SERVICE MANUAL - Manuals, Specs & Warranty
Contents
1. BASE COVER LOWER BASE COVER UPPER ARM REAR COVER CABLE DVI CABLE POWER CABLE LCD B PLATE ASSY ARM PLATE BASE ARM FRONT COVER FOOT RUBBER SCREW BVTP 3X8 TYPE2 IT 3 CABLE LCD A LABEL ENERGY STAR LCD ADI 15XGA ASSY S PLATE SPACER SCREW PS 3X5 6 2 PARTS LIST ACCESSORIES AND PACKING MATERIALS S P Ref No Part No Description AS AS S 1 476 159 12 1 782 614 21 4 649 778 01 ADAPTOR AC CORD POWER MANUAL INSTRUCTION Confidential PCVA 15XD2 UC VAIO PCVA 15XD2 UC This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation Sony Corporation English i 2000J16DOC 1 9 928 380 11 Information Technology Company 2000 Sony Corporation 24 Published by PNC Planning amp Control Dept SKZ2. connect the AC adapter to DC IN of the display and press the Power switch The display does not change and the power LED does not light after the above operation FlashFlex51 Boot Strap Loader SST Embedded Controller Applications Group Ver 1 1 1999 10 20 SECURITY UNKNOW CHIP TYPE NOT SET COM PORT 1 BAUD RATE bps STATUS SELECT CHIP TYPE AND COM PORT FIRST MENU SELECTIONs 0 Press 0 to EXIT to DOS 1 Press 1 to SELECT CHIP TYPE amp COM PORT 2 Press 2 to DOWNLOAD BINRY FILE TO PRIMARY BLOCK 3 Press 3 to READ DATA IN PRIMARY BLOCK amp SAVE AS A BINAY FILE 4 Press 4 to BLANK CHECK 5 Press 5 to SECTOR ERASE 6 Press 6 to LOCK CHIP Enter Choice 0 to 6 10 11 12 13 14 15 16 17 18 19 Input 1 SELECT CHIP TYPE amp COM PORT in Enter Choice After Please enter SST MCU chip type 54 58 or 59 appears input 58 enter After Please enter COM PORT It is displayed with 1 for COMI OR 2 for COM2 appears input 1 enter Please enter Baud Rate 0 for AUTO DEFECT 1 for 38 4k 2 for 19 2k 3 for 9 6k 4 for 4 8k 5 for 2 4k 6 for 1 2k 7 for 600 or 8 for It is displayed with 300 appears input O enter When the communication is established normally Testing 38 4k bps on COMI port PASS appears and CHIP TYPE SST89x58 COM PORT 1 BAUD RATE 38 4k bps appears on the top of the menu Input 2 DOWNLOAD BINARY FI
3. delay should be anticipated when sont critiques pour la s curit ordering these items Ne les remplacer que par une pi ce portant le num ro sp cifi 6 1 EXPLODED VIEW AND PARTS LIST 5 not supplied 4 not L supplied r24 22 not supplied 6 1 S P Ref No Part No a c c C CO a co 0 Cn CD CQ c c Cn CO ao OO On eoOcco0oc On On moon ann nn O1 R D X 4623 150 1 4 045 165 11 4 647 422 01 4 647 415 01 1 960 593 11 7 621 255 15 A 8066 021 A X 4622 950 1 7 682 645 01 4 644 445 01 A 8066 022 A 4 647 752 01 1 960 592 11 1 476 153 11 X 4623 314 1 7 682 144 01 4 647 416 01 7 682 552 09 4 644 474 01 4 647 413 03 4 647 408 11 7 682 145 09 X 4622 836 1 X 4622 835 1 4 647 410 01 4 647 409 02 4 647 406 01 1 960 590 11 1 960 591 11 1 960 611 11 X 4622 837 2 X 4622 842 1 4 647 405 01 4 649 451 01 7 685 646 79 1 960 610 11 4 642 125 01 A 8047 289 A 4 651 656 01 4 651 483 01 7 682 646 01 Description COVER ASSY FRONT EMBLEM NO 6 SONY TACT COVER SHIELD COVER IFX CABLE VR SW SCREW P 2X3 MOUNTED PWB LEX 23 FRAME ASSY SCREW PS 3X4 CLAMP CABLE MOUNTED PWB IFX 105 ANCHOR MINIATURE CODE CABLE INVERTER INVERTER UNIT COVER ASSY SCREW P 3X3 SHIELD COVER INV SCREW B 3X16 COVER SCREW REAR COVER VAIO REAR COVER SCREW P 3X4 BLACK HINGE ASSY L HINGE ASSY R
4. ARQUE SUR LES DIAGRAMMES SCH MATIQUES ET LA LISTE DES PI CES SONT CRITIQUES POUR LA S CURIT DE FONCTIONNEMENT NE REMPLACER CES COMPOSANTS QUE PAR DES PI SES SONY DONT LES NUM ROS SONT DONN S DANS CE MANUEL OU DANS LES SUPP MENTS PUBLI S PAR SONY TABLE OF CONTENTS OVERVIEW eeraa ee ee 1 1 DISASSEMBLY 2 17 Flowchart 9v eei orte tre tit eer eer eee 2 1 2 2 Arm Rear Cover ss 2 1 2 3 Arm Front Cover oe 2 4 Rear Cover Inverter Unit 2 3 2 5 LCD Ass y S LEX 23 Board HMM 2 4 2 6 IFX 105 Board sasa ercsi Des 2 7 Main Electrical Parts Location Diagram eee 2 5 SERVICE OVERVIEW AS Service TOOls aa a E ER ERU 3 1 3 2 Procedure For Writing Edid Data 3 1 3 3 Procedure For Writing Firmware 3 1 BLOCK DIAGRAM 4 1 System Configuration 4 1 4 2 Block Diagram 4 1 FRAME HARNESS 5 1 Connector Listsc i ene eee 5 1 5 2 Frame Harness Diagram 5 2 EXPLODED VIEW 6 1 Exploded View And Parts List m 6 1 6 2 Parts List Accessories and Packing Materials 6 2 Confidential PCVA 15XD2 UC This section is extracted from instruction manual 4 649 778 01 SECTION 1 OVERVIEW I0JDIUUOD STU 0 Jeydepe jy ay auuOD amp e dsrp ayy 01 1amod aq seprao d 103 euuoo SUL US OL 26ed 1032euuo N
5. I 2d t 901 SING L Tc POD SINGLE tc PISTUS T e1ecq SINGLL IL PIPS POTD SIACLL CC T exec SINGLE OT PIOUS 0 eA SINGLL 61 I bed SINGL 6 0 eA SNAL 8T erd Odd L 0 eda SNGL ZT POP Odd 9 PPA nig 10H 9I PRIS z eed SNGL AS 107 punory ST 7 ea SNGL c I9MOd AS YI bed SANL I jeu is oNud eus onud dl 9j jel a cw oq 6 o H s 9 H a e 9 Z 18 speuSrs OAPIA JON PI81p sindur 1012euuoo SUYI 6 26ed 10312euuoo indu o p AG US aui JO ssy Zq ay sjsn pe oxjuoo sni Jo31uo sseuyubug Z epou Sutaes Jamod ut st Ke dsrp ay uaym eSuezo ur dn sju r 101eorpur au uo peuun sr edsrp ay usu user3 ut dn sju i 10yeorput au go pue uo Ke dsrp au sum qois SYL ZL OL so6ed 103e ipui pue yayims 1 MOd Q T L penunuo Confidential PCVA 15XD2 UC 10614 Sep 1911 107 sosoqjuored ur saged ayy sog s 043uo pue syed BuiAgynuepl SECTION 2 DISASSEMBLY 2 1 FLOWCHART ARM REAR ARM FRONT INVERTER a COVER COVER TP REAR COVER gt ir LCD ASSY S P2 1 P2 2 P2 3 P2 3 Em LEX 23 IFX 105 gt BOARD gt BOARD P2 4 P2 5 P X X means pages that appears in this manual 2 2 ARM REAR COVER Three claws Five claws P 0 Slant the LCD assy S y in the direction of arrow 0 x O Five claws VAI
6. LE TO PRIMARY BLOCK in Enter Choice After Input full name of file bin or Intel hex appears input the newest firmware name XXXXXXX bin enter After writing ends normally STATUS VERIFY OK appears on the top of the menu Input 0 EXIT to DOS in Enter Choice After the MS DOS prompt appears disconnect the AC adapter from the display The power cannot be turned off by using the Power switch Disconnect the cable for writing Turn off the power of the PC Confidential PCVA 15XD2 UC SECTION 4 BLOCK DIAGRAM 4 1 SYSTEM CONFIGURATION Main Unit of LCD Display LCD Panel da p109 4eMod 5 lt 6 o El Q o LCD Cable B DVI Cable E 4 2 BLOCK DIAGRAM g o N lt A 12V M X DC DC Converter QE0 23 2M R G B O1 a BUE ae VSYNC HSYNC DE DCLK DE ODCK SCDT TMDS Sil141 eyed aida Serial EEPROM Microcontroller LL 512byte with FlashROM J X JI A d Sg 9 ped EE NS 8 Socket amp i for Optional ROM A Confidential T PCVA 15XD2 UC SECTION 5 FRAME HARNESS 5 1 CONNECTOR LIST CN10 pin assignments E Signal Name i Signal Name 1 IFX 105 BOARD TEST GS CN1 TEST GND pin assignments Pin Signal Name 1 VR 2 VR GND 3 CTRL 4 GND 5 GND 6 VIN 7 VIN CN2 pin assignments Pin Signal Name 1 RXD 2 TXD 3 G
7. M IFX 105 board LCD ass y S Inverter unit Ug LEX 23 board Confidential 2 5 PCVA 15XD2 UC SECTION 3 SERVICE OVERVIEW 3 1 SERVICE TOOLS Ref No 1 2 Name EDID writing tool Firmware writing cable Parts code J 2500 446 1 J 2500 447 1 Application writing of the PCVA 15XD2 Used to connect the DVI cable and the PC during EDID Used to connect the pin 7 connector CN2 on the IFX 105 mounted board during firmware writing of the PCVA 15XD2 Outside drawing 3 2 PROCEDURE FOR WRITING EDID DATA 1 Required tools EDID writing tool PC Serial cable cross cable D sub pin 9 female D sub pin 9 female EDID writing software disk Before starting writing copy the writing software program EDIDUPD and the data file XXXXXXX bin to the bootable floppy disk already containing the system file Power supply for writing tool 5 V 2 Procedure 1 Connect the serial cable to the serial connector of the EDID writing tool and the serial port COMI of the PC 2 Connectthe DVI cable of the display to the DVI connector of the writing tool Supply power to the writing tool Insert the writing software disk into the floppy drive Start up the PC from the floppy disk After the MS DOS prompt appears input the newest EDID data file name shown below A gt EDIDUPD d XXXXXXX bin enter After the writing software starts up press the w key
8. ND 4 GND 5 6 7 GND DL JP DL PW CN4 CNI1 pin assignments Pin Signal Name 5V BLVR PWR_SW GND SUS_LED PW_LED Di NPR wWlrmle CN6 pin assignments Pin Signal Name 1 12V 2 NO PIN 3 CN9 kah ln ARS 2 LEX 23 BOARD Pin Signal Name Pin 2 RXC RXI CN101 3 DDC GND RXI SHIELD pin assignments 4 RXC RX1 Pin Signal Name 5 DDC 5V DDC SCL 1 PW_LED 6 NC 2 SUS_LED 7 3 GND 8 RX0 18 RX2 4 PWR_SW 9 SENSE 19 RX2 SHIELD 5 BLVR 10 RX0 20 RX2 6 5V Confidential 5 1 PCVA 15XD2 UC 5 2 FRAME HARNESS DIAGRAM IFX 105 BOARD CN101 LEX 23 BOARD DC IN 4 CN11 4 CN10 ON DVI CABLE LCD PANEL INVERTER UNIT CN IN2 CN IN1 Confidential PCVA 15XD2 UC 5 2 SECTION 6 NOTE e XX X mean standardized parts so they may have some differences The components identified by mark or from the original one dotted line with mark are critical for safety tems marked S in the S P column are normally required for routine Replace only with part number specified service work Items marked O are not stocked since they are seldom Les composants identifi s par une marque required for routine service Some
9. O rear cover Arm rear cover Four claws Q Four screws PS 3 x 5 Confidential 2 1 PCVA 15XD2 UC 2 3 ARM FRONT COVER Base cover upper Tie band DVI cable Power cable Remove the DVI cable and the power cable from the tie band Q Seven screws BVTP 3 x 8 Confidential PCVA 15XD2 UC QD Pull out the DVI cable and give the DVI cable a play Raise the arm plate ass y m Pull out the power cable Four claws Base cover lower 2 4 REAR COVER INVERTER UNIT Q Four screw covers Four screws B 3x 16 mE ESA Q Q Three screws P 3 x 3 Q Shield cover INV ue Q Three screws P 3 x 4 P s a Harness LCD 2P c e re QD Inverter cable 2P gt Harness LCD 2P __ PE ea PEST Ris S E Cover ass y QD Inverter unit Ten claws Front cover ass y Confidential 2 3 PCVA 15XD2 UC 2 5 LCD ASS Y S LEX 23 BOARD Q Front cover ass y A 2 ER 0 LCD ass y S x LCD cable B LCD cable A Confidential PCVA 15XD2 UC 2 4 2 6 IFX 105 BOARD Q Four screws P 3x 3 Q Four screws P 3x 3 IFX 105 board Q Shield cover IFX DVI cable 2P lt b O Two claws yt VR SW cable 6P Inverter cable 2P Q Power cable 17P 2 7 MAIN ELECTRICAL PARTS LOCATION DIAGRA
10. PCVA 15XD2 SERVICE MANUAL US Model Canadian Model VAIO SPECIFICATIONS LCD panel Panel type a Si TFT Active Matrix Picture size 15 inch 38cm Picture element 99 99 Resolution Horizontal Max 1024 dots Vertical Max 768 lines Power requirements AC adapter Input AC 100 240V 1A 50 60Hz Output DC 12V 3A LCD Display Input DC12V 17A Power consumption Max 36W less than 3W in power saving mode 9 928 380 11 Dimensions width height depth Approx 380 x 360 x 200 mm 15 x 14 1 4 x 77 g inches Mass Approx 5 5 kg 12 lb 2 oz Plug amp Play DDC1 DDC2B Accessories LCD display AC adapter Power cord Warranty Card This instruction manual Design and specifications are subject to change without notice 15 INCH TFT LCD DIGITAL DISPLAY SON Y Information in this document is subject to change without notice Sony and VAIO are trademarks of Sony Intel logo and Intel Inside logo are registered trademarks of Intel Corporation Pentium MMX is a trademark of Intel Corporation Microsoft MS DOS Windows the Windows 95 and Windows 98 logo are trademarks of Microsoft Corporation All other trademarks are trademarks or registered trademarks of their respective owners Other trademarks and trade names may be used in this document to refer to the entitles claiming the marks and names or their produces Sony Corporation disclaims any proprietary in
11. The prompt Do you want to transfer y space appears 9 Press the Space key to start writing Transferring gt gt gt gt The above indicates the progress When writing ends normally Verifying appears for a moment then Transferring succeeded y continue appears OY d oo 10 3 1 Press the ESC key twice and press the Q key to terminate writing After the MS DOS prompt appears disconnect the power supply from the writing tool Disconnect the DVI cable of the display from the DVI connector of the writing tool Disconnect the serial cable Turn off the power of the PC 12 13 14 15 3 3 PROCEDURE FOR WRITING FIRMWARE 1 Required tools PC Cable for firmware writing Firmware writing software disk Before starting writing copy the writing software program FSIPBSLAA and the firmware file XXXXXXX bin to the bootable floppy disk already containing the system file 2 Procedure 1 Remove the rear cover from the display 2 Connect the cable for writing to the serial port COMI of the PC 3 Connect the cable for writing to the pin 7 connector CN2 on the IFX board 4 Insert the writing software disk into the floppy drive Start up the PC from the floppy disk 6 After the MS DOS prompt appears input A gt F51PBSLA enter e Confidential PCVA 15XD2 UC After the menu of the firmware writing software appears
12. otes components that have particularly important safety functions be extra sure to use only the designated components 3 Always follow the original design when mounting parts and routing wires The original layout includes various safety features such as inclusion of insulating materials tubes and tape and the mounting of parts above the printer board In addition internal wiring has been routed and clamped so as to keep it away from hot or high voltage parts When mounting parts or routing wires therefore be sure to duplicate the original layout Confidential PCVA 15XD2 UC 4 Inspect after completing service After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily damaged by heat 6 When handling flexible print boards The temperature of the soldering iron tip should be about 270C Do not apply the tip more than three times to the same pattern Handle patterns with care never apply force Caution Remember that hard disk drives are easily damaged by vibration Always handle with care ATTENTION AU COMPOSANT AYANT RAPPORT LA S CURIT LES COMPOSANTS IDENTIF S PAR UNE M
13. terest in trademarks and trade names other than its own Caution Markings for Lithium Ion Battery The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions CAUTION The battery pack used in this device may present a fire or chemical burn hazard if mistreated Do not disassemble heat above 100 C 212 F or incinerate Dispose of used battery promptly Keep away from children dede dede dede dede dede de dede dede dede de dede dede dede dede do dede dede dede de dede de de de de de de de de de dede Service and Inspection Precautions 1 Obey precautionary markings and instructions Labels and stamps on the cabinet chassis and components identify areas requiring special precautions Be sure to observe these precautions as well as all precautions listed in the operating manual and other associated documents 2 Use designated parts only The set s components possess important safety characteristics such as noncombustibility and the ability to tolerate large voltages Be sure that replacement parts possess the same safety characteristics as the originals Also remember that the A mark which appears in circuit diagrams and parts lists den
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