in record Format invalid Negative acknowledgement to transmitted packet Error in record
18. Controls the speed of rotation of the cutter motor during the safety beveling cycle measured in thousands of revolutions per minute Water Flow Adjusts the flow of water from the pump onto the sponge Increase the number to increase the flow decrease the number to decrease the flow Note You can test the water flow numbers by adjusting them on the Cleaning Section of the Maintenance Screen Refer to Page A 34 for information about the Water Flow field on the Maintenance Screen and refer to Chapter 5 Calibration for step by step instruction on adjusting the water flow Edger User Manual June 18 2013 Rey 1 02 Material Screen Third Part Material 3 Drilling Rev 1 02 Material Screen 3 EEEEEEEELE EEE EEE ELT EE EEEEEELE PPE EEE ELT SSSR AEE EEE EEL Press CLEAR to edit material name Bite Depth Plunge Feed Plunge PWM Inside Feed Inside PWM Outside Feed Outside PWM 3 R39 Poy Hii _ Tivex ThePoy More Nex The depth in mm that the drill bit will pierce into the lens before reversing direction A lower value causes the cutter to peck at the lens more often and may help reduce heat build up The speed at which the drill moves forward into the lens during drilling in mm per second Controls the speed of rotation of the drill when plunging into the lens measured in Pulse Width Modulation
19. Edge Pres until 58 mm is polished well Rev 1 02 Chapter 5 Calibrating the Edger 5 17 Wheel 2 Calibration Calibrate Wheel 2 Bevel e Material Poly Wheel 2W e Align bevel using Wheel 2 Bevel Bias and Wheel 2 Size Bias just touch Calibrate Wheel 2 Size e Material Poly Wheel 2D TO 0 20 e Set Wheel 2 Size Bias so that 58 mm circle is on size Calibrate CR 39 Bevel Polish e Material CR 39 Wheel 2W TO 0 10 mm Edge Pressure 0 1 e Increase or decrease CR 39 Bev Edge Pres until 58 mm is polished well e Increase or decrease CR 39 TO if necessary to maintain until 58 mm size Calibrate Wheel 2 Rimless Size e Material Poly Wheel 2D TO 0 20 e Set Wheel 2 Rimless Size Bias so that 58 mm circle is on size Calibrate CR 39 Rimless Polish e Material CR 39 Wheel 2W TO 0 10 mm Edge Pressure 0 1 e Increase or decrease CR 39 Rmls Edge Pres until 58 mm is polished well Safety Bevel Calibration Material CR 39 Frame Rimless Increase or decrease the Safety Bevel Depth to obtain the desired safety bevel Material CR 39 Frame Bevel Increase or decrease the Safety Bevel Margin so that the safety bevel just touches the back edge of the frame bevel on a thin lens 5 18 Edger User Manual June 18 2013 Rev 1 02 Calibrating the Groover Ensure that the Wheel 1 is calibrated correctly before proceeding with Groover calibration 1 Pes Chuck an uncut lens From the Job Screen
20. Manual June 18 2013 Rev 1 02 Adding Drilling Information to the Database 1 2 From the Job Screen press the Drill DB function key F7 From the Drill DB Screen press the New function key F3 Follow the directions on the pop up window to enter the information for each manufacturer and model When you press the button after entering the model name or number the Eye Size pop up will appear Enter the eye size information and press Add Drill Data where needed Press the Save function key F4 After the words New record successfully added to database appear press the OK function key F1 to complete the process Rev 1 02 Chapter 6 Advanced Operations 6 5 Use kit number when ordering these parts and follow these guidelines for choosing the correct half eye blocks when using the A R clamp assembly Blockin Leap Block Leap Block Leap Block Systemi 8 Kit Number Intermediate Full Size Full Size Lowbase Lowbase Highbase Semi Tech 90068 02057036 90071 90072 90073 Edger User Manual June 18 2013 Rev 1 02 Appendix Field Definitions A Job Screen Rev 1 02 Edger Screens Field Definitions E v Enter job number via keypad or barcode Eve Material Bevel Polish S Bevel Rough First OnilB seu J ob Number You may enter the Job Number with the keypad or with a barcode wand Barcode requires 8 Bits 1 Stop Bit and No Parity Also carriage retur
21. POPUD coves ri he fran rade en f e A 14 Material SGr en issnsn entr iinne din ste Ath etes A 15 Name Section of the Material Screen A 15 Defaults Section of the Material Screen A 15 Roughing Section of the Material Screen ceccceccceesceeseeeteeeneeessecsaeenseensecneeneenes A 16 Finishing Section of the Material Screen A 16 Grooving Section of the Material Screen 0 00 cceescsscsteceseceseceeeeeseeeeneeenes A 16 Material Screen Second Part Blank Material 2 A 17 Dry Polishing Sections of the Blank Material 2 Screen eceeeeeeeeeeees A 17 Wet Polishing Sections of the Blank Material 2 Screen A 18 Safety Beveling Section of the Blank Material 2 Screen A 18 Material Screen Third Part Material 3 Drilling A 19 Calibration Screen sise A 20 Buttons and Function Keys A 20 Arbor Calibration Section A 21 Bias Numbers Section of the Calibration Screen A 21 Safety Bevel Section of the Calibration Screen A 22 Groove Section of the Calibration Screen cccecccecscessceeseeeteeetseesseesseesaes A 22 Drill Section of the Calibration Screen A 23 Probe Section of the Calibration Screen A 23 Diagnostics SCLECM een tas aires clos dbs Behe A 24 Encoders Section of the Screen A 24 Communications Section se A 25 Inputs SeCtION EEE Ant nt rt ne tn situe ete sde A 25 System Information ss A 25 Buttons Along the Bottom
22. Probe Assembly Axis Home Switch Size Home Switch Bevel Home Switch Grooving Wheel Drill Bit CR 39 is polished wet on Wheel 2 only High Index is polished wet on Wheel 1 The best finish for Poly and Trivex requires polishing dry first then wet on Wheel 1 Grooving Wheel Cutter Insert All Materials Wheel 1 Polish Poly Trivex High Index Wheel 2 Polish CR 39 5 2 Edger User Manual June 18 2013 Rev 1 02 Dual Polish Cutter Calibration Calibrating Size and Bevel Use the 58 mm shape for size and bevel calibration To calibrate using the 58 mm shape 1 Chuck an uncut lens 2 From the Job Screen press the Setup function key F8 3 Press the Calibration function key FS 4 Change the Style field to Dual Polish if needed and press the Size Bevel function key F2 5 If calibrating after a blade change set Cutter Calibration Blade Box Size 0 00 Frame Metal Material Poly Bevel Center Polish O If calibrating after a cutter body change or any other time size requires adjustment other than after a blade change set Cutter Calibration Body Box Size 0 00 Frame Metal Material Poly Bevel Center Polish O 6 Press the button then wait until the cycle ends 7 Remove the lens and measure the size using calipers The diameter should be 58 mm 8 Ifthe calipers do not read 58 mm ent
23. Recut 92a LenS iein eerren dad ete anni cites KE EEEE EE 3 4 Chapter 4 Chapter 5 Table of Contents Page No Maintenance 2322 05 ie ete er a tin Ste nl ed une 4 1 Section 1 Daily Cleaning amp Maintenance of the Edger cccecceseeteceteeeteeeteees 4 1 Vacuumingthe Edger rsinee ne atiin sente uen E EAE EAER 4 1 Cleaning the Polishing Wheels 0 cccccccsscessecsteceteceeceseceseeeeeeseeeeseeeeseeeseeeseeeeeenaes 4 2 Cleaning the Polishing Wheels with the Hub Cleaning Brush 4 2 Cleaning the Polishing Wheels with the Cleaning Brush cccccccsseesseesteeseeees 4 2 Cleaning the Polishing Sponge cccccccssccsseesteceteceeceseceseeseeseceeeeeeeseeeseeeseeesaeesaes 4 4 Cleaning the Drill Bit an ante a a a aa 4 4 Checking the Probe Tip for Wear ss 4 5 Checking the Clamp Pad isnsestes nement rennes ier raides 4 5 Section 2 Commonly Performed Maintenance Tasks 4 6 Changing the Cutter Blade ccccisieiccesteevenesssteeiveseceasessedestesvetdeslssteelvacpscdeskssenesoevasstec 4 6 Changing the Drill Bit on the Combo Drill 4 8 Changing the Grooving Wheel on the Combo Drill cececcesceeeeeeseeeeeeeeeeeeeeeees 4 9 Changing the Grooving Wheel on the Body 4 10 Sponge Replacement f2s slt tte nan Sea ax eebnse ARR seb acta slots te 4 1 Probe Tip R eplaceinenth sets nine tintin Aires 4 12 Cha
24. Size Adjustment Rev 1 02 Ensure that the cutter size is calibrated correctly before proceeding with Trace Size Adjustment calibration Refer to Calibrating the Cutter in the first few pages of this chapter If size adjustment is required for frame fit calibrate the Trace Size Adjustment as follows 1 Trace a medium weight metal frame on a tracer Transfer the trace data to an edger Edge a lens Ifthe lens fits precisely no adjustments are needed If not perform these steps Adjust the Box Size field and recut until the lens fits and write down the Box Size number Press the Setup function key F8 Press the Calibration function key F5 Enter the number in the Box Size field into the Trace Size Adj field Chapter 5 Calibrating the Edger 5 35 Front Shelf Cutter Calibration Overview The table below indicates times when calibration should be checked for the Multi Cutter setup If you are swapping between the Dual Polish cutter body to the Front Shelf cutter body you only need to calibrate the cutter body size and bevel Calibrate Probe Axis Cutter Body Cutter Bevel Size Groove Bevel Body Size Change Cutter Insert Cutter Assembly Cutter Motor Probe Tips Probe Assembly Axis Gear Box Axis Home Switch Bevel Home Switch Size Home Switch Grooving Wheel 1 inch Front Shelf Cutter Blade Grooving Wheel 5 36 Edger User Manual June 18 2013 Rev 1 02 Front Shelf Cutter Calibrat
25. You will need to reset the Primary field after every cutter change refer to the Changing the Cutter Blade section of Chapter 4 Maintenance for detailed instructions on changing the cutter blade Shows the number of edging cycles for each particular blade since this field was reset after a blade change You need to reset the appropriate field after each blade change tefer to the Changing the Cutter Blade section of Chapter 4 Maintenance for detailed instructions Shows the number of grooving cycles since last reset You will need to reset the Groove field after every Grooving Wheel change refer to the Changing the Grooving Wheel section of Chapter 4 Maintenance for detailed instructions on changing the Grooving Wheel Shows the number of drilling cycles since last reset You will need to reset the Drill field after replacing the bit Refer to the Changing the Drill Bit section of Chapter 4 Maintenance for detailed instructions on changing this task Shows the number of wet polish cycles since last reset You will need to reset the Sponge field after replacing the sponge Refer to the Replacing the Sponge section of Chapter 4 Maintenance for detailed instructions on changing the sponge Shows the number of times the vacuum started since last reset You will need to reset the Vacuum Bags field after every vacuum bag change refer to the Changing the Vacuum Bag section o
26. all the screens as shown above the edger requires a password to change any value on any of those screens Change Password To change the password press the Change Password button and follow the prompts Forgot Password If you forget the password refer to Chapter 6 Advanced Operations for step by step instructions Edger User Manual June 18 2013 Rev 1 02 Material Screen When you specify the material on the Job Screen the machine edges according to the speeds and other data listed on the Material Screens 15 10 z 2W 160 J12 16 Mao 12 lis o2 Mio Mio Poly 12 10 Vivi 10 w iioo io 14 Sao 12 lis So Mis Mio Hi ldx 12 10 z 1W 100 Mis ic Mao E12 lis oz 10 Mio Trivex 12 10 Vive pa ow iioo Ms Mic Mao 12 lis Ao io Mio Thk Poly i12 10 CC ow co Me lis Mao 12 Nic MNo2 Mio lo ARHiddx 7 7 v w m W 40 Ma f 40 Mio Mis Ao Mio Mo ARPoly 7 7 iv g ow ao Ma Mi Mao Mio Mic Mo Mio Mio ARCR39 ile 6 v wv m 2w 60 Ma Mic 40 io Mis Aio Mio io SHELF 8 8 z 10w 100 16 16 i 20 fe Mis fo2 Mio 10 Pattern 12 8 60 Je Mao Mio Mia Press CLEAR to edit material name Name Section of the Material Screen Name The lines of the Name column CR 39 POLY and Pattern cannot be altered except to put a suffix at the end All other lines can be any combination of letters and symbol The main requirement is that they make sense to the operator Each materia
27. appear on the screen Manual Adjustment Visually examine the location of the bevel by looking at the orange bevel mark on the cutter blade to determine where the bevel will be on the lens If you want to move it to your left or right use the keypad numbers or 3 to move the bevel placement When it is in the exact location you want press 2 to finish the cycle Graphical Adjustment The first two function keys from left to right are CCW meaning move the pointer counter clockwise and CW meaning move the pointer clockwise This controls where the pointer is located to be used with the next two function keys The third and fourth function keys are 1pt Front meaning move the bevel in towards the front at the location where the pointer is located and 1pt Back meaning move the bevel back at the pointer location The fifth and sixth function keys Full Front and Full Back let you move the bevel in a uniform manner around all of the lens not focused at the point where the pointer is located The seventh function key allows you to move the pointer in 90 increments that is 0 to 90 to 180 to 270 to 0 The final function key is Bevel which you would press to change the Bevel selection shown above as Automatic For example you might change it to Front to position the bevel toward the front When you have positioned the bevel exactly where you want it press the button to finish the cycle 6 4 Edger User
28. count for all lens materials will reset to zero Note Service technicians use the Cycle Statistics for data analysis and troubleshooting and for that reason we recommend that resetting Cycle Statistics be performed or authorized by a manager or other authorized personnel Rev 1 02 Chapter 6 Advanced Operations 6 3 s Using Pause Mode for Bevel Placement When to Use Pause Mode Pause Mode allows you to place the bevel or groove manually or graphically rather than using the automated Auto Front Back Center Base Fixed and Percent edger bevel placement features Use the Pause Mode by visually examining the orange bevel mark on the cutter blade as the lens rotates or by using a graphical image of the lens This also gives you the ability to place the bevel at different positions more towards the front or back at different places along the lens s edge perhaps more useful when you have a lens that is thicker on one side than the other Using Pause Mode 1 Go to the Job Screen and set up a job as you would normally do 2 Press the button then press it again within five 5 seconds The message on the bottom of the screen will change from Press START again to adjust bevel to Bevel Adjustment Pending Note Pause mode cannot be initiated with rimless lenses 3 Before the finishing cycle the lens will rotate in front of the bevel part of the blade and a graphical representation of the bevel placement will
29. down Note It may be helpful to verify polish by using the internal aviator shape Press the Shape function key F1 to toggle between shapes Calibrating the Specialty Cutter Rimless Size Ensure that the Specialty Cutter Size is calibrated correctly before proceeding with the Specialty Cutter Rimless Size calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish M Wheel 1D Dry Takeoff 0 20 2 Chuck the lens and press the button then wait until the cycle ends 3 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 4 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 5 Press the OK function key F1 and repeat until the size is correct 6 Reduce the Dry Takeoff to 0 10 and verify that the polish wheel removes all cutter striations If not increase the Dry Takeoff by 0 05 until all striations are gone Rev 1 02 Chapter 5 Calibrating the Edger 5 31 Calibrating the Specialty Cutter Rimless Polish Ensure that the Specialty Cutter Rimless Size is calibrated correctly before proceeding with the Specialty Cutter Rimless Polish calibration Follow t
30. e Ifthe lens is large decrease the Wet Takeoff e Ifthe lens is small increase the Wet Takeoff 5 Press the OK function key F1 and repeat until the bevel is clear of striations and the lens material does not get matted back down onto the lens and the size is correct Note It may be helpful to verify polish by using the internal aviator shape Press the Shape function key F1 to toggle between shapes Rev 1 02 Chapter 5 Calibrating the Edger 5 13 Calibrating Wheel 2 Rimless Size Ensure that the Wheel 2 Size is calibrated correctly before proceeding with Wheel 2 Rimless Size calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck an uncut lens 2 Usingthe button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish M Wheel 2D Dry Takeoff 0 20 3 Press the button then wait until the cycle ends 4 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 5 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Press the OK function key F1 and repeat until the size is correct Calibrating Wheel 2 Rimless Polish Ensure that the Wheel 2 Rimless Size is calibrated correctly before proceeding with Wheel 2
31. ends 4 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 5 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Press the OK function key F1 and repeat from Step 1 until the Rimless Size is correct Edger User Manual June 18 2013 Rev 1 02 Calibrating the Axis Rev 1 02 Calibrate the Axis upon installation of the edger After that perform the axis calibration only when necessary To calibrate the Axis 1 2 Chuck a pattern with the PDA on the same side of the raised lines on the pattern From the Job Screen press the Setup function key F8 Press the Calibration function key F5 Press the Axis function key F3 which takes you to a Job Screen set up for axis calibration Press the button then wait until the cycle ends Remove the pattern and physically examine it Check the axis The point should be on the 180 line see drawing shown below Check the point to make sure it lines up with the 180 line If the point does not line up with tne 180 line adjust the Axis Adjustment field and recut If the point is above the line make a negative adjustment to the Axis Adjustment a positive adjustment if the point is below the line and then recut Repeat the process until the point lines up with the 180 line Note If you prefer to think of moving the line relative to the point of the 58 mm y
32. field Press the OK function key F1 and repeat as necessary 5 33 Calibrating Specialty Cutter Polish Quick Reference Guide After you have performed polish calibration several times and are fully familiar with the process you can use this Quick Reference Guide to perform calibration If you forget a step in the process refer back to the detailed steps in the previous pages Specialty Wheel Polish Calibration Calibrate Specialty Wheel Bevel e Material Poly Wheel 1W e Align bevel using Specialty Wheel Bevel Bias and Specialty Wheel Size Bias just touch Calibrate Specialty Wheel Size e Material Poly Wheel 1D TO 0 20 e Set Specialty Wheel Size Bias so that 58 mm circle is on size e Minimize TO while ensuring that the cutter striations are removed Calibrate Poly Bevel Polish Material Poly Wheel 1D W Dry Cycle TO 0 10 Wet Cycle TO 0 02 Poly Bev Edge Pres 0 10 mm This will force the wet cycle by that amount Increase or decrease Poly Bev Edge Pres until 58 mm is polished well Calibrate Specialty Wheel Rimless Size e Material Poly Wheel 1D TO 0 20 e Set Specialty Wheel Rimless Size Bias so that 58 mm circle is on size e Minimize TO while ensuring that the cutter striations are removed Calibrate Poly Rimless Polish Material Poly Wheel 1D W Dry Cycle TO 0 10 Wet Cycle TO 0 02 Poly Rmls Edge Pres 0 10 mm This will force the wet cycle by that amou
33. key Type the password if prompted The Groove count resets to zero Rev 1 02 Chapter 4 Maintenance re 4 9 15 Verify the groove calibration refer to Chapter 5 for directions Changing the Grooving Wheel on the Body The grooving wheel needs to be changed approximately every 3000 cycles The icon in the lower right corner of the Job Screen the Status area turns yellow at 90 of the blade s life according to the blade type and life specified on the Setup Screen so that you can ensure that you have a replacement blade in stock When the indicator turns red it is time to change the grooving wheel To change the wheel follow these steps l 2 3 Press the case top release buttons and lift the case top Pull back the plastic chip chute cover Use the T handle 3 32 inch hex driver and the 9 32 inch open end wrench that came in the accessory kit to remove the socket head screw holding the grooving wheel in place From the Job Screen press Setup function key F8 Press the Maintenance function key F6 Move the cursor to the Clear Groove function and press the key Type the password if prompted The Groove count resets to zero 4 10 Edger User Manual June 18 2013 Rev 1 02 Sponge Replacement Rev 1 02 The sponge should be replaced when it wears thin or becomes non functional approximately every 300 cycles at which time the words Check Sponge appear in the Status area of
34. medium weight metal frame on a tracer 2 Transfer the trace data to an edger 3 Edge a lens Ifthe lens fits precisely no adjustments are needed If not perform these steps e Adjust the Box Size field and recut until the lens fits and write down the Box Size number e Press the Setup function key F8 e Press the Calibration function key FS e Enter the number in the Box Size field into the Trace Size Adj field 5 50 Edger User Manual June 18 2013 Rev 1 02 Calibrating the Drill Calibrating Drill Placement and Height 1 10 The hole is 1 mm wide Placing the point of the calipers into the hole measures from the outward edge of the hole rather than the center therefore you will need to add 0 5 mm to the number you see on the calipers to equal the distance to the center of the hole For example if the calipers read 9 5 then your actual distance from the center of the hole to the edge is 10 mm which would require no calibration If the measurement is 9 7 enter 10 2 in Step 9 for precise calibration From the Job Screen press the Setup function key F8 Press the Calibration function key F5 Press the Drill function key F6 Chuck a Pattern using the PDA Put the PDA on the opposite side of the raised lines on the pattern Press the button The edger will edge and drill this shape Watch the cycle to verify that the drill comes through the back side of the pattern by about Imm Ifit does not you will ne
35. most system messages and all errors These numbers are significant and can be useful in trouble shooting The text in this appendix describes each message and its meaning 100 199 General Messages Both messages below are used when the host is sending data other than trace data Message 100 OMA Remarks Message 101 OMA Messages Message 102 102 Check air filter and clean or replace as needed 200 299 Physical Machine Limitations Rev 1 02 Warning 201 Probe tip fell off lens during probing Lens may be too small to cut out Reprobe lens 2mm smaller CAUTION PROBE TIPS MAY HAVE BEEN PUSHED BACK PLEASE VERIFY THAT THEY ARE PULLED TO THEIR FULL FRONT LIMIT REPROBED LENS CANNOT BE SAFETY BEVELLED B 1 B 2 NOTE If you receive this error message you will go into Pause Mode refer to the Using Pause Mode section of Chapter 6 Warning 207 Half eye clamp and block must be installed to groove this shape Warning 208 Half eye clamp and block must be installed to safety bevel this shape Do you want to continue Warning 209 Half eye clamp and block must be installed to cut this shape Do you want to continue Warning 211 Half eye clamp and block must be installed to cut this shape Automatic safety bevel not allowed on lens this small Do you want to continue Warning 220 Drill motor not retracted Use diagnostics the Diagnostics Screen to move the carriages to manually retract th
36. of each and red when it is time for replacement The groover and sponge text messages Check sponge and Check groover appear at 100 of the life expectancy Specifies the number of cycles before the edger will display a warning that the blade needs to be changed It is recommended that this number be left at 300 for carbide cutters 3 000 for diamond coated cutters and 10 000 for diamond cutters Increasing this number from the default may lead to decreased edge quality and axis slippage Specifies the number of cycles before the edger will display a warning that the groover needs to be changed The default number is 3 000 Increasing this number from the default may lead to decreased edge quality and axis slippage Specifies the number of cycles the edger will run before showing a warning to change the sponge The default number is 300 Edger User Manual June 18 2013 Rey 1 02 Vac Bag Specifies the number of cycles the edger will run before showing a warning to change the vacuum bag The default number is 300 Drill Specifies the number of cycles the edger will run before showing a warning to change the vacuum bag The default number is 150 500 depending on bit type Disable Cutter Fault Used to turn off or turn on the cutter motor fault during a cycle In the default setting on if the cutter motor does not come on when you try to cut a lens the cycle aborts and a cutter motor fault is displayed Turning off t
37. on the Setup Screen Note Automatic Center Back Base Fixed and Percent placements may be affected by cutter geometry specifically the maximum front shelf is 5 mm The front shelf is 3 mm for a polished lens Also note that if Rimless is the frame type then the bevel selection refers to the probe method and the valid selections are Executive and Standard Use Executive for executive lenses Polish This value toggles between a checkmark MM and no checkmark O and determines if the lens to be edged should also be automatically polished To change this value press the Polish function key or move the cursor to the field and change its value by pressing the key Safety Bevel This value will toggle between a checkmark M and no checkmark O and tells the edger if it should place a safety bevel on the lens To change this value press the S Bevel function key or move the cursor to the field and change its value by pressing the key Blocking The Blocking function key allows you to change from Optical Center to Geometric Center from the Job Screen The default blocking method is defined by the Default Blocking field on the Setup Screen Optical Center Section Lens Type Specifies the type of lens being edged The choices are Single Vision Bifocal Trifocal Quadrafocal and Progressive If you select Bifocal Trifocal or Quadrafocal several additional
38. the drill out of drilling position measured in Pulse Width Modulation from 0 off to 255 full on Do not change without consulting a technician Slows down the Axis when the Size goes above this speed in mm second For technician use only Speeds up the Axis when the Size goes below this speed in mm second For technician use only Buttons Along the Side Calibrate Chuck Find Limits Reset Limits For technician use only Moves carriages to find their limits Sets the carriage s range of motion to zero This will force the machine to find limits on the next boot up Buttons Along the Bottom Job Find Limits Reset Limits Takes you to the Job Screen Moves carriages to find their limits Sets the carriages range of motion to zero Used primarily by service technician This will force the machine to find limits on the next boot up A 28 Edger User Manual June 18 2013 Rey 1 02 Servo Burn in Screen Use the Servo Burn In Screen to burn in a new servo motor or to view the power graphs for each servo motor and to monitor the Home Switch repeatability It can also be used to warm up the servo motors after a period of shut down for example after a weekend of non use This type of warm up is not required but some operations consider it a good practice 8 53 0 8 3 0 00 0 00 0 00 0 4 0 7 4 6 3 33 79 24 70 51 60 3 0 0 0 0 0 0 0 00 0 00 0 00 0 Press EXIT t
39. the number in the Size field for better frame fit 2 Rechuck the lens 3 Press the button to begin the process 4 Wait until the process finishes and remove the lens Edger User Manual June 18 2013 Rev 1 02 Chapter 4 Maintenance Section 1 Daily Cleaning amp Maintenance of the Edger Vacuuming the Edger Keeping the edger clean is the largest single component in proper maintenance Thorough daily cleanings are strongly recommended and will both prevent many service problems and greatly extend the service life of the edger Rev 1 02 To vacuum the interior follow these steps 1 10 11 Remove the 14 inch hose from the vacuum canister s inlet and install the 14 inch hose fitted with the crevice tool With the power switch on open the case top and move the rocker switch on the front left side of the center wall to the CLEAN position see label next to the switch This will turn on the vacuum independent of the edger s operation Vacuum the debris from the inside of the edger with the crevice tool being careful not to disturb the control wiring When ready to move on to the next stage of cleaning close the case top and from the Job Screen press Setup function key F8 Press the Maintenance function key F6 Press the button to move the cursor to the Move Size option and press the key to move the size carriage Then lift the case top and vacuum the spots you could not reach before
40. values where needed set the following values Box Size 0 00 Frame Metal Material Poly Bevel Center Polish M Wheel 1D Dry Takeoff 0 20 3 Press the button then wait until the cycle ends 4 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 5 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Press the OK function key F1 and repeat until the size is correct 7 Reduce the Dry Takeoff to 0 10 and verify that the polish wheel removes all cutter striations If not increase the Dry Takeoff by 0 05 until all striations are gone Rev 1 02 Chapter 5 Calibrating the Edger 5 7 Calibrating Wheel 1 Bevel Polish Ensure that the Wheel 1 Size is calibrated correctly before proceeding with Wheel 1 Bevel Polish calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens 2 Usingthe button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Metal Material Poly Bevel Center Polish M Wheel 1D W Dry Takeoff 0 10 default see note Wet Takeoff 0 02 Edge Pressure 0 05 Use the value from the end of the Calibrating Wheel I
41. 0 100 0 100 0 500 110 110 0 60 100 2000 180 150 0 400 200 0 0 0 0 0 0 250 Disc 88 890 100 nm 12 16 A 26 Edger User Manual June 18 2013 Rev 1 02 Servo Gains Section Use of servo motor configuration and gains are generally restricted to service technicians or users under their advisement Drill Clearance Number used to ensure proper drill assembly clearance When raised the left side of the drill assembly should clear the lens drive assembly while the drill bit simultaneously clears a 0 base lens or pattern Increase this number to gain more clearance for the drill bit decrease this number to gain more clearance for the left side of the drill assembly Note This number may need adjustment if the drill height is altered Rev 1 02 Appendix Edger Screens Field Definitions A 27 Chuck Section Initial Burst Initial Close Open Chuck Bias Drill Fwd PWM Rev PWM Size Speed Size Decrease Size Increase Amount of time to start the chuck motor moving in milliseconds Initial closing force of the chuck The force the machine exerts in opening the clamp Adjustment tool for technician use only Controls the speed of the forward motion of the pivot motor to move the drill into drilling position measured in Pulse Width Modulation from 0 off to 255 full on Do not change without consulting a technician Controls the speed of reverse motion of the pivot motor to move
42. 1 02 Chapter 4 Maintenance 4 15 7 Replace and re tighten the bolts gradually going in an X pattern around the four bolts to ensure even tightening 8 Place the cutter body on the motor shaft bottoming it out 9 Re tighten the two screws holding the cutter body to the motor shaft loosened in Step 2 above 10 Connect the new motor to the controller unit and secure the wire so it will not interfere with other nearby wires Plug the edger into the wall outlet and turn the motor ON 11 Check the lens size and bevel placement It is possible the calibration numbers on the Setup Screen will have to be adjusted slightly If so refer to Chapter 5 Calibrating the Edger 12 From the Job Screen press F8 to go to the Setup Screen 13 Press the Maintenance function key F6 14 Move the cursor to the Clear Motor function and press the key Type the password if prompted The Motor count resets to zero Replacing the Coolant Filter P N 90050982 4 16 Approximately every six months or as needed replace the water filter Note Small amounts of debris can get into the coolant reservoir during normal use You may need to change the filter more often than every six months if you see a significant accumulation of debris in the filter or notice restricted water flow To change the filter follow these steps 1 Remove lens from the chuck if you have not already done so 4 ao 2 Close the chuck by pressing th
43. 12 Reconnect the water line to the filter 13 Turn the pump on again and wait for the air to be cleared from the hose leading to the sponge 14 Turn the pump off once the air is cleared and the sponge is saturated Edger User Manual June 18 2013 Rev 1 02 Note Using a water bottle is an alternative way of wetting the sponge but the method described above ensures that the water line is full in addition to wetting the sponge Setting Up Communications for Job Information The edger is generally connected to another device or host computer to receive shape data and other information In addition you can attach a barcode reader to scan the job number COM 1 is a 9 pin male serial connector on the back of the unit that is usually connected to the Device or Host COM 2 is a 9 pin male serial connector on the back of the unit that is usually connected to a barcode reader Follow these steps to configure your edger correctly 1 2 From the Job Screen press the Setup function key F6 From the Setup Screen use the button to move to the Com 1 Connection field Press the or button to change the selection Select 3B 4T or Host depending on how your edger is configured Enter the password if prompted Use the button to move to the Com 1 Baud Rate field Press the or keys to change the selection Select the baud rate that matches the device or host selected in the Com 1 Connection field Use th EA button t
44. 5 47 5 48 10 Remove the lens and physically examine it e To increase the depth of the safety bevel increase the number in the S B Depth Adjustment field e To decrease the depth of the safety bevel decrease the number in the S B Depth Adjustment field Press the OK function key F1 and repeat as necessary When you have the Safety Bevel depth correct for a thick Rimless Lens repeat Steps 5 6 using a thin Beveled Lens using the values shown below The safety bevel should lightly touch the back of the frame bevel Box Size 0 00 Frame Metal Material CR 39 Bevel Center Polish 0O Safety Bevel M Remove the lens and physically examine it e Ifthe safety bevel cuts too deeply into the frame bevel increase the number in the S B Margin Adjustment field e If the safety bevel is too light decrease the number in the S B Margin Adjustment field Press the OK function key F1 and repeat as necessary Edger User Manual June 18 2013 Rev 1 02 Calibrating End Mill Cutter Polish Quick Reference Guide After you have performed polish calibration several times and are fully familiar with the process you can use this Quick Reference Guide to perform calibration If you forget a step in the process refer back to the detailed steps in the previous pages End Mill Wheel Bevel e Material Poly Wheel 1W e Align bevel using End Mill Bevel Bias and End Mi
45. Adjustment field then enter the positive or negative adjustment 10 Press the OK function key F1 and repeat until the cutter Size and Bevel are correct Calibrating the Rimless Size Remain on the Size Bevel Calibration Screen to calibrate Rimless Size 1 Chuck an uncut lens 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard 3 Press the button then wait until the cycle ends 4 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 5 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Press the OK function key F1 and repeat until the Rimless Size is correct Calibrating the Axis If you have calibrated the axis previously you do not need to perform the axis calibration except when necessary If needed calibrate according to the instructions on Page 5 5 5 38 Edger User Manual June 18 2013 Rev 1 02 Calibrating the Groover Ensure that the Front Shelf Size is calibrated correctly before proceeding with Groover calibration To calibrate the Groover 1 Chuck an uncut lens 2 From the Job Screen press the Setup function key F8 3 Press the Calibration function key FS 4 Press the Groove function key F4 which takes you to a Job Screen set u
46. Calibrating the Rimless Size 5 23 Calibrating the AXIS hein pren ba tn ten veri im sue E E A aT Tea 5 24 Calibrating the Size and Bevel for Single Blades cecccesceesscessceeeeeeeeeeeeeeseeenes 5 24 Specialty Cutter Polish Calibration Overview 5 25 Specialty Cutter Calibration ss 5 26 Calibrating Size and Bevel ss 5 26 Calibrating the Rimless Size 5 27 Calibrating th AXIS 55e mn ete nt ne Mi abd Beslan 5 28 Calibrating the Specialty Cutter s Polish Wheel 5 28 Calibrating the Specialty Cutter Bevel cccccccsscsseceseceseceeeceeeeeteeeeneeenes 5 28 Calibrating the Specialty Cutter Size 5 30 Calibrating the Specialty Cutter Bevel Polish 5 30 Calibrating the Specialty Cutter Rimless Size 5 31 Calibrating the Specialty Cutter Rimless Polish 5 32 Calibrating the Safety Bevel for Specialty Cutters 5 33 Calibrating Specialty Cutter Polish Quick Reference Guide ccceeeseeseeeeeeeeeeee 5 34 Specialty Wheel Polish Calibration cccecccecccesscesseesseeeseeeeeeeeeeeesaeenecsecnaeeeaeens 5 34 Calibrate Specialty Wheel Bevel R 5 34 Calibrate Specialty Wheel Size ccceccecccesecessceesceeeceeeeeeseeeseeeseeeeeesaeesaes 5 34 Calibrate Poly Bevel Polish 5 34 Calibrat
47. Drilling Information from the Edger Internal Drill Database 1 Enter the Job Number 2 From the Job Screen press the Drill DB function key F7 3 Press the Search function key F2 4 Use the or buttons to scroll through the manufacturers listed until the cursor is on the manufacturer you are seeking Then press the key Note The lt lt lt gt and gt gt function keys give you additional scrolling options 5 Press or buttons again to scroll through the models until the cursor is on the model you are seeking Then press the key 6 Press the Job function key F1 to return to the Job Screen The drill data associated with the selected frame manufacturer and model will be copied to the Job Screen Note This drill information will appear automatically on the Job Screen if the third party host transmits the frame manufacturer frame model and frame size along with the other job packet information Receiving Drilling Information from a Third Party 1 Enter the Job Number The drill data will appear along with other job information 2 Edge and drill the lens Rev 1 02 Chapter 3 Standard Operation 3 3 3 4 Edging a Lens 1 After pulling down a job put the lens in and press the A button to lock it in place 2 Press the button to begin the process 3 Wait until the process finishes and remove the lens Recutting a Lens 1 Make any adjustments on the Job Screen from the first cut such as reducing
48. EDGER User Manual June 18 2013 Part No 87608 11 Rev 1 02 Warnings Cautions and Notes as Used in this Publication Warning notices are used in this publication to emphasize that hazardous voltages sharp edges or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Safety Reminders e DO NOT operate this machine until you have read and understood this manual If operating for the first time ask your supervisor or a qualified operator for help e DO NOT attempt to bypass or circumvent the built in safety features the safety switches and the chip chute cover They are in place for operator protection Any alteration removal or damage can cause a serious safety hazard Doing so will void your warranty e This product i
49. Expected 400 points received Appendix B Edger System Messages B 5 B 6 Error 430 OMA Comm Missing required record Error 431 OMAComm Resource unavailable for OMA initialization Error 432 OMA Comm Unable to honor request for OMA session Error 433 OMA Comm Error transmitting receiving OMA packet Error 450 Overrun error on serial port Error 451 Framing error on serial port Error 452 Parity error on serial port Error 453 Invalid serial port baud rate specified Error 454 Invalid serial port parity specified default NONE used Error 455 Invalid number of data bits or stop bits specified 8 1 default used Error 456 Invalid serial port specified Error 457 Invalid barcode Edger User Manual June 18 2013 Rev 1 02 Error 458 Unable to flush port s Tx data 500 599 Hardware Errors Error 501 Calibration disk not detected Error 516 Probe arm movement not detected Check for stuck probe arm Error 520 Automated lens handler error or timeout Error 521 Servo motion timeout Check for carriage obstructions Error 523 Check calibration disk Stepped disk is required for proper calibration Error 524 Check probe position Probe may be too far right for proper operation 600 699 Cycle Errors Rev 1 02 Error 601 Lens must be chucked to start cycle Error 602 Door must be closed to start cycle Error 603 Probe not calibrated
50. Rimless Polish calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck an uncut lens Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter CR 39 or High Index lens whichever you use most often 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material CR39 Bevel Standard Polish WM Wheel 2W Wet Takeoff 0 08 Edge Pressure 0 05 3 Press the button then wait until the cycle ends 5 14 Edger User Manual June 18 2013 Rev 1 02 4 Remove the lens and physically examine it e If there are striations on the lens enter a positive number in the Edge Pressure field e Ifexcess lens material gets matted back down onto the lens enter a negative number in the Edge Pressure field e Ifthe lens is large decrease the Wet Takeoff e Ifthe lens is small increase the Wet Takeoff 5 Press the OK function key F1 and repeat the process until the bevel is clear of striations and excess lens material does not get matted down onto the lens Note It may be helpful to verify polish by using the internal aviator shape Press the Shape function key F1 to toggle between shapes Calibrating the Safety Bevel Ensure that the Wheel 1 is calibrated correctly before proceeding with Safety Bevel calibration To calibrate the Safety Bevel 1 Chuc
51. Size section on the previous page 3 Press the button then wait until the cycle ends 4 Remove the lens and physically examine it e If there are striations on the lens enter a positive number in the Edge Pressure field e If excess lens material gets matted back down onto the lens enter a negative number in the Edge Pressure field 5 Press the OK function key F1 and repeat until the bevel is clear of striations and excess lens material does not get matted down Note It may be helpful to verify polish by using the internal aviator shape Press the Shape function key F1 to toggle between shapes 5 8 Edger User Manual June 18 2013 Rev 1 02 Calibrating Wheel 1 Rimless Size Ensure that the Wheel 1 Size is calibrated correctly before proceeding with Wheel 1 Rimless Size calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish M Wheel ID Dry Takeoff 0 20 3 Press the Es rar button then wait until the cycle ends 4 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 5 Ifthe calipers do not read 58 mm
52. alue from the end of Calibrating End Mill Wheel Rimless Size 5 46 Edger User Manual June 18 2013 Rev 1 02 Press the button then wait until the cycle ends Remove the lens and physically examine it e If there are striations on the lens enter a positive number in the Edge Pressure field e If excess lens material gets matted back down onto the lens enter a negative number in the Edge Pressure field Press the OK function key F1 and repeat the process until the bevel is clear of striations and excess lens material does not get matted down onto the lens Note It may be helpful to verify polish by using the internal aviator shape Press the Shape function key F1 to toggle between shapes Calibrating the Safety Bevel for End Mill Cutter Bodies Ensure that the End Mill Cutter is calibrated correctly before proceeding with Safety Bevel calibration To calibrate the safety bevel 1 2 3 Chuck an uncut lens From the Job Screen press the Setup Screen function key F8 Press the Calibration function key F5 Press the S Bevel function key F4 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material CR 39 Bevel Standard Polish 0 Safety Bevel M Press the button then wait until the cycle ends Rev 1 02 Chapter 5 Calibrating the Edger
53. asure the size The diameter should be 58 mm unless you set it for a different value Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field Rev 1 02 8 Examine the bevel It should be centered on the edge of the lens Refer to the diagram below Bevel too far forward Bevel correctly centered Bevel too far back move back by negative no adjustment necessary move forward by positive bevel adjustment bevel adjustment 9 Ifadjustment is required press the button to move the cursor to the Bevel Adjustment field then enter the positive or negative adjustment Note If the bevel falls off the lens in either direction checking the size will produce a false reading Make sure that there is a true apex to obtain an accurate size measurement If not adjust the bevel and repeat 10 Press the OK function key F1 and repeat until the cutter Size and Bevel are correct Calibrating the Rimless Size Rev 1 02 Remain on the Size Bevel Calibration Screen to calibrate Rimless Size 1 Chuck an uncut lens 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard 3 Press the button then wait until the cycle ends 4 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a differen
54. base 3 5 mm thick 70 75 mm diameter Poly lens 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Metal Material Poly Bevel Center Polish M Wheel 1D W Dry Takeoff 0 10 default see note Wet Takeoff 0 02 Edge Pressure 0 05 Use the value from the end of the Calibrating End Mill Wheel Size on the previous page 3 Press the button then wait until the cycle ends 4 Remove the lens and physically examine it e If there are striations on the lens enter a positive number in the Edge Pressure field e If excess lens material gets matted back down onto the lens enter a negative number in the Edge Pressure field 5 Press the OK function key F1 and repeat until the bevel is clear of striations and excess lens material does not get matted down Note It may be helpful to verify polish by using the internal aviator shape Press the Shape function key F1 to toggle between shapes Rev 1 02 Chapter 5 Calibrating the Edger 5 45 Calibrating End Mill Wheel Rimless Size Ensure that the End Mill Wheel Size is calibrated correctly before proceeding with End Mill Rimless Size calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens 2 Using the button to move
55. bly onto the polishing wheels Make sure that the points of the sponge fit into the bevel grooves of the polish wheels If they do not fit move the sponge until they do fit Raise the chip chute cover and wet the sponge entirely to ensure it is secure in the bracket Lower the chip chute cover and turn the cutter motor back on Close the lid of the edger From the Job Screen press the Setup function key F8 Press the Maintenance function key F6 Move the cursor to the Clear Sponge function and press the key Type the password if prompted The Sponge count resets to zero Probe Tip Replacement Replace the probe tips when bevel placement seems erratic and probe calibration does not fully correct the problem Probe tips should have a fairly distinct point Well worn or rounded tips are a sign for replacement Remove the old tips by following these steps E 2 3 Observe the orientation of the probe tips for example the tips slant toward the front of the machine so that you can reinstall the replacements in the same orientation Hold the tip tightly with one hand and remove the 4 40 screw with a 3 32 inch hex wrench Install the new tip Note It will be necessary to recalibrate the probe and bevel placement after changing tips refer to Chapter 5 for calibration instructions 4 12 Edger User Manual June 18 2013 Rev 1 02 Changing the Vacuum Bag Rev 1 02 The vacuum bag needs to be changed a
56. creen represents the number of cycles since the last blade drill or vacuum bag replacement This graphic turns yellow at 90 of the life expectancy of each and red when it is time for replacement Refer to Chapter 5 Maintenance for step by step instructions Also the words Check Sponge and Check Groover appear after a certain number of cycles set on the Setup Screen to remind you to check each for wear and potential replacement Rev 1 02 Appendix A Edger Screens Field Definitions A 7 Setup Screen A amp If you are calibrating the machine changing default material or frame settings or cleaning the machine the Setup Screen is often the starting point for your work PreferencesiSettings Rough First V thin Groove Edge 15 Right Side Clamp Standard acetal Eye Toggle nr _ Rimless SB Override Fixed Bevel Dist 1 60 Cycle Order Clean Finish Frame Grooved SB Override Bevel Percent 50 00 Size Dimension Box Servo Probe Front M Screen Saver 60 Default Material CR 39 Probe Back v Calibration RoughiReaut 7 Rough Offset 5 9 Default Blocking Traced Initial Burnin Calib Disk Thk 6 31 Multifocal Blocking Segment __Maintenance Strip Leading Zeros V Right Recut Cursor Job Progressive Blocking Cross Servo Burn in Drill Copy OD gt OS V a n Drill Vacuum 7 Left Recut Cursor Le Chuck Type Vario 17mm Diagnostics Smart Rough
57. ction Bevel Front Automatic Center Back Executive Base Fixed You can choose from the following options when selecting bevel placement Places the base of the bevel along the front surface of the lens Places the apex of the bevel 1 3 2 3 along the periphery and will automatically center the bevel on those portions of the lens where the edge is thinner than the full bevel This option is recommended for most jobs Centers the apex of the bevel on all points on the lens edge Places the base of the bevel along the back surface of the lens Centers the apex of the bevel along the periphery and will smooth the bevel over an executive shelf Also uses a special probing technique This option allows the operator to place a pre selected base curve bevel around the edge for improved fit into frames If selected curve cannot fit the edger calculates a range of legal values and prompts you to choose from those values after probing This option specifies the distance of the bevel apex from the front of a lens in mm This can be edited on the Job Screen but will default to the value entered in the Fixed Bevel Dist field on the Setup Screen Rev 1 02 Appendix A Edger Screens Field Definitions A 3 A 4 Percent This option specifies the location of the bevel apex from the front of lens as a percentage of edge thickness This can be edited on the Job Screen but will default to the value entered in the Bevel Percent field
58. d as IPX0 ordinary equipment enclosed without protection against ingress of water and dust General Specifications Rev 1 02 The following drawing illustrates the general specifications of the edger system with standard electric chuck addition of an air compressor required for the pneumatic chuck option 64 4 cm in 10 2 cm 25 41 TT 63 5 cm 25 in 67 3cm 26 5 in 35 2 cm 21 8cm 13 9in 8 6 in 153 6 cm 60 5 in VACUUM 73 7 cm Le 48 3 cm pe m 29 in 19 in Sin General Specifications Mass 61 Kg Cutters Carbide coated carbide and diamond cutters available Special use cutters with various profiles are also available Chapter I Before You Begin 1 3 1 4 Drill 1 mm drill creates holes 1 mm to 5 mm Cutter Motor Adjustable speed up to 20 000 RPM DC Brushless 34 Hp Bevel Placement 3 Axis Numerical Control 8 bevel selections with independent point control Vacuum 2 5 HP 109 CFM 9A Lens Materials CR 39 Polycarbonate All High Index Trivex NO GLASS Update Application Operating System The edger update application uses the FreeDOS kernel which is distributed under the terms of the GNU GPL You can download a copy of the source code to the FreeDOS kernel 2035 that we used from the FreeDOS web site at http www freedos org Statement Against Misuse The edger is designed to edge plastic lenses only Any other use of th
59. different value 8 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field Rev 1 02 Chapter 5 Calibrating the Edger 5 41 9 Examine the bevel It should be centered on the edge of the lens Refer to the diagram below Bevel too far forward Bevel correctly centered Bevel too far back move back by negative no adjustment necessary move forward by positive bevel adjustment bevel adjustment 10 If adjustment is required press the button to move the cursor to the Bevel Adjustment field then enter the positive or negative adjustment Note If the bevel falls off the lens in either direction checking the size will produce a false reading Make sure there is a true apex to obtain an accurate size measurement If not adjust the bevel and repeat 11 Press the OK function key F1 and repeat until the cutter Size and Bevel are correct Calibrating the Rimless Size Remain on the Size Bevel Calibration Screen to calibrate Rimless Size 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish 0O 3 Press the button then wait until the cycle ends 5 42 Edger User Manual June 18 2013 Rev 1 02 Calibrating the Axis Remov
60. djustment field to adjust Negative number to decrease the Axis Bias positive number to increase it Decrease Axis Bias Increase Axis Bias 16 These hole patterns indicate the drill height is off which requires adjusting the set screws on the drill mechanism see below Drill height is too high Drill height is too low 5 52 Edger User Manual June 18 2013 Rev 1 02 Adjusting the Drill Height To raise the drill by 0 5 mm e Use the Drill Up function keys F2 to raise the drill into position so that you can access the set screws e Turn the Top Set Screw CCW 1 8 of a turn e Turn the Bottom Set Screw CW 1 8 of a turn or until tight To lower the drill by 0 5 mm e Use the Drill Up function keys F2 to raise the drill into position so that you can access the set screws e Turn the Bottom Set Screw CCW 1 8 of a turn e Turn the Top Set Screw CW 1 8 of a turn or until tight Top Set Screw Bottom Set Screw Drill Assembly Left Side View Without the Top Cover Rev 1 02 Chapter 5 Calibrating the Edger 5 53 Calibrating Drill Depth After calibrating the Drill Placement and adjusting the Drill Height follow these steps for the most accurate Drill Depth calibration 1 Press the Calib function key F1 which will change the Drill Calibration field from Location to Depth 2 Block and chuck a 6 base lens A tinted lens will make the drilled holes easier to see Then
61. e the decentration will appear in the lower left corner Drill Data Sections Drill Data Temporal and Navel Type Hole Slot Notch Determines the type of hole to be drilled for the side closest to the nose the temple side Position Absolute or Relative Determines whether the hole is placed at a specific location or relative to the previous hole drilled Vertical If the hole is designated as Absolute this is the number of millimeters from the geometric centerline If the hole is designated relative it is the number of millimeters from the center line of the previous hole Horizontal If the hole is designated as Absolute this is the number of millimeters from the temporal If the hole is designated as Relative it is the number of millimeters from the previous hole Diameter The diameter in mm of the hole to be drilled Height The height of the Notch or Slot to be drilled in mm Width The width of the Notch or Slot to be drilled in mm Note For a graphic representation of Absolute coordinates as used in the Drill Data sections refer to the diagrams on the next two pages Appendix A Edger Screens Field Definitions A 5 Diagram of Absolute Coordinates HEIGHT Lens Edge HORIZ Slot Coordinates A 6 Edger User Manual June 18 2013 Rey 1 02 HORIZ Hole Coordinates Icon Indicators The icons Blade Drill and Vac on the Job S
62. e Bevel Adjustment field For example try 0 05 8 Press the OK function key F1 and repeat as necessary until both sides of bevel are lightly touched Note To conserve lenses the test cuts can initially be oversized and then decreased by 3 mm per iteration For example by setting the Box Size to 6 00 for the first cut it can then be edged at 3 mm then 0 00 3 00 and finally 6 00 mm resulting in 5 test cuts per lens If you use Cire Size instead of Box Size you can accomplish the same thing by downsizing the Circ Size by 10 00 mm each time Rev 1 02 Chapter 5 Calibrating the Edger 5 29 Calibrating the Specialty Cutter Size Ensure that the Specialty Cutter Bevel is calibrated correctly before proceeding with the Specialty Cutter Size calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck an uncut lens 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Metal Material Poly Bevel Center Polish M Wheel 1D Dry Takeoff 0 20 3 Chuck the lens and press the button then wait until the cycle ends 4 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 5 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Press
63. e E cei street eee ee 2 1 Initial Installations a BABA se nr ne ne Te RRA eae 2 1 Setting Up the Workspace 2 2 Preparing th Cabinet 2uessn nnesnreissnenlieeseserenenetius 2 2 Preparing the Workbench ss 2 2 Setting Up the Vacuum Unit 2 3 Assembling the Vacuum ss 2 3 Setting Up the Vacuum Inside the Cabinet 2 3 Setting Up the Edger 5 tn ri remet a diner mr te lient teed 2 4 Placing the Edger on the Cabinet 2 4 Removing the Shipping Bracket 2 4 Connecting the Edger to an Electric Outlet c ccc ecceccceeseeteeesseeteeeteesaes 2 5 Powering Up and Calibrating the Probe 2 5 Filling the Coolant Reservoir the Water Bottle 2 6 Setting Up Communications for Job Information 2 7 Standard Operation 42e en lime EAEE gl beat sivee 3 1 Pulling Down a Job ss 3 1 Editing Job Information 4 ss 3 1 Edging Informations sis starter ievvacajaeesstbasees decnees seasetesetoeevs E T a i 3 2 Optical Center Information sise 3 2 Drilling Information ss siennes raret levee i e e 3 2 Entering Drilling Information on the Job Screen 3 2 Selecting Drilling Information from the Edger Internal Drill Database 3 3 Receiving Drilling Information from a Third Party 3 3 Edirne a Lens ase coan nade adaes satasduerivoes naWel banaue nr nerer ner fee einer ere 3 4
64. e El button 3 From the Job Screen press F8 to go to the Setup Screen 4 Press the Maintenance function key F6 5 Press the Move Bev function key F4 6 Pull the water filter assembly out of the clips securing it to the water bottle 7 Turn the top of the filter assembly to the O open position and discard the used filter Edger User Manual June 18 2013 Rev 1 02 8 Place the new filter in the filter assembly and turn the top of the filter assembly to the L lock position 9 Check for leaks by going to the Cleaning section of the Maintenance Screen and turning on the pump F2 for Pump on If there are any leaks relock the top of the filter assembly When done turn the pump off Rev 1 02 Chapter 4 Maintenance 4 17 Calibrating the Edger Chapter 5 The edger can be used with the standard Dual Polish cutter body The optional cutter bodies include the Multi Cutter body Specialty Cutters Front Shelf Cutter and an End Mill Cutter Refer to the individual calibration sections for each type of cutter body for both calibration and specifics about polishing etc Refer to Appendix C Reference for a list of available blades The edger arrives from the factory already tuned and calibrated however small adjustments may be necessary after shipment In normal operation calibration should be checked daily and adjusted if needed Calibrating the Probe The edger will automatically measure the 58 mm Calibration D
65. e Specialty Wheel Rimless Size 5 34 Calibrate Poly Rimless Polish cccccsccssscesscessceesceeeceeeeeeseeeseeeeeeeeesseenaes 5 34 Specialty Cutter Safety Bevel Calibration cccccccecssessseeseeetsecseesseeseceeeneenaeees 5 34 Calibrating the Groover ss 5 35 Calibrate Trace Size Adjustment cccccccssccsteceteceeceeceseeseeeseseeeeeeeseeeseeeseeeaseesaes 5 35 Front Shelf Cutter Calibration Overview 5 36 Front Shelf Cutter Calibration ss 5 37 Calibrating Size and Bevel ss 5 37 Calibrating the Rimless Size 5 38 Calibrating the AXIS sinit de detente rates dite die cade saz arte tnt entrer 5 38 Calibrating the Grooverziisrint a ca os sesuctdavesnvelaeddusagsviedse ressens 5 39 Calibrate Trace Size Adjustment 0 0 0 cccccceesseesseesseeseecesecsseceseceseceseeeeeesereseeeeeneenses 5 39 Eid Mills Over vie W eri sess ccapecs tesisidir daiane AEN E TE E sed 5 40 End Mill Cutter Body Calibration Rssss 5 41 Chapter 6 Table of Contents Page No Calibrating End Mill Body Size and Bevel 5 41 Calibrating the Rimless Size 5 42 Calibrating the AIS Lester mate rie a A relate tise 5 43 Calibrating the End Mill Body s Polishing Wheel 5 43 Calibrating the End Mill Wheel Bevel cccccecscecscesseesseeeeeetee
66. e drill Warning 221 Door motion timeout Check for obstructions Warning 222 Drill fixture motion timeout Check for obstructions Warning 224 Lens cannot be chucked when moving drill assembly Open chuck and remove lens Warning 225 Drill is not in retracted position Proceed with caution when moving carriages Warning 226 Carriages are in an unknown position Proceed with caution when moving drill assembly Warning 227 Drill must be retracted before exiting this screen Edger User Manual June 18 2013 Rey 1 02 Warning 228 Probe arm was hit during movement Check for obstructions Warning 229 Drill assembly will collide with chuck Verify drill data Warning 230 Calibration Disk hit probe arm while moving into position Verify size encoder readings Warning 231 Size carriage is too far forward to move bevel carriage Move size carriage back to move bevel carriage Warning 232 Half eye clamp and block must be installed to drill this shape Warning 233 Drilling can not be completed as requested using current drill configuration Warning 234 Diameter cannot be probed with short probe assembly Enter a blank diameter for this lens 300 399 Operator Errors Rev 1 02 Warning 300 Out of range lt value lt 1 Warning 301 Value out of range Warning 302 Invalid setup value Warning 303 Database missing required field Warning 304 Request or key invalid Appendix
67. e edger up for using both wheels Roughing Section of the Material Screen Feed Lens RPM Motor RPM The speed at which the size carriage moves forward during roughing measured in millimeters per lens revolution The speed at which the lens rotates during the roughing portion of the cycle measured in revolutions per minute Controls the speed of rotation of the cutter motor during the roughing cycle measured in thousands of revolutions per minute Finishing Section of the Material Screen Feed Lens RPM Motor RPM The speed at which the size carriage moves forward during finishing measured in millimeters per lens revolution The speed at which the lens rotates during the finishing portion of the cycle measured in revolutions per minute Controls the speed of rotation of the cutter motor during the finishing cycle measured in thousands of revolutions per minute Grooving Section of the Material Screen Feed Lens RPM Motor RPM The speed at which the size carriage moves forward during grooving measured in millimeters per lens revolution The speed at which the lens rotates during the grooving process measured in revolutions per minute Controls the speed of rotation of the cutter motor during the grooving cycle measured in thousands of revolutions per minute A 16 Edger User Manual June 18 2013 Rey 1 02 Material Screen Second Part Blank Material 2 When you press the Next functi
68. e machine will compromise its safety protection features Caution This machine is designed to edge ONLY PLASTIC LENSES Under no circumstances should any attempt be made to process a glass lens on this unit Symbols Used This symbol denotes a warning or caution This symbol denotes shock hazard or high voltage Edger User Manual June 18 2013 Rev 1 02 Chapter Getting Started 2 Initial Installation There are three phases to setting up the edger 1 Setting up the cabinet skip if you already have one or preparing the work bench 2 Setting up the vacuum unit 3 Setting up the edger itself Within the final phase of setting up the edger there are seven main steps Placing the edger on the cabinet and connecting the vacuum unit Removing the shipping brackets Connecting the edger to your electric outlet Powering up and calibrating the probe Filling the coolant reservoir the water bottle Wetting the sponge for initial use Setting up communications for job information ADUESD Note These procedures should be followed in sequence the completion of one step may depend on the one previous to it Rev 1 02 2 1 2 2 Setting Up the Workspace Preparing the Cabinet The edger can be shipped with a cabinet which is custom designed for the application You can choose either to use the custom cabinet or mount the edger on a standard workbench If you want to install the edger on a workbench already prese
69. e safety bevel Groove Cuts an internal shape that allows the user to calibrate the groover Drill Cuts an internal shape that allows the user to calibrate the drill Probe Activates the procedure for calibrating the probe Note Refer to Chapter 5 for step by step instructions A 20 Edger User Manual June 18 2013 Rev 1 02 Rev 1 02 Arbor Calibration Section The selections in this section of the Calibration Screen differ slightly from what is listed below if you have a Multi Cutter style cutter body For more information refer to the Multi Cutter Calibration section of Chapter 5 Calibration Size Sets the size for the cutter body This number affects the size for the blade polishing wheels and groover This value should be calibrated after a new cutter body has been installed This value will be altered with the Measured Size field on the Size Bevel Calibration Screen if Cutter Calibration Body Bevel Sets the bevel position for the cutter body This number affects the bevel position for the blade polishing wheels and groover This value should be calibrated after a new cutter body has been installed This value will be altered with the Bevel Adjustment field on the Size Bevel Calibration Screen if Cutter Calibration Body Axis Sets the relative angular position of the rotating chuck During calibration this value is used to set the axis of the edger Once set at the factory this number n
70. e the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value If the calipers do not read 58 mm enter the measured size in the Measured Size field Press the OK function key F1 and repeat from Step 1 until the Rimless Size is correct If you have calibrated the axis previously you do not need to perform the axis calibration except when necessary If needed calibrate according to the instructions on Page 5 5 Calibrating the End Mill Body s Polishing Wheel After calibrating the End Mill Cutter several times you may wish to refer to Edger End Mill Cutter Polish Calibration Quick Reference Guide on Page 5 49 for a reminder of settings to use Calibrating the End Mill Wheel Bevel Ensure that the cutter size is calibrated correctly before proceeding with the End Mill Cutter Bevel calibration Refer to Calibrating the End Mill Cutter discussed previously 1 2 3 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens From the Job Screen press the Setup Screen function key F8 Press the Calibration function key F5 Press the Size Bevel function key F2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Metal Material Poly Bevel Center Polish M Wheel 1W Press the button then wait until the cycle ends Remo
71. ed to modify the Depth Adjustment in Step 11 the Depth will be calculated more accurately later Use calipers to verify the diameter of the drilled pattern is 58 mm Ifthe diameter is not 58 mm refer to Calibrating Size Ifthe holes are not on the center line of the pattern go to Step 15 Use calipers to measure the distance from the edge of the pattern to the center of the inner hole The actual distance should be 10 mm This measurement should be taken on the same side of the pattern as the PDA Enter your measured value in mm from the previous step into the Drill Placement field Leave at 10 00 for no modification Press the key Rev 1 02 Chapter 5 Calibrating the Edger 5 51 11 12 13 14 15 Based on your observation from Step 4 you may need to modify the drill depth adjustment Enter the change in mm in the Drill Depth Adjustment field to make the drill go deeper to make the drill go shallower Leave at 0 00 for no modification Press the OK function key F1 The pattern material has a tendency to collect on the drill bit Clean this off to ensure proper drilling performance Refer to the Cleaning the Drill Bit section of Chapter 4 If you modified the Drill Placement or Drill Depth then repeat Steps 4 13 Otherwise the drill calibration is complete Refer to the following steps if a problem was encountered in Step 8 These hole patterns indicate the axis is off Use the Axis A
72. efer to Calibrating Size and Bevel as previously discussed Remain on the Size Bevel Calibration Screen to calibrate Rimless Size Chuck an uncut lens Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish 0O Press the button then wait until the cycle ends Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value Rev 1 02 Chapter 5 Calibrating the Edger 5 27 5 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Press the OK function key F1 and repeat until the Rimless Size is correct Calibrating the Axis If you have calibrated the axis previously you do not need to perform the axis calibration except when necessary If needed calibrate according to the instructions on Page 5 5 Calibrating the Specialty Cutter s Polish Wheel After calibrating the Specialty Cutter several times you may wish to refer to Edger Specialty Cutter Polish Calibration Quick Reference Guide on Page 5 34 for a reminder of settings to use Calibrating the Specialty Cutter Bevel Ensure that the cutter size is calibrated correctly before proceeding with the Specialty Cutter Bevel calibration Refer to Calibrating the Specialty Cutter di
73. er has been installed This value will be altered with the Bevel Adjustment field on the Size Bevel Calibration Screen if Cutter Calibration Blade Wheel Radius Defines the cutting radius of the polishing wheels in millimeters mm These are factory set and should not be altered unless a new cutter body has been installed with different wheel geometry Appendix A Edger Screens Field Definitions A 21 A 22 Safety Bevel Section of the Calibration Screen Depth Margin Determines how much material in millimeters to remove when cutting the safety bevel The larger the number the deeper the lens will come into the hub during safety beveling and hence the safety bevel will be larger Influences the relationship between the safety bevel and the back of the lens bevel This number in millimeters should be adjusted so that the safety bevel does not cut into the bevel of a thin lens Increasing this number will increase the margin between the bevel and the safety bevel Groove Section of the Calibration Screen Depth Placement Wheel Radius Wheel Width Axis Defines the depth of the groove in millimeters for the standard or wide groove Adjusts the front to back position of the groove on the lens Increasing this number will move the groove toward the front of the lens Decrementing or incrementing this field may be confusing if there are negative numbers For example if the setting is 4 00 mm
74. er the measured size in the Measured Size field 9 Examine the bevel It should be centered on the edge of the lens Refer to the diagram below JU LU Bevel too far forward Bevel correctly centered Bevel too far back move back by negative no adjustment necessary move forward by positive bevel adjustment bevel adjustment Rev 1 02 Chapter 5 Calibrating the Edger 5 3 10 If adjustment is required press the button to move the cursor to the Bevel Adjustment field then enter the positive or negative adjustment Note If the bevel falls off the lens in either direction checking the size will produce a false reading Make sure there is a true apex to obtain an accurate size measurement If not adjust the bevel and repeat 11 Press the OK function key F1 and repeat from Step 1 until the cutter Size and Bevel are correct Calibrating the Rimless Size 5 4 Ensure that the cutter size is calibrated correctly before proceeding with Rimless Size calibration refer to Calibrating Size and Bevel on Page 5 3 Remain on the Size Bevel Calibration Screen to calibrate Rimless Size 1 Chuck an uncut lens 2 Using the 2H button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish 0O 3 Press the button then wait until the cycle
75. ero out the number of cycles for each of the items listed for example when you have just changed a blade vacuum bag etc Job Returns you to the Job Screen Pump On Pump Off Turns the pump on to wet the sponge and the Polishing Wheel for Dual Polish Only Move Size Move Bevel Home Clean Wheel Dual Polish Only Message Log Next Comm Log Set S N cleaning purposes After pressing the button the display changes to either Pump On or Pump Off whichever is applicable Moves the Size carriage so that you can clean underneath it Moves the Bevel carriage so that you can clean underneath it Returns carriages to Home position after cleaning Use this function with the Cleaning Disc from the Accessory Kit when experiencing poor polish quality and when there is visual evidence of lens material buildup on the polishing wheels Refer to Chapter 4 Maintenance for more information Displays a history of System Messages and provides various options including setting the time and date Set Clock on the message and outputting the message to a text file Provides additional options Displays a history of OMA communication Press this function to enter the machine serial number that is stored on internal log files A 34 Edger User Manual June 18 2013 Rey 1 02 Appendix Edger System Messages Explanation of Numbered Messages Warnings and Errors There is a number attached to
76. etseetseesaes 5 43 Calibrating the End Mill Wheel Size 5 44 Calibrating End Mill Wheel Bevel Polish 5 45 Calibrating End Mill Wheel Rimless Size 5 46 Calibrating End Mill Wheel Rimless Polish 5 46 Calibrating the Safety Bevel for End Mill Cutter Bodies 5 47 Calibrating End Mill Cutter Polish Quick Reference Guide 5 49 End Mill Wheel Beyeler nea a a aE 5 49 Calibrate End Mill Size essseseeeesssseseessssssesrrssssssessesssstseesesssesesesseseseesesss 5 49 Calibrate End Mill Wheel Bevel Polish 5 49 Calibrate End Mill Wheel Rimless Size cccccceccccsseceteceseceeeeeeeeeseeeeseeeees 5 49 Calibrate End Mill Rimless Polish ccccscccsseesseeeeeceteceneceeecseeeeeeeeeseenees 5 49 Safety Bevel Calibration ionian end nn codecdvstsetedes SEE ERO 5 49 Calibrating the End Mill 5 50 Calibrate Trace Size Adjustment ccccccecsseesceesseessecsseceseceseceseceseseeeeseeeeeneeeneenses 5 50 Calibrating the Drill serraria na n a aa ae lads bs BO ad rentes 5 51 Calibrating Drill Placement and Height 5 51 Adjusting the Drill Heights 5 53 Calibrating Drill Depth 55 8 rt nl tr nee nette uen dise t agree 5 54 Calibrating Drill Size eee 5 54 Advanced Op rations esses ces banceesteba lecsacadaeessccnss ntnneentiietntnite rest 6 1 Customizing the Edger to Meet Your Needs ccccesccesscessceeeceeeeeeeeeeseeeeeeseeeneee
77. ew DESCRIPTION Plate Assembly Power Supply Ver 2 Edger Fan Assembly 1 X 3 15 SQ 24VDC 60053018 Plastic Fan Grille 2 81 inch Fan Filter 2 81 inch Keypad Cable Not Shown Cable Display Inverter Ver 3 Not Shown Card Cage USB Edger Probe Assembly Self Correcting Edger ITEM PART 1 29445 2 90121 3 4 90051158 5 20054375 6 94478 7 28554 8 29430 9 20053093 10 80725 Bevel Servo Motor Hidden Behind Motor Controller Assembly Cutter Motor Assembly w Extended Shaft No Brake 90604 Assembly Motor Controller With Dynamic Braking Edger Rev 1 02 Appendix C Reference C 3 Dual Polish Cutter Body 02054035 P DESCRIPTION na Edger Cutter Body 92007898 Standard Beveling Cutter 05057841 Cutter Clamp N N A N A Wheel2 CR 39 Polish N A Wheel 1 Poly Polish na Grooving wheel Adapter Brass Tip Set Screw 10 32 x 3 16 11 35051431 Stainless Steel Socket Head Cap Screw 4 40 X 3 16 C 4 Edger User Manual June 18 2013 Rev 1 02 Multi Cutter Cutter Body 02054036 Rev 1 02 ITEM P N QTY DESCRIPTION 1 Various 1 Specialty Cutter 1 2 Various 1 Specialty Cutter 2 3 Various 1 Specialty Cutter 3 4 05058245 3 Specialty Cutter Clamp 5 35051505 5 Stainless Steel Torx Screw 6 32 x 3 8 6 92007898 4 Primary Cutter Standard Beveling Cutter 7 05057841 1 Primary Cutter Clamp not visible from this view
78. eys to adjust the diameter setting 4 Press the Clean Wheel function F6 and follow the directions on the screen A Turn off cutter motor and carefully remove cutter blade B After blade has been removed turn motor power back on C Press OK to continue or ABORT to cancel 4 2 Edger User Manual June 18 2013 Rev 1 02 This activates the Clean Wheel process Wait until it is done and the following directions will appear on your screen A Turn off cutter motor and carefully insert the cutter blade B After blade has been inserted turn motor power back on C Press OK to continue Note Use the Torx driver that came in the accessory kit to remove the two flathead Torx screws that hold the clamp of the cutter blade in place Be careful not to drop the screws into the chip chute Then use Torx driver again after the cleaning to tighten the clamp down with the Torx screws For more information about removing the cutter blade refer to Changing the Cutter Blade on Page 4 6 5 Go to the Job Screen Use the internal shape 002 to edge and polish a poly lens 6 Ifnot satisfied with finish repeat Steps 1 5 up to four times Rev 1 02 Chapter 4 Maintenance 4 3 Cleaning the Polishing Sponge Using a soft cloth wipe off debris that collects on the sponge Cleaning the Drill Bit Buildup of debris on the drill bit may cause inaccurate hole sizing Clean as needed especially after using a pattern for calibration 1
79. f Chapter 4 Maintenance for detailed instructions on changing the vacuum bag Shows the number of Wheel 1 polish cycles since last reset You will need to reset these cycles after changing the cutter body Shows the number of Wheel 2 polish cycles since last reset You will need to reset these cycles after changing the cutter body Appendix A Edger Screens Field Definitions A 33 Motor Drill Assembly Cleaning Sec Water Flow Dual Polish Only Brush Diameter Dual Polish Only Shows the number of times the motor started since last reset You will need to reset these cycles after every cutter motor change tefer to the Cutter Motor Replacement section of Chapter 4 Maintenance for detailed instructions on changing the motor Shows the number of times the drill assembly extended since last reset You will need to reset these cycles after every drill assembly change tion There is a Water Flow field on the Blank Materials screen that specifies the amount of water flow to the sponge needed for the polishing stage for each of the materials CR39 Poly etc Use this field to test the amount of flow The valid range is from 0 to 99 with larger numbers increasing the amount of flow To be used with the Cleaning Disc from the Accessory Kit when cleaning the polishing wheel see Clean Wheel Function Keys at the Bottom and Buttons Along the Side Use the maintenance cycle buttons to reset z
80. f optical center decentration to use for multifocal lenses The first option for this field is Segment center which will place the block on the center of the top of the Seg MRP The second option is 5 mm down 5 mm in which will place the segment center 5 mm down 5 mm in Refer to the drawing on Page A 4 for a graphical presentation of these concepts When a single vision lens is blocked it will always be blocked on optical center regardless of the setting in this field The default is Seg Center Sets the type of optical center decentration to use for progressive lenses When a progressive lens is blocked using the optical center blocking method the operator can choose to place the block at the fitting cross or to move the fitting cross 5 above the center of the block The two options are as follows in the field 1 Cross this places the block on the fitting cross 2 5 mm up this places the fitting cross 5 mm up from the center of the block The default is Cross Sets the type of chuck used to hold the block Since the size varies from brand to brand it is important to specify the type that you are using When changing chuck types follow these steps Update this field Reset the Front Size Stop Find the servo limits Recalibrate the probe Check size and bevel calibration ABWN Specifies the location to place the next drill feature usually a hole relative to the notch The choice
81. fields appear as shown on the following page Note For all five of the fields defined above the information PD DBL Vert Dec Seg Ht and Lens Type will be downloaded to the edger if it is available at the third party computer Dist PD or Near PD Patient Pupillary Distance in mm This changes to Dist PD Pupillary Distance established when looking in the distance for single vision and progressive lenses Note The PD is considered binocular pupillary distance if the amount is greater than 40 mm If the amount is less than or equal to 40 the edger interprets that number as monocular pupillary distance This is a near measurement for all multifocal lenses except Executive segments and a distance measurement for all other lens and segment types Edger User Manual June 18 2013 Rey 1 02 Inset Seg Inset or Distance Decentration Total ET A ne _Inset TT Seg Drop i DBL Distance Between Lenses value for the frame of the current job Vert Dec Specifies the vertical decentration of the optical center of the lens not typically used for multifocal lens types Seg Ht or OC Ht Segment Height Seg Ht of the lens in mm This changes to OC Ht for single vision Diameter The diameter of the lens block Lens Shape Section Lens Shape Graphically represents the shape the lens will be cut displays A B C for both eyes These change appropriately as the size setting is changed In Optical Center mod
82. from 0 off to 255 full on Do not change without consulting a technician The speed at which the drill moves forward into the lens when cutting the inside half of a hole in mm per second Controls the speed of rotation of the drill when cutting the inside half of a hole measured in Pulse Width Modulation from 0 off to 255 full on Do not change without consulting a technician The speed at which the drill moves forward into the lens when cutting the outside half of a hole in mm per second Controls the speed of rotation of the drill when cutting the outside half of a hole measured in Pulse Width Modulation from 0 off to 255 full on Do not change without consulting a technician Appendix Edger Screens Field Definitions A 19 Calibration Screen Use this screen to perform size bevel axis probe and polish calibration Refer to Chapter 5 Calibrating the Edger for step by step instructions Calibration Screen Select the style of cutter body installed ob SizerBevel is SBevel Groove Din Probe __ Buttons and Function Keys Style Sets which style of cutter body you have on your edger Dual Polish or Multi Cutter Size Bevel Cuts an internal shape that allows you to calibrate the Size and Bevel Axis Cuts an internal shape that allows the user to calibrate the axis Safety Bevel Cuts an internal shape that allows the user to calibrate th
83. from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish M Wheel 1D Dry Takeoff 0 20 3 Press the button then wait until the cycle ends 4 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 5 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Press the OK function key F1 and repeat until the size is correct 7 Reduce the Dry Takeoff to 0 10 and verify that the polish wheel removes all cutter striations If not increase the Dry Takeoff by 0 05 until all striations are gone Calibrating End Mill Wheel Rimless Polish Ensure that the End Mill Wheel Rimless Size is calibrated correctly before proceeding with End Mill Wheel Rimless Polish calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish W Wheel 1D W Dry Takeoff 0 10 default see note Wet Takeoff 0 02 Edge Pressure 0 05 Use the v
84. han the one supplied in the accessory kit enter the number of millimeters of that gauge before starting the cycle in Step 2 above 5 54 Edger User Manual June 18 2013 Rev 1 02 Chapter Advanced Operations Customizing the Edger to Meet Your Needs There are several ways you can customize the edger software to meet the needs of your organization Customizing tasks tend to be performed by lab managers or supervisors Password Protection Most screens are password protected by default meaning that a user cannot change the settings on a given screen without typing in the password You can change the default settings by following these steps 1 From the Job Screen press the Setup function key F8 2 Use the button to move the cursor to the Passwords button then press 3 Usethe button to move the cursor to the screen you want to change and press the or buttons to change the protected W or unprotected O status Enter the password when prompted 4 Press to save the changes Changing Password To change your password use the button to move the cursor to the Change Password and press then follow the prompts The password must be 6 digits in length What Happens If I Forget My Password If you forget the current password follow these steps 1 Use the button to move the cursor to the Forgot Password and press then call Technical Service 2 Provide them with the password code displayed in the me
85. he Cut Fault is used primarily for diagnostic purposes by service technicians Without this warning you might have a situation where you could damage the equipment Disable Vacuum Fault Used to turn off or turn on the vacuum bag replacement reminder feature as well as the fault indicator if the vacuum does not start during the cycle Customers using a central vacuum system instead of the standard vacuum should turn this feature off Disable Water Level Fault Used to turn off or turn on the refill water reminder feature Operations that never use the Polish or Safety Bevel feature of the edger may want to turn this feature off Buttons Along the Side The first buttons replicate the function keys at the bottom of the screen The additional buttons are Passwords This button takes you to the Passwords Popup that is a small window pops up on top of the Setup Screen see next page for details Save Restore This button takes you to the Save Restore Popup that is a small window shown on the next page pops up on top of the Setup Screen refer to the next page for details Rev 1 02 Appendix A Edger Screens Field Definitions A 13 A 14 Passwords Popup The Passwords Popup allows the lab manager to determine which screens require passwords to change settings and values The sample Passwords Popup shown below has the default settings Passwords Wa v Protected Screens When you Protect a screen For example
86. he End Mill function key F6 This will take you to a modified Job Screen one set up for End Mill calibration 3 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish O 4 Press the button then wait until the cycle ends 5 Remove the lens and physically examine it The size should be 58 mm If it is not 58 mm enter the actual size and cut another lens Repeat this process until it is correct 6 For placement use the Bevel Adjustment field examine where the front of the lens is touching the End Mill as it is cutting It should be close to the tip within 2 mm e Ifthe lens is too far to the right enter a negative number to move the End Mill towards the back e Ifthe lens is too far to the left enter a positive number to move the End Mill towards the front Unless the placement is very far off use 0 5 increments when adjusting Cut another lens and repeat this process until the End Mill is touching the lens correctly Calibrate Trace Size Adjustment Ensure that the cutter size is calibrated correctly before proceeding with Trace Size Adjustment calibration Refer to Calibrating the Cutter in the first few pages of this chapter If size adjustment is required for frame fit calibrate the Trace Size Adjustment as follows 1 Trace a
87. he lower right corner of the Job Screen the Status area turns yellow at 90 of the blade s life according to the blade type and life specified on the Setup Screen so that you can ensure that you have a replacement blade in stock When the indicator turns red it is time to change the grooving wheel To change the wheel follow these steps 1 10 11 12 13 14 From the Job Screen press Setup function key F8 Press the Diagnostics function key F8 Press the Next function key s until the Drill Up function appears Press the Drill Up function key F4 Press F4 again to stop once accessible Fold down the display monitor then press the case top release buttons to lift the case top Open the chip chute so that you can access the drill bit Using the two 9 32 inch open end wrenches from the accessory kit remove the drill collet and drill as described in the previous section Using the two 9 32 inch open end wrenches from the accessory kit remove the grooving wheel nut and grooving wheel Replace the grooving wheel taking note of the correct orientation The flat side of the wheel should face to the left Reinstall the grooving wheel nut drill and drill collet Close the case top and move the display monitor back into position From the Diagnostics Screen press the Drill Down function key F5 Press the button Go to the Maintenance Screen and press the Clear Groove function and press the
88. he or keys to change the selection If checked MI for the specific frame type the edger will cut a safety bevel when that type is selected You can override this action on the individual Job Screen The default is unchecked O for each frame type You can adjust these default settings by moving to the field with the or then using the or keys to change the selection Buttons Along the Bottom Job Metal Plastic Rimless Standard Groove Wide Groove More Drill Takes you to the Job Screen Moves the cursor to the Metal field Moves the cursor to the Plastic field Moves the cursor to the Rimless field Moves the cursor to the Standard Groove field Moves the cursor to the Wide Groove field The next five frame types Moves the cursor to the Drill field Appendix Edger Screens Field Definitions A 31 Maintenance Screen Use the Maintenance Screen to check maintenance statistics to view statistics on materials edged and to reset statistics when needed 3 le la l lz la la la lz ls l z la la le ls ls ls ls le amp le a la S ls la la ls 8 ls lala lz ls le la la la la le l2 ls a l la le lz la ls la l ls l 2 le la lz ls la ls ls le l z le le E k e le E E 2 E ATUOU MUORE AMEA E aiiliailil Enter water flow rate Dual Polish Maintenance Screen Move Size alalelalalelelalalale Press ENTER to move size carriage for cleaning Multi C
89. here may indicate a probe that is sticking and could result in probe inaccuracies or probe error messages A 24 Edger User Manual June 18 2013 Rev 1 02 Rev 1 02 Left Size Right Size The position of the left probe tip in mm from the Size home switch The position of the right probe tip in mm from the Size home switch Communications Section Keypad COM 1 COM 2 Inputs Section Ports Drill Up Drill Down Lid Open Lid Closed Door Open Door Closed Probe Rotated Water Level System Information Allows you to test the keypad to determine if each key is working This field indicates the last key or button pressed TX transmit and RX receive If you assigned a device to COM 1 the continually changing series of letters numbers and symbols in the TX box indicates what is being sent out of the serial port The serial port can be tested by placing a jumper across pins 2 amp 3 of COM 1 on the back of the edger If the serial port is working properly the RX display will return the same characters Same as above but uses COM 2 Direct reading of the I O ports for Technical Service use only Checkmark MT if the drill is up Checkmark MI if the drill is down Checkmark MI if the lid is open Checkmark M if the lid is closed Checkmark MI if the door is open Checkmark MI if the door is closed Checkmark M if the probe is rotated Rep
90. hese steps while still on the Size Bevel Calibration Screen 1 Usingthe button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material Poly Bevel Standard Polish M Wheel I1D W Dry Takeoff 0 10 default see below Wet Takeoff 0 02 Edge Pressure 0 05 Use the value from the end of the Calibrating the Specialty Cutter Rimless Size section on the previous page 2 Press the button then wait until the cycle ends 3 Remove the lens and physically examine it e If there are striations on the lens enter a positive number in the Edge Pressure field e Ifexcess lens material gets matted back enter a negative number in the Edge Pressure field 4 Repeat until the bevel is clear of striations and excess lens material gets matted back down onto the lens 5 Press the OK function key F1 and repeat until the bevel is clear of striations and excess lens material does get matted down Note It may be helpful to verify polish by using the internal aviator shape Press the Shape function key F1 to toggle between shapes 5 32 Edger User Manual June 18 2013 Rev 1 02 Calibrating the Safety Bevel for Specialty Cutters Ensure that the Specialty Cutter is calibrated correctly before proceeding with Safety Bevel calibration To calibrate the safety bevel
91. ibrating after a cutter body change or any other time size requires adjustment other than after a blade change set Cutter Calibration Body Box Size 0 00 Frame Metal Material Poly Bevel Center Polish O 6 Press the button then wait until the cycle ends 7 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 8 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 5 26 Edger User Manual June 18 2013 Rev 1 02 9 Examine the bevel It should be centered on the edge of the lens Refer to the diagram below Bevel too far forward Bevel correctly centered Bevel too far back move back by negative no adjustment necessary move forward by positive bevel adjustment bevel adjustment 10 If adjustment is required press the button to move the cursor to the Bevel Adjustment field then enter the positive or negative adjustment Note If the bevel falls off the lens in either direction checking the size will produce a false reading Make sure that there is a true apex to obtain an accurate size measurement If not adjust the bevel and repeat 11 Press the OK function key F1 and repeat until the cutter Size and Bevel are correct Calibrating the Rimless Size Ensure that the cutter size is calibrated correctly before proceeding with Rimless Size calibration R
92. ield to polish the lens or uncheck it to skip the polishing use the Polish function key F4 to check or uncheck Safety Bevel Check this field to create a safety bevel or uncheck it to skip the safety bevel use the S Bevel function key F5 to check or uncheck Blocking Use the or keys to toggle the selection Optical or Geometric Center Optical Center Information Use this section only if the Blocking Mode field is set to Optical Refer to Appendix A for field definitions Drilling Information This section only appears if the Frame field is set to Drill Refer to Appendix A for field definitions The edger allows you to drill holes for rimless 3 piece mounts There are three ways to obtain the drill data e Enter the drill data manually on the Job Screen e Select the data from the edger s internal drill database e Retrieve the drill data from a third party host Entering Drilling Information on the Job Screen 1 Enter the Job Number 2 Use the button to move the cursor to the Frame field 3 Use the or buttons to select Drill 4 Manually enter the information for the right eye 5 Edge and drill the lens when you have finished entering the drilling information 3 2 Edger User Manual June 18 2013 Rev 1 02 Note Refer to the Job Screen section of Appendix A Edger Field Definitions for information about each field in the Drill Data section of the Job Screen Selecting
93. imary Primary Bladel Bladel Blade2 Blade2 Blade3 Blade3 Rimless Body Body Bevel Size Bevel Size Bevel Size Bevel Size Size Change Bevel Size Cutter Insert Primary Cutter Insert Blade 1 Cutter Insert Blade 2 Cutter Insert Blade 3 Cutter Assembly Cutter Motor Probe Tips Probe Assembly Axis Gear Box Axis Home Switch Bevel Home Switch Size Home Switch Primary Rev 1 02 Chapter 5 Calibrating the Edger 5 21 3 22 Multi Cutter Calibration Calibrating Primary Size and Bevel Use the 58 mm shape for size and bevel calibration To calibrate using the 58 mm shape 1 Chuck an uncut lens 2 From the Job Screen press the Setup function key F8 3 Press the Calibration function key FS 4 Change the Style field to Multi Cutter if needed and press the Size Bevel function key F2 5 If calibrating after a blade change set Cutter Calibration Blade Box Size 0 00 Frame Metal Material Poly Bevel Center Blade Bevel If calibrating after a cutter body change or any other time size requires adjustment other than after a blade change set Cutter Calibration Body Box Size 0 00 Frame Metal Material Poly Bevel Center Blade Bevel Edger User Manual June 18 2013 Press the button then wait until the cycle ends Remove the lens and using calipers me
94. ing Safe Notch Reference OMA Passwords Communications Maintenance Settings ________ 4 _ 2 Blade Material Carbide Connection Maintenance Indicators 19200 as Blade Groover Sponge Baudnate 1500 3000 300 4 Max TRCFMT Vac Bag Drill OMA Init Level Full 300 150 Help Disable Cutter Fault Graphics Reference Consumable Parts Disable Vacuum Fault Error Text 100 Disable Water Level Fault If checked lens will be probed after roughing for better bevel placement Job Materia Frame Servo Calib Maint Burn in Diag Preferences Settings Section Rough First Eye Toggle Rimless SB Override Grooved SB Override Edger User Manual June 18 2013 If checked M lens will be probed after roughing for better bevel placement The default is checked Determines whether the job screen will automatically toggle to the Left Eye after the Right has been cut If checked D then it will automatically toggle to the Left Eye after the Right has been cut If unchecked 0O the screen will go to Re Cut mode after Edging the Right Lens and the EYE field must be toggled to LEFT The default is unchecked Overrides the material safety bevel default see Material Screen for rimless lenses if checked MT You may still safety bevel a rimless lens by checking the Safety Bevel box on the Job Screen The default is unchecked Overrides the ma
95. inuity between the pipe and earth ground grounding rod 3 Attach the eyelet to the front right bolt of the left chip chute support running the ground wire up through the chip chute hole 4 Properly ground the anti static vacuum hose The green yellow striped ground wire attached to the anti static segment of the vacuum hose has an eyelet attached to its end Attach this eyelet to the same ground as the vacuum itself if the wire will reach The three suggested methods to grounding the vacuum are the same as listed above for the vacuum itself in that order of preference Setting Up the Edger Placing the Edger on the Cabinet To place the edger on the cabinet and connect the vacuum correctly follow these steps 1 Remove the unit from its shipping foam and place it on the cabinet with all six feet on the bench top and the vacuum cutout in the base plate roughly aligned with the cutout in the bench top 2 Plug the vacuum power cord into the back of the edger 3 Attach the vacuum hose from the bottom of the chip chute to the inlet lower hole of the vacuum Removing the Shipping Bracket Remove the shipping brackets marked with the yellow tags refer to the picture shown below using the 3 16 inch hex wrench found in the edger s accessory kit Each item to be removed is identified with a yellow tag 2 4 Edger User Manual June 18 2013 Rev 1 02 Connecting the Edger to an Electric Outlet As with all electrical equi
96. ion Calibrating Size and Bevel Use the 58 mm shape for size and bevel calibration To calibrate using the 58 mm shape 1 Chuck an uncut lens 2 From the Job Screen press the Setup function key F8 3 Press the Calibration function key F5 4 Change the Style field to Front Shelf if needed and press the Size Bevel function key F2 5 If calibrating after a blade change set Cutter Calibration Blade Box Size 0 00 Frame Metal Material Poly Bevel Center If calibrating after a cutter body change or any other time size requires adjustment other than after a blade change set Cutter Calibration Body Box Size 0 00 Frame Metal Material Poly Bevel Center 6 Press the button then wait until the cycle ends 7 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value If the calipers do not read 58 mm enter the measured size in the Measured Size field 8 Examine the bevel It should be centered on the edge of the lens Refer to the diagram below JUN Bevel too far forward Bevel correctly centered Bevel too far back move back by negative no adjustment necessary move forward by positive bevel adjustment bevel adjustment Rev 1 02 Chapter 5 Calibrating the Edger 5 37 9 Ifadjustment is required press the button to move the cursor to the Bevel
97. ion function key FS e Enter the number in the Box Size field into the Trace Size Adj field Rev 1 02 Chapter 5 Calibrating the Edger 5 19 5 20 Adjusting the Water Flow If you have cut a couple of lenses and the water flow does not seem correct for the material being used too much flow or not enough you can adjust the water flow for that material by following these steps 1 2 3 From the Job Screen press the Setup function key F8 Press the Material function key F2 to go to the Material 1 Screen Press the Next function key F8 to go to the Material 2 Screen Use the button to move the cursor to the material you are using then move the cursor to the Water Flow field and use the 9 or CZ to increase or decrease the water flow Enter a password if prompted Test the water flow by running another cycle using the same material Readjust if needed Note Water adjustments are specific to lens material Edger User Manual June 18 2013 Rev 1 02 Multi Cutter Calibration Overview The table below indicates times when calibration should be checked for the Multi Cutter setup If you are swapping between the Dual Polish cutter body and any other cutter body you only need calibrate the cutter body size and bevel If however you are replacing the cutter body with a new one you will also need to calibrate Blade 1 Blade 2 Blade 3 and Primary as shown in the chart Calibrate Probe Axis Cutter Cutter Pr
98. isc to determine the relative locations of the probe tip bevel and size carriages The diameter of the 58 mm calibration pattern will be measured using both the right and the left probes which will be used by the edger to determine size and bevel location To calibrate the probe 1 Locate the black 58 mm Calibration Disc and the Pattern Duplicator Adapter PDA in the accessory kit 2 Turn on the power switch 3 You will see a message box on the initial edger screen stating Calibrate probe Mount calibration disk and press OK to continue or Abort to cancel When you see this prompt chuck the probe disk that is place the PDA on the disc and insert into the Chuck then press the key to lock it into place 4 Press the OK function key F1 and wait while the probe calibrates itself 5 When the edger is finished calibrating the probe remove the PDA and disc Rev 1 02 5 1 Dual Polish Calibration Overview The table below indicates times when calibration should be checked for the Dual Polish setup If you are swapping between any other cutter body and the Dual Polish cutter body you only need to calibrate the cutter body size and bevel If however you are replacing the cutter body with a new one you will also need to calibrate Wheel 1 Wheel 2 the Safety Bevel and the Groove as shown in the chart Calibrate Cutter Body Calibration Bias Numbers Change Cutter Insert Cutter Assembly Probe Tips
99. ith the rounded off side on right 4 6 Edger User Manual June 18 2013 Rev 1 02 10 12 13 14 15 A new blade is VERY SHARP Be extremely careful while holding the blade in place in Step 10 below to avoid cutting your finger on the blade Replace the screws while holding the blade in place Tighten to 15 Ib in Release the spring loaded chip chute cover and make sure it springs back into its original position Close the case From the Job Screen press Setup function key F8 Press the Maintenance function key F6 Move the cursor to the Clear Blade function and press the key Type the password if prompted The Blade count resets to zero Edge a 58 mm circle using internal Job 002 to ensure correct calibration If the lens is not the correct size or does not have the correct bevel position recalibrate the size and bevel as discussed in Chapter 5 Rev 1 02 Chapter 4 Maintenance 4 7 Changing the Drill Bit on the Combo Drill The drill bit needs to be changed approximately every 150 500 cycles depending on bit type The Status Indicator on the Job Screen turns yellow at 90 of the bit s life so that you can ensure that you have a replacement bit in stock When the indicator turns red it is time to change the bit Note We strongly recommend using manufacturer approved drill bits Using alternative bits may cause drilling problems To change the drill bit follow these steps l 2 3 10 11
100. k an uncut lens 2 From the Job Screen press the Setup Screen function key F8 3 Press the Calibration function key F5 4 Press the S Bevel function key F4 5 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Rimless Material CR 39 Bevel Standard Polish O Safety Bevel M 6 Press the button then wait until the cycle ends 7 Remove the lens and physically examine it e To increase the depth of the safety bevel increase the number in the S B Depth Adjustment field e To decrease the depth of the safety bevel decrease the number in the S B Depth Adjustment field 8 Press the OK function key F1 and repeat as necessary Rev 1 02 Chapter 5 Calibrating the Edger 5 15 9 When you have the Safety Bevel depth correct for a thick Rimless Lens repeat Steps 5 6 using a thin Beveled Lens using the values shown below The safety bevel should lightly touch the back of the frame bevel Box Size 0 00 Frame Metal Material CR 39 Bevel Center Polish 0O Safety Bevel M 10 Remove the lens and physically examine it e Ifthe safety bevel cuts too deeply into the frame bevel increase the number in the S B Margin Adjustment field e Ifthe safety bevel is too light decrease the number in the S B Margin Adjustmen
101. l the bevel is clear of striations and excess lens material does not get matted down onto the lens Note It may be helpful to verify polish by using the internal aviator shape Press the Shape function key F1 to toggle between shapes 5 10 Edger User Manual June 18 2013 Rev 1 02 Calibrating Wheel 2 Rev 1 02 Calibrating Wheel 2 Bevel Ensure that the cutter size is calibrated correctly before proceeding with Wheel 2 calibration refer to Calibrating the Cutter on Page 5 3 1 2 3 Chuck an uncut lens From the Job Screen press the Setup Screen function key F8 Press the Calibration function key F5 Press the Size Bevel function key F2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Metal Material Poly Bevel Center Polish M Wheel 2W 6 Press the button then wait until the cycle ends 7 Remove the lens and physically examine it Ifthe lens is not polished at all enter a value larger than the requested 58 mm into the Measured Size field For example enter 58 05 in the Measured Size field to decrease the polish size which makes the edger polish more Ifthe lens is polished everywhere enter a value smaller than the requested 58 mm into the Measured Size field For example enter 57 95 in the Measured Size field to increase the polish size which
102. l will appear in sequence on the Job Screen when scrolling through the material selections Refer to Chapter 6 Advanced Operations for step by step instructions for adding a new material to the list Defaults Section of the Material Screen Chuck Polish The force the machine exerts in clamping the lens For lenses with Anti reflective Coatings AR the pressure can be reduced to prevent cracking or crazing of the lens This value toggles between a checkmark M and no checkmark O and determines if polishing should occur by default If this value is set to M1 polishing will default to M on the Job Screen If the majority of the lenses of a certain material are to be polished this setting should be set to M LE Rev 1 02 Appendix Edger Screens Field Definitions A 15 Safety Bevel Wheel This value toggles between a checkmark M and unchecked O and sets the default value for the Safety Bevel on the Job Screen If the majority of the lenses of a certain material are to be safety beveled this setting should be set to 1 Tells the edger which wheel to use for a specific material Refer to the drawing of the wheel in the Calibrating the Polishing Wheel section in Chapter 5 for a graphical representation of the wheels The choices are 1D 1W 1D 1W 2D 2W or 2D 2W Refer to Chapter 5 Calibration for instructions on how to set th
103. lity and can only pierce the lens with the specified diameter Drill Usage Defines how the drill assembly is configured Select Drill if the assembly will only be used for drilling Select Groove if the assembly will only be used for grooving Select Both if the assembly will be used for both drilling and grooving Probe Section of the Calibration Screen Right Probe Height The height of the right probe tip above the center of the cutter Left Probe Height The height of the left probe tip above the center of the cutter Probe Location Technical Support use only Optimize Bevel Placement Check this box M to optimize bevel placement with hi wrap lenses This option causes the edger to probe larger especially on the front Leave it unchecked O to minimize the possibility of the probe falling off especially with lenses that are close to the size of the shape Rev 1 02 Appendix A Edger Screens Field Definitions A 23 Diagnostics Screen Use the Diagnostics Screen for checking servo encoders communications keypad and the home door and water level switches System Information Version 1 25 Graphics Rev F Drill DB Recs 2 2 Mfrs Encoders Position Home Probe 9 Probe Deadband 10 Axis 0 0000 Vv Left Probe Size 0 00 Size 20 0053 Right Probe Size 0 00 Bevel 0 0032 T Communications TX RX Keypad com1 x com2 X Inputs Ports 7D A5 1A 3F 19 OE
104. ll Size Bias just touch Calibrate End Mill Size e Material Poly Wheel 1D TO 0 20 e Set End Mill Size Bias so that 58 mm circle is on size e Minimize TO while ensuring that the cutter striations are removed Calibrate End Mill Wheel Bevel Polish Material Poly Wheel 1D W Dry Cycle TO 0 10 Wet Cycle TO 0 02 Poly Bev Edge Pres 0 10 mm This will force the wet cycle by that amount Increase or decrease Poly Bev Edge Pres until 58 mm is polished well Calibrate End Mill Wheel Rimless Size e Material Poly Wheel 1D TO 0 20 e Set End Mill Rimless Size Bias so that 58 mm circle is on size e Minimize TO while ensuring that the cutter striations are removed Calibrate End Mill Rimless Polish Material Poly Wheel 1D W Dry Cycle TO 0 10 Wet Cycle TO 0 02 Poly Rmls Edge Pres 0 10 mm This will force the wet cycle by that amount Increase or decrease Poly Rmls Edge Pres until 58 mm is polished well Safety Bevel Calibration Material CR 39 Frame Rimless Increase or decrease the Safety Bevel Depth to obtain the desired safety bevel Material CR 39 Frame Bevel Increase or decrease the Safety Bevel Margin so that the safety bevel just touches the back edge of the frame bevel on a thin lens Rev 1 02 Chapter 5 Calibrating the Edger 5 49 Calibrating the End Mill 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens 2 Fromthe Calibration Screen press t
105. makes the edger polish less Note Sizing is not as critical as consistent polish on both sides of the bevel The next two bullets ensure that the bevel formed with the cutter matches the bevel of the polishing wheel Try adjusting in 0 05 mm increments If just the back is polished enter a negative number in the Bevel Adjustment field For example try 0 05 If just the front is polished enter a positive number in the Bevel Adjustment field For example try 0 05 Chapter 5 Calibrating the Edger 5 11 8 Press the OK function key F1 and repeat as necessary until both sides of bevel are lightly touched Note To conserve lenses the test cuts can initially be oversized and then decreased by 3 mm per iteration For example by setting the Box Size to 6 00 for the first cut it can then be edged at 3 mm then 0 00 3 00 and finally 6 00 mm resulting in 5 test cuts per lens If you use Circ Size instead of Box Size you can accomplish the same thing by downsizing the Circ Size by 10 00 mm each time Calibrating Wheel 2 Size Ensure that the Wheel 2 Bevel is calibrated correctly before proceeding with Wheel 2 Size calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame
106. manufacturer approved cutter blades Using alternative cutter blades may cause size bevel and finish problems To change the blade follow these steps 1 Press the case top release buttons and lift the case top 2 Pull back the plastic chip chute cover 3 Use the Torx driver that came in the accessory kit to remove the two 6 32 flathead Torx Torque the two 6 32 screws holding the clamp in place flathead Torx screws to 15 Ib inch Note Avoid dropping the two Torx screws down the chip chute into the vacuum bag One method of avoiding that would be to stuff a paper towel or rag into the chip chute opening before removing the screws or disconnect the vacuum hose As viewed from inside machine 4 Remove the clamp If you have trouble getting it to fall out insert the end of the Torx wrench into the holes where the screws had been and lift the clamp out Note that the rounded off end is on the right side you will place it back in the same way in Step 9 5 Carefully lift the blade out it may be advisable to wear tight fitting gloves to avoid cutting your fingers Note that the bevel is on the left You will need to place the new blade into place the same way the old one comes out 6 Blow the dust out of the blade and clamp area then clean with alcohol 7 Place the new blade in and slide it to the right away from the hub with the right edge of the blade touching the right edge of the pocket 8 Replace the clamp w
107. mon sign for need of replacement The motor should be replaced following these steps 1 Turn the cutter motor controller and the edger OFF Unplug the motor from its connection to the controller unit and unplug the edger from the wall outlet 2 Loosen the two screws on the Cutter Body using the 3 32 inch T handle hex driver that is provided in the accessory kit as shown in the picture on the right Avoid stripping the hexagonal screws on the cutter body in Step 2 above Make sure that the 3 32 inch hex driver you use for the removal of the coupler is not badly worn A new 3 32 inch T handle hex wrench is provided in the accessory kit 3 With caution not to cut your fingers on the 3 blade remove the cutter body from the motor F F Remove shaft these four r P Sahi PILE 4 With the 3 16 inch hex wrench from the polig accessory kit unscrew the four bolts on the adapter plate that hold the motor on the bracket Note Check the position of the electric cord as it comes out of the cutter motor horizontal toward the front of the machine In Step 7 you will need to place the new motor in with the same orientation 5 Remove the motor from the bracket 6 Install the new motor on the bracket Make sure that the circular boss on the motor fits into the circular recess in the plate and that the power cord comes out of the motor horizontal to the front as it was when you removed the old cutter motor Rev
108. n CR or line feed LF must be sent after the code when configuring for a bar code reader Baud rate can be set on the Communications Section of the Setup Screen A 1 Edging Section Eye Denotes the eye for which the lens will be cut right or left Note If you check place a checkmark I in the Eye Toggle field on the Setup Screen under Settings once you finish edging the lens for the right eye it will automatically switch to the left eye Size Box or Circ This field will appear as Box or Circ Size circumference size based on the Size Dimension field on the Setup Screen For either Box or Cire Size this field specifies a size correction if the size of the lens to be edged is different from the traced size A setting of 0 00 mm means that the frame to be used is the exact same size as the one that was traced to create the specific job that is no increase or decrease needed For Box Size if the Box Size is less than 65 mm the size offset will affect the A dimension diameter If the Box Size is greater than 65 mm the lens will be edged to that circumference If this number is 0 00 the edger will cut the shape exactly size on size with the trace The operator may use this feature to manually oversize the first cut or do a light skim cut in the Re cut mode A Size value of 0 10 during a re cut will give a 0 1 mm skim cut Downsizing a re cut by more than 3 mm from the previous size will re
109. n the Measured Size field to increase the polish size which makes the edger polish less Note Sizing is not as critical as consistent polish on both sides of the bevel The next two bullets ensure that the bevel formed with the cutter matches the bevel of the polishing wheel Try adjusting in 0 05 mm increments If just the back is polished enter a negative number in the Bevel Adjustment field For example try 0 05 If just the front is polished enter a positive number in the Bevel Adjustment field For example try 0 05 5 6 Edger User Manual June 18 2013 Rev 1 02 8 Press the OK function key F1 and repeat as necessary until both sides of bevel are lightly touched Note To conserve lenses the test cuts can initially be oversized and then decreased by 3 mm per iteration For example by setting the Box Size to 6 00 for the first cut it can then be edged at 3 mm then 0 00 3 00 and finally 6 00 mm resulting in 5 test cuts per lens If you use Circ Size instead of Box Size you can accomplish the same thing by downsizing the Circ Size by 10 00 mm each time Calibrating Wheel 1 Size Ensure that the Wheel Bevel is calibrated correctly before proceeding with Wheel Size calibration Follow the following steps while still on the Size Bevel Calibration Screen 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly 2 Using the button to move from field to field and the button to change default
110. naes 6 1 Password Protections sisc ccensSaeersseshecuesssagetsts a a ra a a A aa a 6 1 Changing Password sesen a a a ra E a a ee E A A A a ieia 6 1 What Happens If I Forget My Password 6 1 Creating Customized Materials 6 2 Creating Customized Frames 6 2 Resetting Cycle Statistics ira rate uen den ina tlds 6 3 Using Pause Mode for Bevel Placement 6 4 When to Us Pause M d ent nt ren mani mener tie rien rte 6 4 Using Pause Mode sers daset nant entente Nate antennes 6 4 Adding Drilling Information to the Database 0 cceceeeceeceeseeseeeececeeeeeeeceeeeaeeerenaeeas 6 5 Table of Contents Page No Appendix A Edger Screens Field Definitions A 1 Field Definitions naene a A AV eg E Re EE A 1 Job Seretan nanne A T AE A E Eaa A 1 VOD Number en EES E E S E PETE E EESE ESETE E A 1 oleat aeaee 0 n EE er ae E etre se tete dent fee A 2 Optical Center Section A 4 Lens Shape Section dirien a anni EN A 5 Drill Data S Ct ons iss neran a ates a i A 5 Diagram of Absolute Coordinates ccccccccsseesseesteceneceteceseceeeesseeseeeenneeees A 6 IconIndicators nissan etude cd cca nr armee A 7 SEUD OCC e N a ne ne a nee Pre tm sta e nee MS ee nee tn tin a rade tendent Re A 8 Preferences Settings Section A 8 Communications Section ss A 11 Maintenance Settings SectiOn cccccssecsseestecsteceteceeceecseeeeeeseeeeeeeenseenses A 12 Buttons Along the Side A 13 Passwords
111. ndard Front 0 50 0 50 Front 1 00 0 50 Standard Automatic 0 50 0 50 A 30 Edger User Manual June 18 2013 Rev 1 02 Rev 1 02 Frame Screen Fields Name Section Name Settings Section Size Adjustment Finishing Blade Default Bevel Grv Width Grv Depth Safety Bevel Type of material or other designation Refer to Chapter 6 Advanced Operations for adding a new frame to the list Amount in millimeters to increase or decrease based on the selection For example in operations that use Zyl frames set this value for slightly larger For operations that use cold snap frames the tolerance is much tighter therefore this value should be set to zero or a very small value This is the default finish for the specific frame The choices are Bevel Rimless Groove or Drill Shows the default bevel position for each of the frame types listed You can adjust these default settings by moving to the field with the or then using the or keys to change the selection Defines the width of the groove in millimeters for the standard or wide groove You can adjust these default settings by moving to the field with the or EX then using the or keys to change the selection Defines the depth of the groove in millimeters for the standard or wide groove You can adjust these default settings by moving to the field with the or EX then using t
112. nging the Vacuum Bag 4 13 Cleaning the Air Filter 85e tnt renier rat tienne ttes ne 4 14 Section 3 As Needed Maintenance ececceeseeseeseceseeseeeecesecaeeeeceaecaeeeeeesecnaeeaeeeees 4 15 Cutter Motor Replacement ss 4 15 Replacing the Coolant Filter P N 90050982 4 16 Calibrating the Edger 5 1 Calibrating the Probe 5 1 Dual Polish Calibration Overview 5 2 Dual Polish Cutter Calibration ss 5 3 Calibrating Size and Bevel ss 5 3 Calibrating the Rimless Size 5 4 Calibrating the AXIS iaaii oa unten ardent eee ets 5 5 Calibrating Wheel Lin een Me Rennes heed 5 6 Calibrating Wheel 1 Bevel eiia 5 6 Calibrating Wheel 1 Size 5 7 Calibrating Wheel 1 Bevel Polish 5 8 Calibrating Wheel 1 Rimless Size ccceccesccesscessceseeeeeeeeseeeseeeseeeeeeseesaes 5 9 Calibrating Wheel 1 Rimless Polish 5 10 Calibrating Wheel 2 sise 5 11 Calibrating Wheel 2 Bevel sssss 5 11 Calibrating Wheel 2 Size 5 12 Calibrating Wheel 2 Bevel Polish 5 13 Calibrating Wheel 2 Rimless Size cccecccesscessceseceeeceeeceeseeeseesseeeseeeaeeaaes 5 14 Calibrating Wheel 2 Rimless Polish
113. nics the edger s unique software can accumulate statistical lens information that most operators now keep manually Automatic maintenance prompts will remind operators to maintain their equipment Conventions Used in This Manual The names of screens and fields within screens will be placed in Italics for example the Setup Screen Values in a field will be in quotation marks as in the default for the Frame field is Plastic Wherever possible keys on the keypad are identified with a graphic representation of the button such as the button The function keys run along the top of the keypad and are associated with buttons on the screen These buttons have different meanings depending on which screen you are viewing Although they are not marked these keys will be identified as F1 through F8 such as the Job function key F1 Function keys F1 through F8 Rev 1 02 1 1 Buttons on the Keypad Press this button when you are ready to chuck a lens Press this button when you are ready to begin edging a lens Press this button when you want to stop a job that is in progress Press this button when you want to leave the screen you are on and return to the previous screen Press this button when you want to clear out the data in a field generally for the purpose of typing in new data Press this button when your cursor is in a numeric field that accommodates positive and negative numbers and you want to change a value from a
114. nt Increase or decrease Poly Rmls Edge Pres until 58 mm is polished well Specialty Cutter Safety Bevel Calibration Material CR 39 Frame Rimless Increase or decrease the Safety Bevel Depth to obtain the desired safety bevel Material CR 39 Frame Bevel Increase or decrease the Safety Bevel Margin so that the safety bevel just touches the back edge of the frame bevel on a thin lens 5 34 Edger User Manual June 18 2013 Rev 1 02 Calibrating the Groover Ensure that the Cutter Size is calibrated correctly before proceeding with Groover calibration To calibrate the Groover 1 2 Chuck an uncut lens From the Job Screen press the Setup function key F8 Press the Calibration function key F5 Press the Groove function key F5 which takes you to a Job Screen set up for Groove calibration Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame St Groove Material CR 39 Bevel Center Polish QO Press the button then wait until the cycle ends Remove the lens and physically examine it Adjust the Placement or Depth in the appropriate fields as shown in the screen capture e For Placement enter a positive number to move the groove towards the front e For the Depth use a positive number to increase the depth Press the OK function key F1 and repeat as necessary Calibrate Trace
115. nt in the lab proceed to Preparing the Workbench below for making the necessary cutouts To set up the cabinet follow these steps 1 Remove the cabinet and cabinet top from the box 2 Place cabinet top white side down on floor and position it so that a power outlet is easily accessible 3 Place cabinet upside down on cabinet top with the doors on the same side as the cutout in the cabinet top 4 Attach cabinet to cabinet top with screws provided Preparing the Workbench If you are not using the supplied cabinet ensure that the position you select has easy access to an electric outlet then prepare the bench surface to be used by cutting an opening for the vacuum hose and vacuum power cord as shown below WALL BENCH EDGE MACHINE 1 64 4 cm 25 40 i 10 8 cm 425 i t 22 86 cm 10 2 cm BENCH EDGE 5 7 cm goo 4 00 25 63 5 cm z 25 00 Note In addition you may need to add a 2 inch diameter hole behind the machine to route the vacuum power cord to the back of the edger Edger User Manual June 18 2013 Rev 1 02 Setting Up the Vacuum Unit There are two parts to setting up the vacuum unit Assembling the vacuum and setting it up inside the cabinet Assembling the Vacuum To assemble the vacuum follow these steps 1 2 3 Remove the vacuum from the box Open the vacuum and remove the accessories from inside the canister Place
116. o exit Burn In Screen Servo Test Screen Fields Graphs The graphs show the power required for each of the servo motors Bevel Axis and Size A number above 50 for linear axes bevel and size or above 70 for axis may indicate some carriage binding or other mechanical problem Home Switch Repeatability This section of the screen displays the repeatability of the home switch A small number is desirable If the average is higher than 50 for the Size or Bevel or higher than 100 for the Axis then you may need to contact a service technician Power Shows the average minimum and maximum power for each carriage Rev 1 02 Appendix A Edger Screens Field Definitions A 29 Servo Test Screen Buttons Job Takes you to the Job Screen The following buttons are toggles that is press each button once to start the action and press it again to stop the burn in Axis Size Bevel Auto Clear Door Drill Frame Screen Runs the axis motor only Runs the size motor only Runs the bevel motor only Clears graph each pass Burns in the door motor Burns in the drill motor Use the Frame Screen to set defaults for size adjustment for each of the frame types listed below or for frame types you name the blank area below Drill in the screen capture shown below Rimless Metal St Groove W Groove Drill Gry Drill Press CLEAR to edit frame name Front Front Sta
117. o move to the Com 1 Max TRCFMT field Press the or button to SET THE RATE TO 4 Some older devices or hosts may require a setting of 1 Use the button to move to the Com 1 OMA Init Level field Press the or button to select the value Full Some older devices or hosts may require a setting of None If you are using an optional barcode reader use the button to move to the Com 2 Connection field Press the or button to select Barcode Use the button to move to the Com 1 Baud Rate field Press the or button to set the baud rate use 300 as the default setting for barcode readers Rev 1 02 Chapter 2 Getting Started 2 7 Chapter Standard Operation 3 This chapter includes directions for standard tasks performed while using the edger in a standard operation such as pulling down a job edging roughing finishing and grooving polishing safety beveling and drilling For calibration instructions refer to Chapter 5 Pulling Down a Job 1 Go to the Job Screen which is where the edger will go automatically if you just started it up 2 Type in the number of the job to pull down from a Tracer Blocker or Host computer Note Another way of pulling down a job is to scan the job tray with the bar code reader Barcode readers are optional accessories Call Technical Support if you want information about this Editing Job Information Below is a sample Job Screen Depending on the materials and the job
118. oing recuts on the left eye lens Your choices are Job or Size referring to going to the Job field or going to the Size field The default is Job Appendix A Edger Screens Field Definitions A 9 Smart Roughing Optimizes lens placement during the roughing cycle The options are Standard Safe and Off Which choice is best for your operation depends on 1 source of lens data host or tracer 2 the reliability of decentration and curve information received from a host if applicable and 3 the percentage of high minus high front curvature lenses edged in your operation The table below shows the recommended settings for interfacing with a host or directly with a tracer Reliable Comprehensive High of Interface Lens Blank Data High Minus RX and Mode High Front Lens Curvature Host YES N A Standard Host NO NO Off Host NO YES Safe Tracer N A NO Off Tracer N A YES Safe In Standard mode the edger will track the front curve of the lens behind the bevel while roughing but if the lens is very thick it may rough inside the bevel If only the front curvature data is available the edger will track the front curve behind the bevel on the blade during roughing When set to Off mode if the probe detects a very thick lens or very steep curvature the edger will measure the front curve and follow that measurement for roughing Safe mode is the same as Off mode except that ro
119. omplish the same thing by downsizing the Circ Size by 10 00 mm each time Calibrating the End Mill Wheel Size Ensure that the End Mill Wheel Bevel is calibrated correctly before proceeding with End Mill Wheel Size calibration Follow the following steps while still on the Size Bevel Calibration Screen 1 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Metal Material Poly Bevel Center Polish M Wheel 1D Dry Takeoff 0 20 3 Press the button then wait until the cycle ends 5 44 Edger User Manual June 18 2013 Rev 1 02 4 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value 5 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Press the OK function key F1 and repeat until the size is correct 7 Reduce the Dry Takeoff to 0 10 and verify that the polish wheel removes all cutter striations If not increase the Dry Takeoff by 0 05 until all striations are gone Calibrating End Mill Wheel Bevel Polish Ensure that the End Mill Wheel Size is calibrated correctly before proceeding with End Mill Wheel Bevel Polish calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck a 6 0
120. on key on the Blank Materials Screen you will see a screen that looks like the one shown below 0 08 0 10 0 10 2 7 8 30 8 10 50 Poly 0 20 10 10 0 02 0 05 000 4 10 10 50 8 10 50 Hi ldx 0 08 005 010 8 8 8 50 8 10 50 Trivex 0 10 7 10 0 02 0 05 005 5 7 10 50 8 10 50 Thk Poly 0 20 10 10 0 02 0 00 000 4 10 10 50 8 10 50 AR Hi ldx 0 08 0 00 0 00 8 8 8 50 8 10 50 AR Poly 0 20 10 10 0 02 000 000 4 10 10 50 8 10 50 AR CR39 0 08 0 00 000 6 7 8 50 8 10 50 SHELF 0 20 10 10 0 08 0 00 000 4 7 8 50 8 10 50 Press CLEAR to edit material name Dry Polishing Sections of the Blank Material 2 Screen Takeoff Revs Lens RPM Motor RPM Rev 1 02 Tells the edger how large to oversize the lens during the dry cut cycle During polishing this remaining material will be removed by the polishing wheel in millimeters Tells the edger how many revolutions the lens should make during the polishing process This number should be minimized since the greater the number of revolutions the longer the resulting cycle time The speed at which the lens rotates during the polishing portion of the cycle measured in revolutions per minute Controls the speed of rotation of the cutter motor during the polishing cycle measured in thousands of revolutions per minute Appendix Edger Screens Field Definitions A 17
121. or to the Bevel Adjustment field then enter the positive or negative adjustment 8 Press the OK function key F1 and repeat until the cutter Size and Bevel are correct 3 24 Edger User Manual June 18 2013 Rev 1 02 Specialty Cutter Polish Calibration Overview The table below indicates times when calibration should be checked for any of the Specialty Blades Fendall Hi Wrap 2 etc setup Calibrate Cutter Body Calibration Bias Numbers Change Probe Size Bevel Axis Edging Polishing Safety Groove Drill Wheel Bevel Cutter Insert ae a TER AE ee ES mews RS D RER A RS PS PS ES TRS ots tot ots f snom TT ts PE ESS e TT ES EST e S eee wms O S S S S ES e ws ARE A S S ES ES Grooving Wheel Cutter Blade Polishing Wheel Rev 1 02 Chapter 5 Calibrating the Edger 5 25 Specialty Cutter Calibration Calibrating Size and Bevel Use the 58 mm shape for size and bevel calibration To calibrate using the 58 mm shape 1 Chuck an uncut lens 2 From the Job Screen press the Setup function key F8 3 Press the Calibration function key F5 4 Change the Style field to the specialty cutter for example Hi Wrap 2 Polish if needed then press the Size Bevel function key F2 5 If calibrating after a blade change set Cutter Calibration Blade Box Size 0 00 Frame Metal Material Poly Bevel Center Polish O If cal
122. ormally should not change except when installing a new axis home switch To adjust when the cut pattern is viewed from the PDA side increasing this value will move the line clockwise Decrementing or incrementing this field may be confusing if there are negative numbers For example if the setting is 4 00 deg an increase by 0 50 would be 3 5 deg Blade Offset Measured offset in mm between or difference between the polishing wheel and the blade Set by factory do not change Trace Size Adj Adjust this parameter for frame fit after size verification of the internal 58 mm circle job number 002 If the lens for frame fits large decrease this number If the lens is small increase this number Blade Type Specifies the type of blade you are using The default is Bevel Bias Numbers Section of the Calibration Screen Size Bias Sets the bevel size for the cutter blade This value should be calibrated after a new cutter has been installed This value will be altered with the Measured Size field on the Size Bevel Calibration Screen if Cutter Calibration Blade Rimless Size Bias Sets the rimless size for the cutter blade This value should be calibrated after a new cutter has been installed This value will be altered with the Measured Size field on the Size Bevel Calibration Screen if Frame Rimless Bevel Bias Sets the bevel position for the cutter blade This value should be calibrated after a new cutt
123. ors sis ccactseicstes seat ne rt Rte rats eines tt B 3 400 499 Communication Errors ss B 4 500 599 Hardware Errors sus B 7 600 699 Cycle Errors 2 5 ces scesves sn sstesvegeees satdeseas vaqcvsds a E otlacvh saddest bananvaccdaseaviedye B 7 700 799 Operator Erfors arte instant une EE osg spec a deanteesanaderiaeees B 9 Referenc niat a Senco aetna Sate a cheated RRA ante eee Roe C 1 Edger External Parts fines les nets mate ne matter a de fete C 1 Edger Internal Parts Left Side View C 2 View with Axis Gear Box amp Electric Chuck Cover Removed ccccsseeeeeeteees C 2 Edger Internal Parts Right Side View C 3 Dual Polish Cutter Body 02054035 C 4 Multi Cutter Cutter Body 02054036 C 5 Cutter Bladesisitscis ins fitness Rite ede os Ba ead dos C 6 Chip Chute Assembly sc s50 sessvecsevecsngds te vetieces csuegnareadvvac esa a A Aura se C 7 Combo Drill Assembly s su meme ne ere mai ait C 8 Chapter Before You Begin l General Description The edger is a state of the art 3 axis patternless edger It will process Polycarbonate Hi index Trivex and CR 39 lenses with exceptional accuracy Standard features include safety beveling polishing grooving drilling and calculated decentration The clamping pressure applied by the edger s electric chuck or the optional pneumatic chuck is automatically adjusted by the selection of lens material addressing A R crazing issues In addition to its superior mecha
124. orts the water level in the coolant reservoir Water Low or Not Empty Information about the edger software and memory available for display only Buttons Along the Bottom Job Takes you to the Job Screen Bevel Left Moves the bevel carriage to the left The encoder should decrease by 64 000 Bevel Right Moves the bevel carriage to the right The encoder should increase by 64 000 Axis CCW Moves the axis counter clockwise approximately 90 from the keypad side view The encoder should decrease by approximately 60 000 Axis CW Moves the axis clockwise approximately 90 The encoder should Size Front increase by approximately 60 000 Moves the size carriage to the front The encoder should decrease by 64 000 Appendix A Edger Screens Field Definitions A 25 Size Back Next Door Open Door Closed Drill Up Drill Down Solenoid Home Servo Screen Use the Servo Screen to view gain numbers and set carriage limits Moves the size carriage to the back The encoder should increase by 64 000 Takes you to the next set of function keys Opens the door Closes the door Raises the drill Lowers the drill Activates the solenoid on the chip chute which will lower the sponge onto the wheels Moves the carriages into Home position Select the type of servo motor installed Portescap Portescap 10160 8000 8000 15 0 25 0 20 0 120
125. ou can adjust the Axis Adjustment field positive to move the line clockwise negative to move the line counter clockwise Chapter 5 Calibrating the Edger 5 5 Calibrating Wheel 1 After calibrating your edger several times you may wish to refer to Edger Polish Calibration Quick Reference Guide on Page 5 17 for a reminder of settings to use Calibrating Wheel 1 Bevel Ensure that the cutter size is calibrated correctly before proceeding with Wheel 1 calibration refer to Cutter Calibration on Page 5 3 1 De 3 Chuck a 6 0 base 3 5 mm thick 70 75 mm diameter Poly lens From the Job Screen press the Setup Screen function key F8 Press the Calibration function key F5 Press the Size Bevel function key F2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Metal Material Poly Bevel Center Polish M Wheel 1W Press the button then wait until the cycle ends Remove the lens and physically examine it If the lens is not polished at all enter a value larger than the requested 58 mm into the Measured Size field For example enter 58 05 in the Measured Size field to decrease the polish size which makes the edger polish more If the lens is polished everywhere enter a value smaller than the requested 58 mm into the Measured Size field For example enter 57 95 i
126. p for Groove calibration 5 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame St Groove Material Poly Bevel Center Polish 0O 6 Press the button then wait until the cycle ends 7 Remove the lens and physically examine it Adjust the Placement or Depth in the appropriate fields as shown in the screen capture e For Placement enter a positive number to move the groove towards the front e For the Depth use a positive number to increase the depth 8 Press the OK function key F1 and repeat as necessary Calibrate Trace Size Adjustment Ensure that the Front Shelf cutter size is calibrated correctly before proceeding with Trace Size Adjustment calibration Refer to Calibrating the Front Shelf Cutter in the first few pages of this section If size adjustment is required for frame fit calibrate the Trace Size Adjustment as follows 1 Trace a medium weight metal frame on a tracer 2 Transfer the trace data to an edger 3 Edge a lens If the lens fits precisely no adjustments are needed If not perform these steps e Adjust the Box Size field and recut until the lens fits and write down the Box Size number e Press the Setup function key F8 e Press the Calibration function key FS e Enter the number in the Box Size field into the Trace Size Adj field Rev 1 02 Chapter 5
127. perience discomfort or abnormal hearing sensations during use e The edger should be lifted very carefully by two people Before attempting to move or lift the machine ensure that all connections electrical communications and vacuum have been disconnected from the edger To lift the edger each person should carefully lift the edger from the bottom of each edge using both hands THINK SAFETY FIRST ALWAYS PRACTICE SAFE WORK HABITS Content of This Manual Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Appendix A Appendix B Appendix C Before You Begin Includes requirements for use such as electrical supply and operating conditions and general specifications of the Patternless Edger System Getting Started Includes instructions on initial installation Standard Operation Includes tasks performed while using the edger in a standard operation such as pulling down a job edging roughing and finishing polishing grooving safety beveling and drilling Maintenance Includes instructions for performing daily maintenance tasks periodic and on demand maintenance Calibration Includes instructions on all aspects of calibration Advanced Operations Includes instructions on less commonly performed tasks with the edger system such as creating alternate selections on the Blank Materials screen special options for dealing with thin AR coated lenses etc Screen Field Definitions Incl
128. pment you must ensure proper power connection for proper functionality Note The edger must be connected to a dedicated 115V 20A circuit The 230V machine also requires a dedicated circuit Connect the edger to power following these steps 1 Before connecting power make sure that the edger ON OFF switch is OFF 2 Plug the female end of the power cord into the back of the unit and the male end into the wall outlet making sure that the connections are secure Powering Up and Calibrating the Probe Each time you turn on the power switch for the edger you will be prompted to calibrate the probe Follow the steps discussed below To calibrate the probe 1 Locate the black 58 mm diameter calibration disc and the Pattern Duplicator Adapter PDA in the accessory kit 2 Turn on the power switch 3 You will see a message box on the initial edger s screen stating Calibrate probe Mount calibration disk and press OK to continue or Abort to cancel When you see this prompt chuck the probe disk that is place the PDA on the disk and insert into the Chuck then press the key to lock it into place 4 Press the OK function key F1 and wait while the probe calibrates itself 5 When the edger is finished calibrating the probe remove the PDA and disk Rev 1 02 Chapter 2 Getting Started 2 5 2 6 Filling the Coolant Reservoir the Water Bottle 1 Place the 2 Gallon External Coolant Reservoir P N 90938 in
129. positive number to a negative number For example you typed in 0 09 but you intended to type 0 09 For other fields it allows you to scroll through choices within a field the same way the or button does as discussed above Press this button to move the cursor to the previous field Press this button to move the cursor to the next field Press this button when you scroll through choices in a non numeric field or decrease the value of a numeric field Press this button when you scroll through choices in a non numeric field or increase the value of a numeric field Press this button to activate a screen function Requirements for Use 1 2 Electrical Ratings 100 240 VAC 50 60 Hz 1800 Watts The edger system should be on a dedicated circuit no other electrical loads connected to the same circuit to ensure a uniform consistent power supply For a 115V supply use a 20 amp circuit For a 230V supply use a 10 amp circuit The edger must be properly grounded do not use any adapter that will bypass the grounding plug Power fluctuations can adversely affect production and machine integrity Please contact the factory if you have power glitches or questions about the power requirements Edger User Manual June 18 2013 Rey 1 02 Operating Conditions The edger is designed for indoor use only and is designed to operate safely at a temperature range of 5 C to 40 C at altitudes up to 2000 meters The edger is classifie
130. pproximately every 300 cycles There is a Status Indicator in the lower right corner of the Job Screen the Status area lower right of screen that graphically shows how many cycles since the last change This Status Indicator turns yellow at 90 of the vacuum bag life so that you can ensure that you have a replacement bag and filter in stock Bag and Filter 10 Pack Set Part 92008416 25 Pack 92007959 When it is red it is time to change the vacuum bag and filter Caution Wear an appropriate dust mask and eye protection when changing the vacuum bag especially if you are sensitive to dust particles since the dust is small particles of plastic Change the vacuum bag when it gets full by following these steps 1 Open the cabinet if applicable 2 Turn the vacuum s power switch off 3 Disconnect the vacuum hose from the vacuum 4 Undo the three clips holding the top on the vacuum canister 5 Lift the vacuum head off the vacuum canister and set it aside 6 Pull the bag back from the inlet fitting 7 Lift the large bag out and dispose of it 8 Replace it with a new bag The bags and filters are often kept in the cabinet Bag and Filter 10 Pack Set Part 92008416 25 Pack 92007959 9 Change the paper filter A Examine the top piece that you set aside in Step 5 above There is a steel ring some have a thick rubber band holding the paper filter onto the foam filter Squeeze the prongs on that ring and pull the paper fil
131. press The drill should have touched but not drilled all the way through three places on the nasal side of the lens Visually examine the lens to see if this has happened The Drill Touch Count should be 3 as shown in the sample screen to the right 3 Ifthe drill performed as described above press the OK function key F1 to proceed to Drill Size calibration If more than three holes or fewer were drilled enter the number of holes drilled Press the OK function key F1 again and run a cycle again Calibrating Drill Size After calibrating the Drill Depth follow these steps for the most accurate drill hole size calibration 1 Press the Calib function key F1 which will change the Drill Calibration field from Depth to Size 2 Block and chuck a lens Then press The edger will drill three holes on the nasal side of the lens The third hole the one indicated on the screen should match the value in the Base Hole Size field by default 1 5 mm See note below 3 Remove the lens and using the 1 4 mm pin gauge from the accessory kit measure each hole If the third hole is the closest match proceed to Step 4 Otherwise enter the number 1 2 3 4 5 or 6 of the hole that it the closest match and run a cycle again Hole 1 is upper left Hole 4 is upper right 4 When the third hole is the closest match press the OK function key F1 and then press to end drill calibration Note If you are using a pin gauge other t
132. quire re probing for correct bevel placement For Circ Size if the Circ Size is less than 65 mm the size offset will affect the circumference If Cire Size is greater than 65 mm the lens will be edged to that circumference If this number is 0 00 the edger will cut the shape exactly size on size with the trace The operator may use this feature to manually oversize the first cut or do a light skim cut in the Re cut mode Downsizing a re cut by more than 9 mm from the previous size will require re probing for correct bevel placement Note Size adjustments are relative to the original size not the previous cut Frame Specifies whether the frame is metal plastic rimless or a frame that requires a standard groove or a wide groove Metal For metal frames default size offset is 0 00 Plastic For plastic frames automatically defaults to 0 20 but this default oversize may be adjusted on the Frame Screen Refer to the Frame Screen field definitions Rimless Cuts a rimless lens roughs the lens out and finishes with a slow finish cut Size overset is done automatically When Rimless is selected the Bevel field changes to Probe Mtd Probe Method see definition on the following page Edger User Manual June 18 2013 Rey 1 02 St Groove Cuts a groove 0 5 millimeters wide this is the standard for most grooved lenses W Groove Cuts a groove with a width that is user defined on the Setup Screen Drill D
133. r OMA communications A value of 1 is used to represent an ASCII Packet Values of 2 through 4 are used for Binary with a value of 4 being the most packed Binary A value of 4 is used most often but a value of 1 should be used when communicating with 4Ts earlier than Version 1 23 This field allows you to set the level of OMA initialization to Full Preset or None Full is the best choice most of the time When performing maintenance or trouble shooting you may work with different pieces of the internal equipment The Help Graphics screens will assist you in these tasks To scroll through the names of each drawing move the cursor to the Help Graphics field and press the or keys Press the aye display Press again to return to the Setup Screen or or to advance to the next Help Graphic Enter error number in this field and the edger will display the text of the message for that error number Maintenance Settings Section Blade Material Maintenance Indicators Blade Groover Sponge Carbide diamond coated or diamond A graphic will appear on the Job Screen as a reminder when the edger estimates that it is time to change the given item For each item blade icon vacuum bag icon drill icon and groover and sponge text messages enter the number of cycles before the part should be replaced The reminder icons turn yellow at 90 of the life expectancy based on the number you enter here
134. r will automatically copy right eye drill information to the left eye The default is checked W If checked M the vacuum will run while the drill is running The default is checked M1 Controls the point at which you receive a warning when grooving a thin lens The range is 1 5 mm to 3 mm with 2 mm as the default Specifies the default distance in millimeters that the apex of a fixed bevel will be from lens front The default is 1 5 Specifies the location of the bevel apex from front of lens as a percentage of edge thickness The default is 33 Specifies the number of minutes 1 60 of inactivity that will elapse before the screen saver activates A setting of zero 0 deactivates the screen saver The default is 60 Distance in millimeters added to the start position for roughing to accommodate vertically decentered lenses This is usually set to zero but may be increased to around 5 to help prevent axis slippage The default is 5 Thickness of the calibration disk in millimeters Note You will have to recalibrate your probe if you change this number and both bevel bias and safety beveling may be affected The default is 6 31 Controls where the cursor goes when doing recuts on the right eye lens Your choices are Job or Size referring to going to the Job field or going to the Size field The default is Size Controls where the cursor goes when d
135. rills holes as specified in the drill data Material Specifies the material of the lens to be cut so that the edger can cut it at a specified rate set in the Material Screen Refer to the Material Screen field definitions The factory settings are as follows CR 39 Poly Hi Idx Trivex Thk Poly AR Hi Idx AR Poly AR CR 39 Pattern Fast roughing cut moderately slow finish cut Moderately slow roughing cut slow finish cut For high index materials moderate roughing and finish cuts Fast roughing cut moderately slow finishing cut Thick Poly Same as Poly except for a slower Feed and Lens RPM Use when edging very thin AR coated High Index material using the special A R clamps tefer to Chapter 6 for more information Use when edging very thin AR coated Poly or Trivex material using the special A R clamps Refer to Chapter 6 for more information Use when edging very thin AR coated CR 39 material using the special A R clamps Refer to Chapter 6 for more information A very fast cycle for cutting a pattern blank to match the job trace When the material is Pattern the Polish and Safety Bevel and fields disappear Note You can add materials to the selections provided This allows you to specify different settings even if the actual material is the same In addition please note that cutting speeds water flow chuck pressure polishing settings and polish safety bevel defaults are controlled with this sele
136. s are OMA Lens Edge and Inside Edge which are explained below e OMA The horizontal position for the next drill feature is measured inside the notch at half the height length that is if the notch height is 2 mm the starting point for the Reference would be 1 mm from the inside edge of the notch e Lens Edge The horizontal position for the next drill feature is measured from the lens edge not from the inside of the notch e Inside Edge The horizontal position for the next drill feature is measured from the inside of the notch not from the lens edge Communications Section Com1 and Com2 Connection This field allows you to select the external device connected to the edger The choices include 4T 3B Host Barcode and None The edger is usually connected to a tracer blocker or Host on COM 1 and the optional barcode reader is usually connected on COM Di Rev 1 02 Appendix A Edger Screens Field Definitions A 11 A 12 Baud Rate Max TRCFMT OMA Init Level Help Section Help Graphics Error Text This field allows you to select the baud rate for the COM 1 or COM 2 connection The edger will not be able to communicate if this parameter is different from the baud rate of the attached device The possible selections are 300 600 1200 2400 4800 9600 19200 38000 and 57600 This field allows you to set the highest trace format requested by the edger fo
137. s not intended to be used in an explosive environment ROTATING CUTTERS CAN CAUSE SERIOUS INJURY USE EXTREME CAUTION WHEN WORKING NEAR THE CUTTERS e Plug unit into a grounded receptacle ONLY Do not cut off the ground prong or use any cord or adapter without a ground prong e Always assume that the power is ON Do not attempt any cutter change or maintenance until you have verified it is OFF e When changing inserts always make sure that the insert clamp s are tight before starting the machine e Never turn the machine or the cutter motor on while someone is performing maintenance or repair e Always wear safety glasses with side shields when servicing the machinery e Never operate this machine while on medication which may affect sight or coordination e Under normal operation the edger produces sound levels within the requirements of the Occupational Safety and Health Administration Regulations However the use of the edger with other noise producing equipment may raise sound levels to a degree where hearing protection should be worn by the user Therefore if the user s environmental circumstances cause a projected noise dose of 85 or more appropriate testing is recommended the use of hearing protection is highly recommended Further sensitivity to noise levels may depend on the individual user While the edger operates within accepted noise standards the use of hearing protection should be considered by the user should the user ex
138. scussed previously 1 Chuck an uncut lens 2 From the Job Screen press the Setup Screen function key F8 3 Press the Calibration function key F5 4 Press the Size Bevel function key F2 5 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Metal Material Poly Bevel Center Polish M Wheel 1W 6 Pressthe button then wait until the cycle ends 5 28 Edger User Manual June 18 2013 Rev 1 02 7 Remove the lens and physically examine it e If the lens is not polished at all enter a value larger than the requested 58 mm into the Measured Size field For example enter 58 05 in the Measured Size field to decrease the polish size which makes the edger polish more If the lens is polished everywhere enter a value smaller than the requested 58 mm into the Measured Size field For example enter 57 95 in the Measured Size field to increase the polish size which makes the edger polish less Note Sizing is not as critical as consistent polish on both sides of the bevel The next two steps ensure that the bevel formed with the cutter matches the bevel of the polishing wheel Try adjusting in 0 05 mm increments If just the back is polished enter a negative number in the Bevel Adjustment field For example try 0 05 If just the front is polished enter a positive number in th
139. side the cabinet to the left of the vacuum 2 Feed the cord out through the back of the cabinet and plug the water tube and the electric cable into the back of the edger as shown 3 Using the one ounce measuring cup from the edger accessory kit pour two ounces of Trico s Tri Cool coolant and two gallons of distilled water into the coolant reservoir This ratio of distilled water to Tri Cool coolant is 128 1 Lower left of the backside Note of the edger If you cannot reach from the lid of the reservoir to the edger s keypad temporarily place the reservoir on top of a bench near the cabinet for the initial priming If the coolant reservoir is totally empty you will need to prime the pump before it will flow properly The easiest way to do this is to follow Steps 4 through 14 m From the Job Screen press the Setup function key F8 Press the Maintenance function key F6 Disconnect the water line running from the pump to the filter Remove the lid of the water bottle Hold the water line you just disconnected so that it will squirt water back in the water bottle JS I EE Set the Water Flow field to 20 10 Press the Pump On function key F2 Let the water run until the water line is filled The function key will change wording to Pump Off Watch the clear tube to see if water is coming out it should be shooting water into the bottle 11 Press the Pump Off function key F2 when the pump is primed
140. ssage box Rev 1 02 6 1 3 They will provide you with a special one time use password that can be used in place of the current password Note The special password is based on the password code and the password code changes each time you enter this screen so do not exit this screen before receiving and using the special password 4 Use the button to move the cursor to the Change Password and press 5 Enter the special one time use password that you received from Technical Service 6 Follow the prompts that appear You will be required to enter a new password and confirm it The edger will display a Password has been changed message box Creating Customized Materials The Materials Screen includes all the standard materials used for lenses except glass which the edger is not designed to use You may want to create a new Material that has special settings for special need jobs To add a new Material onto this screen follow these steps 1 From the Job Screen press the Setup function key F8 2 Press the Material function key F2 3 Use the button to move the cursor to a blank Name field then press the button 4 Follow the directions on the pop up window to enter the name Then press to save the changes 5 After you have created the new Material use the button to move the cursor to the field s you want to modify Refer to Appendix A for complete definitions of the Material Screen parameters Crea
141. t field 11 Press the OK function key F1 and repeat as necessary 5 16 Edger User Manual June 18 2013 Rev 1 02 Dual Polish Calibration Quick Reference Guide After you have performed polish calibration several times and are fully familiar with the process you can use this Quick Reference Guide to perform calibration If you forget a step in the process refer back to the detailed steps in the previous pages Wheel 1 Calibration Calibrate Wheel 1 Bevel e Material Poly Wheel 1W e Align bevel using Wheel Bevel Bias and Wheel 1 Size Bias just touch Calibrate Wheel 1 Size e Material Poly Wheel 1D TO 0 20 e Set Wheel Size Bias so that 58 mm circle is on size e Minimize TO while ensuring that the cutter striations are removed Calibrate Poly Bevel Polish Material Poly Wheel 1D W Dry Cycle TO 0 10 Wet Cycle TO 0 02 Poly Bev Edge Pres 0 10 mm This will force the wet cycle by that amount Increase or decrease Poly Bev Edge Pres until 58 mm is polished well Calibrate Wheel 1 Rimless Size e Material Poly Wheel 1D TO 0 20 e Set Wheel 1 Rimless Size Bias so that 58 mm circle is on size e Minimize TO while ensuring that the cutter striations are removed Calibrate Poly Rimless Polish Material Poly Wheel 1D W Dry Cycle TO 0 10 Wet Cycle TO 0 02 Poly Rmls Edge Pres 0 10 mm This will force the wet cycle by that amount Increase or decrease Poly Rmls
142. t value 5 Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Press the OK function key F1 and repeat until the Rimless Size is correct Chapter 5 Calibrating the Edger 5 23 Calibrating the Axis If you have calibrated the axis previously you do not need to perform the axis calibration except when necessary If needed calibrate according to the instructions on Page 5 5 Calibrating the Size and Bevel for Single Blades Return to the Size Bevel Calibration Screen to calibrate individual blades EA from the Axis Calibration Screen or F5 from the Setup Screen 1 Chuck an uncut lens 2 Set the Blade field to the individual blade you are calibrating 3 Verify the following settings Box Size 0 00 Frame Metal Material Poly Bevel Center 4 Press the button then wait until the cycle ends 5 Remove the lens and using calipers measure the size The diameter should be 58 mm unless you set it for a different value Ifthe calipers do not read 58 mm enter the measured size in the Measured Size field 6 Examine the bevel It should be centered on the edge of the lens Refer to the diagram below LI UU Bevel too far forward Bevel correctly centered Bevel too far back move back by negative no adjustment necessary move forward by positive bevel adjustment bevel adjustment 7 If adjustment is required press the button to move the curs
143. te Bracket 20 22100157 Rev 1 02 Appendix C Reference Alr A rm o a oa mloa alapasjaljasjajalajasjala 4 40 x 7 16 SS Socket Head Cap Screw Combo Drill Assembly ITEM P N QTY DESCRIPTION 1 02054157 1 MOTOR ASSEMBLY PIVOT WIRED 2 02054151 1 UPPER DRILL SWITCH ASSEMBLY 3 02054155 1 SPINDLE DRILL BELT HIDDEN 4 02054149 1 DRILL SPINDLE 5 92007961 1 DRILL MOUNT GROOVING WHEEL 6 29255 1 COMBO DRILL GROOVE WHEEL NUT 7 05058016 1 DRILL COLLET NUT VER 2 8 92007907 1 DRILL BIT 1mm 9 02054156 1 MOTOR ASSEMBLY DRILL WIRED HIDDEN 10 02054152 1 LOWER DRILL SWITCH ASSEMBLY 11 90051269 1 DRILL FRONT COVER NOT SHOWN Edger User Manual June 18 2013 Rev 1 02
144. ter off leaving the foam filter in place B Throw away the paper filter and put another one in its place within the steel ring C Squeeze hard on the ring s prongs and slide the filter back into place 10 Reinstall the vacuum head on the canister aligning the inlet and exhaust holes Then secure it with the three clips 11 Reconnect the vacuum hose 12 Turn the vacuum s power switch back on and close the cabinet 13 From the Job Screen press the Setup function key F8 and then Maintenance function key F6 14 Move the cursor to the Clear Vacuum Bags function and press the ey Type the password if prompted The Vacuum Bag count resets to zero Chapter 4 Maintenance 4 13 Cleaning the Air Filter If the air filter is visibly dirty follow these steps Turn off the power switch on the side of the edger Remove the outer part of the air filter cage The cage will snap out 1 2 3 Remove the filter 4 Clean the filter with soap and water or replace it with a new filter Part 90051158 5 Place the new or cleaned filter back in the air filter cage and snap the outer part of the cage back in place 6 Turn the power switch back on MR FILTER ECK MONTHLY Outer Air Filter Cage 4 14 Edger User Manual June 18 2013 Rev 1 02 Section 3 As Needed Maintenance Cutter Motor Replacement Motor bearings are the primary limitation on the motor s life and increasingly loud operation is the most com
145. terial safety bevel default see Material Screen for grooved lenses if checked M You may still safety bevel a grooved lens by checking the Safety Bevel box on the Job Screen The default is checked Rev 1 02 Probe Front Probe Back Rough Recut Initial Burnin Strip Leading Zeros Drill Copy OD gt OS Drill Vacuum Thin Groove Edge Fixed Bevel Distance Bevel Percent Screen Saver Rough Offset Calib Disk Thk Right Recut Cursor Left Recut Cursor If unchecked O the edger will not probe the front of beveled lenses with Back bevel This will also disable profile mode The default is checked W If unchecked O the edger will not probe the back of Rimless lenses without a safety bevel or Beveled lenses with Front or Fixed Bevel This will also disable profile mode and the option to turn on safety beveling in recut mode If checked M recuts will always start at roughing stage This is useful for cutting multiple lenses of the same type without the need to probe each one The default is unchecked 0O If checked MM the edger servos will burn in for 10 minutes on power up The default is unchecked If checked M leading zeros will be stripped from entered job numbers If not checked the leading zeros will be left to match the HIII The default is checked D If checked M the edge
146. the Job Screen This will vary from one machine to another depending on the amount of usage Cleaning debris from the sponge may help extend the sponge life and ensure a consistent lens polish Before you begin retrieve the water bottle from the accessory kit 1 2 Open the case top Pull back the chip chute cover and remove the manifold screw using a 7 64 inch hex wrench Remove the sponge and bracket from the assembly Sponge sponge 92007958 Slide or pull the old sponge out of the sponge s bracket noting where it is located so that you ponge Bracket can place the new sponge into the same area of the bracket Manifold Clean debris from the area around the manifold and sponge bracket 7 64 inch hex screw head Take the new sponge out of its bag Part Number 92007958 Place the dry sponge in the groove of the sponge bracket where the old sponge came out Align the Notch see drawing of the sponge with the left edge of the sponge bracket Doing so will align it with the grooves of the hubs Re install the sponge bracket with the sponge and the manifold Chapter 4 Maintenance 4 11 10 Lower the chip chute cover and sponge Tighten the sponge manifold screw using a 7 64 inch hex wrench and lightly wet a single corner of the sponge with the water bottle as shown in the picture This will retain the sponge while allowing for any left right adjustment in the next step assem
147. the OK function key F1 and repeat until the size is correct 7 Reduce the Dry Takeoff to 0 10 and verify that the polish wheel removes all cutter striations If not increase the Dry Takeoff by 0 05 until all striations are gone Calibrating the Specialty Cutter Bevel Polish Ensure that the Specialty Cutter Size is calibrated correctly before proceeding with the Specialty Cutter Bevel Polish calibration Follow these steps while still on the Size Bevel Calibration Screen 1 Chuck an uncut lens 2 Using the button to move from field to field and the button to change default values where needed set the following values Box Size 0 00 Frame Metal Material Poly Bevel Center Polish M Wheel 1D W Dry Takeoff 0 10 default see below Wet Takeoff 0 02 Edge Pressure 0 05 Use the value from the end of the Calibrating the Specialty Cutter Size section on the previous page 5 30 Edger User Manual June 18 2013 Rev 1 02 3 Press the button then wait until the cycle ends 4 Remove the lens and physically examine it e If there are striations on the lens enter a positive number in the Edge Pressure field e If excess lens material gets matted back down onto the lens enter a negative number in the Edge Pressure field 5 Press the OK function key F1 and repeat until the bevel is clear of striations and excess lens material does not get matted
148. the large dust collection bag around the inlet Replace the vacuum top making sure the snaps are tight Turn the switch to the ON position its cycling is controlled automatically Setting Up the Vacuum Inside the Cabinet To set up the vacuum correctly follow these steps 1 Place the vacuum unit inside the cabinet positioned so that the anti static hose can reach from the vacuum inlet to the underside coupling of the edger chip chute refer to the left portion of the drawing shown below Connect the short flexible hose from the vacuum head to the rubber boot on the back of the cabinet Run the power cord through the vacuum power cord hole in the bottom of the cabinet After you have placed the edger on the cabinet plug the vacuum power cord into the back of the machine refer to the right portion of the drawing shown below Rev 1 02 Chapter 2 Getting Started 2 3 3 Properly ground the vacuum A green yellow striped ground wire extends from the can of the vacuum with an eyelet attached to its end There are three suggested methods to grounding the vacuum In order of preference these methods are 1 Attach the eyelet directly to the ground frame inside the housing of an electrical outlet preferred or to the faceplate screw on the front of the electrical outlet 2 Attach the eyelet to a grounded metal water pipe Make sure the water pipe is grounded using an ohmmeter to check the cont
149. tialize system component Error 707 Error reading system file Error 708 Error writing system file Error 709 Floppy disc status Appendix B Edger System Messages B 9 B 10 Error 710 Operating System Error Error 711 Task Memory Low Error Error 712 HISR Memory Low Error Error 713 Unable to copy system file Make sure floppy is inserted properly File Error 723 Value is out of range Valid Range Error 733 Hit maximum software limit on BEVEL carriage Error 734 Hit minimum software limit on BEVEL carriage Error 735 Hit maximum software limit on SIZE carriage Error 736 Hit minimum software limit on SIZE carriage Edger User Manual June 18 2013 Rev 1 02 Appendix Reference C Edger External Parts Rev 1 02 ITEM PART DESCRIPTION Display Assembly Key Pad with Icons Edger 20054279 Power Switch On Side Not Viewable E Stop Switch Low Profile Door Assembly Edger 6 29432 Case Top Assembly C 1 Edger Internal Parts Left Side View View with Axis Gear Box amp Electric Chuck Cover Removed Axis Servo Motor Electric Chuck Assembly Pneumatic Clamp Arm Ass y Option Not Shown Edger Cutter Assembly 6 2054137 Solenoid Assembly 8 2056268 Axis Assembly w Encoder Bearing Sle 9 2054125 Bevel Leadsorew Assembly Edger User Manual June 18 2013 Rev 1 02 Edger Internal Parts Right Side Vi
150. ting Customized Frames You may need to set up unique frame types to accommodate different sizing needs These sizing offsets will automatically be applied to the sizing field on the job screen for the various frame types To add a new frame type follow these steps 1 From the Job Screen press the Setup function key F8 2 Press the Frame function key F3 3 From the e Screen use the button to move the cursor to a blank Name field then press the button Edger User Manual June 18 2013 Rev 1 02 L 4 Follow the directions on the pop up window to enter the name Then press to save the changes 5 After you have created the new Frame use the button to move the cursor to the field s you want to modify Refer to Appendix A for complete definitions of the Frame Screen parameters Resetting Cycle Statistics You can use the Maintenance Screen to collect statistics about the edger such as weekly or monthly total jobs done by type of material You will also use this screen immediately after replacing the vacuum bag the cutter blade etc Refer to Chapter 4 Maintenance for details To zero out the number of cycles in the Cycle Statistics section of the screen follow these steps 1 From the Job Screen press the Setup function key F8 2 Press the Maintenance function key F6 3 Usethe or the button to move the cursor to the Clear Cycles button then press the button 4 Enter the password if prompted The cycle
151. udes reference information including definitions of the fields on the screens you will see on the edger s monitor System Messages Describes and gives more detail about the messages you will see on the edger s monitor warnings information etc Reference Shows an exploded view of the Cutter Assembly and other assemblies in the edger Chapter 1 Chapter 2 Chapter 3 Table of Contents Page No Before You T i E A A A Men nn Ra tt es 1 1 G n ral DeS riptioh 2 5 s rte Ace Seats nies bape sek cea ees Ah ride tree 1 1 Conventions Used in This Manual 1 1 Buttons Om the Keypad ner RE E te ot as ren tebe res ds 1 2 Requirements Tor USE sires ioen sonaxeettesclontdaooedeatessatelsenchdesteacracvecedesthaceds 1 2 Electrical Ratings 1 2 115 VAC 60 Hz 20 AMP Electrical Supply 1 2 Operating Conditions assisas oad iiia javeaadyua E ET Ea 1 3 General Specifications s reene aa E Sk Senet as AE A a S 1 3 MaS Sarren sO cece tek e E Re Em rm et a Es 1 3 GUEST SM a aa aa Ar E E A E 1 3 Dan EAEE AE AE E AEA enN est liens a 1 4 Cutter MOTO mr re ee a E e i a EE et a seit 1 4 Bevel Placement reee ena nee a n e N E A Ea 1 4 VAGUE a a eee eae apne 1 4 Lens Materialia s rie he E EE EE AEE e r tee 1 4 Update Application Operating System 1 4 Statement Against Misuse ccccessecstecsseceseceseceeceeecseeeeeeeeeseeeseeeaeecsaessaees 1 4 SymbOlssW Sods sheet ent te udeet vidas ra EE E EENS 1 4 Getting Started 6 52 sit ha
152. ughing is done 5 mm farther left Right Side Clamp Options are Standard and Half Eye Set to Half Eye if a half eye clamp is installed and you do not want to see the Half eye warning The default is Standard Cycle Order On jobs requiring both grooving and polishing use this field to control Size Dimension Default Material Default Blocking Edger User Manual June 18 2013 which is done first the grooving or the polishing The default is Groove first Specifies whether the Job Screen will include the field Box Size or Circ Size Circumference Size used for manually adjusting the size offset The default is Box Specifies the material from the list on the Material Screen to use if the Lens Material is not provided by the tracer or host computer The default is CR 39 Determines the type of blocking that the edger will use Geometric Center Traced Center or Optical Center Optical Center The lens is edged about the Optical Center of the shape If this option is chosen the operator must specify the optical center information on the Job Screen Traced Center The lens is edged about the center of the shape as received from the Host Geometric Center The lens is edged about the geometric center of the shape The default is Geometric Rev 1 02 Multifocal Blocking Progressive Blocking Chuck Type Notch Reference Sets the type o
153. utter Maintenance Screen Rev 1 02 June 18 2013 Edger User Manual A 32 Rev 1 02 Cycle Statistics Section The statistics in this area show how many types of cuts have been performed divided up by material The Clear Cycles function zeroes out all the Cycle Statistics values Normally this should only be done at the instruction of a service technician These cycles are usually used to record statistics for the life cycle of the edger however a lab manager may use them for other accounting analyses Maintenance Statistics Section This area shows how many cycles of cuts have been performed on each particular item Under each statistic is a Clear button Press the ENTER button when your cursor is on the given statistic only if you want to reset change to zero that statistic Blade Dual Polish Only Primary Dual Polish Only Blade 1 3 Multi Cutter Only Groove Dual Polish Only Drill Sponge Dual Polish Only Vacuum Bags Wheel 1 Dual Polish Only Wheel 2 Dual Polish Only Shows the number of edging cycles since this field was reset after a blade change You will need to reset the Blade field after every cutter change refer to the Changing the Cutter Blade section of Chapter 4 Maintenance for detailed instructions on changing the cutter blade Shows the number of Primary Blade edging cycles since this field was reset after a Primary Blade change
154. ve the lens and physically examine it If the lens is not polished at all enter a value larger than the requested 58 mm into the Measured Size field For example enter 58 05 in the Measured Size field to decrease the polish size which makes the edger polish more If the lens is polished everywhere enter a value smaller than the requested 58 mm into the Measured Size field For example enter 57 95 in the Measured Size field to increase the polish size which makes the edger polish less Rev 1 02 Chapter 5 Calibrating the Edger 5 43 Note Sizing is not as critical as consistent polish on both sides of the bevel Applying the next two bullets ensures that the bevel formed with the cutter matches the bevel of the polishing wheel Try adjusting in 0 05 mm increments If just the back is polished enter a negative number in the Bevel Adjustment field For example try 0 05 If just the front is polished enter a positive number in the Bevel Adjustment field For example try 0 05 8 Press the OK function key F1 and repeat as necessary until both sides of bevel are lightly touched Note To conserve lenses the test cuts can initially be oversized and then decreased by 3 mm per iteration For example by setting the Box Size to 6 00 for the first cut it can then be edged at 3 mm then 0 00 3 00 and finally 6 00 mm resulting in 5 test cuts per lens If you use Circ Size instead of Box Size you can acc

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