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Manual - E-Z-Go

1. Obchodn jm no a adresa v robce Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja rinimi ja t ielik aadress Valmistajan toiminimi ja t ydellinen osoite Nom commercial et adresse compl te du fabricant Firmenname und vollst ndige Adresse des Herstellers kat 0 kataokevaot A gy rt zleti neve s teljes c me Ragione sociale e indirizzo completo del fabbricante Uz muma nosaukums un pilna ra ot ja adrese Verslo pavadinimas ir pilnas gamintojo adresas kummer jali u indirizz s i tal fabbrikant Nazwa firmy adres producenta Nome da empresa endere o completo do fabricante Denumirea comercial si adresa complet a produc torului Obchodn n zov a pln adresa v robcu Naziv podjetja in polni naslov proizvajalca Nombre de la empresa y direcci n completa del fabricante Tillverkarens f retagsnamn och kompletta adress Fyrirtaekisheiti og fullt heimilisfang framlei anda Firmanavn og full adresse for produsenten 158 11018 11 Fr t se Nafn fyrirt kis og fullt heimilisfang framlei anda BS 43 k U X J EF HEL 9 malatcinin ticari nvan ve a k adresi i Textron Specialized Vehi
2. 1 mPACC RIAM ovr 1 NOTICE Hardware that is removed must be installed in its original position unless otherwise specified If the torque values are not specified refer to the Torque Specifications table in the GENRAL INFORMATION AND ROUTINE MAINTE NANCE section At the battery remove the negative cable before removing the posi tive cable Remove the bolt from the battery hold down and remove the battery Battery Installation of the battery is in reverse order of removal Connect the positive battery cable first and then connect the nega tive battery cable Be sure to remove all corrosion from the terminals and hardware After installing the battery coat terminals with a commercially available termi nal protectant Be careful when you use aerosol containers near battery terminals Use a metal container that has insulation to pre vent an explosion 52 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers PROLONGED STORAGE Do not handle fuel in an area that is not adequately ventilated Do not smoke near the fuel tank or refuel near open flame or electrical items which could produce a spark Store vehicle in a clean dry area Do not store in same area as a stove furnace water heater or other appliance that uses a pilot light or has a device that can
3. 48 BRAKE G ea ren eU LT LE 49 LUBRICATION p 49 CAPACITIES AND REPLACEMENT PARTS r 49 Guide TABLE OF CONTENTS HARDVVABRE i aU 50 FINS ee e da s beni s 50 REAR A TiE rU DM LU RUE Led S UD DE 51 Checking the Lubricant Level 51 AIR CLEANER INSPECTION AND 2 51 Cleaning the Air Filter Element eese 51 SPARKPEUG S aote cee ne ee aR 52 BATTERY REMOVAL AND 52 PROLONGED STORACE d ues er DC Nube 53 PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE uu E Su 53 APPENDIX A DECLARATION OF CONFORMITY oranie peto tese coton esae uie seid 1 Owner s Guide TABLE OF CONTENTS Notes Um VI Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Danger
4. a 4 Remove payload from vehicle before lifting No person s should be or on the vehicle while lifting How to Lift the Entire Vehicle 1 Install wheel chocks in front and behind each front wheel 2 Center the jack under the bagwell 3 Lift the vehicle enough to place two jack stands under the frame where the leaf spring mounting brackets are welded to the frame 4 Lower the jack and test the stability of the vehicle on the two jack stands 5 Place the jack under the center front just behind the bumper 6 Lift the vehicle and place two jack stands under the frame where the instrument panel support is attached to the frame 7 Lower the jack and test the stability of the vehicle on the jack stands 38 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers How to Lift the Rear of the Vehicle Only 1 Install wheel chocks in front and behind each front wheel Center the jack under the bagwell Lift the vehicle enough to place two jack stands under the frame where the leaf spring mounting brackets are welded to the frame Lower the jack and test the stability of the vehicle on the two jack stands How to Lift the Front of the Vehicle Only 1 2 Install wheel chocks in front and behind each rear wheel Place the jack under the center front just behind the
5. 31 STARTING AND DRIVING E 31 32 CONG SAIN CTS 32 Starting Vehicle On Hill 33 Coas E UU m 33 mo xe a 33 DANI SUME II M AI ML E 34 Early Production Fuel Tank eene nennen nnne 34 Late PrTOGUCHIOnI Eel Slika 34 BATTER ounce TH 35 Owner s Guide LABELS AND PICTOGRAM a es errat teu 35 SUN TOP AND WINDSHIELD IF 35 MAINTENANCE VEHICLE CLEANING AND CARE eh adeat bee i a a e ete 37 ENVIRONMENTAL CONCERNS on Lu ad dado an 37 Battery DISDOSal debeam D su uns Meu 38 IF TING THE VEHICLE u u uuu y tup extus iut a 38 How to Lift the Entire Vehicle 38 How to Lift the Rear of the Vehicle Only 39 How to Lift the Front of the Vehicle Only 39 pet 39 WRHEELSAND T IIBESQ u Z 39 Tiy Yaz s gape een mere pce EET Hp EE
6. Mr 1 NOTICES CAUTIONS WARNINGS AND DANGERS 1 GENE RAR ORERA TON A ta Etre LIE 3 a 4 n aera 5 LABELS AND PIG TOGRAMS 6 GENERAL SPECIFICATIONS APPROXIMATE VEHICLE 17 TURNING DIAMETER AND INCLINE INFORMATION 19 INTRODUCTION CONTROLS AND INBDICATORYOS 2 sende e du eth eben ees 21 cic ee ern t nasa Mi D Ee 22 Ge n ral Information zur TT 22 OPERATING PROCEDURES SERIAE NUMBER LOCATION beta rec oA tenta tubes cosa 27 BEFORE INITIAL USE in et 28 HOW 28 Direction Selector Operation 29 Accelerator Pedal Operation 30 Brake and Parking Brake Operation 30 ROn Lu eluent 30 Rear Seat and Cargo Platform Operation 30 12 Voll PoWer Outlet uuu uu Zuna aaa ana
7. The sun top does not provide protection from roll over or falling objects The windshield does not provide protection from tree limbs or flying objects The sun top and windshield provide some protection from the elements however they will not keep the operator and passenger dry in heavy rain This vehicle is not equipped with seat belts and the sun top has not been designed to pro vide roll over protection In addition the sun top does not protect against falling objects nor does the windshield protect against flying objects and tree limbs Keep arms and legs inside whenever the vehicle is in motion Owner s Manual 35 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes 36 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers MAINTENANCE VEHICLE CLEANING AND CARE Read and understand all instructions supplied by the manufacturer of the pressure washer before use When you clean the outside of the vehicle with a pressure washer do not use more than 700 psi pressure Keep a minimum distance of 12 inches from the spray nozzle to the painted surface Do not clean the plastic parts with abrasive solvents Make sure you use correct methods and cleaning materials to prevent risk of damage to the outside o
8. RO RU Sweden Slovenia Slovakia TRO Owner s Guide APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes 4 Owner s Guide NOTICE Read the following the warnings before you operate the vehicle When you leave the vehicle turn the key to the OFF position and remove the key from the vehicle Drive the vehicle only as fast as terrain and conditions allow Consider the terrain and traffic conditions Consider environmental conditions that change the terrain and your ability to control the vehicle Do not drive fast downhill Sudden stops or change of direction can cause a loss of con trol Use the brake to control the speed of the vehicle when you drive down a Slope When possible stay in approved areas and do not drive on steep slopes Always keep feet legs hands and arms inside vehicle Do not drive on rough terrain Before you drive in the reverse direction make sure the area behind the vehicle is clear Make sure the direction selector is in the cor rect position before you press the accelerator pedal Decrease speed before and during turns Make sure you completely stop the vehicle before you move the direction selector See GENERAL SPECIFICATIONS for the vehicle load and seat capacity NOTICE Read the following information and warnings before you operate the vehicle In any
9. Accidental movement of the accelerator pedal can cause the vehicle to suddenly move and cause severe injury or death An engaged parking brake will release when the accelerator pedal is pressed and cause the vehi cle to move suddenly When the vehicle is parked make sure the key is in the OFF position so that the electrical system is disabled When the key switch is in the ON position press the acceler ator pedal to start the engine and move the vehicle Release the pedal to stop the engine Press the brake pedal to stop the vehicle quickly If the key switch is in the ON position and the parking brake is engaged the brake releases when you press the accelerator pedal and can cause the vehicle to move suddenly This is a feature to make sure the vehicle is not driven with the parking brake engaged Pressing the accelerator pedal is not the rec ommended method of to release the parking brake Brake and Parking Brake Operation The function of the lower part of the brake pedal is to control speed Press the lower part of the pedal to decrease speed or stop the vehicle To engage the parking brake press the upper section of the pedal until it locks into position Press the lower part of the pedal to release the parking brake Parking Horn if equipped Brake Pedal If the vehicle is equipped with a horn the horn button is located on the driver s side of the floorboard Pressing the Pedal Pedal button will sound the v
10. Brake Mechanical smooth operation v v v v Brakes aggressive stop test C amp A C amp A C amp A C amp A Parking Brake operation does it hold on a hill v v C amp A C amp A C amp A C amp A Accelerator smooth operation vA Starter Generator Belt tension wear cracks v v v v v Wiring loose connections broken or missing insula s g tion Carburetor Linkage attachment C amp A C amp A C amp A C amp A Carburetor CL Direction Selector attachment and mechanism C amp A C amp A C amp A C amp A Cooling Fan build up of debris on blower housing screen Engine Oil oil level C amp A C amp A C amp A Engine Oil and Filter drain and change NNNM a Engine noise vibration acceleration oil leaks C amp A Valves check cold Ref Repair and Service Manual sa Cylinder Head and Piston remove carbon Choke Cable smooth movement and adjustment w Cooling Fan buildup of foreign matter inside housing and fins Initial oil change after 8 hours of run time NOTE Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions Owner s Manual 53 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers REMARKS 100 miles 160 kms 1200miles 2000 kms MONTHLY 60 rnds 60 hrs 300 miles 500 kms QUARTERLY
11. E Z GO reserves the right to make design changes without obligation to make these changes on units previously sold The information contained in this manual is subject to change without notice E Z GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL E Z GO 15 NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL This vehicle meets the current applicable standard for safety and performance requirements These vehicles are for off road use They DO NOT meet the federal Motor Vehicle Safety Standards of the United States of America USA and are not equipped for operation on the public streets Some areas allow the operation of the vehi cles on their streets according to local codes Refer to GENERAL SPECIFICATIONS for capacity of the vehicle Never modify the vehicle in any way that will alter the weight distribution of the vehicle decrease its stability increase the speed or extend the stopping distance beyond the factory specification Such modifications can result in serious personal injury or death Do not change the vehicle in any manner that changes the weight distribution decreases stability increases speed or extends the necessary distance to stop more than the factory specification E Z GO is not responsible for changes that cause the vehicle to be dangerous Do not let anyone below the height of 59 inches 150 cm operate the vehicle GENERAL OPERATION Read the following warnin
12. Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers The oil dipstick fill cap must be in place before operating the engine Failure to install the dipstick fill cap will result in oil becoming contaminated and or oil being discharged into the engine compartment Changing the Oil Tool List Qty Tool List Qty Socket 19 mm 1 Oil Filter Wrench 1 RACHE T PROMPT 1 Oil Drain Pan 1 Extensi n 8 1 1 For maximum performance and longevity the engine oil should be replaced after the first 8 hours of operation After the initial oil change it should be changed every 125 hours of operation or semi annually whichever comes first The selection of oil is dependent upon the service that the vehicle will perform Most vehicles require 10W 30 oil whereas vehicles used at capacity or near capacity load applications will require 10W 40 oil after a break in period of 100 hours Be aware that engine fluids are carcinogenic and C 30 20 10 0 10 20 30 40 may be hot Contact to the skin may cause AIR TEMPERATURE severe burns Wear rubber gloves to protect skin from exposure to the old oil and degreaser The oil should be ch
13. 125 rnds 125 hrs 600miles 1000 kms SEMI ANNUAL 250 rnds 250 hrs o 0 0 c 8 6 72 O e E e Steering Assembly excessive play loose or missing 7 hardware Tie Rods excessive play bent rods loose or missing T d hardware Rear Axle fluid level oil leakage noise loose or d v d missing hardware Rear Axle replace fluid R Rear Suspension shock oil leakage worn bushings Ya d v loose or missing hardware Front Suspension strut oil leakage excessive play in hubs or kingpins worn bushings loose or missing v v v v hardware Front Wheel Alignment unusual tire wear C amp A C amp A C amp A Fuel Level Fuel System leaks at tank cap system lines for Z cracks deterioration filters pump Fuel Filter Spark Plug Throttle Governor Linkage operation and governed we d d speed Air Filter Element check and replace as necessary v v Drive Belt cracks frayed excessive wear Initial oil change after 8 hours of run time NOTE Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions 94 Owner s Manual PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Manual 55 PERIODIC SERVICE SC
14. Move the direc Pa tion selector towards the area between F and R During that 7 motion the pin will snap into the hole in the direction selector NN mounting bracket preventing any movement lt te T When in this position the direction selector remains locked in the neutral position To unlock the direction selector pull the neutral lock pin handle out and rotate until the pointed portion of the han dle fits into the hole in the direction selector cam 42 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers Hauling Make sure you secure the vehicle and all items before you transport a vehicle on a trailer DO NOT allow any people on a vehicle being transported on a trailer Remove the windshield before you transport vehicle on a trailer Maximum speed with sun top installed is 50 mph 80 kph If you transport the vehicle on a trailer at highway speeds the sun top must be removed and the seat bottom secured When you transport the vehicle on a trailer below highway speeds check for tight hardware and cracks in the sun top at the mounting points The rated capacity of the trailer or truck must be more than the weight of the vehicle and load plus 1000 Ibs 454 kg oee GENERAL SPECIFICATIONS for the weight of the vehicle Secure the vehicle to the trailer with ratchet tie downs SERVICE AND MAIN
15. Pursuant to FMVSS 571 500 and in accordance with the State laws applicable in the places of sale and use of the product Distributor Dealer or customer modifying the vehicle also will be the Final Vehicle Manufacturer for the LSV and required to title or register the vehicle as mandated by State law E Z GO will NOT approve Distributor Dealer or customer changes that change an E Z GO product into a Low Speed Vehicle LSV Anyone who operates this vehicle must be ALICENSED DRIVER AND OPERATE THE VEHICLE ACCORDING TO APPLICABLE STATE REQUIREMENTS This rule is important to the SAFE USE AND OPERATION of the product All customers must obey this SAFETY RULE Information on FMVSS 571 500 is found at Title 49 of the Code of Federal Regulations section 571 500 For information online go to www ecfr gov Vehicles are used for different purposes so it is not possible to know and inform of every possible occurrence Be careful when you drive to prevent avoidable personal injury or damage to the vehicle All users must read and obey this manual Make sure you give special attention to the CAUTIONS WARNINGS and DANGERS For questions about this vehicle contact your E Z GO CUSHMAN dealer or write to the address on the back cover of this publication Attention Customer Care Department 2 Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers
16. Transaxle Gear Selection Rear Axle Ratio Performance Seating Capacity 4 Person Dry Weight 790 Ib 360 kg 105 5 in 268 cm 47 0 in 119 cm 45 7 in 116 cm Curb Weight 850 Ib 385 kg 74 0 in 188 cm Vehicle load capacity 720 Ib 325 kg 65 7 in 167 cm Outside Clearance Circle 19 0 ft 5 8 m 35 5 in 90 cm Intersecting Aisle Clearance 38 0 in 97 cm Speed Level Ground 17 5 mph 0 5 mph 28 5 kph 0 8 kph 3 3 in 8 cm Towing Capacity N A Steering amp Suspension 4 Cycle 24 5 cu in 401 cc Steering Double Ended Rack amp Pinion Single Cylinder OHV Front Suspension Independent A Arm Coil Over Shock 13 hp 9 7 kW Exceeds SAE J1940 Std Rear Suspension Multi Leaf Spring with Hydraulic Shocks Starter Generator Solid State Regulator Brake Rear Wheel Mechanical Self Adjusting Drums One 12 Volt Maintenance Free Parking Brake Self compensating single point engagement Pedal Front Tires 18 x 8 50 8 4 Ply Rated Industrial Rated Dry Filter Rear Tires 18 x 8 50 8 4 Ply Rated Pressurized Oil System Body amp Chassis Spin On Frame Welded steel DuraShield powder coat Air Cooled Body amp Finish Injection molded TPO 6 2 Gallon 23 5 L early production tank Standard Color Forest Green 5 2 Gallon 19 8 L late production tank CE Noise Vibration amp Harshness Continuously variable transmission CVT Noise Sound pressure continued A weighted lt 70 dB a Differential with helical gears Vibration WBV
17. filter 7 Inspect the new oil filter for any defects Apply clean engine oil to the oil filter O ring 5 and install the oil filter onto the engine until the seal con tacts the mounting surface Turn the filter 2 3 to 3 4 turn by HAND Pour in the specified type and amount of oil See CAPACITIES AND REPLACEMENT PARTS The oil capacity is 1 1 3 quarts 1 3 liters Add slightly less than 1 1 3 quarts 1 3 liters to allow for possible residual oil left in the engine The oil must be high quality and meet or exceed API SF SG CC standards Check the oil level on the dipstick Oil should be slightly below H to allow for expansion If necessary continue to add oil slowly and allow time for the oil to flow down into the engine Check the oil level on the dip stick Do not overfill Do not overfill engine Too much oil may cause smoking or allow oil to enter the air filter enclosure NOTICE Both the oil dipstick and fill cap must be in place before oper ating the engine Failure to install the dipstick and fill cap will result in oil being discharged into the engine compartment Start the vehicle Allow the engine to run for a few minutes to fill up the oil filter Stop the vehicle on a level surface set the parking brake and remove the key Check for oil leaks at the drain plug and oil filter Tighten the drain plug or oil filter if a leak is found Check the oil level on the dipstick Add oil if necessary Oil increases
18. BRAKE APPLY BRAKE SLOPES IN AFTER HANDLING sese comi lend and agent SPEED TO LIMIT SPEED TO LIMIT SPEED EXCESS OF 14 di chemicals cause carcer ard active Farm chemicals known to cause cancer and reproductive harm NOTICES CAUTIONS WARNINGS AND DANGERS Read the NOTICES CAUTIONS WARNINGS and DANGERS The person who services a vehicle needs the mechani cal skill and experience to see possible hazardous conditions Incorrect service or repairs can cause damage to the vehi cle or make the vehicle dangerous to operate A NOTICE indicates and describes information not related to personal injury A CAUTION indicates a dangerous condition that can cause injury that is not life threatening A WARNING indicates a dangerous condition that can cause death or serious injury DANGER A DANGER indicates a dangerous condition that will cause death or serious injury Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers Engine exhaust from this product contains chemicals known in certain quantities to cause can cer birth defects or other reproductive harm NOTICE The exhaust emissions of this vehicle s engine complies with regulations set forth by the Environmental Protection Agency EPA of the United States of America USA at time of manufac
19. Highest value of weighted acceleration less than 2 5 m s Forward Reverse Vibration HAV Highest value of weighted acceleration less than 2 5 m s 11 42 1 Forward 15 78 1 Reverse Uncertainty of measurement is 0 98 m s Measurement methods were applied per ISO 2631 amp ISO 5349 standards under conditions of typical vehicle surfaces Some items shown may be optional equipment Owner s Guide GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers APPROXIMATE VEHICLE DIMENSIONS 94 5 35 5 240 cm 90 cm 38 97 cm 119 cm Figure 1 Fleet amp Freedom Vehicle Dimensions Owner s Guide 17 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers 119 cm Figure 2 Shuttle 2 2 Vehicle Dimensions 18 Owner s Guide GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers TURNING DIAMETER AND INCLINE INFORMATION Y Vv VY v vu v 7 Y RECOMMENDED MAX SIDE TILT 25 GRADE OR 14 MAX RECOMMENDED MAX RAMP 25 GRADE OR 14 MAX Figure 3 Vehicle Incline Specifications and Turning Diameter Owner s Guide GENERAL SPECIFICATIONS Rea
20. ISO 5349 standards under conditions of typical vehicle surfaces Some items shown may be optional equipment Owner s Guide 13 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers 14 Grd I A Textron Company MODEL RXV FREEDOM TYPE GASOLINE POWERED PERSONAL GOLF CAR MODEL YEAR 2016 Part No 638543G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine 13 5 hp 10 1 kW Exceeds SAE J1940 Standard 4 cycle 24 5 ci 401 cc single cylinder air cooled by Kawasaki Valve Train Overhead valve FuelSystem Fixed float bowl with remote pulse fuel pump Lubrication Pressurized oil system spin on oil filter Ignition Electronic spark magneto Balancer Internal counter rotating balance shaft Air Cleaner Replaceable dry cartridge Electrical Starter Generator solid state regulator 12 Volt maintenance free battery 425 CCA 60 minute reserve Drive Train Automatic continuously variable transmission CVT Brakes Dual rear wheel mechanical self adjusting drum brakes Single point park brake release with self compensating system Transaxle Differential with helical gears ground speed governor forward reverse Body Protection 360 energy transfer bumpers maximize vehicle protection from minor impact PRODUCT OVERVIEW Dimensions Overall Length 94 5 In 240 cm Seating Capacity 2 Person Overall Width 47
21. NOTICE If the vehicle has accessories that were installed at the factory some accessories continue to operate with the key switch in the OFF position Headlight Switch if equipped If the vehicle is equipped with lights the headlight ON OFF switch 3 is located on the instrument panel to the left of the key switch 1 Figure 1 Turn Signal Switch if equipped The turn signal switch 4 is on the steering column and con trols the operation of the right and left turn signal lights Fig ure 1 Horn if equipped The horn button 5 is located on the driver side of the floor board Press the button to activate the horn Figure 1 Fuel Gauge with Low Oil Pressure Indicator if equipped The Fuel gauge 6 is located on the dash panel to the left of the key switch 1 The fuel gauge indicates the amount of fuel remaining in the fuel tank The fuel gauge operates only when the key is in the ON position and the accelerator is pressed Figure 1 The fuel gauge has a low oil pressure indicator A low engine oil pressure condition is shown with an indicator light The indicator light illuminates when the oil pressure is low Check oil level If the light is on and the oil level is between the ADD and FULL mark on the dipstick the engine has a mechanical problem and you must not operate the vehicle Con tact a vehicle distributor or authorized branch To prevent engine damage DO NOT operate the vehicle until the oil pre
22. Notices Warnings and Dangers Accelerator Pedal Accidental movement of the accelerator pedal can cause the vehicle to suddenly move and cause severe injury or death With the key switch in the ON position press the accelerator pedal 12 to start the engine When the pedal is released the engine will stop To stop the vehicle immediately press the brake pedal 13 Figure 3 When you press the accelerator pedal 12 the parking brake will be released if it is engaged This is a feature to assure the vehicle is not driven with the parking brake engaged This is not the preferred method of releasing the parking brake Figure 3 Brake and Parking Brake Pedal The foot operated parking brake is the top part of the brake pedal 13 To engage the parking brake press on the upper section of the pedal until it locks in position Press the lower part of the brake pedal to release the parking brake Figure 3 NOTICE Pressing the bottom of the brake pedal is the preferred method of releasing the park brake to assure the longest service life of the brake components A parking brake that is engaged releases when you press the acceler ator pedal This is a feature to make sure the vehicle is not driven with the parking brake engaged Pressing the accelerator pedal is not the recommended method to release the parking brake Figure 3 S Front Seat The front seat 14 is for two people one person on each side o
23. Parking Brake Self compensating single point engagement Key or Pedal Start Pedal Front Tires 18 x 8 50 8 4 Ply Rated Air Cleaner Industrial Rated Dry Filter Rear Tires 18 x 8 50 8 4 Ply Rated Lubrication Pressurized Oil System Body amp Chassis Oil Filter Spin On Frame Welded steel DuraShield powder coat Cooling System Air Cooled Body amp Finish Injection molded TPO Fuel Capacity 5 9 Gallon 22 1 L early production tank Standard Color Forest Green Fuel Capacity Drive Train Transaxle Gear Selection Rear Axle Ratio 5 2 Gallon 19 8 L late production tank CE Noise Vibration amp Harshness Continuously variable transmission CVT Noise Sound pressure continued A weighted lt 70 dB a Differential with helical gears Vibration WBV Highest value of weighted acceleration less than 2 5 m s Forward Reverse Vibration HAV Highest value of weighted acceleration less than 2 5 m s 11 42 1 Forward 15 78 1 Reverse Uncertainty of measurement is 0 98 m s Measurement methods were applied ISO 2631 amp ISO 5349 standards under conditions of typical vehicle surfaces Some items shown may be optional equipment Owner s Guide Pay particular attention to Notices Cautions Warnings and Dangers 15 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers 16 MODEL RXV SHUTTLE 2 2 High Speed Gas TYPE GASO
24. Xapak1npioy c Megnevez s Funzione Apz m jums Lithuanian Denominazzjoni Oznaczenie Golf Car E Z GO brand Designa o Specificatie Ozna enie Namen stroja Descripci n Beteckning Merking Konstruksjon gt tnefning XI amp Tan m Serial Number S riov slo Serienummer Serienummer Seerianumber Valmistusnumero Num ro de s rie Seriennummer 2eipiak c apiOy c Sorozatsz m Numero di serie S rijas numurs Serijos numeris Numru Serjali Numer seryjny N mero de S rie Num r de serie S riov slo Serijska tevilka 5376100 5400000 Numero de serie Serienummer Ra n mer Serienummer 518 Ra n mer Z Y PILES HS Seri Numaras Conforms to Directives Spl uje podminky sm rnic Er i overensstemmelse med direktiver Voldoet aan de richtlijnen Vastab direktiividele Direktiivien mukainen Conforme aux directives Entspricht Richtlinien Megfelel az ir nyelveknek Conforme alle Direttive 2006 42 EC Atbilst direkt v m Atitinka direktyv reikalavimus Valutazzjoni tal Konformit Dyrektywy zwi zane Cumpre as Directivas Respect Directivele Je v s lade so 2004 108 EC smernicami Skladnost z direktivami Cumple con l
25. and Dangers Be careful when you use aerosol containers near battery terminals Insulate metal containers to decrease the risk of a short circuit or explosion if the container is dropped across the battery ter minals The vehicle owner and service technician must carefully follow the procedures recommended in this manual The pre ventative maintenance applied at recommended intervals keeps the vehicle dependable and decreases the costs for the repairs Refer to the Periodic Service Schedule for service and intervals Refer to LUBRICATION POINTS for correct lubrication locations ROUTINE MAINTENANCE To increase the life of a vehicle that is used in harsh conditions some maintenance must be done more often than recommended in the Periodic Service Schedule Harsh condition include high or low temperatures high dust and dirt conditions high use with maximum load To access the powertrain for normal maintenance lift or remove the seat and remove the rear access panel For major repairs refer to the applicable Technician s Repair and Service Manual oome service procedures make it necessary to lift the vehicle Refer to LIFTING THE VEHICLE for the correct lift proce dure and safety information Engine Specifications Engine FJ400D Oil Filter Cartridge Type Full Flow Filter jj dente Four cycle OHV P IfiD Positive Displaceme
26. cylinder air cooled by Kawasaki Valve Train Overhead valve FuelSystem Fixed float bowl with remote pulse fuel pump Lubrication Pressurized oil system spin on oil filter Ignition Electronic spark magneto Balancer Internal counter rotating balance shaft Air Cleaner Replaceable dry cartridge Electrical Starter Generator solid state regulator 12 Volt maintenance free battery 425 CCA 60 minute reserve Drive Train Automatic continuously variable transmission CVT Brakes Dual rear wheel mechanical self adjusting drum brakes Single point park brake release with self compensating system Transaxle Differential with helical gears ground speed governor forward reverse Body Protection 360 energy transfer bumpers maximize vehicle protection from minor impact PRODUCT OVERVIEW Dimensions Overall Length 94 5 In 240 cm Seating Capacity 2 Person Overall Width 47 0 in 119 cm Dry Weight 697 Ib 316 kg Overall Height No Canopy 45 7 in 116 cm Curb Weight 747 10 339 kg Overall Height With Canopy 68 5 in 174 cm Vehicle load capacity 800 Ib 360 kg Wheel Base 65 7 in 167 cm Outside Clearance Circle 19 0 ft 5 8 m Front Wheel Track 35 5 in 90 cm Intersecting Aisle Clearance N A Rear Wheel Track 38 0 in 97 cm Speed Level Ground 12 mph 0 5 mph 19 3 kph 0 8 kph Gnd Clearance Differential 3 3 in 8 cm Towing Capacity 3 E Z GO Golf Cars with approved tow bars Vehicle Power Steering amp S
27. lug nuts to more than 63 77 ft 105 85 105 Nm torque Always follow the cross sequence pattern when you install the lug nuts to make sure the wheel is evenly seated against the hub 40 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers With the valve stem to the outside of the wheel P install the wheel on the hub with lug nuts N 2 2 6 Tighten the lug nuts 1 with your fingers in the cross sequence pattern shown Tighten the lug nuts to 63 77 ft Ibs 85 105 d Nm torque in 20 ft lbs 27 Nm increments Continue to follow the cross sequence pattern until the correct torque is reached S 2 N p 6 7 N N Tire style may vary Cross Sequence LIGHT BULB REPLACEMENT To decrease the risk of premature bulb failure do not allow your fingers to contact new bulbs Use clean dry paper or paper towels to touch the glass part of the bulb Headlight if equipped Make sure that the vehicle key switch is in the OFF position and the key has been removed e Disconnect the accessory harness 5 from the light bulb e Turn the headlight bulb 3 clockwise and pull to remove e Align the new bulb with the opening in the back of the headlight assembly e Turn the bulb 3 counter clockwise until it stops Connect the accessory harness 5 to
28. product components will eventually fail to perform prop erly as the result of normal use age wear or abuse Normal use age wear or abuse can cause some components on the vehicle to fail The manufacturer can not know all possi ble component failures or the methods that failures can occur A vehicle in need of repair does not operate correctly and can be dangerous Be careful when you service the vehicle Be aware of your safety and the safety of other people in the area Some components are heavy spring loaded corrosive explo sive can cause high amperage or get hot Battery acid and hydrogen gas can cause injury Do not put your hands face feet or body in a location that can expose them to injury if an unexpected situation occurs Always use the correct tools shown in the tool list and wear safety equipment Remove all jewelry before you service the vehicle Do not allow loose clothing or hair to contact the moving parts Do not touch hot objects The drive wheels must be lifted and sup ported on jack stands before you do any ser vice to the powertrain when the motor is in operation ENS When you service the S89 vehicle always wear eye e protection Be careful yv when you do work around batteries or you use solvents com pressed air Use wrenches with insulation to decrease the risk of a short circuit if a wrench falls across the battery terminals A battery short circuit can cause a
29. standarti Panaudoti suderinti standartai Standards armonizzati u ati Normy sp jne powi zane Normas harmonizadas usadas Standardele armonizate utilizate Pou it harmonizovan normy Uporabljeni usklajeni standardi Est ndares armonizados utilizados Harmoniserade standarder som anv nds 9 Samstilltir sta lar nota ir amp amp Sifs 485E AS HE Kullan lan uyumlu standartlar EN 61000 6 2 2005 EN 61000 6 4 2007 A1 2011 EN ISO 5349 1 2001 EN ISO 11202 2010 Technical standards and specifications used Pou it technick normy a specifikace Brugte tekniske standarder og specifikationer Gebruikte technische standaards en specificaties Kasutatud tehnilised standardid spetsifikatsioonid K ytetyt tekniset standardit ja eritelm t Sp cifications et normes techniques utilis es Angewandte technische Normen und Spezifikationen kal Trpo iaypag c Tou M szaki szabv nyok s specifik ci k Standard tecnici e specifiche applicati Izmantotie tehniskie standarti un specifik cijas Panaudoti techniniai standartai ir technin informacija Standards spe ifikazzjonijiet tekni i u ati Normy i specyfikacje techniczne powi zane Norm
30. the lack of proper maintenance can cause damage or decreased performance Read the following warnings before you operate the vehicle Make sure you know the terrain and traffic conditions Make sure you know environmental condi tions that change the terrain and your ability to control the vehicle Drive the vehicle only as fast as terrain and conditions allow 28 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers When possible stay in approved areas Do not drive on steep slopes Do not drive fast downhill Sudden stops or change of direction can cause a loss of control Use the brake to control the speed of the vehicle when you drive down a slope To prevent loss of control do not move the direction selector while the vehicle is in motion If you move the selector the speed will immediately decrease and a warning device will activate Decrease speed before and during turns Do not drive the vehicle up down or across a slope that is more than 14 2596 grade See GENERAL SPECIFICATIONS for the vehicle load and seat capacity When the accelerator pedal is pressed the foot operated parking brake releases and can cause accidental or sudden vehicle movement When the vehicle is parked make sure the key is in the OFF position When you leave the vehicle turn the key to the OFF position and remove from the switch to pre ven
31. the light bulb 3 Turn Signal if equipped Make sure that the vehicle key switch is in the OFF position and the key has been removed Remove the phillips head screw 7 and turn the retaining collar 8 to align with the turn signal bulb housing 9 e Grip the turn signal bulb housing 9 and pull backward to remove housing from the headlight assembly e Remove the bulb from the housing and replace with a new one e Push turn signal housing 9 into headlight assembly firmly making sure that it is seated completely e Turn the retaining collar 8 to secure the bulb housing and install the phillips head screw 7 to secure in place Taillight if equipped Make sure that the vehicle key switch is in the OFF position and the key has been removed Remove the two phillips head screws 10 that secure the lens 11 to the taillight assembly Remove the light bulb Install the new light bulb e Install the lens 11 and secure in place with the two phillips head screws 10 Replacement bulbs are available from a local Distributor an authorized Branch or the Service Parts Department Owner s Manual 41 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers VEHICLE WITH A DISCHARGED BATTERY To decrease the risk of severe injury or death from accidental movement do not use jumper cables to start the vehicle The vehicl
32. 0 in 119 cm Dry Weight 697 Ib 316 kg Overall Height No Canopy 45 7 in 116 cm Curb Weight 747 10 339 kg Overall Height With Canopy 68 5 in 174 cm Vehicle load capacity 800 Ib 360 kg Wheel Base 65 7 in 167 cm Outside Clearance Circle 19 0 ft 5 8 m Front Wheel Track 35 5 in 90 cm Intersecting Aisle Clearance Rear Wheel Track 38 0 in 97 cm Speed Level Ground 19 mph 0 5 mph 31 kph 0 8 kph Gnd Clearance Differential 3 3 in 8 cm Towing Capacity 3 E Z GO Golf Cars with approved tow bars Vehicle Power Steering amp Suspension Power Source 4 Cycle 24 5 cu in 401 cc Steering Double Ended Rack amp Pinion Valve Train Single Cylinder OHV Front Suspension Independent A Arm Coil Over Shock Horsepower kW 13 5 hp 10 1 kW Exceeds SAE J1940 Std Rear Suspension Mono Leaf Springs With Hydraulic Shocks Electrical System Starter Generator Solid State Regulator Brake Rear Wheel Mechanical Self Adjusting Drums Batteries Qty Type One 12 Volt Maintenance Free Parking Brake Self compensating single point engagement Key or Pedal Start Pedal Front Tires 18 x 8 50 8 4 Ply Rated Air Cleaner Industrial Rated Dry Filter with Remote Intake Rear Tires 18 x 8 50 8 4 Ply Rated Lubrication Pressurized Oil System Oil Filter Spin On Frame Welded Steel DuraShield powder coat Cooling System Air Cooled Body amp Finish Injection molded TPO Fuel Capacity 5 9 Gallon 23 1 L early production tank Standard Color Forest G
33. 40 Ada Mairie X 40 MIGHT BULB REPLACEMENT sud ctus unten secular 41 Headlight if 41 Tun Signal egued xsimseadddanseutentutidx cnt eme codi 41 vasis videns Hate udi cent rns 41 VEHICLE WITH A DISCHARGED BATTERY 42 TRANSPORTING VEMICLE uuu u uya w a oto a ctae 42 42 ME MEM M UE 42 KAUNO 43 uuu 43 ROUTINE MAINTE NANG Be kuuza u uku Sha 44 UR E ee aiik baa Si tem PURSE Lc 44 Checking eH 44 CHANGING TNS Ol rem 45 Starter Generator Belt Tension 47 ING BG L au u ayna i v uS RISE UU METTUS 48 Bater Cle amig eR Wate 48 TIREINSPEC FION
34. 5 hardware is identified by the three marks on the hexagonal head grade 8 hardware is identified by six marks on the head grade 2 hardware is not marked The class specification is marked on metric hardware Inspect the vehicle for loose fasteners periodically The fasteners must be tightened carefully and according to the Torque Specifications table or as specified in the Repair and Service Manual ALL TORQUE FIGURES ARE IN FT LBS Nm Unless otherwise noted in text tighten all hardware in accordance with this chart This chart specifies lubricated torque figures Fasteners that are plated or lubricated when installed are considered wet and require approximately 80 of the torque required for dry fasteners 5 16 3 8 7116 1 2 9 16 5 8 3 4 7 8 8 15 24 35 55 75 130 125 190 11 20 33 47 75 102 176 169 258 13 23 35 55 80 110 200 320 480 18 31 47 75 108 149 271 434 651 18 35 55 80 110 170 280 460 680 24 47 75 108 149 230 380 624 922 BOLT SIZE 1 4 BOLT SIZE Class 5 8 Grade 2 Class 8 8 Grade 5 M5 2 3 4 6 6 8 M6 4 6 T 10 10 14 M8 10 14 18 24 25 34 M10 20 27 95 47 49 66 M12 35 47 61 83 86 117 M14 55 76 4 97 131 136 184 Class 10 9 Grade 8 Torque Specifications and Bolt Grades AIR INTAKE AND COOLING FINS Engine parts should be kept cle
35. 706 771 4609 This vehicle was designed and manufactured in the United States of America USA The standards and specifications listed in the following text originate in the USA unless other wise indicated Use Original Equipment Manufacturer OEM approved parts to keep the warranty effective Overfilling the battery can void the warranty Tampering with or adjusting the governor to permit the vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE Batteries discharge over time The rate of discharge changes according to the ambient tem perature the age and condition of the batteries Completely charged batteries will not freeze in winter temperatures unless the temperature is less than 75 F 60 C BATTERY DISPOSAL Lead acid batteries are recyclable Return discarded batteries to distributor manufacturer or lead smelter for recycling For neutralized spills put residue in acid resistant containers with absorbent material such as sand Dispose of in accordance with local state and federal regulations for acid and lead compounds Contact local or state environmental officials for the disposal information Owner s Manual SAFETY
36. HEDULE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes 56 Owner s Manual APPENDIX Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers APPENDIX A DECLARATION OF CONFORMITY Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers DECLARATION OF CONFORMITY PROHL EN O SHODE OVERENSSTEMMELSESERKLAERING CONFORMITEITSVERKLARING VASTAVUSDEKLARATSIOON VAATIMUSTENMUKAISUUSVAKUUTUS DECLARATION DE CONFORMITE KONFORMITATSERKLARUNG gt MEGFELEL S GI NYILATKOZAT DICHIARAZIONE DI CONFORMIT ATBILSTIBAS DEKLAR CIJA 5 DEKLARACIJA DIKJARAZZJONI TAL KONFORMIT DEKLARACJA ZGODNO CI DECLARA O DE CONFORMIDADE DE CONFORMITATE VYHL SENIE O ZHODE IZJAVA O SKLADNOSTI DECLARACI N DE CONFORMIDAD DEKLARATION OM VERENSST MMELSE SAMR MISYFIRL SING KONFORMITETSERKL RING SAMRAEMISYFIRLYSING MES AHA AAA UYGUNLUK BEYANI Business name and full address of the manufacturer
37. LINE PERSONNEL CARRIER MODEL YEAR 2016 Part No 638547G01 A Textron Company PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine 13 hp 9 7 kW Exceeds SAE J1940 Standard 4 cycle 24 5 ci 401 cc single cylinder air cooled by Kawasaki Valve Train Lubrication Balancer Electrical Drive Train Brakes Transaxle Body Protection Fixed float bowl with remote pulse fuel pump Electronic spark magneto Replaceable dry cartridge Fuel System Ignition Air Cleaner Overhead valve Pressurized oil system spin on oil filter Internal counter rotating balance shaft Starter Generator solid state regulator 12 Volt maintenance free battery 425 CCA 60 minute reserve Automatic continuously variable transmission CVT Dual rear wheel mechanical self adjusting drum brakes Automatic single point park brake release with self compensating system Differential with helical gears ground speed governor forward reverse 360 energy transfer bumpers maximize vehicle protection from minor impact PRODUCT OVERVIEW Overall Length Overall Width Overall Height No Canopy Overall Height With Canopy Wheel Base Front Wheel Track Rear Wheel Track Gnd Clearance Differential Vehicle Power Power Source Valve Train Horsepower kW Electrical System Batteries Qty Type Key or Pedal Start Air Cleaner Lubrication Oil Filter Cooling System Fuel Capacity Fuel Capacity Drive Train
38. Manual 51 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers SPARK PLUGS Tool List Qty Tool List Qty Spark Plug Socket 13 16 1 Anti Seize Compound AR FRI TERRIER ERR 1 Torque Wrench ft lbs 1 Plug Gauge Wire Type Use care not to over tighten the plug Over tightening can cause damage to the aluminum cylinder head threads Remove and inspect the spark plug at intervals indicated in the Periodic Service Schedule Spark plug should be properly gapped Tighten to 16 ft Ibs 22 Nm torque Remove and inspect the spark plug at intervals indicated in the Periodic Service Schedule Spark plug should be properly gapped Tighten to 16 ft lbs 22 Nm torque A fouled spark plug is indicated by an electrode with a wet black appearance A fouled plug can be caused by e Dirty air filter element e Restrictions in the air intake system Incorrect valve adjustment Spark plug wire in poor condition e Poor quality fuel BATTERY REMOVAL AND INSTALLATION Tool List Qty Tool List Qty Insulated Wrench 1 2 1 PEE E A E EET E 1 Socket 1 2 1 Torque Wrench ft lbs
39. OW MORE THAN 3 VEHICLES 12 mph 19 kph MAX SPEED TOWING 1 VEHICLE DO NOT DRIVE IN REVERSE WHEN TOWING VEHICLES NO PASSENGERS IN TOWED VEHICLES DO NOT TOW VEHICLES OVER UNEVEN TERRAIN 1096 MAXIMUM SLOPE FOR TOWING VEHICLES WARNING ENGAGE LOCKING COLLAR READ THE MANUAL REPLACEMENT AVAILABLE AT WWW ezgo com 11 Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers WN READ THE MANUAL WARNING OPERATE ACCORDING REPLACEMENT TO LOCAL LAWS AND AVAILABLE AT REGULATIONS WWW ezgo com NO MORE THAN 2 DO NOT STAND UP OCCUPANTS IN AND KEEP ENTIRE EACH SEAT BODY INSIDE VEHICLE DO NOT STAND IN FRONT OF OR BEHIND VEHICLE rm b www ezgo com CHILDREN MUST BE ACCOMPANIED BY AN ADULT DO NOT ALLOW CHILDREN TO RIDE ALONE 608820 DO NOT GET ON OR OFF A MOVING VEHICLE 12 Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers GENERAL SPECIFICATIONS G4 A Textron Company MODEL RXV TYPE GASOLINE POWERED FLEET GOLF CAR MODEL YEAR 2016 Part No 638541G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine 13 5 hp 10 1 kW Exceeds SAE J1940 Standard 4 cycle 24 5 ci 401 cc single
40. OWNER S GUIDE RXV GASOLINE POWERED VEHICLE w 646286 ISSUED MAY 2015 REVISED 2015 Thank you for purchasing this vehicle Before you drive the vehicle read this Owner s Guide This guide contains mainte nance and operation information The illustrations can show items that are optional for your vehicle You can do most of the service procedures in this guide with common automotive hand tools If necessary contact your service representative for information about how to service the vehicle as shown in the Periodic Service Schedule Repair or replacement parts are available from your E Z GO dealer or E Z GO Service Parts Department When you contact E Z GO about service or parts for your vehicle the information below is needed Vehicle Model PIN VIN or Serial Number 5 GUIDE GASOLINE POWERED VEHICLES RXV FLEET RXV FREEDOM RXV SHUTTLE 2 2 STARTING MODEL YEAR 2016 CALIFORNIA Proposition 65 Warning WARNING Motor vehicles may contain fuels oils and fluids battery posts terminals and related accessories which contain lead lead compounds and other chemicals identified by the State of California to potentially cause cancer birth defects and other reproductive harm These chemicals are found in vehicles vehicle parts and accessories both new and replacements During maintenance these vehicles generate used oil waste fluids grease fumes and particulates all identified by the State o
41. TENANCE Read all notices cautions and warnings before any type of service operations The drive wheels must be lifted and supported on jack stands before you do any service to the powertrain when the engine is in operation To decrease the risk of engine damage do not operate the vehicle at full throttle for more than 5 seconds with the drive wheels lifted off the ground Disconnect the negative battery cable before you service the vehicle to prevent accidental operation Wear eye protection when you service the vehicle Be careful when you do work around batteries use solvents or compressed air To decrease the risk of an electrical arc which can cause a battery explosion disable all electrical loads from the battery before you remove the battery wires Use insulated wrenches to decrease the risk of a wrench falling on a battery to cause a short cir cuit A battery short circuit can cause an explosion The electrolyte in a battery is an acid solution which can cause burns to the skin and eyes Com pletely clean all electrolyte spills that contact the body and eyes with clear water Contact a physi cian immediately Neutralize electrolyte spills with a solution of 2 teaspoons 10 ml sodium bicarbonate baking soda mixed in 1 quart 1 liter of water Rinse with water Owner s Manual 43 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings
42. TOR TO F SELECTOR TO F SELECTOR TO R TURN KEY TO OFF PRESS PRESS ACCELERATOR APPLY PARKING BRAKE PEDAL GENTLY PEDAL GENTLTY 614044 ELECTRIC FORWARD OPERATION REVERSE OPERATION PARK VEHICLE VEHICLES TURN KEY TO F TURN KEY TO R TURN KEY TO OFF PRESS ACCELERATOR PRESS ACCELERATOR PEDAL GENTLY PEDAL GENTLY MINIMUM HEIGHT TO DO NOT OPERATE OPERATE VEHICLE IS VEHICLE WHEN 150 CM LIGHTNING IS IN THE AREA WARNING READ THE MANUAL READ ALL OPERATE OPERATE MAINTAIN REPLACEMENT LABELS FROM ACCORDING ACCORDING IS AVAILABLE AT DRIVER TO LOCAL TO SERVICE amp WWW ezgo com SIDE LAWS AND REPAIR MANUAL ONLY REGULATIONS AVAILABLE AT WWW ezgo com 10 Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers DO NOT TOW MORE THAN 3 VEHICLES MAX 12 mph 19 kph TOWING 1 VEHICLE DO NOT DRIVE IN REVERSE WHEN TOWING VEHICLES 5 mph 8 kph TOWING 2 or 3 VEHICLES NO PASSENGERS IN TOWED VEHICLES DO NOT TOW VEHICLES OVER UNEVEN TERRAIN 10 MAX SLOPE FOR TOWING VEHICLES 612214 Job MAX 12 mph 19 kph TOW BAR OPERATION wx ES Z PULL LOCKING COLLAR AWAY KO FROM LATCH AND PRESS ON LATCH TAB TO OPEN PLACE LATCH OVER FRONT TOWING BRACKET CLOSE LATCH AND MOVE LOCKING COLLAR UNDER LATCH TAB DO NOT T
43. VE DIRECTION MOVE DIRECTION SELECTOR TO F TO LOCAL LAWS AND SELECTOR TO F SELECTOR TO R TURN KEY TO OFF REGULATIONS PRESS ACCELERATOR PRESS ACCELERATOR APPLY PARKING PEDAL GENTLY PEDAL GENTLTY BRAKE OPERATE FROM DRIVER SIDE ONLY USE CAUTION IN BAD WEATHER MAXIMUM RAMP OR HILL DO NOT STAND UP AND KEEP ENTIRE MAXIMUM CROSS BODY INSIDE VEHICLE RAMP OR HILL MINIMUM HEIGHT TO OPERATE VEHICLE IS 614043 CE VEHICLES ELECTRIC FORWARD OPERATION REVERSE OPERATION PARK VEHICLE DO NOT DRIVE VEHICLES TURN KEY TO F TURN KEY TO TURN KEY ON HIGHWAY PRESS ACCELERATOR GENTLY PRESS TO OFF PEDAL GENTLY ACCELERATOR DO NOT OPERATE IF USING DRUGS OR ALCOHOL DO NOT OPERATE VEHICLE WHEN LIGHTNING IS IN THE AREA READ THE MANUAL REPLACEMENT AVAILABLE AT www ezgo com WARNING NEGATIVE GROUND ELECTRICAL SYSTEM 608818 E 3 e m gu ual A wa WARNING SHORTING ACROSS TERMINALS MAY CAUSE BATTERY EXPLOSION Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers GASOLINE FORWARD OPERATION REVERSE OPERATION PARK VEHICLE VEHICLES TURN KEY TO ON TURN KEY TO ON MOVE DIRECTION MOVE DIRECTION MOVE DIRECTION SELEC
44. a ur og dagsetning yfirlysingarinnar E A B ft AA 2 9 ST Beyan yeri ve tarihi i 2 Owner s Guide APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Signature of the person empowered to draw up the declaration on behalf of the manufacturer holds the technical documentation and is authorised to compile the technical file and who is established in the Community OT Podpis osoby opr vn n sestavit prohl eni jm nem v robce dr et technickou dokumentaci osoby opr vn n sestavit technick soubory a zalozen v r mci Evropsk ho spole enstv Underskrift af personen der har fuldmagt til at udarbejde erkl ringen p vegne af producenten der er indehaver af dokumentationen og er bemyndiget til at udarbejde den tekniske journal og som er baseret i n romr det Handtekening van de persoon die bevoegd is de verklaring namens de fabrikant te tekenen de technische documentatie bewaart en bevoegd is om
45. al Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers Starting Vehicle On A Hill To decrease the risk of roll back do not release the brake until the engine has started Do not use the accelerator and engine to hold the vehicle on a hill Doing so will cause early and excessive wear to the drive train components To decrease the risk of permanent damage to the drive train do not allow roll back when you start the vehicle on hill Put left foot on brake and release the parking brake Press the accelerator with right foot and release the brake Coasting Do not allow the vehicle to coast at above recommended speeds Control vehicle speed with the brake Steep hills allow the vehicle to move at faster speeds than speeds on a flat surface To prevent the loss of vehicle control and possible injury speeds must be controlled to the maximum level ground speed indicated in the GENERAL SPECIFI CATIONS section Apply the brake to control the speed FUEL To decrease the risk of severe injury or death from improper fuel handling Do not smoke near the fuel tank Do not add fuel near open flame or electrical items that can cause a spark Always handle gasoline in a well ventilated area Always wear eye protection to protect against splashed fuel and fuel vapors Inspect the fuel cap tank and other components for leaks or damage that can
46. an to reduce the risk of overheating and ignition of accumulated debris After every off road use allow engine to cool and then check for a build up of dirt and debris in the air intake and cooling fins Dirt and debris may clog the engine s air cooling system Keep linkages springs and controls clean Keep area around muffler free of any combustible mate rial At least once a year or more often under adverse conditions the cooling system should be cleaned Cleaning will assure an adequate supply of air to the cooling fins Compressed air may be used for routine cooling system maintenance Operation in wet or damp weather or over freshly cut grass may result in debris accumulating and adhering to the internal shroud and fins of the cooling system 90 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers REAR AXLE The rear axle is provided with a lubricant level check plug located on the driver side at the rear of the housing Unless leakage of rear axle lubricant is evident an annual lubricant check is sufficient Checking the Lubricant Level Tool List Qty Socket 13 MM uice oec na Duro di ae 1 RACE 1 milan I EEE EN E 1 Clean the area around the check and fill plugs Remove the check plug The correct lubricant level is just belo
47. anged with the engine warm Park the vehicle on a level surface engage the parking brake and remove the key Place a drain pan under the engine Wipe the engine with a clean cloth Oil Dipstick amp Cap Remove the oil fill cap Be careful of hot oil when drained It may be hot enough to burn you severely Place an oil drain pan under the oil drain plug 1 located at the rear of the engine base Remove the drain plug 1 and allow the oil to drain into the pan At the first oil change small metal chips and lint may be found This is normal and a result of the engine break in period Inspect the filter at every oil change The presence of large metal chips could indicate possi ble damage to the engine Before installing the drain plug clean the area around the drain hole with a lint free cloth and inspect the drain plug 1 for damage Replace if necessary If the O ring 2 on the drain plug is damaged replace it with a new one Tighten the drain plug to 62 in Ibs 7 Nm torque Owner s Manual 45 MAINTENANCE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Clean the area around the oil filter Use a filter wrench 3 to remove the oil filter 4 from the engine and allow the oil to drain The O ring 5 may have remained on the engine 6 or the filter 7 If the O ring 5 is on the engine surface 6 remove it and discard with the
48. ar attention to Notices Warnings and Dangers BRAKES Always inspect the pedal travel before you operate a vehicle to confirm brake function Make sure you all brake tests in a safe location with regard to the safety of all personnel NOTICE x A subtle loss of performance can occur over time therefore it is important to establish the standard with a new vehicle The Periodic Brake Performance Test should be performed regularly as an evaluation of braking system performance It is useful as a method of identifying subtle loss of performance over time Do not use more than three pumps of grease in any grease fitting at any one time Excess grease may cause grease seals to fail or grease migration into areas that could damage components LUBRICATION Putting more than three pumps of grease in a grease fitting could damage grease seals and cause premature bearing failure CAPACITIES AND REPLACEMENT PARTS CAPACITIES Fuel Tank early produc 5 1 gal 19 3 liters 87 Octane minimum tion Fuel Tank late produc 5 2 gal 19 8 liters 87 Octane minimum tion Rear Axle Lubricant Oil 1 5 L 51 oz Starter Gen Owner s Manual 49 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers HARDWARE Normally three classes of standard hardware and three classes of metric hardware are used in the vehicle Grade
49. as Directivas Uppfyller direktiv Samraemist tilskipunum samsvar med direktiv 818 samr mi vi regluger ir E 7A Su Yonergelere Uymaktadir Conformity Assessment Hodnoceni pln n podminek Overensstemmelsesvurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformit Konformitatsbeurteilung Luppoppwons Megfelel s g rt kel s Valutazione della conformit Atbilstibas nov rt jums Atitikties jvertinimas Livell tal Qawwa tal Fioss Imkejjel Ocena zgodno ci 2006 42 EC Annex II Avalia o de Conformidade Evaluarea conformitatii Vyhodnotenie zhodnosti Ocena skladnosti Evaluaci n de conformidad Bed mning av v verensst mmelse Samreemismat Konformitetsvurdering F AtE Samr mismat 38 amp SBS BI Uygunluk De Harmonised standards used Pou it harmonizovan normy Brugte harmoniserede standarder Gebruikte geharmoniseerde standaards Kasutatud htlustatud standardid K ytetyt yhdenmukaistetut standardit Normes harmonis es utilis es Angewandte harmonisierte Normen Evappoviop va Trou Harmoniz lt szabv nyok Standard armonizzati applicati Izmantotie saskanotie
50. as t cnicas e especifica es usadas Standardele tehnice si specifica iile utilizate Pou it technick normy a pecifik cie Uporabljeni tehni ni standardi in specifikacije Est ndares y is sini t cnicas utilizadas Tekniska standarder och pag som anv nds Samraemdir sta lar sem nota ir eru Benyttede harmoniserte ISO 2631 1 2010 The place and date of the declaration Macro Misto a datum prohl en Sted og dato for erkl ringen Plaats en datum van de verklaring Deklaratsiooni v ljastamise koht ja kuup ev Vakuutuksen paikka ja p iv m r Lieu et date de la d claration Ort und Datum der Erkl rung T Tro Textron Specialized Vehicles aka E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta GA 30906 USA A nyilatkozat kelte hely s id Luogo data della dichiarazione Deklar cijas vieta un datums Deklaracijos vieta ir data Il post u d data tad dikjarazzjoni Miejsce i data wystawienia deklaracji Local e data da declara o Locul si data declara iei Miesto a datum vyhl senia Kraj in datum izjave Lugar y fecha de la declaraci n Plats och datum f r deklarationen Taeknista lar og taeknilysingar sem nota ar eru Benyttede tekniske standarder og spesifikasjoner Sta ur og dagsetning yfirl singar Sted og dato for erkl ringen P BB BJ tb A5 A gt St
51. bumper Lift the vehicle and place two jack stands under the frame where the instrument panel support is attached to the frame Lower the jack and test the stability of the vehicle on the two jack stands Lower the Vehicle 1 2 Lift the vehicle enough to remove the jack stands Carefully lower the vehicle to the ground with the jack WHEELS AND TIRES To decrease the risk of tire explosion add small amounts of air to the tire at intervals to seat the tire beads Over inflation of small tires can occur in a few seconds Do not over inflate the tires Excess pressure can cause the tire to separate from the wheel or explode Owner s Manual 39 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers Protect face and eyes when removing a tire valve core Use only sockets made for use with impact wrenches to decrease the risk of injury caused by a broken socket Do not use tires that have a recommended tire inflation pressure less than the tire pressure recommended Tire Repair Tool List Qty Tool List Qty Lug Wrench 3 4 cm 1 Impact Socket 9 4 5554 1 Impact Wrench 0 00 1121 1 Torque Wrench ft Ibs 1 Use caution when you inflate the tires Because of the l
52. cause a hazardous condition Oxygenated or reformulated gasoline is mixed with alcohols or ethers Excessive amounts of these blends can damage the fuel system or cause performance problems If any operating problems occur use gasoline with a lower percentage of alcohol or ether Use clean regular grade unleaded fuel The Ethanol blend fuel up to 10 is permitted Owner s Manual 33 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers Do not use gasoline that contains methanol High altitude or heavy use load applications can benefit from higher octane gasoline FUEL TANK The fuel tank is found below the seat on the passenger side of the vehicle Fill the tank with clean automotive grade gas oline Early Production Fuel Tank Always allow enough space for the expansion of gasoline Leave at least 1 inch 2 5 cm of space below bottom of filler neck Early production fuel tanks can be identified by the location of the fuel cap which is located in the middle of the top of the tank as shown y L Early production fuel tanks require enough space for the expansion of the gasoline Leave at least 1 inch 2 5 cm of space below the bottom of the filler neck eave 1 Min 2 5 cm airspace for ventilation Late Production Fuel Tank Late production fuel tanks can be identified by the location of the fuel cap which is locate
53. cles aka E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta GA 30906 USA Product Code K d v robku Produktkode Productcode Toote kood Tuotekoodi Code produit Produktcode Trpoi vTo Term kk d Codice prodotto Produkta kods Produkto kodas Kodi i tal Prodott Kod produktu C digo do Produto Cod produs K d v robku Oznaka proizvoda C digo de producto Produktkod V run mer Produktkode Framlei slun mer fia DS r n 638541G01 638543G01 638545G01 and 638547G01 when equipped with CE Kit 614080 Machine Name N zev stroje Maskinnavn Machinenaam Masina nimi Laitteen nimi Nom de la machine Maschinenbezeichnung Ovopacia G pn v Denominazione della macchina lekartas nosaukums Ma inos pavadinimas tal Magna Nazwa urz dzenia Nome da M quina RXV Golf Car Freedom Personal Transport and Numele echipamentului N zov stroja Naziv stroja Nombre de la m quina Maskinens namn teekis Maskinnavn ZL88 4 Nafn v lar HE 2121 2 Shuttle vehicles Gasoline powered Makine Adi Designation Ozna en Betegnelse Benaming Nimetus Tyyppimerkinta Pa ym jimas Bezeichnung
54. create a spark When refueling inspect the fuel cap for leaks or breaks that could result in fuel spillage Always wear safety glasses while refueling to prevent possible eye injury from gasoline or gaso line vapor Keep hands clothing and jewelry away from moving parts Use care not to contact hot objects Raise the rear of the vehicle and support on jack stands before attempting to run the engine Preparing the engine for a prolonged storage period 30 days or more calls for a few simple steps to prevent a build up of varnish and gum in the carburetor and corrosion in the engine e the Key Switch to the OFF position and leave the Forward Reverse switch in the NEUTRAL position during storage e Perform all required routine maintenance per the Periodic Service Schedule e Properly inflate the tires to the recommended pressure psi stated on sidewall of tires e Place the Forward Reverse handle the NEUTRAL position engage the neutral lock e Turn the fuel shut off valve to the closed OFF position e With proper ventilation run the engine until the remaining fuel in carburetor and fuel lines is depleted and the engine stalls e Return the neutral lock to the OPERATE position e Loosen but do not remove the carburetor drain screw Drain any fuel remaining in the bowl into an approved con tainer and pour the fuel collected into the vehicle fuel tank Add fuel stabilizer to stabilize fuel and install the tank cap
55. d all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes ms uscwsIIIII 20 Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers INTRODUCTION CONTROLS AND INDICATORS Vehicle controls and indicators consists of Key Switch Fuel Gauge if equipped Head Light Switch if equipped Turn Signal Switch if equipped Horn Button if equipped Center Compartment Power Outlet 12V if equipped USB Port if equipped Accelerator Pedal 10 Brake Pedal 11 Parking Brake 12 Hour Meter if equipped oe DI dece Iu 13 Direction Selector 14 Choke Qa Front of Vehicle Front of Vehicle Owner s Manual 21 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers FEATURES General Information Key Switch To decrease the risk of component damage stop the vehicle before you move the key switch or the direction selector The key switch 1 is located on the dash panel The switch controls the basic electrical system of the vehicle to be turned on and off by turning the key To prevent accidental operation of an unattended vehicle turn the key to the OFF position and remove from the switch Figure 1
56. d in the rear of the top of the tank as shown Late production fuel tanks are designed to allow for fuel expansion and do NOT require space below bottom of filler neck Late Production Fuel Tank 34 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers BATTERY Heavy use of accessories drains the battery which can leave insufficient reserve to start the vehicle The vehicle uses a starter generator to start the engine and charge the battery The engine will not idle The battery does not charge while the vehicle is stopped Do not operate lights and other accessory items excessively while the vehicle is stopped The generator can supply 35 amps Operation of all accessories can cause the discharge of the battery even if the engine is running and the generator is operating Discharging the battery is known as deep cycling The battery is not a deep cycle model It is a starting battery Multiple deep cycling causes early failure of the battery If the battery has discharged charge it with a 12 volt charger that is rated at 10 amps or less and according to instruc tions supplied by the manufacturer of the charger LABELS AND PICTOGRAMS The vehicle can have labels with pictograms to provide information or warnings Refer to the SAFETY section of this manual for the description of the labels SUN TOP AND WINDSHIELD IF EQUIPPED
57. dent 608528 6 Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers This device is ONLY to be used for towing E Z GO vehicles NEVER tow other vehicles or equipment READ Owner s Manual before towing NO RIDERS in towed cars e FULLY ENGAGE coupling Rubber latch stop must be under latch release lever NEVER tow more than 3 vehicles at one time Max speed towing 2 or 3 vehicles is 5 mph Max speed towing 1 vehicle is 12 mph DRIVE SLOWLY it is not recommended to tow vehicle over rough or unsafe terrain or on grades greater than 1096 MONTHLY INSPECTION tow bar pins attaching hardware and front frame attachment of towed cars Replace worn or damaged parts CHECK alignment of wheels on towed cars 611716 611716 Windshields provide protection from golf balls or other flying objects EGWHL14 Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers 610631 8 Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers READ THE MANUAL GASOLINE FORWARD OPERATION REVERSE OPERATION PARK VEHICLE VEHICLES TURN KEY TO ON TURN KEY TO ON MOVE DIRECTION OPERATE ACCORDING MO
58. ding a maximum of 2 persons options and accessories Drive slowly straight up and down slopes and in tums Use care in reverse congested areas and wet or loose terrain To stop release accelerator pedal and apply service brake Before leaving vehicle tum key OFF On Gas vehicle move the direction selector to FORWARD and engage park brake 608522 608522 Fleet Vehicles NEVER drive on public roads Drivers must possess a valid drivers license in accordance with local state law Do not start moving until all occupants are PROPERLY SEATED and HOLDING ON KEEP entire body INSIDE VEHICLE while moving Always DRIVE SLOWLY in congested areas on wet or loose terrain and when backing up DRIVE SLOWLY when turning and AVOID sudden stops ipu Lus up and down slopes Do coast use BRAKE when going down a slope NEVER drive this vehicle under the influence or drugs or aicono Drive responsibly NEVER leave children unattended or allow children to play on the vehicle NEVER leave the key in the vehicle when parked NEVER carry more than 2 occupants on each bench seat Do not exceed vehicle WEIGHT CAPACITY see Owner s Manual NEVER alter this vehicle to increase travel speeds above factory specifications ONLY authorized E Z GO dealers should alter the vehicle using approved parts Alterations not approved or tested by E Z GO can create unsafe conditions and increase your chance of having an acci
59. e has a starter generator and does not idle When you start the engine the starter generator functions as a starter and with the engine running it functions as a generator The generator can keep the battery charged with the short run times with this type of vehicle The generator will not charge a discharged battery When the engine starts the clutches engage and cause the vehicle to move making jump starting both dangerous and impractical If the battery has discharged charge it with a 12 volt charger that is rated at 10 amps or less and according to instruc tions supplied by the manufacturer of the charger TRANSPORTING VEHICLE Towing Do not ride or allow other people on the vehicle being towed DO NOT try to tow the vehicle with ropes chains or any device other than a tow bar approved by the factory DO NOT tow a single vehicle at speeds in excess of 12 mph 19 kph DO NOT exceed 5 mph 8 kph while towing multiple vehicles DO NOT tow more than three vehicles at a time Do not tow the vehicle on highways Neutral Lock MM To prevent the driven clutch from turning the rear wheels during service operations a neutral lock is located on the direction selec QS tar Hole in Direction To operate Turn key switch to OFF and lift the seat Pull out and seeco Cam rotate the neutral lock pin handle so that the pointed portion of the gt handle is to the side of the direction selector cam
60. efore attempting any procedure Pay particular attention to Notices Warnings and Dangers BEFORE INITIAL USE Read understand and follow the safety label on the cup holder Make sure you understand how to safely operate the vehicle and its equipment Reckless use of this vehicle can cause severe injury or death This vehicle is a light duty vehicle NOT an Terrain Vehicle ATV Do not engage in rough or reckless operation of this vehicle If you do not know the terrain make sure you prepare for unexpected occurrences If the vehicle does not move or the battery is out of charge an one hour drive can take many hours to return on foot To prevent battery explosion keep all flammable materials open flame or sparks away from the battery Never charge a battery near flammable materials open flame or sparks Never charge a battery near gas water heaters and furnaces Before a new vehicle is put into operation do the items shown in the INITIAL SERVICE CHART INITIAL SERVICE CHART Service Operation Seats Remove the protective plastic cover Brakes Check the operation Calculate the distance necessary to stop the vehicle for the brake perfor mance test Tires Check air pressure 18 22 psi Fuel Fill tank with correct fuel Check oil level Engine General Check for possible fluid leaks that may have developed during shipment HOW TO OPERATE THE VEHICLE Incorrect use of the vehicle or
61. ehicle s horn Rear Seat and Cargo Platform Operation To prevent damage to the rear seat move any accessories that are installed on the hand rail when you fold the seat Fold the seat to the flat position to access the cargo platform Secure the loads on the platform to prevent movement Put the load on the platform as far forward as possible 30 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers The center of gravity of the load must be less than 4 inches 10 cm above the platform Do not put more than the specified capacity on the platform Increased loads can change the driving properties of the vehicle Do not allow passengers to ride on the cargo platform When you put cargo on the platform make sure you follow the information below to decrease the risk of injury damage to the vehicle or cause the vehicle to tilt over e Putthe load on the platform as far forward as possible Secure the loads on the platform to prevent movement e center of gravity of the load must be less than 4 inches 10 cm above the platform load capacity of the cargo platform is a maximum of 250 Ibs 115 kg Do not put more than the specified capac ity on the platform Increased loads can change the drive properties of the vehicle 12 Volt Power Outlet Overuse of accessories can drain the battery and leave ins
62. elt may be checked manually A maximum deflection of 3 8 10 mm is acceptable Tighten an existing belt to 75 80 Ibs 34 36 kg tension using the same technique and inspect for cracking or wear A maxi i mum deflection of 1 2 13 mm is acceptable t u p Deflection New Belt da 1 2 1 3 cm Maximum 5 Deflection Existing Belt Owner s Manual 47 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers Adjusting the Belt Loosen the starter generator pivot bolt While holding the lower adjusting nut with a wrench loosen the upper jam nut with another wrench Move the lower nut up or down the adjustment bolt until the proper belt tension is achieved Hold the lower nut in place and tighten the upper jam nut against it Tighten the starter generator pivot bolt Battery Cleaning To decrease the risk of damage to vehicle or floor neutralize acid before you spray the battery with water To decrease the risk of damage to the electrical components while cleaning do not use a pressure washer Clean the battery according to the Periodic Service Schedule When you clean the battery cases and terminals do not use a water hose without neutralizing any acid deposits first The water hose moves the acid from the top of the battery to another area of the vehicle or storage facility where it can cause damage Conductive residue
63. f California to potentially cause cancer birth defects and other reproductive harm Never modify the vehicle in any way that will alter the weight distribution of the vehicle decrease its stability or increase the speed beyond the factory specifications Such modifications can cause serious personal injury or death E Z GO Division of Textron Inc prohib its and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle E Z GO Division of Textron Inc reserves the right to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revised periodically by E Z GO Division of Textron Inc and therefore is subject to change without notice E Z GO Division of Textron Inc DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual These are the original instructions as defined by 2006 42 EC TO CONTACT US E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 North America Technical Assistance amp Warranty PHONE 1 800 774 3946 FAX 1 800 448 8124 Service Parts PHONE 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 International PHONE 001 706 798 4311 FAX 001
64. f the seat Figure 4 Front Hip Restraint The front hip restraints 15 help people stay in position while the vehicle is in motion Figure 4 Cup Holder The vehicle has a cup holder 16 for the benefit of both the driver and passenger Figure 4 24 Owner s Manual INTRODUCTION Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Steering Wheel The steering wheel 17 controls the direction of vehicle travel Figure 4 Figure 4 Rear Seat and Cargo Platform if equipped Rear passengers must stay in the seat and hold both the hand rail and rear handle while the vehicle is in motion Do not allow passengers to ride on the cargo platform A sudden move or stop can cause severe injury or death to passengers on the cargo platform The vehicle has a feature that functions as a rear seat 18 or a cargo platform Figure 4 When in the upright position it is a rear seat for two passengers Fold the seat flat for a cargo platform Rear Hand Rail There is a hand rail 19 one on each side of the rear seat to help passengers stay in position when the vehicle is in motion The passengers must hold the rear hand rail whenever the vehicle is in motion Figure 4 Rear Handle The rear handle 20 is located at the far end of the vehicle in the center of the rear footrest The handle helps the pas sengers stay in position when the vehicle i
65. f the vehicle The use of more than 700 psi water pressure can cause injury to anyone in the area or damage to vehicle Clean the windshield with water and a clean cloth Remove small scratches with a plastic polish or Plexus plastic cleaner available from the service parts department Apply a soap and water solution with a sponge or soft brush to clean the vinyl seats and plastic or rubber trim Dry with a cloth Use a commercially available vinyl and rubber cleaner to remove oil tar asphalt shoe polish etc Wash the vehicle frequently with cool water and mild detergent to protect the painted surfaces Apply wax that is for clear coat automotive finishes to improve the appearance and protection of the painted surfaces Do not apply wax to matte finish surfaces Materials used as fertilizers or for dust control can collect on the bottom of the vehicle These materials will cause corro sion of components unless cleaned with water Clean areas where mud or dirt can collect Loosen the sediment that is packed in closed areas to help with removal Be careful not to damage the paint ENVIRONMENTAL CONCERNS As a responsible user practice respect for all wildlife and their habitat Respect private property and comply with all local laws and regulations governing the use of light duty utility vehicles Always be respectful of the environment Make sure you are permitted by property owners to operate the vehicle on their property There i
66. fullmakt til utferdige erkl ringen p vegne av produsenten er i besittelse av den tekniske dokumentasjonen har autorisasjon til utarbeide den tekniske filen og som har tilhold i EU HHR Hall SB IE BEHEREA PT Undirskrift starfsmanns sem hefur heimild til a rita yfirl singuna fyrir hendi framlei andans hefur umsj n me t knig gnum og hefur heimild til a setja saman t knilega sk rslu og sem er tengdur inn i samf lagi A H ERRLCBRSERRL HALERE LEGRT CEREAL bi E SUCUS AMO 1451 Marvin Griffin Road Augusta GA 30906 USA 28 AUG 2015 Signatory Certificate Number islo osv d en Certifikatnummer Certificaatnummer Sertifikaadi number Hyv ksynt numero Num ro de certificat Bescheinigungsnummer Api8y c Hiteles t si sz m Numero del certificato Sertifikata numurs Sertifikato numeris Numru ta ertifikat Numer DoC00505 certyfikatu Numero do Certificado Num r certificat slo osved enia tevilka certifikata N mero de certificado Certifikatsnummer Numer skirteinis Sertifikatnummer Sk reinisn mer 21 amp 5 0125 HS Sertifika Numaras GPE ES EWEW EW CDC D FIED GD HD USI Bulgaria Switzerland Ital China Republic y pan KR Liechenstein Lithuania Latvia Malta Netherlands PL
67. gs before attempting to operate the vehicle When you leave the vehicle turn the key to the OFF position and remove the key from the vehicle Drive the vehicle only as fast as terrain and conditions allow Consider the terrain and traffic conditions Consider environmental conditions that change the terrain and your ability to control the vehicle Do not drive fast downhill Sudden stops or change of direction can cause a loss of control Use the brake to control the speed of the vehicle when you drive down a slope When possible stay in approved areas Do not drive on steep slopes Always keep feet legs hands and arms inside vehicle Do not drive on rough terrain Before you drive in the reverse direction make sure the area behind the vehicle is clear Make sure the direction selector is in the correct position before you press the accelerator pedal Decrease speed before and during turns Make sure you completely stop the vehicle before you move the direction selector See GENERAL SPECIFICATIONS for the vehicle load and seat capacity Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers NOTICE x Read the following text and warnings before you service the vehicle Normal use wear or abuse can cause some components on the vehicle to fail The manufacturer cannot know all possible component failures or the methods that failu
68. he vehicle Vehicles are used for different purposes so it is not possible to know and inform of every possible occurrence Be careful when you drive to prevent avoidable personal injury or damage to the vehicle All users must read and obey this manual Make sure you give special attention to the CAUTIONS WARNINGS and DANGERS People who do maintenance or repairs on the vehicle must have skill and experience to identify and prevent conditions that can cause personal injury or death and damage to the vehicle VENTILATION Always store gasoline vehicles in an area with good ventilation Good ventilation prevents the accumulation of gasoline fumes within an enclosed area Never put fuel in a vehicle in an area that is subject to flame or spark Pay particular attention to natural gas or propane water heaters and furnaces Never work around or operate a vehicle in an environment that does not allow ventilation of exhaust gases from the area Carbon monoxide is a dangerous gas that can cause unconsciousness and is potentially lethal Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers LABELS AND PICTOGRAMS 608529 READ all warning labels and the owner s manual Contact an authorized E Z GO dealer or visit WwWw ezgo com for a replacement manual This vehicle equipped for personal use in most communities However state law o
69. het technische bestand samen te stellen en die is gevestigd in het Woongebied henduse registrisse kantud isiku allkiri kes on volitatud tootja nimel deklaratsiooni koostama kes omab tehnilist dokumentatsiooni ja kellel on igus koostada tehniline toimik Sen henkil n allekirjoitus jolla on valmistajan valtuutus vakuutuksen laadintaan jolla on hallussaan tekniset 2006 42 EC Annex Il 1A 2 asiakirjat joka on valtuutettu laatimaan tekniset asiakirjat ja joka on sijoittautunut yhteis n Chris Clifford Signature de la personne habilit e r diger la d claration au nom du fabricant d tenir la documentation Technical Director 28 AUG 2015 technique compiler les fichiers techniques et qui est implant e dans la Communaut Unterschrift der Person die berechtigt ist die Erkl rung im Namen des Herstellers abzugeben die die technischen Unterlagen aufbewahrt und berechtigt ist die technischen Unterlagen zusammenzustellen und die in der Gemeinschaft niedergelassen ist e ouciodomnp vou yia rnv ovra amp n tng SHAwons rou karaokeudorrj o orro oc KOTEXE TV TEXVIKI EXE amp oucio rnor va amp GE TEXVIKO o eivai ropiog vog Koiv rnra A gy rt nev ben meghatalmazott szem ly akinek jog ban ll m dos tania a nyilatkozatot a m szak
70. i dokument ci t rzi enged llyel rendelkezik m szaki f jl ssze ll t s hoz s aki a k z ss gben letelepedett szem ly Firma della persona autorizzata a redigere la dichiarazione a nome del fabbricante in possesso Della documentazione tecnica ed autorizzata a costituire il fascicolo tecnico che deve essere stabilita nella Comunit T s personas paraksts kura ir pilnvarota deklar cijas sast d anai ra ot ja v rd kurai ir tehnisk dokument cija kura ir pilnvarota sagatavot tehnisko re istru un kura ir apstiprin ta Kopien Asmuo kuris gana inomas kuriam gamintojas suteik galiojimus sudaryti i deklaracij ir kuris pasira turi vis technin informacij ir yra galiotas sudaryti technin s informacijos dokumenta Il firma tal persuna awtorizzata li tfassal id dikjarazzjoni fisem il fabbrikant g andha d dokumentazzjoni teknika u hija awtorizzata li tikkompila l fajl tekniku u li hija stabbilita fil Komunit Podpis osoby upowa nionej do sporz dzenia deklaracji w imieniu producenta przechowuj cej dokumentacj techniczn upowa nion do stworzenia dokumentacji technicznej oraz wyznaczonej ds wsp lnotowych Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich England IP3 9TT 2006 42 EC Annex Il 1A 10 Assinatura da pessoa com poderes para emitir a declara o em nome do fabricante que possui doc
71. id state regulator 12 Volt maintenance free battery 425 CCA 60 minute reserve Automatic continuously variable transmission CVT Dual rear wheel mechanical self adjusting drum brakes Automatic single point park brake release with self compensating system Differential with helical gears ground speed governor forward reverse 360 energy transfer bumpers maximize vehicle protection from minor impact PRODUCT OVERVIEW Overall Length Overall Width Overall Height No Canopy Overall Height With Canopy Wheel Base Front Wheel Track Performance 105 5 in 268 cm Seating Capacity 4 Person 47 0 in 119 cm Dry Weight 790 Ib 360 kg 45 7 in 116 cm Curb Weight 850 Ib 385 kg 74 0 in 188 cm Vehicle load capacity 720 Ib 325 kg Outside Clearance Circle 19 0 ft 5 8 m 35 5 in 90 cm 65 7 in 167 cm Intersecting Aisle Clearance Rear Wheel Track 38 0 in 97 cm Speed Level Ground 14 mph 0 5 mph 23 kph 0 8 kph Gnd Clearance Differential 3 3 in 8 cm Towing Capacity N A Power Source 4 Cycle 24 5 cu in 401 cc Steering Double Ended Rack amp Pinion Valve Train single Cylinder OHV Front Suspension Independent A Arm Coil Over Shock Horsepower KW 13 5 hp 10 1 kW Exceeds SAE J1940 Std Rear Suspension Multi Leaf Spring with Hydraulic Shocks Electrical System Starter Generator Solid State Regulator Brake Rear Wheel Mechanical Self Adjusting Drums Batteries Qty Type One 12 Volt Maintenance Free
72. in volume when warm The full H mark on the dipstick is calibrated for an engine at operating temperature When the engine is cold the oil will be below the full mark The engine can be operated safely as long as the oil is within the safe operating range as indicated on the dipstick Do not operate vehicle if oil level is below the safe area indi cated on the dipstick 46 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Starter Generator Belt Tension Tool List Qty Tool List Qty Belt Tension Gauge 1 Wrench 3 4 1 Wrench 9 16 2 FS AU 1 Socket 3 4 a uu L uu 1 The starter generator belt tension should be checked after the first 15 20 hours and set to 75 80 Ibs 34 36 kg At no time during installation of belt should the belt tension exceed 160 Ibs 73 kg During installation the belt must not be rolled over the edges of the starter generator or drive clutch pulleys Excessive stretch in belt may cause cord failure A loose belt can cause audible vibration and squeal Tighten a new starter generator belt to 110 130 Ibs 50 59 kg tension when a gauge is applied half way between the two pulleys A new b
73. n explosion To prevent the risk of battery explosion keep all flammable materials open flames or sparks away from the batteries Hydrogen gas is made as batteries are charged Do not charge batteries without good ventilation Textron Company E Z GO Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA CONTACT US North America Technical Assistance amp Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GETEZGO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine E Z GO Parts amp Accessories Department or at www shopezgo com Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E Z GO Division of Textron Inc Technical Communications Department
74. nt For Hot Engine Do Not Overfill CAUTION Do not overfill engine Too much oil can cause engine to smoke safe or cause spark plug fouling Operating Range x Hot Engine The oil dipstick and fill cap must be in position before starting the engine Failure to install the dipstick and fill cap will cause oil contamination and or oil discharge into the engine compartment e e As Oil dipsticks are unique to this model vehicle Do not use a dipstick from another engine Dipstick must be installed with the lip towards the front of the vehicle Change the oil according to the Periodic Service schedule while the engine is warm oee the Repair and Service Manual for procedures to check the oil level and change the oil Cold Start The use of a choke may be necessary to start a cold engine Press the accelerator 1 inch 2 5 cm or until the starter begins to operate Pull the choke out if needed Press the accelerator slowly and push the choke in com pletely when the engine is running smoothly Cm Do not allow the starter to operate continuously for more 10 seconds Allow 30 seconds between starting tries If the vehicle does not 4 start on the third try turn the key to the OFF posi Ax tion set the parking brake and find the cause of the problem Choke If the vehicle had been running and the engine does not start within 10 seconds use the choke 32 Owner s Manu
75. nt Pump Number of Cylinders 1 ee Forced Air Cooled Displacement 401 cc Spark Plug Gap 028 031 70 80 mm Rated 13 Spark Plug 2 5 Checking the Level Do not overfill engine Too much oil may cause engine to smoke or cause spark plug fouling Front of Vehicle The oil should be checked with the engine warm The vehicle should be on a level surface with the parking brake engaged Allow adequate time for oil to drain into the crankcase before checking Fill Cold Engine Maximum Oil Level Remove the dipstick and wipe off the entire area with a lint free cloth To This Point o Not Overfi Insert the dipstick fully into the dipstick hole and remove Examine the level of the oil on the dipstick 01 The engine be operated safely long as is within the safe operating range as indicated on the dip stick Do not operate vehicle Add Oil Safe if oil level is below the safe area indicated on the dipstick Operating Range Oil should be added to bring the level into the safe operating range Hot Engine Remember that oil expands as it gets hot Do not overfill Check that the oil cap is firmly in place 44 Owner s Manual
76. on the battery will contribute to the discharge of the battery Preparing Acid Neutralizing Solution 2 gt 10 ml 1 quart Sodium Plastic 1 liter Bicarbonate Spray Clear Water Baking Soda Bowe The correct cleaning method is to spray the top and sides of the battery with a solution of baking soda and water Apply this solution with a plastic spray bottle The solution is 2 teaspoons 10 ml sodium bicarbonate baking soda mixed with 1 quart 1 liter of water Spray the solution on all metal components near the battery also Allow the solution to set a minimum of three minutes Use a soft bristle brush or cloth to clean the top of the battery to remove residue that can cause the discharge of the battery Clean the area with low pressure clear water Be careful when you use the aerosol containers near battery terminals Insulate metal containers to decrease the risk of a short circuit or explosion if the container is dropped across the battery terminals Clean once a month or more often in harsh conditions After the battery is clean and dry apply a commercially available protectant to the terminals TIRE INSPECTION Inspect the tire condition according to the Periodic Service Schedule Tire inflation pressures must be checked when the tires are cool Always install the valve dust cap after you check or inflate the tires 48 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particul
77. ou are not familiar with e careful when you drive on loose terrain e Be careful when you operate the vehicle around people MAINTENANCE ALWAYS Replace damaged or missing warning caution or information labels e Service the vehicle according to the periodic service schedule in this manual e Make sure that approved and qualified personnel do all repairs e Follow the manufacturer s maintenance procedures 4 Owner s Guide Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers e Use insulated tools within the battery area to prevent sparks or battery explosion Use specified replacement parts DO NOT use replacement parts of less quality e Use recommended tools e Make sure that tools and procedures not specified by the manufacturer will not be a safety risk to personnel or operation of the vehicle e Use wheel chocks and support vehicle with jack stands NEVER get below a vehicle that is supported by a jack Lift the vehicle according to the manufacturers instructions e Make sure you service the vehicle an area away from open flame or sparks e Know that a vehicle in need of repair does not operate correctly and can be dangerous to operate e Test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian traffic e Keep complete records of the maintenance history of t
78. ow volume of the small tires over inflation can occur in seconds Over inflation can cause the tire to separate from the wheel or cause a tire explosion The general recommended tire inflation pressure is 18 22 psi Tire inflation pressure can be adjusted for the condition of the terrain For outdoor applications with primary use on areas with grass consider the following e Slightly higher tire inflation pressure is suitable on hard turf e A lower pressure decreases the risk of tires cutting into a soft turf For hard surfaces or pavement tire inflation pressure must be in the higher allowed range but not more than recom mended on the tire sidewall All four tires must have the same pressure for best control qualities Always install the valve stem cap after you check or inflate the tires The vehicle has low pressure tubeless tires installed on one piece rims Use a tire plug to repair small holes in the tread part of the tire For large holes and cuts replace the tire NOTICE Tire plug tools and plugs are available at automotive outlets The tires do not have to be removed from the wheel to install the tire plugs If the tire is flat remove the wheel and inflate the tire to the recommended maximum pressure for the tire Submerge the tire in water to find the leak and mark with chalk Install the tire plug according to manufacturers instructions Wheel Installation To decrease the risk of component damage do not tighten
79. r local rules may na n your community require additional equipment i Tum key to ON select forward or reverse release the parking brake Gas vehicle only then slowly depress accelerator pedal Always bring the vehicle to a complete stop BEFORE shifting the direction selector Operate from the driver s seat ONLY ALWAYS fully enga and remove key BEFORE leaving vehicle In an electric vehicle set the direction selector to neutral and in a gasoline vehicle set the selector to forward This vehicle requires regularly scheduled maintenance see owner s manual ONLY qualified personnel should service this vehicle 608529 DO NOT TAMPER WITH OR ATTEMPT TO CHANGE THE ADJUSTMENT OF THE GOVERNOR GOVERNOR TAMPERING RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY 608527 608527 To be operated by persons with valid drivers license in accordance with state requirements Operate from Driver s side only For non road use and in designated areas only Do not operate under the influence of drugs alcohol All occupants must be fully seated keep entire body inside vehicle and hold on while vehicle is in motion Apply service brake move direction selector to desired position and accelerate smoothly On Gas Vehicle direction selector is the F N R On Electric vehicle direction selector is the key switch Maximum vehicle payload is 800 Ibs 363 kg inclu
80. reen Fuel Capacity 5 2 Gallon 19 8 L late production tank CE Noise Vibration amp Harshness Drive Train Continuously variable transmission CVT Noise Sound pressure continued A weighted lt 70 dB a Transaxle Gear Differential with helical gears Vibration WBV Highest value of weighted acceleration less than 2 5 m s Selection Rear Forward Reverse Vibration HAV Highest value of weighted acceleration less than 2 5 m s Axle Ratio 11 42 1 Forward 15 78 1 Reverse Uncertainty of measurement is 0 98 m s Measurement methods were applied per 150 2631 amp ISO 5349 standards under conditions of typical vehicle surfaces Some items shown may be optional equipment Owner s Guide Read all of SAFETY and this section before attempting any procedure EZGOJ MODEL SHUTTLE 2 2 RXV TYPE GASOLINE PERSONNEL CARRIER MODEL YEAR 2016 Part 638545601 Textron Company PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine 13 5 hp 10 1 KW Exceeds SAE J1940 Standard 4 cycle 24 5 ci 401 cc single cylinder air cooled by Kawasaki Valve Train Lubrication Balancer Electrical Drive Train Brakes Transaxle Body Protection Overhead valve Fuel System Ignition Air Cleaner Fixed float bowl with remote pulse fuel pump Pressurized oil system spin on oil filter Internal counter rotating balance shaft Electronic spark magneto Replaceable dry cartridge Starter Generator sol
81. res can occur A vehicle in need of repair does not function properly and can be dangerous to operate Be careful when you service the vehicle Be aware of your safety and the safety of other people in the area oome components are heavy spring loaded corrosive explosive can cause high amperage or get hot Battery acid and hydrogen gas can cause injury Do not put your hands face feet or body in a location that can expose them to injury if an unexpected situation occurs Always use the correct tools shown in the tool list and wear safety equipment Remove all jewelry before you service the vehicle Do not allow loose clothing or hair to contact the moving parts Do not touch hot objects When you service the vehicle always wear eye protection Be careful when you work around batteries use solvents or compressed air ALWAYS e Use the vehicle a responsible manner and keep the vehicle in safe condition for operation Read and obey all warnings and operation instruction labels on the vehicle e Follow all safety rules in the area where the vehicle is operated e When there is a risk of lightning leave the vehicle and look for a safe location to wait until the lightning has stopped e Drive the vehicle only as fast as terrain and conditions allow e Apply the brake to control speed on steep grades e Keep enough distance between vehicles e Decrease speed in wet areas Be careful when you make sharp turns or turns y
82. s SAFETY GENERAL For any questions about material in this manual contact an authorized representative Read and understand all labels on the vehicle Always replace any damaged or missing labels Steep hills allow the vehicle to move at faster speeds than normal speeds on a flat surface To prevent the loss of vehicle control and possible injury speeds must be controlled to the maximum level ground speed indicated in the GENERAL SPECIFICATIONS section Apply the brake to control the speed If you operate the vehicle above the maximum specified speed you can damage the drivetrain components The dam age caused by speeds more than the maximum specified can cause a loss of vehicle control is abusive and will not be covered under the warranty Use caution when you tow the vehicle Towing the vehicle above the recommended speed can cause personal injury or damage to the vehicle and other property If the vehicle is used in a commercial environment signs must be in position to inform of possible conditions that can be dangerous Examples are shown below ilis d 19 5 WARNING WARNING WARNING WARNING Battery posts U EE terminals and related m N 4 4 accessories contain gt E EL uu lead and lead compounds SS P y an 4 il 14 25 SHARP HARP TURN STEEP HILL DO NOT WASH SHARP TURN SHARP TURN STEEP HILL DO NOT WASH HANDS AFTER HANDLING IPPLY
83. s a risk of fire when the vehicle is operated near combustible material Be careful of environmental hazards like steep slopes tree branches etc Owner s Manual 37 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers Battery Disposal Return used batteries to the manufacturer or lead smelter for recycling For neutralized spills put residue in acid resis tant containers with absorbent material sand or earth and discard according to state and federal regulations for acid and lead compounds Contact authorized environmental authorities for information about disposal LIFTING THE VEHICLE You must lift the front the rear or the entire vehicle for some service and maintenance operations The vehicle is not stable during the lifting process Make sure the vehicle is on a hard and level surface Never get below a vehicle that is supported by a jack only Make sure a vehicle that is supported on jack stands is stable before you get below the vehicle Put wheel chocks in front and behind the wheels that remain on the ground Do not allow any person in or on the vehicle being lifted When you lift the vehicle put the jacks and jack stands at the areas indicated only Tool List Qty Tool List Qty Floor DAC 9 1 Jack 4 Wheel Chocks
84. s in motion The passengers must hold the handle when the vehicle is in motion Figure 4 Weather Enclosure if equipped A weather enclosure provides protection from strong weather conditions Rear View Mirror if equipped The rear view mirror is adjustable for use during the day or night Owner s Manual 25 INTRODUCTION Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes 26 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers OPERATING PROCEDURES SERIAL NUMBER LOCATION Three serial number and manufacture date code labels are on the vehicle One of the labels is found on the steering col umn the second label is found on the frame member under the front splash shied on the driver side and the third is found on the passenger side frame rail at the rear of the vehicle Figure 1 Design changes occur continuously When you order service parts the PIN number manufacture date code or serial number must be available Serial Number Serial Number Location on Steering Column Serial Number 0 A Ts gt gt Serial Number Location on Front Frame Serial Number Location on Rear Frame Figure 1 Serial Number Locations Owner s Manual Read all of SAFETY and this section b
85. securely Follow manufacturer s instructions e Tighten the carburetor drain screw Remove the spark plug and pour 1 2 oz 15 ml of SAE 10 30 weight oil or fogging oil into the cylinder Rotate the crankshaft by hand several times then install the spark plug e Do not engage the parking brake but secure the car from rolling e While the engine is still warm change the oil e Clean the body chassis and engine of debris mud chaff or grass Owner s Manual 53 MAINTENANCE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes 94 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE CHECK C amp A CHECK amp ADJUST CL CLEAN R REPLACE REMARKS 100 miles 160 kms MONTHLY 300 miles 500 kms QUARTERLY lt 125 hrs Goomiles 1 000 kms SEMI ANNUAL lt 250 9 250 hrs 1 200miles 2000 kms o N d c x 6 70 ra E E N rnds 60 hrs v v v Overall Vehicle Condition v x Battery charge condition loose terminals corrosion V4 CL CL CL CL v Tires pressure condition of tires and rims Hardware loose or missing Reverse Warning Indicator hold down and hardware
86. ssure is corrected DO NOT over fill the engine Too much oil may cause smoking or allow oil to enter the air filter enclosure 22 Owner s Manual Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers 12 Volt Power Outlet if equipped A 12 Volt power outlet 7 is located to the left of the center com partment The outlet supplies continuous power for any accessories that have a 12 Volt plug Figure 2 Figure 2 USB Port if equipped A USB port 9 is located to the right of the center compartment Figure 2 To reduce the possibility of component damage the vehicle must be completely stopped before moving the direction selector Direction Selector The direction selector is located on the seat panel and allows the operator to select F forward or R reverse The vehicle should be left in F when unattended When you leave the vehicle put the direction selector in the position engage the averse parking brake turn the key to OFF position and remove the key When the direction selector is moved to the R position a reverse warning buzzer activates Forward Choke The choke 15 is located on the seat panel below the driver seat The choke helps start the vehicle when the engine is cold Owner s Manual 23 Read all of SAFETY and this section before attempting any procedure Pay particular attention to
87. t accidental operation Make sure the direction selector is in the correct position before you press the accelerator pedal Make sure you completely stop the vehicle before you move the direction selector to a different position Do not take vehicle out of gear while in motion Before you drive in the reverse direction make sure the area behind the vehicle is clear Driver and passengers must stay in their seats while the vehicle is in motion Always keep feet legs hands and arms inside vehicle while in motion Direction Selector Operation Selector To prevent loss of control do not move the direction selector to a different position while the vehicle is in motion If you move the selector the speed will immedi ately decrease and a warning device will activate X Move direction selector to F Forward to move the forward direc tion Move the direction selector to R Reverse to move in the reverse direction A reverse warning buzzer activates when the direction selec tor is moved to the R position The position between F and R is the neutral position When you leave the vehicle put the direction selector in the forward position engage the parking brake and remove the key from the switch Reverse Forward Owner s Manual 29 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers Accelerator Pedal Operation
88. ture Significant fines could result from modifi cations or tampering with the engine fuel ignition or air intake systems Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling NOTICE The spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations This manual contains recommended maintenance procedures from the manufacturer Follow these procedures and fault isolation information to get the best service from the product To decrease the risk of personal injury or property damage obey all the information in this manual Certain replacement parts can be used independently and or in combination with other accessories to modify an E Z GO manufactured vehicle to permit the vehicle to operate at or in excess of 20 mph When an E Z GO manufactured vehicle is modified in any way by the Distributor Dealer or customer to operate at or in excess of 20mph UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle LSV subject to the stric tures and requirements of Federal Motor Vehicle Safety Standard 571 500 In these instances pursuant to Federal law the Distributor or Dealer MUST equip the product with headlights rear lights turn signals seat belts top horn and all other modifications for LSV s mandated in FMVSS 571 500 and affix a Vehicle Identifi cation Number to the product in accordance with the requirements of FMVSS 571 565
89. uffi cient charge to start the vehicle Power Outlet Excessive use of accessories that are connected to the outlet can drain the battery Lift the cover and insert the 12 Volt accessory plug STARTING AND DRIVING To operate the vehicle e Apply the brake put the key in the key switch and turn to the ON position e Move the direction selector to the desired direction e Press the brake to release the parking brake e Slowly press the accelerator pedal to start the engine Release brake when the engine starts e When the accelerator pedal is released the ignition circuit is de energizes and the engine stops To stop the vehicle quickly press the brake pedal When the direction selector is in reverse position a warning signal activates to indicate that the vehicle is ready to run in the reverse direction Owner s Manual 31 Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Warnings and Dangers Run In Avoid full throttle starts and fast acceleration until the engine has reached operating temperature All engines use more oil than normal during the first hours of operation As internal moving parts are run in oil use will gradually decrease until the rate of use stabilizes heck the oil he Periodi i h il the lovel on the si that ollie fe rango Fil Cold Engine Maximum Oil Level To This Poi
90. umenta o Christopher W Spencer t cnica que est autorizada a compilar o processo t cnico e que est estabelecida na Comunidade Vice President of Engineering Semn tura persoanei imputernicite elaboreze declara ia in numele produc torului care de ine documenta ia Textron Specialized Vehicles tehnic este autorizat compileze dosarul tehnic 5 este stabilit n Comunitate Podpis osoby poverenej vystaven m vyhl senia v mene v robcu ktor m technick dokument ciu a je opr vnen spracova technick podklady ktor je umiestnen v Spolo enstve Podpis osebe poobla ene za izdelavo izjave v imenu proizvajalca ki ima tehni no dokumentacijo in lahko sestavlja spis tehni ne dokumentacije ter ima sede v Skupnosti Firma de la persona responsable de la declaraci n en nombre del fabricante que posee la documentaci n t cnica y est autorizada para recopilar el archivo t cnico y que est establecido en la Comunidad Undertecknas av den som bemyndigad att uppr tta deklarationen tillverkarens v gnar innehar den tekniska dokumentationen och r bemyndigad att sammanst lla den tekniska informationen och som r etablerad i gemenskapen Undirskrift a ilans sem hefur umbo til a gera yfirl singuna fyrir h nd framlei andans hefur undir h ndum t knig gnin og hefur leyfi til a taka saman t knisk rsluna og er vi urkenndur innan evr pska efnahagssv isins Signaturen til personen som har
91. uspension Power Source 4 Cycle 24 5 cu in 401 cc Low E OHV Steering Double Ended Rack amp Pinion Valve Train Single Cylinder OHV Front Suspension Independent A Arm Coil Over Shock Horsepower kW 13 5 hp 10 1 kW Exceeds SAE J1940 Std Rear Suspension Mono Leaf Springs With Hydraulic Shocks Electrical System Starter Generator Solid State Regulator Brake Rear Wheel Mechanical Self Adjusting Drums Batteries Qty Type One 12 Volt Maintenance Free Parking Brake Self compensating single point engagement Key or Pedal Start Pedal Front Tires 18 x 8 50 8 4 Ply Rated Air Cleaner Industrial Rated Dry Filter Rear Tires 18 x 8 50 8 4 Ply Rated Lubrication Pressurized Oil System Oil Filter Spin On Frame Welded Steel DuraShield powder coat Cooling System Air Cooled Body amp Finish Injection molded TPO Fuel Capacity 5 9 Gallon 23 1 L early production tank Standard Color Forest Green Fuel Capacity 5 2 Gallon 19 8 L late production tank CE Noise Vibration amp Harshness Drive Train Continuously variable transmission CVT Noise Sound pressure continued A weighted lt 70 dB a Transaxle Differential with helical gears Vibration WBV Highest value of weighted acceleration less than 2 5 m s Gear Selection Forward Reverse Vibration HAV Highest value of weighted acceleration less than 2 5 m s Rear Axle Ratio 11 42 1 Forward 15 78 1 Reverse Uncertainty of measurement is 0 98 m s Measurement methods were applied per ISO 2631 amp
92. w the bot tom of the threaded hole If lubricant is to be added remove the fill plug and add lubricant using a funnel Add lubricant slowly until lubricant starts to seep from the check plug hole Install the check plug and the fill plug In the event that the lubricant is to be replaced a drain plug is provided at the bottom of the differential housing Fill Check Plug AIR CLEANER INSPECTION AND REPLACEMENT The air cleaner unit on the vehicle is a dry unit Do not use oil on the filter element or any part of the unit Cleaning the Air Filter Element Do not use compressed air to clean the air filter doing so will damage the filter which may result in damage to the engine The air cleaner element is accessible by unsnapping the clips on the air canister and removing the cover and air filter ele ment Clean inside of cover canister and dust collector Install the element and cover the same way they were removed Be sure the positioning arrow on cover is pointing upward and all clips are fastened securely Air Filter Air Cl Element ir Cleaner POET LEA 2722 VDO T X P Vo I A KA LLL A PILL 020255252 FOE 22 2 222 Air Cleaner Dust Cover Collector LQ 27 If the element is in acceptable condition loose dirt may be removed by tapping the filter lightly Do not use oil on the filter element or any part of the unit Owner s

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