TProcap User Manual in English
Contents
1. Sweatband T PRO SB Breathing Hose T PRO HOSE EPDM Face Seal with Fixing Studs T PRO FSEAL CO CO NI gt j ca BY co N Roller Carriage T PRO ROLLPACK Wiper Blade T PRO WIPER Face Shield TIPRONVIS Screw 2017330 Visor Clear Polycarbonate 10 Visor Clear Polycarbonate Hard Coat 5 Visor Green Polycarbonate Shade 5 Gold Pack of 1 Visor Acetate Shade 3 Pack o Visor Acetate Shade 5 T PRO VISOR PC T PRO VISOR HC T PRO VISOR GOLD T PRO VISOR AC3 T PRO NVISOR AC5 Tear off Visor Cover T PRO TEAROFF TriGene Liquid 2008247 TriGene Disinfecting Wipes 2004225 Screwdriver Torx 20 T PRO DRIVER TORNADO T PROCAP amp T PROCAP WELD SPARE PARTS T PROCAP WELD TA2137 Description Helmet Assembly T PRO BLACK HELM Air Duct T PRO DUCT Hose Socket and Latch Brow Seal and Screws T PRO BROWSEAL Head Harness Assembly T PRO HARN Sweatband Pack of 10 T PRO SB Breathing Hose T PRO HOSE EPDM Face Seal with Fixing Studs Pack of 5 T PRO FSEAL Roller Carriage Pack of 2 T PRO ROLLPACK Wiper Blade T PRO WIPER Face Shield T PRO VIS Screw Pack of 10 2017330 Visor Clear Polycarbonate Visor Clear Polycarbonate Hard Coat Visor Green Polycarbonate Shade 5 Gold Visor Acetate Shade 3 Visor Acet2. not present any operational problems TIPROCAP helmets are safe to use at 30 C The respiratory equipment MUST NOT be used below 10 C DO NOT use if the apparatus is damaged The head top and air hose must be inspected on every occasion before use to ensure that no damage of any kind is evident eg chemical damage splits or broken stitching which could cause leakage or reduced levels of protection A monthly inspection of the apparatus is a mandatory requirement in the UK under COSHH regulations and inspection on a monthly basis is strongly recommended for all other countries Protection will only be obtained if the unit is fitted correctly Protection levels may be reduced if wind speed exceeds 2 metres per second In the unlikely event that the air supplying device fails while in a hazardous area there may be a depletion of oxygen within the head top DO NOT remove the head top LEAVE THE AREA IMMEDIATELY TORNADO head tops can be used in certain explosive and flammable atmospheres when used with T POWER which is marked as intrinsically safe It is the employer s responsibility to ensure that the intrinsic safety approval is compatible with the particular environment At very high work rates pressure in the device may become negative at peak inhalation flow It is unlikely that the requirements for leakage will be achieved if hair spectacle side arms or clothing intrude into the face seal Eye protectors against high speed p
3. 14594 Standard air supplied TH2 Class designation EN 12941 LDH2 Class designation EN 1835 2B Class designation EN 14594 Helmet Shell Markings Marking Meaning Procap Product name SCOTT Manufacturer Scott Health amp Safety CE CE mark EN397 Standard industrial safety helmets 53 65 cm User head size 30 C Impact protection down to 30 C 440vac Insulates voltages up to 440 V ac LD Lateral deformation resists a lateral clamping force MM Helmet molten metal classification 1115 Grams 1420 Grams Face Shield Markings Marking Meaning Manufacturer s identification mark Standard eye face protection Resistance to liquid splashes Resistance to molten metals Medium energy impact CE mark Shade 3 Shade 5 Manufacturer s identification mark Optical class 1 Medium energy impact Low energy impact Resistance to liquid splashes Resistance to molten metals CE mark Meaning Manufacturer s identification mark Standard welding shield Increased robustness Resistance to molten metals Mass of device CE mark TORNADO T PROCAP amp T PROCAP WELD Date of Manufacture os WIWWNWNWN ANININ NNN PANNAN WANNY NYNN HaINININNINAA The helmet shell inside and face shield inside below visor are marked with a table indicating the month and year of manufacture la The
4. TORNADO T PROCAP amp T PROCAP WELD A A A A A A A A A A A A A A A A A A A A Operating and Maintenance Instructions WARNINGS Before using this equipment read the contents of EN 529 2005 and familiarise yourself with the requirements for respiratory protective devices and their potential effects on the wearer TORNADO and AIRLINE FCV system users must be familiar with workplace hazards prior to using the equipment and must be fully trained in the use of the apparatus TORNADO head tops must be used with a T POWER blower T A LINE or AIRLINE FCV Read this Manual in conjunction with the appropriate User Manual for the air supplying device prior to using the equipment TIPOWER must be fitted with filters selected from the TORNADO range of filters which are appropriate for the workplace hazard This product must only be used with Protector branded filters manufactured by Scott Health and Safety Limited The use of any other filters will negate the approval and will be likely to reduce the level of protection provided DO NOT confuse the EN 12941 and EN 12942 TORNADO filter markings with filter markings relating to other EN standards DO NOT use T PROCAP in confined spaces oxygen deficient atmospheres lt 19 5 oxygen enriched atmospheres gt 23 or where there is an immediate hazard to life or health DO NOT use if the ambient temperature is outside of the range 10 C to 50 C Humidity levels up to 95 RH do
5. articles worn over standard ophthalmic spectacles may transmit impacts thus creating a hazard to the wearer On T PROCAP WELD toughened mineral welding filters oculars must only be used in conjunction with a suitable backing lens ocular Scratched or damaged oculars or visors should be replaced Filters must not be fitted directly to the helmet hood TORNADO T PROCAP amp T PROCAP WELD SPECIFICATION Description Helmet with face shield or helmet with face shield and welding visor for use as welding shield T IPOWER TIA LINE AIRLINE FCV Classification when used with EN 12941 TH2 EN 1835 LDH2 EN 14594 2B T IPOWER TIA LINE AIRLINE FCV Minimum Design Flow Rate when used with 140 L min 140 L min 175 Limin T IPOWER TIA LINE AIRLINE FCV Assigned Nominal Protection Factor when used with 20 50 20 50 50 Operating Temperature Limits Head top Air supplying device 10 C to 50 C Refer to User Manual for air supplying device being used Material Visor Polycarbonate or Acetate options Weight Head top with hose T PROCAP T PROCAP WELD According to EN 529 2005 MARKINGS AND MEANINGS The T PROCAP and T PROCAP WELD head top markings are in conformance with EN 12941 as follows Head top Markings Marking Meaning CE CE mark 0086 Certifying body 0403 Certifying body EN12941 Standard powered respirator EN1835 Standard air supplied EN
6. at might impair vision Check that the visor is correctly mounted in the face shield with no gaps around the edge WARNING e Ensure that the visor shade selected is suitable for the tasks to be carried out A gold coated visor does not provide adequate protection for welding applications 3 On T PROCAP WELD check that the welding shield with flip up lens housing is in good condition and free from distortion Check that the lens es and welding filter are clean undamaged and securely fitted into the lens housing Ensure that the lens housing sits correctly onto the welding shield without leaving gaps that might allow light to enter the head top 4 Check that the face seal is in good condition is correctly affixed to the face shield at all points and has the correct tension adjustment Note The face seal tension can be adjusted by re positioning the yellow coloured fixing studs to either of the adjustment holes in the brow seal as required Face seals with cracks cuts tears or excessive soiling must be replaced 5 Ensure that the brow seal is present and in good condition 6 Set the hose locking latch at the rear of the helmet to the open position open padlock symbol and insert the domed end of the breathing hose into the hose socket TORNADO T PROCAP amp T PROCAP WELD Close the locking latch closed padlock symbol to retain the hose 7 Securely fix the breathing hose to the air supplying
7. ate Shade 5 Pack of 10 Pack of 5 Pack of 1 Pack of 5 T PRO VISOR PC T PRO VISOR HC T PRO VISOR GOLD T PRO VISORIAC3 T PRO VISORIAC5S Roller Carriage Pack of 5 Pack of 2 T PRO ROLLPACK W Welding Shield Assembly T PRO WELD VIS Screw 2017330 Clear Anti spatter Lens TWS CAS Passive Welding Screen Fixed Shade 10 Passive Welding Screen Fixed Shade 11 Passive Welding Screen Fixed Shade 12 Passive Welding Screen Fixed Shade 13 TWS 10 TWS 11 TWS 12 TWS 13 Auto Welding Filter Cartridge Fixed Shade 11 Auto Welding Filter Cartridge Variable Shade 9 to 13 TEWF3 11 TEWF4 9 13 Tear off Visor Cover T PRO TEAROFF TriGene Liquid 2008247 TriGene Disinfecting Wipes 2004225 Screwdriver Torx 20 T PRO DRIVER TORNADO T PROCAP amp T PROCAP WELD FITTING SPARES To Replace the Hose 1 Set the hose locking latch to the open position open padlock symbol and remove the breathing hose from the head top 2 Insert domed end of replacement breathing hose into the hose socket and close the locking latch closed padlock symbol to retain the hose To Replace the Face Seal 1 Remove the 2 yellow fixing studs that attach the face seal to the brow seal 2 Pull the face seal from the outside of the face shield to withdraw each of the 15 location pins from their holes Remove the face seal 3 Attach the replacement
8. d and helmet shell 3 Wrap the front lip of the brow seal over location ribs at the front of the helmet shell 4 Check to ensure that the front lip is correctly seated over the ribs that there are no gaps and that the seal is not creased or trapped Note When the brow seal is positioned correctly the fixing holes in the seal and helmet shell will be in exact alignment 5 Secure brow seal into position using 4 screws in the following order outermost holes first followed by innermost DO NOT over tighten 6 Refit face shield and face seal if removed To Replace the Head Harness 1 Remove the face shield face seal and brow seal as described above 2 With the helmet shell inverted and the head harness facing uppermost pull each of the 4 head harness anchor tags from its housing in the helmet shell 3 Locate replacement head harness inside helmet shell with the sweatband facing toward the front of the helmet 4 Insert each of the 4 head harness anchor tags into its corresponding housing in the helmet shell Ensure that each anchor tag is securely held in position 5 Refit the brow seal face shield and face seal as described above TORNADO T PROCAP amp T PROCAP WELD To Replace the Sweatband 3 Insert replacement air duct split end first from the front of the helmet Note f i shell toward the rear making sure that For ease of access it may be necessary the duct sits between the 2 locatin
9. d after 12 months in service In heavy industrial applications there is likely to be a deterioration of the welding shield in a much shorter period of time especially in the presence of molten metals and hot solids For occasional use we anticipate a service life of about 18 months providing the correct maintenance and storage procedures are followed Welding Filter and Clear Lens es We recommend that the welding filter and lens es are inspected on each occasion before use and replaced if damage of any kind is present RECORD INSPECTION AND MAINTENANCE DETAILS Record test and maintenance details on the Inspection and Maintenance Record Sheet provided at the back of this Manual Information recorded usually includes Name of employer responsible for the apparatus Make model number or identification mark of the apparatus together with a description of any distinguishing features sufficient to enable clear identification Date of the inspection maintenance together with the name signature or unique authentication mark of the examiner Condition of the apparatus details of any defects found and any remedial action taken TORNADO T PROCAP amp T PROCAP WELD SPARE PARTS T PROCAP TA2136 Description Helmet Assembly T PRO HELM Air Duct T PRO DUCT Hose Socket and Latch Brow Seal and Screws T PRO BROWSEAL Head Harness Assembly T PRO HARN
10. device Please refer to the User Manual for the air supplying device for further details 8 Loosen the head harness using the hand wheel at the back of the headband and don the head top slipping the face seal under the chin Tighten the hand wheel so that the head harness fits comfortably over the forehead and the visor is directly in front of your eyes The wearing height can be adjusted with the horizontal openings in the crown strap ends arrowed in the photograph above The size and shape of the User s head or the use of accessories may require that the headband is adjusted deeper for a correct fit If necessary the head size can be re adjusted with the ratchet knob at the back of the headband 9 Pull the face seal back so that it fits comfortably and securely under the chin and around the cheeks 10 Arrange the breathing hose so that it trails freely down the back Ensure that it is not kinked looped or likely to snag AFTER USE WARNING DO NOT remove the head top until safely clear of the hazard area 1 Disconnect the breathing hose and use a synthetic sponge moistened in a warm soap and water solution to clean the head top and hose DO NOT permit water to enter the air duct or hose 2 Rinse the sponge in clean water and remove all traces of soap from the apparatus Allow the head top to dry in air at room temperature CAUTION DO NOT store until thoroughly dry DO NOT us
11. e heat or sunlight to dry apparatus DO NOT scratch the visor e DO NOT use solvents or strong detergents to clean this product Failure to observe the above may result in damage which will be difficult to detect and which could degrade the protective performance 3 Replace damaged items or apparatus 4 If disinfection is required use TriGene disinfectant wipes or a dilute solution of TriGene disinfectant and warm water STORAGE When not in use the equipment should be stored in a clean dry environment away from direct heat sources between 10 C and 50 C at a humidity of less than 75 RH MAINTENANCE Maintenance tasks must only be performed by trained personnel Please contact Scott Health and Safety Limited for training information Helmet Helmets in regular outdoor use or used in the proximity of solvents must be replaced at least every 2 years Helmets used only occasionally may be replaced after approximately 5 years Visor In everyday use we recommend that visors be discarded after 6 months in service TORNADO T PROCAP amp T PROCAP WELD In heavy industrial applications there is likely to be deterioration to the visor in a much shorter period of time For occasional use we would anticipate a service life of about 12 months providing the correct maintenance and storage procedures are followed Welding Shield In everyday use we recommend that welding shields are discarde
12. face seal by inserting each of the 15 location pins into their respective holes and pulling each pin from the inside of the face shield to ensure that all pins are correctly located 4 Secure the 2 yellow fixing studs and face seal to the brow seal 5 Thoroughly inspect the face seal to ensure that all fixing points are correctly seated and that no gaps or creases are evident To Replace the Face Shield 1 Remove the face seal as described above 2 Using a Torx 20 Screwdriver remove the fixing screws from both sides of the face shield Place aside for re use 3 Pull the sides of the face shield slightly to disengage from the triangular location pegs on the roller carriages and remove the face shield 4 Inspect the condition of the existing wiper blade and visor Replace if necessary 5 Before fitting the replacement face shield locate wiper blade into the top groove of face shield and install the visor into position see To Replace the Visor Ensure that both components are located correctly before proceeding further 6 Mount the face shield to the roller carriages by aligning the triangular location holes with the respective pegs 7 Secure into position using the 2 fixing screws removed previously DO NOT over tighten 8 Refit the face seal as described above To Replace the Visor 1 Remove the face shield and face seal from the head top as described above 2 For all further details of vis
13. g ribs to remove the face shield face seal and inside helmet shell brow seal 1 Disconnect the forehead strap from the 2 adjustment tags at the front of the 4 Locate the 2 small outer tongues on headgear the split end of the air duct underneath the hose socket housing and the large 2 Remove sweatband from the 3 central tongue above the hose socket retaining hooks on the forehead strap Fit housing replacement sweatband Not ote 3 Re connect the forehead strap to the 2 adjustment tags at the front of the When the duct is positioned correctly the split end should appear as above the headgear duct should sit between the 2 location ribs 4 Refit face shield face seal and all along its length and the open end brow seal if removed should be flush with the helmet brim at p the front To Replace the Air Duct WARNING 1 Remove the brow seal as described in To Replace the Brow Seal Ensure that the duct is fitted correctly as described above before proceeding 2 Grasp open end of air duct at the further front of the helmet shell and pull to i remove the duct from the helmet 5 Refit the brow seal as described in To Replace the Brow Seal 10 TORNADO T PROCAP amp T PROCAP WELD WARRANTY The products manufactured at our factories in Skelmersdale and Vaasa carry a warranty of 12 months unless stated otherwise for parts labour and return to site The warrant
14. number on the left hand side of the table indicates the year of manufacture and each triangular segment represents a month within the year commencing with January A dot is stamped in each successive segment to indicate the month of manufacture In the example shown above the component was manufactured in July 2010 WEARING WARNING The head top should be examined for damage of any kind such as deep scratches abrasions cracks and deterioration before every use Damaged parts components which have come into contact with solvents and parts that have received significant impact should be replaced CAUTION Whilst the materials which may come into contact with the wearer s skin are not known to be likely to cause skin irritation or other adverse effects to health they may cause allergic reactions in particularly susceptible individuals Note Remove the protective transit film from the outside and inside surfaces of the visor before donning 1 Check that the head top is in good condition and free from damage that might reduce respiratory protection Check that the helmet is in good condition and free from cracks or crazing Flex the helmet and check that crazing or an audible cracking noise does not occur If it does the helmet material may have degraded due to environmental ageing and the helmet must be replaced 2 Ensure that the visor is clean in good condition and free from cracks cuts or scratches th
15. or removal and replacement please refer to the User Instruction Leaflet provided with the replacement visor To Replace a Face Shield Roller Carriage Note On T PROCAP WELD it will first be necessary to remove the welding shield and welding shield roller carriages 1 Remove the face shield as described in To Replace the Face Shield 2 Push the roller carriage along the slide bar toward the rear of the helmet until roller carriage becomes detached 3 Locate replacement roller carriage onto the slide bar and push the carriage along slide bar until contact is made with the brow seal 4 Refit the face shield as described in To Replace the Face Shield To Replace the Welding Shield 1 Using a Torx 20 Screwdriver remove the fixing screws from both sides of the welding shield Place aside for re use 2 Pull the sides of the welding shield slightly to disengage from the triangular location pegs on the roller carriages and remove the welding shield 3 Inspect the condition of the existing lens es and welding filter Replace if necessary TORNADO T PROCAP amp T PROCAP WELD 4 Mount the welding shield to the roller carriages by aligning the triangular location holes with the respective pegs 5 Secure into position using the 2 fixing screws removed previously DO NOT over tighten To Replace the Anti spatter Lens es and Welding Filter 1 Lift up the lens housing on the welding shield 2 Relea
16. se the spring clip by pressing upwards and outwards from the bottom of the lens housing Remove the welding filter and lens es 3 Insert a new anti spatter lens into the lens housing followed by the welding filter and if desired a second anti spatter lens CAUTION In all cases an anti spatter lens should be fitted IN FRONT of the welding filter to protect it from sparks In certain applications it may also be desirable to fit a further anti spatter lens behind the welding filter 4 Refit the retaining clip back into its recess at the bottom of the lens housing to retain the lenses To Replace a Welding Shield Roller Carriage 1 Remove the welding shield as described in To Replace the Welding Shield 2 Push the roller carriage along the slide bar toward the rear of the helmet until roller carriage becomes detached 3 Locate replacement roller carriage onto the slide bar and push the carriage along slide bar until contact is made with the face shield roller carriage 4 Refit the welding shield as described in To Replace the Welding Shield To Replace the Brow Seal Note For ease of access it may be necessary to remove the face shield and face seal 1 Using a Torx 20 Screwdriver remove the 4 fixing screws that secure the brow seal to the helmet shell Remove brow seal and screws 2 Locate replacement brow seal into position taking care to ensure that the rubber skirt sits between the sweatban
17. y period runs from the date of purchase by the end user These products are warranted to be free from defects in materials and workmanship at the time of delivery SCOTT will be under no liability for any defect arising from wilful damage negligence abnormal working conditions failure to follow the original manufacturer s instructions misuse or unauthorised alteration or repair Evidence of purchase date will need to be provided for any claims arising during the warranty period All warranty claims must be directed through SCOTT Customer Services and in accordance with our sales return procedure 11 NOTIFIED BODIES Inspec International Limited 0194 56 Leslie Hough Way Salford Greater Manchester M6 6AJ England BSI Product Services 0086 Kitemark House Maylands Avenue Hemel Hempstead HP2 4SQ England Finnish Institute of Occupational Health 0403 Topeliuksenkatu 41 a A FI 00250 Helsinki Finland
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