cyclone system operator`s manual
Contents
1. CYA One OPERATING INSTRUCTIONS AND PARTS MANUAL For technical assistance or the Dealer nearest you call 360 833 1600 8 914 338 0 CONTENTS INTO UCM wiii a 3 Important Safety Information ooocccnnnnccnnnccccnncccnnnnccnanana conan nnnnn cnn nano rana n cn narra rana ran ann nar nn ra rann nn cnnnnncnns 3 General Operating Techniques csser aoea inaia a aaa aae iaa aa aaan Eiaa 4 Alignment Tooli 8 9128 540 ii 5 Exploded VIEW srera nanea ci 6 Parts List EXplodEd VIEW inicia N EE R E Ea 7 Troublesho0tINO viii ida 8 N6zzle 8 SEE unir A A lin oa 9 A gesen e cnn can ste ian fon teat eect ede cuca va dagy ca cant uct A E a EE 10 12 Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the Cyclone You should record both serial number and date of purchase and keep in a safe place for future reference Cyclone System Manual Form 8 914 338 0 Rev 11 12 CYCLONE SYSTEM oreraror s MANUAL 3 INTRODUCTION The Cyclone is designed to attach to a pressure washer which rotates two high pressure nozzles in the Cyclone The nozzles produce spray as well as determine the size of the swath when cleaning surfaces such as parking lots driveways and sidewalks Owner User Responsibility The owner and or user must have an understanding of the manufacturers operating instructions and warnings before using this Cyclone Warning information should2. Estos art culos no se incluyen pero ser n provistos cuando se requieran acoplar a la lavadora de presi n 2 Conectar la boquilla hembra inclu da con la lava dora a la manguera de agua de alta presi n NOTA Recomendamos no usar manguera tipo mar para prevenir que aparezcan marcas negras en la superficie que se est limpiando 3 Acoplar la manguera de alta presi n de la lavadora al Sistema de chorro de agua 4 Inspeccionar el tama o de la boquilla de la lavadora de presi n El Sistema de chorro de agua viene con dos boquillas 3 Si su lavador de presi n requiere una boquilla m s grande que la 6 consulte con su vendedor local 8 914 338 0 Rev 11 12 SYSTEMA DE CHORRO DE AGUA manuau DEL OPERADOR 11 NOTA Para un lavado ideal el Sistema de chorro de agua debe adaptarse a un lavador de un m nimo de 4 gpm y 3 000 psi de presi n 5 Prender el suministro de agua y arrancar la lavadora de presi n NOTA Siempre es importante probar en una rea peque a para la correcta regulaci n de la altura necesaria de tal manera que la superficie a ser limpiada no sea da ada 6 Tirar del gatillo para que el agua empiece a limpiar la superficie NOTA Nunca deje de mover el Sistema de chorro de agua mientras el gatillo est accionado y la su perficie est siendo limpiada o podr an ocurrir da os en la superficie 8 914 338 0 Rev 11 12 12 SYSTEME DE CHORRO DE AGUA manuau DEL OPERADOR HERRAMIENTA DE ALIN
3. y EEE ays ojo ais as gt olo na alafafa amp lulele lo aja D w al CD N a h 8 914 338 0 Rev 11 12 CYCLONE SYSTEM oreraror s MANUAL 9 Cyclone System WARRANTY LIMITED MINIMUM 90 DAY WARRANTY We warrant to the original consumer that each new part and accessory sold by K rcher North America KNA will be free from manufacturing defects in materials or workmanship in normal service for the duration specified by the original component manufacturer with a 90 day minimum from date of purchase provided it is installed properly and the equipment is maintained in accordance with KNA s instructions and manuals Components manufactured by KNA such as frames and handles have a one year warranty from date of purchase Our obligation under this warranty is expressly limited as to the replacement or repair at our option at KNA Camas Wash ington 98607 or at a service facility designated by us for such part or parts as inspection shall disclose to have been defective EXCLUSIONS This warranty does not apply to defects caused by casualty or unreasonable use including faulty repairs by others and failure to provide reasonable and necessary maintenance THE FOLLOWING ITEMS ARE NOT COVERED BY THIS WARRANTY WE SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND including but nat limited to labor costs or transportation charges in connection with the replacement or
4. be emphasized and understood If the operator is not fluent in English the manufacturer s instructions and warnings shall be read to and discussed with the operator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufacturers instructions SAVE THESE INSTRUCTIONS This manual should be considered a permanent part of the machine and should remain with it if machine is resold When ordering parts please specify model and se rial number Use only identical replacement parts This machine is to be used only by trained operators IMPORTANT SAFETY INFORMATION 4 CAUTION CAUTION To reduce the risk of injury read operating instructions carefully before using 1 Read the owner s manual thor oughly Failure to follow instruc tions could cause malfunction READ OPERATOR S MANUAL h THOROUGHLY of the machine and result in PRIOR TO USE death serious bodily injury and or property damage 8 914 338 0 Rev 11 12 WARNING High pressure stream of fluid that equipment can produce can pierce skin and its underlying tissues leading to serious injury HIGHPRESSURE 2 High pressure developed by STREAM CAN these machines will cause SID TEEDE personal injury or equipment damage Use caution when operating Do not direct discharge stream at people or anima
5. quina mientras est operando ADVERTENCIA 4 Deben usarse accesorios de seguridad para los ojos y protecci n de los pies cuando se use este equipo 5 El mejor seguro contra un accidente es la precauci n y el conocimiento de la m quina 6 Nunca diriga la varilla del chorro de agua a cualquier parte de su cuerpo o alguna persona a 10 pies de distancia ya que podr a producir heridas graves YI aaa ADVERTENCIA El chorro de alta presi n puede ocasionar que trozos de pintura y otras part culas vuelen por los aires a altas velocidades 7 Debe usarse ropa de seguridad y protecci n para los ojos 8 El ensamble del Sistema de chorro de agua viene equipado con una boquilla 6 en la pistola de apagado y dos boquillas 3 en la placa giratoria Revise la boquilla de su equipo antes de usarlo 9 No seremos responsable por cualquier cambio hecho a nuestras unidades est ndar o la aplicaci n de cualquier otro componente no comprado de nosotros 10 La presi n NO debe exceder 4 000 PSI La tempera tura NO debe exceder 200 F 11 Para protegerla del congelamiento apriete la palan ca del disparador despu s de apagar la m quina para lavado a presi n y despu s de haber desco nectado el tubo flexible de alta presi n de Cyclone Esto permitir que el agua desag e a trav s de los tubos flexibles TECNICAS GENERALES DE OPERACION 1 Desconectar la pistola de alta presi n de la manguera de alta presi n
6. EAMIENTO 8 912 854 0 Brazo de la Herramienta de Ajuste Tobera Carrocer a Pl stica PASO 1 Desconecte el agua de Cyclone luego gire PASO 2 Coloque la base de la herramienta de ajuste la m quina completa para permitir el acceso plana contra la parte inferior de la carrocer a a las toberas de chorro pl stica de Cyclone Presione el extremo de la herramienta opuesto al ngulo deseado contra el eje y luego gire el brazo de la tobera hacia la herramienta de ajuste tal como se muestra PASO 3 Utilizando el extremo de la herramienta en 20 o en 15 ajuste la tobera para alinearla con la superficie en ngulo de la herramienta NOTA 20 es ajuste de f brica Las toberas se pueden fijar en 15 si desea una velocidad de rotaci n m s despacio 8 914 338 0 Rev 11 12 Cyclone System Form 8 914 338 0 e Revised 11 12 e Printed in U S A
7. ador no habla ingl s las instrucciones y adverten cias del fabricante deber n ser le das y discutidas en la lengua nativa del operador por el comprador due o asegur ndose que el operador entienda su contenido El due o y o usuario deben estudiar y mantener las instrucciones del fabricante para futuras referencias CUIDAR ESTAS INSTRUCCIONES Este manual debe ser considerado una parte per manente de la m quina y debe quedarse consigo si m quina es revendida Al ordenar las partes especifican por modelo y n mero de serie Utilice repuestos s lo id nticos Esta m quina debe ser utilizada solamente por los operadores entrenados NN SEGURIDAD DE LA MAQUINA ADVERTENCIA Para reducir el riesgo de accidentes leer cui dadosamente las instrucciones de operaci n antes de usar la unidad 1 Leer cuidadosamente el manual deldel operador El incumplimiento de las instrucciones puede causar unoperaci n defectuosa e inadecuada de la unidad y puede provocar la muerte causar heridas serias y o da os a la propiedad ADVERTENCIA El flujo de l quido de alta presi n del equipo puede producir perforaciones en los teji dos de la piel causando heridas graves 2 La alta presi n desarrollada por estas unidades causara accidentes personales o da osal equipo Sea pre cavido al operar No descargar el flujo directamente en personas o animales ya que puede causar heri das graves o la muerte 3 Nunca hacer ajustes a la m
8. gh pressure hose These items are not included but are provided with the soon to be attached pressure washer Attach the female nipple supplied with the Cyclone to the pressure washer high pressure hose NOTE We recommend using no mar hose to prevent black marks from appearing on the cleaning surface Couple pressure washer high pressure hose to Cyclone Inspect your pressure washer nozzle size The Cyclone surface cleaner comes with two 3 nozzles If your pressure washer requires a nozzle larger than a 6 consult with your local dealer NOTE For ideal cleaning the Cyclone must be attached to a minimum 4 gpm at 3 000 psi pres sure washer Turn on water supply and start pressure washer Pull the trigger for water to start cleaning surface NOTE Never stop moving the Cyclone while trigger is engaged and surface is being sprayed or damage to surface could occur 8 914 338 0 Rev 11 12 CYCLONE SYSTEM oreraror s MANUAL 5 ALIGNMENT TOOL 8 912 854 0 Alignment Tool Plastic Body STEP 1 Disconnect water to Cyclone then turn STEP 2 entire machine over to allow access to nozzle jets STEP 3 8 914 338 0 Rev 11 12 Nozzle Arm Place base of alignment tool flat against bottom of Cyclone plastic body Press end of tool opposite of desired angle against axle then rotate nozzle arm to alignment tool as shown Use either the 20 or the 15 end of tool adjust nozzle to align w
9. heel amp Tire Assy 4 w Tube 2 36 8 705 364 0 Coupling 1 14 8 711 908 0 Wheel Caster 3 Grey 4 37 8 719 069 0 Pin Roll M2 5 x 24 mm 15 8 718 244 0 Valve Actuator Assy 1 ci l 16 9 802 726 0 Bolt 3 8 x 1 3 4 HH NC 38 8 718 951 0 Screw 10 32 x 1 4 SS 1 Stainless 5 39 8 719 101 0 Hook 10 24 x 2 1 17 8 718 727 0 Screw 1 4 x 2 Carriage ZN 4 8 718 857 0 A Nut 10 24 HEX Whiz Loc 18 9 802 777 0 Nut 5 16 Stainless ESNA NC 4 tee 19 9 802 782 0 Collar 5 8 Bore Shaft 3010 6 E eee OO Z 20 8 718 880 0 Nut Wing 1 4 20 ZN 4 A Da Ane 1 27 9 802 808 0 Washer 3 8 SAE 42 9 800 034 0 Label Clear Lexan 1 Stainless Steel 7 43 9 802 780 0 Nut 3 8 ESNA SS 5 22 8 719 019 0 Washer Split Lock 1 4 ZN 4 44 8 900 313 0 Label Assembled in USA 1 23 8 912 849 0 Axle 5 8 x 18 5 Stainless 1 A Not Shown 24 8 719 965 0 Handle Trigger Bar 1 8 CYCLONE SYSTEM oreraror s MANUAL TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION QUICK COUPLER Worn O ring Replace O ring 9 802 100 0 LEAKS PRESSURE WASHER High pressure filter or wrong sized Remove and clean out filter nozzle s UNLOADER CYCLES nozzles for attached pressure washer Check nozzle size NOZZLE ASSEMBLY Nozzles are angled incorrectly Readjust nozzles NOTE More angle SPINNING TOO SLOW means faster rotation Angle to about OR TOO FAST 30 NOZZLE SPINNING Not enough water volume for at Need a larger gpm pressure washer TOO SLOW tached pressure washer to rotate nozz
10. ith angled surface of tool NOTE 20 is the factory setting Nozzles can be set at 15 if a slower rotational speed is desired 6 CYCLONE SYSTEM oreraror s MANUAL EXPLODED VIEW CO Q ty gt Y 8 914 338 0 Rev 11 12 CYCLONE SYSTEM oreraror s MANUAL 8 914 338 0 Rev 11 12 Y EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 8 706 200 0 Elbow 1 4 Male Pipe 1 25 8 719 966 0 Adapter Valve Trigger Bar 1 2 8 706 560 0 Cap Black Vinyl 4 26 8 912 851 0 Handle Lower Assy 2 3 8 751 362 0 Base Polyethylene Black 1 27 8 912 852 0 Handle Upper Assy 1 4 8 705 969 0 Nipple 1 4 Close Sch 80 Steel 1 28 8 912 853 0 Plate Backup Splash Guard 1 5 8 706 999 0 Connector 1 4 Anchor 1 29 9 802 824 0 Washer 4 6 8 751 358 0 Rotary Swivel Assy 1 30 8 751 359 0 Split Ring 1 7 8 706 301 0 Adapter 1 4 x 3 8 1 31 8 918 419 0 Hose 3 8 x 34 Pressure 8 9 802 169 0 Coupler 3 8 Male Brass 1 1 2 FJIC x 1 4 FNPT 1 9 8 707 387 0 Guard Splash 1 32 9 706 200 0 Elbow 1 2 JIC x 1 2 FEM 90 1 10 8 705 973 0 Nipple 1 33 9 802 696 0 Nut 10 32 NF ST STKEP 4 11 8 725 311 0 Assy Arm Rotary Spray 2 34 8 718 653 0 Screw 10 32 x 1 2 SHCS SS 4 12 8 711 370 0 Nozzle Only SA 1 4 35 8 751 444 0 Screw 5 16 18 x 1 1 4 SHCS MEG 1503 2 SS 4 13 9 802 270 0 W
11. les NOT CLEANING Nozzle angle wrong or pressure Change nozzle angle or attach to larger SURFACE washer too small for job pressure washer NOZZLE CHART Correct nozzle size is important for optimum cleaning efficiency The Cyclone is shipped with two 3 15 nozzles in rotary swivel Review correct nozzle size for your pressure washer See chart below for correct nozzle size To obtain the correct nozzle size in the rotary swivel divide the minimum nozzle size for the pressure by two Round this figure up to the nearest half nozzle size These are the 1 8 nozzles only two needed for the rotary swivel on the Cyclone Orifice diam 600 700 800 1000 2000 3000 4000 in PSI PSI PSI PSI PSI PSI PSI 2 os 2 s sol n z sof s tol 1 12 raf 16 17 19 20 a o sof a 75 107 116 125 180 15 16 18 21 20 26 28 30 a sof e too 140 160 170 180 20 22 25 28 s as se 40 es ose 0 100 sof 10 100 200 eel 20 eef sol sel sol sof so EC OO E E EE e om col osftsof 210 eoofzsol 201 sof eef ar es om es tool 170 2001 eoj 2701 260 aaf asl 70 1 10 1 80 2 50 2 70 2 90 3 10 3 5 3 8 4 rs o 120 120 270 200 220 seo as fs Pol sof iso eof eef sof sof seo so ss o 130 220 300 330 360 3 e Pomo of rof sa asof asof E E E e E 48 o f roo 160 250 4 20 5 0 E s oaf 150 200 saol sso 500 20 20 azo soj so 44asol4z 4 sl4ol al
12. ls or severe injury or death will result Never make adjustments on machine while it is in operation Eye safety devices and foot protection must be worn when using this equipment The best insurance against an accident is precaution and knowledge of the machine Never expose any parts of the body such as feet or fingers to the underside of base when spray arms are rotating Never tilt or attempt to work on under side of base while pressure washer is running or spray arms are rotating WARNING High pressure spray a can cause paint chips or other a particles to become airborne and fly at high speeds 7 Safety clothing and protective USE PROTECTIVE CLOTHING WHEN OPERATING w S al o eye covering must be worn 8 The Cyclone comes equipped with two 3 nozzles in the rotat ing swivel Check your machine nozzle size before using 9 We will not be liable for any alterations made to our standard machines or the application of any com ponents not purchased from us 10 Pressure must NOT exceed 4 000 PSI Tempera ture must NOT exceed 200 F Flow rate must NOT exceed 6 GPM 11 To protect from freezing squeeze the trigger lever after you turn off the pressure washer and have dis connected the high pressure hose from the Cyclone This will allow water to drain through the nozzles CYCLONE SYSTEM oreraror s MANUAL GENERAL OPERATING TECHNIQUES 1 Disconnect pressure washer spray gun from hi
13. repair of defective parts ANY IMPLIED OR STATUTORY WARRANTIES INCLUDING WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY We make no other express warranty nor is anyone authorized to make any on our behalf Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state TO OBTAIN WARRANTY SERVICE Purchaser must bring the accessory parts to an authorized KNA Dealership For the dealership nearest you write Karcher North America 4275 NW Pacific Rim Blvd Camas WA 98607 8 914 338 0 Rev 11 12 10 SYSTEME DE CHORRO DE AGUA manuau DEL OPERADOR INTRODUCCION El Sistema de Cyclone de agua est dise ado para adaptarse a una lavadora de presi n haciendo rotar dos boquillas de alta presi n para producir el rociado y as mismo determinar el tama o del ancho de corte cuando se limpian superficies de playas de estacionamiento pistas de acceso y veredas Responsabilidad del Due o Usuario El due o usuario debe entender las instrucciones de operaci n y las advertencias del fabricante antes de usar el Sistema de Chorro de agua La informaci n de advertencia debe ser enfatizada y entendida Si el oper
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