Mach3 USB Motion Card AKZ250 Installation Manual
Contents
1. EXTO p es E TH JP1 DU 317 CAES oo 29 01724 6550 2 LET e 079908059 ue Don x Suk eon Jie got 8 e M m A resistor Pu lt U13 Input Max 7mA ae PNP SENSOR P 8 24 33 m e m m le 12V 1 5KQ 9170 8 Power supply 5 24 V External GL pL et gI Mach3 Input Signals Setting Encoder MPG z setup and Axis Selection spindle Setup Motor Outputs Active Low Enabled Fort 1 Fin Humber 10 From 0 to 15 according to the wiring 44 Asuggest pick a cross LED lights up when the sensor signal 109110 GNINDCSVAD AS ZD ZS YD YS XD XS Signal Ground moe Ee Input Signals Mill Options Output Signals Emulated HotKey 0 when using PNP sensor ASIC INS 3 S v O Mach3 USB Motion Card AKZ250 Installation Manual 5 3 2 NPN sensor Use the external power supply for the sensor c wawa cas 23769 O O C38D 3 U8 Z D n m 0405 ca jJ US 03453 70 Besa CIE gt en c e LI LILILILILILILI 5 cec ARMA ry 7 316 cet C LILINZ Ns cu E sa JP1 nn 44 2 OR b Le 17 ee e CI 2e A resistor nnnnnn Winn 2 Ey Input Max 7mA2. MPG Joa Mode B NE Cont Step MPG BIA W MPG Axis X Y Z A 78 Mach3 USB Motion Card AKZ250 Installation Manual 11 Read ahead buffer setting 11 1 Go to Config Plugins under Config to go into Plugln Control and Activation Plugin Control and Activation Plugin Flash FlashSereen SiF FPlugln a Fenerty B JoyS5tick JIoyStick PluzIn Art Fenerty Ver 1l lla PrinterScope PortrScope 1 00 046 ohuttlePro Contour Shuttle Pendents A Fene Turnlliazs Turn Diags 1 00 1 After connecting the USB Motion Check Config Card the tick V must be shown other wise please check the connection between the Card and computer 11 2 In accordance with the performance of a PC set the read ahead buffer Adjust the buffer time to run smoothly USH Kotion Card 3 1 c xuliFeng All rights reserved Infomation BufFer G Code buffer G Code 05 8 ms Date 2010 5 51 IdTGCGCI I I I I l I l to g Jag u 64 ms Freg ZUDkHz IF II I l I Il l o l l lj l 5 g Axis 4 Ratio Jog buffer FRO Input 16 Output a SRO S Internal R atio 2 Jag Internal xm Spindle 1 MES Enable Limit when Homing Cancel 80
3. jupe Spindle Setup Up tion Port Setup T Axis Selection Motor Outputs Input Signals Output Signals Signal Enabled Fort Pin Humber Active Low Output 1 1 4 Output 2 1 5 Output 1 Output 2 55 Mach3 USB Motion Card AKZ250 Installation Manual 7 1 3 PWM Engine Configuration Ports amp Pinz Encoder MEF spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Enabled Step Fint Tir 1 Dir Low Step Fort Dir Fort 2 1 1 4 1 1 7 1 4 Mach3 Config gt Spindle Pulleys Pulley Selection Pulley Selection Current Pulley Min Speed Max Speed Ratio ile Number 4 b e000 Reversed 56 Mach3 USB Motion Card AKZ250 Installation Manual M3 S10000 5 Ta Schematic 6N137 37 Mach3 USB Motion Card AKZ250 Installation Manual IK 7 gt a gt go gt gt 2 WN a N 7 lt A lt gt O ea a Z La Mach3 USB Motion Card AKZ250 Installation Manual C3SL Q cas Je37E3 c32 3 59 meee DIE tis J3 O o BW gt mMm m U Q D G SA re so EPA ETETERSESESESESESRSROESESEOROESES QOO GO GO GG COGO COO CO cC 11720 GND DCOVAD AS ZD ZS YD YS XD XS pes J16 EXTO Jt EXTI 9 10 11 12 13 14 Mach3 USB Motion Card AKZ250 Installation Manual 8 Measure the rotating speed
4. o m m 7 KTP ee i m ro sues B 69 6226 m 5 x 69 yu 5 Resistor m E u 63 gt _ d 63 ques el lo le 2699 8227 4 us 7 m Ed reo 8 outputs de e o e i 32 B UD 62 m Je e ls J D11 Fo sues 1 1 010 US y 2 e m M D e e _ Th qU33 014 m 1 63 35 E GND DCOVAD AS ZD ZS YD YS XD XS 48 Mach3 USB Motion Card AKZ250 Installation Manual 5 4 2 Drive 500mA relay by 5 24V external power supply Drver high loading devices must use external power supply E cas Jc37E3 O U8 CE CAL gt DOODODA c44 jJ E JUL Segedo o 2 lt _ c c x OFT 5 Sm oO gt EXTO cHEQ as pi DO O E ms je co x x gt lt EXT1 01729 HERE ls PIE sees is CI nonnnon 03 a Relay U20 S Gs QI MAT Y 3 _ 69 1 Maximum DO C28 2 e 169 ec 24V 500mA E ETI 6224 e m e 2 635 6226 e d 1 891 ze D F 23 lt Diode m ape 695 5 9 14007 e3 6227 2 7 m ESE pos 8 outputs Th 30 o o a Form 0 to 7 01057 e E TP 34 e e x D11 sues e e o D1 U10 U9 i ji e ss e
5. 6060600600000 ro ro 00 ro a 60 cese 0 wx e e on board isolated power supply DC5V 6006060600094 GND DDV AD AS ZD ZS YD YS XD XS Spindle Setup Mill Options Motor Outputs Input Signals Dutput Signals Port Pin Humber Probe Index Limit Owrd Pick ticks Turn on Probe Pins 10 13 and 15 5 Depend on wires Active Low Emulated Pick a cross X are inputs Unly these 5 pin numbers may be 72 Automated Setup of Inputs Mach3 USB Motion Card AKZ250 Installation Manual 9 2 Loading the VB Script to the Auto Tool Zero Button That Mach3 provides for customizable user defined button macros on some of the existing screen buttons is what makes this possible without having to do Mach3 screen designs to add new buttons The Auto Tool Zero button on the Programs Run screen 1s the one used for this purpose 9 2 1 From the Mach3 Program Run screen click Operator on the Menu bar 504 PO 1 51 30450414360 51 040 040 504 PU 1 51 207504145360 51 040 040 504 PU 1 51 2075014560 51 040 040 504 PIU 1 File Config Function s View Wizards MiS Plugin Control Help Lock Program Run Alt 1 MDI A 2 Tool Pal eL settings Alt ac A amp uta Laleulator Control OffLine Maintenance Hours mm Restore Settings brain Control FE T
6. Fb EM C CQ G6 Refer to J3 X gt XS XD Y gt YS YD Z gt ZS ZD 2 A gt AS AD 5 5 6 GND DCSVAD AS 20 ZS YD YS XD XS Mach3 USB Motion Card AKZ250 Installation Manual 5 1 2 Using External power supply to drive Please install suitable resistance according to your setpping servo driver need AA A axis driver nu unmuunuun p y m AS u muumuumuumuumuumuuumuuuuun t Z axis driver nana EQU AAA 4 DO AAA AAA AAA Ass 4 nnnuRREEERERHRREREREEEEERHRHREEEEEREERERER eS Y axis driver a DO AAA Optocoupler inside driver Resistor inside dirver Pluse Dir 2 D 5V External power supply DCSV PWM S JCEEXEXEEIIIIIIID S 9 99999999 a Y 5 2 C Fb EM C CQ G6 DOOOOOODOOOOS SO gt a gt 2 gt A gt Y N a N lt A lt gt LO a a 7 Mach3 USB Motion Card AKZ250 Installation Manual Input Channels 9 2 There two methods of voltage power supply Internal External 9999999999999999 999999999 TX Pee eso D J ese B KGESESESESESESESESESESESESESESES QC OQ OG COGO CO 2
7. 1 13 14 15 Internal voltage power supply 00000 S SV 7mA per each input channel GND DCSWAD AS ZD ZS YD YS XD XS 40 Mach3 USB Motion Card AKZ250 Installation Manual External voltage power supply for input 32 SV 7mA per each input channel power voltage is over 5V a resistor must be installed 0000000000000 06 20000000 8 CIHO E ug Lp 5 33 5 5 Cu eso ar Loy 3 2 y o E m UHMOd 3H AT CS DUTPUT JS DCOWAD AS ZD ZS YD YS XD XS ATTENTION If the external power voltage 1 over 5 V a resistor must be installed between the power source each input channel For the external power voltage is 24V 3K Q resistor must be used resistor must be used 1 5K And for the external power voltage 1s 12V 42 Mach3 USB Motion Card AKZ250 Installation Manual 5 3 Sensor s wiring and setting 5 3 1 PNP sensor Use the external power supply for the sensor E Q c43 Je ES x 53224 csoE3 To C400 20 0000 Z Cy 2020 ca jJ E cap lt 2995999950 cas gt aq AMMANN cad E J16 ctl
8. General purpose general purpose 0 1 Input or Input MPG Input Manual Pulse Generator AB Input Functions are set by Mach3 E c General purpose Max 7mA Config gt Ports and Pins gt Input Signals 32 Mach3 USB Motion Card AKZ250 Installation Manual 4 4 Output J5 Desv bev pesv ewm s 1 2 4 5 6 7 On board isolated power module ae 5 DC output Max 120mA output DCSV PWM Pulse Width Modulation 12V 13mA Spindle speed Control Output mE X LED Positive input Spindl d Measure Input e J LED Negative input 8 general purpose Functions set Mach3 l Max 24V 500mA l open drain output Config gt Ports and Pins OC open drain channels gt Output Signals Note 1 DCSV is on board isolated power module output Voltage 5V max current 120mA b OC open drain output 34 Mach3 USB Motion Card AKZ250 Installation Manual 5 Motion card connection Diagram 5 1 X Y Z Aaxes output Optical power supply Internal on board or External 5 1 1 Using Internal on board power supply to drive Please install suitable resistance according to your setpping servo driver need Y axis driver P D P D Optocoupler inside driver Resistor inside dirver Pluse OUTPUT 020000000 0 Ne Ar a Y U m
9. lt 69 33 el le e le A iode must be installed for T 69 4 35 he electronic device J4 protection the elec GND DCOVAD AS ZD ZS YD YS XD XS Ifid LN 50 1N4007 1N4148 etc Mach3 USB Motion Card AKZ250 Installation Manual 6 Adjustment knob 6 1 Please complete the step in Chapter 1 Prepare 6 2 Connecting the adjustment knob with the EXTO JI6 of USB Motion Card Plugin Hame Flash FlashS5ereen SWF Fluzln A Fenerty B B JoyStick ToyStick PluzIn Art Fenert Ver 1l lla PrinterScope Port Scope 1 00 046 ShuttlePro Contow S5huttle Pendents A Fene Turn ags Turn Diags 1 00 1 After connecting the USB Motion Check Config Card the tick V must be shown other wise please check connection between the Card and computer 52 Mach3 USB Motion Card AKZ250 Installation Manual 6 4 After check the Config USB Motion Card setting will be shown You can select one of the functions which is able to controlled by the external knob Please select External 0 in your particular setting Then click OK to exit USE Wotion Card 3 1 c xuliFeng All rights reserved BufFer i3 Code Infomation EXE 768 Date 2010 5 51 I II I I l go l l l l g 1 Jag a 64 ms Freg ZUDKkHz II II I d I gd l l l FRO Feed Rate Ratio
10. tool zero gt Total 417 224 bytes in 3 files Drag M7101 mls to Notepad DP ES 0000090 IIA Rem y Probe Down by leafboy77 2818 11 28 Based On Erniebro amp PIA FeedCurrent Get emDROU 818 Get the current settings DRI Current Get emDrna 8H82 DROS 882 7 DRO gt Copy all of the lines in the script from this document On Erniebro amp PEL Feed Current L etting DROZ Current RO Hey Lurrent Code GIOUFLOO slow feed rate to 100 MH2ZHIH Rem Code G4 PI Pause 1 second to give ting lt gt Ready ary 9 2 5 Note http buildyourtools com phpBB3 viewtopic php f 5 amp t 985 76 Mach3 USB Motion Card AKZ250 Installation Manual 10 2 10 2 1 Mach3 Config gt Ports and Pins Engine Configuration Ports amp Pins Port Setup and Axis Selection Motor Outputs Input Signals Output Signals spindle Setup Mill Options Enabled Fort A Pin E Fort B Fin Counts Velocity Encoderl a 1 000000 100 00 Encoder a 1 000000 100 00 Encoder3 Ez 1 000000 100 00 Encoderd a 1 000000 100 00 MPG 1 EB 4 000000 1000 0 MPG 2 a 1 000000 100 00 MPG 3 a 1 000000 100 00 10 2 2 MODE Mode MPG Mode Multi Step Cycle Jog Step 0 01 Shuttle Mode MI Step Cycle Jog Step _ 0 0100 Jog
11. 2 Cathode 3 Emitter GND 4 Collector 28 Mach3 USB Motion Card AKZ250 Installation Manual 3 3 8 general outputs wiring of the 0 1 2 3 4 5 6 7 on J5 Maximum Load voltage 24V current 500mA When output Low turn on otherwise the output is high impedancestate Hi Z Photo transistor T OUTPUT 8 open drain output 1 8 ULNZHBIA Anode Cathode L A4 Emitter Collector E oh 8 general outputs wiring of 0 1 2 3 4 5 6 7onJ5 OT LJ GE e I 99909 D Y D R87E3 E 3 G C31 CICI eee 29999 9999 O Pa E e e 00 o a a a a u QU en Mm e u M Mm m M MM NM ME M NE MN mone INPUT sF gt IU TH te A3 14 15 c37 CJ ua gt A gt uo gt A gt N A N ua lt A lt gt Tp oO A a Z u O cas _ 30 Mach3 USB Motion Card AKZ250 Installation Manual 4 Motion card connection Table 4 1 4 axes J3 DGV AD AS 2 zs YD YS XD xs DCSV SV DC Output Max 120mA On board isolated power module output 4 2 16 Inputs J4 4 5 6 9 8 9 9
12. 999999595992 A minimi z nan L3 mnnn C m SEO ONS O e e e e o of output sign J14 5 1 2 7 T TP e ees8se88 8888888 8 6 99000 00 ON w 4 ESES ESES ESES ES E E ESEESE 6 u 0 in Y 5 w El C 7 mw r1 LJ m cC GND DCSWAD AS ZD ZS YD YS XD XS 1 w 6N137 26 Mach3 USB Motion Card AKZ250 Installation Manual 3 2 16 general inputs input valtage 5V current 7mA Wired on J4 DCSV PWM S S 0 1 2 3 4 S 7 O sS Ta O oos meee Di6 OUTPUT E OCIO OOOO 33 93 1 a EFi Spd ni vt CTS vmoemonomomomonmeo x lt Llu LEi4z o x n 5 TL JP3 EJIS gt 5 D D qero osos osoo x pem s 22 gt 3 NH9999 gt s 9999 28800 9999 aJ lu m N d i L Jou i M OO o U 0 C ID lt O QU QU QU CU o QU QU QU Y Y QU Y mM a Se rn reno sona nn e no no ss lt r1 T gt nan O SA ACA OA A O A A A CCC O O x 7 RR Csec U37 ct 16 general inputs 3300 resistor onboard 16 general inputs Schematic Photo transistor s n USB Motion card 330 resistor LED 1 Anode
13. downloads ph Mach3 download as shown below Home Downloads Purchase Support Resources Downloads For previous versions of Mach and LazyCam XML s and other Extra Information Click Here Some of the older files are linked directly from the FTP server in order to avoid redundancy If your download does not start immediately please give it a few seconds it s probably trying to contact login to the FTP server Mach Mach3 is the flagship of the ArtSoft products It is released in two versions a Lockdown version and a Development version The Lockdown is a stable static release recommended for new users or people trialing the software The Development version contains developing features and is released quite often so people can obtain new but untested features and capabilities Both releases are limited to 500 lines of Gcode until licensed Mach3 has a limit of 10 000 000 lines of Gcode even after licensing You must use a Desktop PC running a 32 bit version of Windows if you are using the Mach3 Parallel Port Driver Laptops are not supported because the power saving features of the chipsets disrupt the pulse stream Mach3 will only be supported on laptops running an external motion controller such as one of those found on the Plugins page Mach3 R3 042 040 Mach3 C hangelog 3 12 Mach3 USB Motion Card AKZ250 Installation Manual Install Mach3 This card does not require the parallel
14. gI 68 Mach3 USB Motion Card AKZ250 Installation Manual 9 Auto tool zero 9 1 Tool touch sensor wires 9 1 1 one wire simple tool touch sensor A Resistor 5 330 Q ADS 12V 1 5K 24V 3 3KQ 48V 6 8KQ O C43 c37E2 E E C40Ed U37 c34E 11 25 C4 d cC Di7EL RIILAp18 The Tool and the machine can also 5 48V Ext POWER be connected to the GROUND The Probe Input Pin Number 07 15 The LED turn off when touch 0000000000006 oe Os 460 one wire 006000900060 B 6006006000090 tool sensor ee Un LAd LAO Engine Configuration Ports amp Pins Encoder MPG Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Port Fin Humber Active Low Emulated HotKey Pick tick Turn on Probe ZAS Depend on wires 70 Mach3 USB Motion Card AKZ250 Installation Manual 9 1 2 two wire Tool touch sensor cas 7 32 3 U37 L Engine Configuration Ports Fins Encoder MPG s Port Setup and Axis Selection m 000000 H c E 63 ses Eos 155 JLD23 83s M d Q N XL J y E f The Probe Input Pin Number 0 15 g no ro j ES g ASIC ro O
15. p AS Accel steps per 400 Mach3 steps unit Mach3 steps per unit Mach3 steps per rev Motor revs per unit 20 Mach3 USB Motion Card AKZ250 Installation Manual 2 3 The Mach3 Menu gt Config gt Homing Limits dialog Axes direction depends on the Reversed Motor Softl imits x l Entries are in setup units Axis Soft Max Soft Min Slow 2 Home Home Auto Z Speed x a 100 00 100 00 1 00 0 0000 f 40 Y e af 100 00 1i00 00 1 00 0 0000 uf 40 z 100 00 100 00 1 00 0 0009 uf 20 A 100 00 10000 1 00 0 0000 amp uf 20 B w 0 0000 uf 20 C ar Axes direction 0 0000 ar 20 Depends on Y or X 626 home location c A 22 Mach3 USB Motion Card AKZ250 Installation Manual 2 4 Setup the input singles There are 16 general purpose input channels The channels number 1 from to 15 at 14 Suggest Active Low X Set High signal Level for Inputs Engine Configuration Forts amp Pinz Encoder MPG Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Output Siznals Enabled Port Pin Humber Active Low Emulated HotKey a Y 0 af 0 Suggest pick a cross X to set high signal level Active DEM Trig 1 DEM Trig 2 bl Enter 1 gt 2 5 Setup the Output signals There are 8 general purpose open dr
16. port driver e Mach Setup Select Packages Please select the program features that you want to install Program Features Installs the Parallel Fort Driver Ka This 15 not needed for external XML motion control devices LazyCam 328 KB Screen sets Standard Mach3Turn screen Standard Mach3Mill screen Standard Mach3 Plasma screen Total space required 39 5 14 Mach3 USB Motion Card AKZ250 Installation Manual 1 2 USB cable Prepare Magnet ring installed in the USB cable at both ends Attention Use of acceptable quality USB cable 1 3 Installation the software of the USB motion card This USB motion card does not need install any USB driver Windows2000 Xp Vista Windows7 can directly identify 1 3 1 Connecting the USB cable to the PC and the motion card x When the status indicator LED lights on the card USB connection 1 successful 16 Mach3 USB Motion Card 7250 Installation Manual 1 3 2 Unzip the usbmove zip copy or drag usbmove dll into your Mach3 PlugIns folder Note Download the latest version of plug in usbmove zip in Plugins THO RO SSO RW IAW 800 Od fw ber Xx HE Of CO F d Es a JoyStick FrinterS ShuttleF Turnliaz me dl View Delete PlugIns TFE SEG 201071 Hi18H 1 Facked 278 528 139 425 n drag Total 275 525 bytes in 1 file 3 18 MB J HER 1 3 3 Start the Mach3 s
17. 6 Brain Editor Check Contig 51 2071590414560 51 0YD lt 040 X A GCode Var Monitor 9 2 2 then click Edit Button Script The buttons that are editable will start flashing Edit G Code Rewind Ctrl W Recent File Single BLK Alt N m Close G Code Reverse Run Load G Code Block Delete m _ Set Next Line M1 Optional Stop m Line 42 Food cut On Off Inhibit ng OOF omana G Codes M Codes 0 000 9 2 3 click the flashing Auto Tool Zero button The Mach3 VB Script Editor window will open By default this file will always be named HiddenScript m1s and at first there is one line of code in the edit window that may have a Not Implemented message in it File Edit Run Debug BreakPointz REM Hezzaget Hot Yet Implemented 74 Mach3 USB Motion Card AKZ250 Installation Manual 9 2 4 Click any where in the edit window s white space Highlight any lines by typing Ctrl A and press the Delete key or click Edit gt Select All gt press Delete key 37 UsbNove V2 0 1 1 zip WinRAR Sele File Commands Tools Favorites Options Help By a Add Extract To Test View Delete Find Wizard Into Packed Modified oon 2011 2 15 17 42 18 390 File mls 010 11 22 1 AE 208 16 011 2 11 10 09 Di e di Demo code of
18. Mach3 USB Motion Card AKZ250 Installation Manual 9 Mach3 USB Motion Card AKZ250 Installation Manual Ver1 17 Date of document updates 2012 11 2 Features Supports all Mach3 versions including the Mach3 R3 042 040 version Supporting Windows series including Windows2000 XP Vista Windows7 No need to install any USB drivers it can be used aftr plugging in the computer Full support for USB hot swappable the card 1s Monitoring USB connection status at any time Supports Mach3 software limitationand backlash functions Maximum step pulse frequency is 200KHz which 1 suitable for the servo or stepping motor Status indicator LED can be useful to show the USB connection and working status by flashing 16 general purpose inputs with indicators Feed rate spindle speed rate or jog rate can by controlled by the adjustment knob With on board isolated power supply external power supply is not needed External power can also be supplied to reduce USB load 10 high speed optocouplers with 10MHz 24 general optocouplers for isolating all of the input output signals this high cost design can be provided high performance and stable system Real time speed chart and spindle speed changes can be observed Mach3 USB Motion Card AKZ250 Installation Manual Revisions List Basic connection diagram an Overview Mechanical dimensions diagram l Prepare 2 Setup for Mach3 3 Setup motion card Hardware 4 Motion
19. Spindle sf Pulse per Rotate SRO Spindle speed Rate SRO internal i Internal 5 Jag 95 Jog Slow Jog Rate Enable Limit when Homing Cancel 6 5 Now you can try to turn the knob to adjust your selected function OverRidden q FRO ORO IMC tu phu 100 7 RPM 0 n S 0v Spindle Speed UnitsMin _ LUnits Rev __ 54 Mach3 USB Motion Card AKZ250 Installation Manual 7 1 1 Spindle Setup Engine Configuration Ports amp Pins Port Setup and Axis Selection or Uutputs Input Signals Output Signals Encoder MPG Spindle Setup Mill Options Relay Control Motor Control Special Functionz Disable Spindle Rel Use Spindle Motor Outif Use Spindle Feedback in Sync M Clockwise Output 1 Closed Loop Spindle Cont CCH M4 Output 2 F 2 Output Signal Y Sp Freg Minimum FHM D y W Disable Flood Mist rep 2 Mist Output 4 In Special Options Usually Uff Flood Output 1 o 50 HotWire Heat for Output Signal y Laser Mode fr Modbus Spindle Use Steps TDi M3 Output Torch Volts Conti Enabled Reg 4 64 Torch Auto D ADC Count spo M4 Output 42 aay 8008 Output Signals HJ Output 1 Output 20 Engine Configuration Ports amp Pins
20. ain output channels The channels number is from 0 to 7 at J5 Suggest Active Low Set Low signal Level for outputs Engine Configuration Ports amp Pinz Encoder MPG Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Enabled Pin Humber Active Low Digit Trig Enablel Enable Enables Enabled Enabled Enable Dutput 1 From 0 to 7 Dutput 2 Suggest to put ticks N gt Output 3 Output 4 Number rang set low signal levels actived Fins 2 9 1 14 16 and 17 are output pins 24 Mach3 USB Motion Card AKZ250 Installation Manual 3 Setup motion card Hardware The board 15 used USB power source with isolated power source module external power supply 1s not requested All outputs including 4 axes pulse DIR 8 output controls Spindle speed PWM output are set to be high impedancestate Hi Z when USB is connected When running Mach3 Level is controlled by Mach3 Suggest All output signals in Mach3 can be set to be Active Low 3 1 4axis output signals please refer to J3signals indicating DCSV PWM 5 S 0 1 2 3 4 6 OF Yo Case usa E3ko3 vct CIR CJF gt D D gt 0 9000 28900 J6 LOIR TXU GND orb dl 9 90900 60 999 2007 e ZEE G G l pco R8S 3 039 ed Q N 9 XTAL1 om
21. card connection Table 5 Motion card connection Diagram 6 Adjustment knob 7 Spindle speed PWM output 8 Measure the rotating speed of the spindle 9 Auto tool zero 10 MPG Setup 11 Read ahead buffer setting Mach3 USB Motion Card AKZ250 Installation Manual Basic connection diagram an Overview PC that Running MACH3 USB Connection Spindle speed I Feedback signal Spindle speed output PWM Steppers w g AEn Z b S J gt N Servos lt a y in 2 3 7 s AUTO AYTO LLL 15 3933 3333 16 general purpose input E stop Limit switch Jog Cycle Start etc Adjustment 1 knob 4 e Mach3 USB Motion Card AKZ250 Installation Manual DCSV PWM 5 S5 U 1 2 3 4 5 6 7 2 2 DUTPUT Chie sss sss a 5 J3 EJR11 5 I E 3813 ETRI4 x I E 2 5 5 5 5 ES esee D o D D NH999 S NOSO P 9 909 000 85 1 77 5 0 1 A ETA 3 9 2 9 cence cece AAA OES ONS GND DCSWAD AS ZD ZS YD YS XD XS 10 11 12 141 0 1 148 6 10 Mach3 USB Motion Card AKZ250 Installation Manual 1 Prepare 1 1 Prepare Mach3 software e The latest version of Mach3 official website http www machsupport com
22. d 2 24V 3 3KQ m Uez Ule 5 12 1 5 al 5V 330Q ou ASIG ro O m C n3 e E 5 O WA C ro D the LED does not light when the sensor ro v 5 24V External Power supply S 46060000090 46040600004 9 GI vI El Wi E E 1n41AO GNIDCIVWAD AS ZD ZS YD YS XD XS Signal Ground A Mach3 Input Signals Setting Encoder MEG s Spindle Setup gt TES Mill Options Setup and Axis Selection Motor Outputs E Input Signals E Output Signals eun a ae al Enabled Port Pin Humber Active Low Emulated HotKey 3 T M N 0 From 0 to 15 to put tick e when using a NPN sensor according to the wiring 46 Mach3 USB Motion Card AKZ250 Installation Manual 5 4 output 8 general outputs Maximum Load voltage 24V current 300mA When output Low turn on otherwise the output is high impedancestate Hi Z 5 4 1 Drive LED with Internal On board power When drive tiny current loads like LED driver enable signal etc internal on board power supply can be used directly o E C43 E27 E O B P 5 J3CIJzsx ses EJos3 LJL2 ic2 T TO O 3 u C41E 01729 uo UJ S J ac r1 IN XL n2 ka A A E C 625 228
23. e form always on top Start Stop waveform 64 Mach3 USB Motion Card AKZ250 Installation Manual 8 3 Hall sensor test circuit Hall sensor Model 44E open drain output OC sensor A I I I I L When the magnet is close to the hall sensor the LED will light 8 4 Hall sensor Rotation plate install Note Be carefully about the direction of the magnetic poles of the magnet Rotation plate connected with the spindle 66 Mach3 USB Motion Card AKZ250 Installation Manual 8 5 Diagram of the spindle speed sensor part of the USB Motion Card Schematic USB Card S Positive input USB Card Resistor 330 2 LED USB Card S Negative input USB Card high speed optocoupler 6N137 8 6 Connection Diagram of the hall sensor c43C _ cae 3 Magnet the magnet close to the hall sensor the LED D16 will light ium I E y ro G2 t a Connecting the S with DC5V tg L ce 8 00 y D Connecting the S LO y 2 a with the ouput of the 1 6 y 6 j 1 6 6 e3 o m m m El m o m m E m m o m m m o ut rs OOOO hall sensor 0 6 6H 4604060060000 GL Il EI
24. of the spindle 8 1 USB Motion Card Configuration dialog Go to Config Plugins under Config to go PlugIn Control and Activation Plugin Control and Activation Plugin Flash FlashSereen SiF Flugln a Fenerty B JoyS5tick JIoyStick PluzIn Art Fenerty Ver 1l lla Printerscope Fort Scape 1 00 046 ohuttlePro Contour Shuttle Pendents A Fene Turnliags Turn liagzgs 1 00 1 After connecting the USB Motion Check Config Card the tick V must be shown other wise please check the connection between the Card and computer Check the Config to entry the USB Motion Card USB Notion Card 3 1 c xuliFeng All rights reserved Information BufFFer G Code ms Date 2010 5 51 12 51 SM Cae I I l I l Ill Jag T 64 ms Freg ZUDkHz Ic CI I d Il l l l d l to toto g Axis 4 Spindle Input 16 Pulse per Rotate Output EIN Input pulse number per each rotation of spindle Ratio rotor Rang 1 4 OK spindle 1 Enable Limit when Homing Cancel 62 Mach3 USB Motion Card AKZ250 Installation Manual 8 2 Show Spindle Speed Measured speed will be displayed in the Mach3 as shown below apindle Speed 5300 In addition you can open the spindle speed real time waveform display Right click the mouse 5 indle Waveform Spindle Speed Wayeform Start Stop Always on Wav
25. oftware a dialogueof Motion Control Hardware PlugIn sensed is shown Please select the Mach3 USB Motion Card you can also check Don t ask me this again Motion Control Hardware PlugIn sensed Your system is showing more than one control device Please pick the one you would like this profile to use CoNo Device Select the Mach3 USB Motion Card C No Device Dont ask me this again OK When the Mach3 is connecting with the card the Status indicator LED on the card is flashing 18 Mach3 USB Motion Card AKZ250 Installation Manual 2 Setup for Mach3 2 1 Mach3 X Y Z A Axis config as shown below Config gt Ports and Pins Spindle Setup Mill Options ion Motor Outputs Input Signals Output Signals RU Step Fint Dir Pins Dir Donee Step Lo Step Port Tir Port 2 Engine Configuration Ports amp Pinz e 4 e A a a A 0 a 9 A 9 e Suggest to put ticsks V For the 4th axis uggest to pul licsks ee set low signal levels actived Pick ticks gt 2 2 Motor tuning setup as shown below Config gt Motor Tuning Motor Tuning and Setup IX X AXIS MOTOR MOVEMENT PROFILE 1875 1687 5 1500 13125 1125 937 5 750 562 5 375 187 5 Velocity mm s per Minute 0 0 2 0 4 0 6 0 5 1 pe 1 4 1 5 1 5 Acceleration 1 1 Ins or mms per min in s or ram s secisec Spindle igs 1 gt 5 os
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