Model 712 Cable Crash Beam Vehicle Barrier
Contents
1. 17 34d Suggested Cond it Layout ee d eee e He a C e t d OR ER Re Re PEOR kashayqa 17 9 2 Cledr Opening VIEW s y REPOS RUSO en aes ee ee sees ares 18 vi Installation and Operations Manual Model 712 ORIENTATION 1 ORIENTATION 1 1 Overview The formal name for this vehicle barrier illustrated on the cover of this manual is the B amp B ARMR Model 712 Cable Crash Beam It is a beam type barrier hinged at one side so that the beam can be raised and lowered to restrict and control vehicle access The beam is reinforced with an interior steel cable which significantly increases the barrier s vehicle stopping power see specifications below 1 1 4 Beam The beam is a rectangular aluminum extrusion The beam retains its mill aluminum finish and is marked with red and white safety tape The steel cable is contained inside the beam and anchored with two stainless steel rods at either end These rods hold the cable during vehicle impact The cable and its anchor rods substantially increase the barrier s stopping power compared to a beam barrier without these components The impact energy is absorbed first by stretching the cable and then the energy is transferred to the foundation through the hinge and receiver assemblies 1 1 2 Posts The hinge and receiver posts are steel The hinge post operates with internal bearings on a stainless steel axle that allows the beam to move in an arc of 85 87 The receiver p2. which will have to be removed Turn the master power switch on the control circuit box to the OFF position Through the top of the hinge post access the pillow block bearings that hold the stainless steel axle Grease these bearings through their zerk fittings using a high quality multi purpose bearing grease Setscrews on the bearings hold the stainless steel axle in place Verify these setscrews are tight Inspect the clevis pins holding the hydraulic cylinder that raises and lowers the beam Lubricate the pins with high quality multi purpose bearing grease If the clevis pins show signs of wear replace them The clevis mountings have bronze bushings pressed into the steel housing These bushings can also be replaced if they show signs of excessive wear Inspect the hydraulic unit for signs of oil leaks Check the hoses for wear or abrasion Check all fittings for tightness Inspect the oil level by opening the tank the level should be 5 6 below the top of the tank Add oil as necessary We recommend using environmentally safe oil such as Mobil EAL 224 Safety Note If you replace a hydraulic hose you must make sure the pressure has been relieved before disconnecting the hose fittings To do this you must turn the power back on and activate the down control on the control panel Verify that the hydraulic cylinder retracts completely If it does not fully retract the hose is still under pressure and must not be serviced You can
3. head on the motor with a cordless drill and socket NOTE Do not turn or spin the motor in the reverse direction as this will damage the hydraulic pump 3 4 4 To lower the beam arm use the electric valve with the blue red knob that is located on the front of the pump below the motor and above the reservoir To lower the beam arm push in the blue red knob and turn it counterclockwise This action must be reversed to operate in normal condition When the beam is in the down position push the blue red knob and turn clockwise this will position the electrical valve in the normal position 2 5 General Comments on the Hydraulic System The hydraulic unit for the B amp B ARMR Model 712 Cable Crash Beam is called a Model 6120 Hydraulic Pumping Unit It is designed to operate for long periods with very little maintenance It is a single acting system that operates at relatively low pressure and low flow The electric motor operates the gear type hydraulic pump which only operates on a command signal Hydraulic oil is drawn through a filter and into the speed control valves A cartridge valve controlled by the operating logic controls the barrier beam s position 3 MAINTENANCE Do not attempt repairs unless you are trained and qualified This vehicle barrier can cause equipment damage and severe injury if it is operated or maintained improperly 3 1 Introduction The B amp B ARMR Model 712 Cable Crash Beam is designed to be largely mainte
4. lnitial Operation Perform the following steps the first time you operate the vehicle barrier and also after replacing the hydraulic oil or after any major repairs 2 2 1 2 2 2 2 2 3 2 2 4 2 2 5 2 2 6 Turn on the power at the master power switch located on the control circuit box Have someone remain at the power switch during the initial operation in case there is a malfunction and the unit must be shut down Working from the control panel raise the beam arm The procedure for doing this will vary depending on the design of your particular control panel Carefully observe the beam and make sure it is operating correctly The arm will stop when the beam contacts the limit switch or if the control unit times out The beam arm motion may not be smooth for the first several operations due to air in the hydraulic lines If necessary adjust the limit switch so the switch activates and the beam arm stops at the correct position Turn on the power at the master power switch located on the control circuit box Have someone remain at the power switch during the initial operation in case there is a malfunction and the unit must be shut down Working from the control panel raise the beam arm The procedure for doing this will vary depending on the design of your particular control panel Installation and Operations Manual Model 712 OPERATION 11 2 2 7 Turn on the power at the master power switch located on the control cir
5. 009 Chenault Drive Suite 114 Carrollton TX 75006 USA Telephone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com Installation and Operations Manual Model 712 TABLE OF CONTENTS Table of Contents INTRODUCTION e ehkre qune FERE que tu E eI tre ipie tub easan Que tu Fed tr Sa Snos PIE ETUR iv 1 ORIENTATION iini aa eth etia ahhh a tho hi axe Y Y n a Yr YE e UY 7 II SOVERVICW sek s ste nne tenete ndn e tee dte edere ree en ertet 7 L2 Options uso terea ea o ag e D ie io d t EH basen 9 L3 cSpecificatiohss sz i ee ned deemed 9 2 OPERATION ies eiue E RE ETE aie ARN EAE EAR RETURN TVA NOR e sS 9 ZA Preliminary Steps cies y ede e d ea ed ede b bees A ie ester aes 9 2 2 Initial Operation io st UB ERU e e Ue ete EE et Ue tad 10 2 3 Typical Operation ie Ene t rU E HERI rentas 11 2 4 Barrier Operation during a Power Outage for 712 sse nemen nenne 11 2 5 General Comments on the Hydraulic System eene eene nene 12 3 MAINTENANCE iitekersvtexveseteseevsba vea iesus EYE VUE ER Me VEN E eMe VE URP e VER EE MEE e EE EP be Ve Eie 12 34 Untrod ction i eR ERU E ES ERU bere 12 3 2 Monthly ANSPOCHONS uu ie Rep E RON PE e erp Ue Eb I Re ree sedes 13 3 3 Six Month Inspections 4 iic deo ipe e ndi es epu d d alteri d ie eee e 13 4 TROUBLESHOOTING ornis nian o ario a d Ma 15 5 ENGINEERING DRAWINGS
6. 40 480 volt three phase motor A single phase motor is available on special order An overload circuit protects the motor in the event of power fluctuations The control unit is 120 volt single phase with 24 volt dc output The motor powers a hydraulic pump that delivers oil through a series of valves as directed by the control unit If the beam is in the up position for extended periods the control circuit monitors any drift in the beam s position and automatically corrects the position The unit includes a manual operation override so the beam can be raised and lowered during power outages The hydraulic unit is in an aesthetically pleasing round enclosure with built in environmental controls including a heater and cooling fan An optional heating unit for Installation and Operations Manual Model 712 ORIENTATION extreme winter conditions is available The unit has a built in 120 volt convenience outlet customer supplies power to outlet and a master switch turns off all the power to the unit for maintenance and repairs 1 2 Options The B amp B ARMR Model 712 Cable Crash Beam is available with the following options Consult your purchase order or other ordering documentation to determine whether your unit has the optional equipment Manually operated hydraulic unit these units are designated as Model 714 Single phase hydraulic pump motor Hydraulic unit heater for extreme cold weather operation Various control panel options t
7. 8 SI IZIS NOIIVQNnOJ S 00 I I l WOWINIA Q3830ISNOO 33v d330 8t X 9 x 9 NMOHS SNOISN3WIQ NOILYONNOJ 3Hl 9 22 0 7 nd 43MOd Q3riddns YIWOLSNO NOILYANNO4 3HL NIXNO OL HOlHd Q3AOW3H 38 TIVHS NOILVAVOX3 JHL NI XJLYM ONIONVIS dOOl Al34vS S3 IS ANY WOLLOS JHL 3804 WHOJ 3H1 Sv HlNV3 JHL ONIZITLIn ENT NOS O38s lSION NO Q38n0d 38 TWHS NOLVONDO4 IHL S avi G3LSIML HONI 38 TIWHS 3ZIS 31v93499v WNWIXWA 3HL OS1O WLSV ad SY 38 TIVHS IN3 3O 3HL SAVQ 8Z NI ISd O00 JO HION3HIS 3ASS3HdWOO WAOWINIA v dOT3A30 TIvHS 313NONOO JHL SHMONOD 304 JA331S Donz vl 3001 9VA TYNOILdO q 9 d330 9 X NIN 3HVhOS ZZ NOLIVQNnO4 ndH OZ19 OvAOZL vi H3lv3H NNOILGO 0S NVHL SSJI b NVHL 331V3H9 3ONV1SIQ Q30N3AWO23H WNWININ d33MS LINGNOD Z JLVOOWWOOOY OL dWnd 3ovild Z IAr vL SJOS v N3389S 9 ISd 1InQNOO OlInvHdAH Z v 000v 3NVhDS 9 NOIIVONnOJ 1SOd N3AIJO3M 2 FONIH ZIZ L 2v110A 39v9 S33 Jo 331430 NOIVNOIS30 SILON YIMOd IAIM N38WON 30N333438 HOLIMS LIATI a 5 ENGINEERING DRAWINGS 5 1 Suggested Conduit Layout Installation and Operations Manual Model 712 18 SMQ vel INV38 HSVdO 318VO c L owe wo 28 0 29 008 Ee v WIG uo 1u pu d p 900SZ XL uoyjoue PL L 2g uneusyd 6002 uiNuv g98 ENGINEERING Installation and Operations Manual Model 712 5 2 Cl
8. Installation and Operations Manual Model 712 TABLE OF CONTENTS iii Model 712 Cable Crash Beam FIS ME vehicle Barrier OPERATIONS amp MAINTENANCE MANUAL B amp B ARMR Corporate Office amp Technical Support 2009 Chenault Drive Suite 114 Carrollton TX 75006 Phone 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com www bb armr com MADE IN THE USA Installation and Operations Manual Model 712 TABLE OF CONTENTS iv INTRODUCTION Welcome Congratulations on your purchase of a B amp B ARMR vehicle barrier In addition to providing detailed operating instructions this manual describes how to install maintain and troubleshoot your vehicle barrier If you require additional assistance with any aspect of your vehicle barrier s installation or operation please contact us With years of experience in all aspects of perimeter security and related disciplines our products are used throughout the world to control access and to protect people equipment and facilities We offer a broad range of vehicle barrier and related security services e Turnkey installations e Routine barrier preventative maintenance or emergency repairs including work on non B amp B ARMR products e Spare or replacement parts e Custom designs or special installations e Equipment upgrades modernize your old equipment with state of the art hydraulics and control systems e Ancillary security equipment such as se
9. al state and local safety regulations and industry standards and procedures For installation outside the United States users must also follow applicable international regional and local safety standards Engage only trained and experienced staff to install operate and maintain the equipment Ensure that all repairs are performed correctly using properly trained technicians and the correct tools and equipment Additional safety devices may be included with this barrier system o Vehicle loop detector s Safety loop o Traffic arms o Traffic lights Warranty B amp B ARMR vehicle barriers are guaranteed against defects in materials and workmanship for one year The warranty applies when the barrier is installed operated and maintained according to the instructions in this manual and when it is operated within the service conditions for which it was specifically sold The user must prevent potentially damaging conditions such as mechanical overloading or unauthorized modifications In the event of a malfunction during the warranty period contact B amp B ARMR and we will pursue prompt corrective action This is a warranty summary only The specific warranty supplied with your equipment is the governing document How to Contact Us If you have any questions or experience any problems with your vehicle barrier or if we can help you with any other facility security issues please contact us Corporate Tech Support B amp B ARMR 2
10. an take up to 20 seconds 2 2 14 The hydraulic pump is adjusted at the factory for typical operating conditions To obtain optimum performance of your barrier you may have to make a field adjustment to the pump s pressure relief valve refer to the HPU user manual supplied with the unit 2 3 Typical Operation The system receives an OPEN input signal typically from the barrier up button a card reader a loop detector infrared beam or a radio remote The motor then starts and the beam arm begins to lift When the beam arm reaches it s full up position less than 20 seconds the limit switch is activated and the motor turns off The beam arm holds this position until a CLOSE input signal is received The hold cartridge valve is then energized and opens causing the beam arm to lower After 30 seconds the valve will de energize and close 2 4 Barrier Operation during a Power Outage for 712 You can raise and lower the beam arm manually during a power outage as follows for the 6120 HPU for any other HPU reference that user manual Installation and Operations Manual Model 712 OPERATION 12 3 4 1 Turn the power switch to the OFF position in case the power is suddenly restored 3 4 2 Place the provided speed wrench on the screw head located on the top of the electric motor and turn it in the direction of the arrow This drives the hydraulic pump and raises the beam arm 3 4 3 To speed up raising the beam arm you can drive the screw
11. cuit box Have someone remain at the power switch during the initial operation in case there is a malfunction and the unit must be shut down 2 2 8 Working from the control panel raise the beam arm The procedure for doing this will vary depending on the design of your particular control panel 2 2 9 Carefully observe the beam and make sure it is operating correctly The arm will stop when the beam contacts the limit switch or if the control unit times out The beam arm motion may not be smooth for the first several operations due to air in the hydraulic lines 2 2 10 If necessary adjust the limit switch so the switch activates and the beam arm stops at the correct position 2 2 11 Make sure the beam arm stops smoothly in the up position and there is minimal oscillation or whipping action If necessary adjust the position of the damping plunger by screwing it in or out The plunger must strike the beam while the beam is still in motion but the plunger must not bottom out when the beam arm is fully up After adjustment lock the position of the damping plunger by tightening the lock nut 2 2 12 Make sure the beam arm stops smoothly in the receiver post and does not oscillate contact hard or make excessive noise 2 2 13 You can adjust the up and down speed of the beam arm by turning the speed control valves refer to the HPU user manual for location For the nominal 12 beam arm the beam will rise and fall in 8 10 seconds Longer arms c
12. curity guard enclosures card readers security lighting and many other security related products e Technical support via telephone and possible on site support with advanced scheduling Safety CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER OR BACK NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL SYMBOL MEANING The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of non insulated dangerous voltage within the product s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons Installation and Operations Manual Model 712 TABLE OF CONTENTS V The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instruction in the literature accompanying the product B amp B ARMR does not assume responsibility for injury to persons or property during installation operation or maintenance As the user you are responsible for correct and safe installation operation and maintenance of this equipment Users must follow the specific instructions and safety precautions located in this manual In addition they must Follow the safety standards of the Occupational Safety and Health Administration OSHA as well as other applicable feder
13. ear Opening View HIO9N31 Way Ivniov 2 P Te 38 875 18 000 OVERALL WIDTH S3dl31iS 3N1231334 BLIHM 7 03 HI9N3 TIVH3AO a 1H9I3H N3dO 8 G3AO38ddV N338 3AVH SONIMVHO IWLLINENS TWNI4 H3l4V SISOO NOlIVH3ITv 3AnSSV IONNVO AHOIOVJ SNOISN3AIG TY AINJA OL SNOIOVHMINOO L 310N Installation and Operations Manual Model 712 ENGINEERING 5 2 1 Table for above Gate Arm Measurements 144 12 Installation and Operations Manual Model 712 5 2 2 Gate Arm Assembly ENGINEERING 4 14 XTIE 7130K42 CABLE TIE 6 375 LG BLACK 2 13 XTAPE RED WHITE REFLECTIVE TAPE RED WHITE ANGLED 1 12 XTAPE 76675403 ADHESIVE TAPE DOUBLE SIDED 3M VHB e 11 XSCR 91771A194 FHP 8 32 X 5 SST 1 10 XINS 3W192 INSULATION PIPE 875 ID 1 5 OD 1 9 XFOAM 86375K153 FOAM PAD 3 8 THK ADHESIVE BACK e 8 XCOLLAR 32ALUM 2 DIA LOCKING COLLAR 1 7 XBRG EP162016 BEARING 1X125X1 e 6 XBRG EF 323632 BUSHING 2xe esxe 1 3 0718 3050 RUBBER PAD STEEL SLEEVE 1 4 0718 3032 719 714 GATE ARM DELRIN PADS 1 3 0712 3031 RECEIVER PIN MUDEL 712 CRASH GATE 1 2 0712 3018 STEEL CABLE 1 1 0712 2025 GATE ARM WELDMENT STEEL SLEEVE s E FIND NO PART OR IDENTIFYING NUMBER NOMENCLA TURE DR DESCRIPTION NOTES 20
14. manually relieve the pressure by releasing the cartridge valve and verifying that the cylinder moves to its fully retracted position Turn the power back off before continuing Open the hydraulic oil tank and inspect the oil for dirt or water If oil replacement is necessary see section 4 4 below When the inspection is complete turn the master power switch on the control circuit box to the ON position Safety Note After any major repairs repeat the Preliminary Steps see section 3 1 and the Initial Operation sequence see section 3 2 before returning the barrier to service Installation and Operations Manual Model 712 MAINENANCE 15 4 TROUBLESHOOTING The table below provides guidance on identifying and correcting any problems with your B amp B ARMR Model 712 Cable Crash Beam vehicle barrier If you encounter problems that you cannot fix contact B amp B ARMR and we will gladly work with you to correct them Model 712 Troubleshooting Guide Symptom Actions Check power Check overload protector Check PLC input Check that safeties are clear Check PLC output Beam arm does not go up Check push button operation Check power Check overload protector Check PLC input Check that safeties are clear Beam arm does not go down Remove manual clock Check cartridge valve operation Check PLC output Check push button operation Check limit switch adjustment By wage c TON 2 open rer asiento solve ccr ee dne i
15. nance free As with any complex electromechanical device however it must be regularly inspected to ensure it is operating correctly We recommend a simple monthly visual inspection and a more thorough biannual inspection as described below Also described below is the procedure for draining and changing the hydraulic oil should this ever be required Installation and Operations Manual Model 712 MAINENANCE 13 Remember you may contact B amp B ARMR for assistance with inspections maintenance or repairs Component damage is likely if a vehicle strikes the barrier If am impact occurs contact B amp B ARMR We will help you assess the damage and make sure there is no hidden damage that will compromise safety or effectiveness We will help you determine which components should be replaced and will provide guidance on the repairs 3 2 Monthly Inspections We recommend you perform the following visual inspections monthly 4 2 1 Raise and lower the barrier and observe its motion Verify the speed is within the normal range 8 10 seconds rise time for the standard 12 beam proportionally longer for longer beams Verify the beam does not hit with excessive force when lowered To adjust the speed see the instructions in section 3 2 7 in the Operation section of this manual 4 2 2 Raise and lower the barrier and observe its motion Verify the damping device is working properly and there is minimal whipping or oscillating action as the beam st
16. ops in its raised position If the damping device requires adjustment see the instructions in section 3 2 5 in the Operation section of this manual The damping cylinder is sealed so if the adjustment procedure does not eliminate the problem contact B amp B ARMR for a replacement 4 2 3 Raise and lower the barrier and observe the alignment of the arm Adjust as necessary 4 2 4 Raise and lower the barrier and observe the limit switch operation Verify the limit switches are functioning 4 2 5 Raise and lower the barrier and activate the safety devices and verify correct operation 4 2 6 Inspect the condition of the paint If rust is present wire brush and sand the area then paint with a primer and the matching color 4 2 7 Inspect the nylon pads on the beam arm and the receiver post for damage or excessive wear Replace the individual pads as necessary 4 2 8 Inspect the bushing within the arm note abnormal wear grease and replace as needed 3 3 Six Month Inspections We recommend you perform the following inspections every six months 4 3 1 Repeat the visual inspections in steps 4 2 1 through 4 2 8 above Installation and Operations Manual Model 712 MAINENANCE 14 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 4 3 7 4 3 8 4 3 9 Inspect the brushes that protect the hinge side of the vehicle barrier If they are worn to the point they have lost their function they should be replaced The original brushes are held by rivets
17. ost has a stanchion constructed of two steel weldments The weldments direct and capture the beam when it is lowered and securely contain the beam during a vehicle impact The receiver post has a security latching pin that can be padlocked to prevent unauthorized operation when the barrier is unattended see Figure 1 1 below The barrier has a self contained exterior mounted automatic damping device When the barrier operates at the design speed this damper reduces any whipping action by the beam as it comes to the full raised position Installation and Operations Manual Model 712 ORIENTATION Figure 1 1 Receiver Post Stanchion and Security Latching Pin Both the hinge post and receiver post are cast in place in a subterranean concrete pour Both posts have elevation grade locators to aid the installation The installation requires no above grade concrete The portions of the hinge and receiver posts that are imbedded are coated to prevent deterioration due to cement contact The aboveground portions of the posts are primed and finish painted in black 1 1 3 Hydraulic System amp Controls The 712 barrier operates with a complete self contained hydraulic unit It contains not only the hydraulic components but also the electrical components and a programmable logic controller that is pre programmed with the barrier s operating logic The unit has a minimum 1 5 horsepower 208 2
18. ouch screen panels multiple panels and so on In ground loop detector to detect the presence of a vehicle and prevent accidental lowering of the beam onto the vehicle Traffic lights red and amber stop go lights to signal the vehicle Lights LEDs on the beam to increase the beam s visibility Receiver post heater Electromagnetic Lock 1 3 Specifications Key specifications for the B amp B ARMR Model 712 Cable Crash Beam are as follows e Meets or exceeds US Navy Specification ORO98 09 88 e Certified vehicle stopping power is 10 000 pounds at 18 mph 2 OPERATION 2 1 Preliminary Steps Before operating the barrier go through the checklist below and verify that each of these steps has been completed LAT For your safety complete each of these steps before operating the barrier The master power switch on the control circuit box is turned off All traffic and pedestrians are clear of the barrier The hydraulic pump unit is filled with oil and the oil level is correct The beam is attached to the hinge post with the axle and the setscrews securing the axle to the bearings are tight Installation and Operations Manual Model 712 OPERATION 10 The hydraulic cylinder is securely attached to the hinge post and the beam with clevis pins If the barrier has a three phase motor verify that the motor is turning in the proper direction Bleed the hydraulic lines refer to the HPU user manual supplied with the unit 2 2
19. s Beam arm whips excessively Check that dampening piston works and is adjusted properly mO Check that bearings are greased Beam arm makes noise 2 Check that beam arm is not moving too fast 1 Check that cooling fan is working Untisexcestively hot 2 Check that the cover is on properly Check that the limit switch is turning the motor off not time Installation and Operations Manual Model 712 ENGINEERING Symptom Actions Check the heater element Beam arm moves slowly Check that heater element is working Check flow control valve Traffic indicator light does not change Check proper limit switch operation Check bulbs Check PLC outputs Beam arm strikes receiver post Sue You ae rot LESE a Check that strike pads are present Check that hinge and receiver post are aligned correctly 17 9Ma 1inaNoo zu E A LNOAVT LINGNOS Q31S399fls Vice INV38 HSVHO d 18VO cl ENGINEERING v vlad 9 9NIN3d0 8319 rr I 1SOd MN3AI323N 7 3ONIH H108 TWOIdAL 3dv49 40 dOl HLM 13A31 319Nv 4O dOL S31o9Nv 3QvH9 4SCVXAX L V 1130 33S j 48 000 j 3qv39 WOIdAL ONIGNL 8 X yb Z 310N 33S 3 ls 33Al3938 3 lS 39NIH ISd 0091 4O AllOVdVO ONINV3H TOS 318VMOTIV AnNWININ NO G3SV
Download Pdf Manuals
Related Search