User`s Manual - Pdfstream.manualsonline.com
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1. INSTRUCTIONS IMPORTANTES CONCERNANT LA SECURITE ATTENTION UNE BATTERIE PEUT PRESENTER US RISQUE DE CHOC ELECTRIQUE OU DE BRULURE PAR TRANSFERT D ENERGIE SUIVRE LES PRECAUTIONS QUI S IMPOSENT ATTENTION L EMINATION DES BATTERIES EST REGLEMENTEE CONSULTER LES CODES LOCAUX A CET EFFET ATTENTION NE PAS INSTALLER LA SOURCE BATTERIE DANS UN ENDROIT OU IL Y A DE L EAU OU UNE HUMIDITE EXCESSIVE ATTENTION NE PAS LAISSER DE L EAU OU TOUT OBJET PENETRER DANS LA SOURCE BATTERIE NE PAS PLACER DE RECIPIENTS CONTENANT UN LIQUIDE SUR CET APPAREIL NI A PROXIMITE DE CELUI CI MINUTEMAN e 6 UNINTERRUPTIBLE POWER SUPPLIES V CAUTIONS It is recommended that you turn the UPS off and disconnect it from the AC wall outlet prior to connecting or disconnecting the battery terminals If battery packs MUST be changed while the UPS is supplying power to protected equipment they can ONLY be changed while the AC line is supplying power DO NOT attempt to replace batteries or battery packs while the UPS is in battery backup mode Be extremely careful while plugging or unplugging additional battery packs Insure that the cable connectors have the proper polarity aligned before plugging them together Improper alignment may result in a short circuit that can destroy the battery packs and the UPS as well as cause a fire and injury hazard If a unit must be opened to replace the batteries the following precautions must2. UPS Power switch is the OFF position If this model of battery pack contains a circuit breaker make sure the battery pack circuit breaker is in the OFF position 3 For installation of the battery pack connection wires locate the terminal block on the back of the UPS To properly identify the terminal block refer to the Installation section in the UPS owner s manual _ 11 UNINTERRUPTIBLE POWER SUPPLIES 4 order to locate the terminal block on the battery pack you will need to remove the top cover of the battery pack Note On some models the terminal block may be accessed from the rear panel of the battery pack Warning When the cover is removed danger of shock exists from the batteries Use extreme caution Connect negative cable Terminal block or breaker to terminal block or breaker Connect positive cable Attach to terminal block or breaker to battery pack Battery well 5 Connect the positive connection of the battery pack to the positive connection on the UPS Connect the negative connection of the battery pack to the negative connection on the UPS Carefully verify that the polarity is correct Not all battery packs are provided with connection wires If your battery pack is not provided with wires you must use 8 gauge wire for these connections A third wire may be connected from chassis to chassis to provide a safety ground for the batte
3. ICATIONS FOR SPECIFICATIONS REFER TO THE OWNER ES MANUAL PROVIDED WITH THE UPS OR CONTACT YOUR LOCAL DISTRIBUTOR AND OR MINUTEMAN 7 1 1 lt T UNINTERRUPTIBLE POWER SUPPLIES LIMITED PRODUCT WARRANTY Para Systems Inc Para Systems warrants this equipment when properly applied and operated within specified conditions against faulty materials or workmanship for a period of two years from the date of original purchase by the end user For equipment sites within the United States and Canada this warranty covers repair or replacement of defective equipment at the discretion of Para Systems Repair will be from the nearest authorized service center Replacement parts and warranty labor will be borne by Para Systems For equipment located outside of the United States and Canada Para Systems only covers faulty parts Para Systems products repaired or replaced pursuant to this warranty shall be warranted for the unexpired portion of the warranty applying to the original product This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase The warranty shall be void if a the equipment is damaged by the customer is improperly used is subjected to an adverse operating environment or is operated outside the limits of its electrical specifications b the equipment is repaired or modified by anyone other than Para Systems or Para Sys
4. MINUTEEEMAN UNINTERRUPTIBLE POWER SUPPLIES SERIES User s Manual MINUTEMAN 1 1 lt UNINTERRUPTIBLE POWER SUPPLIES BLE OF CONTENTS EXTENDED RUN TIME SERIES XRT Series of Battery Packs Safety Cautions ll INSTALLATION en eect holt eel es Installation 0 0 440 4 4 Installation bet tee tea OBTAINING SERVICE 1 IV GENERAL PRODUCT 5 Battery Packs V WARRANTY e UNINTERRUPTIBLE POWER SUPPLIES Thank you for purchasing the Minuteman XRT series of external Battery Packs for your MINUTEMAN Uninterruptible Power Supply system It has been designed and manufactured to provide many years of trouble free service The batteries used in the XRT series are sealed maintenance free lead acid batteries with the electrolyte completely absorbed in the plates and separator material For maximum battery life the battery packs should be kept as cool as practical indoors Expected average battery life is 5 years Replacement batterie
5. TEMAN XRT Battery Packs are designed for quick connection Plug and Play while some are designed for hand wiring by a qualified technician or electrician Use appropriate cautions for each model INSTALLATION PROCEDURES NOTE MINUTEMAN XRT BATTERY PACKS ARE AVAILABLE IN MULTIPLE CONFIGURATIONS MAKE SURE YOU FOLLOW THE PROCEDURES FOR THE CONFIGURATION STYLE WHICH YOU ARE INSTALLING STYLE 1 PLUG amp PLAY CONFIGURATION STYLE 2 HARDWIRE CONFIGURATION STYLE 3 HARDWIRE AND PLUG amp PLAY COMBINATION CONFIGURATION STYLE 1 PLUG amp PLAY CONFIGURATION INSTALLATION 1 Make sure the installation placement and caster removal procedures mentioned above have been carefully followed 2 Make sure the UPS Power switch is in the OFF position If this model of battery pack contains a circuit breaker be sure that the Battery Pack circuit breaker if in the OFF position 3 Remove the self stick protective strip from the rear of the UPS not required on all units and from the battery pack cable MINUTEE MAN AA 9 UNINTERRUPTIBLE POWER SUPPLIES XRT Battery Pack UPS Plug 4 Loosen but do not remove the retainer screws on the rear panel of the UPS then drop the retainer bracket down This retaining bracket is not present on all models 5 Plug the cable connector into the XRT UPS remote battery pack connector insuring the connectors mate Red to Red and Black to Black 6 Push the retaining bracket up to secure t
6. be followed 1 Disconnect all receptacles line cords and battery connectors BEFORE removing the case screws 2 Remove watches rings and other metallic jewelry before servicing the batteries Use tools with insulated handles Wear protective gloves and eyewear Do not lay tools or other objects on top of the batteries It is recommended that you make yourself a sketch of the batteries and their connections BEFORE you attempt to remove the old batteries Insure all connections to the new batteries are EXACTLY the same as they were on the old batteries 7 Verify that all battery brackets and mechanical fittings are replaced exactly as they were removed A 7 UNINTERRUPTIBLE POWER SUPPLIES INSTALLATION PLACEMENT Select the location of the battery pack s with care and use the following precautions 1 Avoid locations near heating devices 2 Avoid locations near water or excessive humidity 3 Do not expose the Battery Pack to direct sunlight 4 Route power cords where they cannot be walked on or damaged The battery packs and UPS unit must be placed on a level smooth surface and cannot be stacked more than 4 units high All battery packs that exceed 80 Lbs must NOT be stacked more than 2 units high The UPS control unit must be installed on the side of the battery packs with proper spacing between battery pack s and UPS or on top of the battery pack s DO NOT attempt to instal
7. he battery connector in place and retighten the screws not required on all models Note if the retaining bracket will not slide up the connector is not securely _ 10 UNINTERRUPTIBLE POWER SUPPLIES installed all of the way into the receptacle Upon successful connection verify that the bracket will not allow removal of the connector For multiple battery pack installation each battery pack is daisy chained in a similar fashion with the cable from the last battery pack connected to the previous pack Remove the protective strips only from the battery connectors that you use NOTE When the protective strip is removed from the XRT UPS or the XRT Battery Pack cable and daisy chain battery connector battery system voltage is present at these connector contacts 48vdc depending on model Be sure the connector contacts are covered with the protective strip when not mated with another connector 7 The unit is now ready for normal startup procedures as described in the UPS owner s manual Make sure all switches and breakers on all units installed are placed in the ON position Failure to have all of the switches in the ON position may render the UPS inoperable or reduce the runtime when multiple battery packs are installed STYLE 2 HARDWIRE CONFIGURATION INSTALLATION 1 sure the installation placement and caster removal procedures mentioned above have been carefully followed 2 sure the
8. l battery packs on top of the control unit BATTERY PACK CASTER REMOVAL Some Battery Pack cases are supplied with casters and provided with replacement rubber feet If mobility is not required or if the Battery Packs are to be stacked the casters on the upper Battery Packs must be removed and replaced by the rubber feet Follow the instructions below to install the rubber feet 1 Move the Battery Pack into the area of its final location 2 Remove the Battery Pack from the wooden skid 3 Using appropriate support raise the Battery Pack high enough to gain access to the bolts securing the casters WARNING Weight of the Battery Packs vary by model and are extremely heavy Use enough people strong enough supports and equipment to safely manipulate the Battery Packs 4 Remove the four bolts securing the casters with the appropriate size open end wrench 5 After removing each caster screw the rubber feet into the holes provided 7 1 1 lt s UNINTERRUPTIBLE POWER SUPPLIES A suggested layout for stacking multiple battery packs should be determined by the technician performing your installation Each installation is unique to the job site and should be reviewed and planned PRIOR to moving this heavy equipment Measuring the equipment and the installation site may be required Always make sure your floor strength is sufficient to handle extreme weight when installing this heavy equipment NOTE Some MINU
9. n UPS to which it is connected D Any information on the failure INCLUDING Error Codes or Error Messages shown by the UPS E Adescription of the protected equipment including model numbers if possible F A technician will ask you for the above information if possible help solve your problem over the phone In the event the unit requires factory service the technician will issue a Return Material Authorization Number RMA G Ifthe Battery Pack is under warranty the repairs will be done at no charge If not under warranty there will be a charge to repair the unit 3 Ifthe Battery Pack is to be returned to Minuteman pack it in its original packaging If the original packaging is no longer available ask the Technical Support technician about obtaining a new set It is important to pack the Battery Pack properly in order to avoid damage in transit Never use Styrofoam beads for a packing material 7 1 1 lt 15 UNINTERRUPTIBLE POWER SUPPLIES 4 Include a letter with your name address daytime phone number RMA a copy of your original sales receipt and a brief description of the trouble 5 Mark the RMA on the outside of all packages The factory cannot accept any package without the RMA marked on the outside 6 Return the Battery Pack by insured prepaid carrier to Minuteman UPS 1455 LeMay Drive Carrollton TX 75007 RMA XXXX INSERT RMA NUMBER HERE NERAL PRODUCT SPECIF
10. ny damage is found Warranty claims for damage caused by the carrier will not be honored PLEASE SAVE THE PACKING MATERIALS The packing materials in which the Battery Pack was shipped are carefully designed to minimize any shipping damage In the unlikely event that the Battery Pack needs to be returned to Minuteman please use the original packing material Since Minuteman is not responsible for shipping damage incurred when the system is returned the original packing material is inexpensive insurance IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS THIS MANUAL CONTAINS IMPORTANT SAFETY INSTRUCTIONS Read this manual carefully before operating the UPS All instructions and warnings should be followed during installation operation and maintenance of the UPS CAUTION A BATTERY CAN PRESENT A RISK OF ELECTRICAL SHOCK OR BURN FROM HIGH SHORT CIRCUIT CURRENT OBSERVE PROPER PRECAUTIONS CAUTION PROPER DISPOSAL OF BATTERIES IS REQUIRED REFER TO YOUR LOCAL CODES FOR DISPOSAL REQUIREMENTS 7 1 1 lt UNINTERRUPTIBLE POWER SUPPLIES CAUTION AVOID INSTALLING THE BATTERY PACKS IN LOCATIONS WHERE THERE IS WATER OR EXCESSIVE HUMIDITY gt gt CAUTION DO NOT ALLOW WATER OR ANY FOREIGN OBJECTS TO GET INSIDE THE BATTERY PACK DO NOT PUT OBJECTS CONTAINING LIQUIDS ON OR NEAR THE UNIT INSTRUCTIONS IMPORTANTES CONCERNANT LA SECURITE CONSERVER CES INSTRUCTIONS CETTE NOTICE CONTIENT DES
11. ry pack case not required Terminal block or 6 After all connections have been made and verified to be correct reinstall the cover on the battery pack if it was removed Insure all cover screws are installed MINUTEE A 12 UNINTERRUPTIBLE POWER SUPPLIES 7 Reinstall the cover plates on the back of the UPS if they were removed 8 The unit is now ready for normal startup procedures as described in the UPS owner s manual Make sure all switches and breakers on all units installed are placed in the ON position Failure to have all of the switches in the ON position may render the UPS inoperable or reduce the runtime when multiple battery packs are installed For multiple battery pack installation each battery pack is daisy chained in a similar fashion with the cable from the last battery pack connected to the previous pack Remove the protective strips only from the battery connectors that you use STYLE 3 HARDWIRE AND PLUG amp PLAY COMBINATION CONFIGURATION INSTALLATION INSTRUCTIONS 1 Make sure the installation placement and caster removal procedures mentioned above have been carefully followed 2 Be sure the UPS Power switch is in the OFF position If this model of battery pack contains a circuit breaker make sure the battery pack circuit breaker is in the OFF position 3 Locate the terminal block or plug amp play connection on the back of both the UPS and Battery Pack for installation of the Batter
12. s and additional battery packs are available from Minuteman or your local distributor or dealer Please see the SERVICE POLICY section of this manual about the options available for replacement batteries When batteries are replaced dispose of the batteries according to local regulations or return the batteries to your dealer or distributor for proper disposal If you cannot dispose of the old batteries they may be returned to Minuteman for proper disposal Call Minuteman Technical Support for instructions on returning the batteries IMPORTANT Please read this manual before installing your Battery Pack as it provides the information to correctly set up your system for maximum safety and performance If factory service or customer support is required information on how to contact Minuteman is included If you experience a problem with the Battery Pack please refer to the Troubleshooting Guide in the UPS owner s Manual to correct the problem or collect enough information so the Minuteman Technical Support department can assist you 7 1 1 lt 4 UNINTERRUPTIBLE POWER SUPPLIES RECEIVING INSPECTION Upon receipt of the Battery Pack check the outer packaging for any external damage that may have been caused by the carrier After removing your Minuteman XRT Battery Pack from its carton inspect the unit again for any damage that may have occurred in shipping Notify the carrier and place of purchase immediately if a
13. tem approved personnel or c has been used in a manner contrary to the product s operating manual or other written instructions Any technical advice furnished before or after delivery in regard to use or application of Para Systems equipment is furnished without charge and on the basis that it represents Para Systems best judgment under the circumstances but it is used at the recipient s sole risk EXCEPT AS PROVIDED HEREIN PARA SYSTEMS MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTIBILITY AND FITNESS FOR A PARTICULAR PURPOSE Some states do not permit limitation of implied warranties therefore the aforesaid limitation s may not apply to the purchaser MINUTEMAN 1 1 1 lt 17
14. the UPS inoperable or reduce the runtime when multiple battery packs are installed For multiple battery pack installation each battery pack is daisy chained in a similar fashion with the cable from the last battery pack connected to the previous pack Remove the protective strips only from the battery connectors that you use STORAGE INSTRUCTIONS If the Battery Pack is to be stored and not used for an extended period of time allow the batteries to fully charge for 24 hours The unit should then be kept in a cool dry location For extended storage in moderate climates the batteries should be charged for 8 hours every 3 months Repeat this operation every 2 months in high temperature locations 7 1 1 lt 14 UNINTERRUPTIBLE POWER SUPPLIES V If the Battery Pack requires service Before returning a defective unit to Minuteman please follow the standard procedures listed below 1 Call your dealer for assistance If you cannot reach your dealer or if the problem cannot be resolved call or fax Minuteman s Technical Support department at the following numbers Voice 972 446 7363 Fax 972 446 901 1 E Mail support minuteman ups com 2 Please have the following information available BEFORE calling technical support A Your name address and phone number B Where and when the unit was purchased C All of the model information on the rear of the Battery Pack and the model number of the Minutema
15. y Pack connection wires To locate and properly identify the connection points refer to the Installation section of the UPS owner s manual To locate the terminal block on the Battery Pack you may need to remove the top cover of the Battery Pack Note On some models the terminal block may be accessed from the rear panel of the battery pack 4 When connecting this configuration you may have Plug and Play connections on either the UPS or the battery pack This will be determined by which model you have The drawing below will reflect a Plug and Play connection on the battery pack and a hardwire connection on the UPS Your application may be reversed AA 13 UNINTERRUPTIBLE POWER SUPPLIES Note On all MINUTEMAN Plug and Play configurations the red connector is battery positive and the black connector is batter negative Cable Assem Hardwire Battery Pack optional Battery Pack XRT UPS 5 After all connections have been made and verified to be correct reinstall the cover on the battery pack if it was removed Insure all cover screws are installed 6 Reinstall the cover plates on the back of the UPS if they were removed 7 The unit is now ready for normal startup procedures as described in the UPS owner s manual Make sure all switches and breakers on all units installed are placed in the ON position Failure to have all of the switches in the ON position may render
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