the Volvo Service Supplies Handbook (PDF
Contents
1. VOLVO CONSTRUCTION EQUIPMENT ORDERING INFORMATION WE VE GOT YOU COVERED We don t stop at providing you with superior products What differentiates us from competitors is Our unique combination of products people parts and service For more information please contact your local Volvo Construction Equipment dealer today VOLVO Volvo Construction Equipment volvoce com 2011 Volvo Construction Equipment Volvo Asheville 062411 Volvo Handbook indd 1 1 ae MAINTENANCE AND REPAIR PRODUCT HANDBOOK VOLVO Ll i COOLANT LIQUIDE DE REFROIDI REFRIG ANT SSEMENT 6 24 11 2 56 PM ONLY GENUINE VOLVO PRODUCTS KEEP YOUR CONSTRUCTION EQUIPMENT IN PEAK OPERATING CONDITION Volvo maintenance and repair products are developed and engineered specifically tor your machine They re products that give you high and consistent quality High performance industrial products to the respective components of your including a range of sealants and machine Not only will they improve adhesives aerosols hydraulic oils greases performance of individual components they and cleaners that are specitically matched will extend the service life of your machine TABLE OF CONTENTS 57000 BOTS Brake anos Sealants and Adhesives Biodegradable Hydraulic Oil 46 7 Anaciobie eine 3 Multipurpose CGPA e a i Bearing Mount Compound sss 3 Multipurpose EP w MolY macaco i Flexible Gasket Maker suss 3 High T2. water pump plugs and elbow fittings injection pump governor cover fittings fuel transfer pump fittings oil pan drain plug hose fitting temperature sending unit and cylinder head core plugs MEDIUM STRENGTH THREAD LOCK PART NO 15066321 50 ml bottle 12 case APPLICATION Locks and seals trunion bolts equalizer cover plate bolts radiator guard bolts cab attachment bolts deck plate cap screws roller guard bolts track roller end collar cap screws sprocket hub set screws outer bearing retaining screws sent bracket bolts and accessory mounting bolts HIGH STRENGTH THREAD LOCK PART NO 15066543 50 ml bottle 12 case APPLICATION Locks oil filter base to block studs starter to block studs fuel injection pump to block studs final drive housing studs and wheel studs EPOXY MIXER CUPS PART NO 15081178 14 FL oz per cup 10 cups per can 12 case APPLICATION Bond shift handles to levers bond name plates patch holes in pipe and tubing resurface corroded areas on cab and attach insulation 14 062411 Volvo Handbook indd 14 15 ANTI SEIZE COMPOUNDS ANTI SEIZE COMPOUND HIGH TEMP PART NO 15064544 40 oz brush top can 12 case APPLICATION For applications from sub zero to 1 800 degrees F 982 degrees C and all exhaust system fasteners BRAKE FLUIDS DOT 3 BRAKE FLUID PART NO 15066831 1 qt bottle 12 case APPLICATION Use where DOT 3 brake fluid is specitied by service manual or operat
3. e Roller bearings e Bushings FLEXIBLE GASKET MAKER PART NO 15066593 50 ml bottle 12 case An excellent form in place gasket It fills gaps to Q20 and cures into a tough solvent resistant gasket This gasket maker flexes with flange movement caused by vibration pressurization or thermal change It resists temperatures to 350 degrees F TYPICAL APPLICATIONS e Flywheel housings e Axle housing to ring gear to e PTO housing cover to housing differential case 6 24 11 2 56 PM SEALANTS AND ADHESIVES CONT LIQUID GASKET PART NO 15066173 8 oz can 12 case A quick drying flexible gasket material designed for a wide variety of uses MEDIUM STRENGTH THREAD LOCK PART NO 15066321 50 ml bottle 12 case This blue thread locker is a general purpose product for both locking and sealing up to 75 threaded fasteners that will require removal Eliminates TYPICAL APPLICATIONS premature loosening leakage and rust locked parts Ideal for parts subjected e Flanges e Differential assembly e Weather stripping bration e Gaskets e Waterproofing electrical e Tubeless tire beads d e Hose and threaded terminals and wires e Rear axle assembl connections TYPICAL APPLICATIONS i LOCKS AND SEALS e Deck plate cap screws e Outer bearing retaining e Trunion bolts e Roller guard bolts screws e Equalizer cover plate bolts e Track roller end collar cap e Sent bracket bolts RETAINING COMPOUND e Rad
4. IBLE GASKET MAKER PART NO 15066593 50 ml bottle 12 case APPLICATION Flywheel housings PTO housing cover to housing and axle housing to ring gear to differential case LIQUID GASKET PART NO 15066173 8 oz can 12 case APPLICATION Flanges gaskets hose and threaded connections rear axle assembly differential assembly waterproofing electrical terminals and wires weather stripping and tubeless tire beads RETAINING COMPOUND PART NO 15065820 50 ml bottle 12 case APPLICATION Retains and seals valve sleeves Retains pins cylinder liners and keyways Locks and seals bolts on final drive AEROSOLS HEAVY DUTY PENETRATING OIL PART NO 15065318 12 oz can 12 case APPLICATION Construction equipment farm machinery rusty nuts pipe fittings pulleys and sheaves 6 24 11 2 57 PM QUICK REFERENCE GUIDE CONT AEROSOLS CONT CHAIN AND CABLE LUBRICANT PART NO 15066809 12 oz can 12 case APPLICATION Construction equipment farm machinery industrial chains and conveyor chains BRAKE CLEANER PART NO 15065295 12 oz can 12 case APPLICATION Cleans components of dust dirt grease oil and brake fluid residue non chlorinated formula fast acting cleaner for all metal parts dries quickly and low VOC PIPE SEALANT PART NO 15066191 50 ml squeeze tube 12 case APPLICATION Seals pipe plugs above 125 water jacket plugs turbo lube and drain plug air intake plugs
5. c or hot tanks brass parts PARTS CLEANING SOLVENT PART NO 15065961 5 gallon pail PART NO 15065857 55 gallon drum Clean filterable fluid suitable for all types of part solvent cleaning stands Effective solvency action cleans engines and mechanical systems Strong solvent cleaner designed to dissolve oil and grease High quality product with excellent solvency and is capable of being recycled indefinitely through solvent reclaiming still TYPICAL APPLICATIONS Recommended for marine e Can be used with brush For use in solvent stands products and other rags or spray immersion tanks and equipment manual cleaning equipment 8 062411 Volvo Handbook indd 8 9 HEAVY DUTY SHOP TOWELS PART NO 15081620 56 towels pack 18 packs case TYPICAL APPLICATIONS e Highly absorbent cleans Strong and abrasion e Soft for personal cleaning up oil grease water and resistant great wet e Low lint and won t leave a other messy fluids strength for scrubbing residue e Pliable for reaching into e Economical alternative to tight places shop rags or towels COOLANT READY MIX PART NO 60201327 1 gallon PART NO 60201328 5 gallon pail PART NO 60201329 55 gallon drum Specially formulated for use in all Volvo machines It uses state of the art technology in an advanced ethylene glycol based formula It contains no amines no silicates that may harm pump seals and no borates that may caus
6. cations by product are included in the back tough plastic The bond and seal is much tougher than a mechanical method Can I get parts apart Yes A little extra elbow grease and regular tools will do the job in most cases Heating parts to 450 degrees F and disassembling while parts are hot will also work Should clean parts first Surface preparation is important when using any adhesive or sealant Clean parts with a good shop solvent and wipe with a towel Use of anaerobic sealant primer will clean parts and speed cure of many adhesives How does temperature affect the cure of these adhesives The adhesives will cure faster in warm weather than in cool weather It is always wise to use anaerobic primer with anaerobic adhesive when the temperature is below 50 degrees F 10 062411 Volvo Handbook indd 10 11 What are the temperature limits for these adhesives The operating temperature limits are e Thread locks and bearing mount 65 to 300 degrees F e Gasket makers 65 to 350 degrees F How quickly will these anaerobic adhesives harden A general rule is one hour for fixture and four hours for full cure Anaerobic primer will speed cure as well as heating parts to 300 degrees F What happens if apply adhesive sealant and it doesn t work Three things could have happened 1 Sufficient material was not applied to fill the joint 2 Insufficient time was allowed for cure 3 Parts were excessively oily dir
7. e aluminum corrosion and pitting TYPICAL APPLICATIONS e Provides long lasting protection for aluminum cast iron and all other engine components COOLANT CONCENTRATE PART NO 60201330 1 gallon PART NO 60201331 5 gallon pail PART NO 60201332 55 gallon drum Specially formulated for use in all Volvo machines It uses state of the art technology in an advanced ethylene glycol based formula It contains no amines no silicates that may harm pump seals and no borates that may cause aluminum corrosion and pitting TYPICAL APPLICATIONS e Provides long lasting protection for aluminum cast iron and all other engine components 6 24 11 2 57 PM FREQUENTLY ASKED QUESTIONS What can these products do for me The Volvo line of adhesives sealants and maintenance products will e Increase the reliability of your repair work e Reduce expensive come backs e Reduce repair downtime What types of repairs can make with the adhesives and sealants This product line allows you to e Lock and seal threaded parts with the thread lock products e Lock and seal threaded fittings with pipe sealant e Repair and install to prevent wear cylindrical assemblies with bearing mount and retaining compound e Seal flanged assemblies with gasket makers How do know which product to use The packages are clearly marked with the product s function Reference to service manuals is critical and detailed product appli
8. ed resin and hardener in a convenient mixing cup No measuring Just remove the lid and press down on the center of the cup to form a mixer cup Mix to a grey color and make your repair Bonds parts with irregular fits and large gaps stone concrete metal plastic wood TYPICAL APPLICATIONS and more Use anywhere you would use an epoxy SEALS e Water pump plugs and e Oil pan drain plug hose e Pipe plugs above 125 elbow fittings fitting TYPICAL APPLICATIONS e Water jacket plugs e Injection pump governor e Temperature sending unit e Bond shift handles to levers e Resurface corroded areas on cab e Turbo lube and drain plugs cover fittings e Cylinder head core plugs e Bond name plates e Attach insulation e Air intake plugs e Fuel transfer pump fittings e Patch holes in pipe and tubing 4 5 062411 Volvo Handbook indd 4 5 6 24 11 2 57 PM AEROSOLS ANTI SEIZE COMPOUNDS HEAVY DUTY PENETRATING OIL PART NO 15065318 12 oz can 12 case Volvo heavy duty penetrating oil contains fast acting powerful solvents It cuts rust paint dirt dope grease and corrosion and penetrates even the smallest cracks The moly allows for easy separation and lubrication The aerosol container allows easy application TYPICAL APPLICATIONS e Construction equipment e Rusty nuts e Farm machinery e Pipe fittings CHAIN AND CABLE LUBRICANT PART NO 15066809 12 oz can 12 case TYPICAL APPLICATIONS e Construction equipment e Industr
9. emp Water Resistant nnn i GUI Gals aos 4 Retaining COMMOOUAC a 4 Cleaners Aa Sel 4 Heavy Duty Pressure Wash sss 8 Medium Strength Thread Lock D Heavy Duty Cabinet and Tank Liquid 8 High Strength Thread LOCK 5 Parts Cleaning Seienn 8 Beng linet O oe 5 Heavy Duty Shop Towels o 9 Aerosols Antifreezes Anti seize Compounds Coolant Ready Mieta me e 9 Heavy Duty Penetrating Oils 6 Coolant Concentrate caos 9 Chain and Cable Lubricant 6 ale Olano 6 FAOS ta eae WG Anti seize Compound High Temp 6 Product Order Information 18 19 062411 Volvo Handbook indd 2 3 SEALANTS AND Al ANAEROBIC PRIMER PART NO 15064413 4 5 oz can 12 case Degreases oily parts and speeds the curing of many adhesives and sealants Used to speed cure at temperatures below 50 degrees F Ensures cure on VOLVO plated surfaces a Reduces cure time delays by providing partial cure in three to 15 minutes with full cure in 60 minutes TYPICAL APPLICATIONS i e Thread lockers e Pipe sealant e Retaining compound Se e Gasket makers e Bearing mount BEARING MOUNT COMPOUND PART NO 15064570 50 ml bottle 12 case Restores fit between replacement bearings in worn housings or on worn shafts Fills clearances to 005 13 mm Increases holding power of press fits and helps prevent bearing spin out vovo Eim ae iP eee n TYPICAL APPLICATIONS e Ball bearings e Sintered bearings e Needle bearings
10. ial chains e Farm machinery e Conveyor chains BRAKE CLEANER PART NO 15065295 12 oz can 12 case TYPICAL APPLICATIONS e Cleans components of e Non chlorinated formula dust dirt grease oil and e Fast acting cleaner for all brake fluid residue metal parts ANTI SEIZE COMPOUND HIGH TEMP PART NO 15064544 40 oz brush top can 12 case e Pulleys e Sheaves e Dries quickly e Low VOC Lubricates and protects against galling and seizing of threaded parts shafts and splines Reduces torque by cutting friction resistance Non corrosive composition will not pit stainless steel non hardening Helps prevent rust and corrosion TYPICAL APPLICATIONS e For applications from sub zero to 1 800 e All exhaust system fastener degrees F 982 degrees C 062411 Volvo Handbook indd 6 7 E A a TOIL D A m i wal ll e I A d a oe ian l j E p ES eS em LO j Ea Q DOT 3 BRAKE FLUID PART NO 15066831 1 qt bottle 12 case Recommended for all drum and disc brake applications where DOT 3 brake fluid is specified Meets DOT and SAE requirements TYPICAL APPLICATIONS e Use where DOT 3 brake fluid is specified by Loaders lift trucks and service trucks service manual or operators guide BIODEGRADABLE HYDRAULIC OIL 46 PART NO 60201367 5 gallon pail PART NO 60201368 55 gallon drum TYPICAL APPLICATIONS e For use on no
11. iator guard bolts Screws e Accessory mounting bolts PART NO 15065820 50 ml bottle 12 case Cab attachment bolts e Sprocket hub set screws Retains and seals cylindrical metal parts where high temperature resistance is required For use on sleeves pins and keyways exposed to temperatures up to 450 degrees F Well suited for use on threaded parts exposed to high temperatures up to 450 degrees F HIGH STRENGTH THREAD LOCK PART NO 15066543 50 ml bottle 12 case This thread locker is designed tor heavy duty large or permanent assemblies TYPICAL APPLICATIONS For use with large studs and fasteners up to 1 RETAINS AND SEALS RETAINS AND SEALS LOCKS AND SEALS e Valve sleeves e Cylinder liners Bolts on final drive TYPICAL APPLICATIONS e Retains pins e Keyways LOCKS e Fuel injection pump to block studs e Oil filter base to block studs e Final drive housing studs e Starter to block studs e Wheel studs PIPE SEALANT PART NO 15066191 50 ml squeeze tube 12 case Seals plugs and tapered pipe threads instantly Eliminates the need for pipe dopes and PTFE tapes Outperforms other sealing methods because it does not shrink dry out or shred to contaminate systems or contain any harsh solvents The instant sealing feature allows parts to be returned to service immediately Also allows adjustment without losing a seal EPOXY MIXER CUPS PART NO 15081178 14 FL oz per cup 10 cups per can 12 case Pre measur
12. ings Anaerobic form in place gaskets cure to a tough plastic that will not shrink or compress like conventional gaskets They fill all the surface imperfections on the tlange surface for a solid seal How do know what gasketing product to use Selection of the correct gasketing product is critical Always use your service manual as a guide Gasket maker is used on rigid tlanges such as hydrostatic transmission flanges and flywheel housing How do apply flexible gasket maker Apply directly from the nozzle applicator on the tube No mixing No heat cure For most joints apply a 0625 1 59 mm diameter bead in the center of the flange circling the bolt holes Be sure that the material will be in contact with both flanges when parts are assembled Material does not cure until flanges are mated together QUESTIONS ABOUT BONDING When bonding a broken part how do know when to use the epoxy mixer cups The epoxy mixer cups come in a pre measured package for making fast repairs on almost any surface particularly when the parts are irregular or not close fitting 062411 Volvo Handbook indd 12 13 SEALANTS AND ADHESIVES ANAEROBIC PRIMER PART NO 15064413 4 5 oz can 12 case APPLICATION thread lockers gasket makers pipe sealant bearing mount and retaining compound BEARING MOUNT COMPOUND PART NO 15064570 50 ml bottle 12 case APPLICATION Ball bearings roller bearings and sintered bearings FLEX
13. isy hydraulic systems e Eliminates stick slip issues and improves control MULTIPURPOSE GREASE PART NO 15065418 Cartridges 10 case PART NO 15065460 Pail PART NO 15065481 Keg PART NO 15065502 Drum MULTIPURPOSE EP WITH MOLY PART NO 15065492 Cartridges 10 case PART NO 15065513 Pail PART NO 15065496 Keg PART NO 15065520 Drum HIGH TEMP WATER RESISTANT PART NO 15065355 Cartridges 10 case PART NO 15065490 Pail PART NO 15065499 Keg PART NO 15065504 Drum 6 24 11 2 57 PM CLEANERS HEAVY DUTY PRESSURE WASH PART NO 15066582 5 gallon pail Volvo heavy duty pressure wash is a very heavy duty cleaner and degreaser for use on heavily soiled parts and machines It contains water soluble solvents to aid in the degreasing process Heavy duty pressure wash can be diluted for use in general purpose pressure washing operations as well TYPICAL APPLICATIONS e Heavy duty concentrated e Formulated for use in high Provides up to two weeks alkaline cleaner pressure washers of rust protection if the part is not rinsed after cleaning HEAVY DUTY CABINET AND TANK LIQUID PART NO 15066006 5 gallon pail PART NO 15066050 55 gallon drum Heavy duty alkaline cleaner that removes dirt oils paint and carbon deposits from ferrous metal parts TYPICAL APPLICATIONS e For use in cabinet pressure washers and Not recommended for aluminum zin
14. ors guide Loaders lift trucks and service trucks BIO BASED OILS BIODEGRADABLE HYDRAULIC OIL 46 PART NO 60201367 5 gallon pail PART NO 60201368 55 gallon drum APPLICATIONS For use on noisy hydraulic systems eliminates stick slip issues and improves control 6 24 11 2 57 PM QUICK REFERENCE GUIDE CONT GREASES MULTIPURPOSE GREASE PART NO 15065418 Cartridges 10 case PART NO 15065460 Pail PART NO 15065481 Keg PART NO 15065502 Drum MULTIPURPOSE EP WITH MOLY PART NO 15065492 Cartridges 10 case PART NO 15065513 Pail PART NO 15065496 Keg PART NO 15065520 Drum HIGH TEMP WATER RESISTANT PART NO 15065355 Cartridges 10 case PART NO 15065490 Pail PART NO 15065499 Keg PART NO 15065504 Drum ANTIFREEZE COOLANT READY MIX PART NO 60201327 1 gallon PART NO 60201328 5 gallon pail PART NO 602013 55 gallon drum APPLICATION Provides long lasting protection for aluminum cast iron and all other engine components COOLANT CONCENTRATE PART NO 60201330 1 gallon PART NO 60201331 5 gallon pail PART NO 60201332 55 gallon drum APPLICATION Provides long lasting protection for aluminum cast iron and all other engine components 062411 Volvo Handbook indd 16 17 CLEANERS HEAVY DUTY PRESSURE WASH PART NO 15066582 5 gallon pail APPLICATION Heavy duty concentrated alkaline cleaner formulated fo
15. r use in high pressure washers provides up to two weeks of rust protection if the part is not rinsed after cleaning HEAVY DUTY CABINET AND TANK LIQUID PART NO 15066006 5 gallon pail PART NO 15066050 55 gallon drum APPLICATION For use in cabinet pressure washers and hot tanks not recommended for aluminum zinc or brass parts PARTS CLEANING SOLVENT PART NO 15065961 5 gallon pail PART NO 15065857 55 gallon drum APPLICATION Recommended for marine products and other equipment or for use in solvent stands immersion tanks and manual cleaning equipment can be used with brush rags or spray HEAVY DUTY SHOP TOWELS PART NO 15081620 56 towels pack 18 packs case APPLICATION Highly absorbent cleans up oil grease water and other messy fluids strong and abrasion resistant great wet strength for scrubbing pliable for reaching into tight places soft for personal cleaning low lint and won t leave a residue and an economical alternative to shop rags or towels 6 24 11 2 57 PM PRODUCT ORDER INFORMATION PRODUCT ORDER INFORMATION PRODUCT ORDER INFORMATION PART NO PRODUCT NAME SIZE PART NO PRODUCT NAME SIZE IEC CAT Salonga 15065460 Mipsis rease Pal CO Pal 062411 Volvo Handbook indd 18 19 6 24 11 2 57 PM
16. ty or greasy which may prevent the adhesive sealant from curing QUESTIONS ABOUT THREAD LOCKING THREAD SEALING AND RETAINING COMPOUNDS Why should I use a chemical thread locker and which one do I use Locking and sealing threaded parts chemically is more reliable and more economical For use on nuts bolts screws and studs Use the medium strength thread lock for fasteners 25 to 75 that will require removability Use high strength thread lock for studs and permanent heavy duty fasteners Why should I use a chemical thread sealant in place of PTFE tape Pipe sealant outperforms PTFE tape It will not shred to clog systems and it allows adjustment of parts without losing a seal It seals instantly and adds lubricity for easy assembly What is a retaining compound Retaining compounds bond cylindrical metal parts they repair worn parts in maintenance thus eliminating expensive rematching They are ideal when installing new parts to prevent wear 6 24 11 2 57 PM FREQUENTLY ASKED OA QUICK REFERENCE GUIDE How can I prevent rusting in between linkage pins and cartridge pins and their mating bores Use thread lock to coat the pin and bore Then assemble It seals out rust and eliminates the need for burning out pins Use it on loader linkage arms excavator sticks and booms as well as similar assemblies QUESTIONS ABOUT GASKETING How does anaerobic gasketing differ from precut gaskets and gasket dress
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