Operation manual - Werner Dosiertechnik
Contents
1. 0 0 3600 1 D time Tv 0 0 3600 1 Output Se CHLORINE DOSING Set point 0 40 0 01 5 00 0 01 Min alarm 0 10 0 10 Maid to max Alarm dni Max alarm 0 80 0 10 5 00 0 01 P band 0 10 0 01 5 00 0 01 I time Tn 0 0 3600 1 D time Tv 0 0 3600 1 CL dosing start at Set point pH 2 0 0 00 2 00 0 01 Output Cl probe typ open open en ORP Min alarm 5 mV 200 to max Alarm 1 ORP Max alarm Min Alarm 800 5 mV in arn j TEMPERATURE Set point 25 0 0 1 80 0 0 1 Hysteresis 2 0 TA P to set point Min alarm 0 1 0 5 18 to Max Alarm is Max alarm 30 0 5 80 0 0 1 CONFIGURATION Startup delay 2 0 240 1 Alarm delay 5 0 90 1 Level control 5 0 90 1 Flow control 5 0 90 1 Monday 00 00 gt 23 59 Tuesday 00 00 gt 23 59 Wednesday 00 00 gt 23 59 Thursday 00 00 gt 23 59 Friday 00 00 gt 23 59 Saturday 00 00 gt 23 59 Sunday 00 00 gt 23 59 User manual Version V1 16 2013 04 10 0 10 0 10 WDT CPR Compact 3000 Current outputs pH value 4 20 mA 4mA 2 0 20 mA gt 12 0 free chlorine 4 20 mA 42. 44 open the controller is stopped 7 5 7 Alarm Delay The activation of an alarm happens delayed to avoid false alarm at only short existing events The alarm retention time is programmable ex works a time of 5 seconds is set User manual Version V1 16 2013 04 10 19 27 WDT CPR Compact 3000 8 Plotting the measured values For the logging of the data at the controller a SD card must be inserted To plot the data you can use the software DataViewer 8 1 SD Card gt SD Card type Please do only use the by packed SD card 24 x 32 mm with max 2GB formatted in FAT16 not FAT32 The memory capacity of the 2GB SD Card is sufficient for 15 months data logging gt SD Card insert Insert the SD Card into its place in the front plate The display indicates SD card found the initialization is done automatically gt SD Card take out At inserted SD card you find in the main menu on top you select this program and confirm it The data are now secured on the card Now at the display the advice comes Please take out the card gt SD Card data delete If the SD Card is full the advice SD card full comes on Now you have to use a new SD card or you have to discharge the card Before discharging you should safe the data on your PC Eventually on the card there are further data that you want to use later on Advice We recommend to save the data once every month So you prevent any bigger loss of data information The internal da
3. Werner Dosiertechnik Werner Dosiertechnik Auto Control System for Commercial Pools Regeima amp ige Uberprufungs und Wartungsarbeiten CPR Compact AC 3000 CPR Compact 3000 foe HN aro a a Soe Auto Control System for free Chlorine pH value and ORP Redox tension temperature Errors and technical modifications subject to change a a Tel 49 0 8272 98697 0 www werner dosiertechnik D 86637 Wertingen Geratshofen Fax 49 0 8272 98697 19 info we IC WDT CPR Compact 3000 Table of contents 1 Advises to this instructions een 4 l l Range OF VANCILY nel 4 A o gos rec 4 1 3 Keeping Of the Mandeln 4 1 4 EUrtherinTOrmallon seen anne 4 LS ss o 1 D OLLI IET 4 2 O DTE 5 2L Intended USS iaa Petite D cimo ea aaa 5 22 iiA CAM CO E I T I 1 1 50 IMEEM 5 2 3 Regular control of the water quality o occccccccccncnncnnnnnnnnnnnnnn mmm 5 3 Dellvery scope DescrHDUOLisisnsdeceriaa t atate viai id a aA fa acia tita is Ron pad cola an ati uale o a as 6 Sib Delivery Scope an Re IDEEN 6 3 2 anspor damag naaa daa 6 3 3 Identificacion or ne xevi6e a a A aik 6 34 Device describo Marni 6 A RO RA 7 Zl Place OF Installstion Ei 7 4 2 me tappINg PONES 7 De COMMISSION II CM EN EE E EET 8 Sl Control Parameters a wre 8 o SS DIODES rmac 8 5 9 Cleaning Deddo atorado 8 5 4 Measuring Water TO Weinstein eda a PA 8 5 5 Connection of
4. Calibration for the feed back of a chlorine gas valve Zero point for open Cl cells not for diaphragm cell Adjusting the temperature indication Hardware test Chlorine bounded For the calibrations the important steps are given as short text With the done steps are to be quit A new value is taken automatically when the measured value is stable for at least 10 seconds 7 3 1 1 Main menu gt CALIBRATION gt pH probe pH adjust Please proceed as indicated gt pH probe Clorine probe ORP test For the zero point calibration only pH 7 00 buffer can be used Only pH 7 00 should be set Please enter the we recommend to start with the buffer solution pH 7 00 Buffer value you Have used pH 7 00 Then press ok After a successful calibration the probe data are indicated Probedata m slope The optimum slope is at 25 C at 59 mV pH pH7 zero point voltage The optimum zero point voltage is O mV 30 mV 59 000 mV pH 01 000 mV possible irritations calibration faults If there are anomalies within the calibration at the end of the procedure this is indicated Slope at a slope lt 40mV pH e g 38 9mV the calibration is refused zero point zero point voltage gt 60mV e g 62 7mV the calibration is refused same buffer For the calibration 2 different buffer solutions must be used no pH7 buffer For the zero point calibration a buffer solution pH 7 00 is to be used User manual Ve
5. gt see the foot print 1 2 Target group Only instructed persons shall operate this unit Works on electric or water side should only be executed by skilled persons 1 3 Keeping of the manual All manuals must be kept near to the unit and must be accessible anytime to any operating persons 1 4 Further information Further information as selection needs for the operation parameters you get from your dealer 1 5 Used symbols This document the following symbols are used DANGER Danger indicates a safety advice that will lead to death or severe injury if ignored DANGER WARNING WARNING indicates a safety advice that may lead to death or severe injury if ignored CAUTION CAUTION indicates a safety advice that may lead to injury if ignored NOTICE NOTICE indicates a safety advice that may lead to material damage if ignored Notice Information Information provides tips that are valuable for effective installation and operation of the Information Product User manual Version V1 16 2013 04 10 4 27 WDT CPR Compact 3000 2 Safety 2 1 Intended use The controller CPR Compact 3000 is intended for auto control of the water quality of commercial swimming pools 2 2 Safety advises The operation instruction is to be read before mounting commissioning and maintenance After commissioning it is to be handed to the owner operator and to be discussed with him WARNING Danger of
6. a higher consumption of chlorine the chlorine reacts with the organic material depressing the ORP redox tension and free chlorine of the measuring water Information Subsequently the chlorine concentration in the pool water will rise 9 2 Electrodes Notice At doing any job with a glass electrode pay attention that no humidity comes into contact with the connectors Even smallest humidity will lead to a faulty electrode The contacts must shine suis golden and may not look corroded All sensors suffer under wear The live time in swimming pool water should be at least one season could be 2 years With the time the performance of the electrode will change cause of scaling of the diaphragm and ageing of the sensor glass This leads to deviations in the measuring value and a cleaning and calibration in needed For cleaning the electrode only dunk it into the cleaning agent Never use tiles or paper to clean the sensor glass and diaphragm D Advice After each cleaning or change of the electrode you must calibrate it again Information 9 3 Chlorine resp ORP Redox electrode Insert change the seals of the ORP redox electrode every season User manual Version V1 16 2013 04 10 22 27 WDT CPR Compact 3000 10 Taking out of operation hibernation storage When the controller is taken out of service for a longer time you do the following The diaphragm of a glass electrode should never get dry To avoid this do
7. as follows 1 Screw out the 2 platinum electrode from the bottom of the measuring cell depose the blue beads on absorbent paper 2 Screw in the ORP redox electrode into the ORP redox test cylinder 3 Dismount the pH probe from the measuring cell and put it carefully into the test cylinder 4 both cables are connected at the probes 5 Now pour some ORP redox test solution into the test cylinder that the diaphragm of the pH probe is below the fluid level Evaluation At a difference gt 50 mV the test will be ended with a fault indication If so you have to look for the reason for the fault and to find the solution to get a good measuring result again User manual Version V1 16 2013 04 10 14 27 WDT CPR Compact 3000 7 3 2 Main menu gt CONTROLLER STOP With CONTROLLER STOP the function of the controller is deactivated manually During this STOP phase no inputs outputs and alarms are active 7 3 3 Main menu gt PH DOSING The menu PH DOSIERUNG is organized almost identically to the following menu CHLORINE DOSING 7 3 4 Main menu gt CHLORINE DOSING gt Setpoint Set point gt this value the controller has to reach Min alarm Min alarm gt lower alarm value Max alarm Max alarm gt upper alarm value P band P band proportional range I Time Tn I time Integral time D Time Tv D time Differential time Cl dosing start at chlorine dosing blocked depending on pH Output O
8. gt Click on finish The Import assistant imports the data from the SD card into the chosen file The indication xx data are copied successful displays gt Close the import assistant with OK User manual Version V1 16 2013 04 10 20 27 WDT CPR Compact 3000 8 2 4 Display of the Measuring data In the range overview data files open the wanted file double click The range overview data files vanishes The range Visualization measuring data shows the data A right side click in the display switches between 1 hour and 24 hours display Any events alarms and irritations are symbolized by a red bar at the bottom time axe By pushing the left mouse button and running over the display field in the upper picture range the measuring data are indicated Irritations and alarms are indicated in a text field 1 2 3 VVVV V DataViewer Polytrop II v1 0 Datei Drucken Sonstiges Fretag 11 5 2012 Samstag 12 5 2012 Sonntag 135 2012 2 Montag 14 5 2012 2 Dienstag 15 5 2012 CP 1 Menu band 2 overview of the files 3 Visualization of the measuring values Menu Files New place for the data changes the Place where the measuring data are stored on the hard disc Data import Imports data from the hard disc of the computer import from SD card Imports data from the SD card export data from the marked Exports marked data as CSV file for further processing range in Microsoft Excel end finishes the program
9. mA gt 0 00 20 mA gt 1 00 Temperature sensor not existing Network address 43 Password 00 00 00 00 Software Serial number language Date Place Installation craft Operator User manual Version V1 16 2013 04 10 25 27 WDT CPR Compact 3000 13 Spare parts list Spare parts for the CPR Compact 3000 you get from your dealer To avoid misunderstandings please state for each demand the exact product designation and the series no of the CPR Compact 3000 These information you find on the label right side the controller housing type item code no Series number year of production The blue marked articles suffer under normal wear and have no 2 years guarantee time o 12023 baal valve PVC Y 6x1mm 11977 Probe water valve Y 10480 filter cup for filter 3000 1 111 1 1 1 y 40481 sealforfillercup300u 1 1 1 1 1 1 1048 _ OE filter element 3004 48522 maintenance kit flow controller 1 11978 swithbobbinmagneticdil 1 1 1 1201 flowswithd8 C3G 0 00 0 000000 0 measuingcelCPR Compat 3000 1 1 1 11976 j sievessetformeasuingcell 1 11 O A Electrodes Code number 18432 ref and counter electrode blue Chlorine electrode gold 34 complete 1 1 1 Pe rT joint set for chlorine electrode EE chlorine electrode insert d 19 chlorine electrode c
10. some electrolyte into the protection cap and push it on the glass electrode The pH electrode is frost prove till 15 C Don t disconnect the mains supply do not switch off the controller If you get frost in your technical room you have to empty all water leading parts of the system thoroughly An alternative could be to dismount the POOLKLAR from the wall and place it at a frost safe room 11 Technical data Measures Electrical data voltage 230 V 50 Hz pH pHO 14 current max 5A ORP O 1000 mV power 5 W stand by Cl 0 5 mg l 0 4 20 mA output max 500 Q temperature 0 50 C User manual Version V1 16 2013 04 10 23 27 WDT CPR Compact 3000 12 Commissioning Protocol Doing Reset in the main menu all parameters are set back to the works settings To be able to set the old well proved parameters it is recommended to fill the list below with your special found parameters Information After a reset the electrodes are to be calibrated again works settings setting ranges Menu Settings PH DOSING Set point Filter control 6 90 e al 0 01 Set point Set pH 7 20 0 10 44 0 01 Min alarm 0 10 0 10 6 00 To Sel 0 01 Max alarm Set pH 8 00 0 10 194 en P band 0 20 0 01 5 00 0 01 I time Tn 0 0 3600 1 D time Tv 4 0 0 3600 1 P band 0 20 0 01 5 00 0 01 I time Tn
11. Menu Configuration Colours for line writer changes the colours for line writer User manual Version V1 16 2013 04 10 21 27 WDT CPR Compact 3000 8 3 Events and Calibration Besides the measuring data the system stores additional information on the SD card You find Pxx LOG_xx und CAL_xx files The Pxx files are used with the DataViewer The two files LOG_xx and CAL_xx files can be seen by a simple text program as the Microsoft Editor and printed if needed gt P files The files for measuring values are generated daily under the date e g P0121030 2012_10_30 gt LOG files Events as alarms are stored monthly e g LOG 1210 2012 10 CAL files Calibrations are stored monthly e g CAL 1210 9 Maintenance All maintenance job shall be done by qualified personal Need spare parts are to be supplied by the dealer Please pay attention to the safety indications at the chemical containers and wear adequate protective clothes Maintenance jobs to do clean the filter if scaled calibrate the pH probe at a difference gt 0 2pH against the measuring with Phenol red change the seals of the chlorine and ORP redox electrode every season change the inserts of the flow controller all 2 years check and clean the sieves in the chlorine and ORP redox cell 9 1 Filter The filter is to be cleaned if visually scaled Especially in spring or autumn time it can be necessary more often Advice A scaled filter leads to
12. able 4mm MC conn 90cm blue DH probe PG13 5 60mm pH probe cable with screw push conn black ORP redox electrode Y complete oint set for ORP redox electrode electrode cleaner diaphragm cleaner 50m AAA N control boards Code number gt gt o T O Board CPR Compact 3000 Operation part CPR Compact 3000 O A ds OPTIONs Code number A p 13454 remote control mg l pH mV C red LED 7 character ind 23041 temperature sensor Digitemp CPR Compact 3000 sensor take PVC Y x60mm 00 0 measuring system total chlorine complete 00 interface module RS485 2 remote control Visualization software RemoteWare o User manual Version V1 16 2013 04 10 26 27 WDT CPR Compact 3000 14 Own notes Place for own notes as done service jobs or implementation of additional features or changes User manual Version V1 16 2013 04 10 27 27
13. chemical burn and poisoning Please pay attention at the handling of the chemicals Read the safety advises on the container label Never mix chemicals Use only chemicals that are allowed for your swimming pool water and care For maintenance use protective clothes Further information to the handling of the chemicals you get from your supplier 2 3 Regular control of the water quality In conformity to the national pool standards the water quality has to be checked regularly So you can recognize early any change in the function of the controller system Regular calibration will guarantee always good water properties User manual Version V1 16 2013 04 10 5 27 WDT CPR Compact 3000 3 Delivery scope Description The CPR Compact 3000 is a microprocessor controlled 4 channel auto controller The controller is operated through four push buttons To display of the measured values control parameters or events we have a 4 line illuminated display Five LED indicate active outputs Measuring values and events can be stored on a SD card and be visualized by the software DataViewer 3 1 Delivery scope The CPR Compact 3000 is delivered with following accessories buffer solution pH7 pH4 ORP Redox solution 468 mV electrode cleaner solution distilled water glass beads for cleaning the platinum electrode electrolyte spare seals 2 x ball valve Y with immersion tube 10 m tube 6x1mm PE for measuring water 3 2 Tran
14. escribed i Best calibration results you get if the DPD value is near the set point A calibration with only very few chlorine lt 0 3 ppm in the water is not effective When the DPD value is further away gt 0 3 ppm from the set value the calibration must be repeated after some hours Information when the value got nearer to the set point 5 7 Password After finishing the parameterization please install a service password This is to avoid any unwanted change in the programming and subsequently wrong results in your auto control of the water quality User manual Version V1 16 2013 04 10 8 27 WDT CPR Compact 3000 6 Wiring Attention All works at the electrical parts may only be executed by approved craftsmen DANGER pH RX Schirm Der Freigabekontakt 43 44 st El bei Werksauslieferung gebr ckt 64165166 WDT Messzelle LED Option Option Beleuchtg Frei Digitemp Stromausgang RS 485 E 20V DC 3 i AE GE ws g LI Ira ENTRE 17 18 19 20 21 22 23 24 25 262728 29 30 31 32 33 34 35 36 37 41 42 C NO N C NO N G r NO N C NO sc NO NCIC NOI C NO he Motorventil Cl ges ALARM Temp Filter Durchfluss R ckmel dung 1k The maximum electrical load on the relay contacts conn 4 to 26 may not exceed 2 Amp on each output L1 N PE f pH f pH f Chlor Niv pH Niv Cl Notice The power supply must be connected in t
15. ffect never can be optimal Therefore it is strongly recommended to take the water directly from the pool to the measuring cell by a separate pump In addition it is recommended to link the controller to the function of the circulation pump that in the event that the circulation is stopped the chemical dosing is stopped too fy iG The measuring water flow is about 50 liters per hour User manual Version V1 16 2013 04 10 7 27 WDT CPR Compact 3000 5 Commissioning 5 1 Control Parameters The controller is factory provided pre programmed with some general parameters As the situation at each pool is different you have to conform the parameters to the special pool situation See main menu 5 2 Glass probes Take the glass probes from their packing carton and pull off the rubber protection caps screw off the union nuts at the probe cables from the probe by a small left turn and screw in the probes into the measuring cell from top the reference counter electrode blue for the chlorine cell left side the pH probe black right side Now push the probe connectors on the probes pay attention to the colors and fix them by the union nuts Please avoid drilling of the cables i After about 1 hour for acclimatization the pH probe is to be checked Take out the probe from the cell put it into the buffer solution pH 7 00 If a bigger difference as 0 1 is indicated you have to do a calibration see menu calibrat
16. g variable that is proportional to the sum of the got differences The actuating variable increases therefore slowly at a divergence to the set value and reduces slowly only after exceeding the set value The reset time Tn I Time Tn is that time that the integral controller needs to get the same actuating variable that the proportional controller sets at once The larger the reset time the smaller is the part of the integral controller at the control effect 7 5 4 D Time Tv Differential Controller The differential controller controller induces an actuating variable that depends on the speed of change of the measured value The rate time Tv is the time that a proportional controller at a constant speed of change needs to get the same actuating variable that the d controller gets at once 7 5 5 Dosing Time Limitation The dosing time limit is that time in which the set point should be reached If this does not happen in that time anything with the system should run wrong faulty dosing device too small dosing performance Alarm is activated dosing is stopped The dosing time limit is set for the pH as for the free chlorine control separately under menu point Outputs 7 5 6 External Clearance With the input external clearance terminal 43 44 the controller can be linked to a central filter control So dosing can be stopped at filter back wash or any irritation in the filter system Ex works this input is bridged Contact 43
17. he right polarity The phase L1 must be connected on terminal 1 Notice Notice The 2 fuses Si 1 amp Si 2 are not stuck for use of dosing equipment with non volt control If the dosing equipment needs a 230 volt power supply you have to stick the fuses on the sockets pra The fuses you find in a bag inside the connecting box F1 Sil output chlorine F2 Si2 Relay outputs non volt to be executed without the fuses Si1 Si2 Relay outputs 230 volt to be executed with stuck fuses Si1 Si2 Pumps with frequency control to be connected on terminals 27 amp 28 298 30 or 31 amp 32 Temperature control It is only the temperature input Digitemp terminal 45 to 47 to be used The input for a Pt100 at the terminals 55 amp 56 is not active User manual Version V1 16 2013 04 10 9 27 WDT CPR Compact 3000 7 Operation of the Controller The operation of the controller is executed by 4 push buttons The 4 lines display indicates measured values alarm and all control parameters 5 LEDs indicate active outputs The measured values and the events can be stored on a SD Card and be visualized by the Software DataViewer 4 lines display 2 LED to rue gt E Rx 765mV indicate C1 0 58 mg l SD card outputs slot Heizung Alarm operation push buttons The push buttons opens the menu and also serves as Esc back function changes to the afore active line or increases a number changes to the next menu line or reduces a n
18. ion Information 5 3 Cleaning beads The blue glass beads are for the cleaning and activation of the gold free chlorine and platinum ORP redox electrodes being screwed into the measuring cell from bottom Pull off the cables of the electrodes and put on the surface of the electrodes so many beads that the surface is covered At screwing back the electrodes in to the cell pay attention that no beads come between the thread Notice VAN Check all hose connections at the measuring water supply and discharge and all unions at the controller to be tight Do not overstretch the connections plastic connection are only be Notice tightened by hand 5 4 Measuring water flow Now open the water supply and discharge ball valves At the flow control valve you adjust now the flow through the cell the switch bobbin of the flow control switch must be pushed upwards to release the dosing Furthermore the glass beads must rotate on the surface of the electrodes but shall not lift up These two functions must be balanced 5 5 Connection of the dosing devices Corresponding to the control needs of the dosing devices connect them at the terminals Then you have to define the parameters in the main menu 5 6 First Calibration After some time when in the pool water is some chlorine the chlorine measuring cell is to be calibrated You measure the chlorine content with the DPD method Go to the menu calibration chlorine and calibrate as d
19. l parameterization of current outputs activation of the total chlorine measuring system hardware test Please see hereto the yellow marked points under menu 7 1 The controller is delivered ex works without a password The alphanumeric password can be established by one to eight numbers between 0 9 and A F If a wrong password is given no fault is indicated You can t get into the according menu programming Please store the password carefully A lost password can only by reset by the works omn customer service i We advise to establish a password for the technical supporter to avoid any wrong User manual Version V1 16 2013_04_10 17 27 WDT CPR Compact 3000 7 4 Alarms and other Indications Alarms and other indications can be due to soft ware e g min max alarm as to hard ware sensor inputs chemical empty They are indicated in the 3 line in the display If several alarms or interruption are active they are indicated cyclically device blocked injection valve Cl dosing stopped Rx max alarm value is exceeded Chlorine dosing is stopped to avoid severe overdosing 7 4 2 Irritations The alarm relay terminal 20 22 and the alarm LED are activated FLOW ERROR water flow through the measuring cell too low circulation off measuring water pump faulty filter in the measuring water tubing blocked pH tank empty exchange the acid or caustic container against a full one empty switch faulty Chl
20. ly together with measuring cell for total chlorine 1 Relay output non volt for alarm 1 Relay output non volt for heating Function only with temperature sensor 1 Relay output non volt for filter pump weekly time switch can be used for other purposes too 2 analogical outputs 0 4 20 mA free relating to the measuring values 1 interface RS485 for remote access optional User manual Version V1 16 2013 04 10 6 27 WDT CPR Compact 3000 4 Installation 4 1 Place of Installation For ease operation and maintenance the installation place should be easy assessable not exposed to frost and direct sun shine temperature higher 409C should be avoided 4 2 The tapping points The measuring water must come as quick as possible from the pool to the measuring cell that the controller can react with the chemical dosing in time to balance changes in the water quality cause of changing situations in the pool Normally the measuring water is taken from before the filter never from behind the filter Tf a balance tank is installed we get several changes in the water quality from the pool to the filter the overflow from the pool to the channel diminish free chlorine and increases the pH we have a retention time in the balance tank the fresh water normally filled to the balance tank changes the water quality in the time of filling extremely These influences have to be considered at evaluating the control effect of the auto control system The e
21. orine tank empty exchange the chlorine container against a full one empty switch faulty 7 4 3 indication An indication is only shown in the 3 line EXTERN LOCKED no activation by the filter circulation control system at this indication no alarms or irritations are valued CONTROLLER Dosing delay after start DELAYED at this indication no alarms or irritations are valued Error Temp probe no digital temperature sensor connected or failure in the cable SD card full exchange the SD card or delete the memory User manual Version V1 16 2013 04 10 18 27 WDT CPR Compact 3000 7 5 Definition of controlling expressions 7 5 1 Actuating Variable The actuating variable is generated by the controller to get a wanted set point This results in variable on off times for dosing pumps or valves variable frequency for diaphragm pumps or variable opening angels of motor valves 7 5 2 P band Proportional Controller The proportional controller calculates the difference between the set value and the actual value The actuating variable will be proportional to the difference e g a difference of 30 in the measuring value range from the set value means 30 of the max set dosing performance Cause of the chemical dosing the difference gets less and the dosing rate is reduced respectively Normally the proportional control is sufficient for a pool control 7 5 3 I Time Tn Integral controller The integral controller induces an actuatin
22. rrent outputs Analogical current outputs 0 4 20 mA Temperature sensor to activate the temperature sensor Time 12 05 time Date Mo 08 04 13 date Networkadress 43 Bus address for linking IT Password Firmware update Factory reset Software v1 16 Serial number Language English Alphanumerical password Firmware to start an update Reset of control parameters to works parameters Version of the implemented software Internal programmed series no of the controller language Deutsch English Svenska 7 3 6 1 Main menu gt CONFIGURATION gt current outputs The controller has two analogical current outputs 0 4 20 mA Current output Nr that can be programmed to any of the measuring values selection of output 1 or 2 Measurand pH Value ORP Chlorine free Temperature selection of the measuring value Output type selection of type O 20 or 4 20 4mA gt pH 2 0 fixing of the min and max value to the min and max current output 20mA pH12 0 ADVICE The max apparent ohmic resitance of the connected devices may not exceed 500 Ohm Information User manual Version V1 16 2013 04 10 16 27 WDT CPR Compact 3000 7 3 6 2 Main menu gt CONFIGURATION gt Password for technical support by use of a password the following parameters are protected Enter new password parameterization of outputs for pH and chlorine 00 00 00 00 selection of the chlorine cel
23. rsion V1 16 2013 04 10 13 27 WDT CPR Compact 3000 When the calibration is finished with an irritation at the calibration procedure the controller will work on with the last guilty calibration results Information The indicated reason for the faulty calibration is to be corrected 7 3 1 2 Main menu gt CALIBRATION gt Chlorine probe pH adjust Please proceed as indicated pH probe gt Clorine probe ORP test After a faulty calibration the fault is indicated Calibration process When you push the button during the time remained the Is still running actual electrode signal is indicated Time remain 7 sec U 32 mV The standard signal is 100 mV per mg l free chlorine possible fault indication gt calibration fault please check the measuring cell at a signal lt 40mV pro mg l the calibration is refused 7 3 1 3 Main menu gt CALIBRATION gt ORP Test pH adjust Please proceed as indicated pH probe Clorine probe gt ORP test Please pay attention to the temperature dependency of the ORP redox solution at a difference gt 50 mV fault is indicated Important The operation guidance for the ORP Redox test corresponds to a standard ORP redox probe information With glass shaft At the CPR Compact 3000 however we use a special WDT ORP Redox measuring system The self cleaning platinum electrode works together with the reference electrode of the pH probe please proceed as described
24. s flowing through the measuring cell For setting see menu point configuration With ok the dosing delay can be interrupted and the controller is working as set Irritations and alarms are indicated in the 3 line If several alarms are active they will be shown cyclically In addition the red alarm LED burns and the alarm relay is activated Irritations and alarms partially can be delayed under CONFIGURATION The alarms for dosing time excess are to be quit manually All other alarms are deleted automatically when the reason for the alarm is solved E g when the empty chemical container is changed against a full one or when measuring water flows again through the cell Information User manual Version V1 16 2013 04 10 12 27 7 3 Main menu REMOVE MEMORY CARD gt CALIBRATIONS COTROLLER STOP PH DOSING CHLORINE DOSING TEMPERATURE CONTR CONFIGURATION 7 3 1 Main menu gt CALIBRATION gt pH adjust pH probe Clorine probe ORP test Chlorine valve Cl zeropoint Temp correction WDT CPR Compact 3000 For a safe removal of the SD Card Menu calibration Manual switch of the controller dosing and alarm Menu control parameters pH Menu control parameters chlorine Menu control parameters temperature Menu for general settings date time Adjusting the value to a phenol red measuring 2 point calibration of the pH probe Calibration free chlorine with DPD1 to check the ORP Redox probe
25. sport damage Please check the device and accessories direct after getting it on completeness and intactness If anything is not ok please contact us as soon as possible 3 3 Identification of the device For spare parts orders or any after sales service it is helpful to know the series no Of the device and the software version You can find the type label right side at the controller housing The programmed version you can find by selecting the menu configuration gt software 3 4 Device description CPR Compact 3000 b L controller CPR Compact 3000 buffer solutions prove cylinder to check the ORP redox tension measuring water supply filter measuring water flow control valve measuring water flow control probe water discharge measuring water discharge to pool 10 reference counter electrode blue SEE i 11 pH probe black Za IL E 12 chlorine electrode L 13 ORP redox electrode E x ron NOD a Se The CPR Compact 3000 is delivered pre mounted as seen on the picture So a quick simple and safe mounting on site is possible To protect the glass probes at the transport they are packed in their cartons To avoid an interchange of the probes they are indicated by different colors Outputs 3 x 230V respectively non volt for the control of pulse length controlled pumps or chlorine gas valves 3 x output for frequency controlled pumps 1 Relay output for non volt control linked to combined chlorine on
26. ta memory is only for about 1 minute store time To minimize data losses insert the card as soon as possible after use An SD card with higher capacity leads to higher processor charge If a wrong formatted SD Card is used this is indicated 8 2 Visualization software DataViewer Systems requirements gt PC with service system Windows 2000 XP Vista 7 8 2 1 DataViewer installation DataViewer exe double click If needed confirm any indications with OK Select the data file name where you want to store the Software and click next Select a Desktop Symbol and activate it Click on next Check the installation in the survey Click on Install The Software is now installed on the Computer Click on make ready The Installation program ends and the Software starts VV ON NO ON N V WV 8 2 2 To open or close the DataViewer To open the software Start Program DataViewer DataViewer gt To close the software menu file gt end 8 2 3 To import the data from the SD Card Take out the SD card from the controller and insert it to the computer see 8 1 gt Open DataViewer gt Menu file gt importation from memory card The Import assistant opens gt Click on next gt Select SD Card and click on next gt At the first data import from a SD card install a name for the SD card and click on next For the name max 8 characters gt Choose the inventory in which the data should be stored Click on change
27. the dosing devices ea 8 0 0 ISE Cal Dari tds 8 5 7 PASS WO liinda iii 8 O WVIEILIO RN oce auf 9 7 Opergdonmor the Controller 10 Hal Menu Structure sesos retardada 11 71 2 Operation Progr diri anne A en 12 7 2 1 Normal Opera arias 12 7 22 JActuab dosing Tate anna 12 p DIE WON re EE 12 7 244 Controller dela arrasa 12 2 9 Aland A 12 7 3 MANDES TIUS TUE 13 73 Malmen gt CALIBRATION aaa 13 7 3 1 1 Main menu gt CALIBRATION gt pH probe ococcccccccnccncnnnccnncnn nn 13 7 3 1 2 Main menu gt CALIBRATION gt Chlorine probe eere 14 7 3 1 3 Main menu gt CALIBRATION gt ORP Test c o oocccccccncncncnnnnnnnnnn mnn nnn 14 User manual Version V1 16 2013 04 10 2 27 WDT CPR Compact 3000 7 3 2 Mal Menu gt CONTROLLER STOP ai a 15 73 3 Main Menu gt PH DOSING sii 15 7 3 4 Main menu gt CHLORINE DOSING ccc cccceetenssecereeerennsscesrenerennsagenes 15 7 3 4 1 Main menu gt CHLORINE DOSING gt output eessesnnnennnennnnnnnnnnnnnnnn 15 7 3 5 Main menu gt TEMPERATURE CONTROL cccceccceeeeeeeeessseeeeeeeeeesaaees 15 7 3 6 Main menit gt CONFIGURATION curras IH 16 7 3 6 1 Main menu gt CONFIGURATION gt current outputs 16 7 3 6 2 Main menu gt CONFIGURATION gt Password for technical support 17 7 4 Alarms and Otmer INGICAtiONS cosita dbase E aE TERNE 18 HAL A TET ULTIMUM 18 74 2 o e ae 18 ASS ANOICACIO Ns TI 18 7 5 Definition of con
28. trolling expressions 000ccccccccccccncccccnnannnnnnnn narrar 19 Fil ActlUaung VW GRADS iia ds 19 7 5 2 P Dand Proportional Controler a nn 19 7 5 3 ETImeTn Integral c ntr llen n se a CEPR 19 7 5 4 D Time Tv Differential Controller ccccceeeccccnsscccecusenneneneeeeeeenssegs 19 7 949 DOSING IM CIME UOM eilig 19 7 5 5 External Clearance nei 19 7 5 2 PNARM ID een 19 8 Plotting the measured valles anita nkan 20 Bid Dcdo O O 20 8 2 Visualization software DataVlewer cccccccecececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeenegs 20 G 2 L DataViewer installation ia 20 8 2 2 To open or close the DataViewer eee nnne 20 8 2 3 To import the data from the SD Card eeeennn nnnm 20 8 2 4 Display Of the Measuring data una 21 6 9 dEvents dng Call ARON Ni econ td o ste leitet 22 Maintenance T PPP 22 MEME t E 22 92 O IM ee 22 9 3 Chlorine resp ORP Redox electrode Isern 22 10 Taking out of operation hibernation storage occcccccccccccccccnnnnnnnnnnnn nn n nehmen nnn nnn 23 LE Technical Gates tree ee Lea ee er E 23 12 COMMMISSIONING PFOCOCO ln eek 24 13 Spare Darts SE eek is 26 EAs COW TA OS TETTE UITIUM ER 27 User manual Version V1 16 2013_04 10 3 27 WDT CPR Compact 3000 1 Advises to this instruction 1 1 Range of validity This manual describes the installation commissioning and operation of the unit This manual is guilty for the den CPR Compact 3000 from version
29. umber 148 confirms the action User manual Version V1 16 2013 04 10 10 27 WDT CPR Compact 3000 7 1 Menu Structure Version V1 16 08 04 2013 e e Output Cl probe typ Open Output Output Current outputs I Password Output Cl probe type Current output User manual Version V1 16 2013 04 10 11 27 WDT CPR Compact 3000 7 2 Operation Program 7 2 1 Normal Operation 7 05 ORP 765mV C1 0 58 mg l Mo 08 04 2013 7 2 2 Actual dosing rate pH 0000000 0 PAH 0000000 0 7 2 3 Memory Flashdisk ready Sice 1897 662MB Used 10 75MB 22 Files x 7 2 4 Controller delay pH 7 05 ORP 765mV C1 0 58 mg l CONTROLLER DELAYED Mo 08 04 2013 7 2 5 Alarm indication pH 7 05 ORP 765mV C1 0 58 mg l FLOW ERROR Mo 08 04 2013 Measured values are indicated Controller works as programmed third line no irritation The lower line changes from date to time Pushing O the display indicates the actual dosing rate in So you can judge the difference between the set value and the actual value Pushing twice D the display indicates the actual data of the memory of the inserted SD Card When the controller is started from new a dosing delay runs on For the set delay time no dosing no alarm The dosing delay time shall be set so high that after start it is sure that actual pool water i
30. utput gt depending on the linked dosing device Cl probe typ Open CI probe type gt open with WDT 34 gold electrode ORP min alarm 200 ORP min alarm gt lower alarm value for redox tension ORP max alarm 800 ORP max alarm gt upper alarm value for redox tension 7 3 4 1 Main menu CHLORINE DOSING gt output No dosing device is controlled Fre E Diaphragm pump with frequency input Pu add Granudos peristaltic pump On Off Electrolysis solenoid valve also for pulse width Motorvalve Chlorine gas motor valve At reaching ORP Max alarm the dosing of chlorine is stopped So severe overdosing is avoided in case of a fault in the chlorine measuring or control Information 7 3 5 Main menu gt TEMPERATURE CONTROL To be activated under the menu CONFIGURATION gt Setpoint Set point gt this value the controller has to reach Hysteresis p Hysteresis gt switch band Set point hysteresis Min alarm A Min alarm gt lower alarm value Max alarm Max alarm gt upper alarm value User manual Version V1 16 2013 04 10 15 27 WDT CPR Compact 3000 7 3 6 Main menu gt CONFIGURATION gt Startup delay dosing delay after start 2 minutes Alarmdelay delay for activation of the alarm output 5 seconds Level control delay for activation of the empty alarm 5 seconds Flow control delay for activation of the meas water 5 seconds Filter timer timer program for the filter control Cu
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