Kia Diagnostic Tools
Contents
1. If oxygen monitoring test results are not available a message will be displayed telling you that the test has not been completed and the results may be inaccurate Press the ENTER key to continue When the results are accurate compare the results to the specifications in the service manual for the vehicle HO2S Monitoring Test Menu Screen 1 11 MO MONITORING TEST On most vehicles the ECM can provide HO2S information for multiple oxygen sensors When the HO2S MONITORING TEST option is selected the Hi scan Pro questions the ECM to see which sensors are available Select the sensor that you want to check using the up or down arrow keys then press the ENTER key DAA SEMSJE 1 HAMEL SENSOR Z Compare the results to the specifications in the service manual for the vehicle 1 11 HOSS AORI TORING TEST R gt L HOSS VOLTAGE 6 445 U L gt B ZS VOLTAGE 8 445 U HIH HOSS 6 6 299 5 BBB U HAH HOSS T A 982 8 966 V TIME BETWEER TRANS 4 88 sec L SHIFT Tut B 8 4 88 sec R SHIFT Tet BG 8 4 88 sec HEAN Pi a2 52 4 68 sec KODULE TB module DT 1 Gy NA piasnosne TOOLS 1 4 MONITORING TEST RESULTS MIDEL SPORTAGE 290 10T SYSTEN 2 069 DONG BOSCH SYS BL BENDIMESS TEST B2 HOSE HOMITORING TEST Ra ORD MONITORING TEST OD Moni tori ag Bi Catalyst Moni tori my BZ Evap Emission Moni tori ne OBD II Monitoring Test Manufacturers often program additional monitoring tests i2. module DT 1 Gy NA piasnosne TOOLS e The Hi scan Pro Scan Tool and Diagnostic Set e The Diagnostic Breakout Box DT1 2 VIDEO Functions as Scan tool DMM Two Channel Digital Oscilloscope Vehicle Sensor Signal Simulator Actuator driver Used stand alone or as a control center in an automotive diagnosis system DT1 3 OVERVIEW Today s technicians are faced with many new challenges With stricter OBD II regulations increased fuel economy standards and stricter emissions requirements it s more important than ever to properly diagnose and repair electrical and engine management system faults the first time e To help you save time and increase accuracy Kia has made available two diagnostic tools The Hi scan Pro Scan Tool and Diagnostic Set and the Diagnostic Breakout Box KIA HI SCAN PRO VIDEO Before reading this module take a few minutes to view the Hi scan Pro Video This presentation highlights the capabilities of the tester and its accessories After viewing the video continue reading through the module to gain additional information about the Hi scan Pro and also about the Kia Breakout Box HI SCAN PRO SCAN TOOL AND DIAGNOSTIC SET The Hi scan Pro set consists of a hand held tester and accessories which allow the use of one diagnostic tool for many automotive applications The Hi scan Pro is capable of functioning as a scan tool a DMM a
3. ALL DATA RECORD Hz USER SELECT DATA BECGOED LER SELECT DATA RECORD HAIN RELAT TRS VOLTAGE 9 BATTE VOLTAGE ECT SENSOR VOLTAGE JUL MAF SRO VOLTALK JDBC GK OPEL AG 1 TH EAP PURGE VALE PEERS ETTR TO START RECO DT1 56 FLIGHT REDDER Hoa Trigger sg Bil EHGIFE HFH NAN rpa i DGHLTLON Tinie BZ NAF SENSOR Ti LELTPFS SEASON DTOPFLLELII PRESS Ec TO STOP AKCORE DT1 57 KIA DIAGNOSTIC TOOLS CU When the ALL DATA RECORD is pressed the distance covered tests start and data of the distance covered for all subjects are saved during the same period the memory saving capacity appears and when the ESC key is pressed the saving process stop 02 USER SELECT DATA RECORD The distance covered test of this subject can save data when the user presses the desired subject to be saved as Figure DT1 56 DTI 1 57 module DT 1 22 FLIGHT REGOER How Wal tl eg 12 MAF BEHOR 13 TFS BEHBOR 28 TRS VOLTAGE 11 PRES EC To STOP EED DT1 58 1 6 FLIGHT RECORD AUTO TRIGGER ANY BTC E AUTO TRIGGERC SIRGLE BTC 3 FALL TRIGGER FLIGHT RECORD BATA REVI Ew 1 4 FLIGHT ARDORD Se EHGIKE APA 18 IGHITIOM TIRI 13 RAF SENSOR 13 TPR KEHNON B2 HIL STATUS Recording Process As soon as you press the ENTER key the recording process will begin The data that was fixed will be recorded until the ESC key is pressed The percentage of memory that has been used will
4. AZ AUTOCHECK PRINTER e Pressing the SHIFT and HELP keys at the same time prints the current screen e Press the UNDO key to cancel printing DT1 122 PRINTER SETUP Selecting 03 PRINTER SETUP allows you to choose between 01 The optional Hi scan Printer 02 Autocheck Printer Use the up or down arrow keys to make your selection then press the ESC key to confirm your selection PRINTER OPERATIONS Connect the printer cable to the RS 232C jack on the left side of the tester next to the telephone jack To print the current screen press the SHIFT and HELP keys at the same time To cancel printing press the UNDO key module DT 1 KIA DIAGNOSTIC TOOLS CU DATA DOWN LOAD OA INITIAL SCREEN Selecting option 08 DATA DOWN LOAD from Bi El VENDGLE DIAGNOSIS en Gere the INITIAL SCREEN and pressing the ENTER B3 CARE OBD I1 DIAGNOSIS key brings up the DATA DOWN LOAD screen Bi FLIGHT RECORD REVIEW GAMPALGN TSR This mode can only be used when the Hi scan GE EN Pro is connected to a Personal Computer PC Bs et cela through the RS 232C cable H BATA DOW LOAD In addition the PC must have the PC SCAN program loaded from the CD that is provided with the Hi scan Pro Standard Kit Load the PC SCAN program onto your PC then open the program and follow the instructions on the screen NOTE DO NOT USE PC SCAN ON DCS MACHINES module DT 1 Gy NA piasnosne TOOLS PC SCAN PR
5. Meh RL Ma ue doen i e Hijet FCH FA Cannes tari lest Fond tion 1 Een OFF GE OH Ape 9 Nate open Elreult l belpu i OW ECM Side B Rp LOR whem cirogit salfumotien Open of Shart Circuit happened i Baagh idling l CIRT LOCA coe MIE PREV MEXT DT1 21 KIA DIAGNOSTIC TOOLS C READINESS TEST STATUS SCREEN The Readiness Test Status screen will show you the status of all supported system readiness tests The message will be either all supported readiness tests are complete or not all supported on board system readiness tests have been completed Press ENTER to continue the KIA VEHICLE DIAGNOSIS MAIN MENU screen will appear DIAGNOSTIC TROUBLE CODES Selecting option 01 DIAGNOSTIC TROUBLE CODES from the Kia Vehicle Diagnosis Option menu and pressing the ENTER key brings up the DIAGNOSTIC TROUBLE CODES screen This screen displays a list of the DTC s and their descriptions in the order of occurence Pending codes will have a P following their description The display also shows the total number of current confirmed DTC s that are stored and the total number of pending DTC s If there are any current DTC s a message will appear telling you to check the wiring harness and connectors Press ENTER to continue The following options are available by pressing the appropriate F key while viewing the DTC menu Press the escape ESC key to return to the DIAGNOSTIC TROUBLE CODES m
6. gn FLIGET Mel FLIGHT RECORD REVIEW Pressing the BREE ENTER key plays back all data that was recorded before the display was held TEEN mou HASU NEW FLIGHT RECORD Pressing the ENTER key prompts you to press any key to start recording Press any key to stop the recording FLIGHT RECORD BEVIEN HEN FLIGHT KECOHRD MENU Pressing the F6 key will open an additional features window on the right side of the display This window gives you the same trigger options as described previously METER To use the multimeter function you will need to connect the leads from the probe set to channel A on the top left of the tester or channel B on the top right of the tester for a single meter measurement Connect both S channels A and B to make two measurements KA VEHICLE ALTO SO0PE B S nat SONE simultaneously for comparison You can use BG AE TA the ESC key at any time to return to the ACTUATOR BENUKG BS SENSOR ZIRS 0TnH previous menu NOTE Some measurements such as temperature and pressure will require probes and adapters that are NOT included in the standard kit These probes are available as an optional purchase module DT 1 3s Gy NA piasnosne TOOLS e MEASUREMENTS The multimeter can measure two signals simultaneously for comparison e UNITS OF MEASURE The meter is autoranging so there is no need to select units of measurement Z MHH LLE SOSPOALTEN VOLT L OH AD 0 01 V r H
7. with checks and tests followed by yes and no questions F6 PART Pressing the F6 key displays the most effective ways to diagnose the component or system that most likely caused the highlighted DTC Reference waveforms F6 wave may also be available If no information is currently available you will be referred to the service manual module DT 1 i ISC VALVE CRP EN A CH Big cH Test Condition Connect the CR ae teat bea probe to the CH Sensor Gaal ine and CH B to sEngine idling Failure Condition Shane of Signal Haweform compare wit atandard mave arm Hum EX z F1 HOLD Holds Runs display HIN 526 Int N A ZOOM This key can be used after HOLD is depressed to enlarge the waveform up to five times CURS Depressing this key can help you easily check voltage time and frequency of waveform with two vertical lines on the screen RCRD A maximum of 400 points screen is stored when HOLD is depressed F2 TIME Allows you to change time scale F3 VOLT Allows you to change voltage scale F4 RCRD Activates the flight recorder function F5 GRD Sets the ground level F6 WAVE Displays pattern Lin HBAS U IA 685 5n AVE 15 1 Y MARS 14 7 V EEY 79 58 He DUTY 64 Continue Prese Dogn DT1 27 module DT 1 1 ElA VEHICLE DIAGNOSIS MIDEL SPORTAGE ZB 1 SYSTEN 2 668 PONG BOSON SY 3 DIAGNOSTIC TEOUBLE CODES 12 FREEZE FRAME DATA GUERENT DAT
8. check ABS information on 1998 and later models On most models except on the Optima the underhood DLC connector can also be used for OBD II Getting Help Help is available while using any of the Hi scan Pro functions by pressing the HELP key The help screens provide user information relating to the current screen While the Hi scan Pro Operation Guide contains all information about Hi scan Pro Operation and should always be used the Help screens are meant to limit your time referencing the guide GETTING STARTED 1 Turn the ignition on but do not start the vehicle 2 Press the ON OFF button you ll see the Hi scan Pro opening screen 3 Allow the Hi scan Pro to warm up and perform the self test of its circuits 4 When the Hi scan Pro Hardware Version screen appears press the ENTER key The INITIAL SCREEN should appear in the display 5 module DT 1 KIA DIAGNOSTIC TOOLS CU NOTE If you do not press the ENTER e Use the light symbol key to key within 30 seconds the Hi scan turn the back light ON or Pro will shut itself off and you will OFF have to press the ON OFF key to Adjust the display with the continue ee op Pie der side 5 Use the light symbol key to turn the display opne tester back light ON or OFF as required To turn OFF hold down the 6 ON OFF key until the tester shuts off If you need to adjust the brightness of the display there is an adjustment thumbwheel DT1 11 on th
9. right of the tester for single trace operation Connect both channels A and B for dual trace operation You can use the ESC key at any time to return to the previous menu Manual Scope Options On the VEHICLE SCOPEMETER menu select 02 MANUAL SCOPE and press ENTER to bring up the manual scope display Make your choices from the following options Pressing the F1 HOLD key will hold the waveform for analysis Press F1 a second time to run the display Manual Scope Options F2 through F5 are NOT available when the display is being held However additional options are available when the display is being held We will cover these a little later in this module While the Manual Scope display is running you can press the F2 through ES keys with the following results Pressing the F2 TIME key and using the up or right arrow keys to increases the time using the down or left arrow keys decreases the time A range of preset values is available Pressing the F3 VOLT key and using the up or right arrow keys to increases the voltage scale using the down or left arrow keys decreases the voltage A range of preset values is available Pressing the F4 GRD key and using the up or right arrow keys to increases the ground level using the down or left arrow keys decreases the ground level A range of preset values is available Pressing the F5 CHNL key allows you to select the channel you wish to view A B or A B You can also sel
10. test lead to the oscilloscope A terminal on the top left of the tester 2 Install the diagnostic test lead tip onto the test lead cable module DT 1 1 8 EI MU GCAM AM ELCT SENSOR q d OF LT FUEL TRIM EL BG EHGIHE RPA GELECT METER TO NEASUKE TT i VOLT 2 FREQUENCY METE SA 1 8 EI MP SRAM Al ELCT SENSOR 3i F m a ST FUEL TRIM ES 8 8 amp BE EHGIHE RPA VOLT METER i AUTONAMGE COHHECT FREE T CHAMMEL AMD PRESS ENTER KEV METE Sunil CLH ik DT1 73 METER FUNCTION RANGE VOLTMETER 500 VDC DUTY CYCLE METER 0 100 FREQUENCY METER 0 100 kHz AMMETER 0 600 A TEMPERATURE N A PRESSURE N A Requires optional leads and or probe DT1 74 KIA DIAGNOSTIC TOOLS C Using the Digital Meter Function With the SIMU SCAN screen showing in the display do the following 1 Select the sensor that you wish to test using the up or down arrow keys 2 Use the F6 FIX key to fix the item or items the same way you did in Current Data 3 Press the F1 METR key to select the multi meter option Selecting a Meter Press the numbered key that corresponds to the meter that you wish to use For example if you wish to use the voltmeter function press the 1 key Now use the Hi scan Pro the same way as you use any other voltmeter Notice that the display shows the selected sensor output in the lower portion of the display and the current data analysis in the upper
11. the Diagnostic Test Lead and Adapter Using the Digital Meter Function nnmnnnmnnnmnnnmnnnmnnemn Selecting a Meter mnnmnnmnnnmnnnnnnnnnnennnmnnmnnnn mnn n Meter Ranges sve evoe ecn eonenn ceno onenn eR seen ee Reen Ree setts F2 Simulator Function ss sss sc ccc ecc eoe KRK Vehicle Scopemeter 222 2222 2ee ence eens ene ee teen nee e ene eee anne nena eee cence ne Vehicle Scopemeter Options n mnnnnnnmnnnmnnnmnmmmnmmmnmmmn Kia Vehicle Auto Scope n mnnnnnnnnnnmnnnmnnnmnnnmnnmmnmmmn Wave SUreeng lt see een aeae RRR RRR R RER ennes tn RRR kand ken KER Manual SCODE eee ee Ke KKR RRR KRK Manual Scope Options mnnnnnnnnnnnnnnnnnmnnnmnnmmnnmmnn Manual Scope Menu mnnmmnnnmnnnnnnmnnnnnnmmnnmmmmmmmmmmnmmnn Kia Diagnostic Tools DT 1 Table of Contents Trigger SElections anmmnnmnnnnnnennnmnnnmnnnmnnmmnnemnmnnnnnnnnnmnn nm Hold Mode Options a mnnnnnnnnnnmnnnmnnnmnnnnnnmnnnmmnmmnmmnmmmnnnnnmnnnmen Flight Record Review mnnnnnnmnnnmnnnnnnnnnnnnnnnmnennnnnnnnmnnmnnnm Se MA RRR aen Ree Re RRR ome seiaie LIS Tui 2 d s e15 Ls 36 Selecting a Meter nnnnnnnn
12. you wish to view Air Bag ABS or OBD II information using the underhood DLC you must also install adapter cable P N 09900 29020 to the DLC cable Power Requirements To use the Hi scan Pro as a digital meter an oscilloscope or a simulator it will need a source of electrical power The Hi scan Pro can receive power from the five different power sources shown in the illustration CAUTION When installing batteries in the Hi scan Pro use 7 each of the 1 2v 1100mAh 1600mAh AA size rechargeable type only Other batteries may damage the Hi scan Pro and will result in a shorter battery life module DT 1 Gy NA piasnosne TOOLS Ignition OFF OBD II Data Connect to the DLC under dash Connect to under hood DLC on most models SRS and ABS 1998 and later models Connect to under hood DLC DT1 7 Press HELP key Scroll through available information Read Operation Guide Sie scan Professional Part number 09910 64100 Release date 10 FEB 2000 Press ENTER key to continue DT1 10 DLC Connections To protect the Hi scan Pro make sure that the ignition switch is OFF when connecting to or disconnecting the Hi scan Pro from the DLC e f you wish to view OBD II data connect the DLC cable to the connector under the instrument panel e If you wish to view air bag information connect the adapter cable to the DLC under the hood You will also use this DLC to
13. A MONITORING TEST RESULTS BAR LEAKAGE TEST FLIGHT HEOGHE DUAL DLSFLNE SIE SCOR 1 2 FREEZE FRAME DATA Bi FUEL EE ETATE DLEL HODE E2 CAL LOAD VALLE HI ECT SEMSON HAST FUEL TRIM RL b H LT FUEL TRIM BL 86 ENGIME EPH 7 VEHICLE SPEED OTC CALE TO BYETER EROH PH 73 DT1 29 1 KIA VEHICLE DIASNOSISG HOEL SPORTAGE D9 1HY BYSTEN 2 BBA DOG BOSCH SYS T Hi BLAGHDGTIC TEHLE CODES HE FREKSK FRANK DATA FOMITORING TEST RESULTS BMP LENGE TEST FLIGHT HECHE WAL DISPLAY SLM Ln FREEZE FRAME DATA The vehicle s electronic control units ECM PCM TCM typically save information about the state of a vehicle when a DTC is set Selecting option 02 FREEZE FRAME DATA from the Kia Vehicle Diagnosis Option menu and pressing the ENTER key will bring up the FREEZE FRAME DATA screen FREEZE FRAME DATA SCREEN Freeze frame data is only available for the first DTC that was set or the first one trip DTC Freeze frame data is displayed in the same format as CURRENT DATA The DTC to which the Freeze Frame Data applies will be displayed at the bottom of the screen Hi scan Pro is capable of displaying all of the Freeze Frame Data for all items supported by the ECM There are no options available on the Freeze Frame Data screen CURRENT DATA Selecting option 03 CURRENT DATA from the Kia Vehicle Diagnosis Option menu and pressing the ENTER key brings up the CURRENT DAT
14. A screen Eight sensor values and or ON OFF switch states can be shown on the screen at one time Additional items can be viewed using the up and down arrow keys CURRENT DATA SCREEN The following options are available by pressing the appropriate F key while viewing the CURRENT DATA menu Press the ESC key at any time to return to the CURRENT DATA Menu screen module DT 1 1 2 CUARKAT BATA v lnt MD OF DTC 1 Haz AiL STATUS om a N 199 FUEL SRE STATE olii HODE B DAL LOAD VALDE AE mi BS BCT ZEKB R 31 TF BG EMGIKE BPA a He VERLCLE SPEED 1 3 OUREEHT BETA MHD STATIS OFF W FUEL 293 1 STATUS LHi RODE N CALCULATED LOAD VALUE 3 7 3 199 F ET FUEL THIM 813 eu Z SILT FUEL TRIP Bit 4 7 Z 7 HE KPT HON Fin reer uct wen earn acne CHF sensor DSH cap EH A Test Condition EEE L nner T the TH A test probe te the OK senrnsar wigan line sEnginme Idling Failure Condition sahade of signal vaveform beteren standard waveform IMJECTOR mR b L D HOLD Tin KIA DIAGNOSTIC TOOLS CU F1 FIX Pressing the F1 key while viewing current data freezes the position of the item that is highlighted places an asterisk to the left of the item then moves it to the top of the display Up to 8 items can be fixed at one time This is helpful if you wish to compare values such as TPS MAF and RPM The fewer the items selected the faster Hi scan Pro wi
15. CLE DIAGHOSIS SPORTAGE BZ JUa Ba 19990 Ba 199907 BS 19997 BG 199677 FOBEL KIA VEHICLE DIAGNOGIS MODEL SPORTAGE ZAAL 2 RA DOHC BOSCH SYE Z ALUTORATIC TRAMSAALE ANTI LOCK BRAKE SVSTEN i SH5 ALEBAG Vehicle Selection When the vehicle screen appears use the up or down arrow keys to select the vehicle you wish to diagnose then press ENTER Model Year Selection Using the up or down arrow keys select the model year of the vehicle you wish to diagnose then press ENTER System Selection Using the up or down arrow keys select the system you wish to diagnose then press ENTER Since this module is designed to support OBD Il we will select 02 2000 DOHC BOSCH Sys NOTE If your vehicle has more than one engine available you may be asked to select the engine that is in the vehicle module DT 1 1 ElA VEHICLE BUAGNOSTS MODEL SPORTAGE ZO 1 SYSTEN 2 668 PG BOSON SV 3 L DINGMOSTIG TROWHLE CODES FREEZE FRAHE DATA GURRENT BATA MOMITORING TEST RESULTS BAR LEAKAGE TEST FLIGHT REGOHE BUL SFL SIE SCOR 1 1 RISTO TLE CONES ES 180 OPER CHL 516 L0 PST Ja GLE D IL Sie LS Peis TF EROR CIA HIOS ART Fina HIL BEQGEST FROM TON NB MED 3 F DLMAG 1 E knes rir rise Fant DT1 19 P1585 140 OPENING COIL SIG LOU MERE MALFUNCTION CRITERIA SC walwe opening coll voltage low TIRE REGUI REDI omt nuwus TERHI HAL VOLTAGE WD ag I
16. E Min 8 81 U Multimeter Options Selecting 03 METER and pressing the ENTER key from the VEHICLE SCOPEMETER menu brings up the multimeter scope display This multimeter operates the same as any other multimeter except that you can make two measurements simultaneously and the meter is in autoranging You do not have to select the units volts milli volts etc that you wish to measure the meter will do it for you based on the input it sees Connecting the Diagnostic Test Lead and Adapter To connect the diagnostic test leads and adapter do the following 1 Connect the diagnostic test lead to the oscilloscope A terminal on the top left of the tester 2 Install the diagnostic test lead tip onto the test lead cable 3 If you wish to measure two signals repeat steps 1 and 2 for the oscilloscope B terminal located at the top right of the tester Selecting a Meter Press the numbered F key that corresponds to the type of meter that you wish to use then select the channel from the pop up window that appears For example if you wish to use the voltmeter function on channel B press the F1 key then select CH B and press enter Now use the Hi scan Pro the same way as you use any other voltmeter in autoranging mode Press the ENTER key in any Meter Mode to reset the minimum and maximum range on the screen module DT 1 METER FUNCTION RANGE VOLTMETER 500 VDC DUTY CYCL
17. E METER 0 100 FREQUENCY METER 0 100 kHz AMMETER 0 600 A TEMPERATURE N A PRESSURE N A Requires optional leads and or probes DT1 102 2 VEMIGLE SCOFEAETER Bi KIA VEHICLE ALTO SO0PE BE ible SOIE BG HETER 4 FEAT Po BS KEHNON SIMAATON DT1 104 KIA DIAGNOSTIC TOOLS CU Meter Ranges The meter ranges are shown in the chart on the left CAUTIONS The Hi scan Pro is intended for automotive type signal measurements It is not a laboratory quality DVOM or oscilloscope Input voltage MUST not exceed 500 volts The ohmmeter function is a stand alone function and cannot be used with any other function Be sure to use the ohmmeter on a non powered circuit to protect the Hi scan Pro s circuitry ACTUATOR DRIVING Selecting 04 ACTUATOR DRIVING with the up or down arrows and pressing the ENTER key from the VEHICLE SCOPEMETER menu brings up the actuator driving display In this mode an actuator such as a fuel injector can be driven without the need for ECM communication CAUTION When attempting to drive an actuator the ignition key can be ON but the engine must be OFF to avoid damage to the component or the Hi scan Pro s circuitry Actuator Driving Connections 1 Connect the diagnostic test lead to the oscilloscope A terminal on the top left of the tester 2 Install the diagnostic test lead tip onto the test lead cable module DT 1 Fou f mewnoseme f mewnos
18. H1 5 x BT LT FUEL TRINCEL key will list the numerical values and unit of PE EHHE EPE measure of the sensors at the trigger point Use the left arrow key to find out what the values were before the trigger point and the right arrow key to find out what the values were after the trigger point Graph Format 4 FLIGHT RECORD REVIEW CAL Lo VALUE x Pressing the F1 key while in Flight Record Review mode changes the screen to a graphic display of the first two selected items The upper item is fixed and the lower item is not If you want to release the top item press the F5 FIX key The upper item will be released and the lower item will become fixed Once an item has been released you can use the up or down arrows to select a new item for comparison to the fixed item module DT 1 module DT 1 SYSTEM SETUP Selecting option 07 SYSTEM SETUP from the Ener fei INITIAL SCREEN and pressing the ENTER key ve brings up the SYSTEM SETUP screen System Setup allows you to customize the Hi scan Pro to meet your specific needs System Setup can be performed using any of the five power sources previously discussed Press the ESC key at any time to return to the INITIAL SCREEN 33 svsren CONFIGURATION SYSTEM CONFIGURATION Selecting 01 System Configuration allows you SERIAL a to BU CRS VER 2081 Bed 18 17 82 am om size NENORN BASALIOK CARS SIZE Verify the version of the software HOT I
19. In Current Data mode you unfix release a fixed item on the display by highlighting the item then pressing the key a UNDO b F c ENTER d ESC module DT 1 8 10 KIA DIAGNOSTIC TOOLS CU The sensor simulator is capable of producing a specific voltage or frequency without the need for ECM communication a True b False When connecting a PC to the Hi scan Pro connect the serial cable to the a H bus b RS232 port c Oscilloscope A terminal d Oscilloscope B terminal When providing power to the Hi scan Pro how many power sources do you have to choose from a One b Three c Five d Seven module DT 1 G Gy NA piasnosne TOOLS NOTES module DT 1 NOTES KIA DIAGNOSTIC TOOLS CU module DT 1 ss WE SUPPORT VOLUNTARY TECHNICIAN CERTIFICATION THROUGH National Institute for AUTOMOTIVE SERVICE EXCELLENCE No part of this publication may be reproduced stored electronically or trans mitted in any form or by any means without prior written approval from Kia Motors America Inc KMA reserves the right to make changes in the descrip tions specifications or procedures without prior notice or obligation Copyright 2001 Kia Motors America Inc Corporate Service Training Department MD KIA MOTORS AMERICA INC Revised 4 01
20. Kia Diagnostic Tools DT 1 Table of Contents Kia Diagnostic TOOlS mnnmmnnmmnnmnnnnnnnnnmmnmmmnmmmmmmnmmmnmemnm e Learning ODjectives mnnmnnnmnnnnnnnnnnnnmmmnmmmmmmnmmmnmemnmm e Module Directions mnnnmnnnnnnnnnnnnnmemnmmnmmmnmmmmmmnmmmnmmn In Dealership Directions mnnnnnnnnnnmnnnmnnmmnnnmnnmnnemmnm m n OVErVieEW 5 a 5 enos0mAdesnnntRe ARTE TROS beam nin eng cn seven ane anes NERE KASSA SER Hi Scan Pro Scan Tool and Diagnostic Set mnnnmnnmmnnmmnmmn e Hi Scan Pro Preparatign seren ssc es cs sean aeeoe beee RRR RRR RRR anda cannes Hi Scan Pro Cable Connections mnnmnnnmnnnnnnnmnnmmnmmmnmm Power Requirements gt s gt s 2 550 02 n ntsannemsessenseenssnoseer BLE LOS HOS gt gt gt sara nede anke aan Getting Help nnmmnmmnnmnnnmnnnmnnnmnnemnmmmmmmmnmnmmmnmm nm e Getting Started mmnmmnnennnmnnnnnnnmnnmmnmmmmmmmmmmmmmmnmmnnm e Scan Tool FUnNctions nnmnnmmnnmnnnmnnnmnnmmnmmmnmmmmmmmmmnmmmnm Commomcaton T sara es Diagnostic Trouble Codes 7 Freeze Frame DALA bana ERE kann mina nena Freeze Frame Data BCE sexes s s angna anoa eane n neue RRR ER RR unne connie Prarie TE NE Current Data Sree s tsesssseeSece css
21. L REQUEST FROM TOU Pea EVAF EHISSIOMS DONTROL MAL HUAL COHHUH I CAT ITH URRENT DATA BS RET GEHST ida F BE ET FUEL TRIM AL HE Z B7 LT FUEL TAIN RL 8 9 AH EHGIHE HPA X PO1Z3 TP SENSOR A CIR HIDSH INPUT Fiz MIL REQUEST FROM TOU P SE EP EHISSIOMS CONTROL HAL HUAL COHHUH I CAT ITH URRENT DATA AS PET EHSON ifi F BS ST FUEL TAIN AL E B7 LT FUEL TRIM Bi A 3 nn ENGINE HPH Paiza TF SENSOR A GIR HIS P1624 HIL REQUEST FROM TOU Pe BUAP BYISSPOMS CONTROL NAL F1 FIX Pressing the F1 key while any Current Data item is highlighted freezes the position of that item places an asterisk to the left of the item and moves it to the top of the display Up to 4 items can be fixed at one time To unfix or release an item highlight the item using the up or down arrow keys then press the F1 key F2 CUR Pressing the F2 key places the screen in Current Data Mode In this mode the up or down arrow keys can be used to scroll through the current data list and the F1 key can be used to fix or release an item You cannot scroll through the DTC s in this mode F3 DTC Pressing the F3 key places the screen in DTC mode In this mode the up or down arrow keys can be used to scroll through all stored DTC s You cannot scroll through the current data list and the F1 key cannot be used to fix or release a current data item in this mode module DT 1 1 HIA VEHICLE DLATE HOWEL SF ETNGE 2581m Br t
22. LL NEED KIA DIAGNOSTIC TOOLS CU After completing this module you will be able to use the Hi scan Pro Scan Tool and Diagnostic Set and the Diagnostic Breakout Box to diagnose faults and test Kia electrical and engine management system circuit faults Knowing how to properly use the Hi scan Pro Scan Tool and Diagnostic Set and the Diagnostic Breakout Box will enable you to diagnose and repair electrical and engine management system problems faster and more effectively Identify how to properly connect the Hi scan Pro to a vehicle Identify how to use the Hi scan Pro as a scan tool a digital multimeter and a two channel oscilloscope to view various types of OBD II service data Identify how to properly connect the Diagnostic Breakout Box to a vehicle Identify how to use the Diagnostic Breakout Box and a multimeter or Hi scan Pro to make electrical measurements and to activate output devices for testing DT1 1 Carefully read this material Study each illustration as you read the material Be sure to answer the questions at the end of the module If you are completing this module as part of an in dealership course you are required to answer the SELF STUDY questions on the answer sheet that was provided To submit your answer sheet for grading and course credit follow the instructions on the cover sheet that came with the package Content is based on information available as of 3 01 01 Kia Hi scan Pro Video
23. NSTALLED card that is installed e Verify the serial number of the tester e Verify the size of the software card in Kilo bytes e Verify whether or not a memory expansion card is installed If an expansion card is installed its size will be listed in Kilo bytes module DT 1 KIA DIAGNOSTIC TOOLS CU DATA SETUP 2 DATA SETUF EE EE et Selecting 02 DATA SETUP allows you to a SOUND On 3 LARGE 4 UMT CONVERS OF e Hold or Release the last Kia Vehicle vom ft Jr Diagnosis and Scopemeter screens PRIDE Fel ARLE alk p ons when the tester is turned OFF a CEMTER TEL 313 995 4472 ef e Turn the sound beep ON or OFF 7 SELF TEST ves e Select Basic English or Local akse Language if different than English e Choose metric or SAE units for speed pressure airflow temperature and angle degrees or percent e Enter your Dealership s Name e Choose whether or not you want Hi scan Pro to self test its circuits on start up DATA SETUP OPERATIONS To maneuver through DATA SETUP mode use the keys shown in the illustration on the left Right arrow key moves cursor right then down the display e Left arrow Key moves curser left then up the display e Up arrow key changes to next value s Down arrow changes to previous value e ENTER key fixes the item e ESC returns display to previous screen DT1 120 module DT 1 Gy NA piaGnosne TOOLS 5 3 PRIMTER SETUP
24. OE Paizo TF BEHS OR A CIE HIGH LAPT FieZ4 HIL HEDUEST FEOH TU FHA EP EIL SSL ORS CONTROL MAL KIA DIAGNOSTIC TOOLS C Viewing the Recorded Information When the graph format first appears the display shows the values of the sensors at the trigger point Using the left arrow key to find out what the values were before the trigger point and the right arrow key to find out what the values were after the trigger point The display at the bottom of the screen shows the sampling that you are viewing and the time the sampling was taken For example T 5 means the 5th sampling before the trigger point Press the F6 HOME key to return to the trigger point or F1 LIST to return to the Current Data list format DUAL DISPLAY Selecting option 08 DUAL DISPLAY from the Kia Vehicle Diagnosis Option menu and pressing the ENTER key brings up the DUAL DISPLAY screen This mode allows you to view stored DTC s and Current Data at the same time Press the escape ESC key to return to the KIA VEHICLE DIAGNOSIS OPTION MENU at any time DUAL DISPLAY SCREEN The top half of the screen displays the number of confirmed DTC s that are stored plus 3 Current Data items The lower half of the screen displays up to 3 stored DTC s and their descriptions The following options are available by pressing the appropriate F key while viewing the DUAL DISPLAY SCREEN module DT 1 23 PALZ3 TP SENSOR CIR HIDSH INPUT Pisa HI
25. OGRAM e Perform Scan Tests from the The PC SCAN PROGRAM will allow you to Kia Vehicle Diagnosis menu perform the functions listed in the illustration at the left on a personal computer e Display Flight Record Data e Use your PC s monitor as an oscilloscope e View Service Information when available e Capture screens as computer BMP files s Download the latest software from a floppy disc a CD ROM or from e mail DT1 124 module DT 1 KIA DIAGNOSTIC TOOLS C KIA DIAGNOSTIC BREAKOUT BOX The Kia breakout box will help you make point to point electrical measurements without having to remove trim panels and other components to access connectors Breakout Box Kit The kit supplied with the breakout box includes the necessary cables circuit overlays and an instruction booklet The kit also includes an application chart which indicates the proper part number for the cable you need for a particular vehicle Breakout Box Connections On a 1995 through 97 Sephia and the Optima 2 4L the breakout box connects between the PCM and the vehicle s wiring harness On all other vehicles the breakout box connects between the ECM or TCM and the vehicle s wiring harness Only one of the ECU s can be checked at one time IMPORTANT Make sure that you print out or write down any stored DTC s or Freeze frame data before you disconnect the ECU All stored data will be lost when the connections are br
26. OLS CU that completes the statement or answers the question When you have finished copy your answers over on the answer sheet 1 Technician A says that on most models the Hi scan Pro can be attached to the under hood DLC to view OBD II data Technician B says that before you connect the Hi scan Pro to the DLC the ignition must be OFF Who is correct a Technician A only b Technician B only c Both A and B d Neither A nor B 2 Which Kia Vehicle Diagnosis function is most likely to display a two trip DTC prior to the MIL coming on a CURRENT DATA b DUAL DISPLAY c FREEZE FRAME DATA d DIAGNOSIS TROUBLE CODES 3 When installing or replacing the internal batteries in the Hi scan Pro you are permitted to use any type of long life AA size batteries a True b False module DT 1 Gy NA piasnosne TOOLS When using the Hi scan Pro to simulate voltage or frequency you must connect the test lead to the a H bus b RS232 port c Oscilloscope A terminal d Oscilloscope B terminal When you are using the Kia Vehicle Diagnosis function you can only view the information being reported by one ECU at a time a True b False When using the Flight Record mode what happens when the Hi scan Pro s memory is full a An error message will appear b It will automatically stop recording c It will record over the existing data d The display will begin to flash
27. RECORD from the Kia Vehicle Diagnosis Option menu and pressing the ENTER key brings up the FLIGHT RECORD screen This mode allows you to record and display information gathered by the ECM while the engine is running and or while driving the vehicle This is helpful in isolating intermittent problems that are usually difficult to find Press the ESC key to return to the Kia Vehicle Diagnosis menu at any time Flight Record Screen The first Flight Record Mode has four options 01 Auto Trigger Any DTC This mode automatically sets the trigger timing when a defective code occurs during the tests 02 Auto Trigger Single DTC This mode automatically sets the trigger timing when a selected defective code occurs 03 Manual Trigger This mode enables data saves by the user s arbitrary getting of the trigger timing during the distance covered tests 04 Flight Review This mode reproduces the data saved above and prints the screen in numeric and graphic forms for analysis of the record data 01 All Data Record The distance covered tests of this subject automatically sets the trigger timing when a defective code occurs during the tests of the covered distance and saves the covered records module DT 1 FLIGHT HREDOERE Hoa Trigger eg iHi OF HIL STATUS FUEL S 8 i STATUS CAL LOAD VALJE ECT SAO ET FUEL TRIM Ei LT FUEL TRIE EU EHGLME HFA Q EEEL PTC PIL I PRESS MiC TO STOP MANUAL TRIGGER BL
28. Table of Contents Kia Diagnostic Tools Student Learning Guide Qa and Workbook SERVICE TRAINING Part Number UNO010 PS 058 SAFETY Appropriate service methods and proper repair proce dures are essential for the safe reliable operation of all motor vehicles as well as the personal safety of the indi vidual doing the repair There are numerous variations in procedures techniques tools and parts for servicing vehicles as well as in the skill of the individual doing the work This module cannot possibly anticipate all such variations and provide advice or caution to each Accordingly anyone who departs from the instruction provided in this module must first establish that he com promises neither his personal safety nor the vehicle integrity by his choice of methods tools or parts The following list contains general warnings that should always be followed while working on a vehicle Always wear safety glasses for eye protection Use safety stands whenever a procedure requires underbody work Be sure ignition switch is always off unless otherwise specified by a procedure Set the parking brake when working on the vehicle Operate the engine only in a well ventilated area Keep clear of moving parts when engine is running To prevent serious burns avoid contact with hot metal parts such as the radiator exhaust manifold tail pipe catalytic converter and muffler Do not smoke while working on a vehicle
29. To use the scopemeter functions from the T VEHICLE SCOPEMETER INITIAL SCREEN use the up or down arrow 3 CARH OBD 11 BLAGNOSIS keys to highlight 02 VEHICLE SCOPEMETER FLIGHT RECORD REVIEW then press the ENTER key 7 CANPALGH TEH Ae ODE ELEN NOTE Scopemeter functions are SYSTEM SETUP tA DOWN LOND performed using components from the Oscilloscope Probe Set The DLC cable is not required in this mode unless you are using it for a Z VEHICLE S00FENETER power source EIA VEHICLE AUTO SLOPE _ VEHICLE SCOPEMETER OPTIONS 3 METER 4 F H M Ta FY 3 ae Vehicle Scopemeter mode currently has five SENSOR STMULATOR options 01 KIA VEHICLE AUTO SCOPE 02 MANUAL SCOPE 03 METER V F R A T P 04 ACTUATOR DRIVING gg 05 SENSOR SIMULATOR 3 BEFHLA SPECTRA OPTIMA AZ VEHICLE SO0PENETER RIO 01 KIA VEHICLE AUTO SCOPE BZ VENDGLE SCOPEMETER ENE The option offers component analysis for up to 17 engine components 9 on ABS equipped BZ MITO TRANSNHLE vehicles A T components and the ABS wheel speed sensors To use this function first highlight vehicle then the system that you wish to diagnose engine automatic transaxle or ABS using the up or down arrow keys then press ENTER NOTE We are using Engine for our example but Automatic Transaxle and ABS operate the same way module DT 1 ENGINE Selecting 01 ENGINE brings up available 2 TPS SRMNOR engine component
30. ation on how to use the Breakout Box refer to the operator s manual which is packed with the breakout box kit SELF TEST This self test will enable you to measure the knowledge that you have gained about Kia Diagnostic Tools These questions support the objectives of both the Diagnostic Tools Video and this module Circle the one best answer module DT 1 KIA T CONNECTOR SET The Kia T connector set consists of two T connectors that can be used with the Hi scan Pro or a multimeter for electrical testing The difference between the two connectors are the pin size and the part numbers Before Using the T Connector Before performing an electrical test you must perform a visual inspection of the connectors that you ll be inserting the T connector into Occasionally a connector may become damaged or may not have a solid connection in the connector itself As a result you may get readings that are not accurate when using a t connector Be sure to repair any damaged wires or connectors before you begin your testing Using the T Connector The T connector has color coded pin numbers That means that if the 5th male pin wire color is yellow the corresponding female pin wire color is also yellow Refer to the T Connector Manual P N KOOU 6700A U1 that is packed with the connectors for step by step instructions on how to use the T connector module DT 1 FEEDBACK KIA DIAGNOSTIC TO
31. be shown in the lower right hand portion of the display and the top of the display will show Now Recording Once the Hi scan Pro s memory is full 100 it will begin to record over previously recorded data To prevent accidents and or injuries always have an assistant operate the Kia Hi scan Pro any time you are driving the vehicle Flight Record Review When you have stopped the recording session select flight record review and the memory slot designated for flight record This mode reproduces the data saved above and prints the screen in numeric and graph forms for analysis of the recorded data Graph Format Pressing the F1 key while in Flight Record mode changes the screen to a graphic display of the first two selected items The upper item is fixed and the lower item is not If you want to release the top item press the F5 FIX key The upper item will be released and the lower item will become fixed Once an item has been released you can use the up or down arrows to select a new item for comparison to the fixed item module DT 1 1 4 FLIGHT ARDORD FEEL 7 SARTRE HH LT SYSTEN gt Z HS Poti BOSCH SZ h BR DIAGMGESTLICG TROUBLE OOE BZ FREEZE FRARE DATA a CUNNENT DATA Bi NOHITORIMG TEST RESULTS BUP LEANAGE TEST FLIGHT RECORD SYAPFTO AMALYSTE WAL GOR CAT IN Al HD OF DTC BZ MIL STATE DH BS FUEL SFS 1 STATUS CLE MODE CAL LOAD VALDE 2 7 amp BIAGHOSTLIOC TEDUINLE C
32. e left side of the tester next to the telephone jack IHITIAL SCREEN 7 If for some reason you want to turn the kiA VEHICLE BI Ooz tester OFF hold the ON OFF key down until aa EEE SEE the tester turns OFF This delay is there just 3 GARE OBD II BLAGNOGSIG x TAT a in case you accidentally bump the switch CANPAIGH TSR K a r anaa SCAN TOOL FUNCTIONS SYSTEN SETUP l BATA DOUN LOAD To use the scan tool functions from the INITIAL SCREEN use the up or down arrow keys to highlight 01 KIA VEHICLE DIAGNOSIS then press the ENTER key INITIAL SCREEN BIA VEHICLE BLAGHOSIS COMMUNICATION MODES 2 VEHIGLE SCOPEMETER 3 CARH OBD I1 DLAGNOSLS The Hi scan Pro scan tool function is capable of ET ee LE operating in two communications modes T CAMPADGH TSH aae sane 1 KIA VEHICLE DIAGNOSIS to view all of SYSTEM SETUP Fs BATA DOWN LORD the Kia specific OBD II information available through the latest program card 2 CARB OBD II DIAGNOSIS to display only the generic OBD II information required by the Society of Automotive Engineers SAE This option is sometimes called Generic Scan Tool Mode KIA VEHICLE DIAGNOSIS OBD II information specific to Kia vehicles CARB OBD II DIAGNOSIS generic information required by the SAE DT1 14 module DT 1 Gy NA piasnosne TOOLS Kl VEHICLE DIAGNOSIS BIG 2 SFOHTAGE SEFHIA EPECTHA OPTIMA Kl VEHI
33. ect a channel to adjust time volt ground etc module DT 1 KIA DIAGNOSTIC TOOLS CO Manual Scope Menu Pressing the F6 MENU key will open an additional features window on the right side of the display Use the up or down arrow keys MO TRI MODE Enpoat SOURCE m followed by the ENTER key to select one of the LIEL 20 following additional features DELAY 15 Z Screen Selections DATA Shows or hides data turned ON and OFF with left or right arrow keys MODE GRID Choose solid or dotted grid lines using i the left or right arrow keys e Auto Do not trigger function Trigger Selections e Repeat Input and repeat waveform set by trigger MODE Use the left or right arrow keys to function choose one of the options listed in the chart on l the left e Single Input one waveform by set trigger function SOURCE Use the left or right arrow keys to SOURCE choose one of the options listed in the chart on the left e Force Display waveform at trigger point e AT Display only when channel A waveform is above the trigger level e Al Display only when channel A waveform is below the trigger level e B Display only when channel B waveform is above the trigger level Display only when channel B waveform is below the trigger level DT1 91 module DT 1 G TRIGGER SELECTIONS cont d e LEVEL The trigger level is adjustable using the left or right arrow key
34. eme pau jeter OUTPUT SIGNAL IS INHIBITED CHECK CONNECTION PRESS Y N Actuator Driving Options In the Actuator Driving Mode the left and right arrow keys are used to select FREQUENCY or ON DUTY duty cycle PERIOD is calculated by the Hi scan Pro based on your frequency and duty cycle inputs The up and down arrow keys are used to adjust the frequency or duty cycle upward and downward depending on which one has been selected Driving the Actuator Pressing the F1 DRIV key starts driving the actuator A message on the display confirms that the actuator is being driven Pressing the F2 STOP key stops the actuator and the message disappears Actuator Circuit Protection If the actuator cannot operate a message will be displayed stating that the output signal is inhibited and you should check your connections Press the YES key to try again or the NO key to stop the actuator driving operation module DT 1 2 VEHICLE SCOPEMETER ELA VEHICLE AUTO SCOPE 2 MANUAL SOOPE METER UV F H fs T F ACTUATOR DEIVING T SENSOR SIMULATOR KIA DIAGNOSTIC TOOLS C SENSOR SIMULATOR Selecting 05 SENSOR SIMULATOR with the up or down arrows and pressing the ENTER key from the VEHICLE SCOPEMETER menu brings up the sensor simulator display In this mode you can simulate voltage or frequency without the need for ECM communication CAUTION When attempting to simulate a voltage o
35. en i Z BHH DONLI PIGLIA BYS h FREEZE FRAME bata OMENAT DATA FONITSBING TEST RESJLTE DAF LEAKAGE TEST FLIGHT ABBEDEN HAPN LYSIS Bm WAL DISPLAY Bi Hy OF PIC B2 HIL STATUE At FUEL GPS 1 STATE CLUB HOBE Bi CAL LOAD VALE 2 7 amp KIA DIAGNOSTIC TOOLS C SIMU SCAN Selecting option 09 SIMU SCAN from the Kia Vehicle Diagnosis Option menu and pressing the ENTER key brings up the SIMU SCAN screen This mode allows sensor output generation and current data analysis to be performed simultaneously There are two options available meter and simulator Press the ESC key to return to the Kia Vehicle Diagnosis menu at any time module DT 1 2s Gy piasnosne TOOLS 1 KIA VEHICLE DIAGNOSIS T HODEL SPORTAGE z531HY BYSTEN 2 BBA MHIO BOSCH EYY DIAGHORTIC TROUBLE CODES FREESE FRANK DATA CURRENT DATA FOMITOBING TEST RESULTS BMP LENKE TEET FLIGHT HECDER SYMPTOM AKALYVSIS WAL DIGPLAN F1 METR The multi meter function is activated by pressing the F1 key This function allows you to measure voltage frequency and duty cycle These functions can be used for example to measure available voltage switched signals e g A C On Off switch MAF sensor frequency and pulse width modulated signals such as the EGR valve signal Connecting the Diagnostic Test Lead and Adapter To connect the diagnostic test leads and adapter do the following 1 Connect the diagnostic
36. enu at any time F1 HELP Pressing the F1 key displays any tips wiring diagrams circuit locations connectors and reference wave patters that apply to the selected DTC F2 ERAS Pressing the F2 key erases all DTC s and Freeze Frame Data In order to use this option you will need the key ON and the engine OFF When you press the F2 key you will be asked to confirm your selection by pressing the YES key to erase all DTC s and Freeze Frame Data or NO to return to the DIAGNOSTIC TROUBLE CODES option menu module DT 1 1 1 DIAGHOSTIC TROUBLE CODES PHi23 TP SENSOR CIBE HIGH I HFUT PAIAZ HAF CIRCUIT LOW INPUT ARE FOU SURE 7 VW CCOHBITIDOM KEY OM ENGINE OFF CONFTANMEB amp lt PENDING 1 2 FREESE FRAME DATA FUEL 275 1 STATUS 0161 ODE CALCULATED LOAD VALUE ECT SENSOR ET FUEL TRIM EL LT FUEL TRAC H1 EHCIHE EPH VEHICLE SPEER BTC CAUSE TO SYSTEM ERROR PAISZ PiS AC OPENING COIL SIG LOW STEP i With ignition off diercomnect CHAE from iii Turn lamition on and mrosare voltage at C146 3 h le voltage av seecifled7 Frees YES ar NO F3 FRZE Pressing the F3 key displays the FREEZE FRAME DATA for the primary DTC first one stored and or one trip DTC You can also view Freeze Frame Data by selecting that option from the Kia Vehicle Diagnosis Main Menu screen but this shortcut saves you a few key strokes F4 FLOW Provides a step by step flowchart
37. iagnostic FLIGHT RECORD Module that pressurizes the evaporative Dem emission system for leak testing using a small SEP SLANK electric motor driven air pump All other Kia vehicles use a fuel tank differential pressure sensor to accomplish EVAP system leak tests The Hi scan Pro has the software to command the ECM to perform EVAP tests on all 1998 and later Kia vehicles Selecting option 05 EVAP LEAKAGE TEST from the Kia Vehicle Diagnosis Option menu and pressing the ENTER key brings up the EVAP Sys Leak Test Mode screen The methods and procedures vary between vehicles and model years Instruments and erasable conditions are displayed prior to the start of an EVAP test sequence NOTE 2000 and newer Sportage Spectra and Sephia press enter prior to turning off the key to avoid a communication error BLH LEAKAGE TESTING gt OFF AHI STER CLOSING UU OFF PURGE S LEHOLD VALVE OFF TIME 38 SEC DT1 50 module DT 1 My piaGnosne TOOLS 1 KIA VEHICLE DIAGNOSIS HODEL SPORTAGE 2901NY BYSTEN 2 068 DOO BOSCH BYE PLSTC TRAUELE CODES Z FREKSK FRANK DATA KG CURRENT DATA F MITORING TEST RESULTS PAP LENE TEST b FLIGHT ECEE 1 6 FLIGHT RECORD AUTO TRIGGER AMY BTG Z AUTO THIGEER SINGLE DTE 3 HAMIL THI GEE FLIGHT RECORD DATA REVIEU MITO TRIGGER ANY DTC 1 BL ALL DATA HEQUEN Az USER SELECT BATA RECORD FLIGHT RECORD Selecting option 06 FLIGHT
38. ignal waveform With this display in view you have several options Pressing the F1 HOLD key will hold the waveform for analysis Press F1 a second time to release the display for recording Pressing the F2 TIME key and using the up or right arrow keys to increases the time using the down or left arrow keys decreases the time A range of preset values is available Pressing the F3 VOLT key and using the up or right arrow keys to increases the voltage scale using the down or left arrow keys decreases the voltage A range of preset values is available Pressing the F4 RCRD key activates the Flight Recorder Function so that you can capture the waveform for analysis Pressing the F5 GRD key and using the up or right arrow keys to increases the ground level using the down or left arrow keys decreases the ground level A range of preset values is available WAVE SCREENS Pressing the F6 WAVE key brings a sample waveform to show you what your sensor s signal should look like module DT 1 GD HO TEIGGEN Hens Tine GH HL mcr DT1 87 F1 HOLD Holds Runs display F2 TIME Allows you to change time scale F3 VOLT Allows you to change voltage scale F4 GRD Sets up ground level F5 CHNL Allows channel selection A B or A B DT1 88 MANUAL SCOPE To use the Manual Scope you will need to connect the leads from the probe set to channel A on the top left of the tester or channel B on the top
39. ll update the readings To unfix or release an item highlight the item using the up or down arrow keys then press the F1 key F2 PART Pressing the F2 key while viewing current data brings up information about the highlighted item This can be diagnostic procedures service tips specifications reference signal waveforms or additional information on the item Additional information if available can be viewed using the up and down arrow keys If no information is available you will be referred to the service manual You can also change the time volt and ground by pressing the appropriate F key then using the up or down arrow keys to change the scale or display Press the escape ESC key to return to the CURRENT DATA menu Reference Waveforms Like in Diagnostic Trouble Codes if a reference waveform is available for an item the display can be held by pressing the F6 key module DT 1 E IM 1 3 AME REQ S iB Ha B A CH EMV 9 8 9 WH 69 95 0 BUTE B Honra ale Stole Continer Pias Town DT1 35 1 3 CINRRERT DATA HETEN aa et OLE MODE Lie DBW L e a EE F et FT 0 TE eee EEE 8 rer vas ri GSA ETT 63 nT M F HIL STATUS PEs 1152 TESTENE 46 U mme gt MESTER ap U TEST OFF 11 36 BG FUEL FE i STATUE CAL L D VALJE ECT SAO T FUEL TAIM Eid LT FUEL TRIF mat TES CRP TL tT OUTPUT A Fin Ho ibia Test Condition Hor
40. mel Aspro Em t ECM B01 a s Appros 1 1Vvi ldlek Hate Open Circuit 1 Approx 1 3W Synrtom when circuit malfumeti om Open or Short circuit happened Engine stall F3 FULL Pressing the F3 key while viewing current data displays up to 22 service items at one time however the item name will be abbreviated in this mode Use the up or down arrow keys to view the remaining items There are no additional options in this mode F4 HELP Pressing the F4 key while viewing current data brings up Data Tips specifications and wiring diagram for the selected highlighted item If no information is available you will be referred to the service manual The item does NOT have to be fixed to use the HELP function module DT 1 1 3 CUBBENT DATA aa FUEL SYS 1 STATUS i EIA VEHICLE B peuh MODEL gt SPORTAGE DAR LT SYSTEN 2 000 DONG BOSCH SPE Bl DIWGHOSTIC TROUBLE CODES FREEZE FRAME DATA CURRENT BATA Ad OMI TORING TEST RESULTS EUAP LEAKAGE TEST FLIGHT HECOHD DUAL AFLAT 1 4 MONITORING TEST RESULTS NOREL SPORTAGE mamii SYSTEN 2 668 PONG BISON SYS 1 BL BENDIMESS TEST BZ HOSS HOMITORING TEST Ba ORD MONITORING TEST KIA DIAGNOSTIC TOOLS CU F5 GRPH Pressing the F5 key while viewing current data will display FIXED items in a graph format An item MUST be fixed to view it in the graph format The upper item is fixed and the lower item is not If you
41. n the ECM to ensure that sensors and systems stay within established parameters You will usually not have the need to use this data unless referred to it by the service manual Selecting option 03 OBD II MONITORING TEST from the MONITORING TEST RESULTS screen menu and pressing the ENTER key will bring up the OBD II MONITORING TESTS screen The tests that were performed and the results of each test will be displayed The electronic control unit that performed the test usually the ECM will be listed at the bottom of the display Sometimes the results of these tests will not be displayed until a complete Readiness Driving Cycle has been completed If OBD II monitoring test results are not available a message will be displayed telling you that the test has not been completed and the results may be inaccurate Press ENTER if you wish to continue When the results are accurate compare the results to the specifications in the service manual for the vehicle G module DT 1 KIA DIAGNOSTIC TOOLS CU L KIA VEHICLE DIAGNOSIS EVAP LEAKAGE TEST HODEL SPORTAGE Ze uny i X xe SYETEN 2 868 DOHC BOSCH EVE In order to comply with new emissions regulations leak detection of holes smaller than BLAGMOSTIC TROUBLE CODER A 2 FREEZE FRANK DATA 0 020 in 0 5 mm is being phased in as of the GURHEMT BATA 2000 model year The 2000 model year and FOMITOBING TEST RESULTS SS ee TE later Sephia and Spectra have a new D
42. nd a two channel digital oscilloscope It can also perform vehicle sensor signal stimulation and has an actuator driving function It can be used stand alone or as a control center in an automotive diagnosis system module DT 1 Software Card OBD II Compliant Hi scan Pro Vehicles DLC Hi scan Pro s optional internal rechargeable batteries Locally sourced 12 volt 2 amp AC DC adapter that plugs into a wall outlet or the AC DC adapter that is used with the Data Pro scan tool DC adapter that plugs into the vehicle s cigar lighter or utility outlet Power extension cable that connects to the vehicle s battery ere KIA DIAGNOSTIC TOOLS C HI SCAN PRO PREPARATION In order to use the Hi scan Pro s full capabilities on a Kia vehicle you must install the latest Software card These cards are usually kept in the tester or in a plastic case inside the Hi scan Pro s carrying case Insert the Software card into the upper slot on the right side of the tester The card is keyed so you can t install it incorrectly If you are using the optional Memory Expansion card slide into the lower slot below the Software card Hi scan Pro Cable Connections To configure the Hi scan Pro as a scan tool you will have to install the DLC cable and the proper adapter cable if required as shown in the illustration e If you wish to view OBD II data connect DLC cable P N 09900 21100 to the tester e If
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44. nnnnnnnnnnmnnnnnnnmnnmmnmnnnmnnnmnnmnmmnnm ne Meter Ranges ssmusnessrsssonssnensenannennaseneen enes enk liaii ET AG gd OR RGT yma eu aahenme a NL LL Of starre apa FEN ET wt ester SG Ed CARB OBD II Diagnosis Format aran 56 ee REGGAE ERE KERER KKS ERRER hdmi ss REVIEW EAren te Eae e e e a EEE Flicht Record REVIEW Ser EEM epee a e e ea a EAE Graph FORA eseese eheee e a Seen seee aeaee See CR UL ATI 42 System Configuration mmnnmmnnmnnnnnnmnnnmnnnmnnnmnnmmnmmmmmmmmmmmmmmn mmnm 42 Eee er Ree ERER EEE Ree REEERE aEEERR AR E aeania Data Setup Operations gt cs ee aeoe eee ERRER EGE EEE RR yausesesese won eseasn eR eEG EEE eee N pI EZ Ea 8 T Printer UDeraHIOHnS ve ono n ns nr onne aenn RER RRR GS ERRER GROG Amman RRR ERRER KRK Data DOWN Load ccc cce eR RRR nee nee KRK PC SCAN Progra GE aR eR RRR EER Kia Diagnostic Breakout BOx mnnmnnnnnnnnnnmnnnmnnnnnnnnnnmnnnemnmmmmmmmmmmmmmmnme nm Installing the Breakout BOX n mnnnnnnmnnnnnnnmnnnnnnnnnmemnmmmmmmmmmmmnmmnmmmnm Installing the Overlay nnnnnnnnnnnnnnmnnnnnnnnnnnnnnnmnmemnmmmmmmmmmmmnmnnmn n Activating Qutp t Devices rns uresnunninunnennenn ninn sne renses 49 Kia T Connector SGT scsvesc eers eaaeo aeaaee nee nai 50 KIA DIAGNOSTIC TOOLS LEARNING OBJECTIVES MODULE DIRECTIONS IN DEALERSHIP DIRECTIONS THINGS YOU WI
45. oken module DT 1 To prevent Optima BOB cables from interfering with accelerator operation always install BOB on passenger side module DT 1 Locate schematic diagram in ETM Connect jumper from actuator to power or chassis ground depending on the circuit Turn on ignition switch Check multimeter or Hi scan Pro reading DT1 132 KIA DIAGNOSTIC TOOLS C Installing the Overlay Before you make your measurements select the proper overlay from the manual and place it over the jacks on the breakout box Did you know In order to ensure that your readings are accurate the ECM PCM or TCM should not be connected to the breakout box when making resistance checks Making Measurements Instead of having to access and back probe the connectors involved you can connect a multimeter or the Hi scan Pro to the proper jacks on the breakout box to make measurements You can also use an oscilloscope or the MANUAL SCOPE function of the Hi scan Pro to view waveforms Activating Output Devices In some cases the actuator you wish to monitor must be in its ON state Refer to the schematic diagram in the ETM Use the Actuation Test function of the Hi scan Pro or a jumper wire to connect the power side of the component to its power source or the component ground to chassis ground Turn on the ignition and check the reading on the Hi scan Pro or multimeter For more inform
46. on the left CARB OBD II DIAGNOSIS Selecting option 03 CARB OBD II from the INITIAL SCREEN and pressing the ENTER key brings up the CARB OBD II menu screen This mode is commonly referred to as Generic Scan Tool Mode because it can be used on any OBD II compliant vehicle when connected to a 16 pin OBD II style Data Link Connector CARB OBD II DIAGNOSIS FORMAT If you open this mode you will see that it contains most of the same items as Kia Vehicle Diagnosis The big difference is that this mode only provides the information required by the Society of Automotive Engineers or SAE It does not provide vehicle specific information Do not use this mode when you are diagnosing a Kia vehicle use Kia Vehicle Diagnosis mode instead If you need to use this mode refer to the Hi scan Pro Operation Guide for additional information on this mode module DT 1 KIA DIAGNOSTIC TOOLS C FLIGHT RECORD REVIEW Selecting option 04 FLIGHT RECORD REVIEW g erase can aaa from the INITIAL SCREEN and pressing the ENTER key brings up the MEMORY SELECTION screen 4 FLIGHT RECORD HD21 EH Use the up or down arrows to select the memory you wish to view then press enter Flight Record Review Screen BLNO OF DE When you have selected the memory you wish TT TT to view and pressed the ENTER key the screen TATE ER will display a list of the selected items in a Pt EN x Current Data format Pressing the F6 HOME Bb ST FUEL TEL
47. or 02 sensor heater EGR if equipped Requires Separate Test EVAP System Leak Check DT1 43 Readiness Test Selecting option 01 READINESS TEST from the Monitoring Test Results screen menu and pressing the ENTER key will bring up the Readiness Test screen Use the up or down arrow keys to scroll through the complete list The results will show as COMPLETED NOT CMPLTD not completed or NOT APPLIC not applicable Did you know Most Readiness tests can be completed by an OBD II Readiness Driving Cycle Readiness Test Display Misfire Fuel delivery system and Comprehensive components are continuously monitored systems The other display items except pressurized EVAP system leak check are tested once each trip At the bottom of the display the electronic control unit that performed the test will be shown In most cases this will be the ECM module DT 1 KIA DIAGNOSTIC TOOLS CU Heated Oxygen Sensor Test 1 4 MONITORING TEST RESULTS NOREL SPORTAGE 268100 SYSTEN 2 668 PONG BOSON S95 On most vehicles oxygen sensor monitoring tests are performed each trip providing Bi READIMESS TEST certain conditions are met Selecting option 02 HO2S MONITORING TEST from the S MONITORING TEST RESULTS screen menu and pressing the ENTER key will bring up the HO2S MONITORING TEST screen Sometimes the results will not be displayed until a complete Readiness Driving Cycle has been completed
48. portion of the display at the same time The minimum and maximum voltage ranges shown at the bottom of the display can be reset using the F4 CLR key Meter Ranges The meter ranges are shown in the chart on the left NOTE The Hi scan Pro is intended for automotive type signal measurements It is not a laboratory quality DVOM or oscilloscope Input voltage MUST not exceed 500 volts module DT 1 F2 SIML The simulator function is activated TE by pressing the F2 key This function allows eon or poll bl you to simulate the input going to a sensor HA FUEL BYS 1 STANE pa GL LOAD VALE 9 8 gt while monitoring its output in the current data VILT HETER portion of the display 4 81 U cH MAH AAR N AIM gt ERA U HETE ETHE TLE FIX DT1 75 Connecting the Diagnostic Test Lead and Adapter To connect the diagnostic test leads and adapter do the following 1 Connect the diagnostic test lead to the oscilloscope B terminal on the top right of the tester 2 Install the diagnostic test lead tip onto the test lead cable INITIAL SCREEN Use the ESC key to return to the INITIAL SCREEN A INITIAL SCREEN VEHICLE SCOPEMETER CARE OED I11 BL noS S FLIGHT HECORD REVIEW CAMPAIGN TSH SENSOR DESCRI PTI ON SYSTEN SETUP BATA DOUR LOAD BZ B3 Ba Pra B BT BH module DT 1 KIA DIAGNOSTIC TOOLS CU VEHICLE SCOPEMETER A INITIAL SCREEN anio
49. r frequency signal the ignition key can be ON but the engine must be OFF to avoid damage to the component or the Hi scan Pro s circuitry Simulator Connections 1 Connect the diagnostic test lead to the oscilloscope B terminal on the top right of the tester 2 Install the diagnostic test lead tip onto the test lead cable Selecting Simulation Press the numbered F key that corresponds to the simulation that you wish to use For example if you wish to simulate frequency and duty cycle function press the F2 key Pressing the F5 or F6 keys increases or decreases the amount of simulation in 20mV or 1 hz steps depending on the type of simulation When frequency is selected the F3 SLCT key allows you to toggle between frequency and duty cycle NOTE If the set voltage and the applied voltage differ by 10 a warning message will appear and no voltage will be output module DT 1 SIMULATION VOLTAGE 0 5 VDC DUTY CYCLE 0 100 FREQUENCY 0 1 kHz DT1 111 A INITIAL SCREEN iA VEHICLE BIAGHOSIS 2 VEHICLE 2OOPENETER 3 CARH DED I1 DIAGNOSIS FLIGHT RECOAD REVIEW CBANPALGH TRA gt BENSON DESCAI FT t ON SYSTEM SETUP BATA DOA LOAD 2 CARE ODE S nl S Z UHEL BATA BLAGHOETTG TROGLE ORES FREEZE FEAHE DATA EXPRHDED DING FROPGCHL b OG TEST RESULTS FOHITONLAG TEST HEMILTH CHHBIHATLOKN DISPLAT Simulation Ranges The simulation ranges are shown in the chart
50. s s DELAY The trigger delay is also adjustable using the left or right arrow keys DT1 92 Ze i sl BLIN lt d He AED i ev Mek i Fn SIEN d3 Amii VE IEF dal Mek IE Pl TA Ib Bal DT 68 Bas OH RB 169 450 SIEN lt 16 fett ERIE 16 Bel mes Zi Yn RIN 43 HU AUE 169 dni es GE ril Trigger Selections cont d LEVEL The trigger level is adjustable using the left or right arrow keys The range is 0 to 100 DELAY The trigger delay is also adjustable using the left or right arrow keys The range is 0 to 100 Hold Mode Options When the F1 key is pressed while in the MANUAL SCOPE mode the display is held and a new set of options appears at the bottom of the display These include ZOOM Pressing the F2 key while the displays being held activates the ZOOM feature The screen can be enlarged up to five times its normal size using the up arrow key Pressing the down arrow key reduces the size of the display back to its normal size CURS Pressing the F3 key while the display is being held adds two cursors to the screen to help you check the time and frequency of the waveform The cursors can be moved across the screen using the left or right arrow keys module DT 1 KIA DIAGNOSTIC TOOLS CU EEEE on un cH AALS U RECD Pressing the F5 key while the display is being held activates the Flight Record function This function has two options FLIGHT RECORD REW EH S
51. s accessible for the targeted 3 ECT SENSOR vehicle IAT BERSOR CRAMKSH FT POS SENSOR Use the up or down arrow keys to select the bi Stee ROR ee sensor that you wish to diagnose then press CHEACHE SENSOR he ENTER k Hi HET ER t e R ey Sensor Test Conditions The first screen that appears will be the Test Condition screen This screen tells you where to connect your test leads the test conditions CRP JENA CH Bs CM such as engine at idle and what the failure gs dition is The failure condition may be Connect the Et L test conditio i u op l y AHSS Sign nal ine scan stated as a voltage specification a resistance And CH E t Engine Idling Failure Cordi ti en specification or a signal waveform comparison You may find it necessary to refer to the service manual for the vehicle to verify a pass or fail test result Shane of Signal Haseform oompare wit standard waveform Pressing the ENTER key will advance you to the next Test Condition screen if one is available module DT 1 F1 HOLD Holds Runs display F2 TIME Allows you to change time scale F3 VOLT Allows you to change voltage scale F4 RCRD Activates the Flight Recorder Function F5 GRD Sets the ground level F6 WAVE Displays pattern DT1 85 KIA DIAGNOSTIC TOOLS C Reference Waveform Once you have made the necessary connections and met the test conditions pressing the ENTER key will display the actual s
52. want to release the top item press the F1 FIX key The upper item will be released and the lower item will become fixed Once an item has been released you can use the up or down arrows to select a new item for comparison to the fixed item Only two items can be viewed at one time F6 RCRD Pressing the F6 key while viewing current data will enable the Hi scan Pro s Flight Record Function We will discuss Flight Recording a little later in this module An item MUST be fixed to record it MONITORING TEST RESULTS The vehicle s electronic control units ECM PCM TCM typically test various components to ensure that are functioning properly Selecting option 04 MONITORING TEST RESULTS from the Kia Vehicle Diagnosis Option menu and pressing the ENTER key will bring up the MONITORING TEST RESULTS screen Monitoring Test Results Screen The MONITORING TEST RESULTS screen menu offers three options Pressing the ESC key from any of the option screens returns you to the MONITORING TEST RESULTS SCREEN module DT 1 as TONFLET ED FUEL S TEH COMPLETED OOnP COMPORERT CONFLETED THREE WAT CATALYST MOT CAPLTD HEATED CATALYST HOT APPLIC Fl RUE STATEN HUT CAPITO SECOHBARY AIE STSTEN MOT APPLIC AL BYSTEN HOT APFLIC Continuously Monitored Misfire Fuel delivery system Comprehensive components Monitored once per trip Catalyst Heated catalyst EVAP system except leak check 02 sens
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