Economy RO Solenoid
Contents
1. a Jejdepy JOVEN pees aBpuye5 jueuipes eueJquieJJ 6 obed aas Lit Smas sa puyep uogieg OM 40 apis VIT INSTALLATION REQUIREMENTS READ THIS ENTIRE INSTALLATION AND SERVICE GUIDE BEFORE BEGINNING INSTALLATION The Economy Reverse Osmosis Drinking Water Treatment Systems have been designed for ease of installation and serviceability and are constructed with the finest materials available Using these instructions will ensure a successful installation All systems must be installed in accordance with applicable city state provincial and local plumbing codes For installation in Massachusetts the Massachusetts Plumbing Code 248 CMR shall be adhered to Consult your licensed plumber for installation of this system The use of saddle piercing valves is not permitted To ensure a system continues to operate at its optimum level it is necessary to have a routine maintenance and replacement schedule below Maintenance Requirements Frequency at which filters must be changed will depend on quality of feed water supply and level of system usage These RO systems contain a replaceable treatment component critical to the efficiency of the system Replacement of the reverse osmosis component should be with one of identical specification as defined by WaterGroup to assure the same efficiency Product water shall be tested periodically to verify the system is performing properly All state provincial and local g2. all warnings contained within this manual When installing the EBP75TFCS 3SF a standard 110V outlet must be nearby Although this product is described as a Drinking Water System the purified water produced by the reverse osmosis RO process can be used for many purposes around the home Drinking Water keep container of RO water in the fridge to be able to enjoy the clean fresh taste Alternatively take it directly from the tap Ice Cubes use RO water to fill ice cube trays Ice cubes made from RO water are typically clearer and better tasting than ice made from plain tap water Automatic Ice Makers a water line from the RO system can be plumbed to refrigerators with automatic icemakers Additional accessories required to complete this connection are not included Please consult the refrigerator s owner s manual on this installation e Kettles and Coffee Makers plain tap water eventually causes films and scale in these devices that is difficult to clean RO water is very low in dissolved minerals content greatly reducing the chance of scale buildup e Cooking use RO water for boiling pasta rice or any other recipe that calls for water in the instructions Washing Fresh Fruit amp Vegetables prevent tap water minerals from being deposited onto food to maintain freshness Family Pets Allow your dog or cat to enjoy the same purified water you do e Irons and Steamers prevent mineral buildup in household a
3. firmly at bottom of fitting Figure 2 A and 2 B allows O ring to seat properly against tube 2 To remove a tube push and hold Collet against Body 3 Avoid sharp changes in direction when routing tubing while pulling tube out Figure 2 C Sharp turns cause tubing to flex and deform which reduces its flow capacity and may increase lateral stress on the fittings causing leakage NY Yl Lj 77 7 d Llp iy ME OMAN SXissssss AS SS NNN Z X 7 9 SS SS SSS SS GS Ke gt SSMS OX amp amp viS r SN SSK oe N WILLIE EN Wy A Push tube through Collet into Body B Tube must seat firmly at bottom of C Push Collet against Body to release fitting tube Figure 2 How to Use Quick Connect Fittings 1 NOTE All instructions refer to components shown in Figure INSTALLATION INSTRUCTIONS SADDLE TAPPING VALVE INSTALLATION ON COPPER TUBE CAUTION This saddle tapping valve is not designed for installation on flex line tubing NOTE For installation in Massachusetts the Massachusetts Plumbing Code 248 CMR shall be adhered to Consult your licensed plumber for installation of this system The use of saddle piercing valves is not permitted CAUTION If no shut off valve is installed under sink close main water valve during this Installation Locate shut off valves on water lines under sink To identify hot supply pipe and cold supply pipe turn both faucets on and let water run As water flows hot water pipe becomes not
4. tubing into the ball valve as far as possible 4 While holding the 3 8 white tubing in the ball valve hand tighten the compression nut onto the ball valve 5 Connect 3 8 white tubing to the tee fitting on the RO NOTE With the storage tank empty ensure the air cell pre charge is set to manufacturers instructions marked on tank Use a hand power air pump to top up if necessary oN WARNING Never use an air compressor to fill air cell of a reverse osmosis system storage tank Never tamper with the air valve located at the bottom of the tank Ball Valve Insert 3 8 Tubing Adapter PRODUCT WATER FAUCET SITE PREPARATION Refer to Faucet Installation Instructions Page 6 for site location and mounting hole specifications Primary considerations for site selection are convenience of use and an open area under sink An existing 7 8 Sink Hole will also accommodate metal faucets with air gap connections Always check underside of selected location for obstructions PORCELAIN ENAMEL OVER STEEL STAINLESS STEEL SINK OR CAST IRON SINKS 1 Use a center punch to make a small indentation to mark center of desired location 1 CAUTION A heavy duty variable speed drill motor Pre strongly recommended for this procedure hole with a 9 16 metal drill bit CAUTION The plastic sleeve supplied on pilot drill Sv Romplete hele size by using a TE chassis punch Figure 6 A is to be positioned on drill bit against drill 4 Installa
5. 75TFCS 3 75 USGPD up to 99 4 0 differences from the test conditions that membrane ratings are based upon These drinking water systems are not intended to be used for the treatment of water that is microbiologically unsafe or of unknown quality Functional Description Feed water enters the 5 micron pre filter which filters out suspended particles such as dirt or sediment The filtered water then enters the pre carbon filter which contains granular activated carbon which removes any chlorine from the water The water then enters the reverse osmosis membrane The membrane will allow only permeate product water to pass through The brine waste water goes to the drain Supplied Item Checklist Out of the box your new R O System should be supplied with the following items If any items appear to be missing please contact the distributor who sold the system 1 Storage tank amp right angle shut off valve with compression nut 2 Reverse Osmosis Manifold comes with Booster Pump 3 Reverse Osmosis membrane element 5 micron pre filter pre carbon filter carbon filter in individual sealed protective bags 4 Filter sump wrench drain line saddle assembly tubing bundle feed water saddle piercing valve quick faucet adapter 5 Faucet Figure 1 Supplied items 4 9eBed ses yuel D a E o 0 D lt Carton Contents amp 01 ebed ees uonezniues 5 abed oos m OW jo aippes ueg apis uiy
6. AIN OUTLET ASSEMBLY INSTALLATION NOTE State provincial and local plumbing codes may prohibit use of saddle tapping drain connections and may require use of an air gap NOTE Location and orientation of drain outlet assembly is vital to system performance VERTICAL MOUNT A HORIZONTAL MOUNT Ta MAXIMUM DISPLACEMENT EN sez A 2 FROM TOP CENTER 45 QY Horizontal Drain Line Vertical Drain Line Locate drain hole as close as possible to top of pipe Locate drain hole on a straight length of drainpipe next to between 45 and top and as far as practical from P S trap between trap and sink garbage disposal Figure 4 Drain Hole Location and Installation Select a location for drain hole based on type of sink and orientation of drain line Position drain outlet saddle valve on drainpipe Allow adequate space for drilling operation Tighten saddle bolts evenly on both sides Avoid over tightening Using opening in drain saddle outlet as a guide drill a 3 8 to 7 16 diameter hole in drainpipe Clean any debris out of drain saddle connection PO STORAGE TANK INSTALLATION 1 Hand tighten the ball valve onto the RO storage tank CAUTION Do not over tighten ball valve as this may strip threads or compromise the O ring seal Slide compression nut over 3 8 white tubing a Make sure to install the INSERT in the 3 8 white tubing before tightening the nut of the ball valve b Push 3 8 white
7. HE FILTER SUMPS WITH SOAP AND CLEAN WATER USE A CLOTH OR SOFT BRUSH AS REQUIRED CLEAN THE INSIDE OF THE MEMBRANE HOUSING AS WELL You may need to pay close attention to the O Ring seals and re grease them afterwards with silicone lubricant STEP 6 REINSTALL THE FILTER SUMPS EXCEPT THE 1ST PRE FILTER SUMP AND THE MEMBRANE CAP AND RECONNECT THE INLET TUBING TO THE MEMBRANE HOUSING CAP STEP 7 MIX UP A DISINFECTANT SOLUTION OF 1 TEASPOON OF 5 2596 BLEACH IN 1 GALLON OF WATER 15 Figure 12 RO Membrane Housing Figure 13 Figure 14 ZA RO Membrane Cap O ring STEP 8 POUR THE MIXED DISINFECTANT SOLUTION INTO THE 1ST PRE FILTER SUMP AND RE INSTALL STEP 9 OPEN THE INLET VALVE AND OPEN THE FAUCET WHEN WATER BEGINS RUNNING FROM THE FAUCET AGAIN CLOSE THE FAUCET AND ALLOW THE PRESSURE TANK TO FILL FOR 5 10 MINUTES WHEN THE PRESSURE TANK FEELS LIKE IT HAS FILLED CLOSE THE INLET SUPPLY VALVE STEP 10 ALLOW THE SYSTEM TO SIT WITH THE DILUTED SANITIZING SOLUTION FOR APPROXIMATELY 20 MINUTES STEP 11 OPEN THE FAUCET AND PURGE THE TANK AND SYSTEM OF THE SANITIZING SOLUTION STEP 12 REINSTALL THE MEMBRANE AND REPLACE THE CARTRIDGES PURGE THE PRE CARBON CARTRIDGE OF FINES as per installation instructions OPEN THE INLET SUPPLY NEEDLE VALVE AND ALLOW SYSTEM TO FILL OPEN THE FAUCET AND DISCARD THE FIRST TANK FULL OF WATER IF A NEW MEMBRANE ELEMENT IS INSTALLED A THIS TIME DISCARD THE FIRST TWO TAN
8. KS FULL OF WATER 16 Figure 15 Figure 16 Reverse Osmosis Drinking Water System Maintenance Record Installation Date Use this chart to record the dates of any cartridge changes It is meant to assist you on keeping track of this maintenance 3126091 26081 92035 and 92022 Sanitization WSW 05B WCB 10 TFC RO Membrane Procedure 5 micron Sediment Cartridge 50 or 75 USGPD refer to Carbon Carnage Rated Membrane instructions 3 sump models 3 sump models x2 refer to model all models Every 12 months Every 24 months 24 36 months Every 6 12 months The replacement frequency of the R O membrane is somewhat dependent on the feed water quality If the product water quality has decreased or the production of water had dropped off the membrane requires replacement 17 Parts List and Drawing Models EBP75TFCS 3SF Note There may be some parts listed which are not included with this model FRONT VIEW An approved air gap is required by most plumbing codes to prevent waste water back flow BACK VIEW 7 Drawing No Description Item No Tubing 1 4 OD poly natural 115200 Valve 3 8 Shut Off 80704 Adapter faucet 3 8 QC 92407 Tank storage RO 3800 white c w shut off 92313 Feed water adapter c w
9. MENT REJECT WATER FLOW CONTROL PRESSURE TANK MODULE INLET DRAIN LINE TUBING AIR GAP FAUCET MODELS ROUTE TUBE THROUGH FAUCET CONN S FILTER SUMP 2 amp FILTER SOLENOID VALVE INLET VALVE Jp FILTER SUMP 1 amp FILTER BOOSTER PUMP LOW PRESSURE SHUTOFF SWITCH Probable Cause Solutions No water or not enough water 1 Feed water shut off 1 Turn on feed water 2 Storage tank valve shut off 2 Open tank valve 3 Plugged or crimped lines 3 Remove blockage or crimp in lines 4 Pre filter cartridge clogged 4 Replace pre filter cartridge 5 Low feed water pressure 5 Feed water pressure at membrane must be at least 50 psi Low flow rate from faucet 1 Low air pressure in storage tank 2 Storage tank valve partially closed Increase air pressure to 7 psi in storage tank with product water drained 2 Open tank valve completely High product water TDS 1 Insufficiently flushed filters 2 Increase in feed water TDS 3 Membrane life expired 1 5 gallons approx 2 full tanks must be drawn from spigot to sufficiently flush filters 2 Contact dealer for revised product water TDS Replace membrane w Bad Tasting Water 2 Certain ice cube shapes trap dissolved air more than others The larger more squared off cubes are cleared smaller rounded surface ice cubes are cloudier 1 Taste from gla
10. R FROM CORROSION OR OTHER CAUSES Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Similarly some states do not allow the exclusion of incidental or consequential damage so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may have other rights that vary from state to state WATERGROUP INC WATERGROUP COMPANIES INC FRIDLEY MN REGINA SK CAMBRIDGE ON 1 800 354 7867 1 877 288 9888 www watergroup com
11. Reverse Osmosis Drinking Water System c w Booster Pump and Inlet Solenoid Installation Operation and Service Manual 92364 12 10 TABLE OF CONTENTS MOUE TON et 1 Product Specifications amp Application Guidelines sss 2 Functional Description assesi tne odor ette ns Fata addere ed eae ro ale edt nada eee 2 Supplied Items Checklist icc vr veces a tU Rar e RD P tests iD ds 2 Garton Contents amp Assembly rte iita e deni te eden tn nea e duel ad rape te e peg ee due ed ea 3 Installation Requirements raster e ever ea i PEU Ee qr Hd dettes teet ts 4 rir Terni E e 6 Startup Procedure nt tte RH ED Le rd gu GE 12 Maintenance Schedule ceo t rt tend herde Les ade t a de dentata 13 SanitizationiProcedufes s et ite be e pee e e EP eh eg dioc ene 14 Parts List and Drawing for EBP75TFCS 3SF rieksti aida enn nnne nnne nenne 18 Reverse Osmosis Drinking Water System Flow Diagram sse 19 Troubleshooting Guide 15 ettet nme cete den utto etui 20 Reverse Osmosis Accessories 5rd ge Leo di ede eco EU Ro dre EET ID RE E PC eria aod 21 IMPORTANT WARNING PLEASE READ System Flushing This reverse osmosis system contains a preservative solution to prevent microbiological growth and freezing which if ingested may cause irritation of the gastrointestinal tract colic diarrhea or other symptoms Therefore approximately 5 gallons of water must be drawn from the tap to flus
12. TMENT CAUTION DO NOT USE WITH WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM MAINTENANCE REQUIREMENTS Service Requirements To insure the system operates at its optimum level certain routine maintenance must be performed Frequency of maintenance performance will depend on feed water quality and level of system usage CLEAN Each time filters are replaced SANITIZE At least once a year and each time membrane is replaced Recommended Service Intervals Replace filters as required or every 6 to 12 months depending on feed water quality Replace membrane as required based on periodic TDS rejection tests Maximum recommended service life for membrane is 60 months INTER COMPONENT CONNECTIONS Connections between cold water supply line RO Module storage tank product water faucet and drain line are accomplished using plastic tubing and push together quick connect type fittings PLASTIC TUBING QUICK CONNECT FITTINGS 1 Cut tube ends square and straight Do not deform tube Fittings consist of two parts a Body and a colored collet i e cause tube to compress its diameter so it is no and symbol Collet color and symbol corresponds to tubing longer round to be used at that connection Figure 2 A 2 Make sure outer surface of tube is clear of marks or 1 To install a tube push it through Collet until it seats scratches for a length equal to twice tube diameter This
13. ball valve 92469 Elbow male 1 4 x 1 8 npt 92406 Elbow male 1 4 x 1 4 npt 92405 Elbow male 3 8 tube QC 92404 Tee 3 8 x 1 4 npt 92403 Membrane RO d 50 GPD TFC 92035 TS 75 GPD TFC 92022 Housing cartridge white black 92026 Cartridge pre filter 5 micron 26091 Cartridge carbon 26081 Saddle drain set RO 3 8 92160 Clip pipe 2 set 92162 Faucet standard 87511 Faucet standard OPTIONAL WQA CERTIFIED 92609 Vessel membrane 92211 Control flow 300 ml RO 50 GPD 92263 uns 400 ml RO 75 GPD 92328 Valve check product water 92612 Bracket RO 3 housing 92279 Tubing 3 8 OD poly natural 115207 Reducer 1 4 x 3 8 Stem x QC 92468 Tubing 3 8 OD poly blue 87600 Booster Pump 92325 Low Pressure Switch 92343 High Pressure Switch 92342 Solenoid Valve 92363 N S not shown in diagram 18 Parts List and Drawing Booster Pump Part 92325 Drawing Description Item No 1 1 CAP ASSY UPPER 92348 2 CAP ASSY LOWER 92349 3 GASKET THINER ASSY 92350 4 TRANSFORMER 24VAC 92344 not shown Reverse Osmosis Drinking Water System Flow Diagram EBP75TFCS 3SF PRODUCT WATER CHECK VALVE OUTLET ADDITIONAL NOTES 1 FILTER SUMP 1 a 3 SUMP RO MODELS PRE SEDIMENT 2 FILTER SUMP 2 a 3 SUMP RO MODELS PRE CARBON 3 FILTER SUMP 3 POST CARBON HIGH PRESSURE FAUCET FILTER SUMP 3 amp FILTER Trouble Shooting Guide MEMBRANE HOUSING amp RO ELE
14. e inside of the housings using a mild detergent and a soft cloth Do not use abrasive cleaners or pads Thoroughly rinse all soap from the housing before re assembly Figure 11 Using sump wrench to change filter cartridges 13 Sanitization Procedures for your Reverse Osmosis System Sanitization is a simple but important part of a regular maintenance routine required to keep your Reverse Osmosis Drinking Water System operating properly Recording the dates of all maintenance and sanitization done on the unit is a good idea as well as marking on your calendar future service interval dates Your water system installer may have a maintenance service program to deal with cartridge replacement and system sanitization by setting up regular scheduled service calls Sanitization maintenance of the Reverse Osmosis Drinking Water System should be performed Upon installation At least every 6 12 months as part of a regular maintenance routine Whenever the pre filter and post filter cartridges are replaced as part of a regular maintenance routine Whenever the reverse osmosis membrane is replaced e After the system requires any servicing or routine maintenance by your local water treatment specialist After long periods of time when system is not used approximately 30 days or more Whenever evidence of harmful bacteriological contamination of the system has been discovered In this case contact your local water treatment special
15. eplaced every 24 months Reverse Osmosis Module The reverse osmosis module contains a semi permeable membrane Its function is to separate water molecules from dissolved impurities in the feed water This is accomplished by application of hydraulic pressure greater than the osmotic pressure in water containing dissolved solids The life of the membrane can be determined by measuring the percentage of rejection of total dissolved solids in the water The membrane should be replaced every 24 to 36 months when its efficiency will decrease Post Carbon Filter The post filter contains a granular activated carbon Its function is to remove any taste and odor from the water prior to delivering it to the spigot The post filter cartridge should be replaced every 24 months Activating the System CAUTION Make sure all water supply lines drain lines and fittings are secure and free from leakage 1 Open source water supply valve Close product water faucet Check for leakage 2 Turn tank valve one quarter turn counter clockwise to open valve handle should be in line with tubing as it enters connection 3 Confirm system is producing water Module will be sending rinse water to drain 4 Open product water faucet and let water flow until all air has been expelled from system 5 Close product water faucet In 30 minutes check connections for leaks and correct if necessary Icemaker Extra point of use Check connections on these supply lines for leak
16. es 87553 AIR GAP TOMLINSON CONTEMPORARY ANTIQUE BRONZE 87554 AIR GAP TOMLINSON CONTEMPORARY BRUSH STAINLESS 87551 AIR GAP TOMLINSON CONTEMPORARY POLISH CHROME 87552 AIR GAP TOMLINSON CONTEMPORARY SATIN NICKEL CHILLER 2878 CHILLER RO R1P 21 Limited Warranty Subject to the conditions and limitations described below WaterGroup warrants its Economy Reverse Osmosis Drinking Water Treatment Systems excluding membrane and cartridge filters when installed in accordance with WaterGroup specifications to be free from defects in materials and workmanship under normal use within the operating specifications for a period of one 1 year from date of purchase with bill of sale or 18 months from product date code whichever Occurs first Other than the membrane and cartridge filters any part found defective within the terms of this warranty will be repaired or replaced by WaterGroup If any part 1s found defective WaterGroup also reserves the right to replace the drinking water appliance with a comparable WaterGroup drinking water system of equal or greater quality You pay only freight for repaired or replaced parts from our factory and local dealer charges including but not limited to labor charges travel and transportation expenses and handling fees This warranty shall not apply to any part damaged by accident fire flood freezing Act of God bacterial attack membrane fouling and or scaling sediment misuse misapplicati
17. g supplied to the desired length Connect the 3 8 blue tube from the 90 elbow granular activated carbon post filter Sump 3 fitting to the quick connect fitting on the faucet adapter Refer to faucet installation on page 9 d Connect the 1 4 red tube to the flow restrictor and attach the other end to the drain saddle valve Refer to the drain saddle valve installation on page 7 Start Up Procedure WARNING To prevent microbiological growth and freezing this reverse osmosis system contains a preservative solution which if ingested may cause irritation of the gastrointestinal tract colic diarrhea or other similar symptoms Therefore 5 gallons approximately two full tanks must be drawn from the spigot to flush out the preservative This may represent two or three days of running depending on conditions of the feed water The carbon filters require some rinsing to remove carbon fines The filters will rinse out on their own by allowing the system to produce 2 full tanks of water and discarding the RO product water The following procedure may be followed if it is desired to rinse the filters immediately before producing an RO product water Disconnect tubing from this elbow Sump Z1 Sump 3 Figure 9 a Disconnect the line from the outlet side of the Pre Carbon Filter Sump 2 Direct tubing into a pail or catch basin b Turn on the feed water by opening the needle valve on the feed water saddle valve and catc
18. h out the preservative solution before using the system This volume of water represents approximately two days of production The water flushed should be disposed of to the drain Feed Water Quality This reverse osmosis drinking water system is not intended to be used for the treatment of water that is microbiologically unsafe or of unknown quality If the feed water quality is unsafe or unknown have a sample of the water tested by a qualified laboratory or agency and implement the necessary measures to ensure a safe water supply INTRODUCTION Congratulations on the purchase of your new Reverse Osmosis Drinking Water System Treated with care and regular maintenance your new system will provide many years of service delivering purified water to the tap By now you have probably already opened the box to survey the contents Please take a few moments to review this manual before proceeding with the installation and use of the system Some important items to review are as follows Check all components for any damage caused in shipment Also take a quick inventory of all items supplied to ensure none are missing A checklist in the next section will assist you with identifying these items Ensure that the reverse osmosis system and storage tank will easily fit into the desired location This reverse osmosis system and tank needs to be removed for regular maintenance so good accessibility is an important tip to keep in mind Read
19. h soap before beginning installation and or sanitization procedure If your hands come into contact with any unsanitary surface while performing this procedure or the installation hands should be rewashed with soap Any surfaces used to work with to set various components on to dry should be cleaned and disinfected Any replacement cartridges membranes and cleaned components should be handled as little as possible e Anew pair of latex or surgical type gloves may be used to perform any sanitization procedure but also be aware that if the gloves surface comes into contact with any unsanitary surface while performing this procedure or the installation the gloves should also be re disinfected or replaced 14 Sanitization Steps STEP 1 TURN OFF WATER SUPPLY CLOSE INLET SUPPLY ALL THE WAY STEP 2 DEPRESSURIZE SYSTEM OPEN FAUCET SUPPLY UNTIL ALL WATER IS EMPTIED Use a clean drip pan or basin to continue to catch any spilled water remaining in the housings as you remove the membrane and cartridges STEP 3 Refer to Figures 12 13 and 14 DISCONNECT THE FEED TUBE FROM THE MEMBRANE HOUSING MODULE UNSCREW THE MEMBRANE HOUSING MODULE END CAP AND REMOVE THE MEMBRANE ELEMENT PUT THE MEMBRANE ELEMENT ASIDE ON A CLEAN DISINFECTED SURFACE Unless the membrane element is being replaced at this time then discard the old membrane STEP 4 OPEN THE FILTER SUMPS WITH THE SUMP WRENCH SUPPLIED AND REMOVE THE CARTRIDGES STEP 5 CLEAN T
20. h the water in the pail The water rinsing the filter will appear grayish until the fines are rinsed out When the water returns to clear close the inlet water valve Re connect the white tubing back into Sump 2 The filters are now rinsed c Turn on feedwater by opening the inlet water valve Immediately check for any signs of a leak Correct any problems if necessary Turn on storage tank valve d It will not be uncommon to experience air bubbles or dissolved air in the product water This will disappear after the unit is in service for a short period of time e The first two full tanks must be discarded to flush the membrane preservative out of the system as well as flush the carbon fines from the Post Carbon Filter Sump 3 12 Maintenance Schedule This schedule is designed for the average potable water supply and should be followed to ensure the proper functioning of your drinking water system Pre Filter The pre filter contains a 5 micron mechanical filter element Its function is to remove suspended particles from the feed water thus reducing the possibility of clogging the reverse osmosis membrane The pre filter element should be replaced every twelve months or earlier depending on the quality of the feed water Pre Carbon Filter The pre filter contains a granular activated carbon Its function is to remove chlorine from the incoming water to prevent any damage to the TFC membrane The Pre Carbon filter cartridge should be r
21. iceably warmer CAUTION Do not install feed water assembly on hot water line Turn off cold water supply by closing shut off valve Drain line by opening sink faucet Some mixing type faucets may require hot water supply be shut off as well 3 unless otherwise noted 3 CAUTION Do not turn valve handle before or while installing saddle tapping valve Make sure piercing lance does not protrude beyond rubber gasket before installing valve Assemble saddle tapping valve assembly on tube a Hold back plate against tube ee 3 8 copper tubing use back plate smaller radius ee 1 2 copper tubing use back plate larger radius o Hold valve saddle against tubing in a position directly opposite back plate c Tighten screw enough so valve saddle and back plate are held securely against tube d Rotate assembly so tubing connection is aligned toward RO Module feed port e Tighten screw firmly Do not crush tube 4 Connect source water feed tubing to valve body using compression fitting a Slide nut and sleeve onto tubing in that order b Install insert into plastic tubing c Install tube with insert and sleeve into valve body d Thread compression nut onto valve body tighten Turn saddle tapping valve handle clockwise until it is firmly seated and piercing lance is fully extended CAUTION Supply line is pierced and valve is closed Do not open valve until system is activated Page 9 Turn on cold
22. ist to disinfect your reverse osmosis system and identify and eliminate the source of contamination IMPORTANT This Reverse Osmosis Drinking Water System should not be used on any water supply sources that are microbiologically unsafe or of unknown quality without adequate disinfection before and or after the system Materials required for Sanitization of the Reverse Osmosis Drinking Water System Mild soap solution to clean various components Soap used should be as basic as possible and not contain any fragrances or additives Soft brush to assist cleaning various components DO NOT USE SCOURING PADS OR ANY OTHER TYPE OF INSTRUMENT THAT COULD POTENTIALLY SCRATCH THE SURFACES OF THE UNIT Measuring spoon or device e Household bleach typically containing 5 25 of chlorine One 1 Gallon of potable water to mix up a disinfectant solution DO NOT USE WATER THAT IS NOT CONSIDERED POTABLE OR IS OF A QUESTIONABLE NATURE TO MIX UP THE DISINFECTANT SOLUTION Drip pan or catch basin to collect any solution or water spilled along with paper towels to cleanup any spills Silicone Based Lubricant to apply to O Rings DO NOT USE PETROLEUM BASED LUBRICANTS Available Item 13691 60 gram vial Certified ANSI NSF 61 FDA Registration No 21 CFR 715 300 Other important requirements of note e Before beginning installation and or sanitization procedure make sure that all tools used are disinfected e Thoroughly wash hands wit
23. lation hole is ready install faucet TILE COUNTER TOP 1 Follow procedures detailed in section labeled Porcelain Enamel Over Steel substitute tile for Figure 6 Porcelain in instructions PRODUCT WATER FAUCET INSTALLATION New Faucet Installation Refer to Faucet Site Preparation selection on the last page 1 Lower faucet into mounting hole and place faucet over hole 2 Install washer spacer faucet washer and nut onto faucet nipple below sink and snug them up Be sure to properly align faucet before tightening Do not over tighten 3 Install faucet connector Apply food grade teflon tape packaged with faucet onto faucet nipple Install 3 8 blue tube into faucet connector 4 Install 3 8 blue tube into RO module Installation of Filters Unscrew the sumps with the help of wrench provided and install the filters as follows A Sump 1 Install Sediment Pre filter 5 micron Cartridge B Sump Z2 Install Carbon Pre filter Cartridge C Sump 8 Install Carbon Post filter Cartridge Installation of Membrane Important Keep the membrane and your hands clean in order to avoid bacterial contamination of the membrane 1 Disconnect the hose on the end of the membrane housing end cap from the quick connect elbow 2 Unscrew the end cap 3 Hold the membrane upside down cut the plastic bag at the bottom and drain off any liquid 4 The bottom tip of the membrane must seat firmly in the protruding female s
24. ocket Carbon Carbon Sediment inside the membrane housing Post Filter Pre Filter Pre Filter 5 Without touching the membrane slide it into the membrane housing and discard the plastic bag With your thumb or the palm of your hand push the membrane all the way into the housing Important Do not use force and ensure that the membrane is not protruding from the housing Replace the membrane housing end cap and hand tighten Push the tubing back into the quick connect fitting Ensure the tubing is all the way in nO RO Membrane Housing Cap Remove tubing from elbow quick connect fitting Figure 8A Installing membrane without touching Sump 43 Sump 2 Sump 1 Figure 7 Front View RO Membrane Housing Figure 8B Installing membrane Remove cap 10 Connecting Components 1 4 White Inlet Tubing from Inlet Saddle Valve Sump 1 Pre Sediment Filter a Connect the 1 4 white tube to the elbow of sump 1 The other end of the elbow should be connected to inlet saddle valve Refer to inlet saddle valve installation on page 6 3 8 White Tubing to Tank Sump 3 Post Carbon Filter c Connect the 3 8 white tube to the center of the male tee located on the top of the bracket Connect the other end of the tube to the storage tank Refer to the storage tank connection installation on page 7 11 3 8 Blue Faucet Sump 3 Post Carbon Filter b Cut 3 8 blue tubin
25. on neglect alteration installation or operation contrary to our printed instructions or by the use of accessories or components which do not meet WaterGroup specifications If the drinking water system is altered by anyone other than WaterGroup the warranty shall be void ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THE PERIOD SPECIFIED ABOVE FOR THE PARTS DESCRIBED IN THIS LIMITED WARRANTY As a manufacturer we do not know the characteristics of your water supply The quality of water supplies may vary seasonably or over a period of time Your water usage may vary as well Water characteristics can also change if the drinking water appliance 1s moved to a new location For these reasons we assume no liability for the determination of the proper equipment necessary to meet your requirements and we do not authorize others to assume such obligation for us Further we assume no liability and extend no warranties express or implied for the use of this product with a non potable water source or a water source which does not meet the conditions for use as described in this Owners Guide WATERGROUP S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED TO THE REPAIR OR REPLACEMENT OF THE FAILED PARTS OF THE DRINKING WATER SYSTEM AND WE ASSUME NO LIABILITY WHATSOEVER FOR DIRECT INDIRECT INCIDENTAL CONSEQUENTIAL SPECIAL GENERAL OR OTHER DAMAGES WHETHE
26. overnment codes regarding installation of these devices must be observed PREPARATION 1 Check that all appropriate components are packed with your system Figure 1 2 Determine locations for RO component installation Two requirements for consideration are access to cold water supply line and household sink drainpipe Specific requirements are detailed below Component Location Requirements COMPONENT LOCATION REQUIREMENTS PRODUCT WATER FAUCET Faucet may be installed in any convenient location Make sure underside of location is free of obstructions REVERSE OSMOSIS MODULE Module may be installed under sink or in any convenient location within 15 feet of source water supply and faucet The 100V power outlet should be nearby to plug in the booster pump STORAGE TANK Tank may be placed in any space within 15 feet of faucet generally under kitchen sink or in an adjacent unused cabinet Tubing length between components should be kept to a minimum avoiding sharp bends or kinks DO NOT PLACE REVERSE OSMOSIS UNIT WHERE IT WILL BE EXPOSED TO FREEZING AND OR DIRECT SUNLIGHT MODULE MUST BE EASILY REMOVABLE FOR PERFORMANCE OF ROUTINE MAINTENANCE Mount the unit using bracket attached and two screws provided in the Installation Kit HOLD THE MODULE BY THE FILTER HOUSINGS WHEN PICKING UP OR CARRYING UNIT NOTE THIS DRINKING WATER SYSTEM IS FOR USE ON POTABLE WATER SUPPLIES ONLY SOURCE WATER EXCEEDING CHEMICAL PARAMETERS REQUIRES PRE TREA
27. ppliances that use water and eventually build up with scale when using plain tap water Now you can relax and enjoy the benefits of great tasting water supplied by your reverse osmosis drinking water system Remember that good quality water is important to maintaining a healthy lifestyle You can also feel good about the money you have saved by installing your own drinking water system instead of dealing with the expense and hassle of bottled water delivery Application Guidelines Model Membrane Max Feed Feed Water Feed Water Feed Water Feed Water Feed Water Feed Water Feed Water Feed Water Number Type Water Salinity Temperature Pressure pH Supply Hydrogen Sulfide Manganese Iron Hardness EBP75TFCS 3 TFC 2000 ppm 40 110 F 50 100 psi 2 0 11 0 Chlorinated None lt 0 05 ppm lt 0 1 ppm 10 gpg Unchlorinated S ifi ti Nominal product water ratings are based on the following conditions Supply TDS of 250 ppm peci ica ions softened tap water 50 psi 0 36 Mpa 77 F 25 C pH 8 and 15 recovery with outlet to atmosphere Model Membrane Rejection Storage Tank Rejection percentages are dependent on the supply conditions and the substance being measured Description Production Rate Capacity US Gal Notes The performance of a reverse osmosis membrane is highly dependent upon pressure a temperature and TDS The actual volume of product water and rejection percentage will vary with EBP
28. s Allow storage tank to fill overnight 7 WARNING DO NOT USE THE FIRST FULL STORAGE TANK OF WATER Discard to drain first full tank of water by opening product water and extra point of use faucet until water flow stops then close faucet This will flush sanitizing solution from system Icemaker Let tray bin fill with ice cubes Discard all ice cubes This flushes sanitizing solution from lines to icemaker Check the TDS reduction using a TDS Meter System is ready to use Should there be any aftertaste or odor to water or ice cubes repeat Steps 6 and 7 DO NOT USE THE FIRST STORAGE TANK OF WATER Allow storage tank to fill overnight Dispense this water to drain This process removes factory installed sanitizing solution from the entire system and sends it to drain This process also sanitizes fittings and tubing used during installation O Changing Filters Important This RO System contains filters which must be replaced at regular intervals to maintain proper performance See Maintenance Schedule for the recommended interval for changing the filters Local conditions may dictate more frequent cartridge replacement Use a drip pan to catch any water that may spill when the housings are removed Use only factory approved filters 1 Close the saddle valve and open the faucet by lifting the handle Allow storage tank to empty 2 Loosen and remove the appropriate filter housing s Discard the cartridge s 3 Wash th
29. ss or plastic containers 1 Contact dealer for explanation 2 Post carbon filter cartridge exhausted 2 Replace post carbon filter cartridge 3 Storage tank and or system contaminated 3 Contact dealer for assistance 4 Membrane life expired 4 Replace membrane Cloudy water 1 Dissolved air in feed water gets concentrated in product 1 Condition usually clears up eventually as feed water water changes Letting water stand will allow dissolved air to dissipate Cloudy ice cubes 1 See cloudy water 1 See cloudy water 2 Change ice cube mold shape make cubes manually if using automatic ice cube maker let stand to release dissolved air before freezing 20 Reverse Osmosis Accessories PUMPS r M PIE Gr 92287 BOOSTER 6800 RO SYSTEMS UP TO 50 GPD gt 2 e 92317 BOOSTER 8800 RO SYSTEMS UP TO 120 GPD 92325 BOOSTER KEMFLO RO SYSTEMS UP TO 75 GPD fi 7 TANKS 92313 STORAGE RO PRO3800W KFV38 FAUCETS 87511 LONG REACH STANDARD NON AIR GAP 92192 LONG REACH C W AIR GAP Tomlinson Designer Series 87546 AIR GAP TOMLINSON ANTIQUE BRONZE 87543 AIR GAP TOMLINSON BISCUIT 87544 AIR GAP TOMLINSON BLACK 87547 AIR GAP TOMLINSON BRIGHT NICKEL 87548 AIR GAP TOMLINSON BRUSHED STAINLESS FINISH 87545 AIR GAP TOMLINSON POLISHED BRASS E 87540 AIR GAP TOMLINSON POLISHED CHROME 87541 AIR GAP TOMLINSON SATIN NICKEL N 87542 AIR GAP TOMLINSON WHITE Cs d Tomlinson Contemporary Seri
30. tion hole is ready install faucet chuck This prevents chuck from contacting porcelain after pilot hole has been completed A PILOT DRILL NOTE Practice on discarded sinks to familiarize yourself with operation of porcelain cutter kit Using carbide tipped bit with plastic sleeve Figure 6 A drill pilot hole completely through porcelain and metal underneath 2 CAUTION Avoid high motor R P M during initial penetration of porcelain as high drill speed will cause excessive chipping Place spring loaded porcelain saw Figure 6 B into drill chuck Make sure pilot guide is inserted tightly Insert pilot guide into pilot hole Push down gently on drill motor to apply light pressure to porcelain surface Start drill motor turning as slowly as possible After initial cut has started motor speed may be gradually increased The cut may require three to four minutes to complete Going faster could result in excessive chipping Be sure a complete ring has been cut through porcelain to material underneath 3 Place finish hole saw Figure 6 C into drill chuck Make sure pilot guide is inserted tightly Insert pilot guide into pilot hole Begin cut using a slow speed and light pressure until porcelain inside ring cut in c FINISH HOLE SAW Step 2 has been penetrated to material underneath 4 Remove saw from hole and clean all debris from porcelain surface Re insert saw into hole and cut through remaining material 5 Instal
31. water supply Check saddle tapping valve installation for leaks Allow water to run from faucet for a few minutes to clear any debris in the line caused by installation NOTE If flow from sink faucet is reduced clean faucet aerator EXISTING 1 2 COPPER TUBING HOUSEHOLD COLD WATER LINE SMALLER RADIUS P GL I l i STEM SEAL NUT TI I LARGER RADIUS TIGHTENING VALVE SADDLE SCREW L REVERSIBLE SK 7 NI BACK PLATE sier 97 COMPRESSION VALVE BODY UA NUT INSERT SLEEVE TUBING TO MODULE 1 4 WHITE TUBING Figure 3 Saddle Tapping Valve Assembly P N 92276 7 installed on 1 2 Copper Tubing Trim 74 white tube to desired length Install 72 white tube into 74 white collet as shown in Figure 1 A ADDITIONAL POINT OF USE CONNECTION NOTE Icemakers typically use 1 4 tubing as feed line Use a reducing union P N 92402 for this connection NOTE Reduce the 3 8 Line to 1 4 as close as possible to the additional point of use device to minimize flow loss To connect an additional point of use icemaker extra faucet in wet bar and or another use for treated wa ter place a tee connector P N 92403 in 3 8 blue line between faucet and RO Module 2 Connect tee to point of use with 3 8 blue tubing P N 87600 Connect tubing to point of use Connec tor requirements are based on type of delivery device i e a typical icemaker uses 3 8 x 1 4 reducing device DR
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