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1. 159431 WARNING Infrared signal Always aim transmitter directly at receiving eye on machine 1 No travel when operator is within 2 meter 6 6 ft of front or rear of machine Machine will operate when operator is within 2 meter 6 6 ft of either side of machine 2 Machine may receive and react to signals reflected off objects To avoid blocking infrared transmissions and possible machine malfunctions do not attach labels to housing WARNING Clean transmitter and receiving eyes before using To avoid being pulled by the cable use only Wacker breakaway neck strap I Um Storungen der Infrarot Ubertragung und mogliche Maschinen Fehlkunktionen zu vemeiden Gehause nicht beklben Vor Inbetriebnahme WARNUNG Sendegerat und Empfangerauge reinigen Um einen Struz oder das MitreiBen zu vermeiden nur den Wacker Ausloseschultergurt verwenden Para evitar interferencias en Ia transmission infrarroja y posibles fallas en el funcionamiento de la maquina no fije etiquetas en el transmisor AVERTENCIA Limpie transmisor y ojo receptor antes de la puesta en marcha Evite una caida o el ser arrastrado utilice solo la correa de seguridad Wacker Pour eviterles perturbations lors de Ia transmission infra rouge et de possibles dysfonctionnements de machines ne rien coller sur le boitier ADVERTISSEMENT Avant mise en service nettoyer emetteur et les cellules du recepteur Pour eviter une chute ou d etr
2. 5 K 5 EM Ll K ge EM tJ LE _ B ed E ARY TAL TBE PF1 GP XBR P2 siis o A B b a H le i KI je 2 D l ei B e K KR _ o E EE A ESE E eer Tm ee ee ON en ae i 8 14 13 wc_gr002782 wc_td000203gb fm 90 Technical Data 4 9 Hydraulic Components Description Parking brake RT SC 2 Description Oil cooler Brake valve Return line filter Drive motor Steering cylinder Drive pump Steering valve Exciter motor Suction strainer Exciter pump Travel valve Exciter vibration valve High speed travel valve Control manifold wc_td000203gb fm 91 F AEM T rb EQUI www aem org vee ROLLER COMPACTOR SAFETY MANUAL FOR OPERATING AND MAINTENANCE PERSONNEL SAFETY ALERT SYMBOL A This Safety Alert Symbol means ATTENTION is involved Why is SAFETY important to YO U The Safety Alert Symbol identifies important safety 3 BIG REASONS messages on machines safety signs in manuals or idents elsewhere W hen you see this symbol be alert to Acc PILL or DISABLE the possibility of personal injury or death Follow e Accidents COST the instructions in the safety message e Accidents CAN BE AVOIDED NOTICE OF COPYRIGHT PROTECTION AEM Safety Manuals are protected as a copyrighted work with ative works based on an AEM Safety Manual without the prior writ ownership duly registered with the Copyright O ffice W ash
3. Rear receiving eye Red LED light ring Red signal Reverse Reverse in 5V wc_td000203gb fm 87 RT SC 2 Technical Data English Reverse out 5V Roll over lamp in Roll over lamp out Shielding Signal Signal SOL solenoid Solenoid excitation Start in Starter Starter in 5V Starter out 5V Starter solenoid out Steering left Steering right Steering left in 5V Steering left out 5V Steering right in 5V Steering right out 5V Switched power on in Throttle in Throttle hold out Throttle pull out Throttle solenoid Throttle switch Vibration high Vibration low Voltage regulator Water temp lamp in wc_td000203gb fm 88 Technical Data RT SC 2 English Water temp lamp out Water temp sensor in wc_td000203gb fm 89 RT SC 2 Technical Data 4 8 Hydraulic Schematic TT 6 4 N N i DM DM yaa EP A mm Es s N Lo LJ 6 GPM 6 GPM
4. 21 NEVER turn corners at excessively high speeds FIG 23 Always look in all directions before reversing your direction of travel Use EXTRA caution when working in close quarters or when traveling through congested areas Courtesy pays off WRONG FIG 23 24 PARK SAFELY Park in an off the road area out of traffic or as instructed If necessary to park in a traffic lane use the appropriate flags barriers flares lights and warning signals Provide advance warning signals in the traffic lane to warn approaching traffic Park on level ground whenever possible FIG 25 W hen not possible position the machine at right FIG 24 PRKANDS UTDOANSAFH Y SHUT DOWN PROPERLY Know the proper shut down procedure for your machine As with the starting procedure this varies with the type and model of machine Follow the manufacturer s operation manual for YO UR machine Remove the key s to prevent unauthorized starting and movement and position and lock any antivandalism devices DISMOUNT PROPERLY N EVER dismount from your machine until it is fully stopped and the engine is shut off N EVER jump off your machine FIG 26 After stopping use the steps and handholds provided to dismount safely Maintain three point contact when dismounting PR lt ANDSHUWDOANSAFHY angles to the slope Make sure the machine is on a firm footing and that there is no danger of sliding Do NOT leave your machine until
5. U S Department of Labor publishes safety and SAE Society of Automotive Engineers Inc 400 health regulations and standards under the Commonwealth Drive W arrendale PA 15096 authority of the O ccupational Safety and Health Act publishes a list O perator Precautions SAE J153 for the general construction and mining industries MAY 1987 Its address is U S Department of Labor 200 EN Constitution Avenue NW Washington DC 20210 Association of Equipment Manufacturers 111 East Wisconsin Avenue Milwaukee W USA 53202 publishes the Roller Compactor Safety Manual and other safety related material This Safety Manual covers many different types of roller compactors including steel wheel rollers vibratory rollers rubber tired rollers segmented pad sheepsfoot soil compactors and landfill compactors T hese may be either self propelled ride on walk behind or towed rollers They may be used for the compaction of asphalt soil landfill or other materials Excluded from coverage are vibratory plates and hand rammers Regardless of which machine you operate it is YOUR responsibility to study and understand this Safety Manual and to see that a copy remains with your machine The manual begins with your safety homework takes you step by step through your working day and ends with maintenance operations in eile ch el KAND This safety manual is intended to point out some of the basic situations which may b
6. Before working on a machine chock the drum and wheels securely front and rear in such a manner as to prevent movement in EITHER direction Securely attach the steering frame lock to prevent the machine from turning 31 34 FIRE PREVENTION CHECKLIST FIG 36 Remove debris such as rags coal dust oil leaves pine needles Check and repair fuel and hydraulic leaks Check and repair damaged wiring Prevent hose and electrical wire harness abrasion Tighten loose clamps and fittings Secure loose wiring Make sure guards and protective covers are in place Make sure fire extinguisher is available and operable FEFFCRMMANIENFNCES FHY REFUELING FIG 37 Precautions W hen refueling the following precautions must be followed Add proper type and grade of fuel only when machine is not running and machine is parked with no one in the cab e Fuel in a well ventilated area Turn off all electrical switches Turn off cab heaters O pen lights lighted smoking materials flames or spark producing devices shall be kept at a safe distance while refueling Keep fuel nozzle in contact with tank being filled or provide a ground to prevent static sparks from igniting fuel Do not spill fuel on hot surfaces Any spillage shall be cleaned immediately FERFCRVIVAINTENANCES FHY 33 Do not start engine until fuel cap is secured to the fuel tank and people are cl
7. Control module wc_td000203gb fm 85 RT SC 2 Technical Data English Coolant level lamp out Coolant level sensor in Coolant level switch Decoder has 10 second switchover delay for exciter outputs Decoder module Display module Dual function temp switch Engine ground Forward Forward in 5V Forward out 5V Frame ground wire Front eye 12VDC Front eye data Front eye ground Front light ring Front receiving eye Fuel in Fuel solenoid NC Fuel solenoid out Fuel valves Fuel brake out 5V Glow plug lamp in Glow plug lamp out Glow plug relay out Glow plugs Ground Ground shield High air restriction NO wc_td000203gb fm 8 6 Technical Data RT SC 2 English High speed Hour meter enable in Hour meter enable out Hydraulic valves Int intermediate ground Key switch Key switch in Low coolant lamp in Low oil pressure NC Manifold grounded to battery disconnect switch Multi pin trailer plug Not used Oil pressure lamp in Oil pressure lamp out Oil pressure sensor in Pink high temp signal Power on out Purple glow plug timer Rear eye 12VDC Rear eye data Rear eye ground Rear frame ground Attach to hydraulic valve Rear light ring
8. type batteries are not designed to withstand the heavy vibration caution Produced by this machine The case on automotive type batteries could fail causing battery acid to leak Inspect battery periodically Keep battery terminals clean and connections tight Maintain the battery at full charge to improve cold weather starting NOTICE Observe the following to prevent serious damage to the machine s electrical system e Never disconnect the battery with the machine running e Never attempt to run the machine without a battery Never attempt to jump start a machine e _ ln the event that the machine has a dead battery either replace the battery with a fully charged battery or charge the battery using an appropriate battery charger Explosion hazard Batteries can emit explosive hydrogen gas Keep all sparks and flames away from the battery Do not short circuit battery WARNING Posts Do not touch the machine frame or the negative terminal of the battery when working on the positive terminal 68 RT SC 2 Maintenance 3 18 Engine Oil System See Graphic wc_gr000971 Check the engine oil level daily Add oil as reguired To check oil Place the machine on a level surface remove the dipstick and check that the oil level is at the top mark Add oil through the oil filler cap a on top of engine checking occasionally with dipstick DO NOT overfill Suggested oil grades Use only diesel engine oil API service rating C
9. 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 2303 23 F 39 Wang Kwong Road Kowloon Bay Hong Kong Tel 852 2406 60 32 Fax 852 2406 60 21
10. Handle tools and heavy parts sensibly with regard for yourself and other persons Lower items don t throw or drop them ALWAYS use proper hoisting equipment for lifting 29 Before working in the pivot or pinch area of an articulated machine securely attach the steering frame lock to prevent the machine from turning FIG 33 Enter this area only when necessary Connect any other safety locks provided before proceeding with the work ER Before beginning welding or burning operations drain fuel lines and tank and move all flammable material to a safe distance and be certain a fire extinguisher is readily available W hen welding fuel tanks either gasoline O R diesel ALW AYS drain the tank fill with water and leave cap off during the welding operation All guards plates and other safety devices must be properly replaced before the machine is returned to service or serious injury to you or other personnel may result AVOID burning or welding near acoustical material whenever possible as hazardous fumes may be released If unavoidable make sure the area is adequately ventilated and that a fire extinguisher is ready available ALW AYS use authorized replacement parts that meet the machine manufacturer s specifications FEFFCRMMANIENFNCES FHY FIRE PREVENTION W henever possible use a nonflammable solvent to clean parts Do not use gasoline or other fluids that give off harmful vapors If flamm
11. with diagnostic and programmable abilities The diagnostics are conveyed via alpha numeric codes displayed on three LED displays that are viewable through the plastic case of the ECM These diagnostic program abilities include e _ The ability to view the stages of engine start up e _ The ability to view seven fault conditions and over 35 error codes e _ The ability to lockout or allow engine start after a machine tip over A diagnostic tool which comes standard with the machine is used to interface with the ECM 46 RT SC 2 Operation 2 24 ECM Stages of Engine Start Up The ECM displays codes as the machine goes through the start up sequence These codes are described below Note t is not necessary to enter the diagnostic mode to view these codes e 8 8 8 for 3 seconds e E 1 x for 2 seconds e F_ Lor F_O for 3 seconds Power up Description Power up delay cycle Software version Current tip over roll over mode 1 Stop Idle During this state power is applied to the ECM and decoder but the engine is off The ECM is waiting for the start signal to initiate the glow plug cycle Preglow During this state the glow sensor deter mines the glow time and power is applied to the glow plugs This cycle starts imme diately after the control box power switch is placed in the ON position Prestart Post preglow state The ECM is waiting for the starting
12. L ELSE 83 gb fm wc_td000203 RT SC 2 Technical Data 4 7 Electrical Components Below is an alphabetized listing of components shown on the electrical schematic Use this as an aid when identifying electrical components Not used L to ground when charging fault 12VDC input 12VDC input 12VDC output 12VDC switched output 12VDC 1 85 Amp fuse 20 Amp fuse 50 Amp fuse 5VDC input 5VDC output Air filter lamp in Air filter lamp out Air filter sensor in ALT alternator Alternator lamp in Amber signal Any color Battery Battery cable Block temp sensor in Brake Brake in 5V Charge port with 1 85 Amp fuse Connector black 12 pin DEUTSCH wc_td000203gb fm 8 4 Technical Data RT SC 2 English Connector black 4 pin DEUTSCH Connector brown 12 pin DEUTSCH with shrink boot Connector gray 12 pin DEUTSCH Connector gray 12 pin DEUTSCH with shrink boot Connector gray 2 pin DEUTSCH Connector green 12 pin DEUTSCH with shrink boot Connector 10 pin CARLINGSWITCH Connector 12 pin DEUTSCH Connector 2 pin DEUTSCH Connector 2 pin METRIPACK Connector 3 pin DEUTSCH Connector 3 pin DEUTSCH with shrink boot Connector 4 pin DEUTSCH Connector 4 pin METRIPACK Connectors DIN 43650 Control light
13. Operating Weight kg Ib 1391 3068 1473 3247 Area Capacity m ft hr 668 7260 972 10560 Inside Turning Radius m in 1 9 73 1 6 63 Travel Speed m ft min 41 66 136 7 high 20 65 6 low Vibration Frequency 41 7 2500 Gradeability with 50 Vibration Gradeability w o 45 Vibration wc_td000203gb fm 79 RT SC 2 4 3 Lubrication Item No Technical Data RT 82SC 2 0620293 0620367 0620525 0620526 0620527 0620528 0620529 0620530 RT 56SC 2 0620294 0620368 Lubrication Engine Crankcase SAE 15W40 Class CD rated 2 5 2 5 Hydraulic System Premium grade anti wear hydraulic fluid SAE 10W30 40 8 Exciter SAE 10W30 950 32 Drum Drive Gearcase SAE 10W30 370 12 5 Articulated Joint Shell Alvania RL2 Grease as reguired Steering Cylinder Shell Alvania RL2 Grease as reguired Radiator wc_td000203gb fm Water Glycol 50 50 80 Technical Data RT SC 2 4 4 Sound and Vibration Measurements Products are tested for sound pressure level in accordance with EN ISO 11204 Sound power level is tested in accordance with European Directive 2000 14 EC Noise Emission in the Environment by Eguipment for use outdoors The sound pressure level at operator s location Lpa 83 dB A The guaranteed sound power level Lwa 109 dB A Because this machine is operated using remote control the operator is not ex
14. YOU YOU CAN PREVENT SERIOUS INJURY OR DEATH TESTYCLRKNDAIEDLCE Proper operating procedures Proper parking shutdown and dismounting procedures Proper maintenance procedures Proper loading and unloading procedures for transporting Under what conditions you should not operate your machine If you do not understand any of these items consult with your supervisor BEFO RE operating your machine 47 This manual is another in a series on the safe operation of machinery published by AEM For additional publications visit our web site at www aem org Association of Eguipment Manufacturers Toll free 1 866 AEM 0442 e mail aem aem org www aem org FORM RC 80 3 VACKEnR NEUSON EC DECLARATION OF CONFORMITY CE KONFORMIT TSERKL RUNG DECLARACION DE CONFORMIDAD DE LA CE DECLARATION DE CONFORMITE C E WACKER NEUSON CORPORATION N92W15000 ANTHONY AVENUE MENOMONEE FALLS WISCONSIN USA AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION WACKER NEUSON SE BEVOLLMACHTIGTER VERTRETER FUR DIE EUROPAISCHE GEMEINSCHAFT REPRESENTANTE AUTORIZADO EN LA UNION EUROPEA ae di a1 REPR SENTANT AGREE AUPR S DE L UNION EUROP ENNE 80809 M nchen hereby certifies that the construction equipment specified hereunder bescheinigt da das Baugerat certifica que la maquina de construcci n atteste que le mat riel 1 Category Art Categoria Cat gorie Vibrating Walk Behind Rollers Gef hrte Vibratio
15. a malfunction of the system Although the machine will run with the light on for a short period of time continued operation will drain the battery and eventually cause the machine to lose all operating functions If the system warning light illuminates while operating the machine in a narrow trench or other confined area drive machine into a safer area as soon as possible to avoid stranding it in a hazardous or inaccessible location Glow Plug Light b The engine is eguipped with an automatic glow plug system that pre heats the combustion chambers to improve normal and cold weather starts The glow plug light illuminates when the keyswitch and the transmitter ON OFF switch are placed in the I ON positions It will go off when the combustion chambers are pre heated Note Allow 5 minutes for the engine to warm up before operating the roller Air Cleaner Light c The air cleaner warning light illuminates when the air filter cartridge needs to be replaced Hour Meter d The hour meter records the actual running time of the engine Use the hour meter when planning scheduled maintenance 24 RT SC 2 wc_tx000694gb fm 2 6 5 2 6 6 2 6 7 2 6 8 Operation Engine Oil Pressure Light e The oil pressure warning light illuminates when oil pressure falls below the engine manufacturer s recommended value During such a condition the engine will automatically shut down Coolant Temperature Light f The cooling tem
16. are positioned on the top of the machine enclosed within protective lenses They receive filter and amplify the infrared transmission They include e _ An integrated pre amp to strengthen signal input IR correction to filter outside light interference e A frequency range of 500 kHz There is an amber LED d on the base bottom of each eye When illuminated the amber LED indicates e _ Electric power is being supplied to the eye The LED illuminates for the first 1 2 seconds after power has been applied key switch is turned on e _ The eye is receiving a signal from the SmartControl SC 2 transmitter module The LED will remain on during operation The decoder module is positioned behind the hydraulic manifold at the back of the machine It receives decodes and outputs the signal from the transmitter module It is also the electric power supply for all hydraulic solenoids The IR system can be set to one of sixteen different control channels Using different channels allows multiple rollers to operate in the same area without interference Whenever multiple rollers are operated within 20 meters 65 feet of one another make certain each roller and its accompanying transmitter is set to a different control channel than the other rollers transmitters being used within the area Channel selection rotary switches e and f are included on both the transmitter module and on the decoder module The switches come from the factory
17. hitting something during operation or transporting Carefully read and follow the instructions on all safety signs on the machine Keep safety signs in good condition Replace missing or damaged Safety signs FFEFFFEFCR S FE CRAIN TIRES Inspect pneumatic tires if so eguipped for damage wear and proper inflation N ever operate with over inflated or under inflated tires FIG 7 Check that all wheel lug nuts are present and tight N EVER START OR OPERATEA MACHINE KNOWN OR SUSPECTED TO BE DEFECTIVE OR MALFUNCTIONING FFEFFFEFCR S TFECFEFRNIION N EVER operate a machine which is new to you without first being instructed in its proper operation CHECK IT OUT Always conduct a pre shift inspection before operating any machine Know what safety devices your machine is eguipped with and see that each item is securely in place and in operating condition FIG 6 For example Safety Blocks and Locks Other Locking D evices Lights Alarms Horn Guards and Shields Shut D own D evices First Aid Kit Fire Extinguishers KNOW YOUR MACHINE N ever operate a machine for which you are not trained or gualified Familiarize yourself with pedals controls and instruments their locations and function To handle controls without slipping wipe them clean of oil and grease Remove tools supplies and other materials from the working areas and machine walkways and keep these areas free
18. o e bk s BE i Ga gan o B P g R BT B ERE ES E Sara kk we EB elod se ooig P J ape D S S HOSUNA Nid p amo A E HOSLT30 Nid H S l SE ADLO3NNDO EF wa Bee GE g Re EES SS s 28 e Se ES E P E B8 Sg dd E F fg E anog H E NINA NATH NALA NATH NAD wes zeg 5 Vos 2 NADAE 3 WADE e EN e ose wd 4 Gs no Ge 1 os e S e E E S N a R m z B YS2I 901W0 2 DEE G AVAD ALOSNNDO ET a anm amaos ana TT u np Am Bri AT eS ot GOD annas YBLWIS oy TANI 6 op gg mum 8 nm me mum 4 1 un gen 3138 ANDH IANI zs GOD own TBATI wem EEN S GAD awe AWL ALVA weree GAD dkv7 UU AV TRAIT IND den 53AD TIN oo 2 anD dun ome ATB emm 1 om div pe Uu ve a annoys sr n wn MDSN3S TBAT Iw Ser ot OND MOSNGS 9114 MW a IANT 6 ND MOSN3S d 3l S31VM D geg 8 op wa ao me z ot 4 op we ae mm Hz YN 9 op zum 8 wi s op au El mmer RA S mg rumm ag Cum Sel eg mm rem ei ee P Ce e T op HOLIAS ADI B AS21 901W0 INTON Gau B 8 HOSIT Nid 21 S amp E org SOLOSNNDD BE 8 E 5 Le INYA mme a l d NGHM fue OL A c Y an me p 5 Eln anmoza z B amp Vor IWLA SG iS wt 2 wes oa Ze r EE gq a oo 2 le Z40d Sy 9010 Se E EB amp e HOSIOSO Nid p DNDS LHII ma Ss Ble mn svg BB uvg PEF 2sZ aam Sr AW d E 223 Gs SP eg more as E tk Sa BE EE 87 Ges Sr ANY H Sa z 1008 ANISHS HLA ei 3099 nt 1033 S 9010 343 BNIAT303M INDHA HOSIT30 Nid Low Se WO WD WE WO TR WO yD NETS EECH WEE
19. of trash Make sure the items you do carry are not loose or in the way ARE REPAIRS MADE If your daily check uncovers any item that needs attention repair replacement or adjustment report it to your supervisor and tag the machine on the start switch and or other appropriate prominent location A minor malfunction could be a sign of a more serious problem if the machine is operated FIRE PREVENTION N ever allow flammable fluids or materials to contact hot surfaces N ever refuel W hen engine is running e W hile smoking N ear open flames or sparks n poorly ventilated area N ever overfill fuel tank or fluid reservoirs Clean up spills immediately Replace fuel cap securely after filling Check for fuel oil and hydraulic fluid leaks Replace worn or damaged hoses tubes A fter repairs are made clean the machine before you operate it Inspect electrical wiring for worn or damaged insulation Install new wiring if wires are damaged FFEFFEFCR S FECFEFNIICN PREPARING TO ROAD THE MACHINE Know what conditions you will likely encounter Insufficient clearances Traffic congestion Type of surface Steep grades Restricted visibility Determine appropriate warnings to be used FIG 9 Know whether you will need to be escorted If the machine is to travel on a road or highway refer to the manufacturer s manual s for instructions Become familiar with local laws and ordinances affecti
20. one of the following Press and hold button A of the diagnostic tool and turn the key to ON This will set the ECM to the FLASH LED mode or Press and hold both of the buttons of the diagnostic tool and turn the key ON This will set the ECM to the LOCK OUT START mode Check the mode setting by observing the LED display of the ECM during the 5 seconds immediately after turning the key ON L_O LOCK OUT START F_L FLASH LED 51 wc_gr005052 wc_gr005051 wc_gr005050 RT SC 2 2 29 Entering the ECM Diagnostic Mode wc_tx000694gb fm 2 29 1 2 29 2 2 29 3 2 29 4 2 29 5 2 29 6 Operation Follow the procedure below to enter the ECM diagnostic mode Turn the key OFF 1 Place the throttle switch in the HIGH position 2 Turn the key ON 3 and within 2 seconds place the throttle switch to the LOW position 4 and then back to the HIGH position 5 Lights b and c will illuminate Watch lights g and h when they illuminate place the throttle switch in the LOW position 6 Watch lights b and c when they illuminate place the throttle in the HIGH position 7 The lights of the control panel will illuminate randomly to indicate the sequence was properly completed wc_gr005045 wc_gr005047 The ECM is now ready to be accessed by using the diagnostic tool See section Viewing the ECM Fault a
21. tool to access the diagnostic capabilities of the Engine Control Module ECM To connect the diagnostic tool 2 26 1 Shut down the machine 2 26 2 Open the engine compartment 2 26 3 Remove the cap from the connector b on the wiring harness 2 26 4 Plug the diagnostic tool a into the wiring harness wc_gr005055 wc_tx000694gb fm 49 RT SC 2 Operation 2 27 ECM Tip Over Modes wc_tx000694gb fm The ECM will allow one of two things to occur after a tip over 1 Allow the engine to be started after the machine has been righted This mode is known as the FLASH LED mode and is the default mode the machine is in from the factory When in this mode the tip over light flashes after a tip over incident until the ECM diagnostic data is reset See section Resetting the ECM Diagnostic Data and the Tip Over Light 2 Lock out the starting function until the machine has been righted and the ECM diagnostic data has been reset This mode is designated the LOCK OUT START mode When in this mode the tip over light will stay on solid after a tip over incident until the ECM diagnostic data is reset See section Resetting the ECM Diagnostic Data and the Tip Over Light 90 RT SC 2 2 28 Programming the ECM Tip Over Mode 2 28 1 2 28 2 2 28 3 wc_tx000694gb fm To set the ECM tip over mode Operation Connect the diagnostic tool See section Connecting the Diagnostic Tool Do
22. 16 DRAIN To avoid unintended operation when using multiple machines select different channel settings for each machine CAUTION To avoid transmitter damage and possible Ka do not open housing See Operator s Manual Um unkontrolliertes Hahren bei Benutzung mehrerer Macchinen zu vermeiden unterschidliche Kanaladressen wahlen Um Beschadigungen und mogliche Fehlfunktionen des Senders zu VORSICHT vermeiden Gehausenicht offnen Siehe Beriebsanleitung Paraa evitar una opercion descontrolada durante uso de varias maguinas seleccione un canal diferente paraa cada mequina PRECAUCION Para evitar danos y posibles fallas del transmisor no abra la caja del transmisor Vea el manual de operacion Poir eviter la conduite incontrolee lors de l utilisation de plusiers machines selectionner differents canaux PRECAUTION Peur eviter des deteriorations et de possibles dysfonctionnements de T emetteur ne pas ouvririeboitier Voir la notice d utilisation Hydraulic oil drain To avoid unintended operation when using multiple machines select different channel settings for each machine To avoid transmitter damage and possi ble malfunction do not open housing See Operator s Manual CHANNEL LABELS MARK THE OPERATING CHANNEL ON BOTH TRANSMITTER AND ROLLER REPLACE ORIGINAL LABEL WITH NEW WHEN CHANNELS ARE CHANGED KABALAUFLEBER BEDIENUNGSKANAL SOWOHL AUF SEBDER ALS AUCH WALZE MARKIERN URSPRUENGLICH
23. 2 21 Articulated Joint Locking Bar See Graphic wc_gr000239 A bar is provided to lock the articulated joint and prevent the two machine halves from swinging together When lifting or jacking up the machine secure the articulated joint with the bar as shown Hold bar in position using the cotter pin a provided When operating the machine place the bar in the storage clamp b as shown wc_gr000239 wc_tx000694gb fm 45 RT SC 2 Operation 2 22 Tip Overs Proper operation of the machine on slopes will prevent rollovers If a machine tip over does occur care must be taken to prevent damage to the engine In this position oil from the engine crankcase can flow into the combustion chamber which can severely damage the engine next time it is started If the machine has rolled on its side immediate steps should be taken to right the machine NOTICE To prevent damage to the engine after a tip over the machine must NOT be started AND must be serviced to remove any oil that may have been trapped in the combustion chambers Contact your local Wacker dealer for instructions or servicing A tip over is indicated by the tip over light which flashes when in the FLASH LED mode or stays on solid when in the LOCK OUT START mode See section Programing the ECM Tip Over Mode 2 23 Overview of the ECM and the Diagnostic Tool wc_tx000694gb fm The RT SC 2 Roller features an Engine Control Module ECM
24. D or eguivalent E wc_gr000971 wc_tx000419gb fm 6 9 RT SC 2 Maintenance 3 19 Engine Oil and Filter See Graphic wc_gr000971 Change oil every 125 hours and oil filter b every 250 hours On new machines change oil after first 50 hours of operation Drain oil while engine is still warm Note n the interests of environmental protection place plastic sheeting and a container under the machine to collect the liguid which drains off Dispose of this liguid properly To change oil 3 19 1 Remove oil filler cap a and oil drain plug c Drain oil into a suitable container 3 19 2 Reinstall the drain plug and tighten 3 19 3 Remove and replace oil filter b 3 19 4 Remove oil filler cap a and fill engine crankcase with recommended oil See Technical Data for oil quantity and type 3 19 5 Install oil filler cap wc_tx000419gb fm 70 RT SC 2 Maintenance 3 20 Air Cleaner wc_tx000419gb fm See Graphic wc_gr005166 3 20 1 3 20 2 3 20 3 Replace both air filter elements when the air filter warning light illuminates See Section Control Panel Features The air cleaner assembly contains a primary air filter element a and a secondary air filter element f To replace the air filter elements Remove the end cover b then discard both filter elements Insert new air filter elements then Re install the end cover making sure that the dust cap c is clean and is pointing downward Pe
25. EN AUFKLEBER MIT EINEM NEUEN ERSETZEN WENN DIE KANALE GEANDERT SIND CALCOMANIA PARA CANAL MARQUE EL CANAL DE CONTROL TANTO EN EL TRANSMISOR COMO EN EL RODILLO REEMPLACE CALCOMANIA ORIGINAL CON UNA CALCOMANIA NEUVA CUANDO CANALES SON CAMBIADOS AUTOCOLLANT POUR CANAL MARQUER L AUTOCOLLANT DE COMMANDE SUR L EMETTEUR ET LE ROULEAU REMPLACER L AUTOCOLLANT ORIGINAL PAR UN AUTOCOLLANT NOUVEAU GUAND LES CANAUX SONT CHANGEES GC G G 8 6 NS 8 GC 6 G 2 6 S 8 Gi m O 6 6 O 9 mei Gi m 9 6 8 O 9 mei Channel labels Mark the operating channel on both the transmitter and roller Replace original label with new when channels are changed wc_si000203gb fm G 165346 17 P Power relay T Throttle relay G Glowplug relay RT SC 2 Operation Operation 2 1 Operation and Service Locations See Graphic wc_gr005042 wc_gr000235 Description Oil dipstick Ref Description Exciter fill plug Engine oil drain plug Exciter drain plug Tie down lugs Exciter oil level plug Air cleaner Display panel Scraper bar SmartControl transmitter Drive case fill plug Charge cable Drive case drain plug Receiving eye light ring Drive case oil level plug Oil cooler Exciter pump Docking port Drive pump Steering cylinder Radiator Decoder module Hood latch Engine Control Module ECM Lifting eye Latc
26. IYTALS INE g2 1H9DI ONDWZ3LS indinn 0At 32 ams 1ndNI IMAI C3345 HOIH Ss INE gi daadS HOIH annoa or yore NODD 0S9 NIC LOD was HLIM 1008 IS HLIA SAANA OFYN vapt2awm y039 9S21 9010 y030 0S21 9010 HOS1nad Nid eI INTON 4300920 Oe Nid eI DTM N31IVML Nid ILDW HIESCHEN NADAS YOLOSNNOO GNIA ANNOY IHYA AWA AH OL H3VLLY ONT Mi AVIA gb fm RT SC 2 4 6 wc_td000203 RT SC 2 Technical Data EGZ0 021 N d 082 d Nid 2 ALLO3NNDO WNDIS_dH3L HOIH ANId CE ue aoas a ALL DYM ANDETAN CO E TN SE Se um nss HOLIAS am NOLLODILS3N TAN mw DI smi wm 110 AN Wi WAT GO Iw mm IN T EES ite Be o my my ke B L HI 8 g Bor TERAN SS SZ z10a se 9010 e Eeee SES HOSID3 Nid
27. Maintain good operator visibility keep all mesh and windows free of accumulated materials that reduce visibility W hen parking the machine ALW AYS lower the blade FIRE PROTECTION Maintain fire extinguishers and fire protective systems in good working order ALWAYS recharge extinguishers or replace with a fully charged unit immediately after use Check for and remove any waste material accumulation above belly pans and behind protective doors and grills Accumulations are a fire hazard FIG 49 45 FHIAL CFERNIINGANDIVAANIENFNCEFFEUAUIIIONb FORWALK BEHIND ROLLERS Start Up NEVER attempt to operate a walk behind roller before being thoroughly familiar with the manufacturer s operating instructions If you have any questions or uncertainty consult the manufacturer and or his dealer BEFO RE attempting to operate it ALWAYS follow the manufacturer s instructions for starting the engine All controls MUST be in the correct position BEFO RE attempting to start the engine for example the shift lever must be in neutral Starting fluid is NOT recommended when hand starting an engine The engine may kick back OPERATION W hen operating a walk behind roller ALW AYS exercise extreme care to avoid having your feet or clothing caught under the dolly wheels or roll W hen possible stand behind and to one side of the machine rather than directly behind it Particular care must be exercised when operating near obst
28. OPERATOR S MANUAL 0 1 70 8 7 5 E N 0170875en 004 1109 Trench Roller RT 56SC 2 RT 82SC 2 A am A wag RT SC 2 Table of Contents 1 Safety Information 7 1 1 Laws Pertaining to Spark Arresters EE 7 1 2 Operating RE 8 1 3 Operator Safety while using Internal Combustion Engines 10 1 4 is Ml eic Safety eege Y 11 1 5 Warning and Informational Labels c cc csseseeeeeeeeeeeeeeeeeeeeeeeeeeeeee 13 2 Operation 18 2 1 Operation and Service Locations 2 0 ceeeeeeccccccceeeeeeeeeeeeeeeeeeeesseeeeeeees 18 2 2 Lee le de WEE 22 2 3 Control Feat reS HNN AFR I FFR FR A N 22 2 4 Accessing the Engine or Hydraulic Compartment ssssssssssessseeeeeseesen 23 2 5 Accessing the Control Compartment ccecceeeeeeeeeeeeeeeeeeeeeeeeneeees 23 2 6 oaio Eeer EE EE 24 2 7 SmartControlTM SC 2 Transmitter ccceeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 26 2 8 Infra red System and Control Channels ccecceeeeeeeeeeeteeeeeeeeeeeees 29 2 9 Before Staning EE 31 210 Stating Aere 32 2 11 LO DID EE 33 2A2 Light Ring ele gi oc AR RAI Y tees 34 2 13 Ope aO tee eet 36 2 14 Position Of Operator Aere EE 38 2 15 Leite E Elan EE 40 2 16 Operating Characteristics AE 41 2 17 IMD Bate EE 41 2 18 Replacing ihe Battery Pack uc aY Cd DIAL LEUAD Cyn ta 42 2 19 Charging Transmitter Battery EE 43 2 20 Operation Of SIO PSS wanted eee tee ver en vert
29. S ZS AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES A DES BLESSURES DANGER Engines emit carbon monoxide operate only in well ventilated area WARNING Read and understand the supplied Operator s Manual before operating the machine Failure to do so increases the risk of injury to yourself or others WARNING To prevent hearing loss wear hearing protection when operating this machine ANWARNING INFRARED SIGNAL ALWAYS AIM TRANSMITTER DIRECTLY AT RECEIVING EYES ON MACHINE 1 NO FORWARD REVERSE TRAVEL WITHIN 2 METERS 6 6 FEET 2 MACHINE MAY RECEIVE STRAY SIGNALS IF OPERATED NEAR SOLID OBJECTS A WARNUNG INFRAROT SIGNAL SENDER IMMER DIREKT AUF EMPFAENGERAUGE RICHTEN I KEINE VORWAERTS ODER RUECKWAERTSFAHRT MOEGLICH INNERHALB 2e ENTFERNUNG j2 8E1M BEOIENEN IN NAEHE VON FESTEN GEGENSTAENDEN KANN DIE MASCHINE STREUSIGNALE ERHALTEN ANADVERTENCIA BENAL INFRARROJA APUNTE SIEMPRE LA UNIDAD TRANSMISORA EN DIRECCION DEL 0J0 RECEPTOR UBICADO EN LA MAQUINA I NO HABRA MARCHA HACIA ADELANTE O HACIA ATRAS A MENOS DE 20 P LA HAQUINA PODRIA RECIBIR SENALES DISPERSAS AL SER OPERADA EN LAS CERCANIAS DE OBJETOS SOLIDDS ANAVERTISSEMENT SIGNAL A INFRAROUGE TOUJOURS POINTER UEMETTEUR DIRECTEMENT A LA CELLULE RECEPTRICE AU SOMMET DE LA MACHINE I MARCHE AVANT OU ARRIERE NEST PAS POSSIBLE A MOINS DE 2m Gest POSSIBLE QUE LA MACHINE RECOIT LES SIGNAUX PERDUS SI UTILISEE DANS LE VOISINAGE DES OBJECTS SOLIDES
30. VNWRIW eI JIR asn LONy y 03Sn 10N E zI0d S2I 9010 INTON AYISI HOSLD3G Nid 21 X0LIINNDI Gsn LON y annosa NAT WEIER 8 ag Dua TWNDIS M3EWV I DEE D lt l0d S 9010 ONIN 1H917 AVIA HISINIT Nid NDLO3NNDO indinn 3HOLIAS ITABI 2 YW ER INANI At I TWM YNIA Di Ge LODE aw HLIA HOLIAS 31LLEIWHL HILIASONITAYI NId OT S 8003 YS21 9010 a X01IINNDI N HOSINIC NId eT Eu CAVAD AELLOGNNEIO indinn G3HOLIMS MAZI C WFD Wid Gn LON 9 vam 9 ERY SR Mee vam a ONICTSIHS mme LndNI Dat V Ae Vv WYT AW ar ANY vor 20Aer 343 AVI WI yD AUTAT gr ANY ve VIVE 343 INDJ 982 G02T8 MVNOVd 1008 JNIXHS HLIA ONC THIS ve NODND 343 In HOLIAS AIJ 082 YOWdIYLIW Nid v AAS SNTAT ON AW 1033 S 9010 TT ANN Y4 0aet 3A3 IWER SLO3NNEIO 7 HOSIn3d Nid NATNU NITHO vo opt DM e KEN E ve LH9I7 DAINDO D WL vr Sud M A Ge Gre r E aw ve walavisSSA WA and SD AVT30 N3ADHOLIAS TT OY IE v2 INANI QUART ANDAS OF SVH X300930 2 g3sn LON 2 r WO yD ATTTHA ONId T a ae ve akg I ISNA dg G8T OIAeI I NU g ISNA dWV G8T cl0d S 9010 B HUN 1804 30MWHO HOSIO30 Nid Y 2 azr annoa del KEEN L HS LLAU at msn m 2 LOGNOOSIC AN3L1V amp DL ove 5 C3ANNDA9 DM JVE gor OU HI S INE g6 pn 36 6 ISYA NE ag ang 38 8 TAVANDA INT az GWAA 24 L HDIH NEILLYNEIA INE pa H9IH NOILYXAIA 39 9 AU NDLLYNEIA See ES AUT NULLYNEIA as AMALLVE I awed SS EE ay mag y 8 1437 DNIN3315 See ge L mmes oe 2 LHOTY ON
31. abels See Parts Manual for ordering information ALWAYS make sure slings chains hooks ramps jacks and other types of lifting devices are attached securely and have enough weight bearing capacity to lift or hold the machine safely Always remain aware of the location of other people in the area when lifting the machine Keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler could ignite the debris and start a fire Replace worn or damaged components with spare parts designed and recommended by Wacker Neuson Corporation Keep the machine clean and labels legible Replace all missing and hard to read labels Labels provide important operating instructions and warn of dangers and hazards DO NOT open hydraulic lines or loosen hydraulic connections while the engine is running Hydraulic fluid under pressure can penetrate the skin cause burns blind or create other potentially dangerous hazards Set all controls in neutral and turn engine off before loosening the hydraulic lines Do not attempt to clean or service the machine while it is running Rotating parts can cause severe injury Do not use gasoline or other types of fuels or flammable solvents to clean parts especially in enclosed areas Fumes from fuels and solvents can become explosive Do not modify the machine without the express written approval of the manufacturer DO NOT leave SmartControl transmitter unattended while s
32. able fluids such as diesel fuel must be used extinguish open flames or sparks and do not smoke Store dangerous fluids in a suitable place in approved containers which are clearly marked N EVER smoke in areas where flammable fluids are used or stored FIG 35 Use proper nonflammable cleaning solvents Follow solvent manufacturer s instructions for use Always remove all flammable material in the vicinity of welding and or burning operations ALW AYS keep the floor in the work area clean and dry O ily greasy floors can easily lead to falls Wet spots especially near electrical eguipment can be hazardous FIG 35 Know where fire extinguishers are kept how they operate and for what type of fire they are intended Check readiness of any fire detectors and fire suppression systems FEFFCRMMANIENFNCESIFHY JACKING AND BLOCKING ALW AYS lower all movable attachments to the ground or to their lowest position before servicing a machine If a machine must be raised for servicing or repairs ALW AYS block the machine securely U se axle stands or other rigid supports of ample capacity N EVER rely solely on the jacks for support If necessary to work under a machine be absolutely certain it is adeguately supported FIG 34 WARNING N ever use concrete blocks for supports They can collapse under even light loads W hen jacking up a machine use a SUITABLE jack placed in the proper position on a solid foundation
33. ach into slot in cover and press latch release a until latch opens Raise hinged cover and place in the open position To close Position cover over the compartment near the closed position Being careful not to pinch fingers or hands release cover and allow weight of cover to engage latch 4 See Ms b wc_gr001726 wc_gr001725 Accessing the Control Compartment See Graphic wc_gr001726 To access the control compartment The control compartment lid is spring loaded and opens with moderate force Stay clear of lid when opening The lid may strike you if you are caution t00 close when opening 2 5 1 2 5 2 2 5 3 Do not place objects on lid when opening Objects may be propelled Pull latch a handle to release latch To close Position cover over the compartment near the closed position Being careful not to pinch fingers or hands with hand on top side of lid b force the lid into the closed position until the latch secures lid 23 RT SC 2 2 6 wc_tx000694gb fm Operation Control Panel See Graphic wc_gr005043 2 6 1 CAUTION 2 6 2 2 6 3 2 6 4 The control panel is mounted to the dash under the back hood access cover of the machine It contains the following features wc_gr005043 Charging System Light a The engine is eguipped with an alternator and voltage regulator to maintain the battery charge The charging system warning light illuminates when there is
34. acity improperly matched in size or shape or positioned at improper heights W hen towing a machine equipped with portability or transport wheels ALW AYS follow the manufacturer s towing instructions BEFORE TOWING W hen connecting a trailer to a hauling vehicle block under the trailer s tongue before attempting to make the connection N EVER attempt to lift heavy tongues or move heavy trailers by hand N EVER get any part of your body under the tongue when hitching or unhitching LOSDANDUNLOSDIVECHINE SFY The ramp surface must provide adequate traction Be sure the surface is clean and free of grease oil ice and loose material The hauling vehicle should be blocked to prevent movement during loading or unloading of the machine For proper tie down instructions see the manufacturer s manual FIG 27 25 ALW AYS make sure the hitch is properly and securely locked ALWAYS use safety chains between the hauling vehicle and tailer or towed machine Be sure the chains are properly and securely connected at BOTH ends Cross the chains under the tongue when connecting to the hauling vehicle ALW AYS make sure electrical and other connections between the hauling vehicle and trailer or towed machine are properly and securely made After connecting check the lights for proper operation If the towed trailer or machine is equipped with brakes operable from the hauling vehicle check to make sure they are
35. aining programs offered Safety programs require that one person at each jobsite be assigned the overall responsibility and authority for safety Know who that person is and COMMUNICATE Know what the jobsite rules are and FOLLOW THE RULES Be safety conscious responsible and reliable Think about safety BEFO RE something happens Report unsafe conditions to a supervisor immediately BE CAREFUL Human error is caused by many factors carelessness fatigue overload preoccupation incompatibility between operator and the machine drugs and alcohol to name a few Eliminate these factors BEFORE accidents occur Damage to the machine can be fixed in a short period of time but injury or death has a lasting effect FORYOUR SAFETY AND SAFETY OF OTHERS ENCOURAGE YOUR FELLOW WORKERSTO ACT SAFELY 10 LEARN TO BE SAFE READ the operator s manual If one has not been provided GET ONEAND STUDY IT BEFORE OPERATING THE MACHINE If you have any questions contact the manufacturer Know the positions and understand the functions of all controls before attempting to operate a machine Know the meaning of all identification symbols on your controls and gauges FIG 5 Know the location of the emergency shut down control if the machine is so equipped Know the capabilities and limitations of the machine such as speed breaking and steering Know the operational and transport dimensions of your machine to avoid inadvertently
36. an be accessed through holes on side of machine c Use Shell Alvania RL2 or an eguivalent No 2 general purpose grease wc_gr001665 3 11 Cleaning SmartControl Transmitter wc_tx000419gb fm 3 11 1 3 11 2 The transmitter and switches are completely sealed to keep dust and moisture out however contact with water should be kept to a minimum Even a small amount of moisture can cause connections and contacts to corrode Avoid immersing transmitter in water and do not clean using a pressure wash To clean the transmitter Wash off the transmitter using a damp cloth Allow it to air dry To remove dirt and dust trapped around switches use low pressure compressed air 63 RT SC 2 Maintenance 3 12 Drive Gearcase wc_tx000419gb fm See Graphic wc_gr000479 CAUTION 3 12 1 3 12 2 3 12 3 3 12 4 3 12 5 Any disassembly of the drive gearcase should be done on the opposite side of machine from that shown in graphic wc_gr000479 Change the oil in the drive gearcase once a year or every 500 hours of operation Note n the interests of environmental protection place plastic sheeting and a container under the machine to collect the liguid which drains off Dispose of this liguid properly To change the oil Remove drum from drivecase side of machine On the front drum this will be on the left side on the rear drum it is the right side Open fi
37. at the oil level is within 25 mm one inch of the top of the sight gauge Add oil as reguired through the filter housing on top of hydraulic tank If hydraulic oil continually needs to be added inspect hoses and connections for possible leaks Repair hydraulic leaks immediately to prevent damage to hydraulic components 61 RT SC 2 3 9 wc_tx000419gb fm Maintenance Changing Hydraulic Oil amp Filter See Graphic wc_gr000979 3 9 1 3 9 2 Note n the interests of environmental protection place plastic sheeting and a container under the machine to collect the liguid which drains off Dispose of this liguid properly To change hydraulic oil Remove drain plug from bottom of frame and allow hydraulic fluid to drain Clean filter housing cover Remove cover from the filter housing and remove the filter element a Be extremely careful to avoid dropping anything into the filter housing CAUTION While cover is off 3 9 3 3 9 4 3 9 5 Install drain plug Fill hydraulic tank through filter housing b using clean hydraulic fluid Install new filter element a as shown in illustration Replace housing cover wc_gr000979 62 RT SC 2 Maintenance 3 10 Articulated Joint Steering Cylinder and Hood Hinges See Graphic wc_gr001665 Lubricate top and bottom bearing blocks a cylinder knuckles b and hood hinges d every 100 hours using a hand held grease gun Cylinder knuckles c
38. ca determinado sobre suelos de tipo cohesivos garantizado sobre suelos de tipo cohesivos no no es en conformidad con EN 500 4 cuando es en conformidad con EN 500 4 cuando opere opere sobre grava Niveau de puissance sobre grava Niveau de puissance acoustique acoustique fix sur des sols coh rents ne garanti sur des sols coh rents ne conforme pas conforme pas EN 500 4 pendant l op ration EN 500 4 pendant l op ration sur des graviers sur des graviers Proc d pour l preuve de conformit Annex VIII Lloyds Register Quality 108 dB A 109 dB A Anhang VIII Assurance Limited Anexo VIII Notified Body No 0088 Annexe VIII 71 Fenchurch Street London EC3M 4BS United Kingdom and has been produced in accordance with the following standards und in Ubereinstimmung mit folgenden Richtlinien hergestellt worden ist y ha sido fabricado en conformidad con las siguientes normas et a t produit conforme aux dispositions des directives europ ennes ci apr s 2000 14 EC 89 336 EEC 98 37 EEC MW MU EN 500 1 SR Wiliam Lahner sss Paul Sina 03 11 09 Vice President of Engineering Manager Product Engineering EE Date Datum Fecha Date WACKER NEUSON CORPORATION 2009 CE RT56 82 SC2 Q fm Wacker Neuson SE gt Preu enstrae 41 gt D 80809 M nchen Tel 49 0 89 3 5402 0 gt Fax 49 0 89 3 54 02 3 90 Wacker Neuson Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel
39. chine is built with user safety in mind however it can present hazards if improperly operated and serviced Follow operating instructions carefully If you have guestions about operating or servicing this equipment please contact Wacker Neuson Corporation The information contained in this manual was based on machines in production at the time of publication Wacker Neuson Corporation reserves the right to change any portion of this information without notice All rights especially copying and distribution rights are reserved Copyright 2009 by Wacker Neuson Corporation No part of this publication may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission from Wacker Neuson Corporation Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights and will be prosecuted We expressly reserve the right to make technical modifications even without due notice which aim at improving our machines or their safety standards RT SC 2 Safety Information 1 Safety Information 1 1 wc_si000203gb fm A A DANGER WARNING CAUTION This manual contains DANGER WARNING CAUTION NOTICE and NOTE callouts which must be followed to reduce the possibility of personal injury damage to the equipment or improper service This is the safety alert symbol It is used to alert you to potential per
40. cycle Start Power is being applied to starter Post glow 5 second post glow after engine start Run Standard running mode Fault wc_tx000694gb fm All functions stopped Waiting repeat of power up cycle Faults that produce engine shut down low oil pressure over temperature tip over over voltage 47 RT SC 2 Operation 2 25 ECM Monitoring of Solenoids The ECM monitors the wiring to and condition of the fuel solenoid and the wiring to and condition of the starter solenoid If the wire a to the fuel solenoid is disconnected or the fuel solenoid is faulty the following results occur e _ The control panel indicators b will flash immediately after the transmitter is turned on e The red LEDs of the light ring will illuminate solid red e The engine will not crank Reconnect the wire or replace the fuel solenoid to enable the machine to start If the wire c to the starter solenoid is disconnected or the starter solenoid is faulty the following results occur e _ The control panel indicators b will flash immediately after the starter pushbutton is pressed e The red LEDs of the light ring will illuminate solid red e _ The engine will not crank Reconnect the wire or replace the starter solenoid to enable the N machine to start we gr006333 wc_tx000694gb fm 48 RT SC 2 Operation 2 26 Connecting the Diagnostic Tool Use the diagnostic
41. e encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions Additional precautions may be necessary depending on application machine type configuration and attachments used and conditions at the work site or in the maintenance area The manufacturer has no direct control over machine application operation inspection lubrication or maintenance T herefore it is your responsibility to use good safe practices in these areas The information provided in this manual supplements the specific information about your machine that is contained in the manufacturer s manual s O ther information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety programs safety codes local state provincial and federal laws rules and regulations WDO BAANSION Manufacturers produce machines with many built in safety features Employers provide accident prevention programs Yet the ultimate responsibility to operate and maintain your machine with the skill care and knowledge essential for safety is YO URS Do not operate your machine until you have been trained in the use of all operating controls and understand the handling characteristics of the machine REMEMBER SAFETY YOURSAND THAT OF THOSEAROUNDYOU ISUPTO YOU If you do not understand any of this information or if er
42. e light ring amber LEDs will blink to show that the machine is receiving signals from the transmitter The infrared system is eguipped with an operator distance sensing system If the operator is standing within 1 2 m 3 6 ft of the front or rear of the machine the amber light ring will flash rapidly and the machine will not travel forward reverse or vibrate until the operator moves outside the 1 2 m 3 6 ft distance Once the operator is at the correct distance the amber lights will flash slowly to indicate the machine can be operated Note The control cable is not needed for using the infrared system The SmartControl SC 2 transmitter battery can be recharged at the end of operation by connecting the transmitter receptacle b to the battery docking port c See Charging Transmitter Batteries The Cable Control System will only charge the transmitter battery if the control cable is connected to the transmitter receptacle b and plugged into the port a in the back of the roller Multiple rollers are not to be operated within 20 meters 65 feet of one another unless you are certain you have each roller and its accompanying transmitter set to a different control channel than the other rollers transmitters being used within the area Refer to section Infra red System and Control Channels for additional information Failure to assign different control channels can in certain circumstances cause one transmitter to inadver
43. e tire utiliseruniguement Ia sangle Wacker To avoid blocking infrared transmis sions and possible machine malfunc tions do not attach labels to housing Clean transmitter and receiving eyes before using To avoid being pulled by the cable use only Wacker breakaway neck strap OPERATOR S MANUAL MUST BE EL MANUAL DE OPERACION DEBE STORED ON MACHINE SER RETENIDO EN LA MAQUINA REPLACEMENT OPERATOR S CONTACTE A SU DISTRIBUIDOR MANUAL CAN BE ORDERED WACKER MAS CERCANO PARA THROUGH YOUR LOCAL WACKER PEDIR UN EJEMPLAR DISTRIBUTOR ADICIONAL DIE BETRIEBSVORSCHRIFT MUSS LA NOTICE D EMPLOI DOIT AN DER MASCHINE AUFBEWAHRT ETRE MUNIE SUR LA MACHINE WERDEN ZUR BESTELLUNG VON CONTACTER LE DISTRIBUTEUR ERSATZBUCHERN WENDEN SIE WACKER LE PLUS PROCHE SICH BITTE AN IHREN POUR COMMANDER UN ORTLICHEN WACKER HANDLER EXEMPLAIRE SUPPLEMENTAIRE wc_si000203gb fm 1 4 Operator s Manual must be stored on machine Replacement Operator s Manual can be ordered through your local Wacker Neuson distributor Safety Information Meaning WARNING Disconnect battery before servicing Read the Operator s Manual Tie down point NOTICE Lifting point A nameplate listing the model number item number revision number and serial number is attached to each unit Please record the information found on this plate so it will be available should the nameplate become lost or dam aged When ordering parts or regu
44. ear of the machine ALWAYS make sure fuel oil hydraulic fluid and water are added to their proper tanks SERVICING COOLING SYSTEM W hen checking coolant level Stop the engine and let the engine and radiator cool before checking FIG 38 If an overheated engine requires a shutdown Wait for the radiator to cool The hot pressurized coolant can cause burn injuries N ever add coolant to an overheated system Overheating is a symptom of trouble Stop the engine and have the trouble corrected before serious damage occurs e f it is necessary to check an overheated engine use a heavy cloth gloves heavy clothing and safety glasses or goggles to protect yourself Stand to the side turn your face away and slightly loosen the cap W ait until the sound stops before removing the cap 35 FEFFCRMMANIENFNCES FHY SERVICING BATTERIES BOOSTER CABLE INSTRUCTIONS FIG 39 Always wear safety glasses and gloves when 1 Connect positive cable to positive post of working with batteries discharged battery Before removing a battery turn off all electrical 2 Connect other end of same cable to same equipment then disconnect the negative marked post of booster battery battery cable first Before installing a battery turn off all electrical equipment then connect the positive battery cable first To prevent sparking at the posts when using a battery charger always turn the charger off or 3 Connect negati
45. eavy or stable your machine may appear to be W hen operating under these conditions the use of RO PS and seat belts reduces the hazard to operating personnel 16 W alk around your machine once more just prior to mounting it checking for people and objects that might be in the way then MOUNT PRO PERLY USING STEPSAND HANDHOLDS PROVIDED Always use seat belts if your machine is eguipped with a RO PS Just before starting check all controls such as forward and reverse steering transmission and throttle to be sure they are in the correct start up position FIG 13 The parking brake should be applied during the start up operation Check for proper functioning of all operating and shut down controls START CORRECTLY Know the PRO PER starting procedure for your machine Follow the manufacturer s operation manual to the letter Then start your engine SIART SAFELY IMMEDIATELY AFTER STARTING THE ENGINE O bserve gauges instruments and warning lights to ensure that they are functioning and their readings are within the normal operating range FIG 14 Be sure work area is safe for test operation of the various controls and attachments O perate all controls make certain they operate properly and feel right Accustom yourself to the feel of your machine Listen for any unusual noises smell for any unusual odors look for any signs of trouble Check all warning and safet
46. en backing visibility is reduced and jackknifing must be avoided and when operating on grades NEVER operate a towed roller on steep grades or side slopes as the possibility of tipping or loss of control is greater when towing a roller NEVER allow anyone to ride on a towed roller And unless absolutely necessary never permit anyone in the pinch area between the towing vehicle and the towed roller W hen necessary to disconnect and park a towed roller ALW AYS select a location which is level and if possible one where children are unlikely to be present BEFO RE disconnecting ALW AYS chock the front AN D rear of the roll and block under the tongue Extreme care should be exercised when loading or unloading a walk behind roller It is generally best to stand behind and to one side rather than directly behind a machine being propelled up or down a ramp If the roller is designed to hang from the tailgate of a vehicle when being transported ALW AYS be certain the hook brackets meet the roller manufacturer s specifications Special precautions must also be exercised when loading or unloading transporting or servicing a towed roller Consult your manufacturer s manual for specific details 43 HL CFERNIINGANDIVANIENFNCEFFECAUNIONB FORTOW ED ROLLERS Most general safety precautions covered earlier in this manual are also applicable to towed roller operation Many other SPECIAL precautions must however be take
47. ended air pressure must be maintained in every tire Daily checks assure that inflation is correct If your periodic check discloses a tire that is continuously losing air a leak is indicated and must be repaired FIG 43 During your pressure checks also inspect for Objects wedged between or embedded in tires Missing valve caps and wheel lugs Cuts tears and breaks that may need repair Abnormal or uneven wear Damaged or poor fitting rim or rim flanges Projecting body hardware loose fender bolts spring clips anything that could contact a tire Do not burn or weld on wheels or rims 40 FEFFCRMMANIENFNCESIFHY TIRE PRESSURE Check tire pressure before starting operation An air pressure rise during operation is normal and should NOT be reduced O verloads or over speeds may produce increased tire pressures due to heat N ever bleed tires Reduce your load or speed or stop until tires cool ADD AIR From a distance with air chuck clipped on the tire valve and with extension hose that permits you to stand behind tread FIG 45 Always use a tire cage or eguivalent for protection PNEUMATIC TIRES Changing tires or adding air can be a hazardous business Special tools and procedures are reguired for changing off highway tires Explosion and separation of a tire and or rim parts can cause serious injury or death FIG 44 Always follow the manufacturer s recommendatio
48. engine head and cylinder fins Change oil in engine crankcase Replace engine oil filter Check and adjust fan belt Replace fuel filter cartridge Clean injectors and check injector pres sure Replace fan belt Check valve clearance wc_tx000419gb fm 6 0 RT SC 2 3 7 3 8 wc_tx000419gb fm Maintenance Hydraulic Oil Reguirements Wacker Neuson recommends the use of a good petroleum based anti wear hydraulic oil in the hydraulic system of this eguipment Good anti wear hydraulic oils contain special additives to reduce oxidation prevent foaming and provide for good water separation When selecting hydraulic oil for your machine be sure to specify anti wear properties Most hydraulic oil suppliers will provide assistance in finding the correct hydraulic oil for your machine Avoid mixing different brands and grades of hydraulic oils Most hydraulic oils are available in different viscosities The SAE number for an oil is used strictly to identify viscosity it does not indicate the type of oil engine hydraulic gear etc When selecting a hydraulic oil be sure it matches the specified SAE viscosity rating and is intended to be used as a hydraulic oil See section Technical Data Lubrication Hydraulic Oil Level See Graphic wc_gr000979 A hydraulic oil level sight gauge c is located on the hydraulic tank inside the rear section of the machine Check th
49. ensor faults occur the corresponding control panel light will flash on and off 25 RT SC 2 Operation 2 7 SmartControl SC 2 Transmitter See Graphic wc_gr006335 Wireless control e _ Line of sight operation e _ 16 control channels e Clear transmissions into direct sunlight up to 100 000 LUX e Maximum range 20m 65 ft e Transmitting time full charge 12 hours e Recharge time full charge 2 1 2 hours e Battery Ni MH nickel metal halide battery pack The standard operating controls include Description Description Cable connector Engine START pushbutton Infrared emitting diodes j ON OFF pushbutton Forward reverse joystick LOW vibration pushbutton Battery charge indicator Vibration OFF pushbutton green LED Near field transmitting diodes HIGH vibration pushbutton Power ON indicator green LED Signal transmission indicator Left right joystick Control channel selector switch wc_gr006335 wc_tx000694gb fm 2 6 RT SC 2 wc_tx000694gb fm 2 7 1 2 7 2 2 7 3 2 7 4 2 7 5 2 7 6 2 7 7 2 7 8 2 7 9 Operation Cable connector a The cable connector provides battery charging capabilities Transmitter batteries can be recharged using the cord while the engine is running or during non working hours using the docking port Infra red emitting diodes b The diodes are used to transmit the coded infra red signal to the receiving eye on the machine Ke
50. ensor was unplugged E07 Oil pressure sensor was unplugged E08 Open starter solenoid E09 Open fuel solenoid E10 Open throttle hold solenoid E11 Open throttle pull relay E12 Open glow plug relay E13 Open RX power relay E14 Open LED ring output E15 Low battery E16 Starter solenoid E17 Shorted fuel solenoid E18 Shorted throttle hold solenoid E19 Shorted throttle pull relay E20 Shorted glow plug relay coil E21 Shorted RX power relay coil E22 Shorted LED ring output E23 High oil pressure on power up E24 Starter solenoid over current E25 Fuel solenoid over current E26 Throttle hold solenoid over current E27 Throttle pull relay coil over current E28 Glow plug relay coil over current E29 RX power relay coil over current E30 LED ring output over current E31 Open E32 High starter solenoid current E33 High fuel solenoid current E34 High throttle hold solenoid current E35 High throttle pull relay coil current E36 High glow plug relay coil current E37 High RX power relay coil current E38 High LED ring output current E39 Open wc_tx000694gb fm 5 4 Operation RT SC 2 Operation 2 31 Resetting the ECM Diagnostic Data and the Tip Over Light 2 31 1 2 31 2 2 31 3 wc_tx000694gb fm To reset the ECM diagnostic data and turn off the tip over light h carry out the following procedure wc_gr005057 Connect the diagnostic tool See sec
51. ep the window in front of the diodes clean to ensure maximum signal strength Forward reverse joystick c The right joystick controls forward reverse motion of the machine Move the joystick in the direction desired The roller will change to high speed whenever the right joystick is placed fully in the forward or fully in the reverse position Battery charge indicator green LED d This LED displays the state of the battery charge It illuminates when the battery is charging It goes off when the battery is fully charged It flashes if no high speed charge is possible Near field LEDs e These LEDs are part of the machine s sensing system which stops the machine when the operator and transmitter are located within 1 m 3 ft of the machine Power ON indicator green LED f When the red transmitter ON OFF pushbutton j is in the ON position this light blinks indicating that the SmartControl M SC 2 transmitter is ON and ready for operation Left right joystick g This joystick controls left right motion of the machine Move the joystick in the direction desired Engine START pushbutton h Pushing this button causes the engine to crank An override prevents the engine from cranking if it is already running Transmitter ON OFF pushbutton j Pressing this pushbutton turns on and off the SmartControl SC 2 transmitter When on the Power ON indicator green LED f illuminates Note The transmitter a
52. ere is no danger of the roller sliding falling or tipping ALWAYS position yourself safely when operating machine in reverse or on hills Leave enough space between yourself and the machine so you will not be placed in a hazardous position should the machine slide or tip ALWAYS use the SmartControl transmitter neck strap provided by Wacker while operating with the control cable connected This neck strap is designed to break away so that the operator will not be dragged by the machine should the machine slide tip or fall ALWAYS wear protective clothing appropriate to the job site when operating the machine ALWAYS remain aware of moving parts and keep hands feet and loose clothing away from the moving parts of the machine 8 RT SC 2 wc_si000203gb fm 1 2 12 1 2 13 1 2 14 1 2 15 1 2 16 1 2 17 1 2 18 1 2 19 1 2 20 Safety Information Read understand and follow procedures in the Operator s Manual before attempting to operate the machine Store the machine properly when it is not being used The machine should be stored in a clean dry location out of the reach of children Do not allow anyone to operate this eguipment without proper training People operating this eguipment must be familiar with the risks and hazards associated with it Do not touch the engine or muffler while the engine is on or immediately after it has been turned off These areas get hot and may cause burns Do not use acces
53. eriods ALW AYS wear a respirator when painting or exposed to dusty conditions ALW AYS keep your pockets free of loose objects which can fall out and drop into Keep machine in proper adjustment at all times Serious injury could result if adjustments are neglected W henever possible AVOID working on a machine with the engine running If the engine must be run to make checks or adjustments put the transmission in neutral set the parking brake and chock the drum and wheels securely front and rear to prevent movement in either direction Personnel can be caught by moving parts when the guards are removed for access in making repairs A repair or maintenance job is not complete until guards plates and other safety devices have been replaced N EVER put your fingers in open gears or reach through the spokes of a gear Before working on the fuel system close the fuel shut off valve NEVER smoke or use open flames near the machine while working on the fuel system Remove and store all tools before resuming operation FEFFCRMMANIENFNCES TFHY machinery FIG 31 Heavy gloves should be worn for many operations EXHAUST FUMES Engine exhaust fumes can cause sickness or death If it is necessary to run an engine in an enclosed area use an exhaust pipe extension If you do not have an exhaust pipe extension be positive the area is adeguately ventilated FIG 32 HEAVY PARTS
54. ervicing machine 11 RT SC 2 Safety Information 1 4 14 ALWAYS turn the engine off before servicing the machine If the engine has electric start disconnect the negative terminal on the battery before servicing the machine 1 4 15 Label Locations wc_gr003921 wc_si000203gb fm 1 2 RT SC 2 Safety Information 1 5 Warning and Informational Labels Wacker Neuson machines use international pictorial labels where needed These labels are described below WARNING Pressurized contents Do not open when hot WARNING Hot surface 115415 WARNING PN o Hydraulic oil reservoir fill tube Radiator Engine Oil RADIATOR m ENGINE OIL l KUEHLER MOTOROEL RADIADOR ACEITE DE MOTOR RADIATEUR 4 HUILE vows wc_sy0154325 wc_si000203gb fm 1 3 RT SC 2 Safety Information Meaning READ AND UNDERSTAND THE SUPPLIED OPERATOR S MANUAL BEFORE OPERATING THIS MACHINE FAILURE TO DO SO INCREASES THE RISK OF INJURY TO YOURSELF OR OTHERS VOR INBETRIEBNAHME DIESES GERATES BEIGEFUGTE BETRIEBSVOR SCHRIFT LESEN UND VERSTEHEN NICHTBEFOLGUNG ERHOHT DAS RISIKO ZU EIGENER VERLETZUNG ODER ANDERER PERSONEN LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL EOUIPO ANTES DE OUE OPERE ESTE EOUIPO DE NO HACERSE ASI PODRIA AUMENTAR EL RIESGO DE LOS DANOS PERSONALES Y A OTRAS PERSONAS LIRE ET COMPRENDRE LA NOTICE D EMPLOI FOURNIE AVEC LA H MACHINE AVANT DE LA METTRE EN SERVICE A DEFAUT VOU
55. est ing service information you will always be asked to specify the model number item number revision number and serial number of the unit This machine may be covered by one or more patents U S PAT Nos OTHER U S AND FOREIGN PATENTS PENDING wc_si000203gb fm 1 5 RT SC 2 Safety Information Ref Label Meaning O Torgue battery hold down nuts to 3 5 Nm 2 5 ft lbs max NOTICE ENGINE OIL MAY ENTER THE ICE ie TIPS OVER CAUSING POSSIBLE D D a EE OPERATOR S S MANUAL OR CONTACT WACKER SERVICE DEALER Engine oil may enter the cylinde rs if ACHTUNG hi ti D D bl SE EN E machine ups over causing possible ODER DIE NACHSTGELEGENE WACKER SERVICE STATION UM STARTHINWEISUNGEN FRAGEN e D engine damage Consult Operator s ST LA MAQUINA LLEGARA A VOLCAR ES POSIBLE QUE ACEITE LUBRICANTE W i EI S E EE EA M tact Wacker Servi E anual or contact your Wacker Service ATTENTION D f t ti b f t ti Geant EE a ealer tor instructions betore restarting re us d E OUS A LA NOTICE D EMPLOI OU KEE UNE STATION Oe SERVICE WACKER Guaranteed sound power level in dB A WARNING Pinching hazard Rotating machinery S CAUTION Do not stand within 2m 6 6 ft of the machine when the amber control lights are flashing The roller will respond to remote signals when the light is flash ing wc_si000203gb fm 1 6 Safety Information Meaning 1122
56. fluid and air in an unvented hydraulic tank becomes heated and will tend to expand This will raise the pressure inside an unvented hydraulic tank If the filler cap is removed rapidly the pressure in the tank can force the oil out of the tank very rapidly The hydraulic fluid may be very hot and may cause severe burns A lw ays relieve tank pressure before removing the cap completely Consult the manufacturer s instructions for the correct procedure W hen adding fluid to any system be sure to use the fluid recommended by the manufacturer Certain fluids when mixed may destroy seals causing loss of control and possible personal injur y FEFFCRMMANIENFNCES FHY Keep hydraulic relief valve settings set to the manufacturer s recommendations Excessive pressures could result in structural or hydraulic failures Low pressure could result in loss of control Either condition could cause personal injury or death Be sure the engine is stopped and machine is properly locked out and controls tagged before working on a machine O nly run engine when it is essential as in the case of pressure adjustments lubrication or tests Follow the manufacturer s recommendations when making adjustments N ever resume operation until satisfactory adjustments have been made The operator must follow the mechanic s instructions when adjustments are being made or machine is being serviced 39 FERFCRVIVAINIENMANCES FHY TIRE INSPECTION Recomm
57. g any maintenance or repair work consult the Instruction Manual Follow the manufacturer s recommended procedures BEFO RE any maintenance work is begun review LOCKOUT TAGOUT procedures LOCKOUT controls and or energy source and place a warning label to alert workers of shutdown PRIOR to removal of LOCKOUT TAGO UT the eguipment must be fully operational and all personnel accounted for Except in cases of emergency the removal of the LOCKOUT TAGOUT should be done by the initiating person prior to the return to start up BEFO RE doing any major work or work on the electrical system disconnect the batteries REPLACE all missing or broken guards and panels USE proper nonflammable cleaning solvents Follow solvent manufacturer s instructions ALW AYS remove all flammable materials in the vicinity of welding and or burning operations 30 CLOTHING AND PERSONAL PROTECTIVE ITEMS Keep hands and clothing well away from engine fan and moving parts while engine is running ALW AYS wear appropriate safety glasses goggles or face shield when working FIG 30 Proper eye protection can keep flying particles from grinding drilling or hammering operations or fluids such as fuel solvents lubricants and brake fluids from damaging your eyes Normal glasses do NOT provide adeguate protection ALWAYS wear a hard hat and safety shoes FIG 30 ALW AYS wear hearing protectors when exposed to high noise levels for extended p
58. gb fm 40 RT SC 2 Operation 2 16 Operating Characteristics WARNING In some instances objects passing between the machine and transmitter such as support beams will block the signal When this occurs the machine will stop moving If the signal is not re established within 30 seconds the engine will shut down In an enclosed area such as a shop floor or warehouse or an area surrounded by large structures the infra red signal may reflect off surrounding surfaces causing it to be picked up by the machine even when the transmitter is pointed away from the machine This condition is more pronounced at shorter distances when the signal strength is strong As the distance between the transmitter and machine increases the intensity of the signal diminishes 2 17 NiMH Battery wc_tx000694gb fm The battery used to power the transmitter is a high capacity Nickel Metal Hydrite NiMH cell rated at 2000 mAh and is capable of accepting hundreds of charging cycles If the machine fails to operate for the full operating period even after the battery has been fully discharged and recharged the battery pack may need to be replaced Charging characteristics e _ Time to fully charge 2 hours e _ Full charge operating time 16 hours Operating time after 1 hour charge 8 hours e _ At temperatures below 0 C charging is not possible Operating time decreases at severely cold temperatures 41 RT SC 2 Operation 2 18 Replac
59. h Articulated joint locking bar Manual holder Hydraulic tank Hood locking tab Hydraulic tank return line filter System fuse 20A Hydraulic oil level sight gauge Self resetting circuit breaker 50A Hydraulic tank drain plug Charge cord Service box recepta cle Articulated joint grease fitting Oil PSI switch Steering cylinder grease fittings Air filter restriction switch Fuel tank Radiator drain plug High water temperature switch Glow plug timer Hydraulic manifold Hood hinge grease fitting Battery wc_tx000694gb fm Operation RT SC 2 wc_gr005042 19 gb fm wc_tx000694 RT SC 2 Description Oil dipstick Operation Ref Description Exciter fill plug Engine oil drain plug Exciter drain plug Tie down lugs Exciter oil level plug Air cleaner Display panel Scraper bar SmartControl transmitter Drive case fill plug Charge cable Drive case drain plug Receiving eye light ring oj Oo ol gt onmn Drive case oil level plug Oil cooler Exciter pump Docking port Drive pump Steering cylinder Radiator Decoder module Hood latch Engine Control Module ECM Lifting eye Latch Articulated joint locking bar Manual holder Hydraulic tank Hood locking tab Hydraulic tank return line filter System fuse 20A Hydra
60. he fully displaced position On machines that have a gear shift AND a hydrostatic control BOTH controls must be in their slow travel position ALWAYS be sure that manually operated gear type transmissions are fully engaged BEFORE starting onto a grade DO NOT attempt to change the gear selection while traveling on a grade See the manufacturer s manual for specific instructions SIE FIG 21 WORKSAFELY W hen traveling on a public road obey all traffic regulations and be sure that the proper clearance flags lights and warning signs such as the slow moving vehicle emblem are used FIG 22 NEVER speed and NEVER coast in neutral W hen roading the machine know your approxi mate stopping distance at any given speed RIGHT FIG 22 22 WORKSAFELY Avoid operating your machine too close to an overhang deep ditch or hole If your machine inadvertently gets close to a tipping condition or drop off STO P and get off the machine after applying the parking brake plan your moves carefully before proceeding Reversal is often the best move Be alert to potential caving edges falling rocks and slides Check for overhead obstacles that could be dangerous LOOK UPASWELLASDOWN FIG 21 Be alert to obstacles and excessively rough terrain Back away from them and go around Always travel slowly over rough terrain and hillsides Maintain a speed consistent with the working conditions
61. il and Filter i GO o rer Pre wa a AU O WE 70 3 20 AIT Cleanel ne wate ces ret y EE 71 3 21 Engine Fuel Delivery System Maintenance ssssseeeeeeeesenrreesernnnreesee 72 3 22 EREM 72 3 23 Priming the Fuel System E 73 3 24 Engine Coolant eu a a Yn a E are 73 3 25 Valve Cl6arances 412 Foti een cele deeg 74 3 26 Adjusting Engine Fan Belt EE 75 3 27 Basic roubleshootiNg WEE 76 4 Technical Data 78 4 1 Le UE 78 4 2 Eegenen Y RE FYR FN FRY FY EF FE YF HEFY HWY FF EF AN FFYN AN EN 79 4 3 ele 80 4 4 Sound and Vibration Measurement ceeeeeeeeeeeeeteeeeeeeeeeeeeeaaees 81 4 5 na EE EN RT SC 2 4 6 4 7 4 8 4 9 Table of Contents dee En Ee 82 Electrical eene E 84 Hydraulic e nn 90 Hydraulic Components eie AN concn GY GN OF Y YN 91 wc_bo0170875en_003TOC fm 5 Foreword wc_tx000001gb fm CALIFORNIA Proposition 65 Warning Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of WARNING California to cause cancer and birth defects or other reproductive harm This manual provides information and procedures to safely operate and maintain this Wacker Neuson model For your own safety and protection from injury carefully read understand and observe the safety instructions described in this manual Keep this manual or a copy of it with the machine If you lose this manual or need an additional copy please contact Wacker Neuson Corporation This ma
62. ill the tank with fresh No 2 diesel fuel Note Diesel fuel is subject to bacterial growth which can contaminate fuel lines Allowing the tank to sit dry for a long period of time helps promote such growth The addition of a biocide to the fuel is recommended to inhibit bacterial growth and protect the engine fuel system Store the unit indoors in a clean dry area If the unit must be stored outdoors cover it New Machines 3 5 1 3 5 2 Perform initial oil and filter changes as listed below Follow Periodic Maintenance Schedules thereafter Change engine oil and replace oil filter after first 50 hours Replace hydraulic return line filter after first month or 100 hours 59 RT SC 2 Maintenance 3 6 Periodic Maintenance Schedules Roller Daily before starting Check hydraulic oil Fill to correct level Clean control box transmitter Grease articulated joint Grease steering cylinder Grease hood hinges Change oil in drive gearcase Change hydraulic system return line filter Change hydraulic fluid Change exciter oil The chart below lists basic engine maintenance Refer to the engine manufacturer s Operation Manual for additional information on engine maintenance Lombardini Engine Daily before starting Check engine oil Fill to correct level Replace air filter if indicator light is on Check condition and tension on fan belt Clean
63. ing the Battery Pack See Graphic wc_gr001666 The battery pack a on the back of the transmitter should be replaced once a year or when it no longer holds a full charge To replace the battery pack press the orange tab b and slide the battery pack out Note A new battery may not be fully charged After replacing the battery charge it for approximately one hour to ensure it is at full capacity Note n the interests of environmental protection dispose of used batteries properly DO NOT dispose in trash or incinerate wc_gr001666 wc_tx000694gb fm 42 RT SC 2 Operation 2 19 Charging Transmitter Battery wc_tx000694gb fm See Graphic wc _gr001031 The NiMH battery pack b in the transmitter has enough capacity to provide16 hours of continuous operation To maintain battery capacity recharge it during non working hours by using the onboard docking port Note There is no need to run the NiMH battery completely down before recharging The battery can be recharged from any state of discharge with no loss in performance or life To charge battery perform one of the following procedures Plug the transmitter receptacle a into the charging port b Slide the transmitter forward until the battery charge light comes on Plug one end of the control cable into the transmitter receptacle a and the other end into the port c on the back of the machine Note Using the second method reguires
64. ington ten approval of AEM is expressly prohibited Copyright infringe D C Any reproduction translation decompiling or other use ofan ment can result in civil and criminal sanctions damages and other AEM Safety Manual or portion thereof or the creation of deriv penalties being imposed Copyright 1978 AEM Association of Equipment Manufacturers Former Copyright CIMA Construction Industry Manufacturer Association Revised 6 02 9 04 WORD OF EXPLANATION eeeuuuuu LLALL LILI LIII III SH 2 FOREWORD E 4 A WORD TO THE USER uu a als 5 FOLLOW A SAFETY PROGRAM csssssssssssssssssessssessseesnsessseessneesnnesnneesssessanessns 6 PREPARE FOR SAFE OPERATION csssssssssssessssessssessssessnessncessnssnneesseessneesanessss 9 SERGE 15 WORK SAFELY a GL es 18 PARK amp SHUTDOWN SAFELY cssssssssssesssssssesssesssessnesnnssanessessansnneessesnnesnnesnss 23 LOAD amp UNLOAD MACHINE SAFELY scssssssssssssssesssesssesssessesstesneesanesseesss 25 TRANSPORTING SAFELY Au uu UR a 26 PERFORM MAINTENANCE SAFELY ccssssssssssssssesssessssssnessnessnesanesneesanesnessss 28 SPECIAL OPERATING AND MAINTENANCE PRECAUTIONS 43 TEST YOUR KNOWLEDGE sssessssssesssessseessessseesnessussnnesnsesneesueesnessaeesesnnesnsesss 47 A FINAL WORD TO THE USER onessssssssesssessssesssssssstesntessseessneesanessneesssessanesnneess 48 1 WRDCFBELANNION The following is a partial list of reference material on safe operating practices
65. is turned on Machine out of infra red signal range NO STEERING wc_tx000419gb fm Defective switch or poor connection in control box or transmitter Solenoid on steering valve inoperative Loose broken or corroded wire connections Steering cylinder damaged Locking bar is engaged Machine out of infra red signal range 77 RT SC 2 4 Technical Data 41 Engine Engine Power Rating Technical Data Net power rating per ISO 3046 1 IFN Actual power output may vary due to conditions of specific use Item No RT 82SC 2 0620293 0620367 0620525 0620526 0620527 0620528 0620529 0620530 RT 56SC 2 0620294 0620368 Engine Engine Type 3 cylinder 4 cycle liguid cooled diesel engine Engine Make Lombardini Engine Model LDW 1003 Rated Power 15 5 20 8 amp 2600 rpm Alternator 23 8 16 5 2600 rpm Engine Speed full load 2600 Engine Speed idle 1300 Valve Clearance cold intake exhaust 0 15 0 006 0 20 0 008 Air Cleaner Dry pleated paper elements Battery 12V Sealed 800 Fuel No 2 Diesel Fuel Tank Capacity 18 9 6 3 Fuel Consumption 5 64 0 67 Radiator Capacity wc_td000203gb fm 4 75 1 25 78 Technical Data RT SC 2 42 Roller Item No RT 82SC 2 Eeo 0620293 0620367 0620294 0620368 0620525 0620526 0620527 0620528 0620529 0620530 Roller
66. joint locking bar b at the articulated steering joint on the machine Use a lifting device with sufficient weight bearing capacity Lift machine from lifting eye c ALWAYS lock the articulated steering joint before lifting the machine wc_tx000419gb fm 57 RT SC 2 Maintenance 3 3 Job Site Storage See Graphic wc_gr000983 Never allow the roller to sit overnight in a ditch trench or other low lying area which might fill with water during a heavy rain Park the roller on a flat level surface out of the way of traffic patterns and congestion If the roller must be parked on an incline chock the drums to prevent any chance of movement If leaving the roller on the job site remember to remove the key and lock the control panel cover and engine hood to prevent tampering Both the front and rear hoods and access cover are eguipped with a locking ring a for use with a padlock for this purpose If desired the SmartControl can be removed from the roller and stored separately wc_tx000419gb fm 5 8 RT SC 2 3 4 3 5 wc_tx000419gb fm Maintenance Storage 3 4 1 3 4 2 3 4 3 3 4 4 If storing unit longer than 30 days the following steps are recommended Change the engine oil Clean or change air cleaner elements Drain any water that may have collected at the bottom of the fuel tank Replace the fuel filter Ref
67. k with the designated safety coordinator for specific safety instructions DON T LEARN SAFETY THE HARD WAY Know the meaning of all hand signals signal flags signs and markings Know the traffic rules used at the work site Know who the signal person is watch and obey their signals Know where the fire extinguishers and first aid kits are kept and how to use them Know where to get proper aid and assistance when needed Use common sense to avoid accidents If an accident does occur be prepared to react to it quickly and effectively NEVER PANIC Know how to use the emergency communications FIG 2 system to summon help when necessary KNOW WHAT IT IS Consult your supervisor for specific instructions on a job and the personal safety equipment required For instance you may need e Hard Hat Safety Shoes Eye Protection Face Protection Heavy Gloves Reflector Vests Hearing Protection Respirators Do not wear loose clothing or any accessory flopping cuffs untied shoelaces dangling neckties and scarves rings wrist watches or other jewelry that can catch on protruding or moving parts or controls Long hair should be securely bound to prevent entanglement with moving parts FIG 3 FOLLOMWASAFETY FROGREM BE ALERT Know where to get assistance Know how to use a first aid kit and fire extinguisher or fire suppression system FIG 4 FIG 4 BE AWARE Take advantage of tr
68. l work area for potential hazards Never JUMP on or off your machine Use the steps and handholds provided to mount or dismount safely Maintain three point contact when mounting or dismounting FIG 17 e N ever use controls or levers as hand holds N ever jump off the machine Look listen and smell for possible malfunctions If malfunctioning controls or erratic operation are detected correct or report them immediately DO NOT OPERATETHE MACHINE UNTIL CORRECTED Prevent asphyxiation If you must operate in a building or other enclosed area or if your machine is eguipped with an enclosed cab be cer tain there is adeguate ventilation Use extra care when refueling See page 34 for special precautions SVPRT SAFELY BOOSTER CABLE INSTRUCTIONS 1 Connect positive cable to positive post of discharged battery 2 Connect other end of same cable to same marked post of booster battery 3 Connect negative cable to other post of booster battery 4 Make final connection on stalled vehicle away from battery either on vehicle frame or engine block 5 Start vehicle and remove cables in reverse order of connection 17 WORKSAFELY i For maximum safety on machines with more than DANGER one operator s position operate from the position iving the greatest visibility of potential hazards PINCH AREA Ee _ N EVER allow ungualified or unauthorized personnel to operate your machine N EVER allow othe
69. ll plug c for venting and then remove drain plug b from bottom of drum assembly Install drain plug and remove level plug a from gearcase Add SAE 10W30 oil through fill plug opening until oil flows out of level plug opening approximately 12 5 oz 370 ml Replace plugs and install drum sai SS 6 o o C o o a b wc_gr000479 64 RT SC 2 3 13 wc_tx000419gb fm Maintenance Exciter Lubrication See Graphic wc_gr000975 The exciter is a sealed unit and under normal conditions should not reguire any periodic maintenance however an oil change once every two years is recommended to ensure bearing life Exciter maintenance should be done on the right front drum and left rear drum only CAUTION Changing the exciter oil reguires special tools and should be performed by an experienced mechanic Oil fill plug Oil drain plug Oil level plug Maintain oil at this level b wc_gr000975 65 RT SC 2 Maintenance 3 14 Scrapers See Graphic wc_gr000976 Scraper bars are provided on all four drums to prevent dirt from building up on the drum surfaces These scrapers should be inspected and adjusted as reguired to remove as much dirt from the drums as possible To adjust a scraper Loosen the three screws a holding each scraper to the drum casting Position
70. m See Graphic wc_gr006336 2 11 1 2 11 2 2 11 3 2 11 4 Turn the vibration off by pressing vibration off pushbutton f Place the throttle switch b in the idle slow position Note The engine cannot be shut down using the throttle control alone The throttle switch only changes the engine speed from high fast to idle slow Turn off the SmartControl SC 2 transmitter by pressing the red ON OFF pushbutton d The machine s engine will shut down Turn the key switch a to the O OFF position Note The machine has a built in shutoff timer If the key is left in the ON position when the engine is not running the timer will shut off the power to the control panel after one hour A parking brake is located in the rear drum The brake is connected to the hydraulic system through the brake valve of the control manifold The brake is spring activated and hydraulically disengaged Hydraulic oil flow to the brake is enabled as soon as the engine starts Thus when the engine is running the brake is disengaged when the engine is not running the brake is engaged ANO Oc we_gr006336 33 Operation 2 12 Light Ring Color Codes RT RTx Color Code Mode Reason Remedy Amber solid Non communication Machine s key in ON position but Transmitter is not turned on e Transmitter battery is dead Transmitter not pointed at machine e Transmitter too far from machine e Tra
71. n Study your manufacturer s manual s relative to special considerations when towing If you have guestions or concerns consult the manufacturer or your dealer ALW AYS use a tow tractor of sufficient weight drawbar horsepower and braking capacity to properly control the towed roller Proper weight balance and distribution is also essential ALW AYS block under the tongue of the towed roller BEFO RE attempting to connect it to the towing vehicles or machine N EVER attempt to lift heavy tongues or move towed rollers by hand N EVER get any part of your body under the tongue when hitching or unhitching ALW AYS make sure the hitch pin is of the proper size and securely locked in place before towing FIG 48 If safety chains are provided make sure they are properly and securely connected at BOTH ends Cross the chains under the tongue when connecting to the towing vehicle If electrical or hydraulic connections are reguired make sure the connections are properly and securely made FIG 48 46 SFELIA CRERATINGANDIMAINIENENCE PRECAUTIONS FOR LANDFILL COMPACTORS General O perators of landfill compactors should carefully handle fill materials that could be picked up and thrown by the wheels become lodged in the machine or that are highly flammable Frequent checks should be made for wire cable or other material wound around the axle members Remove them immediately Travel with the blade as low as possible
72. nd Error Codes and section Resetting the ECM Diagnostic Data and the Tip Over Light 52 RT SC 2 Operation 2 30 ECM Fault and Error Codes Background Machine fault and error codes are viewable on the three LED displays of the ECM The tip over fault is always viewable after engine start To view all other fault and error codes the diagnostic mode of the ECM must be entered and the diagnostic tool must be connected Fault codes Each fault code consists of two sets of digits The first set includes the letter F and represents the type of fault The second set represents the number of times the fault has occurred or the time elapsed since the ECM has been cleared Note All fault codes are displayed even if there has not been a fault The fault codes scroll across the three LED displays automatically Fault code examples a FOO 02 the roller has tipped over two times since the codes were cleared a FOQ6 0024 the starter has been engaged 24 times since the codes were cleared a F07 120 0 H the roller has accumulated 120 hours since the codes were cleared Error codes Each error code consists of one set of digits Each includes the letter E and represents the type of error Note Only codes for those errors that have occurred are displayed The error codes are dis played as fixed characters they do not scroll across the LED displays automatically Error code example a E07 the oil press
73. ne If they are flashing at a fast rate three times per second it indicates that the transmitter and operator are too close to the machine Reposition the SmartControl SC 2 transmitter so that the indicator lights flash at a slow and steady rate If you are operating multiple rollers check to make certain each roller and its accompanying transmitter are set to a different control channel After approximately 2 seconds if engine conditions dictate coolant temperature too cool the glow plug indicator j will illuminate and the light ring will flash red signifying that the glow plugs are on The colder the engine coolant temperature the longer the glow plugs will stay on approximately 30 seconds at 09C 32 F Note The starter will not crank when the glow plugs are on Immediately after the glow plug light j and red light ring q go out press the engine start pushbutton g and hold it down until the engine starts If the machine fails to start within 20 seconds of cranking release the engine start pushbutton Press the red ON OFF pushbutton to turn the transmitter off Wait 30 seconds then turn the transmitter back on and repeat the starting procedure Once started and sufficient oil pressure is sensed the oil pressure indicator will go out Allow the unit to warm up a minimum of 5 minutes before engaging the throttle switch b to the high fast position 32 RT SC 2 Operation 2 11 Stopping wc_tx000694gb f
74. ng driving on highways Use slow moving vehicle emblem Make sure flags lights and warning signs are in place FFEFFFEFCR S TECFEFRNIION Because ether or other starting fluids are flammable do not smoke when using them Always follow the instructions on the container and in the operator s manual for your machine See page 19 Batteries produce explosive gases Keep open flame or sparks away See the manufacturer s instructions when servicing the batteries when using jumper cables or when using a battery charger See pages 36 and 37 Remove all trash or debris from the machine Make sure that oily rags or other flammable material are not stored on the machine FIG 8 Select the proper gear before negotiating steep grades FIG 10 11 14 BE SURE THE WORK AREA IS SAFE Before beginning operation thoroughly check the area for any unusual conditions that could be dangerous FIG 12 Check for hidden holes drop offs or overhead obstacles that could be dangerous Check the clearance under overhead power and phone lines LO OK UP ASW ELL AS DOWN Before starting carefully inspect your machine for any evidence of physical damage such as cracking bending or deformation of plates or welds C heck for cracking or flaking of paint which may indicate an excessive strain or dangerous crack in the material below C heck for loose broken or missing parts such as Roll O ver Protective Structure RO PS sup
75. not stand closer than 2m 6 6 ft to the roller when operating the roller from either side The roller s sensing system will not stop the roller from moving when the transmitter is on the side of the roller The machine senses its distance from the transmitter only to the front and rear of the machine when the receiving eyes have a clear view of the transmitter When operating from the side of the machine always maintain a distance of at least 2m 6 6 ft from the machine The roller will stop if it approaches the operator but will not stop if it approaches other personnel ALWAYS be sure that all other persons are at a safe distance from the machine Stop the machine if people step into the work area of the machine 38 RT SC 2 Operation wc_gr003925 wc_tx000694gb fm 3 9 RT SC 2 Operation 2 15 Range Limits See Graphic wc_gr003926 The transmitter signal will remain in contact with the machine at distances up to 20 m 65 ft If operating into direct sunlight or with a low battery charge the operating range may decrease If the machine moves out of range the amber lights on the machine will stop blinking and come on continuously The machine will immediately stop moving The operator must then move closer to the machine to re establish contact If contact is not made within 30 seconds the engine will shut off Le x ze Za 7 K 20m 65 ft N 20m 65 ft wc_gr003926 wc_tx000694
76. ns or see your tire supplier 41 FEFFCRMMANIENFNCES FHY ROPS Roll Over Protective Structures Periodically inspect RO PS for cracks and loose mounting hardware Replace all missing deteriorated or worn rubber parts If it becomes necessary to remove a ROPS reinstall it only on the same machine in its original position FIG 46 NEVER alter the RO PS in any way without the written approval of the manufacturer N EVER cut holes in or weld on RO PS without the manufacturer s approval N EVER attempt to repair a damaged RO PS it must be replaced with a new unit approved for that machine Periodically inspect seat belts for wear tear deterioration or excessive dirt Replace them if necessary AIR CONDITIONERS NEVER attempt to weld on or near air conditioners Poisonous gas may be formed when refrigerant gas is exposed to a flame or excessive heat Maintenance and repair of air conditioners except for very minor repairs or servicing must be done only by an experienced air conditioner or refrigeration technician FIG 47 FIG 47 44 SPECIAL CRERATINGANDIVAINTENANCE REAIS PARKING AND TRANSPORTING ALWAYS select a level area to park in and if possible one where children are unlikely to be present ALW AYS chock the front AND rear of the roller even if leaving the machine unattended for short periods ALWAYS use EXTRA care when towing a roller when maneuvering in tight places wh
77. nsmitter and decoder are on different channels Amber slow flash Normal operation Machine is receiving proper signal from transmitter and is operational Amber fast flash Operator safety Machine is receiving signal but operator is too close to machine Move further than 2 meters from machine until amber lights flash slowly Red solid Machine shut down Critical error has occurred such as tip over low oil pressure or high coolant tempera ture For tip over Turn key OFF upright machine See section Setting the ECM Tip Over Mode For low oil pressure Turn key OFF Check oil Restart as normal For high coolant temperature Turn key OFF Allow machine to cool Add coolant Red slow flash Automatic glow plug Glowplugs are preheating engine No func tions allowed until preheat cycle is com plete Red fast flash Over voltage Machine is receiving more than 18 Volts due to non 12V system used for jump start ing Replace machine s 12V battery Do not jump start the machine WACKER NEUSON 34 wc_tx003200gb fm RT SC 2 Operation Notes wc_tx000694gb fm 3 5 RT SC 2 Operation 2 13 Operation wc_tx000694gb fm See Graphic wc_gr000959 N CAUTION N Clean the transmitter and receiver eyes prior to operation Keep the transmitter pointed at either of the receiving eyes on the machine for continued operation Th
78. nswalzen Rodillos Vibrantes con Conductor a Pie Rouleaux Compacteurs Vibrants Conducteur a Pied 2 Type Typ Tipo Type RT 56 SC2 RT 82 SC2 3 _ Item number of equipment Artikelnummer Numero de referencia de la maquina Num ro de r f rence du mat riel 0620293 0620294 0620367 0620368 0620525 0620526 0620527 0620528 0620529 0620530 4 Net installed power absolute installierte Leistung Potencia instalada neta Puissance install e nette 15 5 kW Has been sound tested per Directive 2000 14 EC In Ubereinstimmung mit Richtlinie 2000 14 EG bewertet worden ist Ha sido ensayado en conformidad con la norma 2000 14 CE A t mis a l preuve conforme aux dispositions de la directive 2000 14 CEE Conformity Assessment Name and address of Measured sound power level on cohesive Guaranteed sound power level on cohesive soil Procedure notified body soil does not comply when operated on does not comply when operated on gravel Konformitats Bei folgender einbezogener gravel specified in EN 500 4 Gemessemer specified in EN 500 4 Garantierter bewertungsverfahren Pr fstelle Oficina Schallleistungspegel auf bindigen B den Schallleistungspegel auf bindigen B den Procedimiento para matriculadora Organisme stimmt mit EN 500 4 nicht berein wenn auf stimmt mit EN 500 4 nicht Uberein wenn auf ensayar conformidad agr e Kies betrieben Nivel de potencia acustica Kies betrieben Nivel de potencia acusti
79. om cylinder head Place a small bead of RTV Silicone on cylinder head to secure ends of new gasket Gently place gasket on cylinder head Replace valve rocker arm cover Torque bolts to 9 Nm 7 ft lbs wc ar002366 74 RT SC 2 Maintenance 3 26 Adjusting Engine Fan Belt See Graphic wc_gr002377 3 26 1 3 26 2 3 26 3 3 26 4 3 26 5 3 26 6 Remove the hydraulic oil cooler See Section Replacing Hydraulic Oil Cooler Remove radiator and shroud See Section Replacing Radiator and Shroud Remove the four screws a securing the fan to the engine and remove the fan Remove the outer pulley plate b Insert the appropriate amount of shims c to give you the reguired tension on the belt The fewer the number of shims the tighter the belt will be Approximately 6 12 mm 1 4 1 2 in deflection is recommended Place unused shims between outer pulley plate and fan when reinstalling the fan Secure the fan to the engine with the four screws a wc_tx000419gb fm wc_gr002377 75 RT SC 2 Maintenance 3 27 Basic Troubleshooting Problem Symptom Reason Remedy ENGINE DOES NOT START Fuel tank empty Fill with No 2 diesel fuel and prime fuel lines Wrong type of fuel Old fuel Drain tank change fuel filter and fill with fresh fuel Fuel system not primed Fuel filter restricted or plugged Replace filter Battery connections loose or corroded Battery dead Engine oil level
80. oosen the bleed screw on the fuel filter and pump the lever on the fuel pump b until fuel flows freely from the bleed screw Tighten the bleed screw 3 23 3 Repeat this procedure for the fuel line bleed screw c 3 24 Engine Coolant Check the coolant level of the radiator daily while the engine is cold The coolant level should be at the cold level mark lower line on the overflow bottle Add coolant in a 50 water 50 glycol mixture if required NEVER remove the radiator cap or drain plug while the engine is hot Pressurized coolant can cause serious burns WARNING If it is necessary to open the radiator only do so with the engine off and only when coolant is cool enough to touch with bare hands Slowly loosen cap to relieve pressure first before removing it completely wc_tx000419gb fm 73 RT SC 2 Maintenance 3 25 Valve Clearances wc_tx000419gb fm See Graphic wc_gr002366 3 25 1 3 25 2 3 25 3 3 25 4 3 25 5 3 25 6 Check and adjust valve clearance every 500 hours Set clearance with engine cold Replace the valve rocker arm cover gasket when checking the valve clearances Refer to the engine manufacturer s service manual for detailed information To adjust valve clearances Remove valve rocker arm cover Bring each cylinder piston to top dead center on the compression stroke and set clearance Valve clearance A 0 20mm 0 008 in Valve clearance B 0 15mm 0 006 in Clean gasket material fr
81. operating properly ALWAYS be sure the portability or transport wheels on machines so equipped are LO C KED in the lowered position Check ALL tires for proper pressure excessive or abnormal wear and potentially dangerous cuts bruises or bulges Have any problems corrected before proceeding 28 TRENEFCRIINGSAFH Y TOWING NEVER allow anyone to ride on a trailer or towed ALWAYS use EXTRA care when towing a trailer or DESEN machine when maneuvering in tight places when backing When necessary to disconnect and park a trailer or visibility is reduced and jackknifing must be avoided and towed machine ALW AYS select a location that is level when towing on steep grades and if possible one where children are unlikely to be present BEFORE disconnecting a trailer chock the front Know and obey all local state and federal laws and AND rear of the wheels and block under the tongue regulations See pages 23 through 24 for parking shut down procedures and roading machine for transport NEVER travel at speeds above those recommended by the manufacturer 27 FEFFCRMMANIENFNCESIFHY GENERAL Maintenance work can be hazardous if not done in a careful manner All personnel should realize the hazards and strictly follow safe practices BURNING ORW ELDING in the vicinity of acoustical material may release hazardous fumes N EVER perform any work on the eguipment unless authorized to do so FIG 29 Before performin
82. oxygen a very explosive mixture A spark of flame could ignite these gases FEFFCRMMANIENFNCES FHY HYDRAULIC SYSTEMS NOTE Hydraulic Systems have special features Some of the features affecting your safety are listed below Pressure can be maintained in hydraulic and air circuits long after the engine has been shut down This pressure can cause hydraulic fluid or items such as pipe plugs to shoot out at high speed if pressure is not released correctly Release system pressure before attempting to make adjustments or repairs Consult the manufacturer s instructions for correct procedure Before disconnecting hydraulic fluid lines be sure you e Shut off engine Always release any air pressure Supercharge on the hydraulic reservoir Move pedals and control levers repeatedly through their operating ranges to relieve all pressures 37 Pressurized hydraulic fluid can penetrate the skin and cause serious injury Therefore be sure all connections are tight and that lines pipes and hoses are in good condition before starting the engine Fluid escaping from a small hole can be almost invisible Use a piece of cardboard or wood instead of your hands to search for suspected leaks FIG 42 HYDRAULIC SYSTEMS CONT D If you are struck by escaping hydraulic fluid under pressure serious injury can occur if proper medical treatment is not administered immediately During operation hydraulic
83. perature warning light illuminates when engine coolant temperature exceeds 230 F 110 C During such a condition the engine will automatically shut down Note Allow temperature to drop below 212 F 100 TC before attempting to restart Tip Over Light h The tip over warning light illuminates or flashes depending on the tip over mode when the pitch of the roller exceeds 45 The machine is eguipped with safety switches that shut down the engine during such a condition Keyswitch j Turning the keyswitch to the I ON position supplies power to the machine The green power on indicator k illuminates indicating power is on The keyswitch has an automatic shutoff feature that after 1 hour of non engine run time the electronics will power off To reset the machine turn the keyswitch to the O OFF position and then back to the I ON position Note The machine can be restarted within this 1 hour period if the transmitter is turned off and then on The glow plugs will be activated if needed All shutdown functions have the feature that when a fault is detected the warning light and red LED light rings will remain on after the machine shuts down until the fault is corrected and the keyswitch is turned to the O OFF position All shutdown functions and the air filter restriction circuit have built in circuitry to detect a possible bad sensor unplugged sensor or a cut or damaged wire to the sensor Whenever any of these s
84. plying power to the transmitter when there is no battery No control signals are sent through the cord The infra red system includes the transmitter and two receiving eyes This system provides wireless line of sight operation up to 20 meters 65 feet It uses a hand held transmitter to transmit signals to the receiving eyes on the machine to control machine operation Only one eye needs to receive a signal for proper operation When operating multiple rollers within 20 meters 65 feet of one another it is possible that the transmitter from one roller can inadvertently take control of another roller This can occur when multiple rollers are set to the same control channel as that of one transmitter To prevent the transmitter from one roller inadvertently taking control of another roller be certain that each roller and its accompanying transmitter are set to a different control channel than the other rollers transmitters being used within the area Refer to section Infra red System and Control Channels for additional information A lem 2 e3 pf igo ID ID Mn iog oo oc DH wc_tx000694gb fm Yoo o oy Yoo oct wc_gr000957 22 RT SC 2 2 4 2 5 wc_tx000694gb fm Operation Accessing the Engine or Hydraulic Compartment See Graphic wc_gr001725 2 4 1 2 4 2 2 4 3 2 4 4 To access the engine or hydraulic component compartments Re
85. port brackets vibration isolators and nuts and bolts If potentially serious problems are found do not operate the machine until appropriate repairs are completed Check the level of all fluids brake transmission power steering engine coolant hydraulic system and others Fill low reservoirs only to the proper level Check the various systems hydraulic cooling etc for leaks FIG 11 Inspect all plugs filler caps and fittings for tell tale signs of leaks ALW AYS use a flashlight or shielded trouble light when checking Never an open flame Repair any leaks or have them repaired by authorized service personnel See pages 28 through 42 for additional service cautions Check the fuel level and if low fill the tank with the proper grade of clean fuel before extended operation following the instructions on page 34 FFEFFEFCR S FECFEFNIICON FFEFFFEFCR SITE CRAIN A stalled or faltering engine can result in a real hazard when operating on grades in traffic or in heavily congested areas N EVER smoke when checking fuel level or refueling 13 Be observant of other workmen bystanders and other machines in the area Be especially careful if trenches lightpoles tiles buildings etc are within the effective range of a vibratory compactor IMPRO PER OPERATION COULD RESULT IN DAMAGE OR INJURY Remember the danger of sliding and or tipping on steep slopes is always present regardless of how h
86. posed to vibration 4 5 Dimensions mm in 1230 48 wc_gr000232 wc_td000203gb fm 81 Technical Data Electrical Schematic 82 mm Z NATNR ND 378VN3 313M MDDH 6 STITT TEET ND dWVl LNVIODO ADT 2 ZU o ND dWVl dl ILYA 9 AUT ANTES ai ND A1 AILT IV W EE lt BIEDEN TREND o ND de OM E OF OF VN 2 ND de 3MnSS3Md WO 8 NII o ND NU OWN GHOlIAS S YNI ol ND d MEL
87. power button The green function LED will flash Move the forward reverse joystick all the way backward and hold it in place While holding the joystick press and release the red power button The green function LED will flash Move the left right joystick all the way to the left and hold it in place While holding the joystick press and release the red power button The green function LED will flash Move the left right joystick all the way to the right and hold it in place While holding the joystick press and release the red power button The green function LED will flash To exit the calibration mode All four joystick positions must be calibrated in order to exit the calibration mode The transmitter will return to its normal operating mode after the joysticks have been calibrated Note If you are unable to exit the calibration mode remove and re install the transmitter battery This will reset the system 56 RT SC 2 Maintenance 3 Maintenance 3 1 Transporting Machine See Graphic wc_gr000980 When transporting the machine place blocks in front of and behind each drum and use the tie down lugs a provided to securely fasten the machine to the trailer Make sure that the joint locking bar b is engaged wc gr000980 3 2 Lifting Machine See Graphic wc_gr000980 Lock front and rear machine halves together using the
88. r holes and thread them in evenly to push drum off Install new drum and fasten to support Secure mounting screws with a medium strength threadlocking adhesive Replace pusher hole plugs Install the correct size scraper bars e e Z Z Ca a cro o SL Ga CH See EE e z oe 000 o OO oO Ze D T a TC E CH LC CH Ke CH KE E 3 q 1 C gt SQ Su E Uu m aS CH 820 mm 560 mm 32 in 22 in a wc_gr000981 wc_tx000419gb fm 67 RT SC 2 Maintenance 3 17 Battery wc_tx000419gb fm The battery supplied on this machine is rated at 12V with 800 Amp cold cranking capacity lt features a sealed ventless design and is constructed to resist vibration and provide longer service life DO NOT use automotive type batteries on this machine Automotive
89. r personnel to ride on your machine unless appropriate seating is provided and then only if authorized to do so N EVER abuse your machine Misuse or abuse can cause an accident N EVER enter or place any part of your body in the hinge area or other pinch areas of an articulated machine while the engine is running or when there is any chance another person might start the machine FIG 18 Give the right of way to loaded eguipment on haul roads Maintain a safe distance from personnel motor vehicles and other machines Your safety and the safety of those around you is determined by the care and judgment YOU use while operating your machine 19 WORKSAFELY WORKING ON SLOPES W hen working on slopes avoid sidehill travel whenever possible rather operate up and down the slope FIG 19 amp 20 Remember the danger of sliding and or tipping on steep slopes is always present regardless of how heavy or stable your machine may appear to be WRONG ALWAYS use seat belts IF your machine is equipped with a RO PS NEVER allow the engine or machine to overspeed W hen climbing or descending steep grades ALW AYS select the proper gear BEFORE starting on the slope to assure adequate power or engine breaking If your machine has a gear shift select a low gear If your machine has a hydrostatic drive the speed control should be in the slow travel position close to neutral N EVER in t
90. riodically make sure the inlet pipe d is free from obstructions NOTICE Check all connections and make sure they are snug An air leak at the neck clamp or intake pipe can quickly lead to expensive engine repairs e Make sure that the intake piping e is fully engaged over the neck of the filter to ensure a good seal e Ifthe filter housing neck or inlet pipe are crushed or damaged replace them immediately wc_gr005166 71 RT SC 2 Maintenance 3 21 Engine Fuel Delivery System Maintenance Maintenance to the engine fuel delivery system should be performed by an experienced mechanic familiar with diesel engines For detailed maintenance procedures on the engine fuel system refer to the engine manual supplied with the machine at the time of shipment 3 22 Fuel Filter See Graphic wc_gr000973 Change engine fuel filter every 300 hours of operation To change fuel filter 3 22 1 Remove filter a from engine block 3 22 2 Install new filter If necessary prime fuel lines as described in next section b d wc_gr000973 wc_tx000419gb fm 72 RT SC 2 Maintenance 3 23 Priming the Fuel System See Graphic wc_gr000973 If the fuel tank has been run completely dry or drained for service it will be necessary to manually prime the fuel system To prime the fuel system 3 23 1 Turn both the key switch on the machine and the on off switch on control box on This will open the fuel valve 3 23 2 L
91. rors or contradictions seem to exist consult with your supervisor before operating your machine IMPORTANT If you do not have the manufacturer s manual s for your particular machine get a replacement manual from your employer equipment dealer or manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine Unauthorized modifications of machines create hazards Machines should not be modified or altered unless prior approval is obtained from the manufacturer It is your responsibility to read and understand this safety manual and the manufacturer s manual s before operating your machine T his safety manual takes you step by step through your working day Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working part of your safety program Keep in mind that this safety manual is written for only this type of machine Practice all other usual and customary safe working precautions and above all FIG 1 REMEMBER SAFETY IS UPTO YOU YOU CAN PREVENT SERIOUS INJURY OR DEATH FOLOMNAS FFIYFFOGRAM KNOW THE RULES Every employer is concerned about safety Safe operation and proper maintenance of your machine can prevent accidents KNOW the rules LIVE by them FIG 2 W hen starting work at a new site chec
92. ructions on slippery surfaces grades and side slopes ALW AYS wear slip resistant safety shoes or boots N EVER ride on a walk behind roller unless it is designed to accommodate riders and an appropriate seat is provided N EVER attempt to shift on a grade if the roller has a mechanical transmission N EVER operate a walk behind roller in unshored trenches or near steep unsupported banks The vibrations could cause a cave in U neven grades can cause the handle to raise or lower unexpectedly striking the unwary operator FIG 50 FIG 50 48 Do you understand this AEM SAFETY MANUAL AND ITEMS SUCH AS Your safety program Your machine manufacturer s manual s e Proper clothing and personal safety equipment Your machine s controls warning signs and devices and safety eguipment How to properly inspect mount and start your machine How to check your machine for proper operation Your work area and any special hazards that may exist ARNLWFDIOIFEUER Remember that YOU are the key to safety Good safety practices not only protect you but protect the people around you You have read this safety manual and the manufacturer s manual s for your specific machine Make them a working part of your safety program Keep in mind that this safety manual is written for only this type of machine Practice all other usual and customary safe working precautions and above all REMEMBER SAFETY IS UPTO
93. s Condition of air cleaner Fuel level Water level Scraper bars are clean and properly adjusted Check that the SmartControl transmitter module and the machine s decoder module are set to the same control channel Note AII fluid levels should be checked with the machine on a level surface Ensure that regular maintenance has been carried out lt gt Sie El OO wc_tx000694gb fm wc_gr003062 31 RT SC 2 Operation 2 10 Starting wc_tx000694gb fm See Graphic wc_gr006336 2 10 1 2 10 2 2 10 3 2 10 4 2 10 5 2 10 6 2 10 7 Place the throttle switch b in the idle slow position Turn the key switch a to the I ON position All lights on the display control panel and the light ring q both red and amber will illuminate for a 5 second LED test After 5 seconds all lights go off except the power ON indicator h charge indicator i engine oil pressure indicator I and the amber LEDs of the light ring which remain illuminated Turn on the SmartControl SC 2 transmitter by pressing the red ON OFF pushbutton d Make sure the amber indicator lights in the light rings q are flashing at a slow rate This indicates infrared reception and that the transmitter is at the correct distance from the machine If they are not flashing it indicates that either the transmitter is not on or that the control channel of the transmitter does not match the control channel of the machi
94. set to the last digit of the machine s serial number For proper operation BOTH switches must be set to the SAME channel The channel of each transmitter machine pair is identified by a label on both on the transmitter and the machine To change the control channel Remove the transmitter module battery and rotate the selector switch to the desired position Re install the transmitter module battery Set the rotary switch on the decoder module to the same position as that of the rotary switch on the transmitter module 29 RT SC 2 wc_tx000694gb fm 2 8 3 2 8 4 Operation To determine if the decoder module and the transmitter module are set to the same channel turn the key switch to the ON position and set the transmitter module s ON OFF switch to the ON position The amber lights on the machine s light ring should blink at a slow rate indicating that the machine is receiving signals from the transmitter module If the amber lights illuminate but do not blink the transmitter module and the decoder module are not set to the same channel Change the channel identification label to match the selected channel each time the channel is changed Channel identification labels are supplied with the Operator s Manual wc_gr003923 30 RT SC 2 Operation 2 9 Before Starting See Graphic wc_gr0003062 Before starting the machine check the following Engine oil level Hydraulic fluid level Condition of fuel line
95. smoke when refueling the engine Do not refuel a hot or running engine Do not refuel the engine near an open flame Do not spill fuel when refueling the engine Do not run the engine near open flames Refill the fuel tank in a well ventilated area Replace the fuel tank cap after refueling ALWAYS check the fuel lines and the fuel tank for leaks and cracks before starting the engine Do not run the machine if fuel leaks are present or the fuel lines are loose ALWAYS keep the area around a hot exhaust pipe free of debris to reduce the chance of an accidental fire 10 RT SC 2 1 4 wc_si000203gb fm Safety Information Service Safety WARNING 1 4 1 1 4 2 1 4 3 1 4 4 1 4 5 1 4 6 1 4 7 1 4 8 1 4 9 1 4 10 1 4 11 1 4 12 1 4 13 A poorly maintained machine can become a safety hazard In order for the machine to operate safely and properly over a long period of time periodic maintenance and occasional repairs are necessary ALWAYS replace the safety devices and guards after repairs and maintenance ALWAYS turn engine off and remove key from machine before performing maintenance or making repairs This is reguired to prevent unintentional remote starting ALWAYS secure the articulated steering joint using the locking bar before lifting jacking and servicing the machine The machine halves could swing together unexpectedly and cause a serious injury ALWAYS replace missing and hard to read l
96. sonal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Used without the safety alert symbol NOTICE indicates a situation which if not avoided could result in property damage Note Contains additional information important to a procedure Laws Pertaining to Spark Arresters Notice State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust Spark arresters are qualified and rated by the United States Forest Service for this purpose In order to comply with local laws regarding spark arresters consult the engine distributor or the local Health and Safety Administrator RT SC 2 1 2 wc_si000203gb fm Safety Information Operating Safety WARNING 1 2 1 1 2 2 1 2 3 1 2 4 1 2 5 1 2 6 1 2 7 1 2 8 1 2 9 1 2 10 1 2 11 Familiarity and proper training are required for the safe operation of the machine Machines opera
97. sories or attachments that are not recommended by Wacker Neuson Damage to eguipment and injury to the user may result NEVER leave the machine running unattended NEVER start a defective unit in need of service or repair NEVER operate the machine with the fuel cap loose or missing NEVER operate multiple rollers within 14 meters 45 feet of one another unless you are certain that each roller and its accompanying transmitter have been set to a different control channel than the other rollers transmitters being used within the area Refer to section Setting Control Channels for additional information RT SC 2 1 3 wc_si000203gb fm Safety Information Operator Safety while using Internal Combustion Engines N Internal combustion engines present special hazards during operation and fueling Read and follow the warning instructions in the engine owner s manual and the safety guidelines below Failure to follow the WARNING warnings and safety standards could result in severe injury or death 1 3 1 1 3 2 1 3 3 1 3 4 1 3 5 1 3 6 1 3 7 1 3 8 1 3 9 1 3 10 1 3 11 DO NOT run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation through such items as exhaust fans or hoses is provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death Do not smoke while operating the machine Do not
98. ted improperly or by untrained personnel can be hazardous Read the operating instructions contained in this manual and the engine manual and familiarize yourself with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the machine before being allowed to operate it Always operate machine with all safety devices and guards in place and in working order Do not modify or defeat safety devices Do not operate machine if any safety devices or guards are missing or inoperative ALWAYS disengage and stow the locking bar for the articulated steering joint before operating the machine The machine cannot be steered when the locking bar is engaged ALWAYS check that all controls are functioning properly immediately after start up DO NOT operate machine unless all controls operate correctly ALWAYS remain aware of changing positions and the movement of other equipment and personnel on the job site ALWAYS remain in visual contact with machine at all times while operating controls ALWAYS remain aware of changing surface conditions and use extra care when operating over uneven ground on hills or over soft or coarse material The machine could shift or slide unexpectedly ALWAYS use caution when operating near the edges of pits trenches or platforms Check to be sure that the ground surface is stable enough to support the weight of the machine with the operator and that th
99. tently take control of more than one machine Always use the SmartControl SC 2 transmitter neck strap provided by Wacker while operating with the control cable connected This neck strap is designed to break away so that the operator will not be WARNING dragged by the machine should the machine slide tip or fall 36 RT SC 2 Operation wc_gr000959 wc_tx000694gb fm 37 RT SC 2 Operation 2 14 Position of Operator wc_tx000694gb fm See Graphic wc_gr003925 WARNING N WARNING Although either receiving eye on the machine can receive signals from any direction the switches on the transmitter are positioned so that they correspond to the movements of the machine with the operator standing BEHIND it For example when standing behind the machine a pushing forward on the forward reverse joystick causes the machine to move away from the operator pushing left on the steering joystick results in the machine turning left etc As the operator changes positions in the work area it is important that he or she understand the changes that will occur in the control of the machine If the operator stands in front of the machine b it will respond in a direction opposite in relation to the operator That is pushing forward causes the machine to move toward the operator pushing left results in the machine turning to the operator s right Operating the machine while standing in front of it is not recommended Do
100. the machine to be running or the keyswitch to be in the ON position Approximately 2 hours is reguired to bring the transmitter battery up to full charge This is the most efficient way to use the battery The transmitter will operate with a partially charged battery however its operating time will be reduced accordingly Note The charging circuit in the transmitter is self regulating and limits the charging current to the battery so that the battery cannot be overcharged wc_gr001031 43 RT SC 2 Operation 2 20 Operation on Slopes wc_tx000694gb fm See Graphic wc_gr000238 When operating on slopes or hills special care must be taken to reduce the risk of personal injury or damage to the eguipment Whenever possible operate machine up and down hills rather than from side to side to improve stability and reduce the possibility of a rollover The machine is eguipped with safety switches which will shut down the engine should the side to side operating angle exceed 45 Forward backward tilt is not limited by the safety switches For safe operation and for protection of the engine continuous duty use should be restricted to slopes of 14 25 grade or less NEVER operate machine on side slopes greater than 26 50 grade At slopes greater than this the machine may roll over even on stable DANGER ground NUT D X ny d N iy 14 25 wc_gr000238 44 RT SC 2 Operation
101. the scraper 1 8 1 4 3 6 mm from the drum Tighten screws and run machine to check that the scraper does not rub against the drum surface 3 15 Shockmounts wc_tx000419gb fm See Graphic wc_gr000978 Inspect the drum shockmounts a every 300 hours for cracking splitting or tearing Replace shockmounts as needed NOTICE The shockmounts isolate the upper part of the machine from the heavy vibrations produced in the drums Operating the machine with damaged shockmounts for an extended period of time may eventually damage other machine parts wc_gr000978 RT SC 2 Maintenance 3 16 Changing Drums See Graphic wc_gr000981 3 16 1 3 16 2 3 16 3 3 16 4 3 16 5 3 16 6 3 16 7 3 16 8 The drums can be changed to adjust the working width of the machine Drums are available in two standard sizes that provide a working width of 560 mm 22 in or 820 mm 32 in To change drum Lock the articulated joint Remove scraper bars Use a screw jack hoist or other type of lifting device to lift drums 25 50 mm 1 2 inches off the ground Lift only one end of the machine Keep the other end in contact with the ground for stability Use a 22 mm wrench and remove the six screws which hold the drum to the drum support Remove the three plugs a covering the pusher holes Insert three of the mounting screws into the pushe
102. tion Connecting the Diagnostic Tool Enter the diagnostic mode of the ECM See section Entering the ECM Diagnostic Mode Note Before proceeding it is important to realize all stored data will be erased While in the diagnostic mode press and hold both buttons of the diagnostic tool for approximately 5 seconds and observe the ECM LED displays The ECM LED displays will change to nine dashes once the ECM has been reset wc_gr005049 55 RT SC 2 Operation 2 32 Calibrating the Joysticks wc_tx000694gb fm 2 32 1 2 32 2 2 32 3 2 32 4 2 32 5 2 32 6 2 32 7 2 32 8 To determine if calibration is needed Press and release the red power button If the joysticks are out of calibration the red power indicator light will turn on and remain lit and the green function LED will flash If the joysticks are in calibration the red power indicator will turn on and remain lit but the green function LED will not illuminate To calibrate the joysticks Press and hold the red power button for approximately 3 seconds until the green function LED turns on and remains lit Release the red power button Press and hold the red power button again for approximately 3 seconds until the green function LED flashes Release the red power button Move the forward reverse joystick all the way forward and hold it in place While holding the joystick press and release the red
103. too low Air cleaner element plugged Starter motor defective Starter button on control box or transmitter defective Fuel valve solenoids on engine inoperative Starter relay inoperative Electrical connections loose or broken Machine out of infrared signal range Transmitter and decoder channels are different ENGINE STOPS BY ITSELF Fuel tank empty Fuel filter plugged Fuel lines broken or loose Machine out of infra red range Transmitter automatically powered off due to inactiv ity NO VIBRATION Machine in high speed travel mode Defective switch or poor connection in control box or transmitter Solenoid on vibration valve inoperative Exciter assembly damaged Exciter motor coupling damaged Exciter motor damaged Exciter pump damaged Machine out of infra red signal range wc_tx000419gb fm 76 RT SC 2 Problem Symptom Maintenance Reason Remedy NO TRAVEL or TRAVEL ONLY IN ONE DIRECTION Defective switch or poor connection in control box or transmitter Solenoid on travel valve inoperative Drive gearcase assembly damaged Loose broken or corroded wire connections Drive motor damaged Drive pump damaged Machine out of infra red signal range NO HIGH SPEED TRAVEL Defective switch or poor connection in control box or transmitter Solenoid on manifold inoperative Loose broken or corroded wire connections Exciter pump worn or damaged Vibration
104. ulic oil level sight gauge Self resetting circuit breaker 50A Hydraulic tank drain plug Charge cord Service box recepta cle Articulated joint grease fitting Oil PSI switch Steering cylinder grease fittings Air filter restriction switch Fuel tank Radiator drain plug High water temperature switch Glow plug timer Hydraulic manifold Hood hinge grease fitting Battery wc_tx000694gb fm Operation RT SC 2 21 gb fm wc_tx000694 RT SC 2 Operation 2 2 Application This machine is designed for compaction of sub bases and backfill for foundations roads parking lots etc A selection of drum types drum sizes and two vibration modes ensures excellent compaction of cohesive type soils The drums protrude past the machine frame making it ideally suited for working along trench walls excavations pipelines and backfill applications 2 3 Control Features See Graphic wc_gr000957 This machine is designed specifically for remote control operation This feature protects the operator by allowing him or her to stand at a distance from the machine and the work area during operation When used in excavations it allows the operator to stand safely above the trench rather than in it The SC 2 transmitter a is designed for infra red IR remote controlled operations only The coil cord b is only used for charging the transmitter battery or sup
105. ure sensor is or has been unplugged Viewing Follow the procedure below to view the fault and error codes 1 Connect the diagnostic tool See section Connecting the Diagnostic Tool 2 Enter the diagnostic mode of the ECM See section Entering the ECM Diagnostic Mode 3 Use the buttons on the diagnostic tool to cycle through the codes Pressing the A button of the diagnostic tool advances through the codes Pressing the B button cycles through the codes in the opposite order 4 The fault codes FOO to FO7 are displayed first followed by the error codes E00 to E39 Press ing the buttons of the diagnostic tool cycles through the error codes and back to the fault codes Code Description FOO Number of tip faults FO1 Number of over heat faults FO2 Number of low oil pressure faults FO3 Number of eeprom faults ECM memory fault F04 Number of over voltage faults FO5 Run time under restricted air flow FO6 Number of starts FO7 Engine run time wc_tx000694gb fm 5 3 RT SC 2 Code Description E00 Possible bad glow time sensor E01 Possible bad temperature sensor E02 Possible bad air flow sensor E03 Possible bad oil pressure sensor E04 Possible bad tip sensor E05 Temperature sensor was unplugged E06 Air restriction s
106. utomatically turns itself OFF after 10 minutes of inactivity 27 RT SC 2 2 7 10 2 7 11 2 7 12 2 7 13 2 7 14 2 7 15 Operation Low vibration pushbutton k Pressing this button causes the vibration to turn on in LOW High vibration pushbutton m Pressing this button causes the vibration to turn on in HIGH Vibration pushbuttons k or m Pressing either vibration pushbutton will cause the roller to drop out of high speed travel conversely when vibration is on the roller cannot go to high speed When shifting from one vibration mode to the other the exciter weights must come to a complete stop and reverse direction Therefore a 7 second delay has been built into the control circuit No vibration pushbutton I Pressing this button causes all vibration to stop Signal transmission indicator n To aid in diagnostics this LED blinks any time a signal is sent to the roller Channel selector switch 0 This rotary switch sets the communication channel of the transmitter When set to match that of the decoder module the transmitter can control the machine wc_tx000694gb fm wc_gr006335 28 RT SC 2 2 8 wc_tx000694gb fm Operation Infra red System and Control Channels 2 8 1 2 8 2 See Graphic wc_gr003923 The infrared IR system consists of three main components the SmartControl SC 2 transmitter a the receiving eyes b and the decoder module c The receiving eyes
107. ve cable to other post of booster battery 4 Make final connection on stalled vehicle away from battery either on vehicle frame or disconnect it from its power source before engine block connecting or disconnecting charger leads to 5 Start vehicle and remove cables in reverse battery posts Caps on all cells should be left order of connection on and the vent caps would be covered with a wet cloth Do not short across the battery terminals The spark could ignite the gases 36 38 BATTERY SERVICING To prevent a battery explosion Fig 40 Maintain the electrolyte at the recommended level Check level frequently Add distilled water to batteries only before starting up never when shutting down W ith electrolyte at the proper level less space is available for gases to accumulate in the battery Use a flashlight to check the electrolyte level N ever use a flame Fig 41 Do not short across the battery terminals The spark could ignite the gases Battery acid will burn skin eat holes in clothing and may cause blindness if splashed into eyes If you spill acid on yourself flush skin immediately with lots of water Apply baking soda to help neu tralize the acid If acids gets in your eyes flush immediately with large amounts of water and seek proper medical treatment immediately W hen servicing batteries remember that a lead acid storage battery generates when charging or discharging hydrogen and
108. y Y FIG 44 2 21 Articulated Joint Locking Bar AAA 45 2 22 REES 46 2 23 Overview of the ECM and the Diagnostic Tool eeeeeeeeeeeennen 46 2 24 ECM Stages of Engine Start Up iiu Gun iri ageet eg AT 2 25 Chopin eebe ee 48 2 26 Connecting the Diagnostic Tool cccescceeeeeeeeeeeeeeeeeeeeeneeeeeeeeeeees 49 2 27 BOM Tip Over le e 50 2 28 Programming the ECM Tip Over Mode eeeeeeeceeeeeeeeeeeeeeeeeeeeees 51 2 29 Entering the ECM Diagnostic Mode 52 2 30 ECM Fault and Error Codes ae ee Eege 53 2 31 Resetting the ECM Diagnostic Data and the Tip Over Light 55 wc_bo0170875en_003TOC fm 3 Table of Contents RT SC 2 2 32 Calibrating Brel EE 56 3 Maintenance 57 3 1 Transporting Machine gen Sere Ss ge dE NG O EEN EN Saeed 57 3 2 in leet de EEN 57 3 3 Job SHE Storage inan nes a E aaa E a aE cee 58 3 4 COl lc A RA 59 3 5 KSE lie 59 3 6 Periodic Maintenance Schedules AAA 60 3 7 Hydraulic Oil Requirements EE 61 3 8 Hydraulic EILER 61 3 9 Changing Hydraulic Oil amp Filter cui g Ce RE ddyd dde Gys nyn u dnd dene ee 62 3 10 Articulated Joint Steering Cylinder and Hood Hinges 63 3 11 Cleaning SmartControl Transmitter AAA 63 3 12 Bn Ee EE 64 3 13 Exciter Lubrication EE 65 3 14 ei ot ee es 66 3 15 eie eln HN eebaceuerte 66 3 16 Changing DrumS 2 iu aned at eu tet I Ro Shes Sale Naat 67 3 17 Gan EE 68 3 18 E gine Qil y SUSI aes us uyn ei ee FWY du YD CEG daa GARN g 69 3 19 Engine O
109. y devices and indicators f safety related defects or malfunctions are detected shut down the machine C orrect it or notify your supervisor DO NOT OPERATE UNTIL CORRECTED Check operation of service and parking brakes on level ground if possible Check service brakes including hydrostatic brakes if so eguipped in both forward and reverse operation FIG 15 ACCORDING TO THE MANUFACTURERS INSTRUCTIONS FIG 13 15 If an unsafe condition cannot be remedied immediately notify your supervisor and tag the machine on the start switch and or other appropriate prominent location See page 28 for Lockout Tagout procedure No machine should be operated if any part is not in safe operating condition Make certain that any unsafe condition has been satisfactorily remedied FG 14 18 COLD WEATHER OPERATION Consult the engine manufacturer s operation manual for proper cold weather starting procedure W hen using cold weather starting aids be sure to follow the engine manufacturer s instructions FIG 16 After starting operate all systems slowly and gently until properly warmed up FIG 16 REMEMBER THESE RULES W hen roading or operating a machine always stay in the operator s station N EVER mount or dismount a machine that is moving Maintain control of your machine at all times ALW AYS operate your machine slowly until fully familiarized with it s operation Constantly check your tota
110. you are sure it is safely blocked in both directions and parking brakes firmly applied FIG 24 Lower the blade and all other hydraulically operated attachments if so eguipped to the ground FIG 25 23 WRONG FIG 26 26 Loading and unloading machines always involves potential hazards EXTREME CAUTION SHOULD BE USED Know the correct loading and unloading procedures for your machine All machines are not loaded and unloaded the same way The procedures recommended by the manufacturer should always be followed Several precautions are applicable to all machines N EVER load or unload machine by yourself Keep all non essential personnel clear of loading and unloading area Load and unload on a level surface ALW AYS use ramps of adeguate size and strength Be sure ramps are sufficiently wide and long enough to provide a safe loading slope N EVER use ramps that are cracked damaged or of questionable strength FIG 27 Be sure that the ramps are securely positioned and fastened and that the two sides are at the same level as one another TRENEFCRIINGSAFHY GENERAL W hen towing a machine on a trailer or a machine equipped with portability or transport wheels ALW AYS use a hauling vehicle of sufficient weight horsepower and braking capacity to maintain proper control N EVER attempt to tow a trailer or machine if the hitching devices are of insufficient or guestionable cap

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