USER`S MANUAL
Contents
1. CROSS T E C www crossups com FP3000 RAID USER S MANUAL 17 5 8 Troubleshooting TROUBLE CAUSE SOLUTION 1 INVERTER is not in 1 Start the INVERTER operat ion by INPUT LINE amp BYPASS ON operat ion PRESSING ON But ton LEDs are ON 1 REDUCE some load 2 OVER LOAD 2 If no change call for service INPUT LINE LED is 1 Check the Power source OFF amp Alarm sounds POWER OUTAGE 2 If the power source is normal periodically call for service 1 INPUT amp BYPASS 1 PRESS OFF RESET Button and then ON Button LEDs are ON 2 If h ilf FAULT LED is ON amp If no change call for service Alarm sounds 1 Possibly battery cut off continuously 2 INPUT LINE LED is 2 If the power recovers PRESS OFF RESET But ton If no change call for service OFF 1 If the power recovers turn the input CB ON and recharge the battery for at least 6 hours 2 If no change after charging and then discharging call for service INPUT LINE amp INV ON LEDs are ON and RECT ABNORMAL call for service Alarm sounds 1 REMOVE the load from UPS ETURA 2 CHECK the fuse Replace it al nee as es OUTPUT SHORT if blown ae ee 3 RESTART UPS If no change call for service When power outage no Battery Over Dischrged output from UPS Shutdown CROSS T E C www crossups com FP3000 RAID USER S MANUAL 6 LIMITED WARRANTY Our premier Frontier Power 3000 RAID UPS system is war2. Never apply any sharp edged material or tool to the equipment Avoid any form of physical shock to the equipment It may cause the malfunction of the system 1 3 Storage Before Installation Before installation the UPS needs to be stored ina protected place from humidity dust and other damaging factors to the system per formance INSTALLATION 2 1 Condition for installation Ambient Temperature 0 C 40 C Relative Humidity Below 95 Non Condensing Operating Altitude Up to 1000m above sea level Note This equipment is designed for indoor usage Avoid installation where exposed to rain wind direct sunlight heat and other damaging factor CROSS T E C www crossups com F P3000 RAID USER S MANUAL 10 3 2 2 Pre instal lation Requirement All the circuitry and the control panel are very delicate parts Hence the careful handling is required Sufficient space about 20cm distance is necessary for the ventilation intake and outlet which are placed in front and back of the equipment for air cooling 3 2 3 Connection of Power First of all the size of the cable needs to be calculated according to the necessary capacity of current and then ensure the position where the cables are connected Make sure that all the circuit breakers are at OFF position and rearrange the input transformer wiring as appropriate depending on AC input power After completing the wiring of input cables to the relevant termina
3. Charger Inverter Output Transformer Static Switch Control Circuitry Digital Display 2 2 1 Input Transformer This transformer is manufactured as H class dry type The output voltage is designed to correspond the input voltage of inverter and charging voltage of battery and the output current to sufficiently match the sum of the charging current and the rated current of inverter 2 2 2 Rectifier amp Battery Charger This unit includes the thyristor module heat dissipation board and many other components It will convert input AC power to DC power supply the inverter and simultaneously charge the battery with the best condition possible Also the filtering circuit composed of reactor and condenser is employed to filter out the ripple characteristics contained in the rectified DC power inorder to yield the best possible DC power 2 2 3 Inverter This unit contains IGBT Insulated Gate Bipolar Transistor module heat dissipation board rapid firing fuse for the semi conductor protection and other relevant component The high frequency switching and the sine wave Pulse Width Modulation are utilized in this unit The inverter will revert the DC power obtained from rectifier to PWM AC output and then the AC filter will make it very similar to the balanced sinewave AC voltage to supply the critical load CROSS T E C www crossups com FP3000 RAID USER S MANUAL 3 2 2 4 Output Transformer The primary lea
4. Display This unit 1s placed in upper site of front panel for monitoring easiness and displays the followings 1 Measurement AC input voltage current amp frequency measurement for each phase AC output voltage current amp frequency measurement for each phase Battery voltage measurement Bypass input voltage current amp frequency measurement for each phase 2 Operating condition Rectifier in operation RECT ON Rectifier out of operation RECT OFF Battery equalize charging EQU Battery float charging FLO Inverter in operation INV ON Inverter out of operation INV OFF Synchronized operation SYNC UPS in normal operat ion UPS NORMAL Rectifier abnormal RECT ALARM DC line abnormal DC ALARM Inverter operation abnormal INV ALARM Commercial bypass line abnormal BYPASS ALARM 3 Control switches Circuit breakers CB1 CBO Manual Transfer Button Lamp Test Button Reset Button Inverter ON amp OFF Button Enable Button CROSS T E C www crossups com FP3000 RAID USER S MANUAL 7 2 3 Operation 2 3 1 Normal The rectifier and charger will get the AC commercial power and convert it to DC and then send it to inverter for the reverse to AC and to battery for charging The filtered AC power from inverter will be supplied to the load without interruption 2 3 2 Power Outage When commercial power fails the ba
5. Top As expressed in the name of FRONTIER itself F3000 RAID UPS system serves as the guardian of all the sensitive power equipment including computers amp telecommunication systems and computerized instruments and as well as our confident and widely known representative product The F3000 RAID Uninterruptible Power System of CROSS TEC is a truly advanced 3 phase on line sine wave UPS which Utilizes new power electronic technology such as Pulse Width Modulation by IGBT Insulated Gate Bipolar Transistor and is designed to offer high efficiency low operational noise compact size better reliability and easy access for maintenance and service to our most valuable customer We put all together of our inspiration intuition energy effort and resources in our premier F3000 3000 Uninterruptible Power Supply System 2 SYSTEM DESCRIPTION 2 1 Foreword This UPS system facilitates sine wave Pulse Width Modulation which instantaneously controls the waveform to supply the uninterrupted constant voltage and constant frequency balanced 3 phase AC power to the critical load for smooth operation and fortified protection against unstable commercial power failure such as outage sag surge voltage transient frequency change flicker andetc CROSS T E C www crossups com FP3000 RAID USER S MANUAL 4 2 2 Composition and Functions The F 3000 system is composed of numerous parts as fol lows Input Transformer Rectifier amp Battery
6. D Output Frequency measurement TO a RECT OFF Digital Meter for each measurement Center part of Display Panel Audible alarm along with Fault LED Refer to Electrical Characteristics REMARK wow OOOO S eama INV ALARM BYPASS ALARM METER 5 4 Battery Maintenance The battery employed in our UPS system is a maintenance free type and thus it requires no periodic check up But it is recommended to test the battery discharging capability and the cable connection from time to time for optimum performance 5 5 Operational Record Our UPS system is designed for easy maintenance and very little customer maintenance is required It is advisible to record the operational behavior in routine bases for smooth operation and easy service if necessary CROSS T E C www crossups com FP3000 RAID USER S MANUAL 16 OTHER 5 6 Inspection of overall operation of system Inspection of all component in detail is required more than twice a year 5 6 1 Deterioration of component performance 5 6 2 Looseness of all connection 5 6 3 Change in set values 5 7 Status and alarm indication STATUS INPUT CONDITION SOLUTION a o m Ii Normal Power Outage Nor Battery Discharge PRESS 1 UPS Stopped ON Push But ton Refer to 2 OVER LOAD Troubleshoot ing Guide Power Outage amp PRESS Patt STY OFF Push Button Over Discharge Refer to Inverter Failure Troubleshoot ing Guide
7. FP3000 RAID USER S MANUAL USER S MANUAL Frontier power SOOQO UNINTERRUPTIBLE P OVER S KSTEM CROSS T E C Co Ltd CROSS T E C www crossups com FP3000 RAID USER S MANUAL CONTENTS 1 INTRODUCTION 2 SYSTEM DESCRIPTION 2 1 Foreword 2 2 Composition amp Function 2 3 Operation 2 4 Electrical Characteristics 3 DELIVERY AND INSTALLATION 3 1 Delivery 3 2 Installation 4 OPERATION PROCEDURE 4 1 Preoperat ional Requirement 4 2 Preparations 4 3 Operational Procedure 4 4 Ending Operation Procedure 4 5 Emergency Operation 5 MAINTENANCE AND SERVICES Maintenance amp Service Hand ing Display Panel Reading Battery Maintenance Operat ional Record Inspection of Overall Operation of System Status amp Alarm Indication Troubleshoot ing anno ooo o nN oJI FP WH FH 6 LIMITED WARRANTY CROSS T E C www crossups com FP3000 RAID USER S MANUAL 3 1 INTRODUCTION First of all we wish to thank each of you whom purchases our premier UPS F3000 RAID of CROSS TEC The name of Frontier was originated from the key words of our company motto which is We each and every member of CROSS TEC www crossups com shal head toward to reach the top in the field as we try together with the original idea and the research investment firmly based on the concord and the sincerity of our goodwill Those keywords are Electricity Sincerity Concord Original idea Research investment and
8. d shall be connected to inverter and the secondary to output in this isolation transformer It is specially designed to contain the reactance and partially serves as output filter Also it minimizes the current harmonics and maximizes efficiency The input and output voltage and frequency are synchronized by phase lock loop oscillator The synchronized transfer units are placed at the bypass line and at the inverter section 2 2 5 Static Switch This unit operates as an automatic transfer device between inverter and bypass feed At the moment of detection of any abnormal operation in inverter or over load condition the static switch will simultaneously transfer the power supply to bypass feed commercial power not to interrupt the load operation When the inverter operation returns to normal the static switchwill then retransfer supply line to inverter again without any interruption In order to avoid the possible rush current evolved from the phase difference this unit is constituted with only semi conductors 2 2 6 Control Circuitry This unit consists of inverter control alarming circuit static switch control andetc It is designed to operate though the internal unexpected voltage transient intervenes Its power comes from the battery by DC DC converter and thus power outage or start up peak current would not affect the control circuitry operation CROSS T E C www crossups com FP3000 RAID USER S MANUAL 6 2 2 7 Digital
9. l battery cables need to be connected as well with enough care and concern about the positive and the negative cables Note All the connections are to be made FIRM 4 OPERATION PROCEDURE 4 1 Preoperat ional Requirement 4 1 1 Before starting the operation of the system the operator or whoever wants to instruct the machine is supposed to obtain enough information and knowledge about start up shut off repair routine check maintenance and all other relevant system operation 4 1 2 Make sure that cables are all at the appropriate places 4 1 3 During the maintenance if the UPS needs to be stopped check and ensure that the power is disconnected at least at the service required section inorder to avoid the possible anelectric shock 4 2 Preparations 4 2 1 Check and verify that the input circuit breaker CBl and the output circuit breaker CB3 are in OFF position 4 2 2 Check and verify that all the connectors and the circuit boards are at CROSS T E C www crossups com FP3000 RAID USER S MANUAL rai the right place and the connections are firmly done 4 3 Operational Procedure Watch carefully for the front display panel throughout the procedure 4 3 1 When all the circuit breakers are in OFF position turn ON the input circuit breaker CB1 As the consequence of this action RECT ON INV OFF INV ALARM BYPASS ALARM LEDs will light ON In order to clear any alarm status indication PRESS RESET butt
10. on of selection switch section right side of front display panel When any alarm condition is cleared the UPS NORMAL LED will light ON 4 3 2 Turn the battery circuit breaker CB2 ON According to the amount of charging current detection FLO LED or EQU LED will light ON 4 3 3 PRESS ON button and ENABLE button simultaneously for the INVERTER operation In several seconds INVERTER will softly start its operation and the static switch will start to synchronize the inverter output frequency and that of bypass commercial power At this moment the INV OFF LED will be OFF and the INV ON and SYNC LED will light ON 4 3 4 Turn ON the bypass circuit breaker CB4 so when the inverter operation is interrupted it can be transferred to the commercial bypass line 4 3 5 Turn on the output circuit breaker CB3 in order to feed the load Note The EMERGENCY circuit breaker CB5 shall be in OFF position during the INVERTER operation CROSS T E C www crossups com F P3000 RAID USER S MANUAL 12 BEFORE turning on the output circuit breaker CB3 operation of UPS MUST be done NOT CB3 then UPS If done incorrectly it may damage the load equipment and the system itself 4 4 Ending Operation Procedure 4 4 1 Turn off any load fed from UPS in order to separate the load and UPS and then turn the output circuit breaker CB3 OFF 4 4 2 PRESS OFF button and ENABLE button switch together
11. ranted against all defectes in workmanship and material under normal use for the period of J year from the date of initial operation by our serviceman to the original user The condition of this warranty and the extent of the responsibility of ASEA E amp T Co under this warranty as follows The warranty does not apply if the product has been subjected to physical abuse improper installation unauthorized service or modification If it becomes necessary to send a defecting unit to CROSS T E Co the product shall be shipped in its original package or with adequate protection and the shipping charges shall be prepaid CROSS T E Co will not assume any responsibility for any loss or damage incurred dur ing shipping CROSS T E CO shall not be liable for any damage arising from the use or misuse of this product Note Any unauthorized repair or attempt will void the warranty in any case in any situation Hence If any problem is found during the system operation it is highly advised to inform CROSS T E Co or the relevant department as urgent as possible CROSS T E C www crossups com
12. tems At all times adequate operational environment shall be maintained such as ambient temperature of below 40 C clean air sufficient ventilation and soon 5 3 Display Panel Reading Periodically checking and inspection of display panel reading is highly recommended It may offer the clues of future problem and may provide the possible preparations of foreseen disaster Also it is advised to read the display panel after any change was made to the load input and operation of the system CROSS T E C www crossups com FP3000 RAID USER S MANUAL 14 Table 1 SELECTION SWITCHES Right side of display To check the frequency measurement To select the power conditionof phaseR a t t t To select the power condition of phase T To start the INVERTER operat ion together with ENABLE button To stop the INVERTER operation together with ENABLE button EST To check the LED lamp operation RE To clear the alarm state SE To transfer to bypass mode manual ly ae EL TRENGPER together with ENABLE button To start or stop the INVERTER operation ENABLE together with ON OFF or MANUAL TRANSFER but ton Td CROSS T E C www crossups com F P3000 RAID USER S MANUAL 15 Table 2 STATUS amp SYSTEM OPERATION DIAGRAM BATTERY LED Input Current measurement NV LED Output Voltage measurement I AC OUTPUT LED Output Current measurement BYPASS ON LE
13. to halt the INVERTER operation and to transfer to bypass mode 4 4 3 Turn OFF the battery circuit breaker CB2 4 4 4 Turn OFF the bypass circuit breaker CB4 4 4 5 Turn OFF the input circuit breaker CBl1 to stop the system operation 4 5 Emergency Operation If system must supply the power to the load even though the inverter behaves in abnormal way PRESS OFF and ENABLE button switch to transfer to bypass feed from inverter operation If worse gets worst and the bypass feed is impossible TURN the EMERGENCY circuit breaker CB5 ON for the direct commercial power and inform ASEA E amp T Co for service as soon as possible CROSS T E C www crossups com F P3000 RAID USER S MANUAL 13 5 MAINTENANCE amp SERVICE 5 1 Maintenance amp Service There are no customer servicable units inside DO NOT open the cover and attempt to fix the unit High voltage may remain when the equipment is shut off The unauthorized service or attempt will void the warranty and could cause the serious injury and the costly damage The possible causes for the abnormal operation of UPS areas follows 5 1 1 Input power out of operational range 5 1 2 Over load out of operational range 5 1 3 Ambient surrounding condition out of operational range 5 1 4 Misuse 5 1 5 Component failure 0 1 6 etc 5 2 Handling The static UPS shall be treated and used as a delicate and sensit ive equipment like computer sys
14. tor TRANSFORMER H Class No OF PHASE T gt Juz RATED VOLTAGE 380V VOLTAGE VARIATION Rated Voltage 10 RATED FREQUENCY 60 Hz 5 No OF PHASE 4W RATED VOLTAGE 380V VOLTAGE STABILITY Within 2 RATED FREQUENCY 60 Hz 0 5 Hz ow ow iN Less than THD 3 100 Linear Load OVER LOAD CAPACITY 120 10 Minutes soa TRANSFER TIME Less than 4mS TGO WAGO STATIC TRANSFER TRANSFER CONDITION INVERTERFAILURE o OVER LOAD o DC LOW VOLTAGE o MANUAL TRANSFER RATED VOLTAGE 240V DC POWER MAXIMUM VOLTAGE 270V MINIMUM VOLTAGE 210V x WITHSTAND VOLTAGE AC 1500V 60Hz for 1 Minute INSUL ATION xxx INSULATION RESISTANCE With DC 500V Megger Over 5M TEMP TRANSFORMERS Below 140 Degree RISE SEMI CONDUCTORS Below 80 Degree COLOR CASE COATING 5Y7 1 inMunsell No CROSS T E C www crossups com FP3000 RAID USER S MANUAL 9 3 DELIVERY amp INSTALLATION 3 1 Delivery 3 1 1 Advice When delivering the UPS the weight lifter of more capacity than the UPS s weight is necessary and it should be applied to the bottom support of UPS or the bottom part of the container Also the equipment should not be neither shaken nor vibrated If forced by nature avoid the inclination of the equipment more than 15 from the horizon 3 1 2 Shipment inspection Data Inspect the delivered equipment in detail for any missing part or any visible damage If found any notify CROSS T E Co immediately
15. ttery starts to let out the reserved DC power to inverter and it continues to feed the load during the power outage for the defined t ime period 2 3 3 Power Recovery When the commercial power is recovered the battery stops to feed and starts to recharge At the same time the commercial power passes through the normal routine 2 3 4 Internal Fai lure amp Over load The output voltage and frequency of inverter are synchronized with the commercial power supply at all times Thus in case of internal failure or over load the static switch transfers power to bypass feed and the synchronized power is constantly fed to the load FOR THE ELECTRICAL CHARACTERISTICS ON PAGE 7 INPUT VOLTAGE OUTPUT VOLTAGE BATTERY TYPE CAPACITY BACK UP TIME QUANTITY SHALL BE SPECIFIED AT TIME OF PURCHASE When power outage input power varies or 0 100 load changes At rated input output and rated load Control circuits semi conductors condensers and noise filters are excepted When measured from 1 5m away and 1 5m high CROSS T E C www crossups com FP3000 RAID USER S MANUAL 8 2 4 Electrical Characteristics TYPE FP 3000 RAID CAPACITY KVA COOLING MEYHOD Forced Air Cooling OPERATION 100 Continuous CONTROL 6 Phase Full Bridge Controlling CHRG SEMI CONDUCTOR Thyristor Instantaneous Sine Wave PWM by IGBT ESE R Individual Phase Controlling ST SW TRANSFER Automatic Synchronized Power Transfer by Semi Conduc
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