AV-70 & AV-70-HI
Contents
1. Latest products and information available at www avlite com2. 1 General Update June 2012 J Dore 5 0 Update Spec table amp Code January 2013 J Dore Latest products and information available at www avlite com AV 70 amp AV 70 HI Solar Aviation Light Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Introduction Congratulations By choosing to purchase an Avlite light you have become the owner of one of the most advanced solar LED airfield lights in the world Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation aids and particular care has been taken to ensure your light gives years of trouble free service As a commitment to producing the highest quality products for our customers Avlite has been independently certified as complying with the requirements of ISO 9001 2008 quality management system By taking a few moments to browse through this booklet you will become familiar with the versatility of your light and be able to maximise its operating function Please remember to complete the Avlite warranty registration card accompanying your light Operating Principle The solar module of the light converts sunlight to an electrical current that is used to charge the battery The battery provides power to operate the light at night The flasher unit has very low current requirements A microprocessor drives an array of ultra bright LED s through a DC DC converter which enables the LED s to operate within the ma
3. 000 6 3 1997 EN61000 6 1 1997 ISO9001 2008 IP68 US Pat No 6 667 582 AU Pat No 778 918 AVLITE is a registered trademark of Avlite Systems 3 year warranty Radio Controlled FCC compliant Avlite Pilot Activated Lighting Control IR LEDs External ON OFF Switch External Battery Charging Port Manual Operation Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Installation Charging the Battery New lights should be left in the sun for 1 2 days to ensure battery is charged before placing in service Please note light will re charge even when toggle switch is turned to OFF position Preferred Installation Location For best light performance ensure solar modules are not covered and are in clear view of the sky with no shadows Light Operation Light is activated by ON OFF Switch Intensity and flash settings need to be set prior to installation 1 Remove the marked flash adjustment bung from the base of the light and set internal toggle switch to ON 2 The power and range settings of the light are adjusted by setting the DIP switches inside the light Your light is normally set to maximum range see Selecting an Intensity Power Setting section of this manual 3 Set rotary switches to the required flash code see Selecting a Flash Code section of this manual 4 Replace flash adjustment bung 5 A sealed vent on the base allows air transfer without moisture in
4. 04 26 1 D FL 4 10S 05 1 0 05 10 05 10 05 5 0 2 D FL 4 10S 08 12 0 8 1 2 0 8 12 08 3 2 F E Q 4 10S 0 3 0 7 0 3 0 7 03 07 0 3 67 B E FL 4 12S 03 17 0 3 17 0 3 17 0 3 5 7 4 F FL 4 12S 05 05 05 05 05 05 05 8 5 C E FL 4 12S 05 15 05 15 05 15 05 5 5 3 D FL 4 12S 08 12 08 12 08 12 08 52 A D Q 4 12S 03 0 7 0 3 0 7 03 07 03 87 4 D FL 4 15S 05 15 0 5 15 0 5 15 05 8 5 8 E FL 4 15S 10 10 10 10 10 1 0 10 80 7 D FL 4 15S 15 05 05 05 05 0 5 05 105 D E FL 4 16S 05 15 0 5 15 0 5 15 0 5 9 5 C D FL 4 20S 03 30 03 30 03 3 0 0 3 98 5 D FL 4 20S 05 15 0 5 15 05 15 05 13 5 0 D FL 4 20S 05 15 0 5 15 05 45 05 105 3 F FL 4 20S 15 15 15 15 15 15 15 95 0 F Q 4 20S 05 05 05 05 05 05 05 165 E E Q 4 28S 05 05 05 0 5 05 05 05 245 6 F FL 4 30S 05 05 0 5 0 5 05 05 05 26 5 Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light SWITCH FLASH CODE ON OFF ON OFF ON OFF ON OFF ON OFF A B D D Q 5 7S 03 07 03 07 03 07 03 07 03 27 E D Q 5 10S 03 0 7 03 0 7 03 0 7 03 0 7 03 57 E 8 FL 5 12S 05 15 05 15 05 15 05 15 05 3 5 5 F FL 5 20S 05 05 05 05 05 05 05 05 05 155 9 F FL 5 20S 08 12 08 12 08 12 08 12 08 11 2 9 E FL 5 20S 10 10 10 10 10 10 10 10 1 0 11 0 SWITCH FLAS
5. 05 05 15 75 8 9 O D 10 S 50 10 1 0 10 10 10 A 8 O A 15S 05 15 20 10 F 8 O U 15 S 06 03 06 03 14 118 0 9 O U 15 S 07 05 07 05 19 107 1 9 O U 15 S 07 07 0 7 0 7 2 1 10 1 7 D O B 15S 15 05 05 05 05 05 05 105 Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Installing the Light Assembly Mounting Options Installing the Light Assembly to the Rubber Tile The completed AV 70 rubber tile assembly is to be mounted on a surface capable of supporting 6kg minimum Securing the rubber tile to the mounting surface is optional however Avlite recommend that the tile be secured at a minimum of two points a Insert bolts through the three centremost holes in the tile entering from the bottom face within the triangular recess It may be necessary to use a rubber mallet to insert the bolts Fit the AV 70 light over the bolts on the top face of the tile It is possible to align the lens ridge with the sides of the tile but this is not a requirement Install a penny washer and a Nylock nut on each bolt and tighten Place the completed light assembly in the desired location During Installation every effort should be made to ensure that the light is level when installation is complete When installing the tile ensure that it is level using a spirit level Using a hammer drive steel pegs through the holes in the corners of the rubber t
6. 2 1 0 FL 2 4 5S 0 3 10 FL 2 4 5S 04 1 0 FL 2 4 5S 0 5 1 0 FL 2 5S 02 0 8 FL 2 5S 0 2 12 FL 2 5S 04 0 6 FL 2 5S 0 5 1 0 FL 2 5S 10 1 0 Q 2 5S 0 3 0 7 Q 2 5S 05 05 FL 2 5 5S 04 14 FL 2 6S 0 3 0 6 FL 2 6S 0 3 09 FL 2 6S 0 3 1 0 FL 2 6S 04 1 0 FL 2 6S 05 1 0 FL 2 6S 08 1 2 FL 2 6S 10 1 0 Q 2 6S 0 3 0 7 FL 2 7 S 10 1 0 FL 2 8S 04 06 FL 2 8S 04 1 0 FL 2 8S 0 5 1 0 FL 2 8 S 0 8 1 2 FL 2 8 S 1 0 1 0 OC 2 8 S 30 2 0 OC 2 8 S 50 1 0 VQ 2 8 S 02 1 0 FL 2 10S 04 16 FL 2 10S 0 5 1 0 FL 2 10S 0 5 15 FL 2 10S 0 5 2 0 FL 2 10S 08 1 2 FL 2 10S 10 1 0 FL 2 10S 10 15 Q 2 10S 06 04 FL 2 12S 04 1 0 FL 2 12S 0 5 1 0 FL 2 12S 1 5 2 0 FL 2 15S 05 15 FL 2 15S 1 0 20 Q 2 15S 02 08 FL 2 20 S 10 3 0 FL 2 25S 10 1 0 FLASH CODE ON OFF Q 3 5S 0 5 0 5 VQ 3 5 S 02 0 3 VQ 3 5 S 0 3 0 2 VQ 3 5 S 0 3 0 3 FL 3 6 S 05 1 0 FL 2 1 6S 0 3 04 0 5 0 2 0 3 0 3 0 5 0 3 2 0 2 6 29 2 1 2 5 3 8 3 4 3 6 3 0 2 0 3 7 3 5 3 3 4 1 4 5 4 4 4 2 4 0 3 2 3 0 4 7 4 0 5 0 6 2 6 0 3 6 5 0 2 0 1 0 6 6 7 6 8 0 7 5 7 0 7 2 7 0 6 5 8 4 10 2 10 0 11 0 11 0 13 8 15 0 22 0 OFF 0 5 0 3 0 3 1 0 1 2 ON 0 5 0 2 0 3 0 3 0 5 0 3 2 5 3 8 3 7 3 5 2 5 3 5 Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light SWITCH FLASH CODE ON OFF ON OFF ON OFF A B A B
7. 2 months from the date of purchase by the original purchaser Avlite Systems warrants that any rotationally moulded products Roto Moulded Products and accessory products Accessory Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months from the date of purchase by the original purchaser Avlite Systems warrants that any Avlite aviation products other than the Telemetry Products Roto Moulded Products and Accessory Products Avlite Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of three 3 years from the date of purchase by the original purchaser Avlite Systems will repair or replace at Avlite s sole discretion any Telemetry Products Roto Moulded Products Accessory Products or Avlite Products found to be defective in material and workmanship in the relevant warranty period so long as the Warranty Conditions set out below are satisfied If any Telemetry Products or Avlite Products are fitted with a rechargeable battery Avlite Systems warrants the battery will be free from defect for a period of one 1 year when used within original manufacturer s specifications and instructions Warranty Conditions This Warranty is subject to the following conditions and limitations 1 2 The warra
8. 40 9 Width mm inches 231 9 8 Mass kg lbs 1 1 28 8 Product Life Expectancy Up to 12 years Environmental Factors Humidity O to 100 MIL STD 810F Icing 22kg per square inch Wind Speed Up to 160kph Shock MIL STD 202G Test Condition G Method 213B Vibration MIL STD202G Test Condition B Method 204 Certifications CE EN61000 6 3 1997 EN61000 6 1 1997 Quality Assurance ISO9001 2008 Waterproof IP68 Intellectual Property Patents US Pat No 6 667 582 AU Pat No 778 918 Trademarks AVLITE is a registered trademark of Avlite Systems Warranty 3 year warranty Options Available Radio Controlled FCC compliant Avlite Pilot Activated Lighting Control IR LEDs External ON OFF Switch External Battery Charging Port N Manual Operation UIG NOAD OJOS 04 LOSf qns Buiyes ALisus u L SUOIJIPUOO PUD SUIS PIOPUDIS O JOsfqns x BOILOU NOUJIM UOLLOUDOA JO SHUDNYO 04 JOS qns SUOILOOUIOSdS e IN SPECIFICATIONS AV 70 HI Light Characteristics Light Source Available colors Peak Intensity cd t Horizontal Output degrees Vertical Divergence degrees Reflector Type Available Flash Characteristics Intensity Adjustments LED Life Expectancy hours Electrical Characteristics Operating Voltage V Temperature Range Solar Characteristics Solar Module Type Output watts Solar Module Efficiency Charging Regulation Power Supply Battery Type Battery Capacity Ah Nominal Voltage V Aut
9. 7S 45 25 1 2 ISO2S 1 0 10 D 5 FL7 5S 0 5 7 0 8 O FL25S 03 22 C 1 FL75S 0 8 67 9 O FL25S 0 5 20 E 5 FL8S 05 75 D 6 FL25S 10 1 5 B 4 FL8S 10 7 0 1 5 FL3S 02 28 6 2 ISO8S 40 40 A O FL3S 0 3 2 7 A 2 LFL8S 20 6 0 2 5 FL3S 04 26 6 6 OC8S 50 3 0 B 0 FL3S 05 25 B 2 LFL8S 30 5 0 3 5 FL3S 06 24 F 5 FL9S 09 8 1 C 0 FL3S 0 7 23 C 4 FL9S 10 80 D 0 FL3S 10 20 7 6 OC9S 6 0 3 0 2 2 ISO3S 15 15 0 6 FL10S 02 98 5 4 0C3S 20 1 0 1 6 FL10S 03 97 E 2 0C3S 25 0 5 D 1 FL10S 05 9 5 4 6 0C3 5S 25 1 0 2 6 FL10S 08 92 4 5 FL4S 0 2 3 8 E 1 FL10S 10 9 0 5 5 FL4S 0 3 37 1 4 FL10S 15 85 E O FL4S 04 3 6 C 2 LFL10S 20 8 0 F O FL4S 05 3 5 D 2 LFL10S 3 0 7 0 6 5 FL4S 06 34 7 2 ISO10S 50 5 0 0 1 FL4S 08 32 2 4 LFL10S 40 6 0 1 1 FL4S 10 3 0 8 6 OC10S 6 0 4 0 2 1 FL4S 15 25 5 3 OC10S 70 30 3 2 ISO4S 20 2 0 6 3 OC10S 75 25 3 6 OC4S 25 15 F 1 FL12S 1 2 10 8 F 2 OC4S 30 1 0 D 4 FL12S 25 95 3 1 FL43S 13 3 0 3 4 LFL12S 2 0 10 0 8 5 FL5S 02 48 0 2 FL15S 1 0 14 0 4 1 FL5S 0 3 4 7 4 4 LFL15S 4 0 11 0 5 1 FL5S 05 45 7 4 0C15S 10 5 0 9 5 FL5S 09 4 1 A 6 LFL20S 20 18 0 6 1 FL5S 10 40 E 4 FL26S 1 0 25 0 Latest products and information available at www avlite com Avlite www avlite com AV 70 amp AV 70 HI Solar Aviation Light SWITCH VOL BUOI EWE DNO EO TRU 00 A ON PU WNEONODPNUN OO OAN TWN MOP P PW NO OO PONONONNPTWOON ODO NP WOON 0OPPPoEoPEOoWNNPOE0OEPPPW PW SWITCH A B 7 9 5 9 0 C E 9 3 C 2 B FLASH CODE ON OFF FL 2 4S 0 5 10 VQ 2 4 S 0
10. Avlite www avlite com AV 70 amp AV 70 HI Solar Aviation Light Installation amp Service Manual Version 5 0 Avlite www avlite com AV 70 amp AV 70 HI Solar Aviation Light Dual internal high performance solar modules Automatic LED aviation lens O with O to 7 vertical eu le divergence Maere Hm gii Summer nnn ae 9 m A retro reflective tape User replaceable 2 battery in sealed compartment Tr litri n Tough UV stabilised LEXAN polycarbonate lens and light base Diam 17mm x 30mm Slot 0 67 x 1 18 6 places Flash Adjustment Sealed Vent Avlite www avlite com Table of Contents INTLOQUC LOIN A Page 4 Operating Principle errar Page 4 TechNOlO OY eat al ar E aaa Sa Page 4 AV 70 Mod l ioni atolli risorsa iaia ione Page 5 AV 70 HI Model i Page 5 INSIAlatoN ia Page 8 Selecting an Intensity Power Setting Page 9 Selecting a Flash Code errar Page 9 Fash OS ue Page 10 Installing the Light Assembly Mounting Options Page 15 Maintenance and Servicing eee Page 19 Troubleshooting eee Page 20 Avlite Light Warranty errar Page 22 Version No Description Date Approved 3 2 Update AV 70 HI added May 2010 K Paton 4 0 Update Quality Logo May 2011 P Rainey 4
11. H CODE ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF A B F D Q 6 10S 03 07 03 07 03 07 03 07 03 07 03 47 A F FL 6 15S 03 07 03 07 03 07 03 07 03 07 03 97 7 F FL 6 15S 0 5 10 05 10 05 10 05 10 05 10 05 70 SWITCH FLASH CODE VQ 6 LFL 10 S 0 2 0 3 0 2 0 3 02 03 02 03 02 0 3 02 03 2 0 5 0 VQ 6 LFL 10 S 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 2 0 4 4 Q 6 LFL 15 S 02 08 02 08 02 08 02 08 02 08 02 08 20 70 Q 6 LFL 15 S 0 3 07 03 0 7 03 0 7 03 0 7 03 0 7 0 3 0 7 20 7 0 Q 6 LFL 15 S 06 06 06 0 6 06 06 06 06 06 06 06 06 20 5 8 VQ 6 LFL 15 S 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 2 0 9 4 WININN OD DS mmmn mm 00 SWITCH FLASH CODE A B 4 E VQ 9 10S 0 2 0 3 0 2 0 3 0 2 0 3 0 2 0 3 0 2 0 3 0 2 0 3 0 2 0 3 0 2 0 3 0 2 5 8 5 E VQ 9 10S 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 49 1 F ENE 02 08 02 08 02 08 02 08 02 08 02 08 02 08 02 08 02 68 0 E Q 9 15S 0 3 0 7 0 3 0 7 0 3 0 7 0 3 0 7 0 3 0 7 0 3 07 03 07 0 3 0 7 0 3 6 7 1 E Q 9 15S 0 6 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 06 48 SWITCH FLASH CODE ON OFF ON OFF ON OFF ON OFF A B MORSE EE INDICATES LETTER 7 8 O A 6S 0 3 06 10 4 1 7 B O A 8S 04 06 20 50 8 8 O A 8S 08 12 24 36 B 8 O U 10S 03 07 03 07 09 71 C 8 O U 10S 04 06 04 06 12 68 D 8 O U 10S 05 05 05 05 15 65 9 8 O A 10S
12. LEDs Available colors Red Green White Yellow Amber Blue Sectored Combinations Peak Intensity cd t Steady on Blue 2 8 Red 6 8 Green 9 0 White 7 0 Yellow 6 5 Flashing Blue 5 5 Red 18 2 Green 21 9 White 19 1 Yellow 15 1 Horizontal Output degrees 360 Vertical Divergence degrees 0 to 7 Reflector Type Omnidirectional 360 LED Refiector US Pat No 6 667 582 AU Pat No 778 918 Available Flash Characteristics gt 250 including steady on user adjustable Intensity Adjustments Adjustable in 25 increments LED Life Expectancy hours gt 100 000 Electrical Characteristics Operating Voltage V 3 6 Temperature Range 40 to 80 C Solar Characteristics Solar Module Type Multicrystalline Output watts 2 5 2 x 1 25watt Solar Module Efficiency 14 Charging Regulation Microprocessor controlled Power Supply Battery Type High grade NiMH Environmentally friendly Battery Capacity Ah 8 Nominal Voltage V 3 6 Autonomy nights Steady on gt 14 Flashing gt 38 14 hour darkness 12 5 duty cycle Radio Controlled optional Frequency 2 4GHz ISM Band Range Up to 1 4km relayed Expandability AvMesh Compliance FCC CE Physical Characteristics Body Material LEXAN Polycarbonate UV stabilized Lens Material LEXAN Polycarbonate UV stabilized Lens Diameter mm inches 140 5 Lens Design External optics with interior flute design Mounting 6 x 17mm holes on 200mm PCD Height mm inches 2
13. Q 3 6S 0 3 07 03 07 0 3 37 F A FL 3 8S 05 10 05 10 0 5 45 0 B FL 3 9S 03 10 0 3 10 03 6 1 B 7 FL 3 9S 0 8 12 08 12 08 42 B 8 FL 3 10S 03 07 0 3 07 09 7 1 C 8 FL 3 10S 04 O06 04 06 12 68 E B FL 3 10S 0 5 05 0 5 05 05 7 5 E 7 FL 3 10S 0 5 15 05 15 05 55 D B FL 3 10S 06 06 06 06 06 7 0 D 7 FL 3 10S 10 10 10 10 10 50 3 8 FL 2 1 10S 05 o7 05 21 05 57 8 9 OC 3 10S 5 0 10 10 10 10 10 B B Q 3 10S 0 3 07 0 3 07 03 77 D 8 o 05 05 05 05 15 65 1 B FL 3 12S 05 15 05 15 05 7 5 E A FL 3 12S 05 20 05 20 05 65 E 7 FL 3 12S 08 12 08 12 08 7 2 B 6 FL 3 12S 10 10 10 30 10 50 4 8 FL 2 1 12S 0 8 12 08 24 08 60 5 8 FL 2 1 12S 10 10 10 40 10 40 1 8 FL 2 1 135S 10 10 10 40 10 55 F 7 FL 3 15S 03 17 03 17 03 10 7 9 D FL 3 15S 04 10 04 10 04 118 0 8 FL 3 15S 05 15 05 15 05 105 F 8 FL 2 1 15S 06 03 06 03 14 118 0 9 FL 2 1 15S 07 05 07 05 19 107 1 9 FL 2 1 15S 07 07 0 7 0 7 2 1 10 1 6 8 FL 2 1 15S 10 20 10 50 10 50 1 c VQ 3 15S 0 1 05 0 1 0 5 0 1 137 4 B ORE 05 30 05 30 05 125 3 B FL 3 20S 05 15 05 15 05 155 5 B OEE 08 12 08 12 08 152 6 B FL 3 20S 10 10 10 10 10 15 0 A B B F VQ 4 4S 03 03 0 3 03 03 03 03 23 B D Q 4 6S 0 3 0 7 03 0 7 0 3 0 7 03 27 8 D Q 4 6S 04 06 04 06 04 06
14. aviation LED lenses moulded from multi cavity dies Complex shapes such as the AV 70 and 16 segment multi focus lenses are a testament to the company s superior in house lens manufacturing capabilities and outstanding optical performance Award winning Patented Technology Several United States and Australian patent registrations are held on Avlite s range of innovative designs with other regional patents pending in Canada United Kingdom and Europe Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI Solar Aviation Light www avlite com AV 70 Model The Avlite AV 70 solar airfield light is exceptional in its unique ability to track the sun operating reliably in low sunlight conditions Made from tough durable polycarbonate and using the latest high intensity LED s the AV 70 light boasts dual high performance solar modules incorporated into Avlite s world first Solar Collection Lens AV 70 HI Model The AV 70 HI is a high intensity version of the popular AV 70 and is ideal for use in high sunlight areas that receive a minimum of 3 5 hours of sun per day et e tr k Latest products and information available at www avlite com Aqoba JOJOS 04 LOSfans Bulyes AlsuS u L SUOIHPUOO PUD swa PIOPUDIS O JOsfgns x BOWOU INoujm UOLOUIDA JO ebupyo O1 Joafagns SUOILOOUIOSdS e SPECIFICATIONS AV 70 Light Characteristics Light Source 12 ultra high intensity
15. ct must be packed and returned to Avlite Systems by the customer at his or her sole expense Avlite Systems will pay return freight of its choice A returned product must be accompanied by a written description of the defect and a photocopy of the original purchase receipt This receipt must clearly list model and serial number the date of purchase the name and address of the purchaser and authorised dealer and the price paid by the purchaser On receipt of the product Avlite Systems will assess the product and advise the customer as to whether the claimed defect is covered by this warranty 8 Avlite Systems reserves the right to modify the design of any product without obligation to purchasers of previously manufactured products and to change the prices or specifications of any product without notice or obligation to any person Input voltage shall not exceed those recommended for the product 10 Warranty does not cover damage caused by the incorrect replacement of battery in solar lantern models 11 This warranty does not cover any damage or defect caused to any product as a result of water flooding or any other acts of nature 12 There are no representations or warranties of any kind by Avlite or any other person who is an agent employee or other representative or affiliate of Avlite express or implied with respect to condition of performance of any product their merchantability or fitness for a particular purpose or with respect to a
16. e ensure that the concrete pad is level using a spirit level Check the mounting plate with a spirit level in all directions Fit the frangible coupling and top mounting plate and using a spirit level check that the light mounting plate is level using a spirit level d Fit the AV 70 to the light mounting plate using M8 SHCS large flat washers and Nylock nuts Note After adjustments ensure all nuts and bolts are tightened securely and all tools spares and packaging are removed from the runway Description 1 AV 70 Solar Airfiled Light Mount Plate 2 3 Frangible Sleeve 4 Bolt 8mm x 25 5 6 7 Penny Washer 8mm Nylock Nut 8mm Socket Head Cap Screw NAA HRS NM 8mm x 16 DI G ze 8 Allen Key 6mm 1 Figure 4 Frangible Concrete Mount gt Installation J Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI em Solar Aviation Light Maintenance and Servicing Designed to be maintenance free the AV 70 AV 70 HI requires minimal attention though the following maintenance and servicing information is provided to help ensure the life of your Avlite product 1 Cleaning Solar Panels occasional cleaning of the solar panels may be required Using a cloth and warm soapy water wipe off any foreign matter before rinsing the panels with fresh water 2 Battery Check insp
17. ection of batteries should be performed every three years minimum to ensure that the charger battery and ancillary electronics are functioning correctly Using a voltage meter check that the battery voltage is at least 3 6 volts under 100mA load and ensure all terminals are clear of foreign matter Replacing the battery Don t throw the unit out The AV 70 AV 70 HI lights are the only compact aviation light with a double sealed battery compartment This provides the user with the ability to change the battery after years of operation 1 Remove the marked flash adjustment bung from the base of the light and set internal toggle switch to OFF Unscrew small screws to remove battery plate Remove battery from AV 70 AV 70 HI case and unscrew positive and negative leads Discard old battery in a safe manner Reattach positive and negative leads to new battery and then place back into case Reattach battery plate and switch light ON via internal switch Close the bung To test place dark cover towel or jacket on top of light to activate sensor light will come on SE OY Se II Care must be taken to observe the polarity of the battery before the leads are re connected and ensure the replacement battery is correctly fitted Always discard old batteries in a safe manner Long Term Storage Instructions If the AV 70 AV 70 HI is to be placed in storage for an extended period being more than 5 months please follow the b
18. elow steps The 3 6V NiMH Battery must be stored in a fully charged condition Remove the Flash Adjustment plug and turn the ON OFF switch to the OFF position Remove the battery cover and disconnect the Positive Terminal Fold the Terminal away from the Negative Battery Terminal Replace the Battery Cover 6 Replace the Flash Adjustment Plug ae al e All batteries will discharge over time and the rate of discharge is dependent on temperature If the light is being stored in temperatures greater than 40 C the battery will discharge faster Please check battery every 3 6 months and recharge if necessary Recharging the Battery 1 Remove the Battery Cover and connect the Positive Terminal 2 Remove the Flash Adjustment Plug and turn the ON OFF switch to the ON position 3 Reconnect the Light Head and place unit in the sun for 2 4 days Or Reconnect Light Head and place in front of a halogen lamp for 2 3 days Do not place the halogen light too close to the solar panel or the panel may be overheated Check the battery voltage regularly to make sure the unit is charging correctly After the battery has been recharged switch the light OFF Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Trouble Shooting Problem Light will not activate Ensure internal toggle switch is set to the ON position e Ensure light is in darkness Wait a
19. ile being careful not to damage the AV 70 light Note Other means of securing the tile may be used where the mounting surface is not suited to the use of steel pegs Latest products and information available at www avlite com Avlite www avlite com Figure 2 Rubber Tile Installation Item Description Qty 1 AV 70 Solar Airfiled Light 1 2 Rubber Tile 1 3 Bolt 8mm x 50 3 4 Penny Washer 8mm 3 5 Nylock Nut 8mm 3 6 Steel Peg 012mm Optional 2 AV 70 amp AV 70 HI Solar Aviation Light Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Installing the Light Assembly to the Frangible Stake Mount The completed AV 70 mount plate assembly is to be mounted on the Stake Fig 3 in firm soil not loose sand screenings or other unbound material a Fit the AV 70 light on the top of the mounting plate Insert bolts through the four holes in the mount entering from the bottom Install a penny washer and a Nylock nut on each bolt and tighten Fit the boss of the mount plate into the shorter barrel of the frangible sleeve Using a 6mm Allen key tighten the socket head cap screw against the stake mount boss Use a sledge hammer to drive the stake into the soil at the chosen location Drive the stake down until the bottom of the stake sleeve is at ground level During Installation every effo
20. k even used per nig olar rane the amount of time it will take for the solar to mAh Charge mA replace what the light took out overnight 279 If the number of Full Sunlight hours is less than 2 5 3 0 hours please consider reducing the intensity Power or reducing the Duty Cycle Selecting a Flash Code Rotary Switches A amp B All lights have 2 rotary switches marked A and B on the flasher unit Turning the small arrows to the appropriate number or letter will set the code see Flash Codes section of this manual The unit may take up to one minute to activate a new flash code A comprehensive list of available flash codes is listed on pages in the Flash Codes section of this manual Example SWITCH FLASH CODE ON OFF A O FL3S 0 3 2 1 Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Flash Codes AVLITE code reference is listed by number of flashes For the latest version of this document visit www avlite com or email support avlite com Symbols FL Flash followed by number Eg FL 1 S one flash every second F Fixed Q Quick flash VQ Very quick flash OC Occulting greater period on than off ISO Isophase equal period on and off LFL Long flash long MO Morse code contains letter For example VQ 6 LFL 10 S means 6 very quick flashes followed by a long f
21. lash during a 10 second interval The amount of power your light draws through the night depends on the duty cycle i e the amount of time on as a proportion to the timing cycle For example 0 5 seconds on and 4 5 seconds off equals a 10 duty cycle It is best to operate at the lowest duty cycle appropriate to the actual needs of the application Please note Avlite models will retain full autonomy in normal operating conditions with duty cycles up to approximately 30 In applications whereby duty cycles exceed this limit a reduction in light intensity is recommended Please contact a Avlite consultant if assistance is required Latest products and information available at www avlite com SWITCH FLASH CODE ON OFF SWITCH FLASH CODE ON OFF A B A B 0 0 F Steady light 7 1 FL5S 15 3 5 D 3 VQ05S 02 0 3 4 2 ISO5S 25 2 5 E 3 VQ06S 02 04 8 2 LFL5S 20 3 0 F 3 VQ06S 03 03 0 3 OC5S 3 0 20 7 3 Q1S 02 08 1 3 OC5S 40 1 0 8 3 Q1S 0 3 07 2 3 OC5S 45 0 5 9 3 Q1S 04 06 C 6 FL6S 02 58 A 3 Q1S 05 05 B 5 FL6S 03 57 8 4 Q1S 08 02 C 5 FL6S 04 56 B 3 0128 03 09 8 1 FL6S 05 55 9 4 Q12S 05 07 9 1 FL6S 06 54 C 3 0128 06 06 A 1 FL6S 10 5 0 F 4 FL15S Do a 7 5 FL6S 12 48 1 O FL15S 0 3 1 2 B 1 FL6S 15 45 0 5 FL15S 04 1 1 5 2 ISO6S 30 3 0 0 4 FL15S 05 1 0 9 2 LFL6S 20 40 2 0 FL2S 02 1 8 6 4 OC6S 40 2 0 3 0 FL2S 03 17 3 3 OC6S 45 15 4 O FL2S 04 1 6 4 3 OC6S 50 1 0 5 O FL2S 05 15 A 4 FL7S 10 6 0 6 O FL2S 0 7 13 9 6 FL7S 20 5 0 7 0 FL2S 08 1 2 5 6 OC
22. nty is applicable to lanterns manufactured from 1 1 2009 The warranty is void and inapplicable if a the product has been used or handled other than in accordance with the instructions in the owner s manual and any other information or instructions provided to the customer by Avlite b the product has been deliberately abused or misused damaged by accident or neglect or in being transported or c the defect is due to the product being repaired or tampered with by anyone other than Avlite or authorised Avlite repair personnel The customer must give Avlite Systems notice of any defect with the product within 30 days of the customer becoming aware of the defect Rechargeable batteries have a limited number of charge cycles and may eventually need to be replaced Typical battery replacement period is 3 4 years Long term exposure to high temperatures will shorten the battery life Batteries used or stored in a manner inconsistent with the manufacturer s specifications and instructions shall not be covered by this warranty Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light 5 No modifications to the original specifications determined by Avlite shall be made without written approval of Avlite Systems 6 Avlite lights can be fitted with 3rd party power supplies and accessories but are covered by the 3rd party warranty terms and conditions 7 The produ
23. nufacturer s specifications The battery is protected from over charging within the circuit to ensure maximum battery life On darkness the microprocessor will initiate a program check and after approximately 1 minute will turn on Technology Avlite Systems is a world class solar lighting systems manufacturer with a proven reputation for rapid innovative and agile technology solutions designed specifically for defense government civil and humanitarian aid operations in the most remote toughest environments Electronics Avlite employs leading in house electronic engineers in the design and development of software and related circuitry All individual electronic components are sourced directly by Avlite procurement staff ensuring that only the highest quality components are used in our products LED Technology All aviation lights use the latest advancements in LED Light Emitting Diode technology as a light source The major advantage of LED s over traditional light sources is well established in that they typically have an operational life in excess of 100 000 hours resulting in substantial savings to maintenance and servicing costs Precision Construction Commitment to investing in the design and construction of injection moulded parts including optic lenses light bases and a range of other components ensures that all Avlite products are of a consistent and superior quality Optical Performance Avlite manufactures a range of
24. ny other matter relating to any products Limitation of Liability To the extent permitted by section 68A of the Trade Practices Act 1974 Cth the liability of Avlite Systems under this Warranty will be at the option of Avlite Systems limited to either the replacement or repair of any defective product covered by this Warranty Avlite Systems will not be liable to Buyer for consequential damages resulting from any defect or deficiencies in accepted items Limited to Original Purchaser This Warranty is for the sole benefit of the original purchaser of the covered product and shall not extend to any subsequent purchaser of the product Miscellaneous Apart from the specific warranties provided under this warranty all other express or implied warranties relating to the above product is hereby excluded to the fullest extent allowable under law The warranty does not extend to any lost profits loss of good will or any indirect incidental or consequential costs or damages or losses incurred by the purchaser as a result of any defect with the covered product Warrantor Avlite Systems has authorised distribution in many countries of the world In each country the authorised importing distributor has accepted the responsibility for warranty of products sold by distributor Warranty service should normally be obtained from the importing distributor from whom you purchased your product In the event of service required beyond the capability of the impo
25. onomy nights Radio Controlled optional Frequency Range Expandability Compliance Physical Characteristics Body Material Lens Material Lens Diameter mm inches Lens Design Mounting Height mm inches Width mm inches Mass kg Ibs Product Life Expectancy Environmental Factors Humidity Icing Wind Speed Shock Vibration Certifications GE Quality Assurance Waterproof Intellectual Property Patents Trademarks Warranty Options Available 12 ultra high intensity LEDs Red Green White Yellow Amber Blue Sectored Combinations Steady on Blue 4 5 Red 12 1 Green 16 9 White 14 2 Yellow 11 6 Flashing Not available 360 O to 7 Omnidirectional 360 LED Reflector US Pat No 6 667 582 AU Pat No 778 918 Not available Adjustable in 25 increments gt 100 000 3 6 40 to 80 C Multicrystalline 2 5 2 x 1 25watt 14 Microprocessor controlled High grade NiMH Environmentally friendly 16 3 6 Steady on gt 19 Flashing Not available 2 4GHz ISM Band Up to 1 4km relayed AvMesh FCC CE LEXAN Polycarbonate UV stabilized LEXAN Polycarbonate UV stabilized 140 5 External optics with interior flute design 6 x 17mm holes on 200mm PCD 240 9 231 91 8 1 41 31 8 Up to 12 years O to 100 MIL STD 8 1 OF 22kg per square inch Up to 160kph MIL STD 202G Test Condition G Method 213B MIL STD202G Test Condition B Method 204 EN61
26. rt should be made to ensure that the light is level when installation is complete When installing a stake mount into the ground ensure that the stake is installed straight into the ground and not on an angle Ensure that the mounting plate is level using a spirit level Fit the AV 70 mount plate assembly on top of the stake The longer barrel of the Frangible Sleeve should completely cover the stake sleeve Using a 6mm Allen key tighten the bottom socket head cap screw against the stake sleeve Item Description Qty 1 AV 70 Solar Airfiled Light Mount Plate Frangible Sleeve Stake 355mm Bolt 8mm x 30 Penny Washer 8mm Nylock Nut 8mm ONO B WIN NIAIAIA aA Socket Head Cap Screw 8mm x 16 9 Allen Key 6mm 1 LG Figure 3 Frangible Stake Mount Installation Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Installing the Light Assembly to the Frangible Concrete Mount a Mount the base plate to the concrete using 4 x M8 concrete bolts b Fit the frangible mounting plate onto the concrete base plate and secure using the M8 x 16 SHCS c During Installation every effort should be made to ensure that the light is level when installation is complete The following guide lines will help to ensure that the lights will be installed correctly When installing a concrete mount plat
27. rter Avlite Systems will fulfil the conditions of the warranty Such product must be returned at the owner s expense to the Avlite Systems factory together with a photocopy of the bill of sale for that product a detailed description of the problem and any information necessary for return shipment Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor Sealite products are subject to certain Australian and worldwide patent applications Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Other Avlite Products Available fur Radio Controlled amp PALC Systems FCC Compliant 7 va d i 4 Be amp Obstruction Lighting Airfield Markers LIOL A amp LIOL B amp Accessories Typical Applications Temporary amp permanent airfield lighting Remote emergency amp defence airfield lighting Barricade hazard amp perimeter lighting Helipad lighting Obstruction lighting For a complete list of product compliances Area amp Sign Lighting including ICAO amp FAA please contact Avlite today Head Office yore Avlite Systems Tel 61 0 3 5977 6128 11 Industrial Drive Fax 61 0 3 5977 6124 E 2 ae LIRE Email info avlite com AAMS rr Internet www avlite com en Fe fe F x A subsidiary of Sealite Pty Ltd www sealite com
28. t least 60 seconds for the program to initialise in darkness Ensure switch setting is on a valid code See Flash Codes section of this manual Ensure battery terminals are properly connected e Ensure battery voltage is above 3 6volts Timing codes will not change Turn rotary switches several times to ensure contacts are clear Light will not operate for the Expose light to direct sunlight and monitor operation for several days entire night Avlite products typically require 1 5 hours of direct sunlight per day to retain full autonomy From a discharged state the light may require several days of operational conditions to cycle up to full autonomy Reducing the light output intensity or duty cycle flash code will reduce current draw on the battery Ensure solar module is clean and not covered by shading during the day Lights are constantly on Ensure the flash code is not set to F F This flash code is for testing during the day purposes only and will be steady on for 24 hours a day Radio controlled models of the AV 70 AV 70 HI are fitted with a red Status LED This is found near the Flash Code Switches It helps determine a fault with the unit depending on the flash rate of the Status LED Flash Rate On sec OFF Status Condition Steady Off Off Normal Normal running condition in daylight 1 10 1 On Normal Lantern is not synchronised to other lanterns 1 1 On Normal Lantern is s
29. take and should not be disturbed 6 To test place dark cover towel or jacket on top of light to activate sensor light will come on within one minute 7 Ensure that the unit is bolted to an even flat surface Light Base 7 Rotary 1 Switch B User Replaceable Battery Rotary Switch A ON OFF Switch Ne Intensity Setting Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Selecting an Intensity Power Setting Intensity power settings on Avlite lanterns operate via DIP switches located near the rotary switches on the flasher unit The intensity power settings may be used to reduce the power consumption and intensity of the lantern Setting the lantern to 25 intensity will reduce the power consumption to 25 of the normal 100 setting and the range by 25 This setting may be used to adjust the current draw of the light to local sunlight conditions The following diagrams indicate intensity power settings Intensity Power mA hour ON ON ON ON Setting AV 70 HI 34 36 54 56 26 27 40 42 8 9 13 14 100 75 50 25 Power Consumption Calculator Night Hours Total power use 13 7 if Power Duty Cycle used per night unknown mA hour e g 20 0 2 mA X X Number of full sunlight hours Total power f d iaht Solar P required to brea
30. ynchronised to surrounding lanterns Steady On Off Flat Battery Battery is flat 1 10 1 10 On Low Battery Battery is low 1 2 10 On Factory Set Unit is in factory setup mode FF Change flash code Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Latest products and information available at www avlite com Avlite AV 70 amp AV 70 HI www avlite com Solar Aviation Light Avlite Light Warranty V1 1 Activating the Warranty Upon purchase the Avlite Systems warranty must be activated for recognition of future claims To do this you have two 2 options 1 Postal Registration Please complete the Avlite Systems Warranty Registration Card and return to Avlite within 30 days of your purchase Online Registration Please complete the Online Registration Form at www avlite com Avlite Systems will repair or replace your lantern in the event of electronic failure for a period of up to three years from the date of purchase The unit must be returned to Avlite freight prepaid Warranty Terms 1 Avlite Systems warrants that any Avlite aviation products fitted with telemetry equipment including but not limited to AIS GSM GPS or RF Telemetry Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 1
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