A-Series Service Manual
Contents
1. a Part Number Description Number An ings Part 1 Rose Outside 01 001 Number Description Number 2 Rose Inside 017092 Housing amp Cap 1 A301 403 4 Knob Lever Open 01 009 through 1 door 5 Knob and Sleeve 01 018 Housing amp Cap A301 404 Cylinder 28 gt 1 through 21 4 door 10 Plunger amp Button Inside 01 060 Housing amp Cap A301 405 12 Cylinder Knob less 01 080 gt 2 4 through 21 4 door sleeve Housing Threaded 11 4 A301 406 13 Sleeve Knob Cylinder 01 081 through 1 door Cylinder 6 Pin 21 002 Screw Mtg 196 through A501 161 14 176 door Cylinder 6 Pin Orbit 21 002 122 36 Screw Mtg gt 1 through A501 818 19 Mounting Plate Inside A201 377 2 door 20 Hub and Cap Outside A201 399 37 Plate Inside A501 305 Spindle amp Catch Inside A301 386 5A Plate Outside A508 399 196 through 1 door 55 Seat Spring Knob and A508 597 24 Spindle amp Catch Inside A301 409 Lever gt 1 through 2 door 56 Frame A508 598 Spindle amp Catch Inside A301 410 gt 24 through 21 2 door 58 Spring Slide Knob and A508 605 L 25 Spindle and Catch A301 387 EXE Outside 63 Slide Non restoring A590 159 27 Cam Outside A301 402 66 Cotter Pin C503 008 d Specify finish ES Specify design and finish DT Specify dimension design and finish Note Parts for doors 2 22 thick are for doors extended2. 20 740 Primus IC With Logo Controlled Access 20 741 Primus IC Without Logo Controlled Access 20 524 XP Everest Primus XP IC UL437 With Logo 20 724 XP Everest Primus XP IC Without Logo Interchangeable Core Accessory and Service Parts Part Number Description Part Number Description 01 026 Knob only C604 307 Driver 01 053 Driver and Retainer C604 307 and A501 941 M504 413 Installation Tool 01 054 Knob Core Driver and Retainer 20 524 122 XP Everest Primus IC UL Orbit A501 941 Retainer 20 724 122 XP Everest Primus IC Orbit Without Logo d M504 413 Installation Tool 20 ae A Knob P i C 01 054 Retrofit Kit Driver P d Retainer dm Ingersoll Rand Security Technologies A Series Service Manual Interchangeable Core To remove the interchangeable core insert control key and turn 15 to the right until action stops Pulling on key will extract core from the knob To install a new core insert control key and push core into housing rotate key 15 to the right and insert core completely Rotate key back to original position and remove control key o M MI N IL Weer LI Beseger BCEE Parts not compatible with cores manufactured before 1991 Important Use only graphite or similar material for cylinder lubrication Under no circumstance should any other type of ma
3. Note Parts for doors 2 2 thick are for doors extended inside El only dm Ingersoll Rand Security Technologies A Series Service Manual A43D Communicating Lock CHASSIS ASSEMBLY Number Description Part Number 1 Rose Outside 01 001 4 Knob Lever Open 01 009 9 Plunger and Button 01 058 Outside 21 Hub and Cap Outside A201 406 23 Turn and Plate Inside A201 688 37 Plate Inside A501 305 Spindle amp Catch Inside A501 633 1 through 1 door 41 Spindle amp Catch Inside A500 001 gt 1 through 2 door Spindle amp Catch Inside A500 002 gt 2 through 272 door 54 Plate Outside A508 399 56 Frame A508 598 57 Housing A508 600 58 Spring Slide Knob amp Lever A508 605 59 Stop Slide A508 641 Screw Mtg 1 through A508 649 1 door 60 Screw Mtg gt 1 through A508 650 2 door 63 Slide Non restoring A590 159 66 Cotter Pin C503 008 Tamper Resistant Torx Tool M504 426 68 Bit One per case P Specify finish ii Specify design and finish Specify dimension design and finish TRIM ASSEMBLY 2 e CH ASSEMBLED CHASSIS p Note Parts for doors 2 2 thick are for doors extended inside El only dm Ingersoll Rand Security Technologies A53PD Entrance Lock TRIM ASSEMBLY A Series Service Manual ASSEMBLED CHASSIS
4. aub Ee lt 2 54mm hole ee E 4 Ya 3mm deep i oors must be notched to accept anchoring pins on y X lt outside rose Hollow L metal doors must be 7 2152 reinforced for latch support lt C For Square Corner Latch ONLY a Use the latch faceplate as a pattern for the mortise Faceplate should fit flush b Mortise a 2 4mm deep cutout for the latch faceplate b t S Amm mortise KM 28 dm Ingersoll Rand Security Technologies A Series Service Manual D Prepare Door Jamb Install strike and secure with two 2 screws ANI X Full Lip Strike a Mark vertical line and centerline on doorjamb exactly opposite center of latch hole b Drill two 2 22mm holes e 17mm deep into doorjamb as shown c Mortise a cutout for the strike Use the strike as a pattern for the mortise Strike should fit flush with the doorjamb TStrike b Full Lip Strike b Y i 7 8 17mm hole 76 17mm hole 1 6 27mm deep le 27mm deep BOS c N eps i SI N c o 1 0 M A 76 ES ya CHE E 10mm ks Ml SC VES REESE EM t JEN ARS Y b GE Q po Ea _4 16mm V l D S y d X 9 d Ed Install Inside Trim a a Install mounting plate with catch s gt spring in lower position and f us Omar T3 TS secure
5. 6 Reverse steps to reassemble complete lock and trim Inside Plunger Assembly Functions A30D A40S A53PD A85PD 1 Depress knob catch and remove inside knob 2 Position screwdriver into slot on edge of rose and snap off rose 3 Unscrew mounting screws and remove inside mounting plate Remove Cotter Pins and Housing 4 Straighten and remove cotter pins Rotate housing slightly in either direction and remove from lock chassis 5 Depress slide unhook old plunger by lifting and remove both plunger and spindle Insert new plunger bar less button assembly depress slide and push plunger bar while releasing slide to hook into place 7 Install new spindle over bar rotate slightly and push into place slot on spindle should be on same side as slide Ki 8 Align plunger button assembly so lug fits into slot on spindle Position plunger button assembly onto bar and snap firmly into place 26 dam Ingersoll Rand Security Technologies A Series Service Manual A Series Installation Instructions Rose Mounting Plate Latch Screws Strike SS G5 q gm O L O ca E Q Q Wun SCHLAGE Gu H D Inside Knob Mounting Screws Chassis Strike Screws Dust Box d Door and Jamb Preparation A Mark Lockset Centerline a Measure desired height from finished floor
6. door releases visual occupancy indicator Rotation of inside spanner button provides lock out feature by keeping indicator thrown A85PD F93 Faculty Restroom Lock with Indicator Oylinder A170 Single Dummy Dummy trim for one side of the door Used for door pull or as matching inactive trim n dm Ingersoll Rand Security Technologies A Series Service Manual A10S Passage Lock CHASSIS ASSEMBLY e Specify finish Specify design and finish Note Parts for doors 2 215 thick are for doors extended inside El only Part Number Description Number 1 Rose Outside 01 001 Rose Inside 01 002 3 Knob Lever Closed 01 008 19 Mounting Plate Inside A201 377 21 Hub amp Cap Outside A201 406 Spindle amp Catch Inside A301 386 1 through 176 door 24 Spindle amp Catch Inside A301 409 gt 1 through 2 door Spindle amp Catch Inside A301 410 gt 24 through 22 door 25 Spindle amp Catch Outside A301 387 Housing amp Cap 1 A301 403 through 1 door Housing amp Cap A301 404 Se gt 1 through 2 door Housing amp Cap A301 405 gt 214 through 2 door Housing Threaded 1 A301 406 through 1 door TRIM ASSEMBLY ASSEMBLED CHASSIS dE Part Number Description Number Screw Mtg 1 through A501 161 1 door 36 Screw Mtg A501 818 gt 2 through 21 2 door 3
7. inside El only dm Ingersoll Rand Security Technologies A Series Service Manual A70PD Classroom Lock CHASSIS ASSEMBLY TRIM ASSEMBLY ASSEMBLED CHASSIS Number Description Part Number 1 Rose Outside 01 001 2 Rose Inside 01 002 3 Knob Lever Closed 01 008 5 Knob and Sleeve 01 018 Oylinder 12 Oylinder Knob less 01 080 sleeve 13 Sleeve Knob Cylinder 01 081 T Oylinder 6 Pin 21 002 Cylinder 6 Pin Orbit 21 002 122 19 Mounting Plate Inside A201 377 Number Description Part Number 20 Hub and Cap Outside A201 399 Screw Mtg 1 through A501 161 176 door Spindle amp Catch Inside A301 386 36 1 through 175 door Screw Mtg gt 1 through A501 818 212 door Spindle amp Catch Inside A301 409 24 gt 17 through 24 door 37 Plate Inside A501 305 Spindle amp Catch Inside A301 410 43 Plug Cam A501 721 gt 2 through 272 door 49 Spiral Cam A700 017 25 Spindle and Catch A301 387 50 Spacer Cam A501 791 Outside i 54 Plate Outside A508 399 Housing amp Cap 1 A301 403 A through 174 door 55 Seat Spring Knob and A508 597 Lever Housing amp Cap A301 404 F A e gt 1 through 2 door 9B a 2002998 Housing amp Cap A301 405 58 Se Slide Knob and A508 605 gt 2 through 272 door ver Housing Threaded 1 A301 406 63 Slide Non
8. 115 2 Size 114 x 476 x 352 Lip Length 13e std 1 If required C603 623 strike box must be ordered separately 10 026 10 027 10 042 e CO D ee Full Lip Square Corner Size 1 x 24 x e Lip Length 1 Full Lip 1 4 Radius Round Corner No Box Size 1 x 294 x 52 Lip Length 1 Optional Torx Screw Packs Electric Strike Size 11 4 x 47 x 35 Voltage 24 VAC 12 VDC Not designed for continuous duty and electrical locking Available finishes 606 626 10 058 Number Description L C203 311 Qty 4 Latch and Std Strike Screws 48 32 x T 15 A C203 312 Qty 2 Latch and Std Strike Screws 8 32 x 1 2 T 15 Qty 2 ANSI Strike Screws 12 24 x 1 2 T 20 Torx Tools Circular Adjustable Number Description pepe M504 425 T 15 Torx Tool M504 426 T 20 Torx Tool dm Ingersoll Rand Security Technologies 17 A Series Service Manual Cylinders Cylinder Units and Parts Schlage locks are provided with cylinder units precision built to extremely close tolerances and the highest standards of accuracy Phosphor bronze springs nickel silver keys and pins are used throughout the Schlage offering The best combination of materials is used to ensure the manufacture of cylinders with ease of operation and long wear To order locks less cylinder units change product suffix letter P and L Example A53LD Primus
9. 67 Driver for 21 003 A85 Hotel A201 934 Tailpiece A73 Classic conventional C603 195 Obstruction Pin for 21 008 A301 337 Tailpiece Primus amp Everest a C604 362 Obstruction Pin Everest G A301 338 Tailpiece Primus amp Everest Orbit s C604 144 Indicator Pin Spring Classic A301 339 Tailpiece A73 Primus amp Everest C604 369 Indicator Pin Spring Everest A508 606 Tailpiece Classic conventional Q C604 368 Indicator Pin Everest A508 614 Tailpiece Classic conventional Orbit R XA10 594 Spacer for 5 pin cylinder with 6 pin Knob B A501 693 Tailpiece A85 Classic and Everest Orbit S OC604 371 Indicator Pin Classic A501 991 Tailpiece A85 Classic Everest Non Orbit Requires C603 098 security disc Requires C503 767 driver dm Ingersoll Rand Security Technologies 19 A Series Service Manual Interchangeable Cores Designs and Parts Available for all A Series keyed functions except Hotel Motel function A85 as complete locks or in retrofit kits Existing installations can be retrofitted without removing lock from door To order locks with interchangeable cores change product suffix letter P to R Example A53RD To order locks less interchangeable cores change product suffix letter P to J Example A53JD Primus cores are available when key control and physical security are important concerns Interchangeable Cores IC 23 030 IC With Logo 23 031 IC Without Logo
10. 7 Plate Inside A501 305 54 Plate Outside A508 399 56 Frame A508 598 58 Spring Slide Knob amp A508 605 Lever 65 Slide Non restoring A590 181 66 Cotter Pin C503 008 67 Plug Spindle G570 232 dm Ingersoll Rand Security Technologies A Series Service Manual A25D TRIM ASSEMBLY Exit Lock ASSEMBLED CHASSIS Ew EH CHASSIS ASSEMBLY 2 86 Part Number Description Number 2 Rose Inside 01 002 3 Knob Lever Closed 01 008 19 Mounting Plate Inside A201 377 22 Rose Outside A201 558 Spindle amp Catch Inside A301 386 136 through 1 door 24 Spindle amp Catch Inside A301 409 gt 1 through 274 door Spindle amp Catch Inside A301 410 gt 2 through 272 door Housing amp Cap 196 A508 599 through 1 door Part ar Housing amp Cap A301 411 Number Description Number 176 th h 24 d 28 ee MOUN EA TUE Hub 196 through 1 door A501 498 Housing amp Cap A301 412 38 F S gt 214 through 214 door Ge gt 1 through 2 A501 499 Housing Threaded 1 A301 406 through 174 door 52 Plate Outside A501 874 Screw Mtg 196 through A501 161 28 Fame 7908998 86 1 door 58 Spring Slide Knob amp A508 605 Screw Mtg A501 818 Lever gt 2 through 2 2 door 65 Slide Non restoring A590 181 37 Plate Inside A501 305 66 Cotter Pin C503 008 Specify finish e Specify design and finish Note Parts for door
11. 8 Note Parts for doors 2 2 2 thick are for doors extended inside El only 12 dm Ingersoll Rand Security Technologies A85PD Faculty Restroom Lock A Series Service Manual TRIM ASSEMBLY ASSEMBLED CHASSIS CHASSIS ASSEMBLY Number Description midi 1 Rose Outside 01 001 2 Rose Inside 01 002 3 Knob Lever Closed 01 008 5 Knob and Sleeve Cylinder 01 018 11 Plunger and Button Inside 01 063 12 Cylinder Knob less sleeve 01 080 13 Sleeve Knob Cylinder 01 081 Indicator Cylinder 21 003 li Indicator Cylinder Orbit 21 003 168 19 Mounting Plate Inside A201 377 20 Hub and Cap Outside A201 399 Spindle amp Catch Inside A301 386 S Ss 66 2 13 through 174 door umber Description Part Number Spindle amp Catch Inside A301 409 Se d gt 1 through 2 door 36 door Spindle amp Catch Inside A301 410 Screw Mtg gt 1 through 21 2 A501 818 gt 2 through 212 door door 25 Spindle and Catch Outside A301 387 37 Plate Inside A501 305 27 Cam Outside A301 402 40 Wedge A501 615 Housing amp Cap 1 through A301 403 42 Sleeve Swivel A501 710 1 door 53 Plate Outside A501 901 Housing amp Cap A301 404 55 Seat Spring Knob and Lever A508 597 gi gt 1 through 21 4 door 56 Frame A508 598 SE GE Tm paver ee Spring Slide Knob and Leve
12. DOLL EECH 30 dm Ingersoll Rand Security Technologies IR Ingersoll Rand Security Technologies Ingersoll Rand s Security Technologies Sector is a leading global provider of products and services that make environments safe secure and productive The Sector s market leading products include electronic and biometric access control systems time and attendance and personnel scheduling systems mechanical locks and portable security door closers and exit devices steel doors and frames architectural hardware and technologies and services for global security markets 800 847 1864 www schlage com www ingersollrand com 2010 Ingersoll Rand Company MS C61 Rev 1 10 Printed in U S A
13. Outside finish code 6 Inside design code leave blank if same as outside design code 7 Inside finish code leave blank if same as outside design code 8 Hand of door only one hand allowed per line item RH right hand LH left hand RR right reverse LR left re verse Latch leave blank for standard or specify part number if non standard latch is required LLL less latch 10 Strike leave blank for standard or specify part number if non standard strike is required LLL less strike 11 Door thickness enter door thickness if non standard 1382195 214224 212221 12 Extension enter one of the following for doors greater than 2 thick EE extended equally El extended inside EO extended outside ED extended differently El or EO assumes the latch will be centered on a 194 thick door to which material has been added 13 Dimension enter dimension for non standard strike lip length and mortise cylinder or blocking ring length 012 ye 037 3w 118 1 158 1 018 Je 050 Ww 114 1 184 1 025 Ya 078 Ww 136 1 200 2 031 Je 100 1 12 1 400 4 14 Enter detail for keying information and for special requirements Ordering Example One A Series Entrance Lock Orbit knob in US3 with Primus Level 1 cylinder CP keyway 00 bitted no keys Line Product Hand Latch Strike Dr Thk Dim Additional Ge RER Gen i AS53LD JORB 605 EX 000367 2 1 20724 Pee
14. b Mark centerline on both faces and edge of door Height line Centerline H o 2 54mm hole B Mark Trim Drill Points a Template should be placed on 7A 22mm hole high edge of beveled door b Align centerline of door template with centerline marked on door edge c Mark door face and door edge b as shown Centerline i ap aa I Door bevel Install Latch a Square Corner Latch Beveled side of bolt should face the door jamb Install two 2 latch screws b Drive in Latch Place wooden block against latch and tap block with hammer until faceplate is flush with door dm Ingersoll Rand id Security Technologies A Series Service Manual Prepare Outside Trim for Installation NOTE DO NOT install lock with door closed a Depress knob catch and slide off inside knob b Remove inside rose c If needed rotate outside rose to center lock housing in door width D EI lt z 68 om ck I ji C El Latch Prongs A Install Outside Trim a Languettes du verrou a Slide chassis into door Espigas de Aldaba Chassis b Make sure latch and Palastre Co chassis engage as shown Chasis B Drill Trim Holes b a Drill holes from both Y Sides of door to avoid 1 25mm hole ser
15. cylinders are available when key control and physical security are important concerns Cylinder Units Conventional Primus Cylinders Function Design B Cylinders Primus Primus UL437 All Functions Non Orbit 21 002 20 724 20 524 Except A85 Orbit 21 002 122 21 724 122 20 524 122 Non Orbit 21 003 A85 Function Not Available Orbit 21 003 168 NOTE To order any of the XP products add the suffix XP to the end of the complete cylinder number 21 002 21 003 20 524 20 524 XP 20 724 20 724 XP Standard Cylinder Hotel Function Primus UL437 Primus UL437 XP Primus Primus XP Indicator Cylinder 18 dm Ingersoll Rand Security Technologies Cylinder Parts Standard Cylinder A Series Service Manual Hotel Function Indicator Cylinder Standard Oylinder with Orbit Knob A508 614 5 Pin to 6 Pin Conversion Parts Hotel Function Indicator Cylinder with Spacer Orbit Knob Spacer Part Number Description Part Number Description A 33 230 Cylinder plug 6 pin for 21 003 A508 640 Spacer for Orbit Knob B 33 235 Cylinder plug indicator 6 pin for 21 003 J C503 113 Pin Tumbler spring C ere 1 through 3 Top pin K C503 115 Cap Pin Spring D 34 202 2 through 9 Master pin L C503 116 Cap Pin 34 209 E 34 300 0 through 9 Bottom pin M C503 118 Cap 34 309 F A201 698 Shell 6 pin Conventional Everest C503 7
16. de knob and spindle from lock frame if replacing parts from model M45 lock discard old outside knob spindle and keyway If necessary change outside hub plate 7 Insert new outside spindle through lock frame from inside of frame Also insert new keyway Reposition hub plate slide and springs in frame 8 Place new bar less button assembly into position through spindle and into lock frame Make sure that bar engages keyway in outside spindle 9 Place new plunger button assembly onto plunger bar and snap firmly into bar Slide new knob onto spindle depress knob catch and push knob into place until knob catch engages in slot on knob Lock Assembly 10 Reverse steps to reassemble complete lock and trim dm Ingersoll Rand Security Technologies 25 A Series Service Manual Outside Plunger Assembly Function A43D Disassemble Lock 1 Rotate thumbturn 60 to expose and remove mounting screws Remove lock from door 2 Depress knob catch and remove knob 3 Refer to steps 3 through 6 in Model MA84 Plunger Installation on page 25 for disassembly of chasssis Outside Button and Bar Assembly 4 Insert new outside spindle and plunger assembly through lock frame from inside of frame Re position hub plate slide and springs in frame 5 Slide knob onto spindle depress knob catch and push knob into place until knob catch engages in slot on knob
17. e knob or screwdriver not closing door releases included when locked button 7 with inside push button A43D F79 Communicating Turn button in outside Inside thumbturn Lock knob locks and un D locked and unlocked locks knob and inside by outside turn button thumbturn Thumbturn retracts 8 latch when unlocked by outside turn button A53PD F109 Entrance Lock Turn push button Turn push button Opened by outside d D B Pushing and turning key or unlocked with button locks unlocks turn push button outside knob Push button Opened Push button Pushing 9 by outside key or button locks unlocks unlocked with push outside knob Turning button or by turning knob unlocks outside inside knob knob A70PD F84 Classroom Lock Outside knob locked Inside knob is always and unlocked by key d D unlocked 10 A79PD Communicating Locked or unlocked by Blank plate inside Lock With Blank key from outside d 7 11 Plate A80PD F86 Storeroom Lock Outside knob is fixed Inside knob is always Entrance by key only d D unlocked 12 2 dm Ingersoll Rand Security Technologies A Series Service Manual FUNCTION ANSI BHMA A156 2 2003 SERIES 4000 GRADE 2 CHASSIS AND TRIM SCHLAGE ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION Page Outside knob is fixed Entrance by key only ali Inside push button activates visual occupancy indicator allowing only emergency master key to operate Turning inside knob or closing
18. es are the BHMA industry standard The nearest old U S equivalent code designations are shown in parentheses eos usto suns S 626 US 26D Satin Chromium Plated 629 US 32 Bright Stainless Steel 630 US 32D Satin Stainless Steel 609 DH DH 626 629 630 22 Lubrication A Series lock mechanisms are designed for durability and seldom need servicing During assembly points of contact which require lubrication are given an application of high quality petroleum based grease A small amount of graphite is applied to the pin tumbler plug during assembly of the cylinder unit Further servicing is not required for an extended period except where locks are subjected to extremely heavy traffic If located in particu larly dusty or dirty areas the grease may become contaminated resulting in unsatisfactory operation The case mechanism should then be cleaned in a non corrosive petroleum solvent and relubricated Graphite should only be applied to the cylinder unit by blowing a small quantity into the keyway Note Precautionary measures according to solvent manufacturers instructions should always be followed dam Ingersoll Rand Security Technologies Installation Tools and Kits Boring jig and tools are designed to provide fast and accurate lock installation A complete kit or individual tools can be ordered for preparing doors and jambs for Schlage products Shown below kit 40 147 is
19. for A AL B D F H and S200 series locks and adjusts for 2 and 2 backsets The kit is designed for special high speed hexagonal shank boring bits and equipped with an adaptor to form an integrated unit for boring doors 1746 to 11746 thick 40 147 Kit Contents 74 Bit 14 x 224 Strike Chisel 1 x 2 Latch Chisel 1 x 24 Latch Chisel 7 Strike Locator 21 4 Multi Spur Bit dm Ingersoll Rand Security Technologies A Series Service Manual M504 271 Pin Wrench G506 815 For depressing knob catches Sleeve on A and D Series locks 2 Backset Latch Extension Link 41 005 5 inch Extension Link Long Backsets Backsets 5 inches and over require extension link 41 005 A Series locks with long backsets are normally furnished with 1 inch faceplates and 7 4 housings A link installed in 1 inch latch holes requires one G506 815 sleeve order separately to join the latch and link Reinforcement Kit The Schlage 37 001 reinforcement kit reinforces and helps prevent the collapse of hollow metal doors when locksets are tightly mounted This kit should be used with long backsets for installlations in hollow metal doors to prevent lateral movement of the latch bolt Specify door thickness 196 or 194 when ordering Reinforcement A501 565 1 doors A501 566 1 94 doors Sleeve A501 567 37 001 Reinforcement Kit Placement of reinfo
20. l m 18 Oylinider Units arid Parts cecair iaer te Fe Phe fede Pha Esker dede pa cr eeu Nai e u RR re EE e Rua paa ek 18 Cylinder cae RE 18 Cylinder Parts sssrini MM 19 elei Bel EE 19 lee Tee leie ee II 19 Interchangeable Cores Designs and Parts eeeeeeesiieseesessseeee eee eenn nenne nennen nina snnt nnns tassa nnn nna 20 Interchangeable Cores I iiie esi edie dece td t reu e ed Eva vae Eua a da V PER RR Ed EE EX Ra RR 20 Interchangeable Core Accessory and Service Parts 20 Interchangeable e ce M aae 21 ilt 22 BCBG AC mec PE 22 Installation Tools and Kits icec ec earn cette cccectest ccc eee mc canna nnnc c cuna nonc Cx nano mona naa name cau nna oS Xa Y Xu EVEN 23 Ee 23 IEolnlodero ic 23 Reinforcement kt 23 Quee 24 Key CAD HMM 24 40 116 Cylinder Body Loading T00 2 orn tette tra tece hetero aote ode ha aon eku aea LER RO r aka nee g e EE ER adea ea red 24 Pin dumbler TE 24 Model MA84 Plunger Installation eeeeeeeeeee eere nennen nnne nnne nnnm nnne nnn nn nn sn
21. latches have adjustable brass or bronze faceplates for flat or beveled doors Latches 11 085 11 088 Deadlatch Deadlatch 4 0 11 104 Deadlatch 11 068 Springlatch 11 068 Springlatch 11 110 Springlatch 39 030 Rabbeted Latch and Strike Kit Spacer for latch Shield for 47 strike o e UL J Backset Description Deadlatch 1 2 Throw Springlatch 12 Throw Housing Diameter Square corner standard 1 x 21 4 11 085 11 068 75 235 14 Radius round corner 1 x 274 11 088 11 069 1 Circular drive in non UL 11 104 11 110 1 Square corner 1 x 24 11 091 11 111 7 m Square corner 1 x 214 11 096 11 116 1 4 Radius round corner 1 x 274 11 092 11 112 7 1 Circular drive in non UL 11 105 11 113 1 334 Square corner 1 x 214 14 010 14 028 1 Rabbeted latch and strike kit 39 030 Adapts square corner latch and strikes to V rabbeted door and frame preparations Available finishes 605 626 16 dm Ingersoll Rand Security Technologies Strikes A Series Service Manual 10 001 Standard 10 004 10 025 Square Corner Size 1 x 234 x 2 Lip Length 1 1 std 114 1 134 2 Includes C603 623 strike box 4 Radius Round Corner Size 1 x 224 x 52 Lip Length 1 Includes C603 623 strike box ANSI Prep A
22. nction Control 35 007 Emergency Blank 35 101 Classic Conventional Embossed both sides aom s ON ae M dd C L 3 LJ In 35 250 35 251 Emergency Key Spanner Key A40 Function A85 Function Stamped with Do Not Duplicate dm Ingersoll Rand Security Technologies Model MA84 Plunger Installation Note These instructions are for installation of plunger and button for model MA84 1984 to present A Series locks Model MA45 1945 to 1983 locks may need replacement of additional parts as indicated in the instructions Outside Plunger Assembly Function A40S A Series Service Manual Disassemble Lock 1 Depress knob catch and remove inside knob 2 Position screw driver into slot on edge of rose and snap off rose Unscrew mounting screws and remove inside mounting plate 3 Straighten and remove cotter pins Rotate housing slightly in either direction and remove from lock chassis Remove cotter pins and housing 4 Depress slide unhook and remove both inside plunger and spindle Unhook amp Remove Depress Slide 5 Remove hub plate hold palms of hands around lock to prevent springs from escaping slide Press forward with thumbs against frame tabs while push ing upward with index finger to disen gage plate 6 Remove slide and springs If necessary to remove outside hub plate rotate knob 180 to remove Turn and pull outsi
23. nnn nananana annann naaa 25 Outside Plunger ASSSMDIY siaaa aai aaia Ead a A E A 25 Outside Plunger eral irena Edge 26 Inside Plunger ASSOMDINY 00 ccc sccecetiesccceesantccceecnnne cece cedar cec enn iino REEE E NANNAN ANKEA R On nav aono REEERE EANAN AEEA OE X a ao EERE 26 A Series Installation Instructions ssssssennennnnnnunnnnnnnnennnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnn nunne ansa assa nunna ennnen nnn nn sanas 4s 27 Door HIndi D 30 Ordering ProCe 30 dam Ingersoll Rand Security Technologies A Series Service Manual dm Ingersoll Rand Security Technologies A Series Service Manual Introduction This manual contains a complete listing of A Series Grade 2 cylindrical lock parts and assemblies manufactured by the Schlage Lock Company This manual lists components of A Series locks manufactured after 1984 Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts for replacement purposes In addition this manual provides lock trim ordering procedures general cylinder informa tion and all auxiliary components of the A Series cylindrical locks Standard Features Certifications ANSI A156 2 2003 Series 4000 Grade 2 UL Listed for 3 hour fire door Latchbolt V throw brass chrome plated deadlocking on keyed and exterior functions Strike T Strike 11
24. pecify dimension design and finish Note Parts for doors 2 22 thick are for doors extended inside El only dm Ingersoll Rand Security Technologies A40S Bath Bedroom Privacy Lock CHASSIS ASSEMBLY TRIM ASSEMBLY A Series Service Manual Number Description Part Number Number Description Part Number 1 Rose Outside 01 001 Housing amp Cap 1 A301 403 through 1 door 2 Rose Inside 01 002 Housing amp Cap A301 404 4 Knob Lever Open 01 009 3 gt 1 through 21 4 door 7 Plunger amp Button Inside 01 056 Housing amp Cap A301 405 gt 2 through 272 door 8 Plunger amp Button Outside 01 057 Housing Threaded 174 A301 406 19 Mounting Plate Inside A201 377 through 176 door Screw Mtg 196 through A501 161 21 Hub and Cap Outside A201 406 174 door Spindle amp Catch Inside A301 386 id Screw Mtg A501 818 1 through 176 door gt 174 through 22 door Spindle amp Catch Inside A301 409 37 Plate Inside A501 305 24 gt 1 through 274 door 9 54 Plate Outside A508 399 Spindle amp Catch Inside A301 410 gt 24 through 24 door 56 Frame A508 598 Se Spindle and Catch A301 387 58 Spring Slide Knob amp Lever A508 605 Outside 64 Slide Restoring A590 180 27 Cam Outside A301 402 66 Cotter Pin C503 008 2 Specify finish a Specify design and finish DT Specify dimension design and finish
25. r A508 605 Housing Threaded 11 A301 406 SE EE EE through 1 door 66 Cotter Pin C503 008 S Specify finish ES Specify design and finish DT Specify dimension design and finish Note Parts for doors 2 26 thick are for doors extended inside EI only dm Ingersoll Rand P Security Technologies A Series Service Manual A170 Dummy Trim A501 167 Threaded Rod Use for mounting two 2 A170 sets as double dummy set Number Description Part Number 2 Rose Inside 01 002 3 Knob Lever Closed 01 008 69 Non Threaded Chassis A201 330 Less Knob and Rose 70 Screws Mtg C603 897 Te Specify design and finish 14 dam Ingersoll Rand Security Technologies Knob and Lever Designs Wrought brass bronze or stainless steel Lever is pressure cast zinc plated to match BHMA symbols A Series Service Manual Levon LEV Available Finishes 605 606 609 612 613 625 626 Georgian GEO Available Finishes 605 606 609 612 613 625 626 Orbit ORB Available Finishes 605 606 609 612 613 625 626 Plymouth PLY Available Finishes dm Ingersoll Rand Security Technologies 605 606 609 612 613 625 626 629 630 Tulip TUL Available Finishes 605 606 609 612 613 625 626 LEV lever is available as inside trim only on deadlatching functions 15 A Series Service Manual All
26. rcements in hollow metal door 23 A Series Service Manual Keying Key Array Chart The Schlage Masterkey Department determines and makes the final decision in the selection and use of key sections Other keyways than shown below are available Allocation of other keyways is based on need and extent of the final system Priority is given to key Systems that require a large number of cylinders and families of key sections to satisfy their keying require ments Contact your Schlage representative for availability of other keyways 40 104 KEY GAGE FOR ALL SCHLAGE PIN TUMBLER KEYS 40 104 Key Gauge Order the Schlage key gauge to accurately measure the depth of key cuts 40 116 Cylinder Body Loading Tool A compact precision tool for loading top pins and springs and for installation of ward rings into grooves or a warded cylinder plug Furnished with complete assembly instructions P AER Rod Sleeve Ward Ring 7 D Transfer Knife 24 Pin Tumbler Keys All Schlage locks come standard with two nickel silver keys embossed with the Schlage logo The Schlage key nickel silver alloy provides the base for cutting accuracy and long cylinder wear Schlage will stamp DO NOT DUPLICATE across the bow of all versions of its keys at no extra charge when specified on orders 35 009 35 002 Embossed 35 015 Unembossed 35 003 Embossed Control 35 009 Hotel Fu
27. restoring A590 159 through 1 door 66 Cotter Pin C503 008 s Specify finish i Specify design and finish Specify finish and keyway Note Parts for doors 2 2 thick are for doors extended inside El only 10 dm Ingersoll Rand Security Technologies A79PD Communicating Lock CHASSIS ASSEMBLY TRIM ASSEMBLY A Series Service Manual Number Description Part Number 1 Rose Outside 01 001 5 Knob and Sleeve 01 018 Oylinder 12 Oylinder Knob less 01 080 sleeve 13 Sleeve Knob Cylinder 01 081 Oylinder 6 Pin 21 002 14 Cylinder 6 Pin Orbit 21 002 122 Number Description Part Number 20 Hub and Cap Outside A201 399 49 Spiral Cam A700 017 m Spindle and Catch A301 387 50 Spacer Cam A501 791 Outside 54 Plate Outside A508 399 43 Plug Cam A501 721 55 Seat Spring Knob and A508 597 44 Rose Inside A501 766 Lever 45 Plate Mounting A501 767 56 Frame A508 598 46 Plate Inside A501 768 57 Housing A308 600 Screw Mtg 1 through A501 769 58 Spring Slide Knob and A508 605 2 door Lever 47 Screw Mtg gt 2 through A501 770 63 Slide Non restoring A590 159 294 door 66 Cotter Pin C503 008 Specify finish id Specify design and finish Specify finish and keyway Note Parts for doors 2 22 thick are for doors extended inside El only dm Ingersoll Rand Security Technologies ASSEMBLED 11 A Se
28. ries Service Manual A80PD Storeroom Lock TRIM ASSEMBLY CHASSIS ASSEMBLED Number Description Part Number 1 Rose Outside 01 001 2 Rose Inside 01 002 3 Knob Lever Closed 01 008 5 Knob A Sleeve Cylinder 01 018 12 Cylinder Knob less 01 080 sleeve 13 Sleeve Knob Cylinder 01 081 T Oylinder 6 Pin 21 002 Cylinder 6 Pin Orbit 21 002 122 18 Cam A201 370 19 Mounting Plate Inside A201 377 20 Hub and Cap Outside A201 399 Spindle amp Catch Inside A301 386 13 through 1 door 24 Spindle amp Catch Inside A301 409 gt 1 through 2 door Spindle amp Catch Inside A301 410 gt 214 through 272 door Spindle and Catch A301 387 25 Outside Housing amp Cap 1 A301 403 through 1 door Housing amp Cap A301 404 T gt 1 through 2 door Housing amp Cap A301 405 gt 2 through 272 door Housing Threaded 1 A301 406 through 1 door i Specify finish dal Specify design and finish Specify finish and keyway Number Description Part Number Screw Mtg 1 through A501 161 174 door 36 Screw Mtg gt 1 through A501 818 2 door 37 Plate Inside A501 305 40 Wedge A501 615 53 Plate Outside A501 901 55 Seat Spring Knob and A508 597 Lever 56 Frame A508 598 58 Spring Slide Knob and A508 605 Lever 63 Slide Non restoring A590 159 66 Cotter Pin C503 00
29. s 2 2 thick are for doors extended inside El only dm Ingersoll Rand Security Technologies A Series Service Manual A30D TRIM ASSEMBLY CHASSIS ASSEMBLED Patio Lock CHASSIS ASSEMBLY T Part Number Description Number 1 Rose Outside 01 001 2 Rose Inside 01 002 3 Knob Lever Closed 01 008 4 Knob Lever Open 01 009 6 Plunger amp Button Inside 01 055 19 Mounting Plate Inside A201 377 20 Hub and Cap Outside A201 399 22 Rose Outside A201 558 Spindle amp Catch Inside A301 386 1 through 176 door 24 Spindle amp Catch Inside A301 409 gt 1 through 2 door Spindle amp Catch Inside A301 410 gt 214 through 272 door Spindle and Catch A301 387 25 Outside 26 Cam A301 391 Housing A Cap 1 A301 403 through 1 door Housing amp Cap A301 404 3 gt 1 through 2 door Housing amp Cap A301 405 gt 214 through 272 door Housing Threaded 1 A301 406 through 1 door Part Number Description Number Screw Mtg 195 through A501 161 1 door 36 Screw Mtg gt 1 through A501 818 2V2 door 37 Plate Inside A501 305 54 Plate Outside A508 399 55 Seat Spring Knob amp Lever A508 597 56 Frame A508 598 58 Spring Slide Knob amp A508 605 Lever 62 Slide Restoring A590 158 66 Cotter Pin C503 008 Specify finish Specify design and finish S
30. ser A Series Service Manual am Ingersoll Rand Security Technologies A Series Service Manual Table of Contents Juge TO d pee ee EE 1 Standard Features 1 Lock Assembly Drawing Index eee eeeeeieeeeeeee eise AARAA ei enne nen nn annnm ean an ntn tn eaae nante n ense steer sante tnmen 2 72 Ue 4 rp PR 5 ui Q 6 POS eL r 7 PROS DD MEE 8 E E 9 TOP DEE 10 TOP 11 luj 12 A85P p i 13 PVT Me D scdeusdausl 14 Knob and Lever Designs ce 15 Late Lnc 16 Iu c me 17 Optional Tork Screw Pack ia 5 scere ted ean a pae tea pa ERR raa REESE SE SER aS ERR ana kan ERR Rasa RR MERDA RR A EARR 17 E ejpdi olo ue e A 17 h
31. terial be introduced into the cylinder dm Ingersoll Rand S Security Technologies A Series Service Manual Finishes Schlage Lock finishes are durable top quality finishes obtained by the careful processing of solid brass bronze stainless steel or other materials When required a protective clear coating is applied and cured under high temperature It is important that climatic conditions and usage be considered when selecting finishes This is especially true where strong corrosive vapors humid climate or sea air may in a short time have a damaging effect on metal finishes The longevity and preservation of the finish appearance is determined by base metal and finishing process Clear protective coating or other organic finishing applications may require different methods of clean ing and care As an example non clear coated finishes should not be cleaned with soaps or any solvents or ganically coated surfaces should periodically be cleaned with a mild non abrasive soap and buffed lightly with a clean cloth The type of base metal and finish must be considered when applying any cleaning or preservative method In some instances the most appropriate BHMA Builders Hardware Manufacturers Association finish symbols are used to indicate similarity of appearance regardless of base metal or finishing process A Series levers are zinc based material and are plated to match finishes indicated Finish numbers in the 600 Seri
32. with mounting screws DEN m b Align notch on rose with spring and snap into place c Depress catch and install knob b Catch Spring Install Strike T Strike If Needed Change Keyway Position degress while pusing knob into position a With door locked turn key 45 degrees clockwise b Push in catch push pin and pull off knob FO a c Interchangeable Core Turn control key 15 degrees and q exei Lo 9 p remove core d Turn knob over and slide back onto spindle e Pushin knob catch f Turn key 45 degrees and slide knob into place g Interchangeable Core Use installation tool to turn driver 45 lt e dm Ingersoll Rand Security Technologies 29 A Series Service Manual Door Handing All Schlage locks are reversible and the correct hand should be specified SE Ee Right Ts for all pin tumbler locks to assure they are assembled with key cuts in the upright position Hand information is essential to ensure proper finish of t 4 latchbolt and strike for locks for reverse bevel doors Refer to the diagram b OUTSIDE to determine the hand of the door CT LRB RRB O rd e ri n g P roced u re i bia E SEE m OSCH To order Schlage products enter data in the sequence as shown Line Additional Qty Product Hand Latch Strike Dr Thk Dim id pue Ea 10 11 12 1413 1 T item T 2 Quantity 3 Complete lock product or part number 4 Outside design code 5
33. x 234 Square corner box Backset 2 standard Cylinder 6 Pin solid brass keyed 6 pin C123 keyway keyed different KD Door Range 198 178 Keys Two nickel silver cut keys per lock 6 pin C123 section Locks are furnished with standard features unless otherwise specified tems specified in C keyway will be furnished with cylinder keyed 5 pin and with 5 pin keys unless otherwise specified Lock Assembly Drawing Index The Lock Assembly Drawing Index provides visual representations and textual descriptions of available functions Page numbers for full trim and chassis drawings are referenced Outside Inside Turn Push button Thumbturn ed Blank Deadlatch Plate Key dil Fixed or Active Knob Springlatch Push button dm Ingersoll Rand i Security Technologies A Series Service Manual Lock Assembly Drawing Index CHASSIS FUNCTION ANSI BHMA A156 2 2003 SERIES 4000 GRADE 2 AND TRIM SCHLAGE ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION Page A10S F75 Passage Latch Both knobs always unlocked H ka A A25D Exit Lock Blank plate outside Inside knob always D unlocked Specify 5 door thickness 1 or 194 A30D F77 Patio Lock Push button locking D Turning inside knob or closing door releases 6 button preventing lock out A40S F76 Bath Bedroom Can be opened from Push button locking Privacy Lock outside with small Turning insid
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