CHEVY COLORADO GMC CANYON BODY LIFT
Contents
1. k Install trailer tow wire harness clip on bumper 3 Fuel Filler A WARNING Use extreme caution when working near the fuel lines and the fuel tank Clean up spilled fuel immediately A spark could cause an explosion or fire resulting in seri ous personal injury and property damage a Remove bolt and ground strap from frame Ground Wire Bolt Frame b Remove hose clamp fuel clip and fuel filler from hoses and vehicle Fuel Filler Fuel Clip Hose Clamp c Cut two fuel filler metal lines as shown Cut Fuel Filler Metal Lines d Install two kit hose clamps 20 and kit hose 1 x 4 on large filler line Install two kit hose clamps 6 and kit hose 1 4 x 4 on smaller fuel line Hose 1 4 x 4 i N Hose Clamps Hose 1 x 4 Hose Clamps e Install a kit bracket ground strap on frame with bolt Install ground strap on kit bracket ground strap with a kit washer 1 4 and kit nut nylock 1 4 Ground Wire Nut and Washer 1 4 Ground Strap S Bracket 2004 05 Chevy GMC Colorado Canyon Kit 10153 Inside Cab 1 Manual Transmission Shift Lever a Unscrew shift knob from shift lever Release clips and remove shift boot from shift lever Remove center console from floor Remove bolts and shift cover from floor Remove four bolts holding shift lever to trans mission Shift Knob Q h Scribe a line along the side of the2. CHEVY COLORADO GMC CANYON BODY LIFT INSTALLATION INSTRUCTIONS 2004 2005 3 KIT 10153 A WARNING y lift kit will change the vehicle s center of gravity and handling characteristics both on and off road You must drive the vehicle safely Extreme care must be taken to prevent vehicle rollover or loss of control which could result in serious injury or death Avoid sud den sharp turns or abrupt maneuvers and always make sure all vehicle occupants have their seat belts fas A WARNING t instructions warnings cautions and notes in this instruction sheet and in the vehicle owner s manual g factory recommended procedures for removal and installation of original equipment components We rec ommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation Installation of this kit without proper knowledge of the factory recommended procedures may affect the performance of these components and the safety of the vehicle We strongly recommend that a certified mechanic familiar with the installation of sim ilar components install this kit y e good working condition Before you install the kit thor oughly inspect the vehicle for corrosion or deformation of the sheet metal around the factory body mounts If the vehicle is suspected to have been in a collision or misused do not install this kit Off road use of your vehicle with this kit installed may i
3. Compartment 1 Battery Cables a Disconnect both battery cables Disconnect neg ative cable first then positive cable Positive Cable Negative Cable 2 Airbag Fuse A NOTE The location of the airbag fuse may vary check the owner s manual a Remove fuse box cover b Remove airbag fuse from fuse box 2004 05 Chevy GMC Colorado Canyon Kit 10153 Prepare to Install Kit c Remove seven clips and grille from vehcle Grille Clips Front of Vehicle 1 Grille a Remove two wire harness clips from upper headlamps 2 Running Lights a Remove two wire harness connectors from run ning lights Wire Harness area 3 Front Bumper a Remove four bolts and bumper side brace from frame Bumper Side Brace 3 2004 05 Chevy GMC Colorado Canyon Kit 10153 b Remove four bolts and bumper from frame c Remove four bolts and splash shield from under Carraige Splash Shield Engine Compartment 1 Fresh Air Intake Hose a Loosen two clamps and remove fresh air intake hose Fresh Air Intake Hose 2 Steering Shaft A WARNING Accidental deployment of the air bag can result in seri ous personal injury or death To avoid accidental deployment during installation of the lift kit the Supple mental Restraint System SRS or airbag must remain deactivated Do not allow anyone near the airbag dur ing installation Refer to the factory service manual or owner
4. drops of Loctite on threads of kit bolts Kit Blocks Kit Blocks 3 x 2 3 x 2 21 2004 05 Chevy GMC Colorado Canyon Kit 10153 d Install kit side bumper support brackets with necessary to remove the plastic pads from frame four bolts four kit bolts 7 16 x 1 1 2 eight kit before installing kit bed spacers washers 7 16 and four kit nylock nuts 7 16 on bumper and frame Place a few drops of Loctite on threads of bolts Bed ae Kit Bed Spacer Kit Bolts Washers J and Nuts Kit Side Bumper Rear Tire Bracket Kit Bed Spacer Bed _ e Position air dam on lower front fascia and mark locations to be cut as shown Kit Bolt amp Washer Frame o After Completing Installation Engine Compartment 1 Install airbag fuse and fuse block cover Fuse Cover f Install lower air dam on lower front fascia Bed Spacers 1 Install two four on vehicles with standard cab or Steed extra cab kit bolt 5 16 self tapping kit washers i 5 16 USS and kit bed spacers to frame It may be Tag E Fuse Box 22 2004 05 Chevy GMC Colorado Canyon Kit 10153 2 Battery cables a Connect both battery cables Connect positive cable first then negative cable Positive Cable Negative Cable Final Installation Notes 1 Apply kit label warning to dashboard in plain sight of all vehicle occupants Check all fasteners to ensure they are
5. stress and wear on steering and suspension components which leads to increased maintenance and higher risk for component failure Larger wheel and tire combinations also alter speedometer calibration braking effectiveness center of gravity and handling characteristics Consult an experienced local off road shop to find what wheel and tire combinations work best with your vehicle All warranty information instruction sheets and other documents regarding the installation of this product must be retained by the vehicle owner Information contained in the instructions and on the warranty card will be required for any warranty claims The vehicle owner needs to understand the modifications made to the vehicle and how they affect vehicle handling and performance Failure to provide the customer with this information can result in damage to the vehicle and severe personal injury Rev 01 Copyright 12 04 Performance Automotive Group 2004 05 Chevy GMC Colorado Canyon Kit 10153 Kit Parts List Qty Description Kit 10153 h OA OOONAANN A O2 2 aa NNHKYrK aa NONG aAa NORAN OGOOORANNRAR OOM s Block 3 x 2 Mini Block Block 3 x 3 Lift Block 3 x 3 Lift w 5 8 Hole Block Crush 3 x 2 Bolt 1 4 x 1 Bolt 1 4 x 3 Bolt 10mm x 100mm Bolt 12mm x 1 75 x 140mm Bolt 14mm x 2 00 x 200mm Bolt 5 16 Self Tapping Bolt 5 16 x 1 1 4 Bolt 5 16 x 1 Bolt 7 16 x 1 1 2 Bolt 3 8 x 1 Bracket Bum
6. tight Ensure all wires hoses cables etc are properly connected and there is ample slack A WARNING lf the engine cooling system is hot the coolant will be HOT and UNDER PRESSURE To prevent serious personal injury wait until the cooling system is com pletely cool before removing the cap from the radiator 4 Remove radiator cap and fill radiator with engine coolant 5 Start engine and top off engine cooling system Purge air from cooling system according to manu facturer s instructions 6 Install radiator cap Dynamic Vehicle Check 1 Test drive vehicle Check steering in both directions to ensure that there is no binding Check operation of clutch brake system and parking brake Check operation of transmission and transfer case Ensure there is full engagement in all gears and 4WD 23 ranges Check battery connections and electrical component operations WARNING Retorque all fasteners after 500 miles and after off road use All body lift components should be visually inspected and fasteners retorqued during routine vehi cle servicing A CAUTION Performance Automotive Group does not recommend any particular wheel and tire combinations for use with its body lifts and cannot assume responsibility for the customer s choice of wheels and tires Refer to your owner s manual for recommended tire sizes and warn ings related to the use of oversized tires Larger wheel and tire combinations increase
7. 05 Chevy GMC Colorado Canyon Kit 10153 3 Fan Shroud e Place over flow hose on passenger side upper fan shroud clip a Place lower fan shroud and ring shroud on radia tor f Place a c line in passenger side fan shroud clip Fan Shroud Ring Lower Fan Shroud Fan Shroud Upper Radi ator Hose A C Line Clip Hose and Hose Clip 4 Air Box Radiator a Remove two bolts from passenger side of b Install fan clutch and fan on vehicle Install two engine mounted air intake box pulley bolts Radiator Pulley Bolts Fan Clutch Fan Air Intake Box c Install upper fan shroud to lower fan shroud with Six Clips Upper Fan Shroud hx d Install upper radiator hose to radiator 20 2004 05 Chevy GMC Colorado Canyon Kit 10153 c Install two kit spacers 1 tube two kit bolts 1 4 x 3 four kit washers 1 4 and two kit nylock nuts 1 4 Kit Bolts Washers and Nuts d Install intake hose to air box and engine mounted air intake box with two clamps Fresh Air Intake Hose Front of Vehicle 1 Front Bumper a Remove two outer push clips eight air dam clips and lower air dam from lower fascia Lower Fascia Push Clip b Trim front bumper lower fascia to clear frame horns as shown Trim Front Lower Fascia c Install four kit mini blocks 3 x 2 bumper four kit washers 5 16 and bolts 10mm x 100mm on front of vehicle Place a few
8. Forward ae Remove kit zip tie from condenser and body i Install condenser on two kit drop down bracket studs 3 with two kit washers 1 4 and two kit nylock nuts 1 4 DO NOT TIGHTEN Passenger Side Kit Drop Down Bracket Driver Side Kit Drop Down Bracket 2004 05 Chevy GMC Colorado Canyon Kit 10153 A WARNING Failure to use a block of wood behind the condenser will cause damage to the radiator Performance Auto motive Group will not be responsible for radiator dam age j Mark and drill two 1 4 holes in condenser and body as shown using a block of wood to prevent drill from puncturing lines Driver Side Mark and Drill Holes Condenser Condenser Wood Drill Passenger Side Drill Holes E f L mite dsa hid i rar ae wt us x r B 5 _ Mark and 7 3 E G i Ai 4 E si i ae ul i i Condenser k Install studded end of two kit drop down brack ets 2 on condenser with two kit washers 1 4 and two kit nuts 1 4 I Install kit drop down brackets 2 and con denser to body with two kit bolts 1 4 x 1 four kit washers 1 4 and two kit nuts 1 4 Kit Bolt Washers Kit Drop Down Kit Washer and Nut Bracket and Nut m Tighten kit nuts 1 4 on kit radiator drop down brackets 3 n Install kit upper radiator bracket on core sup port and radiator with bolt Kit Upper Radiator Bracket 19 2004
9. e from clip on upper fan shroud c Passenger Side Tie condenser to core support Remove hose from clip at upper fan shroud with kit zip tie as shown Fan Shroud gt cy BEN Kit Zip Tie Upper Radi ator Hose A C Line Clip Hose and Hose Clip 4 Fan Shroud a Remove bolt and upper radiator center mount bracket from core support and radiator Radiator Bracket Radiator Core Support 6 2004 05 Chevy GMC Colorado Canyon Kit 10153 f Remove two bolts from pulley to allow spanner wrench to be used A WARNING lf the engine cooling system is hot the coolant will be g Remove fan and fan clutch assembly from vehi HOT and UNDER PRESSURE To prevent serious cle using a spanner wrench personal injury wait until the cooling system is com pletely cool before removing the cap from the radiator Radiator Pulley Bolts Fan Clutch Fan d Remove upper radiator hose from radiator mak ing sure to catch the coolant in a drain pan Use x a kit zip tie to hold radiator house out of way Place a plastic bag over radiator outlet to keep coolant from leaking h Remove lower fan shroud and fan shroud ring from vehicle fe Fan Shroud Ring Radiator amp slid Hose Plastic Bag Unx A Radiator Lower Fan Shroud e Remove six clips and upper fan shroud from vehicle i Lift radiator from lower mounting locations and rest on frame making sure to watch all a c trans mission cooler lines and h
10. fting the bed from the frame To prevent serious personal injury ensure the lifting device is securely placed Keep your hands out e Repeat previous steps on driver side of bed from between the bed and frame A CAUTION f Set bed to cab spacing according to previous measurement To prevent damage to the vehicle while lifting the bed continually check hoses wires brake lines etc to ensure everything is flexing properly and not binding g Remove each kit bolt 12mm x 140mm one at Ensure clearance between bed and cab is maintained a time and apply a few drops of Loctite to 3 Bed passenger side threads Install kit bolt 12mm x 140mm and kit washer 7 16 Tighten kit bolt to 55 ft Ibs a Using a hydraulic jack and a wooden block slowly lift passenger side of bed a little more than 3 11 2004 05 Chevy GMC Colorado Canyon Kit 10153 Rear of Vehicle b Remove two torx bolts and loosen bolt holding brace to bumper Remove three bolts and rear 1 Spare Tire bumper bracket from bumper a Mark and cut rear crossmember above existing eu e hole as shown race Bolt Mark Rear Crossmember EEE T ene Cut Rear Crossmember 2 Rear Bumper A WARNING The following procedure is intended only to enhance the appearance of the vehicle The rear bumper will no longer be rated for towing of any kind Towing with the rear bumper after it has been lifted can result in death serious per
11. g the radiator into position d Place a few drops of Loctite on threads of kit screws Install two kit screws and kit bracket 3 radiator drop down as shown A CAUTION Watch studs on bracket do not puncture the condoner when posi tioning radiator it Screws Kit Radiator Drop Down Bracket e Place kit bracket lower radiator on lower radi ator mount grommets Kit Radiator Bracket Radiator Grommet i _ l 2004 05 Chevy GMC Colorado Canyon Kit 10153 f Passenger Side Install kit brackets radiator drop down with kit washers 1 2 thick kit washer 5 16 and kit bolt 5 16 x 1 1 4 below radiator support bracket making sure kit bracket is pushed forward as far as possible Passenger Side Lower Support from Top Frame 7 Lower Radiator Support Kit Bolt amp Washer Forward v Lower Radiator Support Kit Radiator Drop Down Bracket g Driver Side Install kit brackets radiator drop down with kit washers 1 2 thick kit washer 5 16 and kit bolt 5 16 x 1 1 4 below radia tor support bracket making sure kit bracket is pushed forward as far as possible Driver Side Lower Support from Top Frame SS s Lower Radi ator a 7 amp Ae Fi l Kit Bolt amp A A Washer i a ae er AH iai DFA gt A C Line S Da N Paai a Driver Side Lower Support from Bottom Lower Radiator Support Kit Radiator Drop Down Bracket
12. line r Rack and Pinion Lower Radi b Install female end of kit steering extension on ator Support male end of intermediate shaft Place a few drops of Loctite on threads of kit bolt Tighten kit bolt 3 8 x 1 1 4 Allen head to 30 ft lbs Modified Lower Radiator Support Intermediate Steering Kit Bolt Shaft Kit Steering Extension c Install kit steering extension and intermediate shaft making sure kit steering extension is installed on the upper steering shaft Align marks on steering intermediate shaft and upper shaft Modified Lower Radiator Support aa art g as af Tits gt r i l j tha a s K i a tag nae A Pe a a k line Pa wat H ashe gre ad i i Fa Kit Steering Extension Upper Steering Shaft Steering Intermediate Shaft 16 2004 05 Chevy GMC Colorado Canyon Kit 10153 b Driver Side Trim lower radiator support bracket as shown Driver Side Lower Support from Top Trim along lines Lower Radiator Support Bracket Modified Lower Radiator Support Bracket dia Driver Side Lower Support from Bottom Modified F Lower Radia sS tor Support Bracket Trim so D lines c Install two kit U nuts on kit brackets radiator drop down Kit U Nuts A CAUTION When performing the radiator installation make sure the studs on the two radiator brackets installed in the next step do not puncture the condenser while maneu verin
13. ncrease the stress applied to the factory body mounts We do not recom mend that any vehicle with a body lift kit installed be involved in any extreme off road maneuvers such as jumping Failure to observe this warning may result in serious personal injury and or severe damage to your vehicle A WARNING Viany states and municipalities have laws restricting bumper heights and vehicle lifts Consult state and local laws to determine if the changes you intend to make to the vehicle comply with the law Before com bining a body lift with a suspension lift consult an installation professional to see how this will affect the vehicle ZS WARNING e Installation of larger tires may reduce the effective ness of the Braking System A WARNING Always wear eye protection when operating power tools A WARNING Detore you Install this kit block the vehicle tires to pre vent the vehicle from rolling A WARNING A deployment of the air bag can result in serl ous personal injury or death To avoid accidental deployment during installation of the kit the Supple mental Restraint System SRS or airbag must remain deactivated Do not allow anyone near the airbag dur ing installation Refer to the factory service manual or owner s manual for the recommended procedure to disable the SRS After you install the kit reactivate the SRS before driving the vehicle the Loctite supplied in the kit on the threads of all kit nuts and bol
14. ort at these mounts A CAUTION Use caution when removing the bumper Make sure not to scratch the truck bed g Passenger Side Remove two bolts from bumper bracket and frame Remove bumper and bumper bracket from vehicle Rear Bumper Bumper Bolts Bracket Frame 3 b Remove bolt and lower bushing from each cab mount on passenger side Cab Mounts Remove bolts from these mounts 9 2004 05 Chevy GMC Colorado Canyon Kit 10153 A WARNING Use extreme caution when lifting body from frame To prevent serious personal injury ensure the lifting device is securely placed Keep your hands out from between the body and frame A CAUTION Continually check hoses wires lines etc to be sure that everything is flexing properly and not binding or damage to the vehicle could result Be especially care ful of the a c hoses at the fire wall the belt pulley and at the core support Ensure brake lines stretch while lifting Bending the lines to gain ample slack may be necessary Be extremely careful not to kink the lines 2 Cab passenger side a Using a hydraulic jack and a wooden block slowly lift passenger side of cab a little more than 3 A WARNING The kit blocks must be installed in addition to the fac tory upper and lower bushings Installing the kit blocks without the factory upper and lower bushings could result in damage to the vehicle or serious personal injury b Install kit blocks 3 x 3 on
15. oses Radiator Radiator Lower Mount Upper Fan Shroud Frame Condenser Front of Vehicle 7 2004 05 Chevy GMC Colorado Canyon Kit 10153 Underside of Vehicle b Remove license plate light wire harness from wire harness connector on rear bumper 1 Ground Strap c Remove trailer tow wire harness clip from a Remove bolt and ground strap from cab passen bumper ger side ee were ae Wire Har ness Con nector d Driver Side Remove five bolts from bumper Rear of Vehicle bracket frame and bumper 1 Fuel Filler a Remove fuel cap bolt and fuel filler from bed Fuel Filler Rear Bumper Bumper Bolts Bracket 2 Spare Tire e Driver Side Remove cover plate from top of rear bumper by squeezing four plastic tabs a Remove spare tire refer to Owner s Manual Cover _ 3 Rear Bumper Plate j Plastic Tabs a Driver side Remove wire harness from clip and rear bumper bracket Wire Harness Rear Bumper Bracket 8 2004 05 Chevy GMC Colorado Canyon Kit 10153 f Remove two torx bolts and loosen bolt holding Install Kit brace to bumper Remove bumper bracket from frame and bumper making sure to support this end Cab Torx Bolts Loosen Bolt Bumper 1 Lift cab a Loosen but DO NOT remove cab mounting bolts on driver side three bolts on vehicles with regular cab four bolts on vehicles with extended or crew Cab Cab Mount Loosen bolts Core Supp
16. per Support Bracket Bumper to Hitch Cover Rear Bracket Lower Radiator Support Left Bracket Lower Radiator Support Right Bracket Radiator 2 Bracket Radiator 3 Bracket Radiator Offset 2 w stud Bracket Rear Bumper Left Bracket Rear Bumper Right Bracket Upper Radiator Support Clamp Hose 20 Clamp Hose 6 Extension Shift Extension Steering Hose Fuel Filler 1 x 4 Hose Fuel Filler 1 4 x 4 Nut 1 4 Nylock Nut 7 16 Nylock Screw 6mm x 2 0 Tappered Spacer 1 x 6710D x 5ID Tie Zip U Nut 5 16 Washer 1 2 thick Washer 1 4 Washer 14mm Washer 5 16 USS Washer 7 16 Washer 3 8 Steering Extension Depending on the vehicle configuration automatic or manual transmission 2WD or 4WD cab length bed length etc some parts may not be used Accessories Available After 3 1 05 The following accessories are also available Kit 83300 Kit 83400 Kit 84300 Kit 86300 Pre Runner Front Bumper Pre Runner Rear Bumper Side Bars Pre Runner Spare Tire Carrier 24 2004 05 Chevy GMC Colorado Canyon Kit 10153
17. s manual for the recommended procedure to disable the SRS After kit installation the SRS must be reactivated before driving the vehicle A CAUTION If the following step is not performed the airbag clock spring could be damaged Do not turn the steering wheel while the steering shaft is disconnected a Strap steering wheel to prevent accidental movement b Mark the steering intermediate shaft and u joint coupler as shown c Remove bolt and intermediate shaft from u joint coupler U joint Coupler Mark Steering Shaft Intermediate Shaft 2004 05 Chevy GMC Colorado Canyon Kit 10153 3 Wire Harness and Line Clips a Driver side Remove two clips from upper fender well PPE Side of Battery Se Cover z earl l ii tt 77 Ss Clip i x rM Ae 5 Pa ba i c Remove brake line clip from fender well PHO HH Nh j Steering Shaft l G Brake Line Clip Brake Lines terpeno iiA d Remove a c line clip from upper fan shroud e Passenger side Remove wire harness from clip and power steering reservoir Wire Harness Clip Power Steering Reservoir f Brake Line Clip Brake Line 5 2004 05 Chevy GMC Colorado Canyon Kit 10153 g Remove wire harness and vent hose clip from b Remove two bolts and separate condenser from fender well radiator Wire Harness and Vent Hose Clip Fender Well W Power Steering Reservoir m h Remove a c lin
18. shift lever below the lowest bend as shown Cut the lever into two pieces through the line and deburr as necessary Scribe Line Shift Lever i Scribe a line along length of kit shift extension j Weld both halves of shift lever to kit shift exten sion making sure to align the scribed lines of all Shift Boot 77 pieces k Assemble the shift lever in reverse order of dis ie M m Center Console 4 assembly Underside of Vehicle Bolts E l j fil G le KA 1 Ground strap Shift Cover 4 a Install bolt and ground strap on cab f Slide grommet inner boot and mounting plate off shift lever g Remove plastic retainer from ball socket on shifter Shift Lever Plastic Retainer Engine Compartment 1 Steering shaft A WARNING Verify the steering extension is securely installed as 0 Grommet n Mounting Plate specified in the instructions Failure to do so may cause steering malfunction resulting in property dam age or serious personal injury 15 2004 05 Chevy GMC Colorado Canyon Kit 10153 a Remove bolt and steering intermediate shaft d Install lower intermediate shaft on the rack and from rack and pinion and vehicle pinion e Apply a few drops of Loctite to factory bolt and tighten bolts to 33 lb ft 2 Radiator Intermediate Ng ae a Passenger Side Trim two sections from lower Shaft my i radiator support as shown Trim along
19. sonal injury or damage to the vehicle Tow c Install two kit rear bumper brackets on frame ing after the bumper has been lifted should be accom with four factory bolts Do Not Tighten plished using a rated Class III receiver type hitch a Passenger Side Remove cover plate from top of rear bumper by squeezing four plastic tabs Kit Bumper Bracket Left 12 2004 05 Chevy GMC Colorado Canyon Kit 10153 A CAUTION Use caution when installing the bumper making sure not to scratch the truck bed d Install bumper on two kit rear bumper brackets with six kit bolts 3 8 x 1 six kit washers 3 8 and four factory bolts on bottom Bumper m E Mii Kit Bolts 3 8 x 1 kit wash ers 3 8 Kit Bumper Bracket e Align bumper to bed clearance and tighten all mounting bolts f Install cover plates on top of rear bumper Cover Plates g Vehicles with hitch Remove two plastic pads from frame above rear tires Plastic Pad Location h Install two plastic pads removed from bed mounting locations into kit bumper to hitch bracket Holes may require enlarging Kit Bumper to Hitch Bracket Plastic Pads i Install two kit U nuts to underside of bumper as shown Kit j nut Clips Rear Bumper Under Side 2004 05 Chevy GMC Colorado Canyon Kit 10153 j Install two kit bolts 5 16 x 1 and kit bumper to hitch bracket on vehicle Kit Bumper to Hitch Bracket
20. ts unless specified otherwise in these instructions 2004 05 Chevy GMC Colorado Canyon Kit 10153 Before Starting Installation A NOTE Kit parts are prefaced by the word kit and appear in bold print 1 Carefully read all warnings and instructions com pletely before beginning 2 Verify all parts have been received in this kit by checking the parts list at the end of this document lf parts are missing from kit please be prepared to pro vide the following information 1 Name of purchase location 2 Bar Code on side of box 3 Date above bar code 4 Date inside box cover 5 Inspector from inside box cover 3 Only install this kit on the vehicle for which it is specified If anytime during the installation you encounter something different from what is outlined in the instructions call technical support at 928 636 7080 4 Special tools needed a Welder or access to a professional welding shop b Die grinder or similar tool capable of cutting metal c Fan clutch spanner wrench 5 Park the vehicle on a clean dry flat level surface and block the tires so the vehicle cannot roll in either direction Measurements 1 Measure and record distance between front bumper and fenders Driver Side Passenger Side N Measure and record distance between rear bumper and bed Driver Side Passenger Side 3 Measure and record distance between cab and bed Driver Side Passenger Side Engine
21. upper bushings on each cab mount Kit Block 3 x 3 Upper Factory Bushing Lower Factory Bushing c Lower cab onto kit blocks 3 x 3 d Install lower bushing and a kit bolt 14mm x 200mm on each cab mount DO NOT tighten Kit Block 3 X 3 Upper Factory Bushing Lower Bushing Kit Bolt 14mm x 200mm 3 Cab driver side a Repeat previous steps on driver side of cab b Set cab to bed spacing according to previous measurement c Remove each kit bolt 14mm x 200mm one at a time and apply a few drops of Loctite to threads Install kit bolt 14mm x 200mm kit washer 14mm and lower bushing Tighten kit bolt to 55 ft Ibs Kit Block 3 X 3 Upper Factory Bushing Lower Bushing Kit Bolt 14mm x 200mm Washer 14mm 10 2004 05 Chevy GMC Colorado Canyon Kit 10153 Bed b Install kit blocks 3 x 3 on each frame mount 1 Lift bed a Loosen but DO NOT remove bed mounting bolts on driver side three bolts on vehicles with short bed four bolts on vehicles with long bed TI Install Kit Blocks 3 x 3 on each Bed Mount Loosen bolt f O at these mounts i j c Lower bed onto kit blocks d At each bed mount install a kit bolt 12mm x 2 Remove a bolt from each passenger side bed 140mm DO NOT tighten mount pii Kit Block Remove bolt from these mounts 3 x 3 A WARNING Use extreme caution when li
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