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APP521 User manual

1. 17 22 Pushibuttons sce PR e E 6 4 9 Maintenance run esses 17 23 Menu groups And menus Oe FP UI 6 4 10 High level float backup control 17 23 1 Menu level indicator com ons 7 4 11 Pump faults ieiunii 17 2 4 Viewing a menu eeeeeeeeeee 7 4 12 High temperature cerne 17 2 5 Changing a parameter 7 4 13 Motor protection tripped 18 2 6 Show hidden service mense ciis 7 4 14 Max run time eene enne 18 2 7 Miscellaneous buttons 8 4 15 General purpose Inputs oes 18 2 8 Language 8 4 15 1 General input functions 1 4 18 2 9 Explanation of LEDs 9 5 PUR Pump AUR dat EE E RC jo 3 Configuration of the APP 521 10 gt Ump operating Cata 3 1 Configuration of the l O module 10 5 1 Running hours and numbers of starts 19 31 4 CORMGELGI ad x Ra ct ake 10 5 1 1 Resetting the operating data 19 QI MC RERO ML D CLR AE 5 2 CUFrent isse eee pee Pei een 19 3 1 2 Mac address n 10 5 3 Level 19 200 3 IP ad dreS 505 e I INI 10 bM DL D EU 3 1 4 IP time out sccccccssssescsessseeseersssseeseen 10 6 AALS adaa as aaa 20 3 2 Level control eene 10 6 1 General alarm delay 20 3 2 1 Level switch control 11 6 2 Common alarm output 20 3 3 Level sensor
2. FLYGT Appendix A List of menu No Menu Name 124 Function select 12 3 2 Com alarm activ 1 12 3 3 Com alarm activ 2 Specification Writable Alternative 1 Mains error 2 High level float 3 High level 4 Sensor Fault 5 Invalid setpoints 6 High temp P1 7 High temp P2 8 Tripped motor P1 9 Tripped motor P2 10 P1 max run time 11 P2 max run time 12 High current P1 13 High current P2 14 Low current P1 15 Low current P2 16 No response P1 17 No response P2 18 Leakage P1 19 Leakage P2 20 Pers Alarm Writable Alternative 1 Overflow 2 Low level float 3 Low level 4 Alarm input 1 5 Alarm input 2 6 Alarm input 3 7 Alarm input 4 8 Alarm input 5 9 Alarm input 6 10 Alarm input 7 11 High rainfall 5 min 12 High rainfall 24 h 13 O mod not resp 14 Wrong I O module 15 Set point changed 16 Test call 17 Low 24V Supply 18 P1 Spare alarm 19 P2 Spare alarm Read only Description Selects which alarms that activates the common alarm output part 1 Selects which alarms that activates the common alarm output part 2 Meny group for general inputs 40 Appendix A List of menu FLYGT No 12 4 1 1242 INS Menu Name Function gen input 1 Function gen input 2 Function gen input 3 Specification Writable Alternative 0 None 1 P1 warni
3. 6 4 Alarm handling The Alarm handling menu is used to determine whether the RTU is to send alarms to the central system or the SMS Local No alarms are sent Remote Alarms are sent Clear The alarm buffer is cleared and the Alarm handling mode then is set to Remote If the sending fails e g if the recipient is busy or does not reply the RTU will wait for 1 minute before the next attempt Following each successive failure the waiting time will be increase by 1 minute until 10 attempts have failed The RTU will then wait for 3 hours before then dialing sequence is recommenced 6 4 1 Alarm priority The alarm priority of an alarm determines what happens with the alarm A The alarm is sent to the central system and then on to paging B The alarm is sent to the central system C The alarm is local in the RTU D The alarm is sent to the central system and then on to paging according the D alarm time frame of the central system If SMS is used the alarm is sent according the D alarm time frame in the RTU F The alarm is not recorded The alarm is recorded in a separate event log if available This is not available in the RTU 21 6 4 2 Times for D alarms D alarms are distributed to paging only during the period between D alarm start time and D alarm end time If the alarm occurs at any other time the central system RTU will wait until the D alarm time frame begins and will then send the alarm 1 Display the
4. Power failure Rain meter P1 Leakage P2 Leakage P1 Spare alarm P2 Spare alarm P1 Manual e P2 Manual 4 15 1 General input functions 1 4 Select the required function in each of the General Purpose menus 1 Display the FUNCTION SELECT menu 2 Press the OK button 3 Display the GENERAL INPUT FUNCTION 1 menu 4 Press OK 5 Select the required function and press the OK button 6 For GENERAL INPUT FUNCTION 2 menu to GENERAL INPUT FUNCTION 4 menu repeat step 3 5 4 16 Pump feedback The pump feedback input indicates to the RTU that the pump relay is activated The signal is expected as a feedback to activating the pump relay In addition to the general alarm delay the alarm is delayed by a fixed 5 second start up delay A pump response error alarm will be generated Pump operating data FLYGT 5 Pump operating data 5 1 Running hours and numbers of starts Pump operating information is displayed in the Operating data submenu The following information is recorded Running hours for P1 and P2 respectively Number of starts for P1 and P2 respectively 5 1 1 Resetting the operating data To reset a stored value 1 Display the APPROPRIATE menu 2 Press the OK button The text Reset value No will be displayed 3 Shift between No and Yes using the Up arrow or Down arrow button 4 To set the value to zero press the OK button while the Yes option is on
5. The message Value stored will be displayed 5 To cancel press the ESC button Pressing the OK button while the No option is on will have the same effect 5 2 Current The pump current can be read in the P1 CURRENT and P2 CURRENT menus respectively See also 5 3 Level In the analogue control mode the actual level is shown in the LEVEL menu 19 FLYGT Alarms 6 Alarms 6 1 General alarm delay Alarms are delayed by the time set in the GENERAL ALARM DELAY menu The signal is active Alarm for shorter than delay the alarm delay Alarm generated A separate alarm delay is used for the Power failure alarm and the Low level alarm A power failure alarm can be delayed for a maximum of 2 minutes provided that an external battery is connected and can supply the unit The delay is set in the POWFAIL ALARM DELAY menu 1 Display the ALARM SETUP menu and press OK 2 Scroll to the menu for the POWFAIL ALARM DELAY 3 Press OK 4 5 Enter the time for the delay and press OK Repeat steps 2 to 4 for AL DELAY LOW LEVEL 6 2 Common alarm output In the event of an alarm the Common alarm output will be activated The output can be connected to various types of audible or visual devices lamps sirens and the like to indicate a fault condition in the unit 1 Display the COMMON ALARM menu 2 Switch between steady and flashing indication Display the COM ALARM ACTIVE menu 3 Make your
6. Writable Interval 1 To 200 Central System Text Hour alternation time Writable Alternative QE E Central System Text 2 Max number of running pumps Writable Interval 1 To 200 Central System Text Auto start interval Writable Interval 00 00 To 02 00 Central System Text Auto start time Writable Interval 00 00 To 10 00 Central System Text High Level run time Writable Interval 00 00 To 50 00 Central System Text Max run time Read only Writable Interval 00 00 To 02 00 Central System Text General alarm delay Writable Interval 00 00 To 02 00 Central System Text Power failure alarm delay Writable Interval 00 00 To 02 00 Central System Text Low level alarm delay Writable Interval 0 To 240 Writable Interval 1 To 15 h min s min s min s min s min s min s Description The Alternation menu specifies the pump operating sequence 0 P1 primary 1 P2 primary 2 Start alternation 3 Run hour alternation Enter the interval at which the pumps shall alternate Applicable only when run hour alternation is selected Specifies maximum number of pumps running at the same time 0 1 pump 1 2 pumps If a pump has not been started within the set interval the function will start the pump for a maintenance run The running time is set in the Auto start time menu The running time when started by the auto start function O disables the function Backu
7. get the best communication performances Otherwise set this value to the same as the value used in the preconfiguration of the modem Enter the telephone number to the Central system or MTC COM Note Please observe the limitation in combinations of modems and their configuration strings Menu Communication COM1 Protocol COM1 Speed COM1 Telephone no CS SMS Values GSM Hayes predef AquaCom dialled 2400 57600 bps 7 3 5 GSM modem and SMS Can be used for Description Configure the modem using a PC and select GSM Hayes predefined See appendix on pre configuration of modems If your modem supports autobauding set this as high as possible to get the best communication performances Otherwise set this value to the same as the value used in the pre configuration of the modem Enter the telephone number to the SMS recipient l e the personnel Communication using a GSM modem or a telephone modem Note Please observe the limitation in combinations of modems and their configuration strings Menu Communication COM1 Values GSM Hayes Description Configure the modem using a PC and select GSM Hayes predefined Protocol COM1 Speed COM1 Telephone no CS SMS Station name predef AquaCom SMS 2400 57600 bps See appendix on pre configuration of modems If your modem supports autobauding set this as high as possible to get the best communication performances Otherwise set t
8. 85 86 87 8214 8460 8461 8484 8485 8505 8538 8539 8630 8652 8653 Default priority C C e Local text Alarm input 01 Alarm input 2 Alarm input 3 Alarm input 4 Alarm input 5 Alarm input 6 Alarm input 7 Low 24V Supply P1 Spare alarm P2 Spare alarm P1 max run time P2 max run time Sensor Fault l O mod not resp Wrong I O module Testcall High rain 5 min High rain 24h Central System Text Alarm digital input 01 Alarm digital input 2 Alarm digital input 3 Alarm digital input 4 Alarm digital input 5 Alarm digital input 6 Alarm digital input 7 Low 24V external supply P1 Spare alarm P2 Spare alarm P1 max run time P2 max run time Sensor Fault l O module s not responding Wrong type of I O module Testcall High rainfall 5 min High rainfall 24 h 24 Description Alarm from digital input 1 The alarm is user defined Alarm from digital input 2 The alarm is user defined Alarm from digital input 3 The alarm is user defined Alarm from digital input 4 The alarm is user defined Alarm from digital input 5 The alarm is user defined Alarm from digital input 6 The alarm is user defined Alarm from digital input 7 The alarm is user defined Low 24V supply P1 spare alarm P2 spare alarm The pump 1 has exceeded the maximum allowed run time The pump is blocked by this alarm See also the Max run time set point The pu
9. Communication using radio Menu Communication COM1 Protocol COM1 RTS delay COM1 Speed COM1 Max buffer size Values RS232 HDX AquaCom Fix 25 1000 ms 2400 57600 bps 80 4000 Description Will work with normal settings in the central system Low delay means faster communication Use higher value if required by the radio l e if there is problems with the communication Set this value to the same as the port baudrate in the central system Normally 2000 is used If your radio has a limited buffer or there are disturbances decrease this value e g 500 26 Communication FLYGT 7 3 3 Dialed up modem Can be used for e Communication using a Hayes compatible telephone modem e Communication using a GSM modem Note Please observe the limitation in combinations of modems and their configuration strings Menu Communication COM1 Protocol COM1 Speed COM1 Telephone no CS SMS 7 3 4 GSM modem Can be used for Values Hayes modem GSM Hayes predef AquaCom dialled 2400 57600 bps Communication using a GSM modem Description Select Hayes modem when using TD33 for communication directly to the central system In all other cases configure the modem using a PC and select GSM Hayes predefined See appendix on preconfiguration of modems Select this option if an MTC COM is included in the system If your modem supports autobauding set this as high as possible to
10. D ALARM START TIME menu 2 Press OK 3 Enter the times when D alarms should begin to be sent to the central system or the SMS Press the OK button when the cursor is in the last position 5 Display the D ALARM END TIME menu Press OK Enter the time when D alarms should cease to be sent to the central system or the SMS Press the OK button when the cursor is in the last position To inhibit the D alarm function enter 0 in both menus A D alarm will be treated as an A alarm 6 4 3 Customized alarm texts The alarm text of external alarms can be changed in the Alarm text 1 7 menus Extended ASCII characters can be used e g g The texts are used in the alarm log and in SMS If the first character of the text is left blank the standard alarm text will be used instead 1 Display the ALARM TEXT MENU 2 Press the OK button to display ALARM TEXT INPUT 1 3 Press OK 4 Enter the new text and press the OK button 5 Repeat step 2 3 for every new text for ALARM TEXT INPUT 1 7 FLYGT Alarms 6 4 4 Alarm code filter The code of the external alarms can be changed in the Alarm code input 1 7 menus Changing the alarm code enables a general alarm to become a specific alarm with a clearly defined alarm text appropriate to a particular station The alarm code filters are normally changed from the central system 1 Display the ALARM CODE FILTER menu 2 Press the OK button to displa
11. Phase control When the signal is active the pumps will be blocked to prevent starting 3 5 7 Rain meter The input is connected to a rain meter Enter the scale factor for your particular rain meter e g a rain meter is specified to give 0 2 mm pulse Enter 0 2 in the RAIN SCALE FACTOR menu The daily value can be read in the display When the 5 minute average value exceeds the value in the RAIN ALARM 5 MINUTE menu an alarm will be generated When the daily rain value exceeds the value in the RAIN ALARM 24 HOUR menu an alarm will be generated The rain 5 minute average value is available as a trend The actual daily value can be read in the central system status The rain alarm state is indicated in the central system status 3 5 8 P1 Leakage P2 Leakage Select this function if the input is connected to a leakage sensor through a CAS mini CAS or MAS The P1 tripped and P2 tripped inputs are assumed also to be connected to the same device When the input is active a pump leakage alarm will be generated 14 If the P1 tripped or P2 tripped goes active and the Auto reset function is enabled the RTU will automatically reset the device connected to outputs 2 and 4 respectively 3 5 9 P1 Spare alarm P2 Spare alarm Select this function when the input is connected to an external device that supervises the pump 3 5 10 P1 Manual P2 Manual Select this function if the RTU is to control the manual mode o
12. Rain meter 12 P1 Spare alarm 13 P2 Spare alarm Read only Writable Writable Writable Read only Read only Read only Writable Alternative 0 Motorprotect reset General output Writable Alternative 1 Power failure 2 High level 3 P1 failure 4 P1 blocked 5 P2 failure 6 P2 blocked Writable Alternative 1 Power failure 2 High level 3 P1 failure 4 P1 blocked 5 P2 failure 6 P2 blocked Writable Alternative 1 Oi 2 1 39 Description Select function for general input 4 Menu group for I O module Base IP address for the RTU and the O module 2 consecutive addresses are required The first address is used by the RTU The second address is used by the I O module and does not have to be entered The MAC address of the I O module The timeout for the IP communication with the I O module Type of I O module O module versionon The value is fetch from the I O module Menugroup for Outputs Select if the outputs is to be used as motor protection reset or general purpose outputs Select which signals that shall activate the output 2 Applies only if general purpose outputs have been selected Select which signals that shall activate the output 4 Applies only if general purpose outputs have been selected Diagnostic program for test of the RTU 42 Appendix A List of menu FLYGT No 12 8 13 14 15 Menu Name Flygt default Sh
13. When a pump is neither in the automatic or in the manual mode the state of the pump will be blocked This state is indicated by the Pump blocked LED on the operator panel In this state no attempt to will be made start the pump The pumps can be blocked in the program by setting the P1 STATE and P2 STATE menus to Blocked See Manual Auto control A low level condition will temporarily block the pumps The pumps can be blocked externally by selecting the Blocking function in one of the General input functions 1 4 This affects all pumps in the station The pumps can be blocked from the central system through the remote control command Stop and block pumps This affects all pumps in the station 4 3 EX mode The EX function should be enabled when the RTU is used in an EX classified environment The RTU blocks the pumps from starting when no liquid is detected in the sump To enable the function select On in the EX MODE menu 1 Display the GENERAL menu and press the OK button Display the EX MODE menu Press OK Select On and press the OK button 2 3 4 This also automatically assigns the functions P1 manual and P2 manual to the General Input function 3 and 4 respectively 4 4 Power on delay A power on delay of 10 seconds is applied when the power supply is restorded after power failure During this time the pumps are blocked and the pump blocked LEDs on the panel will show a flashing red light Pump c
14. chapter a number of other set points can be specified These and the related parameters are described below S lt Note that the Yes option must first be NF selected in the SHOW MORE MENUS menu to gain access to these menus E 4 1 Manual Auto control Pump operation is in the automatic mode when the inputs P1 Auto and P2 Auto are active The automatic mode also requires the P1 STATE and P2 STATE menus to be set to Automatic Display the PUMP CONTROL menu Press the OK button to display the P1 State menu Press OK Select Auto and press the OK button Display the P2 STATE menu Press OK T O 0 A OQ N gt Select Auto and press the OK button The RTU can also control the manual mode of a pump Select the function P1 Manual or P2 Manual in two of the functions 1 Display the I O SETUP menu and press OK Advance to the FUNCTION SELECT menu Press the OK button Display GENERAL INPUT FUNCTION 1 menu Press OK O oa A W N Select the required function and press the OK button For GENERAL INPUT FUNCTION 2 menu repeat steps 4 6 General input 1 4 menus Selection of the two manual functions is mandatory when the EX mode is On in which case the General inputs 3 and 4 are automatically assigned this function The pumps can be started from the central system by the remote control commands Start P1 and Start P2 amp Fema SCY Gate 16 4 2 Blocking
15. choice and press the OK button Select the alarms that are to activate the output Display the COM ALARM ACTIVE 2 menu PF ON gt Select the alarms that are to activate the output 20 To deactivate the common alarm output Press the Reset button 6 3 Alarm logging The alarm output will be activated again when a new alarm has occurred Alarms are recorded in the alarm log The last 100 alarms are saved 6 3 1 Viewing alarms The number of active alarms is displayed in the ALARM LOG menu Press the OK button to open the log The first alarm will be displayed Alarm text Date and ti A Active P Passive Alarm priority A B C D Example High level float alarm Browse the log by repeatedly pressing the Down button To move instead directly to the latest alarm press the Up button 1 Display the ALARM LOG menu Press the OK button to open the log The first alarm will be displayed in the menu window Press the Up down button to scroll to the required alarm Press the OK button A Delete alarm message will appear and Current alarm will be displayed Alarms FLYGT Choose between Current alarm and All alarms by pressing the Down button and then press the OK button The alarm will be cleared and the text Log cleared message will be displayed To exit the log without changing the log Press the ESC button y gt Active alarms are not removed from the log
16. for general input 3 Alternative alarm code to use for general input 4 Alternative alarm code to use for general input 5 Alternative alarm code to use for general input 6 Alternative alarm code to use for general input 7 Menu group for test alarm Test alarm interval How often the test alarm shall be sent Test alarm time The time of the day at which the test alarm is sent Manual activation of test alarm Also reflects the current state of the test alarm Menu group for communication with the Central system SMS Telephone number to central system or SMS receiver T Tone dial The telephone number is required for alarm handling to the central system or SMS receiver 36 Appendix A List of menu FLYGT No 10 2 10 3 10 4 10 5 10 6 1057 10 8 10 9 10 10 Im 111 112 Menu Name Station number id Station name Communication COM1 Modem init 1 Modem init 2 Speed COM1 bps Protocol COM1 RTS delay COM1 ms Max buffer size bytes General Date and time Control mode Stop condition Digital run time min s Specification Writable Interval O To 1 Writable Central System Text Station name Writable Alternative 0 None 1 Hayes modem 2 GSM Hayes predefined 3 RS232 HDX 4 RS232 FDX 5 User modem Writable Writable Writable Alternative 0 1200 1 2400 2 4800 3 9600 4 19200 5 38400 6 57600 Writable Alternat
17. the RTU the first user profile of the modem profile 0 has to be configured Note The factory settings of the modem cannot be used in this case 7 1 3 Modems Communication is possible using GSM modem Hayes modem Radio in transparent mode The modem can either use factory settings or user profile 0 which must then be pre configured 25 7 2 Connection 7 2 1 Connection to a modem or radio Connect a straight serial cable from the modem radio to the RS232 connector on the COM1 Connect the modem radio to its own supply 7 2 2 Connection to a PC using fixed line Connect a straight serial null modem cable from the PC to the RS232 connector on the COM1 FLYGT Communication 7 3 Configuration 7 3 1 Fixed line FDX Can be used for e Communication directly to a PC e Communication using a fix line modem e Communication using radio Menu Communication COM1 Protocol COM1 Speed COM1 Max buffer size Values RS232 FDX AquaCom Fix 2400 57600 bps 80 4000 Description Normally FDX can be used if the central system has not specially been set up to use HDX Set this value to the same as the port baudrate in the central system Normally 2000 is used If your radio has a limited buffer or there are disturbances decrease this value e g 500 7 3 2 Fixed line HDX Can be used for Communication directly to a PC Communication using a fix line modem
18. AC ADDR menu and press OK Read off the Mac address from the label placed on the I O board housing e g 255 240 17 Enter the Mac address in the 1 0 MODULE MAC ADDR menu and press OK 6 3 1 3 IP address The RTU system uses two consecutive IP addresses Enter the first IP address in the menu Base IP address The second address is automatically assigned to the I O module by the display panel Value stored When the operator panel and I O unit form a local network i e are connected directly to each other by a cable any of the following free addresses can be used 10 0 0 0 to 10 255 255 255 172 16 0 0 to 172 31 255 255 192 168 0 0 to 192 168 255 255 If the units are connected to an intranet two consecutive addresses must be obtained from your network administrator An IP address the Base IP address is required for the operator panel After this address has been entered into the panel the program will automatically assign the address to the I O module connected to the operator panel All IP addresses must be in a consecutive order 1 Continue to the BASE IP ADDRESS menu 2 Enter the IP address in the BASE IP ADDRESS 3 Value store 10 3 1 4 IP time out The communication time out menu can be adjusted in the menu IP TIME OUT The default value is appropriate for most installations 3 2 Level control Pump operation is controlled by either Level switches digital signals Level senso
19. Alarm Writable Alternative 1 Overflow 2 Low level float 3 Low level 4 Alarm input 1 5 Alarm input 2 6 Alarm input 3 7 Alarm input 4 8 Alarm input 5 9 Alarm input 6 10 Alarm input 7 11 High rainfall 5 min 12 High rainfall 24 h 13 O mod not resp 14 Wrong I O module 15 Set point changed 16 Test call 17 Low 24V Supply 18 P1 Spare alarm 19 P2 Spare alarm Writable Interval 00 00 To 00 01 Writable Interval 00 00 To 00 01 Description Alarm transmission O Local Alarms are not transmitted 1 Remote Alarms are transmitted to the Central system SMS receiver 2 Clear Clears the alarm buffer and changes to Remote The time after which the controller will revert to remote alarming mode O disables the function Alarm priorities Alarm priorities Continuation The start time for dialling out alarms with priority D The stop time for dialing out alarms with priority D 35 FLYGT Appendix A List of menu No Menu Name 9 12 Alarm texts 9 12 1 Alarm text input 1 9 12 2 Alarm text input 2 9 12 3 Alarm text input 3 9 12 4 Alarm text input 4 9 12 5 Alarm text input 5 9 12 6 Alarm text input 6 9 12 7 Alarm text input 7 9 13 X Alarm code filter 9 13 1 Alarm code input 1 9 13 2 Alarm code input 2 9 13 3 Alarm code input 3 9 13 4 Alarm code input 4 9 13 5 Alarm code input 5 9 13 6 Alarm code input 6 9 13 7 Alarm code input 7 9 14
20. CO NO WO SO 0 MS 11 1 300 4800 0 0 TDK 2814 AT amp F EO VO NO GO EO CO KO 50 0 Courier V Everything AT amp F1 EO VO amp B1 amp NO amp MO amp KO X4 Courier V Everything AT amp F1 EO VO amp B1 amp N4 amp MO amp KO X4 only in combination with TC 35 46 Manufactured by Flygt AB PO Box 2058 SE 291 02 Kristianstad Sweden FLYGT www flygt com
21. Introduction 2 Introduction The APP 521 is a pump controller that consists of two parts i e a DIN rail mounted I O module and a operator panel The APP 521 can use a modem GSM or radio to communicate with a SCADA system e g the AquaView A special communication module is available for this purpose 2 1 Operator panel riser Pump Control Unit APP 521 See Explanation of LEDs on page 9 for an explanation of the functions b Power stand by LED O Alarm status LED O ae a Relay status LED o y 6 Pump status LED Ww High level LED Display 2 2 Push buttons The push buttons on the panel are used to select different menus and to edit parameter values Escape Left arrow Right arrow Up arrow Down arrow Remote alarm On Off db e 5 C 6 C0 Q0 5 2 3 Menu groups and menus The control parameters and the alarms are shown on the display on the front panel Every menu has it own name that describe the function Three dots after the menu name MENU NAME indicates that there are submenus available N B Menu 2 to 4 have no dots but have submenus available See Appendix A List of menu on page 32 for a complete list of menus Introduction FLYGT 2 3 1 Menu level indicator In addition to being identified by its name each menu is also identified by its level and ordinal number 1_1_ 1_2_ 1_3_ etc This menu level Indicator is shown for 1 secon
22. JTestalarm 9 14 1 Test alarm interval days 9 14 2 Test alarm time 9 14 3 Test alarm state 10 Communication 10 1 Telephone CS SMS Specification Read only Writable Central System Text Alarm text input 1 Writable Central System Text Alarm text input 2 Writable Central System Text Alarm text input 3 Writable Central System Text Alarm text input 4 Writable Central System Text Alarm text input 5 Writable Central System Text Alarm text input 6 Writable Central System Text Alarm text input 7 Read only Writable Interval 1 To 9999 Writable Interval 1 To 9999 Writable Interval 1 To 9999 Writable Interval 1 To 9999 Writable Interval 1 To 9999 Writable Interval 1 To 9999 Writable Interval 1 To 9999 Read only Writable Interval 0 To 99 Writable Interval 00 00 To 23 59 Writable Alternative EN 1 Om Read only Writable Central System Text Telephone number to Central system SMS Description Menu group for alarm texts Alarm text to use for general input 1 Alarm text to use for general input 2 Alarm text to use for general input Be Alarm text to use for general input 4 Alarm text to use for general input 5 Alarm text to use for general input 6 Alarm text to use for general input Jl Menu group for alarm code filter Alternative alarm code to use for general input 1 Alternative alarm code to use for general input 2 Alternative alarm code to use
23. RKING TIME and WARNING TIME menus At the end of the preset Warning time the personnel alarm will be sent out to the central system or the SMS provided that the RTU is equipped with a Communication module a gt 3 5 3 Blocking When the General Purpose is active the pumps will be blocked to prevent them from starting The personnel alarm always has alarm priority A and cannot be prevented from being activated 3 5 4 Overflow sensor The General Purpose serves as the input for an overflow sensor The accumulated overflow time and the number of overflow occasions are recorded and can be read in the OVERFLOW COUNT and OVERFLOW TIME menus The recorded values in the two menus can be reset N B The daily number of overflows and the overflow time values can be read in the central system status The number of overflows and the overflow times are available as reports FLYGT Configuration of the APP 521 3 5 5 Low level float Select this function when the input is connected to a low level switch The pumps are blocked directly by this signal The alarm is delayed by the Low level alarm delay 1 Display the ALARM SETUP menu 2 Press the OK button 3 Display the LOW LEVEL ALARM DELAY menu 4 Press OK 5 Set the required value range 0 to 25 sek and press the OK button 3 5 6 Power failure Select this function when the input is connected to an external device for supervising the power supply e g
24. alue Display the PUMP CONTROL menu Press the OK button Display the Max RUN TIME menu Press OK ao A OO N gt Set the required value range 0 to 50 minutes and press the OK button The function can be disabled by entering 0 in the menu i e there is no limit for the maximum pump running time After the time has elapsed an alarm will be P generated and the pump will be stopped L The value set in the MAX RUN TIME menu Yay must exceed a pumping cycle When estimating the duration of a pumping cycle e also consider any additions made for the following functions Stopping delay when analogue control is used Running time when digital control is used and the Stop condition is Run on time High level run time backup control Configuration of the APP 521 FLYGT 3 5 1 External alarm An external unit can be connected to a General Purpose input When the circuit is closed an external alarm will be generated and recorded in the alarm log When a general input is configured as an External alarm the following will apply External alarm 1 External alarm 2 External alarm 3 External alarm 4 General input 1 becomes General input2 becomes General input 3 becomes General input 4 becomes In addition if the RTU uses an analogue sensor for level control the following inputs will automatically be reassigned as external alarm inputs External alarm 5 External alarm 6 External alar
25. ation suus 26 3 5 9 P1 Spare alarm P2 Spare alarm 14 7 3 1 Fixed line FDX 26 Nd d us P2 Ma Ua corsa j 7 3 2 Fixed line HDX s 26 3641 Eu ics WM CS e UE 14 7 3 3 Dialed up modem sussse 27 S6 BE RA LAS NU OC MODE i 7 3 4 GSM Modem nsss 27 0 2 Emergency opera on od puE ssa 7 3 5 GSM modem and SMS 27 3 6 3 General outputs ceee 14 3 6 4 Flygt default set points 15 FLYGT Contents 10 11 12 Contents Fault tracing 28 8 1 Status of inputs suuuss 28 8 2 Inversion of inputs 28 8 3 Diagnostic functions 28 Central system 29 9 12Status eie Pin 29 9 1 1 Remote control sssssssss 29 9 2 Set points ien ied 30 9 2 1 Set point values eee 30 9 2 2 Alarm code filter eee 30 9 2 3 Alarm priority neee 30 QPS Report i inei 30 9 4 Trend genesi n teca ecc 31 Appendix A List of menu 32 Appendix Configuring a TD 33 modem 44 Appendix C Modems and initialization strings 45 12 1 RTU versus MTC COM 45 12 2 RTU versus AquaView 45 12 3 Initialization strings 46 Read this first FLYGT 1 Read this first Before starting using t
26. ations circuits are busy Repeat the procedure until the value is saved To exit the menu without saving the value Esc Press the Escape button 2 6 Show hidden service menus Menus that are used only during installation are not shown by default To show these menus set the value in the SHOW MORE MENUS menu to YES If the password function is in use enter the password instead in the SHOW MORE MENUS menu N B The backlight is switched off if the display has been idle for ten minutes If open the SHOW MORE MENUS menu will close automatically and the ALARM LOG menu Home will be displayed FLYGT Introduction 2 7 Miscellaneous buttons Shifts to the remote alarm handling state i e if remote alarm handling state is on alarms will be transmitted to the central system or to the short message service SMS Acknowledge a new alarm The alarm is not removed from the alarm log p S 2 8 Language The display language can be selected in the language menu The following languages are available English German Dutch French Danish Swedish Norwegian Spanish Hungarian Finnish Italian Polish A special character will be displayed in the top left corner of the language menu Introduction FLYGT 2 9 Explanation of LEDs LED Power Stand by Alarm reset Relay state Pump status High level Local remote LED ON Off Green Red Green Red Green Red Red Green F
27. control 11 6 3 Alarm logging 20 3 3 1 Setting the level sensor 11 6 3 1 Viewing alarms ssessssss 20 3 3 2 Calibrating the level sensor 11 6 4 Alarm handling 21 3 3 3 Start and stop levels 11 6 4 1 Alarm priority eeeeeese 21 3 3 4 Stop delay oneee 11 6 4 2 Times for D alarms 21 3 4 Current measurement and alarms 12 6 4 3 Customized alarm texts 21 3 4 1 Current measurement 12 6 4 4 Alarm code filter 22 3 4 2 High current and low current 12 6 4 5 SMS EEI edis 22 3 4 3 Automatic motor protection reset 12 7 Communication 25 A nn ie MM DLE us 7 1 SyYStEMS darn cen Anis er 25 352 NH A PESPALA At P i D Ped d e 13 7 1 1 Direct communication with the central ary d MD Rr UM DE SYSTEMY itr Dee e P dabas 25 E nee E Ut E ls 7 1 2 Communication via MTC COM 25 ME d d Pd TDI QUI DES 44 7 4 3 Modems torio ee ener DUE 25 3 5 6 aN ea NM E 14 7 2 Connection 0 cceeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeees 25 i Auct 2 o iR SA E EE ie 121 Connection to a modem or radio zc 25 er in ds er D Uo IC is 7 2 2 Connection to a PC using fixed line 25 BC debian duro NN 7 3 Configur
28. d configurations will be possible to use Pre configured modems must use initialisation strings as listed below Modem in RTU MTC COM Modem in MTC COM Baudrate CourierV90 TDK 2814 TDK 5660 TD22 TD33 Pre config Pre config Pre config Pre config Pre config Westermo 4800 OK OK OK OK OK TD 33 Siemens 4800 OK NOT POSSIBLE OK OK OK TC35 TO USE 12 2 RTU versus AquaView The following modem combinations and configurations can be used Pre configured modems must use initialization strings as listed below 45 Modem in RTU AquaView Modem in AquaView Baudrate TD 33 TD 33 CourierV Everything Pre configured Factory settings Factory settings Westermo 2400 Not tested since OK OK TD 33 factory settings is ok Factory 4800 ot tested since OK OK Settings factory settings is ok 9600 Not tested since OK OK factory settings is ok 19200 ot tested since OK OK factory settings is ok Siemens 2400 OK NOT RECOMMENDED NOT RECOMMENDED TC35 4800 OK OK OK 9600 OK OK OK 19200 OK OK OK FLYGT Appendix C Modems and initialization strings 12 3 Initialization strings Modem Initialization string in RTU Initialization string in MTC COM Siemens TC 35 AT CBST 0 0 1 AT IPR 9600 ATV1 Westermo TD 33 AT amp FEOV1 NOW2 SO 0 AT amp FEOVO NO W2 SO 0 AT MS V34 1 300 4800 300 4800 Westermo TD 22 AT amp F1EOVO F5 amp C1 amp D2 WO SO 0 TDK 5660 AT amp FEOVO 96
29. der to perform some management activity E g loading a new applicatin program Activates the service password which prevents unauthorized access to service menues The password is disable by the value 0000 Menu group for I O setup Appendix A List of menu FLYGT No Menu Name 12 1 Status inputs 12 2 Invert inputs 12 3 Common alarm 12 3 1 Common alarm Specification Read only Alternative 1 24V fail 2 230V fail 3 P1 high temperature 4 P1 tripped 5 P1 response 6 P1 auto 7 P2 high temperature 8 P2 tripped 9 P2 response 10 P2 auto 11 Stop level 12 Start level 1 13 Start level 2 14 High level 15 General input 1 16 General input 2 17 General input 3 18 General input 4 Writable Alternative 1 24V fail 2 230V fail 3 P1 high temperature 4 P1 tripped 5 P1 response 6 P1 auto 7 P2 high temperature 8 P2 tripped 9 P2 response 10 P2 auto 11 Stop level 12 Start level 1 13 Start level 2 14 High level 15 General input 1 16 General input 2 17 General input 3 18 General input 4 Read only Writable Alternative 1 Continuous 2 Intermittent Description Status of the digital inputs Inverts an input from being NO normally open to NC normally closed 0 not inverted 1 inverted Menu group for common alarm output Type of common alarm output Continuous or pulsating 39
30. ds only 2 4 Viewing a menu To advance one menu at a time Press repeatedly until the desired menu is displayed 9 To scroll backwards one menu at a time Press repeatedly until the desired menu is displayed To display the first menu in a submenu group Press OK Toreturn to the last menu shown in the previous menu group Press and release Q 2 5 Changing a parameter First display the appropriate menu Press the OK button A flashing cursor will appear If canging of the valud is not allowed the Read only message will be displayed instead VA pj ES If the value is numerical advance to the required position in the menu window Advance with the Right arrow To select a higher value press the Up arrow button until the required value is displayed e Q0 To select a lower value press the Down arrow button until the required value is displayed Q For text menus the next available alternative is displayed instead of a value To save a specified value ox Press the OK button Depending on the result one of the following messages will be displayed The value has been saved The value is below the permissible range shown in the display xx Enter a higher value The value is above the permissible range shown in the display yy Enter a lower value The message Store failed may be displayed in exceptional cases if the internal communic
31. el sensor If necessary the zero point can be adjusted in the CALIBRATION menu To calibrate proceed as follows 1 Raise the sensor out of the water 2 Adjust the value in the CALIBRATION menu until the LEVEL menu shows 00 00 or some other required value Example The level shown is 00 20 m Set CALIBRATION to 00 20 m LEVEL will now read 00 00 m 3 3 3 Start and stop levels High level Start level 2 Start level 1 Stop level 2 Stop level 1 Low level The start and stop levels determine when a pump starts and stops 1 Display the LEVEL menu 2 Press the OK button to display START LEVEL 1 3 Press OK 4 Enter a start level and press the OK button 5 Advance to STOP LEVEL 1 11 Press OK 7 Enter a stop level and press the OK button Repeat step 5 7 for START LEVEL 2 and STOP LEVEL 2 N B The START LEVEL 1 and STOP LEVEL 1 control the starting and stopping of the first pump Setting both values to 0 disables the pump The START LEVEL 2 and STOP LEVEL 2 control the starting and stopping of the second pump Setting both values to 0 disables the pump The application is emptying i e Stop level lt Start level High level If the measured level is below the value in the LOW LEVEL menu the pumps are blocked The value O disables this function Vl ay Which pump is first and which is second depends on the pump alternation setting If the level settings are outside the sen
32. f the pumps In EX mode the general inputs 3 and 4 are automatically assigned as P1 manual and P2 manual 3 6 Miscellaneous 3 6 1 Power failure The power supply is supervised by the MIO501 which results in 2 signals 230V unit with 24V battery A 230V unit can be supplied through the 24V supply In that case the 230V fail signal must be inverted in order to avoid the 230V failure alarm 3 6 2 Emergency operation output When the RTU is in normal operation the emergency operation output disconnects the emergency operation circuit If the RTU fails to operate correctly the output will be closed and the emergency circuit will take over control of the pumps 3 6 3 General outputs If not used for motor protection reset outputs 2 and 4 can be reconfigured as general outputs Each of the two outputs can then be configured so that it will be activated by a combination of the following signals Power failure High level P1 faulty P1 blocked P2faulty P2 blocked Configuration of the APP 521 FLYGT 3 6 4 Flygt default set points This function resets the RTU to a known default status The initial status is e Language English Control Level sensor Measurement range 1 metre and with appropriate starting and stopping levels Extra functions Shut off 15 FLYGT Pump control functions 4 Pump control functions In addition to the parameters described in the previous
33. fetched and sent in random order Fetching alarm code filter requires at least AquaView 1 23 01 9 2 3 Alarm priority Alarm priorities can be fetched and sent in random order Fetching alarm priorities requires at least AquaView 1 23 01 9 3 Report The report data consists of daily data divided into 4 segments e 00 00 06 00 00 06 09 00 09 00 16 00 16 00 24 00 The RTU stores report data for 31 days Report Text1 Text2 Text3 Description Run time P1 h min Pump 1 running time Run time P2 h min Pump 2 running time Overflow time h min Overflow time Starts P1 Number of pump 1 starts Starts P2 Number of pump 2 starts Rain mm Rain Overflow count Number of overflows 30 Central system FLYGT 9 4 Trend The trend data consist of historical data with selectable sample resolution e 1 minute average e 5 minute average Enter the preferred resolution in the Trend resolution menu The RTU stores trend data for 7 days Trend Text1 Text2 Text3 Description Level m Level Current P1 A P1 current Maximum value in period Current P2 A P2 current Maximum value in period Rain mm Rain 5 minute running average Select the same trend resolution in the RTU settings as in the AquaView 31 FLYGT Appendix A List of menu 10 Appendix A List of menu No 2 27 2E 24 25 2 6 27 28 29 31 3 2 33 Menu Name Alarm log Le
34. first pump High current alarm limit for first pump Low current alarm limit for first pump Current transformer range for first pump Measured current for second pump 32 Appendix A List of menu FLYGT No 4 1 42 43 5 1 52 53 54 6 1 62 71 72 73 8 2 8 3 8 4 Menu Name P2 high current A P2 low current A P2 max current A Operating data P1 start counter P1 run hour h min P2 start counter P2 run hour h min Overflow Overflow count Overflow time h min Rain mm Rain alarm 5min mm 5min Rain alarm 24h mm 24h Rain scale mm pulse Pump control P1 state P2 State Stop delay range m Stop delay time min s Specification Writable Interval 0 0 To 999 9 Central System Text P2 high current Writable Interval 0 0 To 999 9 Central System Text P2 low current Writable Interval 0 To 999 Read only Writable Writable Writable Writable Read only Writable Writable Read only Interval 0 To O Writable Interval 0 0 To 99 9 Writable Interval 0 0 To 999 9 Writable Interval 0 0 To 99 9 Read only Writable Alternative 0 Auto 1 Blocked Writable Alternative 0 Auto 1 Blocked Writable Interval 0 00 To 2 50 Central System Text Stop delay range Writable Interval 00 00 To 10 00 Central System Text Stop delay time 3 min s Description High current alarm limit for second pump Low current alarm limit for sec
35. he APP 521 read this chapter carefully It contains general information on documentation safety and guarantee 1 1 Product documentation Documentation delivered with the APP 521 Check that this manual version is applicable to the delivered APP 521 version see cover inlet 1 2 Safety rules for the owner operator All government regulations local health and safety directives must be observed All danger due to electricty must be avoided 1 3 Guarantee e Modifications or changes to the unit installation should be done only after consulting Flygt Genuine spare parts and accessiories authorized by the manufacturer are essential for compliance with the terms of the guarantee The use of other parts may invalidate the guarantee 1 4 This manual lin order to avoid repetition of information this manual describes how information regarding one pump P1 should be read or entered If a second pump P2 is included in the installation the corresponding steps must be repeated on it 1 4 1 Symbols used Safety instruction N Personal safety Safety instruction Personal safety dangerous voltage T Special attention value Risk of apparatus or component damage zt C Special information about a Y function Information concerning the Central system is Information about alarms 1 4 2 Abbreviations CS Central system SCADA Supervision Control And Data Acqvicition FLYGT
36. his value to the same as the value used in the pre configuration of the modem Enter the telephone number to the SMS recipient I e the personnel Enter a name that will be sent in the SMS alarm message 27 FLYGT Fault tracing 8 Fault tracing 8 1 Status of inputs The MIO501 has 16 digital inputs plus 2 internal inputs for supervising the power supply The status of the signals can be viewed in the STATUS INPUTS menu 0 non active 1 active 8 2 Inversion of inputs The digital input signals can be inverted to change the operating mode from closing to opening or vice versa 0 indicates no inversion This is the default state 8 3 Diagnostic functions The diagnostic menu is used to test the hardware When it is activated the normal pump control operation is deactivated Select the desired diagnostic function Menu value Function Result Off None The RTU is in normal operation 10 Digital The states of the digital inputs inputs are displayed e g 1001100100000000 11 LED output Flashes at 1 second Common interval alarm output 20 Analogue Shows the raw input input values 0 16383 24 P1 current Shows the raw input input values 0 16383 This starts P1 25 P2 current Shows the raw input input values 0 16383 This starts P2 After 10 minutes the unit will automatically revert to normal operation 28 Central system FLYGT 9 Central system 9 1 Stat
37. in the AUTO START TIME menu 17 4 10 High level float backup control When the high level switch is activated a backup function will start a pump The pumps will run for the time specified in the HIGH LEV RUN TIME menu Time counting starts when the high level signal goes passive 1 Display the HIGH LEV RUN TIME menu 2 Press OK 3 Set the required value range 0 to 10 minutes and press the OK button 4 11 Pump faults Pump faults that prevents the pump from running are High temperature Motor protection tripped This is indicated by the Pump fault LED on the display panel Pump faults that temporarily stops the pump are Maxrun time Pump faults that only initiate an alarm are Feedback error 4 12 High temperature The high temperature input is normally closed NC If the thermal overload switch is not connect it must be jumpered A high temperature state prevents the pump from running When the temperature reverts to normal then the pump will again be allowed to run FLYGT Pump control functions 4 13 Motor protection tripped The pump tripped input indicates to the RTU that the motor protection has tripped The pump is prevented from starting When a motor protection trips and the automatic reset function is enabled in the AUTOMATIC RESET menu the RTU will first wait for 3 minutes for the protection to cool and will then try to reset the motor protection Should the next
38. is used for current measurement and for the current alarms 3 4 1 Current measurement Connect the current transformer to the current input terminals 1 Display the P1 CURRENT P2 CURRENT menu 2 Press the OK button 3 Display the P1 MAX CURRENT P1 MAX CURRENT menu 4 Press OK Enter the rating of the current transformer and press OK 3 4 2 High current and low current The alarm functions activate an alarm when the current exceeds any of the limitations represented by the set points 1 Display the P1 CURRENT menu 2 Press the OK button 3 Display the P1 high current menu 4 Press OK 5 Enter the value and press the OK button 6 Advance to the ALARM LIMIT menu 7 Enter the value and press the OK button To disable the functions enter 0 in each menu a The alarms are delayed by the general alarm delay 3 4 3 Automatic motor protection reset The Automatic Reset function allows the motor protection to cool for 3 minutes and it then tries to reset the motor protection once Should the restarting attempt fail the pump will remain blocked Press the Reset button on the front panel to manually reset the motor protection N B The motor protection can be reset from the central system by sending the reset command Enable the Automatic Reset function by settling to Yes in the AUTOMATIC RESET menu 3 5 Max run time The maximum allowed pump running time can be limited to a preset v
39. ive 0 AquaCom fixed 1 AquaCom dialled 2 AquaCom SMS Writable Interval 25 To 1000 Writable Interval 80 To 4000 Read only Writable Writable Alternative 0 Digital 1 Analogue Writable Alternative 0 Run on time 1 Stoplevel switch Writable Interval 00 00 To 10 00 Central System Text Digital run time min s Description The unique number of the station within the system Enter the station name This name will be used in SMS calls to a GSM telephone Type of communication to use for the communication with the Central System SMS Initialization string for the modem part 1 Applies only when User modem is selected as communication Initialization string for the modem part 2 Applies only when User modem is selected as communication Speed to use for the communication with the Central System Choice of transmission protocol to use for the communication with the Central System SMS Delay for the RTS signal request to send in the communication with the Central System Only in choice of RS 232 HDX Limits the data size when collecting trend Menu group for general set points Setting of date and time Selects if an analogue sensor or level Switches are used for starting and stopping the pumps Also referred to as analogue and digital mode Selects if a stop level switch is present or the pump is stopped after a time Applies to digital mode only The pump running ti
40. lash Red Red Red Green Cause The power supply is off or a fuse is blown The power supply is on A new alarm has occurred The new alarm has been acknowledged but is still active The pump relay is activated The pump is blocked Possible causes e Auto mode input is passive Pump is blocked by software e Remote blocking is active e Low level is active EX mode blocking is active Power on delay the pumps are blocked The pump is running The feedback signal from the relay is active The pump is faulty Possible causes High temperature Motor protection has tripped The power supply phases are connected in the wrong sequence or one phase is dead The level in the sump is high Possible causes The high level float is active The analogue sensor value is above the high level alarm limit Remote alarm is on and the RTU is ready to dial An alarm is about to be dialed out FLYGT Configuration of the APP 521 3 Configuration of the APP 521 3 1 Configuration of the l O module 3 1 1 Connection The l O module is connected to the operator panel through a cross over FTP Foil shielded Twisted Pair or an STP Shielded Twisted Pair Cat 5 cable 3 1 2 Mac address The operator panel communicates with the I O module using IP Ethernet 1 Go to the I O SETUP menu and press OK 2 Proceed to the I O MODULE menu and press OK 3 Continue to the I O MODULE M
41. m 7 Stop level switch becomes Start level switch 1becomes Start level switch 2becomes Each extern alarm can have a customized alarm text The texts must be entered in the ALARM TEXT INPUT 1 7 menus If the first character of the alarm text is left blank the standard alarm text will be used instead The alarm text can contain extended ASCII characters e g N B The local alarm texts can be changed from the central system The corresponding alarm texts can be set in the central system using the alarm code filter function 13 3 5 2 Personnel alarm The alarm is designed to give warning of the risk of an accident that may occur in a risk area e g a pump station if a certain defined working time has been exceeded The function involves a selector switch usually a switch for the lighting in the pump station being connected to a General Purpose input By turning on the lights when the work begins the selector switch will be activated When the circuit has been closed for the time specified in the WORKING TIME menu the common alarms output will bee activated and the Warning time set in the WARNING TIME menu will begin to run If everything is OK the personnel can extend the Working time by briefly opening the General Purpose input by switching the lighting off and on or by pressing the Reset button on the RTU panel and the counting of the Working time will then be restarted The required values are set in the WO
42. me when configured to Run on time i e no stop level switch is used Applicable to digital mode only 37 FLYGT Appendix A List of menu No 11 5 1110 1111 12_ Menu Name EX mode Auto reset Trend resolution min System version APP 521 version Program mode New password I O setup Specification Writable Alternative 0 Off On Writable Alternative 0 No 1 wes Central System Text Tripped auto reset Writable Interval 1 To 60 Read only Read only Writable Alternative 0 Run 1 Remote COM1 Writable Read only 38 Description When EX mode is on the pumps are not allowed to start unless water can be detected in the sump The function is used primarily in explosive environment Automatic reset of the motor protection in the case of an overcurrent failure 0 No Inactivated function The RTU blocks the pump 1 Yes Activated function The RTU will make a second attempt to start the pump Trend resolution The granuality with which the trend data is stored and transmitted to the Central System 1 minute or 5 minute periods The RTU system version Please have this number ready when calling Flygt support The RTU program version Please have this number ready when calling Flygt support Run The RTU is in normal operation controlling the pumps Remote The controller is waiting for a remote connection to be established in or
43. mp 2 has exceeded the maximum allowed run time See also the Max run time set point An error in the analogue sensor has been detected The measured level is outside the sensor range Communication problem with I O module The I O module is not responding Communication problems with I O units Wrong unit type A test alarm is sent in order to verify that the RTU and its communication is working properly The alarm is sent at a regular interval which is configurable The RTU has calculated a rainfall higher than the rain alarm limit for 5 minutes The RTU has calculated a rainfall higher than the rain alarm limit for 24 hours Communication FLYGT 7 Communication 7 1 Systems 7 1 1 Direct communication with the central system In this system the RTU communicates directly with the central system A modem a radio or a signal cable is used for the transmission of information between the units in the system Either the factory settings or the first user profile of the modem profile 0 can be used In the first case no special configuration of the modem is required but in the second case the user profile has to be configured prior to use with the RTU 7 1 2 Communication via MTC COM In this system the RTU communicates with the central system via the communication unit MTC COM A modem a radio or a signal cable is used for the transmission of information between the units in the system Prior to use with
44. ng 2 P2 warning 3 Power failure 4 External alarm 5 Blocking 6 Personnel 7 Overflow 8 Low level 9 P1 hand 10 P2 hand 11 Rain meter 12 P1 Spare alarm 13 P2 Spare alarm Writable Alternative 0 None 1 P1 warning 2 P2 warning 3 Power failure 4 External alarm 5 Blocking 6 Personnel 7 Overflow 8 Low level 9 P1 hand 10 P2 hand 11 Rain meter 12 P1 Spare alarm 13 P2 Spare alarm Writable Alternative 0 None 1 P1 warning 2 P2 warning 3 Power failure 4 External alarm 5 Blocking 6 Personnel 7 Overflow 8 Low level 9 P1 hand 10 P2 hand 11 Rain meter 12 P1 Spare alarm 13 P2 Spare alarm Description Select function for general input 1 Select function for general input 2 Select function for general input 3 41 FLYGT Appendix A List of menu No 1244 PE 12 5 1 1252 1253 1254 1255 126 12 6 1 1262 1263 127 Menu Name Function gen input 4 O module Base IP address O mod MAC address IP timeout I O module type I O module version Outputs Function output 2 amp 4 Output 2 config Output 4 config Diagnostic program Specification Writable Alternative None P1 warning 2 P2 warning 3 Power failure 4 External alarm 5 Blocking 6 Personnel 7 Overflow 8 Low level 9 P1 hand 10 P2 hand 11
45. ond pump Current transformer range for second pump Menu group for operating data Number of start for first pump Run hour for first pump Number of starts for second pump Run hour for second pump Menu group for overflow Number of overflows Overflow time Rain daily value Rain limit for 5 minute period Rain alarm limit for 24 hours Rain meter scale factor Menu group for pump control Program controlled automatic or blocked state for first pump Program controlled automatic or blocked state for second pump Specifies an additional height below the Stop level to be pumped down The RTU calculates the stop delay time required to lower this height 0 disables the function Delays stopping of the pump by the preset time Applicable to stop level 1 only NOTE This set point should not be entered if the calculated stop delay function is activated 33 FLYGT Appendix A List of menu No 85 8 6 87 8 8 8 9 9 2 93 94 95 Menu Name Alternation Alternation interval h Max no run pumps Auto start interval h Auto start time min s High level run time min s Max run time min s Alarm setup General alarm delay min s Pow fail alarm delay min s Low lev alarm delay min s Work time min Warning time min Specification Writable Alternative 0 P1 primary P2 primary Start alt Run hour alt Central System Text Alternation
46. ontrol functions FLYGT 4 5 Alternation The ALTERNATION menu specifies the pump operating sequence P1 will start on Start level 1 and P2 on Start level 2 P1 primary P2 will start on Start level 1 and P1 on Start level 2 P2 primary Start alteman n The pumps will start alternately P1 and P2 will alternate after the number of hours of operation entered in the ALTERNATION INTERVAL menu 4 6 Start delay The function prevents both pumps from starting simultaneously The second pump will start 5 seconds after the first pump has started Run hour alternation 4 7 Minimum pause time A minimum delay of 5 second is applied before a pump can be restarted after a stop 4 8 Max number of pumps The MAX NO OF PUMPS menu can be used to limit the maximum number of pumps running at the same time 1 Display the MAX NO OF PUMPS menu 2 Press OK 3 Enter the maximum number of pumps that are allowed to run at the same time 4 Press OK 4 9 Maintenance run If the pump has not been started by the normal control system within the number of hours specified in the AUTOSTART INT interval menu it will be started automatically by the APP 521 The pump will be run for the time specified in the AUTO START TIME menu 1 Display the AUTO START TIMEmenu 2 Press OK 3 Set the required value range 0 to 2 minutes and press the OK button This function is disabled by entering 00 00
47. ow more menues Show more menues password H Language Specification Writable Alternative No 1 Yes Writable Alternative 1 No 2 VES Writable Writable Alternative 0 English 1 Deutsch 2 Nederlands 3 Frangais 4 Dansk 5 Svenska 6 Norsk 7 Espa ol 8 Magyar 9 Suomi 10 Italiano 11 PycckNN 12 Polski Description Resets all settings to default Shows hidden menus Shows hidden menus when password function is enabled Enter password Select display language 43 FLYGT Appendix Configuring a TD 33 modem 11 Appendix Configuring a TD 33 modem Start Windows Hyperterminal Select and configure the COM port to which the modem is connected e Bits per second 9600 or another speed you want to use e Data bits 8 e Parity none e Stop bits 1 e Flow control Hardware Type AT amp F and press Enter The modem will answer with OK Type in the initialisation string E g AT amp FEOV1 NOW2 SO 0 amp W and press Enter a ee Corrected 000208 odsel 390081 PS NN x J The init string must be permanently stored in Xy the modem To do this e Append amp W to your init string or Type AT amp W after entering the init string t 44 Appendix C Modems and initialization strings FLYGT 12 Appendix C Modems and initialization strings 12 1 RTU versus MTC COM The following modem combinations an
48. p control activated when there is a level sensor failure The high level switch activates the start of a pump or two which will then run for the period set in this menu The maximum time the pumps are allowed to run continuously 0 disables the function Menu group for alarm Delays the recording of an alarm Used for all alarms except power failure alarm and low level The delay of a Power failure alarm before it is recorded The delay of a Low level alarm before it is recorded Work time before an acknowledge is required from the personnel Warning time during which an acknowledge from personnel is requested before the personnel alarm is sent 34 Appendix A List of menu FLYGT No Menu Name 9 6 Transmit alarm ON Auto remote mode min s 98 Alarm priority 1 99 Alarm priority 2 9 10 D alarm start time 9 11 D alarm end time Specification Writable Alternative 0 Local 1 Remote 2 Clear Central System Text Transmit alarm Writable Interval 00 00 To 50 00 Writable Alternative 1 Mains error 2 High level float 3 High level 4 Sensor Fault 5 Invalid setpoints 6 High temp P1 7 High temp P2 8 Tripped motor P1 9 Tripped motor P2 10 P1 max run time 11 P2 max run time 12 High current P1 13 High current P2 14 Low current P1 15 Low current P2 16 No response P1 17 No response P2 18 Leakage P1 19 Leakage P2 20 Pers
49. pump cycle result in a new tipped condition no further attempts will be made and the pump fault will persist Tripped motor protection can be reset from the operator panel by pressing the Reset button The motor protection can be reset from the central system by sending the Reset remote control command sa 4 14 Max run time The maximum permissible pump running time can be limited to a preset value Display the PUMP CONTROL menu Press the OK button Display the MAX RUN TIME menu Press OK ao A OO N Set the required value 0 to 50 minutes and press the OK button The function can be disabled by entering 0 in the menu i e there is no limit for the maximum pump running time The value set in the MAX RUN TIME menu must exceed a pumping cycle When estimating the length of a pumping cycle also consider any additions made for the following functions After the time has elapsed an alarm will be generated and the pump will be stopped Stopping delay when analogue control is used Runtime when digital control is used and the Stop condition is Run on time High level run time backup control 18 4 15 General purpose inputs Four inputs are available for external functions i e General Purpose 1 input to General Purpose 4 input The following functions can be selected External alarm Personnel alarm Blocking Overflow sensor Low level
50. r analogue signal The level sensor could be a pneumatic sensor or an ultrasonic sensor both of which deliver a 4 20 mA current signal to the RTU 1 Display the GENERAL menu and press OK Display the CONTROL MODE menu and press OK 3 Select the required function and press the OK button 4 Value stored Level Settings to be finalized measurement Level switch Analogue Digital control Stop condition Run time if Run on time is selected Analogue Digital control Sensor range Start level 1 Stop level 1 High level Level sensor The Yes option must first be selected in the v SHOW MORE MENUS menu to obtain access to the menus The Level menu is shown only if analogue control is selected M Configuration of the APP 521 FLYGT 3 2 1 Level switch control One or two start level switches may be used The pump can be stopped by one of two methods available Select Run on time and enter the running time in the RUN TIME menu Counting down of the time will start when pumping has taken place to the level at which the start level switch has reverted to its normal position If the installation includes a stop level switch select Stop level switch in the STOP CONDITION menu 3 3 Level sensor control 3 3 1 Setting the level sensor 1 Display the SENSOR RANGE menu 2 Enter the maximum measuring range for the sensor The maximum permissible value is 99 99 metres 3 3 2 Calibrating the lev
51. riXgEz a xylem brand User manual APP 521 V VN VEN A A V Automatic Pump Pilot 895232 APP521 user eng rev1 02 FLYGT This manual is applicable to the following APP 521 versions Hardware Operator panel AFH1801 Rev 1 02 O module AHH1801 Rev 1 02 Com module TMX1801 Rev 1 00 System Software 2 20 Application 1 10 Copyright 2005 Flygt AB All rights reserved No part of this manual may be reproduced or copied without the written permission of Flygt AB Flygt AB PO Box 2058 SE 291 02 Kristianstad Sweden Tel 46 44 20 59 00 s May 2005 This document may be changed without any prior notice Contents FLYGT Contents 1 Read this first 5 4 Pump control functions 16 1 1 Product documentation 5 4 1 Manual Auto control 16 1 2 Safety rules for the owner operator 5 4 2 Blocking esses 16 1 3 Guarantee eee 5 4 3 EX mode eie 16 1 4 This manual sss 5 4 4 Power on delay 16 1 4 1 Symbols used eeen 5 4 5 Alternation csse 17 1 4 2 Abbreviations eee 5 4 6 Start delay esses 17 2 Introduction 6 4 7 Minimum pause time 17 2 1 Operator panel 6 4 8 Max number of pumps
52. sor range or are mutually incorrect a parameter error alarm will be generated If the measured level is above the value in the HIGH LEVEL menu a high level alarm will be generated If the measured level is below the value in the LOW LEVEL menu a low level alarm will be generated 3 3 4 Stop delay Stopping of the first pump is delayed by the time entered in the STOP DELAY menu Alternatively a range to be pumped below the stop level can be entered in the STOP DELAY RANGE menu In this case the stop delay time is calculated automatically by the RTU which overwrites any previously entered value in the STOP DELAY menu The maximum calculated value is 10 minutes The value 0 disables the calculation 1 Display the PUMP CONTROL menu 2 Press the OK button to display the STOP DELAY TIME menu 3 Press OK 4 Enter a stop delay time and press the OK button FLYGT Configuration of the APP 521 Alternatively a range to be pumped below the stop level can be entered in the STOP DELAY RANGE menu 1 Advance to the STOP DELAY RANGE menu 2 Press OK 3 Enter the stop delay range and press the OK button N B In this case the stop delay time is calculated automatically by the RTU which overwrites any previously entered value in the STOP DELAY menu The maximum calculated value is 10 minutes The value 0 disables the calculation 3 4 Current measurement and alarms A separate 0 1A AC current transformer
53. urrent pump 1 Alarm from the analogue current measurement 17 B High current P2 High current P2 High current pump 2 Alarm from the analogue current measurement 18 C Low current P2 Low current P2 Low current pump 2 Alarm from the analogue current measurement 27 H Setpoint changed Setpoint changed At least one menu has been changed on the local display The alarm revertes when new set points are sent to the RTU 30 C No response P1 No response P1 There is no response signal from pump 1 The pump has probably not started despite activation of the power relay 31 C No response P2 No response P2 There is no response signal from pump 2 The pump has probably not started despite activation of the power relay 34 A Overflow Overflow Overflowing The station is now overflowing 35 A High temp P1 High temperature P1 High temperature in pump 1 36 A High temp P2 High temperature P2 High temperature in pump 2 40 C Low level float Low level float Low level float The pumps will be stopped 41 C Inval setpoints Invalid setpoints The level setpoints are incorrect The specified setpoints for Start Stop or High level is either outside the calibration range or they are mutually not corresponding i e the high level setpoint is lower than the start level setpoint 54 C Leakage P1 Leakage P1 Water in oil Alarm from pump 1 55 C Leakage P2 Leakage P2 Water in oil Alarm from pump 2 23 FLYGT Alarms Alarm Code 81 82 83 84
54. us The status picture shows the momentary status of the station together with daily operating data along with a list of active alarms P1 running P1 Fault P1 remote ctrl P1 relay On P2 relay Off 1 APP521 HW Lab 2004 06 21 11 08 APP521 X Active alarms Ai e RTU info Power failure E High level Z Sey Level Sensor range Max level 2 50 m Low level High level 220m High level Tripped Start level 2 1 70 m Start levels Startlevel1 1 60 m Stoplevel2 5 30 m Stop levels Stop level1 0 20 m Max runtime High temp em UE aa Low level Response err Rain 0 0mm Rain Leakage P1 Oo P2 OVERFLOW Overflow o 04 55 h o 00 36 h o 00 00 h v 124 ae sar O Rain alarm A 0 2 A 0 3 A IXA Alternation P1 run time P2 run time Overflow time Remote alarming P1 starts P2 starts Overflow count P1 current P2 current 9 1 1 Remote control As part of the status the RTU can be remotely controlled Object Description P1 F1 Start pump 1 F2 Stop and block pumps F3 Return control to automatic F4 Reset unit P2 F1 Start pump 2 F2 Stop and block pumps F3 Return control to automatic F4 Reset unit The RTU reverts to the automatic mode within 30 seconds after the modem has hung up 29 FLYGT Central system 9 2 Set points 9 2 1 Set point values Set point values can be fetched and sent in random order 9 2 2 Alarm code filter Alarm code filter can be
55. vel m Start Level 1 m Stop Level 1 m Start Level 2 m Stop Level 2 m High Level m Low Level m Random start range m Sensor range m Sensor calibration m P1 current A P1 high current A P1 low current A P1 max current A P2 Current A Specification Writable Read only Writable Interval 99 99 To 99 99 Central System Text Start Level 1 Writable Interval 99 99 To 99 99 Central System Text Stop Level 1 Writable Interval 99 99 To 99 99 Central System Text Start Level 2 Writable Interval 99 99 To 99 99 Central System Text Stop Level 2 Writable Interval 99 99 To 99 99 Central System Text High Level Writable Interval 99 99 To 99 99 Central System Text Low Level Writable Interval 0 00 To 99 99 Central System Text Random start range Writable Interval 0 00 To 20 00 Writable Interval 20 00 To 20 00 Read only Interval 0 0 To 999 9 Writable Interval 0 0 To 999 9 Central System Text P1 high current Writable Interval 0 0 To 999 9 Central System Text P1 low current Writable Interval 0 To 999 Read only Interval 0 0 To 999 9 m m m Description Alarm log Level indication Start level for first pump Stop level for first pump Start level for second pump Stop level for second pump High level alarm limit Low level alarm limit O disables the funtion Random start range Sensor range Sensor calibration offset Measured current for
56. y ALARM CODE INPUT 1 3 Press OK 4 Enter a new code and press the OK button 5 Repeat step 2 4 for every new code for ALARM CODE INPUT 1 7 6 4 5 SMS The RTU can send alarms directly to a mobile phone using SMS The information given in the SMS is Station No T and time Alarm text 1 in EO 004 06 17 21 45 A Hey niva A Station name Alarm priority A Active P Passive 22 Alarms FLYGT Alarms The APP 521 generates alarms in various situations as part of pump monitoring Alarm Code Default Local text Central System Text Description priority 1 A High level High level High level in pump sump Alarm from the level sensor 2 C Low level Low level High level in pump sump Alarm from the level sensor 3 B Mains error Mains error The main power has been disrupted or the phase sequence is incorrect or one phase is missing 4 A High level float High level float The level in the sump reaches the high level switch The pumps will be started 5 A Pers alarm Personal alarm Personal alarm warning time has run out without reset Personnel in danger 11 B Tripped motor P1 Tripped motor The Pump 1 has a tripped motor protector P1 protection The pump is blocked by this alarm 12 B Tripped motor P2 Tripped motor The Pump 2 has a tripped motor protector P2 protection The pump is blocked by this alarm 15 B High current P1 High current P1 High current pump 1 Alarm from the analogue current measurement 16 C Low current P1 Low current P1 Low c

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