Fleck 1500
Contents
1. 12665 Seal Hook 12874 rires 13061 11098 NOTE Photos shown for reference only for replacing the seal and spacer Actual valve may be different 1 Turn off water supply to valve Next cycle valve to backwash position then to service Now remove electrical plug from outlet 2 Remove control box cover 3 Disconnect the brine line from the injector housing to the brine valve if your unit has timed brine tank fill 4 Remove the two capscrews that hold the back plate to the valve 5 Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body see Figure 6 and lay aside 18 SE10 Fleck 1500 Back Plate Injector Valve o Assembly Figure 6 Remove the seal first using the wire hook with the finger loop see Figure 7 Injector Figure 7 The spacer tool use only for removing the spacers has three retractable pins retained by a rubber ring at one end They are retracted or pushed out by pulling or pushing the center button the opposite end Insert the pin end of the spacer tool into the valve body with the pins retracted button pulled back Push the tool tight against the spacer and push the button in see When the button is pushed in the pins are pushed out to engage the 1 4 dia holes in the spacer Remove the tool from the valve body The spacer will be on the e2. 24 SERVICE ASSEMBLIES 2 25 JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated 2 Downflow 3 Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting C 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F G H ls J K Upflow Upflow Variable 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250 21 250 gallon setting 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting 3 Ext Range 18 750 318 750 gallon setting Electronic Pulse Count Meter Size 4 System Type System 4 1 Tank 1 Meter Immediate or Delayed Regeneration System 4 Time Clock System 4 Twin Tank System 5 2 5 Tanks 2 Meters Interlock System 6 2 5 Tanks 1 Meter Series Regeneration System 7 2 5 Tanks 1 Meter Alternating System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating lt 0 7 System 14 Electronic Only 2 4 Tanks Meter Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes
3. Regen Assy Black dus 19886 un Knob 3200 D ata de 13296 ties Screw Hex Wsh 6 20 x 1 2 Dulces 2m 11990 1 Label Button Description yc T ana 60405 15 Program Wheel w 34 Std Label w People Label Set 21 Retainer Program Wheel Screw Flat Head St 6 20 x 1 2 Clip Spring Spring Detent Timer asa Ball 1 4 Delrin ees Pinion Idler Spring Idler Shaft Minas Gear Idler Marne Gear Drive 2225 Plate Motor Mounting m Motor 120V 60Hz 1 30 RPM 5600 19 2 Tus 19278 oue Screw Fillister Hd 6 32 x 156 Pinion Program Wheel Drive 61502 3210 Rev Item QTY PartNo Description 24 nens ases 19831 Clutch Drive Pinion 22 eus 14270 Spring Meter Clutch 23 usas Lise 14259 a Retainer Clutch Spring Screw Phil 6 32 x 1 4 Bracket Hinge Timer 20 Quen 14087 5i Insulator Ts 10896 2 Switch Micro 2 sussani des 15320 Switch Micro Timer DO 11413 tm Screw Pan Hd Mach 4 40 x 1 1 8 Label Indicator Label Caution Label Time of Day Label Instruction Harness 3200 Nut Wire Tan 1 15354 01 Wire Ground 4 Ee T lisse 19210 Program Wheel Assy 38 as a 41754 Pin Spring 1 16 x 5 8 SS Timer Ee e epee T sc 13911 se Gear Main Drive Timer 40 1 15354 01 Wire Ground 4 Fleck 1500
4. 1600 BRINE SYSTEM 1 2 3 4 7 Ca 16 L WO Busy 4 V gt a 5 170 14 er 6 8 13 45 26 7 14 Qo 8 13 9 2 2 lt 10 N S 0 VEP AS gt n gt 9 6 56 45 4 2 14 13 1 12 1 60029 Rev Item No QTY Part No Description Item No QTY PartNo Description 2 1 Fitting Insert 8 16 5 2 10692 Screw Slot Hex 10 24X 1 12767 Screen Brine 18 8 SS MANN 4 10328 Fitting Elbow 90 Deg 1 4 PT x 17 1893 55 3 8 Tube ler 10229 Gasket Injector Cap 1600 BLFC 25 GPM 1600 10227 Screen Injector BLFC 50 GPM 1600 2025 10919 Nozzle Injector BLFC 1 0 GPM 1600 21 551 MOTs Throat Injector O Ring 016 225 res eme Body Injector 1600 Seat Brine Valve Brine Valve Stem Quad Ring Quad Ring 009 Ring Retaining Tube Brine Valve Tube Brine Valve Tube Brine Valve Tube Brine Valve Tube Brine Valve 1600 1650 14 SE10 Fleck 1500 Brine Valve Body Assy 1600 w Spring Brine Valve Tube Brine Valve Body Injector 1600 Upflow 1000 294 3 uus 10221 Disperser Air Gasket Injector Body 1600 1700 Upflow Only For Service Assembly Numbers See the Back of this Manual Guide Brine Valve Stem Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass 2850 1600 1500 2510 2750
5. 2850s UF 1650 BRINE SYSTEM Item No QTY PartNo Description 60011 Brine Valve Assembly Includes Items 3 15 Less BLFC 60010 Elbow 90 1 4 NPT x 3 8 Insert 3 8 Sleeve 3 8 Nut Brine Tube Fitting 3 8 Nut Brine Tube Brine Valve Assy GFN Nut O ring Seat Brine Valve Brine Valve Stem 1600 Guide Brine Valve Stem Retaining Ring Spring Brine Valve Brine Valve Body Assy Plastic Elbow 3 8 Tube Poly White 500 Air Check BLFC Assy 60011 Rev D Item No Part No Description 60010 25 BLFC Assy Parts 17904 iii Housing 127128 25 GPM Label 155 12094 25 Flow Washer frise 12098 2 Retainer 60010 50 BLFC Assy Parts 17907 Housing Tagus 10759 are 50 GPM Label lag 12085 5 tei 50 Flow Washer 12098 Retainer 60010 100 BLFC Assy Parts 127907 asss sa Housing se 10760 es 1 0 GPM Label 12097 1 0 Flow Washer 12098 Retainer For Service Assembly Numbers See the Back of this Manual Fleck 1500 SE10 15 2300 SAFETY BRINE VALVE Item No QTY Part No Description Safety Brine Valve 2300 Less Elbow Safety Brine Valve Body 2300 Fitting Facing Arm Safety Brine Valve Body Fitting Facing Stud Ball 3 8 Brass Ball Stop Slow Fill Fitting Elbow 90 Deg 1 4 X 3 8 Tube Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube
6. D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes Drain Line Flow Control gpm Brine Line Flow Controller gpm Injector Size o Piston Type A Hard Water Bypass B No Hard Water Bypass 15856 Rev DE10 INSTALLATION Water Pressure A minimum of 20 pounds 1 4 bar of water pressure is required for regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow By Pass Valves Always provide for the installation of a by pass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the insta
7. Environmental jJ eus 41543 ain Motor Drive 115V 50 60 2 le 42579 Motor Drive 24VAC VDC 50 60Hz Motor Drive 230V 50 60Hz Drive Cam Assy STF Blue 2900 Pin Roll 8 32 x 7 8 Screw Slot Hex 1 4 20 x 1 2 Insulator Limit Switch Switch Micro Screw Pan Hd Mach 4 40 x 1 Cam Shut Off Valve Pin Link 61502 2750 Rev B Item No QTY Not Shown Part No Description Meter Cable 13 Cable Guide Assy 3 4 Screw Slot Hex Wsh 8 18 x 3 8 Plug 3 4 Knock Out Plug Hole Heyco 2693 Plug Hole Heyco Plug 1 20 Hole Heyco 2733 Plug 750 Dia Recessed Black Plug 140 Dia White Plug 190 Dia White Screw Hex Wsh 8 32 x 17 64 Cover Assy Environmental Black w Clear Window Bracket is integrated into the motor Bracket is integrated into the motor and picture may not reflect actual component Motor drawing may not resemble actual For Service Assembly Numbers See the Back of this Manual Fleck 1500 SE10 9 MANUAL POWERHEAD ASSEMBLY 1 Item QTY PartNo Description Backplate Manual Bracket Lever Position 1 12596 Screw Spec Mach 1 4 20 x 1 2 1 2 Washer Spring Osea 1 11235 Nut Hex 1 4 20 Mach Screw Zinc Lever Valve Position Screw Slot Hex 1 4 20 x 1 2 18 8 SS Cover Assy Manual Filter Cover Assy Manual Softener Screw Slot Hex Wsh 8 18
8. YOLOW 3ATVA YOLOW WL 4 o z SH 6 1 gt Q wo 1 2 o o alg m 5 2 2 HLOOWS NMOUDHLOOWS 38 aad ama NOSE NMOUE AND MOTISA 3IIHM amaaa UNIL 1 GdAV YILIN YO HOOTDINIL 24 SE10 Fleck 1500 SERVICE ASSEMBLIES 24 Hour Gear 40096 02 Dial 2AM Regen Assy Black 40096 24 Dial 12AM Regen Assy Black 60519 02 Gear Assy 3200 24 Hour 2 Times Day 60519 03 Gear Assy 3200 24 Hour 3 Times Day 60519 04 Gear Assy 3200 24 Hour 4 Times Day 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day BLFC Brine Line Flow Controls 60020 25 BLFC 25 GPM 60020 50 BLFC 50 GPM 60020 100 BLFC 1 0 GPM 60010 50 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic Brine Valves 10249 nie Brine Valve Spring 10250 eerte Retaining Ring 40829 ioter ctr mo 3 8 Brass Nut 109905 iere re rias 3 8 Ferrule 10332 usss 3 8 Sleeve 11749 Stem Guide 11982 cet O ring Brine Valve 1265
9. timer service manual refer to the timer operation section of the electronic timer service manual 2 Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above 3 Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated 4 Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear 5 Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace control box cover 7 Putsalt in the brine tank NOTE Do not use granulated or rock salt 3200 TIMER SETTING PROCEDURE How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at
10. 60705 00 DLFC Plastic Blank 60705 06 DLFC Plastic 60 GPM 60705 08 DLFC Plastic 80 GPM 60705 10 DLFC Plastic 1 0 GPM 60705 12 DLFC Plastic 1 2 GPM 60705 13 DLFC Plastic 1 3 GPM 60705 15 DLFC Plastic 1 5 GPM 60705 17 DLFC Plastic 1 7 60705 20 DLFC Plastic 2 0 GPM 60705 24 DLFC Plastic 2 4 60705 30 DLFC Plastic 3 0 GPM 60705 35 Plastic 3 5 GPM 60705 40 Plastic 4 0 GPM 60705 45 DLFC Plastic 4 5 GPM 60705 50 DLFC Plastic 5 0 GPM 60705 60 DLFC Plastic 6 0 GPM 60705 0 uu a s DLFC Plastic 7 0 GPM Drives 60050 21 2750 Drive Assy STF 120V 10218 Micro Switch 103938 Pin Roll 3 32 x 7 8 AJDA nme Motor Drive 115V 50 60HZ 40400 Harness Drive Designer Environmental 14923 Screw Pan HD Mach 4 40 x 1 47904 22 2 2 a a Bushing 1 2 Shut off Valve Injectors 60480 1600 Injector Assembly 10221 Injector Screen 11893 un Injector Cap 10229 5 ti Injector Cover Gasket 10328 ittis 90 Elbow 1 4 x 3 8 Tube 1069
11. TOP MOUNTING INSTALLATION Out Typical Control Valve Information Tank Size Dia Slow Rinse Rate Brine Draw Rate BLFC DLFC GPM 40 PSI SPM Q 40 PSI 8 0 Red 31 GPM 28 GPM 5 GPM 1 2 GPM 0 Red 31 GPM 28 GPM 5 GPM 1 2 GPM 8 ___ 34 White 45 GPM 38 GPM 5 GPM 1 5 GPM o eme som mem som zoom v mume eom som som nom gt p me som oem osom e ee som wom mom vw oom wom soom ew oom eom wom mom NOTE Due to varying water conditions tank sizes and water pressures the above settings should only be used as a guideline 1BLFC Brine Line Flow Control refill rate for filling brine tank 2DLFC Drain Line Flow Control backwash and rapid rinse flow rates Fleck 1500 SE10 23 WIRING DIAGRAM 5 10261 TMS O N MOTI3A NMOUE ima NMOUS AIVIQANNI ALAN NOILISOd 39IAH3S NI NMOHS 3ATVA NOLLVH3N393 31VIO3IAWI HALIN T3AVT3O YILIN 1 INVI EMS ALON WYO 3315 3ATVA 5 NYOH Sal 1 WYO SNIINOH WVOH L HOLIMS 415 3A TVA YMS HOLIMS ONINOH SATVA EMS HOLIMS WVHO9OHd HANIL ZMS HOLIMS ONINOH LAS
12. x 3 8 Type B RC44 47 10909 Pin Link For Service Assembly Numbers See the Back of this Manual 10 SE10 Fleck 1500 60409 Rev CONTROL VALVE ASSEMBLY Item QTY PartNo Description Valve Body 1500 Sm Valve Body 1500 Spacer End Brass Seal Piston 560CD Spacer HW Piston Piston Rod Retainer Hot Water Piston Rod Quad Ring 010 560CD O ring 024 560CD End Plug Assembly Hot Water Gasket injector Body 0 Body Injector 1600 Body Injector Brass Screen Injector Throat Injector Specify Size Throat Injector SS Specify Size 1552523 lai 10913 Injector Nozzle Specify Size Mines 1 10225 Nozzle Injector SS Specify Size 16 12 10229 ite Gasket Injector Cap 1600 Niega 1 10228 Cap Injector Brass 61500 1500 Rev B Item No PartNo Description 1 11893 Cap Injector Stainless Steel 18 nem 10692 vs Screw Slot Hex Hd 10 24 X 18 8S 11180 Screw Rd Hd Mach 6 32 1 2 AO Flow Control Washer Specify Flow Rate In GPM 2 Vase 11183 O ring 017 22 iind T assise 60705 00 Difc Plastic Blank 1 11385 03 Housing Flow Control Brass 1 11385 13 DIfc Brass Bored 2 10244 O ring 211 1257 0 O ring Park Ta
13. 2 Screw 10913_ Injector Nozzle 10914 e Injector Throat 11475 tenete Injector Body Gasket 1622 1 Disperser Air 17710 es Injector Body Fleck 1500 SE10 25 SERVICE ASSEMBLIES continued Meters 60387 Meter Assy 3 4 Inin NPSM BSP Ext Brs Bdy Pdl 3 Meter Assy 3 4 Inin NPT Std Brass Body Paddle 60398420 Meter Assy 3 4 Ext Brass Body Paddle Pistons 61670 00 Piston Assy w Seal amp Spacer Kit 2510 Piston 1500 61670 01 Piston Assy w Seal amp Spacer Kit 2510 Piston NHWBP 1500 60091 HF Piston Assy 2750 Hot Water Program Wheels 60405 10 Program Wheel w 3 4 Std Label Set 21 60405 15 Program Wheel w 3 4 Std Label w People Label Set 21 Sales amp Service Aids 15856 Literature 1500 S Manual 20728 Literature 1500 Spec Sheet Seal amp Spacers 6012 nni Seal and Spacer Kit 60122 niic rni Seal and Spacer Kit Hot Water 1 eec Seal Piston Hot Water End Spacer Hot Water 16589 0 0 Spacer Hot Water Skipper Wheels 14860 ee Skipper Wheel Assy 7 Day 14381 inen Skipper Wheel Assy 12 Day 26 SE10 Fleck 1500 Fleck 1500 SE10 27 2010 Pentair Residential Filtration LLC 15856 Rev DE10
14. 2 1600 Brine Valve Stem 12626 Shut Off Valve Seat ite Brine Valve Body 12 siasa Quad Ring 60011 010 Brine Valve 1650 Short Stem 25 GPM Less Tube 60011 030 Brine Valve 1650 Short Stem 1 0 GPM Less Tube 60029 010 Brine Valve 1600 Short Stem 25 GPM 60029 010 Brine Valve 1600 Short Stem 50 GPM 60029 030 Brine Valve 1600 Short Stem 1 0 GPM Cams 1270 ics Shut Off Valve 60160 15 Drive Cam Assy STF Blue Drain Line Flow Controls DLFC 60704 00 DLFC Brass Blank 60704 06 DLFC Brass 60 GPM 60704 08 DLFC Brass 80 GPM 60704 10 DLFC Brass 1 0 GPM 60704 12 DLFC Brass 1 2 GPM 60704 13 DLFC Brass 1 3 GPM 60704 15 DLFC Brass 1 5 GPM 60704 17 DLFC Brass 1 7 GPM 60704 20 DLFC Brass 2 0 GPM 60704 24 DLFC Brass 2 4 GPM 60704 30 DLFC Brass 3 0 GPM 60704 35 DLFC Brass 3 5 GPM 60704 40 DLFC Brass 4 0 GPM 60704 45 DLFC Brass 4 5 GPM 60704 50 DLFC Brass 5 0 GPM 60704 60 DLFC Brass 6 0 GPM 60704 70 DLFC Brass 7 0 GPM
15. 3 8 Nut Brass Nut Hex 10 32 Air Check 500 34 Long Air Check 500 HW 34 Tube Rod Float Float Assy White Float Assy 2300 30 White Float Assy 30 HW Grommet 30 Dia For Service Assembly Numbers See the Back of this Manual 16 SE10 Fleck 1500 60027 Rev D 2310 SAFETY BRINE VALVE Item QTY PartNo Description 1 19645 Safety Brine Valve Body asas 19803 Safety Brine Valve Arm Assembly ses 19804 2e Stud 10 24 19805 10 24 Dust fl 19652 01 Poppet and Seal 19649 Flow Dispenser 11483 nes O ring 017 nei Vas 19647 Elbow Safety Brine Valve Davise 19625 Nut Assembly 3 8 0 14 Retaining Clip 60014 Safety BrineValve 2310 includes items 1 10 12 22 101504408 Grommet included with item 13 gem 60068 30 Float Assembly 2310 w 30 Rod D ass disc 60002 34 Air Check 500 34 long For Service Assembly Numbers See the Back of this Manual 42112 REVA Fleck 1500 SE10 17 SEAL amp SPACER TOOLS amp REPLACEMENT Nut Driver Adapter Socket umo O Seal Hook D Puller Figure 5 Tools Used in the Seal and Spacer Replacement Description Part No N tiDTIVer 12664 Socket Adapter 16906 Socket 7 16
16. Fleck 1500 Service Manual TABLE OF CONTENTS JOB SPECIFICATION 1 INSTALLATIQN tte beer teta detta theres tte taste 2 START UP INSTRUCTIONS sse 2 3200 TIMER SETTING PROCEDURE 3 3210 TIMER SETTING 4 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE aa sess 5 3200 TIMER ASSEMBLY 6 3210 TIMER 7 POWERHEAD ASSEMBLY DESIGNER 8 POWERHEAD ASSEMBLY ENVIRONMENTAL 9 MANUAL POWERHEAD ASSEMBLY aea 10 CONTROL VALVE 11 SOFTENER 8 FILTER CONVERSION KITS 12 METER ASSEMBLY cette cti tbe tenus 13 1600 BRINE SYSTEM tus clin 14 1650 BRINE eet atienden 15 2300 SAFETY BRINE 16 2310 SAFETY BRINE 17 SEAL amp SPACER TOOLS amp REPLACEMENT 18 GENERAL SERVICE HINTS FOR METER CONTROL 19 TROUBLESHOOTING cs acce in teri eret 20 WATER CONDITIONER FLOW DIAGRAMS 21 FLOW amp INJECTOR DRAW 22 PLUMBING DIAGRAM TYPICAL TOP MOUNTING INSTAELATION oir tetre terme miter te e 23 WIRING DIAGRAM
17. Insufficient water flowing into brine tank Check brine tank fill time and clean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through drain Air in water system Assure that well system has proper air eliminator line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly 20 SE10 Fleck 1500 WATER CONDITIONER FLOW DIAGRAMS Servi
18. SE10 7 POWERHEAD ASSEMBLY DESIGNER 3 4 5 Item QTY PartNo Description 40264 Backplate SS Service Valve Operator W T Screws 3200 Timer 7 or 12 Day Power Cord Strain Relief Harness Drive Designer Environmental Screw Drive Mounting Insulator Connecting Link Pin Retaining Ring Connecting Link Drive Cam STF Black Roll Pin Drive Bearing Screw Switch Mounting 8 SE10 Fleck 1500 61502 2510 Rev B Item PartNo Description 182 41543 us Motor Drive 115V 50 60Hz E 42579 Motor Drive 24VAC VDC 50 60Hz Eni 41545 Motor Drive 230 50 60Hz 205i 12777 een Brine Valve Cam Separate Time Fill Black Screw Timer Mounting Hole Plug Hole Plug Screw Thumb Cable Guide Assy 3 4 Meter Cable 13 Cover Designer 1 Pc Black Bracket is integrated into the motor Bracket is integrated into the motor and picture may not reflect actual component Motor drawing may not resemble actual For Service Assembly Numbers See the Back of this Manual POWERHEAD ASSEMBLY ENVIRONMENTAL Description Backplate Hinged 2900 Timer 3200 7 Day 3200 12 Day 3210 Meter TREE 11839 Power 12 Fleck ro dues 1354 Strain Relief Flat Dans T uses 40400 Harness Drive Designer
19. ce Position Brine Valve Flow Control Brine Valve Flow Control Mineral Tank Brine Position Brine Valve Flow Control Mineral Tank J Slow Rinse Position Brine Valve Flow Control OUTLET 15 Brine Tank Rapid Rinse Brine Valve Flow Control Mineral Tank Brine Tank Fill Position Brine Valve Flow Control OUTLET Inlet Mineral y 9 Fleck 1500 SE10 21 FLOW DATA amp INJECTOR DRAW RATES 0 8 DRAW 0 7 RINSE 0 6 1A TOTAL 1600 0 injector 4 MRINSE 1600 1 injector ATOTAL 0 5 z gt 0 6 00 4 Das E 0 1 0 2 snc RN 20 40 60 51 80 100 120 20 40 60 PSI 80 100 120 2 5 1 DRAW E RINSE 1600 2 injector RINSE 1600 3 injector A TOTAL 21 TOTAL 60 PSI 80 100 120 0 T T T T T 20 40 60 PSI 80 100 120 22 SE10 Fleck 1500 60 PSI 80 100 120 TR20391 Rev PLUMBING DIAGRAM TYPICAL
20. e hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as Soon as the capacity gallons reaches zero NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage 24 Hour Gear Manual Regeneration Knob TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL TIME IS AT ARROW Service Position Indicator TO MANUALLY START CYCLE Capacity Gallons Remaining Program Wheel Red Time Set Button White Dot Gallon Capacity Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set 61502 3200 Rev Figure 3 4 SE10 Fleck 1500 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cyc
21. ile holding the large dia of the tool slide it all the way into the valve body bore until it bottoms Then push the center button to push the seal of the tool and leave it in place in the valve body 14 Remove the tool from the valve body and push the center on the brass female end to expose the pilot on the opposite end Place a spacer on this end and insert the spacer and tool into the valve GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Fleck 1500 SE10 19 TROUBLESHOOTING Problem Cause Correction Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve No salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen
22. le or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example if there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time move the rapid rinse gro
23. ller should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass
24. nd Pull the center button back the pins will be retracted and the spacer can be removed from the spacer tool Injector Spacer T Puller J 4 de T Brine Tube Figure 8 SEAL amp SPACER TOOLS amp REPLACEMENT continued 9 Alternately remove the remaining seals and spacers in accordance with steps No 6 and 8 10 The last or end spacer does not have any holes for the pins of the spacer tool to engage therefore if the end spacer does not come out on the first try try again using the wire hook with the finger loop 11 To replace seals spacers and end ring use special tool with the brass sleeve on one end This is a double purpose tool see The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body Injector Spacer Stuffer aye Figure 9 12 To restuff a valve body first take the end ring the plastic or brass ring without holes then with your thumb press the button on the brass sleeve end The large dia inner portion is now exposed see Figure 8 Place the end ring on this pilot with the lip on the end ring facing the tool Push the tool into the valve body bore until it bottoms While the tool is in the valve body take a seal and press it into the inside diameter of the exposed brass female end 13 Remove the tool turn it end for end and insert it into the valve body bore Wh
25. nk 1500 2 61670 00 Piston Assy w Seal amp Spacer Kit NOTE For flat cap backwash filter valve less items 12 thru 18 Not Shown anus 1 11893 Injector SS 1 16221 Disperser Air 2 15137 Screw Hex Wsh Mach 10 24 X 3 8 NOTE For optimal seal life the use of lubricants is not recommended For Service Assembly Numbers See the Back of this Manual Fleck 1500 SE10 11 SOFTENER amp FILTER CONVERSION KITS Item No Part No Description hs a 61671 10 Piston Assy 1500 NHWBP 1600 2 61671 00 Piston Kit w Seal 8 2510 Filter NOTE For optimal seal life the use of lubricants is not recommended 12 SE10 Fleck 1500 61671 ASSEMBLY Item QTY PartNo Description T sisti Tis 41206 Gasket Fitting Nut Special Quick Connect Body Meter 3 4 Impeller Meter 1 O ring 137 Std Meter 140838 Meter Cap Assy Std Plastic Teac 15218 Meter Cap Assy Std Plastic Brass Paddle 19400 2 2 Meter Cap Assy 3 4 to 2 Ext Plastic Paddle 15297 s Meter Cap Assy 3 4 to 2 Ext Brass Paddle po des 12473 t Screw Hex Wsh 10 24 X 5 8 Not Shown 11205 Fitting Tube Quick Connect T isis 13882 Post Meter Impeller 60397 Rev B Fleck 1500 SE10 13
26. place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 2 SE10 Fleck 1500 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program Switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic
27. red regeneration time is correct 8 Reset the time of day and restore power to the unit SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 3200 Rev Figure 2 Fleck 1500 SE10 3 3210 TIMER SETTING PROCEDURE Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately thre
28. the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desi
29. up of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole 2 To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section 4 The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel BRINE amp RINSE SECTION 2 MIN PER HOLE PROGRAM WHEEL FOR REGENERATION CYCLE PIN STORAGE BACKWASH SECTION 2 MIN PER PIN Figure 4 61502 3210 Rev Fleck 1500 SE10 5 3200 TIMER ASSEMBLY Item No QTY PartNo Description Housing Timer 3200 Clip Sping Insulator Switch Micro S
30. witch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button Pinion Idler Spring Idler Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60Hz 1 30 RPM 5600 Motor 24V 60Hz 1 30 RPM Screw Sltd Fillister Hd 6 32 x 156 15424 Spring Detent Timer 6 SE10 Fleck 1500 61502 3200 Rev A Item QTY PartNo Description 18 Ball 1 4 Delrin 19 Label Caution 20 12 Program Wheel Assy 2 EC EE Gear Main Drive Timer 22e 17 41754 Pin Spring 1 16 x 5 8 SS Timer 2 snas TOOT Arm Cycle Actuator 24 Ring Skipper Wheel 25 sun 19914 is Spring Detent Timer 26 5 19900 ii Ball 1 4 SS QT lasse 1498 us Skipper Wheel Assy 12 Day 1 14860 Skipper Wheel Assy 7 Day Dial 12 AM Regen Assy Black 1 40096 02 Dial 2 AM Regen Assy Black 30 MBBT Bracket Hinger Timer 2811384552 is Screw Phil 6 32 x 1 4 Zinc Liane Harness 3200 Nut Wire Tan Wire Ground 4 DM Label Time of Day Pointer Regeneration 3210 TIMER ASSEMBLY 24 25 40 27 26 28 29 Item No QTY PartNo 1 ee 19870 22 1 Housing Timer 3200 2 naui sassa 13902 0 Gear Cycle Actuator Tasas 40096 02 Dial 2
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