English Fitting Instructions: Thunderbird A9750516
Contents
1. into the mounting plates 28 Align the holes in the sissy bar and mounting plates Secure with the M8 x 30 mm bolts and clamp plates Do not fully tighten the bolts at this stage cfre 1 Sissy bar 2 Mounting plate left hand side 3 Bolts M8 x 30 mm 4 Clamp plate 29 When satisfied that the sissy bar assembly is aligned correctly on the motorcycle tighten the four sissy bar M8 bolts to 27 Nm 30 With the key operated lock in the unlocked position pull both latch levers rearwards and simultaneously lift the rear of the sissy bar off the rear mountings Then lift the sissy bar off the front mountings for complete removal from the motorcycle 1 Latch lever left hand side shown 2 Rear mounting 3 Front mounting 31 If the sissy bar assembly can not be released and removed check the alignment of all components and adjust as necessary 32 Refit the sissy bar assembly into position on the motorcycle turn the key clockwise and remove This should lock the sissy bar onto the motorcycle 33 Pull the left hand latch lever rearwards to confirm the mechanism is locked A small amount of movement in the lever may be possible 34 Refit the seat as described in the service manual Adjustment If the sissy bar is loose or excessively tight at the mountings check and if necessary adjust the mountings following the procedure below 1 Remove the sissy bar as described earlier 8 of 9 2 Fit t2. IUMP English Fitting Instructions Thunderbird A9750516 Thank you for choosing this Triumph genuine accessory kit This accessory kit is the product of Triumph s use of proven engineering exhaustive testing and continuous striving for superior reliability safety and performance Completely read all of these instructions before commencing the installation of the accessory kit in order to become thoroughly familiar with the kit s features and the installation process These instructions should be considered a permanent part of your accessory kit and should remain with it even if your accessory equipped motorcycle is subsequently sold Publication part number A9900416 issue 2 ADC 12976 1of 9 Triumph Designs Ltd 2013 A9750516 9 Se _ 8 e amp B 2P 2n wy 11 rs 15 Parts Supplied 1 Sissy bar 1 off 9 Plastic bush 2 off 2 Mounting plate right hand side 1 off 10 Large mounting 2 off 3 Mounting plate left hand side 1 off 11 Shouldered spacer 2 off 4 Bolt M8 x 30 mm 4 off 12 Small mounting 2 off 5 Clamp plate 2 off 13 Spacer 2 off 6 Bolt M8 x 60 mm 2 off 14 Key 2 off 7 Bolt M10 x 60 mm 2 off 15 Gauge 1 off 8 Finisher 2 off 2 of 9 This accessory kit is designed for use on Triumph Thunderbird motorcycles only and should not be fitted to any other manufacturer s motorcycle Fitting this accessory kit to any other manufacturer s motorcycle will affect the perf
3. ay lead to loss of and dampers from the pannier mounting assembly control or an accident see page 3 Remember that the 80 mph 130 km h limit will be reduced by the fitting of non approved accessories All Models incorrect loading worn tyres overall motorcycle condition 6 Loosen the bolts for both mountings and fit the gauge and poor road or weather conditions from the kit 7 Tighten the M10 bolt to 45 Nm Tighten the M8 bolt to 26 Nm 8 Remove and store the gauge The motorcycle must not be operated above the legal road speed limit except in closed course conditions Motorcycles Fitted with the Pannier Mounting Kit A9528030 9 Refit the bolt locknut and dampers to the pannier mounting assembly Tighten the locknut to 10 Nm 10 Refit the pannier and tighten the bolts to 10 Nm Only operate this Triumph motorcycle at high speed in closed course on road competition or on closed course racetracks High speed operation should only be AI Models attempted by riders who have been instructed in the 11 Fit the sissy bar and check that it is secure repeat the techniques necessary for high speed riding and are adjustment if necessary familiar with the motorcycle s characteristics in all conditions High speed operation in any other circumstances is dangerous and will lead to loss of motorcycle control and an accident 9 of 9
4. d side cfre_1 1 Bolt M10 x 60 mm 2 Mounting small 3 Spacer 6 of 9 Fit the plastic bush into the larger recess in the large mounting Then invert the mounting and fit the shouldered spacer into the mounting and plastic bush as shown below cfqs_1 1 Plastic bush 2 Large mounting 3 Shouldered spacer 20 Fit the large mounting M8 x 60mm bolt and a finisher to the centre mounting hole of the rear mudguard Do not fully tighten the bolt at this stage cfre 1 Bolt M8 x 60 mm 2 Large mounting assembled 3 Finisher 21 Fit the gauge from the kit to the large and small mountings Tighten the M10 bolt to 45 Nm Tighten the M8 bolt to 26 Nm 2 1 3 1 Gauge 2 Small mounting 3 Large mounting 22 Remove the gauge Retain the gauge for re use 23 Repeat steps 17 to 22 for the right hand side All Models Note The left hand mounting plate has the key operated lock fitted to it Unlock the left hand mounting plate To fit the mounting plates locate the front slot in the mounting plate to the front mounting 24 25 7 of 9 26 Pull the latch lever on the mounting plate fully rearwards and engage the rear slot onto the rear mounting Release the latch lever to lock the mounting plate to the rear mounting cfrb 1 Front mounting 2 Rear mounting 3 Latch lever 27 With the sweep in the bar towards the rear locate the sissy bar
5. ed with the Pannier Mounting Kit A9528030 2 Remove the left hand pannier Retain the bolts for reuse cfql 1 Pannier 2 Flanged sleeves 3 Bolts 3 of 9 CON AU RWHN Remove the bolt locknut and rubber dampers from the pannier mounting assembly Collect the following Locknut Bolt G Spacer Two rubber dampers Sleeve Two washers e M6 washer Lo E FAN 4a 6 cfqu_1 Inner pannier mounting Outer pannier mounting Bolt Spacer Rubber dampers Sleeve Washers Washer M6 Locknut 4 Remove the two bolts and the pannier mounting assembly cfqt_1 1 Bolt M10 lS 2 Bolt M8 3 Pannier mounting assembly 5 Remove all the spacers from the M8 and M10 bolts 6 Retain the spacers if the pannier mounting assembly is to be returned to its original condition 1 M10 bolt 2 Spacer 3 M8 bolt 4 Tapered spacer 5 Spacer if fitted 4 of 9 7 Fit the plastic bush into the larger recess in the large 9 Fit the small mounting and the spacer to the M10 bolt mounting Then invert the mounting and fit the as shown below shouldered spacer into the mounting and plastic bush as shown below cfra_2 1 Small mounting 2 M10 bolt cfqs_1 1 Plastic bush 2 Large mounting 3 Shouldered spacer 10 Fit the left hand pannier mo
6. he gauge from the kit to the large and small mountings After fitting the accessory kit the motorcycle will exhibit new handling characteristics Operate the motorcycle in a safe area free from traffic to gain familiarity with any new characteristics Operation of the motorcycle when not familiar with any new handling characteristics may result in loss of motorcycle control and an accident If after fitment of this accessory kit you have any doubt 2 r 3 _ mD a LG about the performance of any aspect of the motorcycle LLL contact an authorised Triumph dealer and do not ride the B5 Cc motorcycle until the authorised dealer has declared it fit SS for use Riding a motorcycle when there is any doubt as to any aspect of the performance of the motorcycle may 1 Gauge shown with the pannier mounting removed result in loss of control of the motorcycle leading to an 2 Small mounting accident 3 Large mounting ap cfyg 3 If the gauge does not fit adjust the mountings following the steps below Never ride an accessory equipped motorcycle at speeds Motorcycles Fitted with the Pannier Mounting Kit above 80 mph 130 km h A9528030 i The presence of accessories will cause changes in the 4 Remove the pannier see page 3 stability and handling of the motorcycle Failure to allow 5 To access the mounting bolts Remove the bolt locknut for changes in motorcycle stability m
7. ormance stability and handling of the motorcycle This may affect the rider s ability to control the motorcycle and could cause an accident Always have Triumph approved parts accessories and conversions fitted by a trained technician of an authorised Triumph dealer The fitment of parts accessories and conversions by a technician who is not of an authorised Triumph dealer may affect the handling stability or other aspects of the motorcycle s operation which may result in loss of motorcycle control and an accident Throughout this operation ensure that the motorcycle is stabilised and adequately supported to prevent risk of injury from the motorcycle falling A torque wrench of known accurate calibration must be used when fitting this accessory kit Failure to tighten any of the fasteners to the correct torque specification may result in loss of motorcycle control and an accident Note The gauge in this kit is used to align the large and small mountings and should be considered a permanent part of your accessory kit It should remain with the kit even if your accessory equipped motorcycle is subsequently sold 1 Remove the seat as described in the service manual Note e For motorcycles with the pannier mounting kit A9528030 fitted continue from step 2 to step 15 Then continue from step 21 e For motorcycles without the pannier mounting kit fitted continue from step 16 Motorcycles Fitt
8. unting to the motorcycle Do not fully tighten the bolts at this stage 11 Fit the gauge from the kit to the large and small 8 Fit the large mounting and a finisher to the M8 bolt as mountings shown below Tighten the M10 bolt to 45 Nm 2 1 3 f j 7 Tighten the M8 bolt to 26 Nm mar Z Zo otyg N a 1 Finisher 2 Large mounting 1 Gauge shown with the pannier mounting removed 3 M8 bolt 2 Small mounting 3 Large mounting 12 Remove the gauge Retain the gauge for re use 5 of 9 13 Fit the bolt spacer the two rubber dampers the Motorcycles without the Pannier Mounting Kit sleeve two washers the M6 washer and the locknut to A9528030 Fitted the pannier mounting assembly as shown below 17 Working on the left hand side remove the two front bolts and washers securing the rear mudguard side cover Retain the bolts and washers if the motorcycle is to be returned to its original condition cfqu_1 1 Inner pannier mounting 2 Outer pannier mounting Pa 3 Bolt 4 Spacer 1 Side cover 5 Rubber dampers 2 Bolts 6 Sleeve 7 Washers 18 Fit the small mounting spacer and M10 x 60 mm bolt 8 Washer M6 to the front mounting hole in the rear mudguard Do 9 Locknut not fully tighten the bolt at this stage 14 Tighten the locknut to 10 Nm 15 Refit the pannier and tighten the bolts to 10 Nm 16 Repeat steps 2 to 15 for the right han
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