User Manual
Contents
1. Jancy RadiusMaster OPERATOR S MANUAL N WARNING BEFORE USE BE SURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL AAA EYE PROTECTION DUSK MASK RECOMENDED NEVER PLACE LINE VOLTAGE KEEP AWAY REQUIRED FINGERS INSIDE PRESENT FROM FLAMMABLE BELT AREA MATERIALS SXXN yon wo MODEL RAM1000 Serial Date of Purchase Jancy RadiusMaster Congratulations on your purchase of a Jancy RadiusMaster Please take a moment to complete and mail your product warranty registration card Doing so will validate your machine s warranty period and ensure prompt service if needed Thank you for selecting a product from Jancy Engineering Inc TABLE OF CONTENTS Important Safety Instructions ee dd J Grounding Instructions and Extension Cords 6 Conlenis Cr Getting Started Machine 8 9 Belt 10 Belt Tracking ooo Re 1 Too Rest FIDO e seven RT RT EE RI4 sepsisi ee bake 12 13 Motor Breakdown and Parts 14 15 LIMITED WARRANTY Jancy Engineering Inc will within Eighteen 18 months year from the original date of purchase repair or replace any goods found to be defective in materials or workmanship provided the product wa2. Cluttered areas and benches invite injuries Consider Work Area Environment not expose power tools to rain Do not use power tools in damp or wet locations Keep work area well lit Do not use tool in presence of flammable liquids or gases Guard Against Electric Shock Prevent body contact with grounded surfaces For example pipes radiators ranges and refrigerator enclosures Disconnect from power source when not in use Never use if electrical cord is damaged or wet Always keep electrical cord clear of rotating parts and belt while in motion Keep Children Away Do not let visitors contact tool or extension cord All visitors should be kept away from work area Dress Properly Do not wear loose clothing or jewelry They can be caught in moving parts Non skid footwear is recommended when working outdoors Wear protective hair covering to contain long hair Use Safety Glasses Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistance lenses they are safety glasses Wear a Dust Mask e Some dust created by grinding activities contains chemicals known to cause cancer birth defects or other reproductive harm Provide adequate ventilation Keep All Guards in Place Keep all guards in place and in working order Avoid Contact With The Belt he abrasive belt when running is an aggressive cutting tool Extra care should be exercised when using co
3. position Tighten the clamp lever and ensure the tool rest is firmly mounted STEP 3 Once in position the angles of the tool rest can be adjusted Fig 4 3 as desired by loosening Screws and setting to the required angle and retightening the screws Adjust angle of Tool Rest with screws Grinding sharp internal square corners can be done on the Tool Rest by tracking the belt over the edge of the contact wheel by 1 32 to 1 16 Be sure to re track the belt when this operation finished to avoid damage to contact wheels as detailed earlier in this document CAUTION When fitting the platen table RAM1148T in the tool rest position clearance from the belt must be no more than 1 32 0 8mm FITTING AND USING WORK TABLE Turn machine OFF and remove lock out key to avoid accidental starting of the machine while fitting WORK TABLE The WORK TABLE can be used to support the work piece for accurate Fig 4 4 grinding or for notching Pipe STEP 1 Select the desired wheel size to be used as described earlier in this document Tilt the RadiusMaster to the inclined position as described earlier in this document Open the Wheel Guard and loosen the Clamp Fig 4 4 STEP 2 Slide the WORK TABLE into position ensuring the flat metal washer Fia AS is underneath the WORK TABLE mounting bracket Fig 4 5 ce RAM1011 WORK TABLE d RAMIT13 TABLE LOCKING CLAMP CHECK THE CLEARANCE OF THE BELT
4. Be sure to swing the guard back in position when finished using the particular work station See example in fig 3 1 Fig 3 1 ig T 4 I 4 X 2d E j r 1 que rq i Qi 1 i j d x y r a P _ P N HANGING BELTS Turn machine OFF unplug machine and remove lock out key to avoid accidental starting of the machine while A Ensure the belt has completely stopped before attempting to change the belt Turn the machine off and ensure the belt has completely stopped before attempting to change the belt To eliminate the possibility of accidental and its potential danger remove the lock out key 1 Open all guards on the machine as in fig 3 2 2 Push or pull any part of the belt applying force to engage the locking catch as in fig 3 3 3 Ensure the catch is engaged before removing the belt fig 3 4 4 Remove the belt and replace with the desired belt fig 3 5 5 Replace the belt and release the catch as in fig 3 6 Ensure the belt is over the three contact wheels before proceeding 7 Track the belt as in next section BELT TRACKING Note Locking catch will operate in any position the machine is inclined You may need to lift or push the lever to unlock BELT TRACKING Ensure the belt always covers completely the contact wheel b
5. is fitted with a Lock out key fitted to the master switch It is r ON ecommended that the key be removed when the machine is not in us to prevent un trained A Or OFF unauthorized us of the machine To activate the power lift the switch To stop the machine push the switch downwards OPERATING INSTRUCIONS The Jancy Radius Master can be rotated to access various work areas Lift knob A and rotate to the desired position With knob A released the machine can be indexed to the next designated position See figure 2 2 Fig 2 2 After loosening the locking lever D see Fig 2 3 the Jancy RadiusMaster can be tilted on its side at 90 so that accurate profile grinding pipe notching etc can be performed When in position tighten lever D The WORK TABLE provided can be set to give angles or notch from 90 to 45 See section TOOL REST AND TABLE FITTING for instruction Failure to retighten Locking Lever D could result in the tool becoming unstable during operation and causing injury to the operator and others The Jancy Radius Master has three different diameter contact wheels that can be changed with out tools for a variety of work N Before attempting to rotate the small contact wheel carriage ensure the power is turned OFF and the Belt has come to a complete stop Failure to do so could result in injury to the operator and other persons To select the desired siz
6. AND THE WORK TABLE BEFORE TIGHTENING THE LOCKING CLAMP Once satisfied the WORK TABLE will not contact the moving belt tighten the locking clamp and ensure a firm fitting NOTE With three sized contact wheel available in this position you will need to adjust the WORK TABIE to suit each size contact wheel PARTS BREAKDOWN PARTS LIST DESCRIPTION PART ie MOTOR 110V 1 5 HP 1720RPM TOTALLY ENCLOSED FAN COOLED RAMI 142 1 MOTOR FOOT RAM1143 2 CHASSIS RAMI 146 3 MOUNTING PLATE 4 SCREWS 8MM X 25 CSK SOCKET RAMI150 4 MOUNTING BOSS RAM1 152 5 INDEX PLATE 6 SCREWS 8MM X 30 SOCKET CAP RAM1 154 INDEX LEVER RAMI 156 OA LEVER PIVOT RAM1 157 OB LEVER KNOB RAM1158 Z CONTACT WHEEL BRACKET SCREW 8MM X 25 CSK SOCKET RAMI 160 8 SLIDE PLATE CUSTOM STUD AND 6MM X 32 BOLT amp NUTS RAM1162 9 SPINDLE PLUS 12MM CIRCLIP RAMI 164 QA NUT SPINDLE RAMI 163 QB WASHER DELRIN RAM1165 9C SPINDLE BALL HEAD BOLT RAM1172 10 CAM DELRIN RAMI 166 11 TRACKING LEVER 1 SCREVV 5MM X 16 BUTTON SOCKET RAM1168 12 CATCH 2 SCREWS amp NYLOC RAM 1170 CONTACT WHEEL W BEARINGS 3 1 2 DIA RAMI 130 14 CONTACT WHEEL CLUSTER 1 1 1 2 2 RAMIIAON 14 2 INCH DIAMETER CONTACT WHEEL WITH BEARINGS RAMI 127 14B 1 5 INCH DIAMETER CONTACT WHEEL WITH BEARINGS
7. RAMI 125 14C 1 INCH DIAMETER CONTACT WHEEL WITH BEARINGS RAMI 120 13 8 INCH CONTACT WHEEL WASHER amp 8MM X 25 SOCKET CAP RAM1135 16 INDEX PIN ASSEMBLY RAM 1174 1 INDEX KNOB RAM1175 17 SPRING 2 RAMI 178 18 PLATEN RAMI 180 18A PLATEN BRACKET 2 SCREVVS 8MM X 30 SOCKET RAMI 181 19 TOOL REST RAMI 182 19 REST MOUNT RAM1183 19B REST BRACKET RAM 1184 20 ADJUSTABLE CLAMP LEVER 4 OF 8MM RAM1186 21 SWITCH RAM11 10 21 SWITCH LID RAM 11 11 22 CLUSTER GUARD MOUNTING KIT RAM1188 23 3 5 INCH GUARD MOUNTING KIT RAM1 190 24 8 INCH GUARD 3 SCREWS 6MM X 12 BUTTON HEAD RAM1192 2 FAN COVER OLD RAMI 196 FAN COVER BALDOR MOTOR NEW RAM 196 B 20 MOTOR FAN OLD RAMI 194 MOTOR FAN BALDOR MOTOR NEVV RAMI 194 B NOTE On earlier models the standard cluster was 3 4 1 and 1 1 2 with a part number of RAM1 114 The part number for the 3 4 dia contact wheel and bearings is RAMT115 Trick Tools com 80 Truman Road Pella IA 50219 Phone 1 877 VAN SANT E mail sales trick tools com YOUR DISTRIBUTOR JANCY ENGINEERING I Tel 563 391 1300 or Fax 563 391 2323 2 35 Hickory Grove Road Davenport lowa 52804 email jancy jancy com web jancy com LITI 19B 11 08
8. arse grit belts due to their rapid cutting action Secure The Jancy RadiusMaster Bolt the Jancy RadiusMaster securely to the stand ensuring that the stand is bolted to a stable surface to stop it from tipping over or moving when in use Before Servicing Disconnect the tool before servicing the unit Z0 IMPORTANT SAFETY INSTRUCTIONS Reduce The Risk of Unintentional Starting Make sure switch is in the off position before plugging in Never Leave Tool Running Unattended power off Don t leave tool until it comes to a complete stop Do Not Use Near Flammable Materials Sparks from the grinding opperation can cause fire Sharpen Cutting Tools In Proper Direction Always sharpen cutting tools especially knives scissors chisels etc with the cutting edge facing downwards and in the direction of rotation of the belt NEVER face the cutting edge upward against the rotation of the belt this can result in injury Hold Matterial Tightly Always hold the work piece firmly when grinding and apply light and steady pressure against the abrasive belt Don t Force Tool elt will do the job better and safer at the rate for which it was designed Don t Over Reach Keep proper footing and balance at all times Do Not Use Damaged Belts e Belts that show signs of wear or are torn should be replaced before continuing use Install Belts in Correct Direction Install belts wi
9. e contact wheel pull Knob E see figure 2 4 out and while holding it out rotate the contact wheel carriage releasing the Knob E so that it locks the carriage into the desired position There is no need to release belt tension or use any tool to rotate this carriage Ensure the carriage is oriented cor rectly and the pin locked in position see figure 2 5 before re commencing work and turning the tool ON CONTACT WHEEL SANDING AND POLISHING Be aware of direction the belt rotates Always have a firm hold of the work Do not contact moving belt with any part of your person this can result in injury AVOID CONTACT with the belt The abrasive belt when running is an aggressive cutting tool The rotating belt will transfer a downward force on the work piece see figure 2 6 Keep a firm hold of the work piece Extra care should be exercised when using coarse grit belts due to their rapid cutting action Feed work into belt against BELT ROTATION the direction of rotation of the belt GUARD OPERATION N All guards must cover the belt unless that work station is in use Never remove the guards attached to the machine Removing the guards can result in serious injury All contact wheels can be covered by swinging guards The operator must have all guards in place and covering the belt when the machine is in operation The guards may be swung to the side when using that particular work station
10. eing used Failure to do this can result in damage to the contact wheel and possible serious injury to operator and or by standers Belt tracking is the side to side adjustment of the belt over the contact wheels This can be achieved by activating the Tracking Lever as detailed in fig 3 7 Belt tracked correctly Contact wheel covered when machine is in use Below Belts NOT tracked correctly needing adjustment Figs Fig 3 2 E SBi if E 7 iC Ps z T te LUE feria _ ACRE Ade joes With the machine running adjust the tracking by moving the Tracking lever detailed in fig 3 7 up or down to position where the belt will cover the contact wheels NOTE As the construction of each abrasive belt varies you may need to adjust the Belt Tracking for each belt used on the RadiusMaster 48 Also as belts wear Belt Tracking may be required TOOL REST FITTING Turn machine OFF unplug the machine and remove lock out key to avoid accidental starting of the machine while fitting the TOOL REST A Maintain a MAXIMUM gap between the edge of the tool rest and the belt or 1 16 inch STEP 1 To attach the tool rest loosen the clamps Fig 4 RAM T 148 Locates in the same mounting holes STEP 2 Slide the tool rest into position Fig 4 2 With a MAXIMUM of 3 16 inch gap between the Tool rest and the belt apply light downward pressure to seat the Tool Rest into
11. ge was incurred during shipping Your RadiusMaster package should also include the following DESCRIPTION PART fein f OPERATOR S MANIUAL 116 ALLEN WRENCH 5 MM 007 0588 ALLEN WRENCH 6 MM 058112 SWIVEL TABLE COMPLETE RAMIOII 1 TOOL REST RAMI182 MOTOR SWIVEL MOUNTING PLATE RAMIOI2 PLATTEN TABLE FOR SQ EDGE 11487 1 48 X 2 BELT CUSTOMER CHOICE 5 GETTING STARTED N CAUTION ALWAYS DISCONNECT JANCY RADIUSMASTER FROM POWER SOURCE BEFORE MAKING ADJUSTMENTS WARNING Ensure the Jancy RadiusMaster switch is the off position before plugging in the power lead to the power outlet Ensure the power cable is not in a position where it can come into contact with any moving parts of the Jancy RadiusMaster T STEP 1 Remove the Jancy RadiusMaster from the carton and unscrew the timber pack ing base STEP 2 Attach to the pedestal with the appropriate size bolts nuts and washer provided A solid stable mounting is required for this tool See figure 2 1 Bolt the pedestal to a stable surface STEP 3 Become familiar with the operation and selection of various position of the tool prior to plugging the tool to power and switching on Ensure the power is turned OFF and the belt has come to a complete stop before attempt ing to rotate or tilt the Jancy Radius Master Failure to do so could result in injury to the operator and other persons The Jancy Radius Master
12. hose in Figure A N WARNING DO NOT USE SLUGGER DRILLING MACHINES ON SURFACES OR MATERIALS BEING WELDED DOING SO CAN RESULT IN PERSONAL INJURY AND OR DAMAGE TO THE SLUGGER DRILLING MACHINE Outlet lt Ground Grounding Prong Fig A EXTENSION CORDS Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles that accept the tool s plug Replace or repair damaged cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Jancy recommends using a minimum 12 gauge extension cord not to exceed 100 feet The table below is supplied only as a guide to minimum gauge for extension cords where the smaller the gauge number the heavier the cord DRIP LOOP To help prevent cutting fluids trom traveling AE E fee EIS along power cord and contacting power source tie a drip 240V 0 50 51 100 101 200 201 300 loop in power cord as shown in Figure B AMPERAGE 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 NOT RECOMMENDED RECOMMENDED WIRE GAUGE JANCY RECOMMENDS USING A MINIMUM 12 GAUGE EXTENSION CORD NOT TO EXCEED 100 FEET OPERATING INSTRUCTIONS BEFORE YOU BEGIN Remove all contents from packaging and inspect to ensure no dama
13. possibility of tipping Avoid contact with the belt Do not use in an area where children may be present REMOVE THE YELLOW KEY FROM THE ON OFF SWITCH TO PREVENT PERSONS OPERATING THIS MACHINE WHO MAY NOT HAVE READ AND UNDERSTOOD THE SAFETY RULES AND OPERATORS MANUAL A CAUTION EYE PROTECTION MUST BE WORN AT ALL TIMES GUARDS MUST COVER WHEEL WHEN WORK STATION NOT IN USE READ INSTRUCTION MANUAL FOR OPERATION OF GUARDS CAUTION EYE PROTECTION MUST BE WORN AT ALL TIMES GUARDS MUST COVER WHEEL WHEN WORK STATION NOT IN USE READ INSTRUCTION MANUAL FOR OPERATION OF GUARDS CAUTION EYE PROTECTION MUST BE WORN AT ALL TIMES GUARDS MUST COVER WHEEL WHEN WORK STATION NOT IN USE READ INSTRUCTION MANUAL FOR OPERATION OF GUARDS GROUNDING INSTRUCTIONS N WARNING u Improperly connecting the grounding wire can result in the risk of electrical shock Grounded Check with a qualified electrician if you are in doubt as to whether the outlet is Outlet Box properly grounded Do not modify the plug provided with tool Never remove the grounding prong from the plug If the cord or plug is damaged have it repaired before using If the plug will not fit the outlet have a proper outlet installed by a qualified electrician The Jancy RadiusMaster must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like t
14. rranty registration card has been returned to Jancy Engineering Inc within thirty 30 days of purchase date This warranty is void if the item has been damaged by accident neglect improper service or other causes not arising out of detects in materials or workmanship This warranty does not apply to machines and or components which have been altered changed or moditied in any way or subjected to use beyond recommended capacities and specifications Electrical components are subject to respective manufacturers warranties All goods returned defective shall be returned prepaid freight to Jancy which shall be the buyer s sole and exclusive remedy for defective goods In no event shall Jancy Engineering be liable for loss or damage resulting directly or indirectly from the use of merchandise or from any other cause Jancy Engineering is not liable for any costs incurred on such goods or consequential damages No officer employee or agent of Jancy is autho rized to make oral representations of fitness or to waive any of the foregoing terms of sale and none shall be binding on Jancy JANCY ENGINEERING RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE IMPORTANT SAFETY INSTRUCTIONS NWARNING WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE Keep Work Area Clean
15. th the arrows on the back of the belt facing the correct direction Belts with a lap joint must be mounted facing the correct direction See diagram below Figl 1 ROTATION ROTATION Never Use The Back Of The Large Drive Wheel Using the back of the large drive wheel will cause debris to travel upwards and contact operator or bystanders Keep RadiusMaster Properly Maintained Ensure contact wheels and drive wheels are in good condition and are free from cuts or splits that can be a danger in operation Replace all damaged contact wheels before operating machine Only Use Recommended Accessories Consult the owner s manual for the recommended accessories The use of improper accessories may cause risk of injury to persons IMPORTANT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE SPECIAL INSTRUCTIONS NWARNING DO NOT OPERATE MACHINE IF WARNING AND OR INSTRUCTION LABELS ARE MISSING OR DAMAGED CONTACT JANCY ENGINEERING FOR REPLACEMENT LABELS RADIUSMASTER BY 2735 Hickory Grove Rd Davenport 52804 563 391 1300 MODEL RAM1000 DANGER OPERATOR MUST ENSURE THAT THEY AND ALL BYSTANDERS MUST WEAR APPROVED SAFETY EYE PROTECTION WARNING For your own safety and the safety of bystanders read and understand SAFETY RULES and OPERATORS MANUAL before operating this machine Do not turn on this machine until it is bolted to the stand and the stand is firmly bolted to a stable surface to avoid the
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