SG(AG) 300 control unit
Contents
1. EN 60601 2 52 Section 201 8 11 3 2 EN 60601 2 52 Section 201 9 2 2 5 EN 60601 2 52 Section 201 9 2 3 1 EN 60601 2 52 Section 201 9 6 2 1 EN 60601 2 52 Section 201 11 1 1 EN 60601 2 52 Section 201 11 6 5 101 EN 60601 2 52 Section 201 11 8 EN 60601 2 52 Section 201 13 1 4 EN 60601 2 52 Section 201 15 3 4 1 EN 60601 2 52 Section 201 15 4 EN 60601 2 52 Section 201 17 EN 60601 2 52 Section BB 3 3 3 EN 60601 2 52 Section BB 3 4 1 Protection against electrical shock Protection class II Control panel symbols depending on model customer requirements Power supply lead only gt 2 5 m length Power supply lead for example EPR or similar Continuous operations Control unit only with button Unintentional movement Prevented by means of a locking mechanism such as Control box Supervisor IPROXX SE IPROXX or Meditouch Noise level lt 65dB A refer to EN 60601 2 38 Temperatures Protection against water ingress only for gt IPX4 Power outage for example battery usage depending on version customer requirement Special mechanical hazards Prevented by means of a locking mechanism such as Control box Supervisor IPROXX SE IPROXX or Meditouch Mechanical attachment handset Displays Ready indicator is not required Electromagnetic compatibility Dimensions vary according to the model customer requirement Operating forces DewertOkin GmbH Weststra e 1 32. Maintenance You should only use spare parts which have been manufactured or approved by DewertOkin Only original or approved spare parts guarantee sufficient levels of safety Maintenance Type of check Check the function and safety of the electrical sys tem Look over the housing peri odically for any signs of damage Look over the plug in con nections and electrical ac cess points for signs of dam age Look over the cables for any signs of damage Check periodically to see if the rechargeable battery is ready and operational Bat tery is optional Explanation A qualified electrician should carry out this inspection Refer to the Electrical connection section in the Installation Chapter Check the housing for breaks or cracks Check that all electrical cables and connections are firmly seated and correctly posi tioned Check the connecting cables for pinching or shearing Also check the strain relief and kink protection mechanisms in par ticular after any mechanical load If you can no longer move the drive in both directions with a fully charged battery then you should replace the battery Time interval Periodic inspections can be carried out at intervals based on the risk as sessment which you con duct for your end product At least every six months At least every six months At least every six months At least every six months 29 Maintenance
3. without power cord Ambient conditions for operation storage and transport Transport storage temperature Operating temperature Relative humidity Air pressure Altitude SG AG 300 control unit 100 240V AC 50 60Hz max 4 0 A 1 6 A depending on input voltage depending on the used power supply Intermittent duty 2 min 18 min Il max 13 A depending on version IP66 357 mm x 134 mm x 62 mm approx 1 0 Kg 357 mm x 134 mm x 96 mm approx 2 6 Kg from 20 C to 50 C from 4 F to 122 F from 10 C to 40 C from 50 F to 104 F from 30 to 75 from 800 hPa to 1060 hPa lt 2000m Mode of operation intermittent duty 2 min 18 min This means that after the unit is operated with its rated load for up to two minutes it must then be paused for 18 minutes The system can malfunction if this pause is not observed 14 No more than two drives may be operated at rated load simultaneously 75082 SG AG 300 control unit Technical data Figure 7 Dimensions of the SG AG 300 control unit top view in mm Figure 8 Dimensions of the SG AG 300 control unit front view in mm SG 300 SGAG 300 Figure 9 Dimensions of the SG AG 300 control unit side view in mm 75082 15 Installation SG AG 300 control unit 6 6 1 16 Installation Safety notices to observe during installation Basic safety rules must be followed in order to ensure that the end
4. 108 EC X The SG AG 300 control unit should not be disposed of with normal household waste a The disposal of the rechargeable battery is regulated in the EU by the Battery Directive 2006 66 EC in Germany by the BattG battery law of 25 6 2009 and internationally by any appli cable national laws and regulations X The rechargeable battery AG 300 should not be disposed of with normal household waste 31 EU Declaration of Conformity In compliance with Appendix IV ofthe EU EMC Directive 2004 108 EC In compliance with Appendix Ill of the EU Low Voltage Directive 2006 95 EC In compliance with Appendix VI of the EU RoHS Directive 2011 65 EU The manufacturer DewertOkin GmbH WeststraBe 1 32278 Kirchlengern Germany declares that the following product SG 300 CARE control unit SG 300 HOSP control unit SG 300 FURNIBUS control unit SGAG 300 CARE control unit SGAG 300 HOSP control unit SGAG 300 FURNIBUS control unit meets the requirements of the following EU directives Electromagnetic Compatibility Directive 2004 108 EC Low Voltage Directive 2006 95 EC RoHS Directive 2011 65 EU of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment Applied standards e EN 60335 1 A14 2010 e EN 55014 1 A1 2009 e EN 55014 2 A2 2008 e EN 61000 3 2 A2 2009 e EN 61000 3 3 2008 e EN 62233 2008 This declaration of conform
5. instal lation instructions must be observed These instructions are not an operating manual for the end product These instructions will help you to minimize danger repair costs and down times They will also help you to maximize the reliability and lifespan of the end product The notices in these instructions must be followed Following the guidelines during in stallation and connection procedures will help to minimize e the risk of accident and injury and e damage to the SG AG 300 control unit or the end product These installation instructions have been written with due care and attention However we cannot guarantee that the data images and drawings are complete and correct nor do we accept any li ability for the information contained therein unless required by law gt We reserve the right to make unannounced technical changes in the course of our continual product improvement process Conventions used Notices which do not relate to safety are indicated in these instructions with a symbol gt Triangular notice symbol Explanations of warning notices DANGER indicates a hazardous situation which if not avoided will result in serious in jury or death WARNING indicates a hazardous situation which if not avoided could result in serious injury or death CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE about a harmful situation possi
6. product can be continually op erated in a safe manner These rules must be observed while using the end product and while in Stalling the SG AG 300 control unit Avoiding electrical faults The power supply cord is designed to be connected to an outlet near the floor Be sure to consider the length of the power cord when designing the dimensions for your end product in order to mini mize the associated risks Ensuring operational reliability during installation The safety and reliability of the end product containing DewertOkin components can be ensured by using the proper construction methods described below Overheating A thermal fuse switches the SG AG 300 control unit off if it overheats The SG AG 300 control unit is equipped with a thermal fuse that triggers when the unit overheats If the temperature control has triggered remove the control unit from the power supply allow to rest for 20 30 minutes and try again If the control unit still does not function please contact your supplier dealer Mechanical construction A shield covering the sockets protects the connections from mechanical damage and accidental unplugging 75082 SG AG 300 control unit Installation 6 2 Installation procedure Before installing the SG AG 300 control unit make sure that you are observing all of the safety no tices found in the Safety notices to observe during installation section 6 2 1 Installation and dismounting fo
7. 2278 Kirchlengern Germany Tel 49 0 5223 979 0 Fax 49 0 5223 75182 http www dewertokin de Info dewertokin de DEWE ar A Phoenix Mecano Company ID No 75082
8. DEWE ar A Phoenix Mecano Company SG AG 300 control unit Installation Instructions Translation of the original installation instructions SG AG 300 control unit Foreword Foreword Disclaimer and Exclusion of Liability DewertOkin is not responsible for damage resulting from Failure to observe these instructions Changes made to this product which have not been approved by DewertOkin or The use of replacement parts which have not been approved or manufactured by DewertOkin Contact address DewertOkin GmbH Weststra e 1 32278 Kirchlengern Germany Tel 49 0 5223 979 0 Fax 49 0 5223 75182 http www dewertokin de Info dewertokin de Creation of a complete operating instruction manual for the entire end product These instructions are only intended to be used by the end product manufacturer They should not be given to the operator of the end product The factual information contained within may be used as a basis when creating the end product manual The warning and danger notices are best suited for use in the end product s manual However it is not sufficient to simply follow these notices You should also carry out an internal risk assessment for your end product This can then be used as the basis for the safety notices in your manual Usage in medical products 75082 The SG AG 300 control unit is not a medical product If used in a medical end product you the end manufacturer are obliged to ensur
9. SG AG 300 control unit 9 2 Cleaning and care The SG AG 300 control unit was designed so that it would be easy to clean The smooth sur faces can be conveniently cleaned ACHTUNG Never clean the SG AG 300 control unit in an automated washing system or with a high pressure cleaner Do not allow fluids to penetrate the lighting Damage to the system could result Do not use a cleanser that contains benzene alcohol or similar solvents 1 Be sure to unplug the power cord on the SG AG 300 control unit before you begin cleaning it A For the optional rechargeable battery Disconnect the battery plug from the socket on the SG AG 300 control unit 2 Clean the SG AG 300 control unit with a moist cloth 3 Be sure that you do not damage the connecting cables during the cleaning 30 75082 SG AG 300 control unit Disposal 10 75082 Disposal The SG AG 300 control unit consists of electronic components cables and metal and plastic parts You should observe all corresponding national and regional environmental regulations when disposing of the SG AG 300 control unit The disposal of the end product is regulated in Germany by Elektro G internationally by the EU Directive 2002 95 EC RoHS from 1 Jul 2006 and Directive 201 1 65 EU RoHS from 3 Jan 2013 or by any applicable national laws and regulations The end product is not regulated by the EU Directive 2002 96 EC WEEE and its amendment EU Directive 2003
10. SG AG 300 control unit s power plug in order to shut off the connected drive The power plug must always be accessible during op erations so that it is possible to shut down the drive or control unit at any time If the optional rechargeable battery is connected disconnect the battery plug from the socket on the SGAG 300 control unit 75082 25 Operating Notes SG AG 300 control unit 7 2 7 2 1 26 Avoiding cable damage Be sure that your operating instructions inform the user about the possible cable risks The cables particularly the connecting cable should not be run over In order to prevent injuries or damage to the drive and SG AG 300 control unit no mechanical strain should be placed on the cables Notice for operating with optional configuration Rechargeable battery with integrated charging circuitry If you have purchased the SGAG 300 with the integrated charging circuitry and external bat tery then you should note the following Load the battery for at least 24 hours before first use The battery charge status is displayed on the handset when the handset is equipped with a battery display The battery is being loaded when the battery control light is blinking The battery is ready when the unit is plugged into the mains and the battery control light is continuously illuminated Optional A warning tone is issued when the battery charge is low Shortly after the tone the battery is switc
11. ble consequences the product itself or sur rounding objects could be damaged Safety Notices SG AG 300 control unit 2 Safety Notices 2 1 Proper and intended usage The SG AG 300 control unit is designed for use e as a control unit and power supply for the appropriate DewertOkin drive systems e itcan be used for care purposes CARE model e it can be used in a hospital HOSP model The SG AG 300 control unit should only be used for the applications described above Any other form of usage is not permitted and can lead to accidents or destruc tion of the unit Such non approved applications will lead immediately to the expiration of all guarantee and warranty claims on the part of the end product manufacturer against the manufacturer 2 1 1 Improper usage Be sure to follow the notices below concerning improper usage You should include them in your product manual in order to inform the users of your end product The SG AG 300 control unit should not be used in any environment where combustible or explosive gases or vapours e g anaes thesiology may be present in the proximity of open fires or other heat sources such as furnaces ovens or di rect sunlight as a power source for toys or games in any application that will be cleaned with an automated washing system outdoors The SG AG 300 control unit may not be operated by e by small children e by frail or infirm persons without supervision or e
12. control unit T 7 1 24 Operating Notes The factual information contained within may be used when you are creating the end product manual The installation instructions do not contain all information required for the safe opera tion of the end product They only describe the assembly and operation of the SG AG 300 control unit as a partially assembled piece of machinery When creating the operating instructions remember that the installation instructions are intended for qualified specialists and are not for typical users of the end product General information Only drives from DewertOkin should be connected to the SG AG 300 control unit since they have already been verified to work together Delayed start up Follow the notice below when plugging the power plug into the power outlet NOTICE There is a delay after the supply voltage is applied before the device actually turns on Wait at least 15 seconds before commissioning Power on time intermittent operations The SG AG 300 control unit has been designed for intermittent operations Intermittent opera tion is an operational mode where the drive must pause after a specified maximum period of operation power on time This protects the drive from overheating In an extreme case over heating can lead to a malfunction The type label on the drive specifies the maximum power on time and the required pause intervals Avoiding toggle operations You sh
13. ctions carefully You could be injured by fire or electrical shock if you do not follow these assembly instructions The appropriate power cord is included depending on the regional version USA continental Europe the UK Australia or Japan Only use the proper power cable that is permitted in your country Be sure to use the correct plug shape refer to page 13 figure 6 Assembly the pluggable power cord Figure 12 Connecting the pluggable power cord to the SG AG 300 control unit A Locking cap B Power plug C Mains connection socket 75082 SG AG 300 control unit Installation The pluggable power cord should be attached to the mains connecting socket C of the control unit A You should only connect and disconnect the cables when they are completely discon nected from any live current 1 Plug the power plug from the power cord B into the socket C 2 Push the locking cap B onto the inserted plug about the mains connecting socket C until you hear the locking cap snap in Follow the notice below when plugging the power plug into the power outlet NOTICE There is a delay after the supply voltage is applied before the device actually turns on Wait at least 15 seconds before commissioning Disassembly the pluggable power cord A You should only connect and disconnect the cables when they are completely discon nected from any live current 1 Pull out the mains plug from the outlet 2 Inse
14. d product can be continually operated in a safe manner These rules must be observed while using the end product and while installing the SG AG 300 control unit These rules and safety measures can be categorized as follows e Construction measures before the installation refer to page 17 section 6 1 2 e Safety fundamentals during the installation of the SG AG 300 control unit and during cable and wire routing refer to page 17 section 6 2 2 e Basic safety rules during operation refer to page 25 section 7 e The creation of a manual for the end product which contains these and other safety rules Creating a user s manual The manufacturer of the end product must create a manual for the users of that product The safety notices in the end product manual must be written based on the end product s risk as sessment Electrical safety There is a danger of electric shock Be sure to unplug the power cord on the SG AG 300 control unit before you begin assembly The SG AG 300 control unit should not be opened You must properly dispose of malfunction ing or broken units Safety Notices SG AG 300 control unit 2 4 2 4 1 Product labelling Type label A type label on each SG AG 300 control unit specifies the exact name and serial number of the drive It also states the technical specifications valid for that particular control unit The following illustration shows where the specifications are located on the ratings
15. e compliance with EC directives and to ensure that other pertinent medical product regulations are maintained Table of contents Table of contents Foreword Disclaimer and Exclusion of Liability Contact address Creation of a complete operating instruction manual for the entire end product Usage in medical products Table of contents 1 1 1 2 2 1 2 2 2 3 2 4 3 1 3 2 6 1 6 2 7 1 7 2 8 9 9 1 9 2 10 General Information About these installation instructions Conventions used Safety Notices Proper and Intended Usage Selection and qualification of personnel Notice on safety during operations Product labelling Possible combinations Control unit variants Layout of system connections Device description Components Technical data Installation Safety notices to observe during installation Installation procedure Operating Notes General information Notice for operating with optional configuration Troubleshooting Maintenance Maintenance Cleaning and care Disposal EU Declaration of Conformity SG AG 300 control unit 75082 oO wo wo wo W oOo N NOO 10 10 14 16 16 17 24 24 26 27 29 29 30 31 32 SG AG 300 control unit General Information 1 1 1 1 2 75082 General Information About these installation instructions In order to install the SG AG 300 control unit successfully and safely in the end product these
16. geable AG 300 battery optional extra operating elements e g MEDITOUCH FOOT SWITCH Systems can be customized by combining drives control units handset locking element or operat ing element and rechargeable AG300 battery as needed DewertOkin has separate system instruction manuals containing additional information and instruc tions needed for these systems 3 1 Control unit variants Variant 1 SG 300 Variant 2 SGAG 300 with pluggable rechargeable AG 300 battery 3 2 Layout of system connections Refer to the sticker on the control unit for details about layout and positioning of the connections The sticker is located above the sockets It indicates the proper type of connections The layout of the connection scheme is individual and depends on the system specifications Figure 2 is only an example and shows you where the label is attached Figure 2 An illustration of where the connection layout sticker is positioned on the control unit A Layout of connections example NOTICE Only connect the components according to the specifications found on the sticker on the control unit Any other arrangement of connections may damage the control unit 75082 9 Device description SG AG 300 control unit 4 4 1 10 Device description The SG AG 300 control unit is a control unit and power supply for one or more DewertOkin drives A pluggable power cord is used to connect the SG AG 300 control unit to the mains p
17. hed off so that it cannot be damaged by a drain discharge After you have used the battery operated reset function be sure to charge the battery un til the ready signal is displayed the battery control light when present stays illuminated The integrated charging circuitry in the SGAG 300 control unit controls the charge auto matically gt Follow the additional information found in the rechargeable battery information sheet ID No 45564 75082 SG AG 300 control unit 8 Troubleshooting Troubleshooting This chapter contains remedial actions should any malfunctions occur If you experience an error that is not listed in this table please contact your supplier Only qualified specialists who have received electrician training should carry out troubleshooting and repairs Problem The drive or control unit is not functioning The drive is suddenly not capable of move ment Only SGAG 300 control unit The battery operated reset is not functioning 75082 Possible cause There is no mains supply voltage The drive or control unit is defective The overheating protection or system protection has been triggered The unit s fuse may have been triggered There is no mains supply voltage A cable has been discon nected mains power lifting column or control keypad The battery is empty The battery is not connected The battery is defective Solution Connect the main
18. inthe proximity of small children You should only use spare parts which have been manufactured or approved by DewertOkin Only original or approved spare parts guarantee sufficient levels of safety 6 75082 SG AG 300 control unit Safety Notices 2 2 2 3 2 3 1 2 3 2 75082 Using the drive systems in medical applications This DewertOkin product is in compliance with the safety requirements found in IEC 60601 1 EN60601 1 We strongly recommend that the end product including all its components which you are manufacturing for a medical application should also be in compliance with the safety require ments found in IEC 60601 1 EN 60601 1 You should make sure that the mechanical movement of the motor in your end product poses no risk of injury Conduct a risk analysis for the end product for this purpose You should also include safety notices in the instructions for the end product and technical safeguards in your product to eliminate any risk Selection and qualification of personnel This SG AG 300 control unit should only be installed into the end product by someone who has completed training in electronic motor assembly or has equivalent qualifications You should only install the SG AG 300 control unit when you are qualified to do so Otherwise a properly qualified person should be found for this task Notice on safety during operations Basic safety rules must be followed in order to ensure that the en
19. ity is no longer valid if constructional changes are made which signifi cantly change the control unit i e which influence the technical specifications found in the instruc tions or the intended use Kirchlengern Germany on 30 November 2012 sascha Koltzenburg Head of R amp D Additional Information The following standards and norms were used in the versions with at least IPX4 in accordance with EN 60601 1 IEC 60601 1 third Edition Medical electrical equipment GE refer to the type label EN60601 1 Section 4 EN60601 1 Section 6 EN60601 1 Section 8 EN60601 1 Section 11 1 EN60601 1 Section 11 2 EN60601 1 Section 11 3 EN60601 1 Section 13 EN60601 1 Section 15 3 EN60601 1 Section 15 4 EN60601 1 Section 15 4 4 EN60601 1 Section 16 6 EN60601 1 Section 17 General requirements Classification Protection against electrical shock hazard Protection against excessive temperatures Fire prevention Constructional requirements for fire enclosures Hazardous situations and fault conditions Mechanical strength Components and general assembly Replaced by EN60601 2 52 section 201 15 4 4 Leakage currents Electromagnetic compatibility In accordance with EN 60601 2 52 2010 IEC 60601 2 52 2009 Particular requirements for the safety and essential performance of medical beds the following standards are used GE refer to the type label EN 60601 2 52 Section 201 6 2 EN 60601 2 52 Section 201 7 6 3
20. ol unit 3 Press the snap element C and pull the recharcheable AG300 battery A up and out Connecting the optional additional Supervisor Control Box or Short Circuit Plug The Supervisor the Control Box or the Short Circuit Plug can be connected to the optional Super visor socket The sticker above the sockets shows the position of the Supervisor socket refer to page 9 figure 2 1 Pull out the mains plug from the outlet 2 Use a suitable tool to loose the locking clips refer to page 19 figure 11 3 Remove the shield cover from the control unit 4 Insert plug of the Supervisor Control Box or short circuit plug in the Supervisor socket of the control unit Be sure to use the proper socket the assignments of plugs to sockets is shown in the connection layout diagram refer to page 9 figure 2 Push the shield cover with the locking clips onto the control unit O Press the locking clips into the shield cover until you hear it snap in Removing the SG AG 300 control unit 1 Pull out the mains plug from the outlet You should only connect and disconnect the cables when they are completely dis connected from any live current Open and remove the shield cover refer to page 19 figure 11 Disconnect all connecting cables from the SG AG 300 control unit Loose and remove all the mounting screws from the control unit 0O A O N Remove the control unit from the end product 23 Operating Notes SG AG 300
21. ould avoid switching from one direction of travel to the opposite direction without first stopping the motor Make sure that you pause between motions A pause motor stop time can be activated using the controls NOTICE You should always avoid a quick change toggle of directions 75082 SG AG 300 control unit Operating Notes Avoiding electrical risks Be sure that all live current carrying parts of the drive system and power supply cannot be touched In particular be sure that unused power and control unit con nections are covered adequately Power cord Please follow these operating instructions carefully You could be injured by fire or electrical shock if you do not follow these assembly instructions Only use the proper power cable that is permitted in your country Be sure to use the correct plug shape refer to page 13 figure 6 Reducing the risk of overheating with the thermal fuse The SG AG 300 control unit is equipped with a thermal fuse that triggers when the unit overheats If the temperature control has triggered remove the control unit from the power supply allow to rest for 20 30 minutes and try again If the control unit still does not function please contact your supplier dealer Avoiding overheating NOTICE No more than two drives may be operated at rated load simultaneously Emergency shut off of a connected drive or control unit In an emergency disconnect the
22. ower supply The SG AG 300 control unit has a non referenced unearthed circuit which is separated from the supply voltage by means of doubled reinforced insulation gt We reserve the right to make unannounced technical changes in the course of our con tinual product improvement process Components The housing of the SG AG 300 control unit has a connection for the power feed in and con nections for the drives locking operating element and handset The connection for the drive handset locking operating element is fitted with a mechanism to guard against accidental un plugging Variant 1 SG 300 control unit Figure 3 Components for the SG 300 control unit A Power supply via pluggable power cord B SG 300 control unit C Connection sockets for drives locking D Screw fixing point to the end product operating element and handset with me chanism to protect again pulling out E Locking clip 75082 SG AG 300 control unit Device description 4 1 2 Variant 2 SGAG 300 control unit Figure 4 Components for the SGAG 300 control unit A Power supply via pluggable power cord B SGAG 300 control unit C Connection sockets for drives locking D Screw fixing point to the end product operating element and handset with me chanism to protect again pulling out E Rechargeable AG 300 battery F Snap element G Locking clip 75082 11 Device description SG AG 300 control unit 4 1 3 Optional grounding cable The op
23. plate of the SG AG 300 control unit gt The type label shown is an example The specifications for SG AG 300 II control unit may differ from this illustration SG 300 CARE XXXXX Oz MM CE Intermittent Operation 2min 18min Prod Date 25 12 FR El Serial No D123456 0001 ey VX XxX NAA pi IP66 D3 DEWERT m A Phoenix Mecano Company Figure 1 Type label example for the SG AG 300 control unit SG 300 CARE Model name XXXXX Article No 100V 240V 50 60Hz Input voltage and frequency max 3 15A Current consumption Intermittent Operation 2min 18min Intermittent operation 2 minutes 18 minutes Prod Date Calendar week year Serial No Serial number of the control unit Degree of protection IP66 E Labelling in accordance with the directives IEC 60601 1 and EN 60601 1 3rd edition Use in dry rooms only Follow all special disposal instructions E Protection class ll B C Conformity mark 75082 SG AG 300 control unit Possible combinations 3 Possible combinations The SG AG 300 control unit can be combined as follows The following basic combinations are possible SG 300 control unit max 5 single drives max 2 handsets one locking element or operating element e g supervisor locking device or short circuit plug SGAG 300 control unit max 5 single drives max 2 handsets one locking element or operating element e g supervisor locking device or short circuit plug one rechar
24. r the control unit There are four mounting holes in the SG AG 300 control unit which can be used to attach it to the end product with the appropriate screws for example use screws meeting the requirements of DIN EN ISO 7049 with 4 8 mm and of suitable length 6 mm plus the screw in depth into the applica tion The SG AG 300 control unit should be mounted so that it lies flat against its supporting mate rial In the end product no mechanical forces such as torsion should be put on the SG AG 300 control unit or its housing Such forces could lead to damage such as cracks in the housing Figure 10 SG AG 300 control unit mounting points in mm 75082 17 Installation SG AG 300 control unit 6 2 2 18 Electrical connection Electrical components should be connected or disconnected only when the power supply cord is unplugged NOTICE There is a delay after the supply voltage is applied before the device actually turns on Wait at least 15 seconds before commissioning Routing the electrical cables When routing the cables be sure that e the cables cannot get jammed e no mechanical load such as pulling pushing or bending will be put on the cables and e the cables cannot be damaged in any way Fasten all cables especially the connecting cables to the end product using sufficient kink preven tion methods Be sure that the design of the end product prevents the connecting cables from com ing into contac
25. rt a suitable tool a screwdriver into the groove A of the locking cap B and then lever it up in the direction shown by the arrow Remove the locking cap B from the socket Remove the power cord from the mains connection socket 75082 21 Installation SG AG 300 control unit 6 2 4 Rechargeable AG 300 battery to the SGAG 300 control unit Work on electrical components should be conducted only when the mains power connection is unplugged Connection and installation of the rechargeable AG 300 battery Figure 1 Connecting the rechargeable AG 300 battery to the SGAG 300 control unit A Rechargeable AG 300 battery B SGAG 300 control unit C Snap element D Strain relief E Connecting cable of the rechargeable F Tapping screws 3 9 x 9 5 DIN EN ISO 7049 battery 22 75082 SG AG 300 control unit Installation 6 2 5 6 2 6 75082 1 Insert the rechargeable AG300 battery A in the rear receptacle of the controller B Then press the rechargeable AG300 battery into the upper recesses until the snap element C engages Connect the cable E to the battery socket 3 Wrap the strain relief D around the battery plug and tighten it in position with the screw F 3 9 x 9 5 DIN EN ISO 7049 to the SGAG 300 control unit Taking out the rechargeable AG300 battery 1 Loosen and remove the screw F from the strain relief D on the control unit B 2 Remove the battery plug E from the battery socket of the contr
26. s power Please contact your supplier or sales agent Remove the overload change or remove the load Remove the power plug and allow the system to rest for 20 to 30 minutes If this does not resolve the problem contact your supplier or distributor Please contact your supplier or sales agent Connect the mains power Check the cables and reinsert them if required Charge the battery Connect the battery Connect a new battery and dispose of the defective battery properly refer to the Disposal Chapter 27 Troubleshooting SG AG 300 control unit 28 Warning tone when the The battery is discharged and has Recharge the battery handset is used switched off completely A continuous alarm tone The control unit is broken Please contact your sup can be heard plier or sales agent The continuous alarm tone is only available in the CARE and HOSP version It is not available in the CARE L or HOSP L version The function LED or The control unit is broken Please contact your sup CARE LED on the hand plier or sales agent set does not illuminate when a button is pressed The function LED or The control unit handset is bro Please contact your sup CARE LED on the hand ken plier or sales agent set stays illuminated 2 Only available in the CARE and HOSP version Not available in the CARE L or HOSP L version 75082 SG AG 300 control unit 9 9 1 75082 Maintenance
27. t with the floor during transport Connecting the components to the SG AG 300 control unit The electrical connection from the components e g drives handset or locking operating element to the SG AG 300 control unit is made by plugging the plug into the SG AG 300 control unit Take off the shield cover refer to page 20 figure 11 and plug the component plug into the proper socket Make sure that you use the proper connection position as specified in the connection layout illustration refer to page 10 figure 2 75082 SG AG 300 control unit Installation Opening the shield cover Figure 11 Opening the shield cover on the SG AG 300 control unit A Shield cover B Locking clip 1 Pull out the mains plug from the outlet You should only connect and disconnect the cables when they are completely discon nected from any live current Use a suitable tool to loose the both locking clips refer to figure 11 Remove the shield cover 4 You can now connect or disconnect a plug and socket Be sure to use the proper socket as shown in the connection layout diagram refer to page 9 figure 2 5 Close off the unused sockets using dummy plugs NOTICE The dummy plugs ensure that the sockets are properly protected against IP66 splashed water 75082 19 Installation SG AG 300 control unit 6 2 3 20 Connecting the pluggable power cord to the SG AG 300 control unit Please follow these operating instru
28. tional grounding cable can be used to connect the end product with the grounding conductor on the power supply cord Attach the grounding cable to your application in com pliance with all applicable standards and using state of the art methods Figure 5 Grounding cable on the power supply cord of the SG AG 300 control unit A Power cord B Optional grounding cable 42 75082 SG AG 300 control unit Device description 4 1 4 Mains power supply Please follow these operating instructions carefully You could be injured by fire or electrical shock if you do not follow these assembly instructions The appropriate power cord is included depending on the regional version USA continental Europe the UK Australia or Japan Only use the proper power cable that is permitted in your country Be sure to use the correct plug shape refer to Figure 6 Figure 6 Power cord regional variants A SG AG 300 control unit B Power plug USA version C Power plug German version D Power plug Australian version E Power plug United Kingdom version F Power plug Japan version 75082 13 Technical data 5 Technical data Mains power supply Current consumption at nominal opera tions Mode of operations Protection class Permitted current consumption of all additional drives 7 Protection degree Dimensions and weight Length x width x height SG 300 Weight without power cord Length x width x height SGAG 300 Weight
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