2467A-029A Inst. Manual/photos
Contents
1. On keys such as the Ford double sided key which do not have a conventional shoulder the tip of the key is used as the aligning point see Fig 10 Clamp the blank key in first and move the machine carriage to Figure 10 the left Lower the key gauge and position the carriage so the tip of the Ford key touches the key gauge Install and align the spacing key in the left vise jaw in the same manner To make the process of cutting by code easier to understand follow the step by step example provided below WARNING Do not install or remove keys unless the off on switch is in the off position Scenario A key needs to be cut by code from key code 10J4 for a General Motors vehicle The proper code chart for this code series has been accessed and it indicates the key cut combination for key code 10J4 is 355331 With this information known it is possible to continue the steps needed to create a working key from this number 1 Refer to the Application Guide and look up by vehicle brand and model the code series containing the code number needed The Guidebook will list the proper Depth Knob Spacing Key key blank and vise jaw position for the application selected 2 Install the depth knob indicated by the Application Guide onto the model 029A In the example above the specified Depth Knob is A 3 Rotate both vise jaws to the position specified wide 4 Ensure that the cutter guide lock screw is lo2. INSTRUCTION MANUAL IMPORTANT Read these instructions before using the new 029A Key Machine Ensure that all safety recommendations are followed JE LOUNGE This manual is registered and applies specifically to the machine which carries this serial number It properly identifies your model and assures you will receive correct parts if and when you require replacement parts Retain this manual in a safe place If ownership of this machine is transferred this service manual should accompany the machine When seeking service information about this machine refer to Model No which is 029A and the part number desired see pages 6 to 8 Note that many parts are not interchangeable with other ILCO UNICAN machines CONTENTS Warranty ssc 4 0 uw Oe arate eae a ha 2 Proper Key Cutting Techniques 11 Safety information 3 4 Four Way Vise Jaws 12 Introduction to the 029A 5 Key Alignment Duplicating 13 Operating parts illustrated 6 The Cutting Operation 14 Operating parts identification names and Cutting Keys by Code 15 part numbers 7 Key Alignment Code Cutting 16 Exploded view 8 9 The Cutting Operation 17 Exploded view parts list 10 Replacing the Cutter Adjustment 18 19 Unpacking 4 stas ae emu adu as 11 ONE YEAR LIMITED WARRANTY ILCO U
3. The lubrication procedures should be performed every 2 3 weeks depending on usage 5 7 drops of a lightweight machine oil such as 3 in 1 or equivalent is sufficient for the oil cup FOUR WAY VISE JAWS The highly versatile ILCO UNICAN 029A is capable of creating a key from a code number cutting by code or copying a customer s existing key duplicating The ultimate goal in either application is to produce an accurately cut key that smoothly operates in the lock cylinder it is intended W hile the goal is the same there are important differences between code cutting and duplicating Please read the following sections of this manual carefully Using the four way vise jaws Your 029A is equipped with the ILCO UNICAN versa tile four way vise jaws They feature four unigue clamping surfaces to securely grip virtually any typical cylinder key see Fig 1 Figure 1 Rotate both jaws asa set 12 IMPORTANT The correct vise jaw positions to use for all lock applications covered by your 029A key machine are listed in the Application Guide accompanying this manual It is important especially for cutting keys by code that the vise jaw positioning indicated in the Application Guide be used to assure accurate results A For holding double Using A ASS sided keys by gripping their center groove s B For holding single sided Using B automotive keys as well as position
4. conductor can result in a risk of electric shock The conductor with insulation that has a green outer At no time should the mechanically driven parts of the machine be touched while it is in operation The operator should take care to ensure that loose fitting clothing longhair etc are kept from the area of machine operation Your machine has been specially designed and built for key cutting purposes only and should be operated according to the Operator s Manual All other uses are strongly discouraged as potentially dangerous and should not be attempted Such use will immediately void the machine s warranty Some states have specific age restriction concerning the operation of certain types of equipment Check local and state ordinances for compliance Electrical problems should be referred to qualified repair technicians If the machine is under warranty contact Ilco Unican at the address printed on the cover ILCO UNICAN also offers repair service for out of warranty machines Contact ILCO UNICAN for details Always unplug the machine before removing the hood or changing the cutter wheel surface with or without yellow stripes is the eguipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the eguipment grounding conductor to a live terminal Check with a gualified electrician or service personnel if the grounding instructions are not completely understood or ifin
5. lorsqu il se trouve proximit de la machine Cette machine a t con ue et fabriqu e uniquement pour tailler des cl s et doit tre utilis e tel que d crit dans le guide d utilisation II serait dangereux d essayer d utiliser cette machine a d autres fins Ceci aurait pour cons quence de rendre nulle la garantie de la machine Certaines provinces imposent des restrictions d ge pour certains types de machines V rifier aupr s des autorit s locales et provinciales pour tre conforme la loi Seuls des techniciens qualifi s doivent proc der aux r parations d ordre lectrique Si la machine est sous garantie communiquer avec ILCO UNICAN adresse no de t l phone et no de t l copieur sur la page couverture ILCO UNICAN offre galement un service de r paration pour les machines dont la garantie est expir e Toujours d brancher la machine avant d enlever le couvercle ou de changer la fraise Le conducteur dont la surface ext rieure de l isolant est verte avec ou sans rayures jaunes constitue le conducteur de protection Si le c ble lectrique ou la fiche doit tre r par ou remplac ne pas brancher le conducteur une borne sous tension V rifier aupr s d un lectricien ou du personnel de service si vous ne comprenez pas les directives de mise la terre ou si vous avez des doutes quant la mise la terre ad quate de la machine Utiliser seulement des prolongateurs trifilaires munis de fi
6. all payment obligations pursuant to the buyer s accepted and acknowledged order Failure to meet such payment obligations shall void all warranties and not extend the period of time for which such machine product of component thereof is warranted irrespective of whether or not payment is eventually made These warranties are in lieu of and not in addition to any other warranty of condition expressed or implied including without limitation merchantability fitness for a particular purpose or latent defects The buyer releases ILCO UNICAN from any liability for any reason other than a breach of its warranties hereunder The liability of ILCO UNICAN shall in no case including negligence exceed the purchase price of the defective machine nor shall ILCO UNICAN be liable for any personal injuries property damage or conseguential damages Use only genuine ILCO UNICAN replacement parts on this machine Serial number WARNING SAFETY NOTICE IMPORTANT Please read carefully before operating machine Safety begins with education and continues with proper application All personnel who operate your machine should read the supplied Operators Manual for information on how to properly operate it Thelikelihood of accidents and miscuts will be greatly reduced General safety Safety glasses must be worn to reduce the possibility of eye injury while operating or in the immediate vicinity of key cutting eguipment Always turn m
7. correct see Fig 16 i TL F Pr Erin Figure 16 Adjustment is correct when both keys touch NOTE No cutter is perfectly round so make one complete rotation of the cutter before changing adjustment There will be a high point on the cutter the adjustment should be made to the high point If the cutter does not contact the key blank after one rotation or contacts excessively proceed to change the adjustment Binding Depth knob set to deepest cut AP Screw p LPT Adj stihg Screw Figure 17 5 6 To adjust the cutter guide slightly loosen the binding screw see Fig 17 With a flat screwdriver turn the adjusting screw in to increase cut and or out to decrease depth of cut Again proper adjustment is achieved when the cutter barely grazes the key blank Retighten the binding screw to complete the adjustment 19 Ilco Unican Corp 2001 LEG GNUUGLAN Va USA ILCO UNICAN CORP 400 Jeffreys Rd Rocky Mount NC 27802 2627 Tel 252 446 3321 Fax 252 446 4702 Canada and international ILCO UNICAN INC 7301 Decarie Blvd Montreal Quebec H4P 2G7 Tel 514 735 5411 Fax 514 735 4704 Export fax 514 735 1393 Printed in USA
8. cutter Install the new cutter the washers and the nut Please note that the machine should be unplugged from its power source and the hood removed before performing this procedure 18 Adjusting for Depth of Cut To ensure safety UNPLUG machine from its power source before adjusting for depth of cut Itis imperative that the cutter guide and cutter operate in the same plane that is aligned to each other If the cutter guide is adjusted too far forward the resulting cuts in a key blank will be too shallow and the keys cut will not work Likewise if the cutter guide is behind the cutter the cuts in the key will be too deep 1 To check the depth adjustment insert two identical key blanks into the vise jaws ensuringthat they are positioned flat not tilted in the vise jaws Itis not necessary to align them with the key gauge for this procedure 2 Rotate the depth knob to its deepest cut position 3 IMPORTANT Press in on the cutter guide until it stops and tighten the cutter guide lock screw see Fig 15 Push on cutter gt P di guide and 2 tighten lock a screw Position Depth Knob to its last number Figure 15 REPLACING THE CUTTER ADJUSTMENTS CONT 4 Raise the carriage positioning the blank on the left against the cutter guide and the right blank against the cutter Turn the machine pulley by hand and note the right blank The cutter should barely graze the key blank when the adjustment is
9. doubtas to whether the machine is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the machine s plug Repair or replace damaged or immediately worn cords w CONSIGNES DE S CURIT IMPORTANT Veuillez lire attentivement ce qui suit avant d utiliser la machine La s curit commence avec la pr vention et se poursuit en agissant prudemment Tout le personnel qui utilisera cette machine devrait lire le guide d utilisation fourni afin de savoir comment faire fonctionner la machine Les chances d accidents et de cl s mal taill es seront grandement r duites S curit g n rale Toujours porter des lunettes de protection lorsque vous vous trouvez proximit de la machine tailler les cl s en marche ou lorsque vous I utilisez afin de r duire tout risque de blessures aux yeux Toujours arr ter la machine avant de la r gler ou d ins rer ou de retirer des cl s Placer la machine dans un endroit r serv uniquement aux utilisateurs cet endroit devra tre tel que la client le et le reste du personnel seront prot g s contre les risques de projection de copeaux susceptibles de causer des blessures Ne pas modifier aucun dispositif de s curit install sur cette machine II est strictement d fendu de modifier ou d enlever l cran de protection les protecteurs de la fraise ou tout autre dispositif de s curit S curit lect
10. to enable the cutter Figure 14 guide to enter into the 1 cut on the spacing key As you apply pressure the cutter guide which is spring loaded will retract enabling the key blank to contact the cutter and thus create the first cut of the key cut combination Use a straight in straight out cutting action 13 Allow the carriage to return to its rest position 17 THE CUTTING OPERATION CON T 14 Rotate the Depth Knob to the number that corresponds to the second number of the desired key cut combination In our example 355331 this number would be 5 15 Repeat step 12 but position the cutter guide into the 2 cut on the spacing key instead In essence the numbered cuts on the spacing key correspond to the proper location where each cut of the key cut combination should be placed Therefore the third cut of key cut combination 355331 which is a 5 will be created using the 3 position on the spacing key and so on Remember the Depth Knob controls the depth of a cut the Spacing Key determines its location 16 Once each cut of the key cut combination has been produced onto the key blank remove it after first ensuring the machine s off on switch is in the off position In the case of a double sided key reclamp the spacing key and key blank as was initially done Repeat steps 9 16 17 To deburr the completed key press the off on switch to the on position and cont
11. NICAN warrants to the original buyer of any new model 029A machine that it will repair or replace at its option any part of any machine which proves to the reasonable satisfaction of ILCO UNICAN to have defects arising from the faulty manufacture of the machine or from defective material or components during a period of one 1 year from the date of shipment of the machine by ILCO UNICAN provided that the machine is returned by prepaid transport to ILCO UNICAN or to its authorized representative before the expiry of the warranty period together with a detailed description of the alleged defect s ILCO UNICAN may at its discretion elect to refund the purchase price allowable to the part affected or to issue a credit if the price therefore remains unpaid ILCO UNICAN sells precision made machines The buyer assumes all risks and ILCO UNICAN shall not be liable for any reason if the machine has been subjected to improper installation improper use improper or inadequate maintenance negligence if any unauthorized modification or alteration is made to the machine or in case of accident For greater certainty any machine not operated in accordance with ILCO UNICAN s printed instructions or operated beyond its rated capacity shall not be covered by this or any other warranty Any and all warranties made by ILCO UNICAN on any machine product or component thereof shall be effective only if and for so longas the buyer complies with
12. a numerical listing of key code numbers Listed beside each key code number on the chart will be a corresponding series of digits which is the key cut combination for that particular code in short the actual cuts which should appear on a given key There are two critical dimensions in code cutting spacing of the cuts and depth of the cuts Spacing refers to where the cuts are placed along the blade of the key laterally The component which controls the spacing dimension when cutting a key by code using the model 029A is call a spacing key Spacing keys are either tip stop or shoulder stop in design see Fig 6 This indicates how a particular spacing key and key Shoulder gauged spacing key 123456 Tip gauged spacing key 12345678910 Figure 6 blank should be aligned prior to cutting The series of cuts found on a spacing key are numbered and correspond to the correct order in which cuts will be made to the key blank This will be fully explained later Depth refers to how deeply the notch cut is made into the blade of the key The component which controls m the depth dimension for code cutting purposes is called the depth knob see Fig 7 There are a series of numbers which circle a depth knob These digits correspond to the digits found beside a code number on a code chart Figure 7 IMPORTANT Refer to the Application Guide to determine which specific spacing key
13. achine off before making adjustments or inserting or removing keys Machine should be located in an area accessible only by authorized operators Location must be such that customers and other personnel are not subject to potential injury from flying chips Do not defeat safety features built into your machine Removal or modification of safety shields cutter guards and other safety devices should be strictly forbidden Electrical safety 120 Volt models Your machine is designed to operate using 120 Volt A C 60 Hz electrical current It is supplied with a three prong power plug which should be used with a properly grounded three prong outlet only Do not defeat the safety purpose of the plug by modifying or using with non grounded outlets To reduce risk of fire or electrical shock do not expose or operate machine in damp or wet locations Grounding instructions In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord that has an eguipment grounding conductor and a grounding plug The plug must be plugged into a machine outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a gualified electrician Improper connection of the eguipment grounding
14. act the key lightly against the deburring brush Return the switch to the off position REPLACING THE CUTTER ADJUSTMENTS Replacing the Cutter The CU29 cutter used on this machine is 2 1 4 in diameter It is specially designed for versatility and can be used to duplicate and code cut most automotive type keys No warranty is placed on the cutter operators should treat it with care and avoid harsh usage Do not force the carriage up causing the key blank to bang into the cutter and do not apply heavy pressure when cutting Also do not let the cutter run into the vise jaw this will dull the cutter quickly As with any metal cutting instrument the CU 29 will dull with usage There are three ways to tell when a cutter is dull and requires replacing 1 Time a dull cutter takes longer to make the cuts 2 Sound A dull cutter will emit a shrill sound as it runs across the key blank Burrs a dull cutter will not cut away the metal but will roll it away When this occurs there will be a buildup of metal burrs on the underside of the key If this buildup is heavy the cutter is dull A sharp cutter leaves little or not burrs w To replace the cutter use two wrenches one 3 4 wrench for the cutter nut and one 1 2 wrench for the cutter shaft Set the two wrenches in position and loosen the cutter nut Note that the cutter nut has a reverse thread and turns clockwise to loosen Remove the spacer washers and the dull
15. and depth knob to use for a given application Each spacing key is stamped with SK followed by a 3 digit number depth knobs are stamped with letters to aid in identification CUTTING KEYS BY CODE PROCEDURES Application Guide The Application Guide that accompanies your machine is a very important item when cutting keys by code Its most important function is to specify which depth knob spacing plate and key blank is required for a specific lock application It also will indicate the proper vise jaw position required to properly grip the key blank for code cutting Changing the Depth Knob W hen referring to the Application Guide you may find that the key you wish to make requires a depth knob different from the one already on the machine Changing the depth knob is easy simply remove the retaining screw see Fig 8 and slip the current depth knob off by Figure 8 pulling it to the left Install the selected knob by aligning the slot on its right side with the pin projecting up from the shaft it attaches to Reinstall the retaining screw finger tight and the change is complete Vise Jaw Positioning The 029A is equipped with four position vise jaws The proper vise position to use Code A B etc will be indicated in the Application Guide for each key listed It is IMPORTANT to remember that both vise jaws should be set to the positions indicated in the booklet 15 KEY ALIGNMENT CODE CUTTING A
16. aution label 43 814 00 5 Nylon brush 163 045 163 Hood screw 45 025 45 Brush bolt washer 5 16 170 029A 170 Bushing Spacer 46A 025 46A Hex head screw 5 16 18 x 3 4 171 025 171 Cutter pulley set screw 3 8 18 47 025 47 Motor pulley 2 3L 172 029A 172 Cut Combination Display 48 025 48 V Belt 3L 180 173 029A 173 Cutter Guide Screw 49 029 49 Cutter guide stylus 174 029A 174 Cutter Guide Lock Screw 53 025 53 Cutter guide binding washer 175 029A 175 Depth Knob Retaining Screw 54 029 54 Cutter guide binding screw 176X 029A 176X Cutter guide Block Assy 55 025 55 Adjusting screw 183 040 183 1 4 Lock washer 56 029A 56 Key gauge 184 040 184 1 4 20 Hexnut 57 024B 57 Key gauge bracket 194 045 194 10 Flat washer 58 024B 58 Key gauge dowel pin 195 045 195 10 32 x 1 2 Button hd Screw 59 025 59 Key gauge housing 198 045 198 7 16 14 x 3 4 set screw 60 025 60 Cap screw 8 32 x 1 2 199 045 199 1 4 20 x 1 2 set screw 61 025 61 Circuit Breaker ETA 1658 IM 029A IM Instruction manual 62A 025 62A On Off switch NS 040 240 220V 1 4 HP motor 65 045 65 Main Base machined 68 040 68 Electrical cover 70 040 70 Rubber Mount 74 040 74 Truss head screw 8 32 75 040 75 Motor 1 4hp 115V 79 029A 79 Key gauge spring 82 025 82 Oil cup UNPACKING UNPACKING The 029A key machine is shipped completely assem bled and pre adjusted Upon unpacking the machine locate the nylon band securi
17. ches et de prises tripolaires acceptant la fiche de la machine R parer ou remplacer imm diatement les c bles endommag s ou us s INTRODUCTION Congratulations You ve purchased a superior key cutting machine The model 029A code duplicating machine is designed for maximum versatility and convenience Its dual function design allows the operator to originate a key by code where necessary or duplicate an existing key when available The machine features exclusive four way vise jaws designed to accommodate virtually any standard automotive key without the need for adapters Even double sided automotive keys can be duplicated or code cut with ease the four way jaws include stations ideally suited to gripping these keys and is capable of gripping them in the groove or milling for enhanced performance when necessary see illustration on page 12 Accurate easy to operate and maintain the model 029A delivers excellent performance at an economical price Unpacking instructions Your 029A key machine has been shipped to you in a sturdy specially cushioned container to prevent the possibility of damage during handling and shipment Once the machine is removed from the carton it should be set up on a level workbench and wiped free of all rustproofing oil The machine is adjusted at the factory and test keys have been cut on it but it is recommended that you check the adjustments to make sure they have not slipped or shi
18. ded If customers return keys you should reexamine your cutting techniques and adjustment of the machine Here are some important operating tips 1 Vise jaws clean them regularly so that no metal chips lie under the keys It is essential that both keys lie flat across the entire width of each vise jaw Neither key should be tilted 2 Do NOT use pliers or other tools to tighten the vise jaws Firm hand pressure is sufficient 3 Keep the carriage shaft free of metal chips A thin film of oil can be applied to it The carriage should be free to move without binding 4 NEVER touch the shoulder of a key to the side of the cutter guide This will cause the shoulder of the key blank to touch the side of the cutting wheel When this happens some of the metal will be cut away from the shoulder of the key blank If the resulting duplicated key is duplicated two three four times over an error will accumulate and cause a non operating key Do not grind away the shoul der 5 Don t run the cutter into the vise jaw this will dull the cutter and reduce cutter efficiency 6 Keep the cutter clean Don t let any foreign objects or instruments blunt it This cutter is a precise cutting tool and should be handled with care 7 Lubrication of moving parts is important An oil cup is provided to keep the cutter shaft bearings well lubricated The carriage spindle should be lubricated with a thin film of oil and wiped free of chip build up
19. fted during transit see page 18 Adjusting for depth of cut Safety The 029A has been engineered to duplicate code cut cylinder paracentric keys It is not intended or designed for any other purpose The machine operator assumes all liability when using this machine in a manner inconsistent with its stated design purpose Refer to page 3 for complete safety information before operating the machine ILCO UNICAN strongly recommends the use of protective eye glasses or goggles when operating this CAUTION machine or when in the vicinity of the machine while it is being operated Protective eye wear prevents injuries The machine should be turned off before loading or unloading keys When the key machine is operating be careful not to contact the vise jaw or carriage against the cutting wheel as this will cause damage to the cutter jaw or carriage DO NOT DESTROY OR DISCARD THIS VALUABLE SHIPPING CARTON STORE IT CAREFULLY IN A SAFE PLACE THIS CARTON SHOULD BE USED WHENEVER THE MACHINE IS MOVED OR SHIPPED OPERATING PARTS Safety Hood Cut Combination Display Key Safety Shield Gauge Cutter S iii Deburring Z MS Brush Wing ABU N ut i Y A H Depth lt Knob lt w Y gt Vise Jaws Carriage Handle Off On Switch OPERATING PARTS OPERATING PARTS IDENTIFICATION Refer to page 6 Part No Identification 024B 1 Carriage 029A 3X Vise Jaw Assembly 2 025 8 Wing N
20. its deepest cut position This is the last number usually the highest encountered as you rotate the depth knob away from you Atthis point push in on the cutter guide until it stops and tighten the locking screw in that position See Fig 4 Push on cutter guide and tighten lock Position Depth Knob kto its last number Figure 4 2 Rotate both vise jaws to the station suitable for the key being duplicated 3 Insert the blank key and pattern key into the vise jaws using the appropriate method described under Aligning Keys in the Vise Jaws Be sure that both keys are laying level in the vise jaws and are not tilted 4 Lower the key gauge to align the keys using an appropriate method as described under Aligning Keys found in the previous section see page 10 5 After the keys are aligned return the gauge to its up position 6 Press the off on switch to the on position 7 Liftthe carriage with both hands see Figure 5 Figure 5 14 8 10 11 Move the carriage to line up the cutter guide with the cut closest to the head on the pattern key Do not permit the cutter to touch the shoulder of key blanks with shoulders Press in on the carriage while guiding it to the left Carefully trace the cuts of the pattern key with the cutter guide The cutter will make a corresponding cut in the key blank When the cut closest to the tip of the pattern key has been traced retrace
21. ligning keys in the vise jaws for code cutting keys with shoulders WARNING Do not install or remove keys unless the off on switch is in the off position One difference between duplicating keys and code cutting them is that the vise jaws are not always positioned to the same stations or sides The LEFT and RIGHT vise jaws should be positioned to the settings indicated in the Application Guide After positioning the vise jaws to the proper setting both the spacing key and the key blank must be properly aligned and securely clamped in the vise jaws To do this slide the machine s carriage assembly towards the right and position the appropriate key blank in the carriage s RIGHT vise jaw with the head of the blank pointing to the left Ensure that the shoulder of the key blank is roughly aligned with the red mark on the vise jaw face Verify that the key blank is held level not tilted and tighten the wing nut Position the appropriate Spacing Key in a similar manner in the Left vise jaw Next lower the key gauge and position the carriage so that the edges of the gauge contact the shoulders of both the Spacing Key and the blank key at the same time You may have to loosen the wing nut securing one of the keys and reposition it slightly It is important that the shoulder of both keys are in contact with the gauge at the conclusion of this step 16 Aligning keys in the vise jaws for code cutting keys without shoulders
22. most house and padlock UA keys C For holding certain keys such as most Ford types lu by gripping along their as edge allowing the center _ ridge of the key to rest against the face of the vise Code Specific to the left side vise jaw this position is used only when cutting keys by code All spacing keys are clamped using this position except for those used for cutting single sided keys Refer to the Application Guide for vise jaw positioning instructions for specific key types To reposition the vise jaws as from A to B first loosen the wing nuts Then lift upward on the top and bottom of each vise jaw as a complete unit to raise them above their seat in the carriage Rotate the jaws until the chosen vise position is facing toward the rear of the machine and lower the jaws back into contact with the carriage Both left and right vise jaws should be rotated to the same position except when cutting by code KEY ALIGNMENT DUPLICATING Aligning keys in the vise jaws for duplication Keys with shoulders WARNING Do not install or remove keys unless the off on switch is in the off position After positioning the vise jaws to the proper setting both the pattern key and the key blank must be properly aligned and securely clamped in the vise jaws To do this slide the machine s carriage assembly towards the right and position the appropriate key blank in the carriage s RIGHT
23. ng the carriage assembly and cut it to allow the carriage to drop to its normal down position At this point you should be able to slide the carriage sideways TEST KEYS A series of cut keys are supplied with your machine These keys were cut on your machine and represent the result of our quality inspectors work before approving your machine for shipment The keys are reproductions of factory dimensioned pattern keys and are accurate to 002 or less Save these keys and use them as standards to check the accuracy of cuts in the keys you make Duplicating a key and then using a key micrometer or caliper to compare the actual depth of the cuts on both the duplicate and the pattern key will allow you to see if your machine is cutting too deep or too shallow thus indicating that an adjustment of the cutter guide is necessary PROPER KEY CUTTING TECHNIQUES Even though your 029A key machine is designed to make key cutting fast efficient and accurate operator skill is important The actual mechanics of placing keys within the vise jaws is simple to learn but there are some basics that must be followed A properly adjusted key machine used by someone who ignores good key cutting techniques will NOT produce a good key The way a person clamps a key into the vise jaws is critical to the accuracy of the duplicated key Remember the real purpose of a duplicate or code cut replacement key is to operate the lock for which it was inten
24. osened to allow the guide to spring forward see Fig 11 5 Clamp the Spacing Key SK 100 and key blank Cutter Guide A Lock Screw a HT My Figure 11 Loosen Cutter Guide Lock Screw to allow guide to spring forward for code cutting specified for the intended application into the vise jaws Refer to Application Guide for proper vise jaw positioning 6 Lower the key gauge to align the spacing key and key blank using the appropriate method as described under Aligning keys found in the previous section see page 17 7 After they are aligned return the gauge to its up position 8 The key cut combination for the sample key is 355331 Enter this number on the key cut display see Fig 12 This device provides an easy to read display of the number and can be referred to as the key is cut You are now ready to begin cutting the key 9 Press the off on switch to the on position THE CUTTING OPERATION s G Few val a Lo La Lo a ka Go ja ja F as k Figure 12 Ro numbers shown 10 Rotate the Depth Knob to the number that corresponds to the first number of the desired key cut combination In our example 355331 this number would be 3 see Fig 13 11 Liftthe carriage with both hands and ee itso Depth Knob Figure 13 that the cutter guide is directly in front of the cut on the Spacing Key marked 1 see Fig 14 12 Apply moderate pressure
25. rique Mod les 120 volts Cette machine est con ue pour fonctionner l lectricit sur du 120 V c a a une fr quence de 60 Hz La machine est munie d un c ble lectrique fiche tripolaire lequel ne doit tre utilis qu avec une prise de courant tripolaire Ne pas modifier la fiche du cable et ne pas l utiliser dans une prise de courant non reli e la terre polaris e Afin de r duire les risques de feu ou de chocs lectriques la machine ne doit pas tre expos e l humidit ou l eau Directives de mise la terre Advenant le mauvais fonctionnement ou une panne de D la machine la mise la terre fournit un trajet de moindre r sistance pour le courant afin de r duire tout risque de chocs lectriques Cette machine est munie d un c ble lectrique quip d un conducteur de protection et d une fiche de terre La fiche doit tre branch e une prise de courant correspondante ad quatement install e et reli e la terre conform ment aux codes et aux r glements locaux Ne pas modifier la fiche Si elle ne correspond pas la prise vous adresser un lectricien pour installer la prise ad quate Le raccordement inad quat du conducteur de protection peut entra ner des risques de chocs lectriques Ne jamais toucher aux pi ces m caniques d entra nement lorsque la machine fonctionne L utilisateur ne doit pas non plus porter des v tements amples et doit avoir les cheveux attach s
26. the cuts by guiding the carriage to the right This will clear away any metal not removed during the initial pass over the key blank Again on keys with shoulders do not allow the cutter to contact the shoulder Press the off on switch to the off position Remove the blank key Press the switch to the on position and remove any burrs that remain by contacting the key lightly against the deburring brush Return the switch to the off position Operating Tips When duplicating a key avoid an irregular jerking motion in the movement of the carriage Acquire a smooth steady motion using both hands on the carriage to guide it Apply the same degree of pressure each time a key is duplicated Excessive pressure may cause over cutting It is sometimes best to practice on a few keys until the operator learns to impart a steady uniform pressure to the carriage CUTTING KEYS BY CODE INTRODUCTION In addition to duplicating keys the model 029A using optional accessories has the capability of cutting keys by code The previous section covered the procedures used to duplicate a key from an existing copy Code cutting does not require a key to copy Instead notches cuts are made in the key blank based upon the code number supplied with the original key Often this number is found on an accompanying tag or break off tab If this number is known the original key is not needed But you do need the proper code chart which is
27. ut 2 045 23 Carriage Shaft CU29 CU 29 Cutter 814 00 51 Deburring Brush 029A 49 Cutter Guide stylus 025 55 Adjusting Screw 029A 56 Key Gauge 025 62A Off On Switch 029A 86X Safety Hood Assy 029A 87 Safety Shield N EXPLODED VIEW EXPLODED VIEW a EXPLODED VIEW PARTS LIST Refer to pages 6 7 for illustration Ref Partno Description Ref Partno Description 1 024B 1 Carriage 86 029A 85 Safety hood with 029A decal 1X 024B 1X Carriage assembly 86X 029A 86X Safety hood assembly 2 025 2 Carriage stud 87 029A 87 Safety shield 3X 029A 3X Vise jaw assembly 88 029A 88 Shield screws 10 32 x 1 2 4 025 4 Vise jaw spring 89 045 89 Lock washer 10 6X 025 6X Thrust bearing set 90 025 90 Nut 10 32 8 025 8 Wing nut 91 024B 91 Power cord 9X 040 9X Carriage handle 92 024B 92 3 wire motor cable 20 025 20 Cutter shaft bushing 101 025 101 Motor pulley set screw 21 025 21 Carriage shaft bushing 106 040 106 Chip Tray 23 024 23 Carriage shaft 107 029A 107 Spacer 32 024B 32 Button head screw 10 24 x 3 8 109 025 109 Bearing washer 36 025 36 Cutter nut N 4 110 025 110 Wave washer 37 025 37 Cutter spacer 146 040 146 Power cord strain relief 38 CU29 CU29 cutter 150 040 150 Switch screw 6 32 x 1 4 40A 025 40A Cutter shaft 151 040 151 Set screw 8 32 x 38 41 025 41 Cutter shaft pulley 160 025 160 C
28. vise jaw with the head of the blank pointing to the left Ensure that the shoulder of the key blank is roughly aligned with the red mark on the vise jaw face Verify that the key blank is held level not tilted then tighten the wing nut Position the original or pattern key in a similar manner into the LEFT vise jaw Next lower the key gauge and position the carriage so that the edges of the gauge contact the shoulders of both the original and blank key at the same time You may have to loosen the wing nut securing one of the keys and reposition it slightly It is important that the shoulder of both keys are in contact with the gauge at the conclusion of this step Figure 2 Aligning shoulders of keys with key gauge Aligning keys in the vise jaws for duplication Keys without shoulders On keys such as the Ford double sided key which do not have a conventional shoulder the tip of the key is used as the aligning point see Fig 3 Clamp the blank key in first and move the machine carriage to the left Lower the key gauge and position the carriage so the tip of the key blank touches the key gauge Install and align the pattern key in the left vise jaw in the same manner Figure 3 13 THE CUTTING OPERATION WARNING Do not install or remove keys unless the off on switch is in the off position 1 Set machine in duplication mode This is accomplished by positioning the depth knob in to
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