ION-6422_Manual_en - Ziegener + Frick GmbH
Contents
1. 1 4 Power Requirements The maximum power requirement for the Model 6422e is 6W Three different power supplies are available as options for the Blower providing 24 VDC or 24 VAC The fourth power source is 24 VDC from your process equipment using the terminal block and eight pin connector on the rear of the Blower Simco lon offers three power supplies for use with this product Transformer p n 14 1320 01 for use with 120 VAC 60 Hz systems Transformer p n 14 1330 for use with 230 VAC 50 Hz systems Both 14 1320 01 and 14 1330 transformers provide the Blower with appropriate 24 VAC e AC DC universal power supply p n 14 1322 for use with 120 240 VAC 50 60 Hz provides the Blower with 24 VDC power The use of improper input voltage may result in poor performance or damage to the unit Caution Damage caused to the power supply from operation in an environment that exceeds the specified limits will void the warranty Die Verwendung unzulassiger Eingangsspannung kann zu schlechter Leistung und Beschadigung des Gerates fuhren Achtung Schaden an der Stromversorgung verursacht durch Betrieb unter Bedingungen au erhalb der spezifizierten Grenzwerte fallen nicht unter die Garantiebestimmungen 19 6422 M 01 Rev 4 Setup amp Operation 2 1 Box Contents 2 2 Blower Placement 2 3 Power Connections 2 4 FMS Connection 2 5 Turning on the Blower 2 6 Alarms 2 1 Box Contents The Model 6422e Blower is supplied2. IsoStat enables operation without grounding wires or cables while still maintaining ionizer balance The 6422e Blower s internal emitter points are electrostatically shielded to eliminate field induced charging Steady state DC ion emission provides fast discharge with low airflow for less disturbance of delicate product lonizers incorporating IsoStat technology never need calibration and require very little maintenance IsoStat is based on a law of physics Conservation of Charge which states that charge cannot be created or destroyed in an isolated system By isolating the ionizer s emitter points from ground IsoStat ensures equal numbers of positive and negative ions 1 3 Performance The 6422e Blower will reduce a static charge of 1 000V down to 100Y in approximately four seconds at a distance of 1 ft 30 48 cm See Table 1 for typical discharge times as determined by distance Distance is measured from the front center of the Blower lonization balance is better than 20V at 1 ft 30 48 cm Distance Discharge Time 1 ft 30 48 cm 4 seconds 2 ft 61 cm 10 seconds 3 ft 91 44 cm 19 seconds Table 1 Performance Testing was performed with a charge plate monitor in accordance with ionization standard ANSI ESD STM3 1 2006 of the ESD Association 1 Four second discharge at one foot distance is when operating Blower with AC power Discharge time at one foot when operating Blower with DC power is five seconds
3. only covered under this warranty if found defective as received with the new product To obtain service under this warranty please contact Simco lon Technical Support at techsupport simco ion com or 510 217 0470 27 19 6422 M 01 Rev 4 28 Notes Notes M SIiMCOBI An ITW Company Technology Group 1750 North Loop Rd Ste 100 Alameda CA USA 94502 ISO 9001 Tel 510 217 0600 Fax 510 217 0484 CERTIFIED Toll free 800 367 2452 Sales services 510 217 0460 Tech support 510 217 0470 ioninfo simco ion com salesservices simco ion com techsupport simco ion com service simco ion com www simco ion com
4. with e U shaped mounting bracket already installed on the blower Three truss head screws for securing the bracket Simco lon p n 28 3369 see item 1 below One 8 pin terminal block plug for connecting to tool power Simco lon p n 18 2308 see item 2 below e Certificate of Compliance e This manual e Power transformer depending on order 120 VAC transformer 14 1320 01 230 VAC transformer 14 1330 AC DC universal power supply 14 1322 If you ordered an AC DC universal power supply 14 1322 you will have one of the following plug adapters US wall outlet adapter p n 18 0285 UK wall outlet adapter p n 18 0286 Europe wall outlet adapter p n 18 0287 Australia China wall outlet adapter p n 18 0288 Figure 3 Mounting Screws and 8 pin Terminal Block 2 2 Blower Placement Do not use this Blower in an explosive environment Poorly Caution maintained ionizers could produce electric arcs at the emitter points and lead to detonation in an explosive environment Verwenden Sie dieses Geblase nicht in explosionsgefahrdeten Bereichen Schlecht gewartete Achtung lonisatoren k nnen an den Emitter Punkten Lichtb gen erzeugen und in explosiver Umgebung eine Explosion auslosen The following points should be considered when positioning the Model 6422e Blower Keep at least 2 in 5 1 cm of free space at the rear of the unit for unimpeded air intake For fastest decay times positi
5. SIMCO amp An ITW Company Point of Use lonizing Blower Model 6422e 6422e AC User s Manual SNOILNTOS NOILVZINOI About Simco lon Simco lon develops manufactures and markets system solutions to manage electrostatic charge As the world s largest provider of electrostatics management products and services Simco lon improves its customers business results by providing a total solution to their electrostatic discharge and electromagnetic interference challenges Simco lon Technology Group is a division of Illinois Tool Works ITW located in Alameda California For more information about Simco lon visit www simco ion com or call 800 367 2452 Simco lon is ISO 9001 and ANSI ESD 20 20 certified 2013 Simco lon Contents 1 Deser ON a een 1 1 1 Point of Use lonizing Blower nanje ote ead aes 2 1 2 IsoStat amp Technol0gy 2 2 2 a nn RE ae ae 3 1 3 Performance a nada ie an anne 4 1 4 Power ReguirementS ana 5 Z Setup 8 Operation 7 2 1 BOX Contents kna eatea a A E 8 2 2 Blower Placements a a a a 9 2 3 Power Connections cccccesesesesseseseseeseseeeeeesseesnsnsnsessessnsesesteteteneess 12 2 4 FMS Connection asien hestdiaceesczasasavedessesennesd ida 15 2 5 Turning on the Blower tee 17 20 NASE Na arvet f rte NE a tess Ann tonet A ale farer Fess Annes 18 3 Maintenance nee 19 3 1 Maintenance Requirements 20 3 2 GleaningitheiChassis a si RAN gai GA ketensesan 21 3 3 Cleaning the Emitter Poi
6. conditions The automatic Emitter Point Cleaner can not be temporarily or permanently removed or de activated it is an integral part of the blower 24 Model 6422 Blower Input Voltage Output Voltage Discharge Balance lon Emission Emitter Points Airflow Ozone LED Indicators Connectors Operating Env Mounting Dimensions Weight Certifications Specifications 24 VDC 10 6W max or 24 VAC 10 50 60 Hz 6W max 5 6 kV at emitter points 1000 100V lt 4 sec 1 24 VAC lt 5 sec 1 24 VDC 20V 1 away Steady state DC Tungsten wire internally shielded 23 cfm typ lt 0 004 ppm typ 24 hour accumulation Green POWER red ALARM 24 VACIVDC power input 8 pin terminal block with 24 VDC input from process equipment 4 20 mA current loop FMS output relay interface Temperature 10 35 C 50 95 F humidity 20 60 RH non condensing U bracket factory installed With bracket 4 98H x 4 10W x 2 48D in 126H x 104W x 63D mm without bracket 4 37H x 3 26W x 2 48D in 111H x 83W x 63D mm With bracket 12 8 oz 362 9g without bracket 11 2 oz 317 59 CE RoHS Compliant 25 14 1320 01 Transformer Input Voltage 120 VAC 60 Hz Output Voltage 24 VAC 60 Hz 450 mA 5 Short Circuit The power supply is provided with protection against short circuit by means Protection of a primary thermal fuse Dimensions 3 4H x 2 3W x 1 9D 87 x 58 5 x 48 mm Weight 1 Ib 0 45 kg Cert
7. e Figure 8 Flatblade Screwdriver Securing Connecting Cables below Pins State 8 24 VDC return 7 24V 6 1 Not used on Model 6422 Table 2 Model 6422e DC Power on Pins 7 8 Figure 8 Flatblade Screwdriver Securing Connecting Cables POWER IN ie FMS 24V DC DC AC 24V tls 5 _ Figure 9 Terminal Block Damage to the product as a result of improper wiring Caution connections or failure to heed maximum voltage limits will not be covered by the warranty Sch den am Produkt infolge unsachgem er Verdrahtung oder wegen unterlassener Beachtung von maximal zul ssigen Spannungen werden nicht durch die Garantie abgedeckt Achtung 19 6422 M 01 Rev 4 14 2 4 FMS Connection The Model 6422e Blower provides a non isolated 4 20 mA current loop and relay closure output for indicating alarm status to your process eguipment s facility monitoring system FMS In addition to connecting 24 VDC power into the Blower the included terminal block Simco lon p n 18 2308 connects the Blower to the FMS using pins 1 5 POWER IN m FMS 24VDc DC AC 24V ih Zt A 6 678 Figure 10 FMS and 24 VDC Pin Function s Pin Description 8 24 VDC return Ground 24 VDC process equipment 7 24V power 6 Do not use 5 Current loop Ground 4 20 mA current loop 4 Current loop 3 Open for active alarm Relay connections 2 Relay common 1 Closed for active alarm Table 3 Descriptions of all 8 Termina
8. er or a 24 VDC universal AC adapter sold separately by Simco lon Plug the transformer or AC adapter into a properly grounded VAC receptacle with the correct voltage for your power supply Power Supply Connection Insert the power cable from the transformer or power supply into the Power In receptacle on the back of the Blower See the 1 3 Performance and 1 4 Power Requirements sections for additional information AC DC Adapter Connection The AC DC adapter Simco lon p n 14 1322 output is 24 VDC at 400 mA maximum The AC DC adapter is shipped with its plug adapter uninstalled To install the plug adapter slide it into the bay on the AC DC adapter Push it in until it clicks into place see Figure 6 U bracket Side T knob for Tilt Adjustment ad Figure 7 Push the Adapter into the AC DC Power Supply Connection to Process Equipment Power Two active pins on the eight pin terminal strip on the rear of the Blower can receive 24 VDC power from your process equipment An included terminal block Simco lon p n 18 2308 is used to connect 24 VDC power to the Blower from your process equipment The connectors are designed to accept wiring between 22 AWG and 16 AWG When wiring the Blower directly to a 24 VDC source observe the maximum voltage and power requirements for the unit 24 VDC 410 400 mA DC maximum and polarity Use a small flatblade screwdriver to secure cables stripped 1 4 in 6 3 mm into the terminal block Se
9. ifications Dis RoHS Compliant 14 1330 Transformer Input Voltage 230 VAC 10 50 Hz Output Voltge 24 VAC 750 mA 5 Short Circuit The power supply is provided with protection against short circuit by means Protection of a primary thermal fuse Dimensions 2 8H x 2 5W x 1 9D in 72H x 63W x 49D mm Weight 0 8 oz 0 36 kg Certifications C RoHS Compliant 14 1322 AC DC Adapter Input Voltage 100 240 VAC 10 50 60 Hz Output Voltge 24 VDC 400 mA Short Circuit The power supply is provided with protection against short circuit by means Protection of a primary thermal fuse Dimensions 1 4H x 2 1W x 3 4L in 36H x 53W x 86L mm Weight 0 25 Ib 0 11 kg Certifications C Dis RoHS Compliant 26 Warranty amp Service Simco lon provides a limited warranty for the Point of Use lonizing Blower Model 6422e New products manufactured or sold by Simco lon are guaranteed to be free from defects in material or workmanship for a period of two 2 years from date of initial shipment Simco lon liability under its new product warranty is limited to servicing evaluating repairing or replacing any unit returned to Simco lon that has not been subjected to misuse neglect lack of routine maintenance repair alteration or accident In no event shall Simco lon be liable for collateral or consequential damages Consumable items such as but not exclusive to emitter points emitter wires batteries filters fuses or light bulbs are
10. l Block Pins Pins Normal State Alarm State No Power 1 2 relay Contact open Contact closed Contact closed 2 3 relay Contact closed Contact open Contact open 4 5 Current Loop 4 mA OK 20 mA Alarm 0 mA brownout Table 4 FMS Output States 2 5 Turning on the Blower The Model 6422e Blower is on as soon as power is applied to the unit 2 6 Alarms In the event of an alarm the red LED on the front of the Blower will light An alarm indicates that the Blower s internal high voltage power circuitry that drives the emitter points is not functioning correctly Causes may include low or incorrect input voltage or a compromised internal part The Blower s alarm is not a maintenance alert In most cases factory service will be required Before contacting Simco lon for service make sure that the Blower is receiving proper input voltage per specifications There are no user serviceable parts inside this Blower Any Caution unauthorized service will void the warranty and may result in additional repair charges Es gibt keine vom Anwender zu wartenden Teile in diesem Achtung Blower Nicht autorisierter Service f hrt zum Erl schen der Garantie und kann zu zus tzlichen Reparaturkosten f hren Maintenance 3 1 Maintenance Requirements 3 2 Cleaning the Chassis 3 3 Cleaning the Emitter Points 3 4 Auto Clean System 3 1 Maintenance Requirements The performance of the Model 6422e Blower is designed t
11. nts ee 22 3 4 Auto Clean System anne 23 4 Specifications neuere 25 3 Warranty amp Service sani ee 27 Description 1 1 Point of Use lonizing Blower 1 2 IsoStat Technology 1 3 Performance 1 4 Power Requirements 1 1 Point of Use lonizing Blower The Point of Use lonizing Blower Model 6422e is a compact ionizing Blower that controls static discharge in areas where static build up can cause contamination ESD material handling problems or microprocessor lock up The internal emitter points are electrostatically shielded to eliminate field induced charging Steady state DC ion emission provides fast discharge with low airflow allowing less disturbance of delicate product The Model 6422e has a red alarm indicator LED on the front of the chassis The eight pin terminal strip on the back of the unit provides a 4 20 mA current loop and relay output connection to your facility monitoring system FMS in addition to the 24 VDC input connection m Point of Use power SIMCO lonizing Blower ALARM BB aniw company Model 6422e Figure 1 Front of the Model 6422e POWERIN FMS 24Vv DC DC AC 24V ar 12 8 Al JE Figure 2 Back of Model 6422e The Model 6422e AC is the same as the Model 6422e with the addition of our Auto Clean System as described in Section 3 4 on page 23 19 6422 M 01 Rev 4 2 1 2 IsoStat Technology IsoStat technology makes Simco lon blowers the most reliable ionizers available
12. o be maintained primarily by the internal auto balance circuitry Occasional cleaning of the case and emitter points is the only routine maintenance reguired No readjustment of the ionizer is reguired after cleaning The Blower can be easily removed from the U bracket by unscrewing the side knobs Recommended Cleaning Materials e Cleanroom compatible cleaning cloths polyester cloth is recommended Cleanroom compatible swabs e Cleaning solution of 50 IPA electronic grade isopropanol 50 de ionized water 20 3 2 Cleaning the Chassis Moisten a cloth with the IPA solution Wipe off any dirt that may have accumulated on the unit 21 3 3 Cleaning the Emitter Points Before performing any maintenance on emitter points remove Caution power from the ionizer Allow a minute for the high voltage power supply to discharge Ziehen Sie vor der Durchf hrung von Wartungsarbeiten an Emitter Punkten den Netzstecker aus dem lonisator Lassen Sie die Hochspannungs Stromversorgung eine Minute entladen Achtung Remove power from the Blower Normally the emitter points can be cleaned by using a jet of compressed air to blow off any dirt that may have accumulated on them A swab moistened with the IPA solution may be used if required If using a swab gently wipe the tips of the emitter points until all the dirt is removed Wire emitter points should not be bent or moved during cleaning After cleaning make s
13. on the Blower close to the target area where static removal is desired Aim the Blower so that its airflow travels directly to your target See Table 1 Performance on page 4 for approximate decay times versus distance Keep grounded objects away from the ionized airstream to avoid the possibility of increased offset voltages Figure 4 Model 6422e with U bracket 9 The Model 6422e Blower can be securely mounted using the supplied U bracket It is recommended that the Blower be mounted using the supplied truss head screws through the 1 4 in 6 3 mm diameter mounting holes on the bottom of the bracket The mounting holes are spaced 1 ft 25 4 mm apart on the centerline of the bracket Figure 5 U bracket Holes for Mounting The tilt angle of the Blower can be adjusted using the T knobs on the sides of the unit To securely lock the Blower at a desired angle replace the T knobs with the supplied M4x12 mm stainless steel truss head screws p n 28 3369 using a Phillips head screwdriver Figure 6 U bracket Side T knob for Tilt Adjustment Caution Do not use screws longer than 12mm to attach brackets to the threaded inserts in the sides of the Blower Achtung Verwenden Sie zum Anschrauben von Halterungen an den seitlich am Geblase Blower befindlichen Gewindeeinsatzen keine Schrauben die langer als 12mm sind 2 3 Power Connections The Blower may be powered by an optional 24 VAC 120V or 230V transform
14. ure that the emitter wires point to the center of the fan and are on the same horizontal plane The Blower uses internally shielded emitter points that will not normally require replacement during the normal service life of this product If you believe that the emitter points need to be replaced contact Simco lon Technical Support techsupport ion com for information 22 3 4 Auto Clean System The Model 6422e AC incorporates our Auto Clean System a mechanical device that physically removes particles from emitter points Users should consider carefully the appropriateness of using this device in an ultraclean environment The Auto Clean System features a brush mechanism that sweeps the emitter points when the blower is turned off and on During full operation of the fan the brush retracts to prevent emitter point wear Figure 11 Auto Clean System Remove any contamination sensitive objects below the blower before activating the Auto Clean System To operate the Auto Clean System turn off the blower The automatic Emitter Point Cleaner brush will extend as the fan slows to a stop Allow the fan to come to a complete stop and then turn the blower back on Wait three minutes for any loose particles to be dispersed 23 Activate the Auto Clean System regularly to prevent excessive build up of debris lon recommends activating the Auto Clean System at least once a week Cleaning schedules will vary depending on environmental
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