Bobtail Fender Rack Instruction Sheet - Harley
Contents
1. MOTOR W J04196 INSTRUCTIONS REV 2008 02 12 BOBTAIL FENDER RACK GENERAL Kit Number 53979 07A 56452 07A 59931 08 Models For model fitment information please see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer AWARNING Do not exceed luggage rack weight capacity Too much weight can cause loss of control which could result in death or serious injury 00373a NOTE Maximum luggage rack weight is ten pounds 4 5 Kg Kit Contents See Figure 3 and Table 1 INSTALLATION IWAN IN Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a e Disconnect the battery negative battery cable first following the instructions in the approp2. propriate Service Manual J04196 16 Install the bulb and taillight lens following the instructions in the appropriate Service Manual WARNING Be sure that all lights and switches operate properly before operating motorcycle Low visibility of rider can result in death or serious injury 00316a 17 Turn ignition switch to the IGN position and check for proper tail lamp operation SERVICE PARTS is03388a Figure 3 Service Parts Bobtail Fender Rack Table 1 Service Parts Bobtail Fender Rack Item Description Quantity Part Number 1 Rack Bobtail fender Not Sold Separately 2 Screw button head hex 1 4 20 94385 92T x 5 8 in chrome 2 3 Flat washer 1 4 in 2 6703 Hex nut 1 4 20 2 7688 Screw socket head 1 4 20 x 3 4 94312 91T in chrome Flat washer 1 4 in chrome 6339 Seat Tab Retainer Kit 59787 03 Spacer seat tab Not Sold Separately Tape protective Not Sold Separately QO DW PINIO Retainer seat tab Not Sold Separately 2 of 2
3. rack 1 on the license plate bracket 2 as described in Step 3 See Figure 3 Lower the front mounting tab of the rack over the hole in the center of the fender Install the chrome flat washer 6 over the front rack mounting tab 1 of 2 11 Insert the chrome socket head screw 5 through the chrome washer 6 and the rack front tab Thread the screw into the retainer but do not tighten is03251 1 Holes A Figure 2 Rack Mounting Holes 12 See Figure 3 Insert two button head screws 2 through the rear rack mounting holes and the holes in the license plate bracket Position the flat washers 3 and nuts 4 onto the screws from the underside and tighten to 14 in Ibs 2 Nm 13 Secure the rack by tightening the front socket head mounting screw 5 to 12 ft lbs 16 3 Nm WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 14 Install the seat following the instructions in the appropriate Service Manual WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 15 Connect the battery cables positive battery cable first following the instructions in the ap
4. riate Service Manual N Remove the seat following the instructions in the appro priate Service Manual Remove the plug from the top of the rear fender and discard NOTE Cover fender with clean shop towels to prevent scratching the fender J04196 Remove the tail light lens and bulb following the instruc tions in the appropriate Service Manual Place the fender rack into position as follows a See Figure 1 Hold the carrier portion of the fender rack vertical and slide the rear mounting base onto the flat license plate bracket b Tilt the rack forward until the front mount tab is centered over the hole in the center of the fender c Center the rear mounting base on the license plate bracket is01301 1 Fender rack 2 License plate bracket 10 Figure 1 Installed Fender Rack See Figure 2 Mark the position of the two rack mounting holes on the license bracket at points A Remove the fender rack and drill two small pilot holes in the marked locations From the underside of the license plate bracket enlarge the two holes to 5 16 inch 8 mm diameter a See Figure 3 Reach from the rear and insert the seat retainer C into the hole in the fender from the underside lining up the tab with the notch in the hole b Install the protective tape B on the outside of the rear fender surrounding the hole Place the seat tab spacer A over the tape See Figure 1 Position the luggage
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