1. Safety - UPS Direct
Contents
1. 100 K 8 Alan 41 rl m Rol NS Volt 220V attery resting Charger level 10096 Event log Measurements Status Increase mode ParaNum 2 Running time 0001 03 01 00 Contro Identification Settings Fig 5 14 Main menu tree 33 5 4 2 The UPS status menu 4 Uninterruptible Power Solutions By pressing on the menu of UPS status the display will enter the next UPS status menu tree The content of the UPS status menu tree is same as the defaul UPS status summary menu By pressing i e UPS status Event log By press 9515 e gt By press 1s 5 4 3 The event log menu By pressing lt on the menu of Event log the next event menu tree 34 51s the display will return the last main m LineL1 Output 220 V 50 Hz 220 V 50Hz EE E ul ct oad Battery Volt 220V Battery resting Charger level 100 Status Increase mode Para Num 2 Running time 0001 03 01 00 Fig 5 15 UPS status menu tree Load 10000V 9000 O the display will enter 4 Uninterruptible Power Solutions All the old events alarms and faults have been recorded here The information includes the illustration the event code and the operating time of the UPS when the event happened By p2. 51 8 1 Maintenance aa 8 2 Replacement and Disposal of Batteries 9 COMMUNICATION PORT sensere enne antreten nns 9 1 RS232 amp USB Interface c e t tte tst De 9 2 Een ge EE 9 3 AS400 Interface Option 10 SOFTWARE Free Software Download WinPower Oo 757 2 o S 4 Uninterruptible Power Solutions 1 Safety Please read carefully the following user manual and the safety instructions before installing the unit or using the unit 1 1 Installation Condensation may occur if the UPS is moved directly fr m a cold to a warm environment The UPS must be absolutely dry before being installed Please allow an acclimatizationstime of at least two hours l Do not install the UPS near water or in a damp environment Do not install the UPS where it will be exposed to direct sunlight or near heat Do not block ventilation openings inthe UPS s housing Do not connect appliances or items of equipment which will overload the UPS e g l serprinters etc to the UPS output Place cables in sucha way that no one can step on or trip over them The UPS has provided an earthed terminal in the final installed syStem configuration equipotential earth bonding to the extefnal UPS battery cabinets An integral single emergency switching device which prevents further supply to the load by the UPS in any mode of operation should be provided in the buildin
3. Uninterruptible Power Solutions 1 6 Standards Safety IEC EN 62040 1 1 Ss egor 8 evel 3 Level 3 Level 4 Level 4 Low Frequency Signals Warning This is a prod industrial environme 4 Uninterruptible Power Solutions 2 Description of Commonly Used Symbols Some or all of the following symbols may be used in this manual It is advisable to familiarize yourself with them and understand their meaning Symbol and Explanation E A Alert you to pay Directteurrent special attention Suce DC i A a mn GoM otective ground L I Turn on or Alternating curre Do not dispose with X source AC ME d Uninterruptible Power Solutions 3 Introduction 3 1 System and model description This Online Series is an uninterruptible power supply incorporatin double conversion technology It provides perfect prote specifically for computer equipment communication syste computerized instruments Its true online double conversion design eliminates a Gang wer disturbances A rectifier converts the alternating curr m the utility power to direct current This direct cent payer inverter On the basis of this DC voltage the inverter ates a pure sinusoidal AC voltage which is constantly ing the loads Computers and Peripherals are thus d entirely by the UPS In the event of power failure the NG free batteries power the inverter he BE OOEVO 100 B B500EVO 200
4. A A A Line mode Battery mode HE mode Battery test mode Fault mod gt gt P le Flashing Lit constantly A 14 Lit cycling T Depended on the fault warning status or other status 23 4 Uninterruptible Power Solutions Table 5 3 Buzzer definition UPS condition Buzzer status Fault active Continuous Warning active Beep every second Battery output Beep every 4 seconds if battery low buzzer Beeps every second Bypass output Beep every 2 minutes The UPS provides useful information about the UPS itsel us events measurements identification and settings thro front panel display Xe After powering on the LCD will display the I or Several seconds and then go to the default page whic s the UPS status summary The display automatically retur the default UPS status summary screen when no button has n ed for 15 minutes The UPS status summary screen proVidesithe following information Status summary includi and load Alarm status if any re t Notes alarm ingludi It and warning information e Battery and c kel status including battery voltage charge level and cha status e Running i tion including parallel UPS and running time 24 4 Uninterruptible Power Solutions Utility input UPS output information information n utut Load 220 vi 220 V10000vA 50 Hz 50 Hz 9000 W LZ 100 ay
5. Para Bat Differ The battery packs of Check if all the battery pack is some UPSs are connected disconnected Para Byp Differ The M2 bypass input Check the building wiring of some UPSs is input cable disconnected Check if the M2 brea closed Ensure the UPSS are connected to samesinput aues K e Para Line Differ The M1 line input of Che e building wiring and some UPSs is input eable disconnected if the M1 breaker is Ensure the UPSs are NG onnected to same input source Para Work Mode Differ There i The UPSs with different power setting strategy setting Ex one Line mode and one Converter mode are forbidden to parallel The UPSs with different capacity Ex one 10KVA and one 20KVA are forbidden to parallel Para Rate Power Di ECO In HE function is enabled HE function is forbidden in in parallel system parallel system uble Shooting According To Fault Indication Problem Possible cause Remedy Displayed Inv Overload Fault Overload Check the loads and remove some non critical loads Check if some loads are failed 48 Byp Overload Fault Overload Uninterruptible Power Solutions Check the loads and remove some non critical loads Check if some loads are failed Output Short Circuit Output short circuit Remove all the loads Turn off the UPS Check if UPS output and loads is short circuit P Ensure short
6. Uninterruptible Power Solutions External Battery Cabinet Positive Pole Neutral pole Negative pole 10 21 Min conductor cross section m ni 13 25 Max conductor cross section m ni Line input Backfeed protection device A 4 pole disconnection device with 100A 250VAC less than 15s break time and min 1 4mm clearance will be used in final installation for backfeed protection in line input M2 input Backfeed protection device A 2 pole disconnection device with 100A 250VAC less than 15s break time and min 1 4mm clearance will be used in final installation for backfeed protection in line input Protective Earthing conductor m ni MAX 13 Max 25 Torque for fixing above terminals 101bin 18 1b in 4 3 Operating procedure for gece ch with the external battery 1 The nominal DC voltage of the external battery pack is 288VDC Each battery pack consists of 24upieces of 12V maintenance free batteries in series To a Rievealonger backup time it is possible to connect multi battery packs but the principle of same voltage same type should be Strictly followed 2 For B500EVO 400 B B500EVO 200 B select the UL1015 8AWG 10mm2 6AWG 25mm wire respectively or other insulated wire which complies with AWG Standard for the UPS battery wirings The procedure of installing the battery bank Shoulddbe complied with strictly Otherwise there is a risk of electric shock T Ifthe UPS has an internal batter
7. 46A MAX attery 43AMAX 86A MAX mE Voltage 200 VAC 208VAC 220VAG 230WAC 240VAC 45A 48 1A 45 5A 43 5A 4 16 Curren po 90A 96 2A 90 9A 87 0A 83 3A Dimension 350x650x890 WxDxH mm e Net Weight kg 2 Electrical Performance C 3 B500EVO 100 B BEGUEVDOUO B Three phase 50 60 Hz 10 gt 0 99 Full load If the output voltage is set to 200V the output power specification is de rated to 9096 of 240V power rating 10 Uninterruptible Power Solutions Voltage Power Frequency Distortion Overload capacity current Regulation Factor tolerance crest ratio 100 110 load transfers to Bypass mode after 5 minutes Synchronized esol 110 130 load lt S0160H221096in is transfers to Bypass Line mode AC oad Linear mode after 1 min 1 0 9 lag d Load mode lt 5 for 130 150 load 0 1 of normal reference transf as frequency in Battery non linear load mode mode after 40 second E ransfers to Bypass mode after 2 3 Operating Environment renes A Altitude Storage temperature 0 C 45 C Kaca lt 1000m 15 C 50 C 11 d Uninterruptible Power Solutions 4 Installation The system may be installed and wired only by qualified electricians in accordance with applicable safety regulations 4 1 Unpacking and Inspection 1 Moving to the installation site O The UPS has wheels making it easy to move to the installa ite after it has been unpacked However if the receiving area is far fro
8. e carrying out any kind of service and or maintenance lease disconnect the batteries Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals Batteries must be replaced only by qualified personnel Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur d Uninterruptible Power Solutions between the battery terminals and the ground Verify that no voltage is present before servicing Batteries have a high short circuit current and pose a risk of shock Take all precautionary measures specified below and any other measures necessary when working with batteries remove all jewellery wristwatches rings and other al objects use only tools with insulated grips and handles When changing batteries replace with the Kat OE and the same type of batteries Do not attempt to dispose of batteries ur them It can cause explosion Do not open or destroy batteries dein secre can cause injury to the skin and eyes lt NG ic se of the same type and of 9 avoid fire hazards Please replace the fuse on the same amperage in The UPS should o maintenance p el 1 4 Transport Please tr rt the UPS only in the original packaging to protect against shock and impact antled or worked on by qualified 1 5 e he UPS must be sited in a dry and well ventilated location d
9. Single UPS Y Single UPS turn off Test Single UPS Battery ih jp Status Battery test OK Schedule batt test no Single UPS Parallel UPS 4 Status Battery test OK Schedule battery test no Status EPO active Clear no Status Fault active Reset fault no Clear event log Total events 30 Clear event log no Restore factory settings pp 4 Reset no Fig 5 18 Control menu tree 38 4 Uninterruptible Power Solutions 5 4 6 The identification menu By pressing on the menu Identification the display will enter the next identification menu tree The identification information including the UPS serial nu r firmware serial number model type will be shown here By pressing e 71s the display will return the last main Kark QN Identification C to press Gor 1s Scrial Number Settings B00000000000 8 UPS Firmware XXXX XX E Fig 5 20 Identification menu tree 39 d Uninterruptible Power Solutions 6 Special function 6 1 The B500 series UPS has some features which could provide for special user applications These functions have their own features please contact your local distributor for further information HE function 6 1 1 Brief introductio
10. UPS one by one sy parallel cables and attach the Parallel port c A is supplied in the accessories Q 4 Follow strictly the instru chapter 4 for the wiring of each UPS 5 Connect the o i of each UPS to an output breaker panel 6 Disconnect the Jumper on JP1 and JP2 of the terminal block first and c ct each output breaker to a main output breaker and then tothe loads 7 S needs an independent battery pack lease refer to the wiring diagram Fig 6 1 he distance between the UPSs in parallel and the breaker panel must be less than 20 meters The difference between the input and output wires of the UPSs must be less than 20 42 d Uninterruptible Power Solutions BATTERY GROUND OUTPUT GROUND BATTERY 1 BATTERY 2 JP1 JP2 B paaa gjelsjejejelcjajejejeja z UTRAL EI MAINZ z INPUT NEUTRAL INPUT LINE 3 y INPUT LINE 2 5 A INPUT LINE 1 INPUT MAIN2 GROUND INPUT MAIN1 GROUND ON al Block wiring diagram of 43 Uninterruptible Power Solutions BU dE Sieden OUTPUT GROUND N S a amp JP1 JP2 oj o 0 0 o o BATTERY 1 BATTERY 2 UPS1 OUTPUT BREAKER UPS2 OUTPUT BREAKER OUTPUT e Ta i N N en UPS2 INPUT MAIN2 BREAKER 0 fo 2 e 9 e e e 9 0 INPUT MAIN2 G
11. circuit is removed before turning on again Heatsink Over Temperature Fault Inside temperature of UPS is too high Make sure the UPS is not overloaded the air vents arefot blocked and the ambient temperature is not too high Wait for 10minutes for the UPS to cool doWnhpbefore turning on again If failed please contact the distributor or Service Genter Bus Over Voltage UPS internal fault Consult dealer Bus Under Voltage UPS internal fault Consult dealer Bus Unbalance UPS internal fault Consult dealer Bus short UPS internal fault Consult dealer Bus Softstart Fail UPSiinternal fault Consult dealer Inv Over Voltage UPS int ral fault Consult dealer Inv Under Voltage UPS internal fault Consult dealer Inv Softstart Fail UPS internal fault Consult dealer Negative Power Fault The load is pure inductive and capacitive Remove some non critical loads Bypass supplies the load first ensure there is no overload then turn on UPS Cable male and female Loss fault The parallel cable is disconnected Check the parallel cable Backfeeder UPS internal fault Don t touch any terminal of the equipments which connect one utility power with the UPS even you cut off the utility power Please Consult dealer Uninterruptible Power Solutions 7 3 Trouble Shooting In Other Cases Problem Possible cause N
12. from a parallel system 1 2 8 First the parallel system must be metalle with a main maintenance mechanical switch or static switch Ensure the bypass is normal and the bypass is set to enable Remove the maintenance switch Cover plate on the rear panel of each UPS The UPS system will transfer to bypass automatically Set the maintenance switch ofeach UPS from UPS to BPS Set the main maintepance switch or static switch from UPS to BPS Switch off the main output breaker and the main input breaker and the UPS Will shut down Ensure theQUPSs is shut down totally Remove the UPS and reinstall the new UPS by following step 1 to 9 of last chapter install a new parallel UPS system lfmthey removed UPS or the remaining UPS will be used in stand alone mode then JP1 and JP2 on the terminal block should be connected with a short connection wire Switch on the main input breaker and the main output breaker and set the main maintenance switch or static switch from BPS to UPS then set the UPS s maintenance switch from BPS to UPS and screw the maintenance cover plate back again Press the O button of one UPS each UPS will start to turn on After turning on the UPSs will work in parallel in the Line mode 46 7 Trouble Shooting Uninterruptible Power Solutions If the UPS system does not operate correctly first check the operating information on the LCD display Please
13. off the connected loads first before turning on the UPS and switch on the loads one by one after the UPS is turned on Switch off all of the connected loads before turning off the UPS 5 3 1 Turning on UPS with utility 1 Check all the connections are correct Check the external battery pack breaker is in ON position Une step Only for long backup time model Set input breaker M1 amp M2 to ON fl The fan begins to rotate and the LCD will show thellog Then LCD will show the default UPS status summary Screen after the UPS finishing self test By pressing button continuously for more than 1 second the buzzer will beep Tee UPS starts to turn on A few secondsilater the UPS turns into Line mode If the utility power is abhormal the UPS will transfer to Battery mode without output interruption of the UPS 5 3 2 Turhing on UPS without utility 1 Check all the connections are correct Check the breaker of the external battery pack is in ON position this step only for long backup time model By pressing button continuously for more than 100ms the UPS will be powered on The fan begins to rotate and the LCD will show the logo Then the LCD will show the default UPS status screen after the UPS finishing self test By pressing D button continuously for more than 1 second the buzzer will beep 1s the UPS starts to turn on 31 d Uninterruptible Power Solut
14. working but they should be paid attention to or the UPS may fail The detailed warning table is shown in chapter of 7 28 4 Uninterruptible Power Solutions LineL1 Output Load 220 V 220 V10000VA 60 Hz 60 Hz 9000 W 100 100 O ui C 5 2 8 Fault When the fault occurs it illustrate some serious problems happened the UPS will direct ff the output or transfer to bypass and keep alarming De ht of LCD will also turn to Fig 5 9 Warning QN red The detailed fault table ig Show chapter 7 Load 0VA 100 0 L ez Fig 5 10 Fault 5 2 9 Other status When the UPS is overloaded the alarm will beep twice every second Some unnecessary loads should be removed one by one to decrease the loads connected to the UPS to less than 90 of its 29 4 Uninterruptible Power Solutions nominal power capacity LineL1 Output Load 220 V 220 V 12000VA 60 Hz 60 Hz 10800 W Zz 100 EE Fig 5 11 Overload LE While doing the battery test LEDs will be RO d the battery test symbol will be shown on the display Fig 5 12 Battery test status detected is bad battery detected or battery the battery failure symbol will be shown and the UPS LineL1 Output Load 220 V 220 V 10000VA 60 Hz 9000 W a M 00 1 Em d Uninterruptible Power Solutions Fig 5 13 Battery fails 5 3 Turning on and Turning off UPS Attention Please switch
15. 00 card an optional accessory for the AS400 ommunication protocol Please contact your local distributor for details The following is the pin assignment and description of the DB 9 connector in the AS400 card 55 4 Uninterruptible Power Solutions Pin Description UO Pin Description UO 1 UPS Fail Output 6 Bypass Output 2 Summary Alarm Output 7 Battery Low Output 3 GND Input 8 UPS ON Out 4 Remote Shutdown Input 9 Line Loss tpu 5 Common Input UPS FAIL SUMMARY ALARM REMOTE SHUTDOWN COMMON Fig 9 1 sign 400 interface BYPASS 4 Uninterruptible Power Solutions 10 Software Free Software Download WinPower WinPower is a UPS monitoring software which provides a user friendly interface to monitor and control UPSs This unique software provide safely auto shutdown for multi computer systems when power failur occurs With this software users can monitor and control any the same LAN which communicates with a local compute FA winpower Manager 1 0 0 5 liacnw154400394 Read System Logs Device Tools Monitor Preference Language Help NGAGE o V Root Normal EB LAN 5 E liacnw1 54400 RES EB WAN XE L1 Phase Volt 2200 V Voltage 2300 V L2 Phase Volt I OnBa Frequency 50 0 Hz L3 Phase Volt 2210 Load 4 y Frequency Cunent BPS Volt Y Active Power AC LINE LOAD 3 Voltage 3 38 V Capacity 91 0 cl Tim
16. B This manual is applicable to models The UPS provide ng performance and reliability The UPS s unique benefi de Online Kan h pure sine wave output e Tru line double conversion technology with high power utility frequency independence and generator erall high efficiency gt 93 saving the operating cost True three phase power factor correction and high input power factor PF gt 0 99 This saves the installation cost and reduce the pollution back feed into the upstream power system High output power factor 0 9 to adapt more type load d Uninterruptible Power Solutions Intelligent Battery Management technology that uses advanced battery management to increase battery service life and optimize recharge time Selectable High Efficiency mode ECO mode or CVCF mod operation Combo input auto detection Back feed protection Start on battery capability for powering up the UPS if utility power is not available e Standard communication options one Kao communication port one USB communication port i Optional connectivity K nced communication capabilities Maintenance is simplified N owing the safe replacement of batteries without POY min the UPS N X parallel re O increase the reliability and flexibility The max paralle er is 4 User friendly LCD display and LED indicators Ease Of battery exchange or extension and possibility to extend e p time Uninterruptible Power So
17. B500 Online UPS User Manual B500EVO 100 B B500EVO 200 B RK GNU en OB CONTENT Ve SAP EE 1 1 4 InstallatiOns s os tete e eat e n eret wearer a 1 N2 iren me ee S 2 1 3 Maintenance servicing and faults E 2 1 4 TRANS POM SE WEE 3 Ee Te HEET quib Vf 3 n El tC ee JS 4 2 DESCRIPTION OF COMMONLY USED SYMBOLS Z 5 3 INTRODUCTION nanahan eege ee 6 3 1 System and model description Y e 6 3 2 Product Specification and Performance A 2 10 4 INSTALLATION nagaya Mp ENEE nnne 12 4 1 Unpacking and Inspection 45555 isses 12 4 2 Input and output power cords andiprotective earth ground install ttonasssaxxaa daP Eoo sees 14 4 3 Operating procedure foreonnecting with the external battery 19 5 OPERATION a Aa HA 21 5 1 Display Panel E eege Ap 21 5 2 OPERATING MORE P SE 25 5 3 Turninggon and Turning off UP 31 5 4 LCD Bp ie seis ee DOO DO ERE 32 6 SPEQRAL 1 ae ME A0 et lr UNCHON WEE 40 6 2 Converter function rrrrrrrrrnnrrrrrvrrrrrnrronnrrrvrnnrsrnnnrnnnrrrnnnssssnnnnnn 40 fen le UE TUPCUON EE 41 7 TROUBLE SHOOTING nnnnnnvnnnnvnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennvnnnnnnnnnnnnnnn 46 7 1 Trouble Shooting According To Warning Indication 47 7 2 Trouble Shooting According To Fault Indication 000eaaeeen 48 7 3 Trouble Shooting In Other Cases aan 50 8 BATTERY MAINTENANCE REPLACEMENT AND DISPOSAL
18. ROUND z z ET BREAKER UT NEU L oH ger T INP pa o p T INPUT MAIN1 BREAKER UPS2 INPUT MAIN I BI r NEUTRAL 3 9 m INPUT LINE 3 s 9 v INPUT LINE 2 5 9 e INPUT LINE 1 O amp INPUT MAIN1 GROUND Fig 6 2 Input and output Terminal ing diagram of B55bEVO 200 B TO UTILITY mechanical or static switch UP Breaker ja egg 10 ssed g ulgjule L SdN Z SdN Jayeaig d O e SdN JexXeaJg d O JexeoJg d O Main O P Breaker TO LOAD Fig 6 3 Parallel Installation Diagram 44 10 11 12 13 d Uninterruptible Power Solutions With the output breakers of each unit switched OFF switch on the input breaker Look at the LCD screen and check for any displayed fault information Once done check and note each UPS output voltage independently If the voltage difference between the unit is less than 1V then proceed If not check the wiring Press the D button of one UPS each UPS will start Io En Op and all the UPSs will transfer to the INV mode together Measure the output voltage of each UPS separately to check if th voltage difference between them is less than 0 5V If the difference is more than 0 5V the UPS need to be regulated Press the D button of one UPS each UPS will turn off and transfer to the Bypass mode Onc off switch on the output breaker of each UPS to parallel i Press the O button of one URS each UPS will start to turn on After turning
19. airs The only requirement is to charge the UPSwegularly in order to maximize the expected life of the battery When connected to the utility power whether the UPSus turned on or not the UPS keeps charging the batteries and also offers overcharging and over discharging pretection The UPS should be charged once every 4 to 6 months if it has not been used within this time frame In hot climates the battery should be charged and discharged every 2 months ThesStandard charging time should be at least 12 hours Under normal conditions the battery life is 3 to 5 years Unusual or extreme operation may cause a shortening of battery life If batteries are discovered to have reached the end of their usable lives replacement should be made as soon as possible Replace batteries with the same number and same type of batteries Do not replace the batteries individually All the batteries should be replaced at the same time following the instructions of the battery supplier If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced 51 d Uninterruptible Power Solutions 8 2 Replacement and Disposal of Batteries 1 2 SL Before disposing of batteries remove conductive jewelry such as necklace wrist watches and rings If it is necessary to replace any connection cables please purchase the original materials from the authorized distributors or service cen
20. attempt to solve the problem using the table below If the problem still persists consult your dealer 7 1 Trouble Shooting According To Warning Indication Problem Displayed Possible cause Remedy Epo Active EPO connector is open Check the EPO comnector status On Maintain Bypass Maintain bypass switch is open Check the maintain bypass switch status Battery Disconnect Battery pack is not connected correctly Dodhe battery test to confirm Check the battery bank is connected to the UPS Check the battery breaker is turn on Battery low Battery yoltagedisdow When audible alarm sounding every second battery is almost empty Output Overload Overload Check the loads and remove some non critical loads Check if some loads are failed Fan Failure Fan abnormal Check if the fan is running normally Charger Fail The charge fails Consult dealer Over Charge Battery is over The UPS will turn off the charged charger until the battery voltage is normal Model Pin Error UPS internal fault Consult dealer Heatsink Over Temperature Inside temperature of UPS is too high Check the ventilation of UPS and the ambient temperature Para Cable Male Loss The parallel cable is disconnected Check the parallel cable 47 Uninterruptible Power Solutions Para Cable Female The parallel cable is Check the parallel cable Loss disconnected
21. e UPS turn off command is designed to turn off one 36 d Uninterruptible Power Solutions UPS which is currently operated in a parallel redundancy system All other UPSs continue working to supply the load in the parallel system The Single UPS battery test command is designed to contro one UPS which is currently operated in a parallel system single battery testing The other UPSs do not do the ba test The Parallel UPS battery test is designed to con in a parallel system to do the battery test at the samettim Clear EPO status once EPO status Ge the UPS output will be cut off To recover to nor st first the EPO connector should be closed and e nu to clear EPO status then the UPS will stop th nd recover to Bypass mode The UPS should be furn d on anual operation Reset Fault status when t Occurs the UPS remains in Fault mode and alarms fo ret over to normal status enter this menu to reset error tat n the UPS will stop the alarm and recover to Bypas ode The cause of the fault should be checked and ith before the UPS is turned on again by manual operation Restore factory settings all the settings can be recovered to default fact ettings This can only be done in Bypass mode 37 Control Identification Scttings By press Q gt 15 By press gts Buzzer Mute Parallel UPS Uninterruptible Power Solutions Buzzer Mute no
22. e remaining 7hdmlls Battery Number 24 201109 4 14 035 9 BPS Outpt Bypass mode p 2011 05 24 4 04 08 Output Normal mode ww borri co uk softwaredownload se the operating system you need and follow the instructions escribed on the website to download the software When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software When the computer restarts the WinPower software will appear as a green plug icon located in the system tray near the clock b4 support upsdirect com 44 0 8456 445 002 EJ www upsdirect com
23. et d UPS operating Battery Load o status information informati Fig 5 2 The default LCD di Input information will GE SN hases line Voltage LineL1 LineL2 LineL3 and bypass The more detailed operation of i oan in the chapter of 5 4 5 2 Operating mode Different graphic o be displayed according to current operating mode or ste 5 2 1 Line m An example of the LCD display in Line mode is shown in the followi ram LineL1 Output Load 220 V 220 V10000VA 60Hz 60 Hz 9000 W 100 1005 9 ct Ce SOT 25 4 Uninterruptible Power Solutions Fig 5 3 Line mode 5 2 2 Battery mode An example of the LCD display in battery mode is shown in the following diagram LineL1 Output Load 0 V 220 V10000VA 0 Hz 60 Hz 9000W 100 Fig 5 4 Batt When the UPS is running in M de the buzzer beeps once every 4 seconds 5 2 3 Bypass with out The LCD display ass mode with output is shown in the following diagra e4 UPS does not have the backup function when it is in ass mode The power used by the load is supplied from the utility power via the internal filter The UPS will beep once every tes in bypass mode LineL1 Output Load 220 V 220 V 10000VA 60 Hz 60Hz 9000W 100 Im el Fig 5 5 Bypass mode with output 26 gt n ia 00 4 Uninterruptible Power Solutions 5 2 4 Bypass without output The LCD display in bypass mode without output is shown in t
24. g wiring installation x An appropriate disconnect device such as short circuit backup protection should be provided in the building wiring installation For three phase equipment connection to an IT power system a four pole device which disconnects all phase conductors and the neutral conductor should be provided in the building wiring installation This is permanently connected equipment It must be installed by qualified maintenance personnel 1 d Uninterruptible Power Solutions Earth connection is essential before connecting to the building wiring terminal 1 2 Operation Do not disconnect the earth conductor cable on the UPS or building wiring terminals at any time since this will affect the protective earthing of the UPS system and of all fre loads The UPS output terminal block may be E WE if the UPS system is not connected to pui ing wiring terminal In order to fully disconnect the UP breaker to the OFF position et de Ensure that no liquid or other foreie UPS 1 3 Maintenance servici faults The UPS operates on wie voltages Repairs should be carried out onl lualified maintenance personnel Caution a of electric shock Even after the unit is disconnected from the mains power supply building wiring ter al components inside the UPS are still connected to t ery which are potentially dangerous the M1 M2 N input onnect the mains lead m objects can enter the
25. he following diagram LineL1 Output Load 220V 0 V 0VA 60 Hz 0 Hz 0W c5 100 0 wer used by the load is supplied from the utility powe nal filter while the utility power is in normal range so t high efficiency can be gained in the HE mode Once the mains Is lostor abnormal the UPS will transfer to Line mode or Batte and the load is supplied continuously ineL1 Output Load 220 V 220 V 10000VA 60 Hz 9000 W After the UPS is turned 100 10096 g emm a Fig 5 7 HE mode 1 The function can be enabled through the LCD setting or the 27 4 Uninterruptible Power Solutions software Winpower etc 2 It should be noted that the transfer time of UPS output from HE mode to INV mode 10ms This is still too long for some sensitive loads 5 2 6 Converter mode In converter mode the UPS will free run with fixed output fr 50Hz or 60Hz Once the mains is lost or abnormal ill transfer to battery mode and the load is supplied continuously LineL1 Output Load 220 V 220 V CA 50Hz 60H 1 The function e enabled through the LCD setting or the software Wi er etc 2 The load should be derated to 60 when running in converter m ith single phase input and there is no derating with t phases input arning en the warning occurs it shows that there are some abnormal problems during the operation of the UPS Normally the problems are not serious and the UPS continues
26. ions 4 A few seconds later the UPS turns into Battery mode If the utility power comes back the UPS will transfer to Line mode without output interruption of the UPS 5 3 3 Turning off the UPS with utility C S 1 To turn off the inverter of the UPS press Cep continuously for more than 3 seconds and the buz C 3s The UPS will turn into Bypass mode at once 2 When completing the above action UPS q present In order to cut off the UPS out utility power supply A few seconds late down and no output voltage is avai terminal amp 5 3 4 Turning off the UPS wi Vi put v is still imply cut off the D display shuts the UPS output 1 To power off the UPS button continuously for more than 3 second and ill beep 3s The UPS will cut off the output at once O LCD shuts down and no voltage is 2 A few seconds E S output AQ 5 4 LCD ation 5 in menu default UPS status summary screen when pressing A or s the detailed information about the alarm the parallel system and the battery will be shown In the default UPS status summary screen when pressing e 21s the display will enter main menu tree 32 Uninterruptible Power Solutions The main menu tree includes six branches The UPS status menu event log menu measurement menu control menu identification menu and setting menu Load 10000VA 9000 W LineL1 220 V L UPS status 50Hz Output 220 V 50Hz
27. ires to the corresponding input and output terminals according to the connection diagram Note you must make suretthat the input and output wires and the input and output terminals are connected tightly The protective earth wire refers to the wire connection between the equipment which consumes electric equipment and the ground wire The diameter of the protective earth should beat least the minimum requirement for each model and Only appropriate wire should be used After having completed the installation make sure the wiring is correct An output breaker must be installed between the output terminal and the load this breaker should work based on leakage current To connect the load to the UPS turn off all the loads first then make the connection and finally turn on the loads one by one 16 d Uninterruptible Power Solutions 10 Whether the UPS is connected to the utility power or not the output of the UPS may be live The parts inside the unit may still have hazardous voltage after turning off the UPS To make the UPS have no output power off the UPS and then disconnect the utility power supply 11 Batteries should be charged for 8 hours before use connection turn the M1 M2 N input breaker to t position the UPS will charge the batteries auto Ou can also use the UPS immediately without Charging the batteries first but the backup time may be less than the standard value 12 If it is necessar
28. k DC connectors and remove the battery fixed plate See Fig 8 2 battery fixed plate Fig 8 2 Battery easy replacement Step 2 53 d Uninterruptible Power Solutions 3 Remove the battery pack from the cabinet See Fig 8 3 wae Fig 8 3 Battery Na ement Step 3 4 Replace the old battery pac the new ones 5 Reconnect the DC If you wantito j Ce batteries without powering down the UPS you need t the UPS to work in Bypass Mode Remove the mai e switch cover plate of the UPS and set the maintenance from UPS to BPS Turn the M1 M2 N input breaker to the position you need to open the N breaker s cover first and then it can be replaced 54 d Uninterruptible Power Solutions 9 Communication Port 9 1 RS232 amp USB Interface RS232 amp USB interface is for the monitoring software and firmw update Only one option can be used at any given time onan individual product 1 The following is the pin assignment and description Qs connector 2 The USB port is compliant with USB 1 1 protocol for its communication software AN 9 2 Intelligent slot C This series is oa Gp two intelligent slots for Webpower other optional cards to achieve remote optional accessory management th PS through the internet intranet Please contact your loca ributor for further information terface Option for the communication protocol as mentioned above this series UPS has an AS4
29. lutions The appearance of B500EVO 100 B B500EVO 200 B refers to Fig 3 1 and Fig 3 2 9 Li TA TRA TRI HI NIA UN LATI W uaa mn ee AN TRU TR N NL S mr Fig 3 1 the front view of B500EVO 100 B B500EVO 200 B co Co Cd es ED Ga CS om CE GC fm Cd TI USB RS232 EPO AS400 optional etc Fan Back Feed Cover Input Breaker Neutral Switch Cover Side Mounting Bracket gd so s gt P003 0 5p uU g B500EVO 1 008 EAR VIE USB RS232 EPO 4 AS400 optional etc Uninterruptible Power Solutions Parallel Port Intelligent Slot Maintenance Switch Terminal cks Cover Parallel Port Intelligent Slot Maintenance iy Breaker Neutral Switch Cover Switch Terminal Blocks Side Mounting Bracket Cover B500EVO 200 B REAR VIEW Fig 3 2 the rear view of B500EVO 100 B B500EVO 200 B d Uninterruptible Power Solutions 3 2 Product Specification and Performance 1 General Specification Model B500EVO 100 B B500EVO 200 B 10KVA 9KW 20KVA 18KW Ges Hz 50 60 Voltage ae 276 VAC Depends on Load Level LA L2 L3 23AMAX 23A MAX L1 L2 L3
30. m the installation site we recommend you to move Ubo y using a pallet jack or a lifter before you start to unpack 2 Unpacking and inspection 1 At the installation site the utm ust be taken when removing the packaging in o NG id damaging the equipment Check all packaging materi nsure that no items are missing The shipping package c e A UPS e A user manual e A parallel cabl e Parallel po r plate Remove the packaging following the sequence illustrated in Fig 4 1 to 12 4 Uninterruptible Power Solutions Fig 4 4 Tools kit ka Lifter Reeg Phillips screwdriv ef Scissors A Fig 4 1 Unpacking step1 Fig 4 2 Unpacking step2 gt 13 4 Uninterruptible Power Solutions The shipping AW are recyclable After unpacking save them f e or dispose of them appropriately 2 Inspect the ap of the UPS to see if there is any damage during transportation not turn on the unit and notify the carrier and dealer im ately if there is any damage or any parts missing 4 2 d output power cords and protective earth gro tallation tes for installation 1 The UPS must be installed in a location with good ventilation away from water inflammable gas and corrosive agents 2 Ensure the air vents on the front and rear of the UPS are not blocked Allow at least 0 5m of space on each side 3 Condensation to water drops may occur if the UPS is unpacked 14 d U
31. main advantage of this mode is the output frequency is fixed This can be required for some particularly sensitive loads This additional protection means that the load capacity of the UPS should be reduced to 60 when used in converter mode 6 2 2 Set the function This function could be enabled through the LCD setting Keone mode Enter the power strategy setting menu by NW 15 7 6 3 Parallel function C 6 3 1 Brief introduction of the ach e N X is currently the most relia pply structure N represents the minimum UPS number th load needs X represents the redundant UPS number i PS number that the system can handle simultaneously X is larger the reliability of the power system is higher Fo where reliability is highly depended on N X is the optim As long as the UPS is equipped with parallel cables up to 4 UPSs can be connected ii parallel to realize output power sharing and power redund 41 d Uninterruptible Power Solutions 6 3 2 Parallel installation and operation How to install a new parallel UPS system 1 Before installing a new parallel UPS system the user need prepare the input and output wires the output breaker and the parallel cable 2 Users should use the provided parallel cable wi e its wherever possible If the provided cable is not suitable for the needs of the user a cable of the same or her specification should be used 3 Remove the cover plate of the rt on the UPS connect each
32. n of HE function If the HE function is enabled the power used by the load is supplied directly from the mains power via an internal filter whilst the Utility power is in normal range This enables the high efficieney to be gained in HE mode HE mode is sometimes referred to as Eco mode Once the mains power is lost or abnormal the UPS will transfer to Line mode or Battery modesandkthe load is supplied continuously This system results in an overalbhigh efficiency 0 96 of UPS this will save power for the user Due to the load being cofinected directly to the mains supply the protection provided does not include any form of isolation This means that any mains spikes etc that are on the mains supply are passed through taxtheveduipment connected This method of operation whilst offering exceptional efficiencies will take pproximately 10ms to switch to the battery mode This meansithatwhilst this mode of operation is suitable for a majority of loadSpit could prove to be unsuitable for highly sensitive loads and for areas with highly unstable mains supply 6 2 Converter function 6 2 1 Brief introduction of Converter function 6 2 1 Brief introduction of Converter function In converter mode the UPS will free run with fixed output frequency 50Hz or 60Hz Once the mains power is lost or abnormal the UPS 40 d Uninterruptible Power Solutions will transfer to Battery mode and the load is supplied continuously The
33. ninterruptible Power Solutions in a very low temperature environment In this case it is necessary to wait until the UPS is fully dried out before installation and use Otherwise there are hazards of electric shock 4 Once the installation is completed the side mounting brac Cused in shipping should be fixed back to ensure the stab added by anchoring the mounting brackets to the bolts See Fig 4 5 8mm diameter F 4 places 4 320mm Na 4 5 Additional stability lation and wiring must be performed in accordance with the al regulations and the following instructions by professional personnel 2 1 For safety please cut off the mains power switch before installation 1 Open the terminal block cover located on the rear panel of the 15 ee d Uninterruptible Power Solutions UPS please refer to the layout diagram For the B500EVO 100 B UPS it is recommended to select the UL1015 8AWG 10mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings For the B500E VO 200 B UPS it is recommended to seleet the UL1015 6AWG 25mm wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings Note Do not use a wall receptacle as thesinput power source for the UPS if its rated current is less than the UPSs maximum input current This can result in serious damage Connect the input and o tputw
34. o indication no No input voltage Check the building wiring and input warning tone even cable though system is Check if the input breake connected to mains closed power supply BYPASS LED light up Inverter not Press On Switch even though the power switched on UPS supply is available BATTERY LED lights Input voltage and or Check in O up and audible alarm frequency are out of Check the building wiring and input sounding every 1 beep tolerance C in every 4 seconds ifthe input breaker is Emergency supply i arge the batteries for at least 12 period shorter than charged batte ours and then check capacity nominal value defect Please have the followi information at hand before calling the After Sales Service De t 1 Model numbes seriahpu r 2 Date on which t oblem occurred 3 LCD isplay information Buzzer alarm status 4 i condition load type and capacity environment temperature condition nformation battery capacity quantity of external battery pack if the S is S model Other information for complete description of the problem 50 8 Battery Maintenance Replacement and d Uninterruptible Power Solutions Disposal 8 1 Maintenance m Battery replacement should be performed by qualified personnel This series of UPS only requires minimal maintenan NT he batteries used for standard models are regulated sealed lead acid maintenance free These models require minimal rep
35. on the UPSs should work in parallel in the Line mode to join a new UPS to parallel system First the parallel Stem must be installed with a main maintenancetmechanical switch or static switch Regulate the output woltage of the new UPS separately check if the output Voltage difference between the new UPS and the parallehsystem is less than 0 5V Ensure the bypass of the parallel system is normal and the bypass setting is enable Remove the cover plate of maintenance switch on the rear panel of each UPS The UPS system will transfer to bypass automatically Set the maintenance switch for each UPS from UPS to BPS Set the main maintenance switch or static switch from UPS to BPS switch off the main output breaker and the main input breaker The UPS will shut down 45 d Uninterruptible Power Solutions Ensure the UPSs shut down totally Add the new UPS and reinstall the new UPS parallel system by following step 1 to 9 of last chapter install a new parallel UPS system Switch on the main input breaker and the main output breaker and set the main maintenance switch or static switch from BPS do UPS then set the UPS s own maintenance switch from BPS to UPS and screw the maintenance cover plate back agaifi Ptess the O button of one UPS each UPS will start to turp On After turning on the UPSs should work in parallel in the Line made How to remove a single UPS
36. ressing Noro lt 1s all the events can be displayed one by one The max number of records is 30 When the number is larger t 30 the oldest one will be changed to the newest information By pressing e 71s the display will return to the last Xy tree G UPS status x Event log 001 05 01 00 Alarm 41 Output overload Nag re lt C 1 3 0001 03 01 00 Event 02 Measure ts Utility Abnormal 2 3 0000 00 00 03 Alarm 14 Over Charge oor 3 3 NN Fig 5 16 Event menu tree 35 4 Uninterruptible Power Solutions 5 4 4 The measurement menu By pressing on the menu Measurement the display will enter the next measurement menu tree A lot of detailed useful information can be checked here for example the output voltage and frequency the output current load capacity the input voltage and frequency etc DC Bus 360 0v 225 9v Event log By pressing e 71s the display will return the last main y E 327 6v 100 T EN i 220 4v 60 047 UPS status Q Bypass input tput Line input Measurements 6750w 7500va 220v 220v 220v 60 05 Output Output 34 0 75 E 220 4v D Dn Fig 5 17 Measurement menu tree 5 4 5 The control menu By pressing on the menu Control the display will enter the next control menu tree 1 The Singl
37. tres so as to avoid overheat or spark resultin in fire due to insufficient capacity Do not dispose of batteries or battery packs in a Te Rey may explode N Do not open or mutilate batteries released ectrolyte is highly poisonous and harmful to the skin and eyes Do not short the positive and negative of the battery electrode otherwise it may result in electric Shock or fire Make sure that there is no Voltage before touching the batteries The battery circuit is not isolated from the input potential circuit There may be hazardous voltage between the battery terminals and the ground Even though thes input breaker is disconnected the components inside th UPS are still connected to the batteries and there are potentially hazardous voltages Therefore before any maintenanee and repair work is carried out switch off the breaker of the battery pack or disconnect the jumper wire cohnectingpthe batteries Batteries contain hazardous voltage and current Battery maintenance such as the battery replacement must be carried Out by qualified personnel No other persons should handle the batteries Easy Battery Replacement Open the front panel and request the service engineer to replace batteries Steps 52 d Uninterruptible Power Solutions 1 Remove the front panel and disconnect the connector on the LCD display board See Fig 8 1 Fig 8 1 Battery easygeplacement Step 1 2 Disconnect the battery pac
38. utton Funtion Illus Wh it has no power and has connected Power on ith press this button for gt 100ms amp lt 1s to on pe ar hen the unit is powered on and in Bypass 1 mode press this button for gt 1s to turn on When the unit has been turned on press this Turn P button for gt 3s to turn off p When displaying default UPS status summary nter main screen press this button for gt 1s to enter the menu main menu tree Press this button for gt 1s to exit the present menu Exit main e men to default system status display menu without executing a command or changing a setting Press this button for gt 100ms amp lt 1s to scroll up the Scroll up menu option 22 S Uninterruptible Power Solutions Press this button for gt 100ms amp lt 1s to scroll down Scroll down i the menu option Press this button for 100ms amp 1s to select the Enter next present menu option or enter next menu but d menu tree not change any setting Press this button for 100ms amp 1s to select Select one i present menu option or enter next me menu option not change any setting Contine Press this button for 51s to AS edited present options and change the s setting P 3 9 o Table 5 2 LED definition O UPS state Green Normal LED Yellow Red tn LED Fault LED AN Bypass mode with no output Sek Bypass mode with output Turning on C i
39. y pack first of all disconnect the internal battery pack DC connectors 19 4 Uninterruptible Power Solutions B500EVO 200 B Fig 4 7 Disconnect the internal battery pack DC connectors 20 d Uninterruptible Power Solutions 2 A DC breaker must be connected between the external battery pack and the UPS The capacity of the breaker must be not less than the data specified in the general specification 3 Set the external battery pack breaker to OFF position connect the 24 pieces of batteries in series 4 Connect the external battery pack to the battery te D 5 Reconnect the internal battery pack DC me og Do not attempt to connect any loads to the UBE pons You should connect the input power wire in the right positi t Then set the battery pack breaker to the ON i en set the input breaker to the ON position x egins to charge the battery packs 8 5 Operation 5 1 Display Pan O The UPS nang Dy n graphic LCD with dual color backlight Standard back used to light up the display with white text and round When the UPS has a critical alarm the backlight change xt to dark amber and the background to red Besides the gra al LCD the UPS has four coloured LEDs to provide more C ient information 21 Fig 5 1 B500EVO 100 B B500EVO 200 B Table 5 1 Control Button Functions Uninterruptible Power Solutions S Control Panel S The B
40. y to connect an4 oad such as a monitor or laser printer to the tart up power should be used for calculating the required c pacity of the UPS 0 0 JPI JP2 B o o INPUT LINE 1 INPUT LINE 2 INPUT LINE 3 INPUT NEUTRAL PARALLEL JUMP 2 INPUT MAIN 2 PARALLEL JUMP1 OUTPUT NEUTRAL 8 OUTPUT LINE O O INPUT MAIN GROUND BATTERY GROUND INPUT NEUTRAL INPUT MAINZ GROUND OUTPUT GROUND 4 6 B500EVO 100 B Input and output Terminal Block and ground screw wiring diagram 17 4 Uninterruptible Power Solutions BESSER INPUT LINE 1 INPUT LINE 2 INPUT LINE 3 INPUT NEUTRAL INPUT MAIN 2 INPUT NEUTRAL De OUTPUT LINE SU Lag INPUT MAIN GROUND BATTERY GROUND INPUT MAIN2 GROUND OUTPUT GROUND 8 Fig 4 7 B500EVO 200 B Input andkoutput Terminal Block and ground screw wi diagram used in single mode JP1 and JP2 PS is used in parallel mode the Jumper be removed must be connecte between JP1 and J B500EVO 100 B B500EVO 200 B D 3 ductor cross section m ni 2 5 6 Conductor cross section m ni 4 10 L1 L2 L3 breaker A 40A 250VAC 60A 250VAC nput N M2 in conductor cross section m ni 10 21 Max conductor cross section m ni 13 25 Input M2 breaker A 63A 250VAC 100A 250VAC Input fuse A 30A 250VAC 50A 690AC Output L N Min conductor cross section m ni 10 21 Max conductor cross section m ni 13 25 18 d
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