- Frank`s Hospital Workshop
Contents
1. lt m z gt gt i5 2 ay 5 c N Y A amp I p ES eli Tiu 5 m a a Li ola 5 m In B Rx s n m mE 6 a 1 gt n T lt EIL a DIES NTO 5 TE 5 N E M E n te 2 z de e 3 3 3 Gi q 6 INE u c PE lt ES lt als lt lt 5 3 fi 3 5 gt f gt gt gt ui o e TO lt iD co M s ni EN ES QN CV NL t ET P IM r ry PENA a al x Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 29 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave reverberi FORM TO FILL OUT WHEN To be filled out by the Via Don Luigi Sturzo n 6 APPLIANCES ARE 42021 BARCO Reggio Emilia ITALY i i RETURNED FOR REPAIRS Installer or authorized person Fax 0039 0 522 875579 Sit dted iii n FL C6 lt n ee oe nn Purchase invoice ille Oficial ue ME Issued by Company soens ae dele ur ste to d2. Fill out and send off the warranty form Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 12 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 6 GENERAL INSTRUCTIONS FOR USE 6 1 Directions for use OPEN THE DOOR BY MEANS OF THE HANDLE 12 Remove the tray holder package from the chamber Turn on the main switch 17 Pull the water fill tank 13 fully out about 5 cm Unscrew the black plug and pour in distilled water until the maximum level indicator light 7 comes on and the buzzer operates Screw the plug back on and set the tank back in its original position Press the ON OFF button 11 to activate the steam generator Indicator light 5 will come on When the generator has reached the correct temperature the number from 1 to 11 of the last cycle used will appear on the display 1 along with the relative description choose a different cycle press the SELECT button 9 to select the required program from 1 to 8 and confirm with 10 Program number 10 is the Bowie amp Dick Test while program number 11 is the Vacuum Test Ifa customized special cycle is required select number 9 confirm by pressing 10 and comply with what happens after having shut the door with the handle 12 Press buttons 3 and 2 for about 15 seconds at the same time until the values on the display 1 begin to flash Now edit the
3. COMPANY WITH CERTIFIED QUALITY SYSTEM UNI EN ISO 9001 amp EN 13485 reverberi MEDICAL APPLIANCE DIVISION Cod 3788 Operation and maintenance manual STEAM STERILIZERS MODELS 0051 Operation and Maintenance Manual Steam sterilizers mod Full Clave Reverberi s r l thanks you for having bought one of its products and asks you to read this manual The manual contains all the information you require in order to use the machine you have purchased Please carefully comply with the instructions given in the manual and carefully read all its parts Keep the manual in a suitable place so that it remains in a perfect condition Following improvements or variations to the appliances the contents of this manual may be liable to modification without prior notice or other obligations This manual contains an installation form which must be fully filled out by the technician when he installs the machine This form will be considered the reference certificate that validates the warranty It must be sent back to us along with the printer coupon and warranty form Duplication or translation of any part of this manual is forbidden unless prior written authorization has been obtained from the Manufacturer Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 2 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave Table of contents Chapter Descrip
4. Do not use the autoclave in an improper way and do not carry out maintenance operations while the sterilizing cycles are in progress Remember that the pressure is shown by the pressure gauge installed on the front of the machine itself Wait at least 20 minutes after the appliance has been switched off to allow the boiler to completely cool Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 7 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 4 LOCATION OF THE CONTROLS FULL CLAVE feature an elegant casing treated with scratch proof epoxy powder paint in the RAL 9010 COLOUR No particular preparations are required to operate the machines Just fit the plug into a 230 V power socket The control panel is elegantly designed easy to read and consists of see page 9 1 INFO DISPLAY 2 VALUE DECREASE 3 VALUE INCREASE 4 CYCLE INTERROGATION T 5 STEAM GENERATOR 6 6 DOOR LOCKED 7 CLEAN WATER LEVEL e 8 CLEAN WATER MIN LEVEL SELECT 9 CYCLE SELECTION 10 CYCLE START STOP 11 STEAM GENERATOR ON OFF THE FOLLOWING ACCESSORIES ARE SUPPLIED 1 TRAY HOLDER 5 TRAYS 1 TOOL TO TAKE OUT THE TRAYS AND ADJUST THE DOOR 1 SPONGE 1 INSTRUCTION MANUAL 1 LIFTING HANDLE Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL
5. FILL TANK 13 Only drain this tank if the machine is not going to be used for a long time more than a month or if it must be moved Comply with the procedure described for the drain tank but remember to insert the white connector of the supplied pipe into the fill tank tap SC1 Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 14 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 6 3 After work After the operations have terminated move the green main switch 17 to position 0 and open the door Pay particular attention to the temperature of the various components when the machine is switched off Wait a few minutes to allow them to cool 7 HOW TO ARRANGE THE INSTRUMENTS FOR THE STERILIZING PROCESS Before being sterilized the instruments must be cleaned to remove blood residues incrustations foreign bodies etc These impurities can damage the items being sterilized the autoclave components and prevent the sterilizing process from being correctly carried out These instruments must be made of NON ferrous material since they could damage the other instruments or the autoclave itself To achieve perfect sterilizing it is therefore important to proceed in the following way 1 Rinse and brush the instruments under running water immediately after use to remove all deposits 2 Place the instruments in the ultrasound machine with distilled water and detergent s
6. CLAVE GB RO1 doc Page 8 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave INFO DISPLAY READING 12 DOOR OPENING LEVER 13 FILL TANK 14 DRAIN TANK 15 PRINTER 16 BACTERIOLOGICAL FILTER A C pes qp gt Sey CN E 10 154 N CN id 105 1216 005 is J x LZ mm A Two boxes indicating the cycle number B Five boxes indicating the cycle temperature C Seven boxes indicating the name of the cycle D Seven boxes indicating the temperature in the chamber E Eight boxes indicating the pressure in the chamber LANGUAGE DATE AND TIME SETTINGS When the door is open and the machine on press key 4 to display the machine data settings amongst which the date and time in succession Keep buttons 3 and 4 depressed for about 10 seconds at the same time in order to edit these data The first setting displayed is the language selection This can be changed by scrolling the various options with buttons 2 and 3 Use button 10 to confirm the required language or pass on to the next setting However the printer will always print in English The second setting concerns the presence of the external can This setting must never be changed and must therefore be left with the preset value 0
7. FULL CLAVE GB RO1 doc Page 21 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave that there are no residues in the tank WATER FILL PUMP IN No water in the clean water Check and fill the tank if necessary Check GENERATOR fill tank and clean the tank probes OPERATES NON STOP pump and generator generator Vent seal impaired by foreign bodies Replace the vent NO PRINTOUT FROM No paper in the printer Fit a new roll of paper into the mE Mechanism defective Replace the printer THE MAIN SWITCH COMES ON BUT NOT THE Transformer fuse burnt Replace the DISPLAY out transformer fuse Vacuum or water fill pump operation of pumps defective WHEN MACHINE 27 resting on surface that they all rest on the surface OPERATES The surface on which the machine Choose a suitable surface for a dental studio stands is made of metal or is not too solid and gives rise to vibrations Chamber trays and tray holders Clean the accessories and chamber dirty or with residues interior The material being sterilized is Do not sterilize ferrous materials only the ferrous type stainless steel The material has been subjected Do not sterilize poor quality material to lots of sterilizing cycles or is of poor quality The material to be sterilized has not been packeted or has been wrapped in damaged packets INSTRUMENTS APPEAR STA
8. Manuali di istruzione FULL CLAVE GB R01 doc Page 17 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 7 4 Use of the printer The printer 15 is built into the control panel of the autoclave Unwrapped 121 8 Ster Time 15 00 The printer is automatically powered when the main switch of the Ster Temp 121 autoclave 17 is turned on and the green led marked with the word Cycle N 000045 POWER lights up Dryng On The printer is ready for printing and will activate whenever a sterilizing t P berths Te i i i cycle is carried out 0 95 35 1 1 1 1 45 0 468 35 The printer will contain the following data Name of the cycle albe E Sterilizing time 08 48 Stean Production gt Sterilizing temperature 08 49 0 507 n Progressive cycle number 09 51 1 198 99 gt After this the real pressure and temperature values will be printed e 09 52 0 803 at intervals of 1 minute mi di End end of the cycle x oe gt Date EE Time 09 56 Sterilization 09 56 2 145 122 gt Total length of the cycle 08 57 218 12 The led marked with the word ERROR will come on if the printer 09 59 2 153 122 operates in faulty way wi oe An example of a correct print out is given below io us 10 Make sure that there is always paper in the printer by pressing the two tabs 8988288 N 8 marked by the arrows and by opening t
9. required it 10 7 Corrective actions to prevent faults 1 Change the water inlet filter internal code 1484 2 Clean the shaped filter if installed code 3136 and replace its seal code 3188 3 Clean the water filling tank probes code 0262 4 Replace the diaphragm and head seal of the vacuum pump specify the model or serial number of the machine 5 Replace the N O solenoid valve or coil code 1015 6 Before closing up the machine generally inspect the internal components to make sure that they are in a good condition 7 After these operations have been carried out print out the report on the first cycles to make sure that the sterilizer operates in a normally efficient way Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 26 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave ELECTRICAL SYSTEM Ey e 9 Dd e e e e e e a Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 27 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 28 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave HYDRAULIC CIRCUIT
10. socket that complies with the standards without reductions or extensions Fuse in the machine burnt out out 9 FAULTS WITHOUT MESSAGES The transparent side of the The packets must be placed in the chamber packets has been turned with their transparent sides pointing upwards downwards Too many packets overlapping Only as many as two packets can be placed on each other top of each other Use sealer mod LUX SEAL code M9025 3 have been used type HUMIDITY IN THE activated out what caused the overtemperature PACKETS AFTER Bacteriological filter clogged Periodically replace the bacteriological filter STERILIZING Autoclave positioned on an Use a level when positioning the autoclave unlevel surface The drain pipe connected to the Check the pipe and its connection and replace used water tank is clogged or them if necessary throttled Bacteriological filter solenoid Replace the N C solenoid valve of the valve defective bacteriological filter Door seal defective or Clean and if necessary replace the door seal clean WATER UNDER the seal housing adjust the door and its pressure connections defective STEAM Too much pressure in the steam Calibrate or replace the pressure switch for the ESCAPES FROM THE SAFETY Safety valve defective Replace the safety valve and notify the VALVE pup manufacturer of the serial number of the valve Rev 01 of 01 12 2006 CA Documenti Manuali di istruzione
11. the machine is doing at any given moment Have functional characteristics that make them unique 1 e gt FULL CLAVE activates an anti condensation function after each cycle if the door is not opened within 30 min gt Built in DRYING CYCLE by means of a vacuum pump AUTOMATIC AIR EXHAUST to eliminate the air from inside the chamber at the beginning of the cycle thus achieving the utmost steam saturation DOUBLE SAFETY VALVE to prevent overpressures SAFETY THERMOSTAT to prevent overtemperatures Electronic CHECK CONTROL of each function with message display Press moulded seamless 18 10 STAINLESS STEEL CHAMBER 16 or 201 CAPACITY chamber which can be fitted with up to five trays Vv V WV DOUBLE TANK for the water the FIRST FOR FILLING and the SECOND FOR DRAINING USED WATER CAN gt PRE VACUUM to 700 mBar by means of a vacuum pump Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 5 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave Description Unit of measurement Values 230 50 Machine power rating 2300 240 x 340 240 x 440 B20 3 35 C depth width Z height The electrical system is protected against the risk of over currents installed inside the machine by two 15 A delayed action fuses T 15 A The electronic control and powering boards protect the various users by
12. INED AFTER STERILIZING All material that could leave residues must be packeted Failing this use special trays without holes Non packeted mills and handpieces The instruments have been Do not sterilize material wetted with non wetted with non demineralized demineralized water water Traces of disinfectant on the Do not sterilize instruments that have instruments been soiled with disinfectant THE PRESSURE IN THE relay that powers the Check the relay with a tester and replace CHAMBER FAILS TO RISE heating elements is it if necessary ABOVE 1 bar defective Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 22 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 10 MAINTENANCE Carry out maintenance work when the machine is off with the plug removed from the power socket and when the various components have cooled down The validity of the declaration of conformity to the laws in force will become void unless the maintenance operations described below are carried out 10 1 General maintenance The machine needs to be serviced in a particular way Users are therefore advised to comply with the below listed recommendations gt Periodically check the condition of the electrical system with particular attention to the connection cable Contact our Technical Assistance Service or specialized personnel if faults are
13. MMENDATIONS 3 1 Regulations for the operator WV Always wear personal protective equipment in compliance with the directives that establish the current accident preventing provisions Do not approach the machine with inflammable materials Do not carry out repairs or maintenance work whilst the machine is operating or plugged into the electricity main or when parts of it are hot Only responsible adults may use the machine in places inaccessible to children Use the machine in a dry place sheltered from the rain Periodically inspect the power cable to make sure that it is in a good condition If there are several persons in the place of work remember to keep at a safe distance from the machine to prevent accidental contact with hot parts Never ever operate the appliance unless the power cable is in a perfect condition and the structure undamaged It is advisable to keep the door half open with switch 10 turned off in 0 position when the appliance is not in use Pay the utmost attention to those parts of the appliance that become hot during operation and that still remain hot after it has been switched off Keep your face well away from the top part of the machine when the door is opened to prevent it from being scalded by steam Keep about 50 cm away from the machine when opening the door As specified in the technical specifications these autoclaves operate at a pressure that can reach 2 2 Bar at most
14. at ette d pet pee pen Date of first installation Dy ME S cete amine eiusdem Was the warranty form sent to the manufacturer when appliance was first installed yes O no Reason why the machine must be sent back to the Manufacturer PERIODIC CALIBRATION REQUEST FOR REPAIR UNDER GUARANTEE REPAIR SUBJECT TO PAYMENT OTHER ep FAULT ENCOUNTERED Which message appears on the display BEFORE SENDING BACK THE AUTOCLAVE PLEASE COMPLY WITH THE FOLLOWING INSTRUCTIONS 1 Before sending back the machine fill out this form and send it via fax to N 0039 0522 875579 and send us free of charges In case of non accepted repair estimate will be invoiced 50 00 The warranty will become void if the machine is sent back without prior authorization If possible allow the machine to operate until the minimum level Led comes on Empty the used water from the tank Place a folded piece of newspaper between the door and chamber and then shut the autoclave to prevent one of the two parts from being damaged during transport Remove the tray holder Do not send it back with the machine Send the autoclave packed in the original wrapping in which it was purchased 8 Install the substitute machine if applicable in compliance with the recommendations in the maintenance manual Qi poda e z 0009099000909 The installer hereby dec
15. been correctly manufactured The appliance will be repaired if it operates in a faulty way during the warranty period owing to manufacturing defects the manufacturer s judgement over such matters being final The sterilizing chamber is covered by guarantee for a period of 60 sixty months from the date of purchase This date shall be testified by the enclosed coupon which must be filled out duly stamped and signed by the technician who took part in the installation course The sales invoice or consignment note shall bear witness in the event of disputes The electrical electronic parts and nuts and bolts are guaranteed for a period of 24 months The warranty covers the sole replacement or repair of those parts recognized as possessing manufacturing defects travel and call costs excluded Replaced parts shall be returned free port The ordering party shall be charged for any part that is not returned All appliances returned for repairs shall only be sent to us free port after authorization and shall be adequately packed with the sender s name address and claimed defect clearly indicated The appliance remains the property of the seller until is has been fully paid for by the purchaser THE WARRANTY SHALL BECOME VOID If the appliance has been repaired modified or tampered with by the purchaser or by unauthorized third parties If the purchaser fails to contact the seller or authorized technical center 18 months from the date of our c
16. d of the sterilizing process proceed with the supplementary drying cycle with cycle 9 special Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB R01 doc Page 16 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 7 3 Monthly inspection proposal Fac simile of an inspection form Sterilizer data Brand Model Year of purchase Observations Periodical internal inspection Date Cycle length on Cycle temperature Cycle temperature display 07 11 2000 20 134 VAPOR LINE The utilized indicator is enclosed for each inspection Always use biological indicators 3 types of integrator are indicated as an alternative VAPOR LINE THERMALOG HELIX TEST 3 1468 3369 Z eG Stenlizetion met wien da bar abs eveled eni VAPOR LINE St through UNSAFE 2005 and has entered S Q PASS Sterifzalion J integrator UNSAFE Cog US Palori Ha 3061385 are FES4SIS 21006 FAEH Car Phomington MJ 282 USA VAPOR LINE PASS Thermetag 5 Sterilizetio or te ia met wien da bar has aveled _ _ St through UNSAFE 200 and has enicred 5 4 7 eam f FAIL integrator UNSAFE PyMaH Com US Palori Ha 3061383 are 815 21906 Cary Phomington 10822 USA Rev 01 of 01 12 2006 C Documenti
17. data entered with keys 3 and 2 Confirm with button 10 once the required value has been reached following cycle values can be modified in succession Sterilizing temperature Sterilizing time Drying time number of vacuum peaks from 0 to 3 It is advisable to consult the table on page 16 Once the modifications have been made fit the tray holder into the chamber with the items to be sterilized shut the door with the handle 12 and make sure that indicator light 6 comes on to show that the door has been closed correctly Press button 10 to start the cycle The buzzer will operate and a message will appear on the display 1 to indicate that the cycle has terminated Lack of clean water will be signalled by indicator light 8 and the buzzer Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 13 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 6 2 How to drain the water from the tanks DRAIN TANKS 14 Whenever warning light 7 and a message on the display indicate that the maximum level has been reached in the tank proceed in the following way Connect the free end of the supplied drain pipe to the sewer main and insert the white connector on the other end of the pipe into the drain tank tap Make sure that the blue button on the tap SC2 trips
18. discovered gt Periodically clean the door the seal and take particular care when cleaning the internal part of the boiler removing any scaling with the damp sponge supplied with the machine Correct cleaning of these parts of the machine will ensure that the sterilizing cycle takes place in the right way gt Ifthe machine is not to be used for a long period of time leave the door ajar and store it at a room temperature of gt 8 C gt Use a damp cloth to clean the casing of the machine Never ever use inflammable liquids for any reason whatsoever gt The bacteriological filter must be changed at least once a year New ones can be ordered with code 1067 10 2 Daily routine maintenance Clear the door seal door window and generally clean the outer and inner surfaces of the machine Clean the black silicone door seal the outer and inner edges and the part where the door rests on the sterilizing chamber and on which the seal must tightly fit Use the supplied sponge to do this The soft part of the sponge can be used to clean the seal while the rough part can be used to clean the edge of the chamber This cleaning operation must be carried out regularly to remove all impurities that could lead to loss of pressure inside the sterilizing chamber Check the used water level and drain off 14 the actual water into the sewer if necessary Then wash out the can under running water 10 3 Weekly routine maintenance Cleaning the ster
19. e the transducer if the value is very different WATER LEVEL Level probe defective or dirty Clean the fill tank check and clean the tank level probes for the technician only USED WATER TANK FULL Used water tank full Empty and rinse the used water tanks valve defective defective them if necessary PRESSURIZING ALARM The safety thermostat has Reset the thermostat in manual mode activated and identify the cause of the overtemperature Pressure switch with Correctly set at 3 bar or replace the incorrect setting or pressure switch defective Water feed pump defective Check the fill pump and replace it if INSUFFICIENT necessary STEAM Water inlet filter clogged Replace the inlet filter Water level probe defective Check with a tester and replace if necessary INSUFFICIENT VACUUM INSUFFICIENT FRACTIONED VACUUM Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB R01 doc Page 20 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave The door has been opened Press the START STOP button before DOOR OPEN during the vacuum phase opening the door Door micro defective Check calibrate or replace the door micro Power failure in the Check to find out whether there are faults in electricity main of the the electricity main building The power socket fails to The plug on machine s flex must be NO POWER comply with the standards plugged into a single
20. ements after about 1000 cycles 26 10 7 Corrective actions to prevent faults epe D Pr 26 Electrical Systema 27 OR CUNY so Me itam ci nda 29 Form to use when appliances are returned for repairs 30 cercalo oi to der le rn im 32 Declarations of CODTOFTHIEV iui sirio ila ii eil lie iii ina 34 Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 3 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 1 INTRODUCTION The machine described in this operation and maintenance manual is a steam sterilizer that has been specially designed to sterilize most of the materials and instruments used in dental surgeries doctors surgeries and hospitals in general The machine can either operate at a temperature of 134 C and a pressure of 2 1 Bar or 121 C and a pressure of 1 1 Bar These parameters are monitored and kept at constant levels by three mechanical and electronic devices that ensure an optimal sterilizing process along with total safety The operating cycles can be visually checked on a display installed on the control panel of the machine or by means of a printer supplied on request The machine has been built so that the work cycle will automatically stop and the situation be indicated by an error message on the display if the operator fails to carry out t
21. erials the trays must be stored in special cabinets fitted with ultraviolet lamps and designed for this specific use 3 If the articles are to be stored for a longer period it is advisable to use our covered trays code 1474 2682 and tray holders code 2631 supplied on request 4 Whenever a sterilizing process is carried out it is advisable to add a chemical indicator that we can supply on request code 1468 5 It is advisable to purchase a printer with date stamp code M 9003 to file and record the sterilizing cycles and any faults that may have occurred 6 There must always be trays and tray holders in the chamber Without these accessories abnormal pressures and temperatures could develop inside and these could cause the cycle to abort 7 It is advisable to place a phial containing culture spores in the chamber along with each load sterilized in order to make sure that the sterilizing process is valid 8 When packeted materials are sterilized it is very important to use support art M9050 This support can hold up to 20 packets max 3 instruments per packet To use this accessory it is essential to remove the support and all trays from the chamber The non perforated tray may only be used to sterilize turbines handpieces to prevent lubricant from being spread around the chamber Only use perforated trays to sterilize packeted instruments and always remove non perforated ones from the chamber If the packets are not perfectly dry at the en
22. g the pipes of the autoclave Proceed with a short cycle 121 C sterilizing program Remember to immediately remove the handpiece from the autoclave at the end of the sterilizing process VV VVWV For a valid sterilizing process it is obligatory to add a chemical indicator for each cycle Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB R01 doc Page 15 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 7 1 Sterilizing table Cycle FRACTIONED STERILIZING DRYING TIME N CYCLES AT 121 VACUUM TIME Min Cycle FRACTIONED STERILIZING N CYCLES AT 134 VACUUM TIME Min 6 Wrapped packeted 8 Porous 10 18 20 FRACTIONED CYCLES AT 105 VACUUM N 9 Special programmable 0 2 2 FRACTIONED STERILIZING DRYING TIME VACUUM TIME Min Min 10 B amp D Bowie amp Dick Test Helix 3 3 5 2 11 Vacuum Vacuumtest 0 15 Total length of test Preset value To execute with cold machine For the execution of the cycles 3 4 7 10 the machine asks to load the tank of the clean water even if the still minimal level is in order To avoid this it is possible to demand the predisposition of the machine for the connection to the waterworks 7 2 Notes and warnings 1 Strictly comply with the manufacturer s instructions when sterilizing materials 2 To preserve packaged and loose sterilized mat
23. he door as shown in the pictures The Pa d roll of paper code 3667 must be inserted in the direction shown in the ec D picture Make sure that at least 2 cm of paper have been fed out of the printer before closing the flap EH Al ow As soon as the flap has closed check that the two tabs with the arrows have 10 13 Drying Start E 10 13 0 99 98 snapped into place as this denotes that the flap has been closed properly 10 14 05 8 The key with the word FEED advances the paper 10 16 0 753 78 10 17 0 10 18 evita End 24 07 10 18 Total Time 0 34 35 Load POWER ERROR Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 18 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 8 MESSAGES DISPLAYED 8 1 Alarm management In the ON and CYCLE statuses the system supervises the functional events that cause an alarm status if faults occur In the alarm status the system issues a rhythmic sound that can be interrupted by resetting the alarm itself RESET This is done by pressing the START STOP key 10 If a fatal error has occurred the autoclave will remain in the OFF status CODE 00 TRIAC ALARM FATAL Autotest handled by the microprocessor of the heating system CODE 01 _ OVERTEMPERATURE ALARM FATAL The temperature exceeds 150 CODE 02 HEATING ALARM FATAL The gradient of the a
24. he loading operations correctly or if a fault occurs WARNING IDENTIFIES A HEAT SOURCE A PART COULD BE DANGEROUSLY HOT IDENTIFIES THE GROUND CONDUCTOR WARNING IDENTIFIES A GENERIC DANGER THERE COULD BE A POTENTIALLY DANGEROUS CONDITION SYMBOLS AFFIXED TO THE MACHINE Do not use the machine for purposes other than those for which it has been built To prevent the autoclave from being subjected to electrical disturbance it is important to make sure that the earth resistance value is sufficient and well coordinated with the protections in your electrical system e This symbol it means the product is covered by the European Directive 2002 96 EC e Please inform yourself about the local separate collection system for electrical products e Please act according to your local rules and do not dispose of your old products with your normal household waste The correct disposal of your old product will help prevent potential negative consequences for the environement and human healt Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB R01 doc Page4 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 2 TECHNICAL SPECIFICATIONS FULL CLAVE are autoclaves designed and built in compliance with the operators need for functionality practical use and safety Are fully automatic All functions are electronically servo assisted so the operator knows what
25. ilizing chamber cleaning the trays and tray holders As specified in section 10 1 General maintenance all traces of deposits must be removed from the bottom of the chamber Use the rough side of the supplied sponge for this operation attempting to eliminate any scaling that may have formed Rinse everything with the same water used for the sterilizing process The trays and tray holders must also be cleaned in this way Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 23 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 10 4 Extraordinary maintenance to be carried out each month Press the red key on the tap SC3 and release the pipe that connects the drain tank 14 to the machine Similarly to all maintenance operations remember that this must be carried out when the machine is cold Completely remove the drain tank 14 from the machine unscrew its plug and wash it thoroughly under running water Retighten the plug and carefully fit the tank back in its original place Connect the drain pipe that projects from the machine back into the tank tap SC3 and make sure that its red key trips Clean all the exterior parts of the autoclave with a slightly damp sponge including the door Lubricate the pins and closing mechanisms Check to make sure that the hinge and door closing pin operate correctl
26. lares that the indicated operations have been carried out that the machine supplied as a substitute has been installed in compliance with the instructions in the maintenance manual and that it functions perfectly The technician also declares that the form with the test results of the first installation has been filled out and sent off along with the warranty form Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 30 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave It is obligatory for the installer to fill out all parts of this form and to declare that he has complied with all the conditions ensuring that the appliance is correctly installed in compliance with sect 5 2 of the instruction manual The installer also declares that he has duly trained the user to operate the machine with the help of the instruction manual The technician declares that he has attached the printer ticket to this form along with the warranty form duly filled out in all parts The above mentioned documents must be immediately forwarded to the manufacturer Notes and or considerations Installer s signature and date Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 31 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave reverberi WARRANTY CERTIFICATE This document certifies that the appliance has
27. means of 3 dedicated fuses 2 quick acting 1 A types 1 A and one 100 mA delayed action type T 100 mA see enclosed wiring diagram Only have these fuses changed by a skilled electrician The noise level of the machine has been tested The continuous equivalent weighted acoustic pressure level A is less than 70 dB A and the continuous equivalent weighted acoustic power level A does not exceed 85 dB A The measured noise level measured is therefore very low For this reason the operator need not take any particular measures also in view of the fact that the machine operates automatically DATA AND SPECIFICATIONS OF THE PRESSURIZED VESSEL Serial N of vessel Serial N of door Month N Year see internal label Max operating pressure 2 2 Bar Max operating temperature 160 C Min operating pressure 0 9 Bar Test pressure 8 Bar Reference standards TRD 421 Volume of vessel 16 or 201 DATA AND SPECIFICATIONS OF THE PRESSURIZED VESSEL Serial N of vessel Serial N of door Month N Year N see internal label Max operating pressure 3 Bar Max operating temperature 160 C Test pressure 12 Bar Reference standards TRD 421 Volume of vessel 3 It Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 6 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 3 GENERAL RECO
28. nti Manuali di istruzione FULL CLAVE GB RO1 doc Page 11 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 5 2 Installation and preliminary inspections The installer is obliged to make sure that the place in which the sterilizer is installed is fit for that purpose CEI 62 4 Install the autoclave in a well ventilated place well away from sinks heat sources grinders and from all other machines Place the autoclave delicately on to a perfectly flat surface Take care to leave a space of about 8 10 cm all around the machine to allow for aeration and make sure that the internal chamber is perfectly parallel to the ground Comply with the following instructions to simply and efficiently check that the machine has been positioned correctly gt Open the door of the machine using the handle 12 gt Remove the tray holders complete with trays Fit the electric plug into a socket WITH A CAPACITY OF AT LEAST 16 Ampere AND EQUIPPED WITH AN EARTH CONNECTION Make sure that the mains voltage rating corresponds to the value indicated on the label at the rear of the machine 230 Volts FULL CLAVE must only be filled with DISTILLED WATER to ensure that the electrical and air operated devices operate efficiently and are long lasting Never connect the plug of the machine to a reduction Use a bubble level to make sure that the surface on which the appliance is to be positioned is perfectly horizontal C
29. olution if possible Thoroughly rinse the instruments in demineralised water to prevent scaling stains Dry the instruments to eliminate all water residues which could lead to oxidation Wash rinse and dry the supplied trays and make sure that they are perfectly clean To ensure that packaged instruments are perfectly dried we recommend use of support art M9050 supplied as an optional 7 If loose instruments must be sterilized it is advisable to cover the trays with a paper or fabric napkin to prevent direct contact with the tray surface do not place the instruments straight on to the trays 8 Scissors and forceps should be slightly opened Mirrors and containers should be placed upside down for the sterilizing process 9 It is advisable to keep the instruments separated from each other to achieve a better sterilizing action Overloading will impair the sterilizing process 10 If packaged instruments must be sterilized on the trays place the packets with their transparent side downwards and do not overlap The packets should not be too large Drying will be difficult if their edges overlap 11 The machine can operate with a maximum 3 Kg load Sterilizing handpieces Carefully read the handpiece operation manual with particular attention to the part about sterilizing Wrap the handpiece in the special sterilizing cloth Place the wrapped handpiece on a NON perforated tray to prevent spilt lubricating oil from pollutin
30. onsignment note If the customer delays or suspends payments If the appliance has been damaged by exposure to fire spilt liquids natural disasters has been dropped or damaged by causes that are not ascribable to manufacturing defects When the warranty form has not been duly filled out signed and returned to the manufacturer within the established time If the customer uses the appliance improperly fails to carry out the routine maintenance operations or services the appliance in a neglectful way Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 32 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave WARRANTY CERTIFICATE APPLIANCE The undersigned reseller certifies that the warranty has been examined and certifies that the appliance has been consigned and installed in compliance with the instructions given reverberi ER Via Don Luigi Sturzo 6 TECHNICAL INSTALLER SIGNATURE AND STAMP 42021 BARCO Reggio Emilia ITALY RI SIE de THIS PART OF THE CERTIFICATE MUST BE SENT BACK BY REGISTERED LETTER WITHIN 8 DAYS FROM THE DATE OF PURCHASE WARRANTY CERTIFICATE TO BE RETURNED SIGNED AND STAMPED APPLIANCE ATTACCARE QUI L ETICHETTA The undersigned reseller certifies that the warranty has been examined and certifies that the appliance has been consigned and installed in compliance with the instruction
31. res sont conformes aux directives The company Reverberi s r l declare under own exclusive responsability that the product listed are in conformity with the normatives Reverberi s r l declara bajo su propia responsabilidad que los productos mencionados estan conformes a las normas siguientes Reverberi s r l erklart unter seiner cigenen verantwortung daB die aufgelisteten produkte den vorschriften EN 61010 1 1993 A2 1995 EN 61010 2 041 1996 EN 61000 3 2 1995 1998 A2 1998 EN 60555 3 1987 A1 1991 EN 55011 1998 EN 50082 2 1995 EN 97 23 CE EN94 62C E BARCO RE eo 01 12 2006 Pres REVERBERI ARNALDO Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 34 of 34
32. s before proceeding with the sterilizing cycle RELIEVE This is displayed once the sterilizing time has terminated the machine is relieving the pressure from the chamber END OF CYCLE This is displayed once pressure relieving and the drying time if applicable have terminated the machine can be opened and the instruments removed Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB R01 doc Page 19 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 8 2 Troubleshooting Solutions Remedies Message displayed Pressure leaks from the Check the door seal Replace it if it is door damaged or caked then adjust the door pressure see page 21 Defective N O solenoid valve Clean or replace the solenoid valves Defective 3 way N C solenoid valve Worn vacuum pump Replace the pump seals seals Vacuum pump blocked Check operation and or replace the pump Burnt out fuse on power Replace fuse on power board board Air in the chamber Add a vacuum peak if cycle number 9 special has been chosen The temperature probe Make sure that the temperature probe does not OVERTEMPERATURE hits against an object in strike against objects in the chamber ALARM the chamber HEATING ALARM Sterilizing load with too Reduce the load of fabrics many fabrics Open the door and check whether the Defective transducer atmospheric pressure appears on the display 1 bar Replac
33. s given By career i nE ee ia ri aaa earn o unu ZIE Code Cc Buyer signature iii 2 FOR THE MANUFACTURER reverberi FEE ee MEE Via Don Luigi Sturzo 6 RESELLER S SIGNATURE AND STAMP 42021 BARCO Reggio Emilia ITALY The technical installer must be authorized by the building factory Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 33 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave Via Don Luigi Sturzo n 6 42021 BARCO Reggio Emilia Tel 39 0522 875159 875195 reverberi ci ITALIA MEDICAL DIVISION ISO 9001 EN 13485 VL p Pr CERTIF 9124 REV2 REGISTRATION NUMBER IT 8604 DICHIARAZIONE DI CONFORMIT DECLARATION DE DECLARATION OF CONFORMITY DECLARACION DE CONFORMIDAD KONFORMITATSERKLARUNG STERILIZZATRICE A VAPORE MACHINE POUR STERILISER A VAPEUR STEAM STERILIZER MACHINE ESTERILIZADORAS DE VAPOR DAMPFSTERILISATOREN 2 D lgs 46 97 M9010 30 FULL CLAVE B 16 DDM 93 42 CEE M9010 31 FULL CLAVE B 20 C 0051 M9010 32 FULL CLAVE S 16 La Reverberi s r l dichiara sotto la propria responsabilit che i prodotti elencati sono conformi alle norme La maison Reverberi s r l d clare sous sa responsabilit que les produit enume
34. tective casing and re tightening the ring nut of the valve by hand To prevent accidents this operation should obviously be carried out when the machine is cold and off Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 25 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 10 6 Recommended inspections and replacements after about 1000 cycles 1 Make sure that the safety valve functions correctly Remove the protective casing Carry out the 134 cycle and when the maximum pressure has been reached 2 2 bar unscrew and retighten the knurled ring nut on the safety valve Check to make sure that steam issues by unscrewing the ring nut and vice versa that total retention is achieved by tightening the same knurled ring nut again 2 Replace the bacteriological filter 3 Clean and inspect the sterilizing chamber there must be no trace of scaling or coloured tarnishing 4 Make sure that the cock 14 is not clogged by blowing through it with a little compressed air 5 Check the condition of the door seal change it if it is cut or torn 6 Make sure that the micro and micro pressing system allows the door to close correctly Lubricate with a silicone spray 7 Replace the filter on the water fill line Intervention date signature of the authorized technician N B to send back as photocopy if the building factory
35. this latter are undamaged and complete with all the accessories indicated on the consignment note Immediately notify our dealer if discrepancies are discovered Keep the packing materials for as long as the machine remains in use not just for the warranty period This is because the autoclave may need to be calibrated or regulated by the manufacturer s staff of by an after sales center Non original packing is unable to ensure that the machine is correctly protected during transport The original packing comprises the following items BIWALL BOX IN CARDBOARD WITH 3 CORRUGATIONS PLURIBALL POLYETHYLENE BAG SHAPED POLYSTYRENE FOAM PALLET INSIDE THE BOX DRAWING ILLUSTRATING HOW THE MACHINE MUST BE LIFTED FROM THE PACK Pa yl Z J Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 10 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave DESCRIPTION OF THE REAR PART REVERBERI 10 11 12 INLET TO CONNECT TO THE WATERWORKS CARTER SECURITY VALVE CHAMBER THERMOSTAT MANUAL REARMAMENT CHAMBER RESISTANCE THERMOSTAT MANUAL REARMAMENT GENERATOR RESISTANCE THERMOSTAT AUTOMATIC REARMAMENT CHAMBER RESISTANCE GENERAL SWITCH CABLE WITH ALIMENTATION PLUG INLET TO CONNECT TO THE WATERWORKS CARTER SECURITY VALVE GENERATOR 10 DISCHARGE GENERATOR 11 CE BRAND 12 DIRECT DRAINING Rev 01 of 01 12 2006 C Docume
36. tion Page 1 a o ertet eumd ei 4 2 Technical specifications 5 3 General recommendations tollera e 7 3 1 Regulations for the operator 7 4 Location of the Controls ire i e 8 5 Starting and setting at cro 10 5 1 Removing the machine from the packing 10 5 2 Installation and preliminary inspections sese 12 6 General instructions for use so aede het itae ie 13 Gil Method of USE 13 6 2 How to drain the water from the tanks sss 14 Endo WODE alone 15 7 How to arrange the instruments for the sterilizing process 15 fl charta a ae a OERS 16 T Notesand 16 7 3 Monthly inspection proposal ierit ret eei 17 TA the printer iena oe cte pae der etes 18 8 utet fo afit 19 Sl Alam mama sem Cit xe oan nitum e Ge ag uu Re GE 19 82 Troubleshooting solutions remedies 20 9 au lis Walon tines sae S cocotte to enit unitas 21 lO e eu 23 General mattitenabiCe 23 10 2 Daily routine soc e tech iu do etu Dind enia 23 10 3 Weekly routine maintenance icu Scott tps tette beatus 23 10 4 Monthly routine maintenance inc ied eco ee dodi deban 24 10 5 Periodic extraordinary maintenance n 25 10 6 Recommended inspections and replac
37. utoclave is less than the established value during the heating phase with indicator light 5 on INSUFFICIENT STEAM FATAL The parameter between temperature and pressure is different from the preset value the minimum mark Indicator light 8 on CODE 06 MAXIMUM LEVEL IN DRAIN TANK The level of the water in the drain tank 14 is at the maximum mark Indicator light 7 on CODE 07 _ DOOR OPEN FATAL The door has not been shut properly Cod 08 TIME OUT LEVEL STEAM Level staem generator not maximum down time GENERATOR FATALE standard Cod 09 STOP MANUAL FATALE Cycle stopped from the operator chamber within the preset time FATAL chamber within the preset time CODE 13 LEVEL PROBE ALARM FATAL One or more of the tank probes is are defective temperature gradient The sterilisation temperature band has been FATAL exceeded FATAL reached CODE 17 POWER DROP FATAL Power supply has been cut off CODE 18 TIME OUT BOILER FATAL The preset temperature value has not been reached in the steam generator within the preset time NOTE If the operator resets before the error message has been printed the alarm will not appear on the printout Non fatal alarms that occur at the beginning of the cycle are not printed as the cycle is actually not started OTHER MESSAGES THAT APPEAR ON THE DISPLAY WAIT FOR STEAM GENERATOR TO HEAT This is displayed when the machine is powered and still cold wait a few minute
38. y and lubricate them with Vaseline oil Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 24 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave Check the door adjustment if it is very slow it must be regulated by turning the regulator at the rear of the door in direction A see figure with the supplied wrench This increases the pressure exercised by the seal Attempt to shut the door and if it is difficult to close turn the regulator in direction B see figure with the wrench 10 5 Periodic extraordinary maintenance To allow the autoclave to operate in a regular way the manufacturer advises users to carry out a functional test to ensure that the temperature and pressure parameters of the machine comply with the standards required for a correct sterilizing process These tests must be conducted by personnel authorized by the manufacturer using calibrated and periodically certified instruments The autoclave can also be sent to the manufacturer for this test after form 32 A has been filled out and accepted The autoclave is able to accept probes for the sterilizing tests It is advisable to have the appliance subjected to a Total Overhaul by After sales Service staff at least once every 12 months The operation of the safety valve installed at the rear of the machine must also be checked at least once every 12 months This is done by removing the pro
39. zero The third type of variable settings are the date and time Use the method described for language variation to edit these data To ensure that the machine operates correctly make sure that the value referring to the presence of the external can is never changed Once this setting has been accessed it must be confirmed with key 10 without having been changed Always maintain 0 zero value in this field Rev 01 of 01 12 2006 C Documenti Manuali di istruzione FULL CLAVE GB RO1 doc Page 9 of 34 Operation and Maintenance Manual Steam sterilizers mod Full Clave 5 STARTING AND SETTING AT WORK 5 1 Removing the machine from the packing The machine is consigned packed on a wooden pallet in a cardboard box make sure that there are no dents and that the wrapping is in optimum conditions The machine must be stored in a dry place sheltered from adverse weather conditions at a temperature between 3 C and 35 C The machine must be handled without jolting and using appropriate means Open the pack without overturning it Remove the polystyrene from the top and sides the weight of the model is given in chap 2 technical specifications Lift the machine out of the box in a vertical direction using the 2 hooks supplied in the bag inside the pack These should be inserted into the two holes at the sides of the casing see drawing on page 11 Remove the pluriball wrapping from around the machine and make sure that all parts of
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