Model V65 Manual
Contents
1. DE HP Line from the CF port HP Line going to the HP of Tramac valve inlet of Tramac hammer The installation of the Tramac valve must be conformed to the above schematic Be sure to connect the correct ports of the valve to the correct ports of the correct hoses Port 1 must be connected to the HP line going to the HP inlet of the breaker usually through a tee fitting on the CF outlet port of the Tramac control flow valve Port 2 must be connected to the HP inlet of the greaser pump Port 3 must be connected to the drain circuit of the machine Ports 1 and 2 are SAE 8 and Port 3 is SAE 6 Page G3 TRAMAC 6 H P Oil to Hammer Model 65 Grease Station 1 Tramac Lube Valve With the breaker you are AP receiving a greaser assembly and a Tramac A 2 _ 1 _ il 2 j 3 valve DP 2 3 This valve 3 2 LPS i must be inserted into the Station Nydraulic circuit and piped up according to the typical schematic diagram shown to the left To Ham Reservoir Valve Details 1 H P Oil Inlet Port size is 1 2 SAE O Ring Boss 2 Work Oil to Autolube Port size is 1 2 SAE O Ring Boss 3 L P Oil To Tank Port size is 3 8 SAE O Ring Boss Identifying Numbers on Valve DPBC LBN ECJ NOTE This valve must be installed in the grease circuit to insure that the grease station works properly Page G4 Model 65 Grease Station NOTICE A wrong installation even for a few seco2. SAFETY WARNINGS Warnings call attention to instructions which must be followed precisely to avoid injury or death CAUTION Caution calls attention to instructions which must be followed precisely to avoid damaging the prod uct process or its surroundings NOTES Notes are used for supplementary information SAFETY PRECAUTIONS All mechanical equipment can be dangerous when used without care or if it is in bad condition Ensure that the operator reads and understands the decals and consults the manuals before mainte nance or operation Ensure that the operation and maintenance manu als remain at operator s disposal Ensure that maintenance personnel are adequately competent and have read the maintenance manuals Safety is not only a matter of warnings Every time the operator is working with the breaker the operator must be able to foresee any risks and know how to avoid them Never undertake a new job or maintenance operation without being sure you and other peo ple in the environment will be safe SECURITE ATTENTION L indication ATTENTION pr cise que les instruc tions doivent tre suivies absolument pour viter tout accident grave PRECAUTIONS L indication PRECAUTION pr cise que les instructions doivent tre suivies absolument pour viter d endommager le produit la proc dure ou son environnement NOTES L indication NOTE donne des compl ments d information PRECAUTION PO
3. Parts List TRAMAC 0 Model V65 Parts List Item Part Number Ref Qty DESCRIPTION DESCRIPTION SUSPENSION SUSPENSION 2 89498433 95768 Support disk Disque d appui 3 86508413 96508 12 Screw UNF 1 1 4 Vis CHc UNF 1 1 4 ACCUMULATOR ACCUMULATEUR 10 86497070 95635 1 Accumulator Accumulateur 20 86505344 88096 1 Nylon ring Bague nylon 30 86243383 15809 1 O ring Joint torique SWIVELS RACCORDS TOURNANTS LP BP 40 86504990 88121 1 Threaded plug Bouchon filet 50 86228970 5346 1 O ring Joint torique 60 86448149 88119 4 Shim Rondelle de calage 70 86505005 88120 1 Pin Axe 80 86576477 97066 1 Spring Ressort 90 86505013 88109 1 Slide Tiroir 100 86502689 88126 1 Knee piece 1 1 2 S6 Genouill re 1 1 2 S6 110 86237286 11927 2 O ring Joint torique 120 95687497 77586 4 Screw UNF 5 8 Vis CHc UNF 5 8 130 86502796 88128 2 Half clamp Demi bride 150 86279130 36006 1 O ring Joint torique 152 86311164 53955 1 Threaded plug Bouchon filet SWIVELS RACCORDS TOURNANTS HP HP 160 86595147 N A 1 Threaded plug Bouchon filet 170 86228970 5346 1 O ring Joint torique 171 86595154 N A 1 Liner Chemise 180 86504982 88122 1 Slide Tiroir 190 86505377 88124 1 Lip seal Joint a levres 200 86502689 88126 1 Knee piece 1 1 2 Genouillere 1 1 2 210 86237286 11927 2 O ring Joint torique 220 95687497 77586 4 Screw UNF 5 8 Vis CHc UNF 5 8 230 86502796 88128 2 Half clamp Demi bride 250 86279130 36006 1 O ring Joint torique 252 86
4. TRAMAC 0 Model V65 Manual Parts Safety Operation amp Maintenance Form No M1052 POMS Revision 3 November 2001 Page 1 TRAMAC 0 Model V65 Quick Reference Quick Reference Parts Item Part Number Ref 620 86505237 88104 630 86505450 88101 700 86503976 88102 780 86496668 95621 790 86503489 88147 860 86504891 88146 900 86576329 97054 810 86503232 88150 820 86503786 96157 830 86498367 95759 840 86498375 95760 Fittings for autogreaser 520 86231644 7294 530 86238466 12817 540 86355500 74256 550 86352481 73008 920 86503844 96165 930 86504156 88163 Upper suspension 2 89498433 95768 3 86508413 96508 see cradle 86503794 96158 86576162 97038 86585056 N A 86578523 N A 86510765 96628 86510773 96629 86576154 97037 86585056 N A 86576147 97036 Lower suspension see cradle 86502788 96140 T 86504826 86487162 86575487 96987 86505492 93318 86265048 26428 86241403 93318 Page 2 Qty P P PO HBP kh ai N 00 00 hb hb n di bh DESCRIPTION Strike piston Cylinder Spacer Front guide Upper chuck bushing Lower chuck bushing Tool retaining pin Lock Spring Spring guide Snap ring Knee piece axle Lip seal Knee piece 3 8 NPTF Tight seal Assembling bolt Nut Support disk Screw UNF 1 1 4 Shock absorber Screw UNF 1 1 4 Washer two mounted at a time Guiding slipper Plastic plug Plastic plug Screw UNF 1 1 4 Washer two moun
5. homo logu es comme tant conformes aux directives de la CEE Toute modification dune pi ce quelconque est absolument interdite et auralt pour cons quence l invalidation de l homologation CE La soci t TRAMAC se r serve le droit d apporter des modifications ou d ajouter des perfection nements aux produits sans pr avis et sans encourir en quoi que ce soit l obligation d apporter de telles modifications ni d ajouter de tels perfectionnements aux produits vendus ant rieurement Page 5 WARNING ATTENTION WARNING Pressurized com ponent or system ATTENTION Composant ou syst me sous pression WARNING Pressurized vessel accumulator ATTENTION R cipient sous pression accumulateur Lifting point Point de levage Model V65 Safet WARNING Consult the oper ation and maintenance manual before beginning any mainte nance ATTENTION Consulter le manuel d utilisation et d entre tien avant d entreprendre toute interventions WARNING For operating temperature below 0 C consult the operation and maintenance manual ATTENTION Pour l utilisation en dessous de 02 C consulter le manuel d utilisation et d entretien VVARNINGI Risk of flying chips of rock Keep clear wear a helmet and safety glasses ATTENTION Risques de projections Rester a distance porter un casque et des lunettes de s curit TRAMAC Model V65 Safety
6. quip correspond aux sp cifications donn es principalement Poids d bit et pression de tarage du des clapet s de d charge situ s sur la ligne brise roche Voir feuille sp cifications techniques Un contr le du d bit et de la pression du circuit brise roche est Indispensable Il doit verifier que l installation hydraulique est con forme au sch ma de principe fourni et qu elle ne permet pas l alimentation inverse du marteau par le circuit retour Note La ligne d alimentation HP est situ e cot droit du brise roche Certains porteurs peuvent avoir des circuits inver s s HP gauche du bras Identifier clairement les circuits HP et BP du bras Si n cessaire tourner brise roche dans son cais son Page O4 Model V65 Technical Fig 1 Normal working Marche normale Precautions to be taken when connecting the breaker Feeding the rock breaker by the breaker LP line which is theoretically possible when the carrier is fitted with an extra spool with 3 positions is forbid den otherwise the rock breaker may be damaged It is therefore essential to Take necessary steps to avoid activating the spool in the wrong position From P to return circuit of rock breaker For instance adaptation of a stop under the con trol pedal fig 1 or mounting of a non return valve on rock breaker LP line between the breaker and the spool fig 2 Page O5 Mech
7. Joint torique Joint torique Joint torique Joint a levres Filet h lico l UNF 1 1 4 Joint d tanch it Joint torique Joint d tanch it Joint d tanch it Joint torique Joint l vres Joint de piston Joint torique Joint torique Joint torique Joint torique Joint l vres Page P10 TRAMAC 0 Model V65 Sound Proof Option Air blowing sleeve 3 4 Manchette en 3 4 EXCAVATOR SIDE COTE PELLE Air blowing inlet Orifice de la bride de pressurization Lubrication inlet Remove Plug Orifice de la bride de Bach head Enlever le Bouchon gralssage T te arriere Item Part Number Ref Qty DESCRIPTION DESCRIPTION Transformation Kit Kit de Transformation 86372505 79619 1 Pressurization kit incl Kit de pressurisation comp 10 86352481 73008 1 Tight seal Joint d tanch it 20 86231651 7295 1 Knee piece Genouill re 30 86251832 19716 1 Knee piece axle Axe de genouill re 40 86238466 12817 2 Equal lip seal Joint l vres gales 50 86237195 11752 1 90 bent sleeve Manchon coud 90 60 86302650 90000 1 Adapter 3 4 Mamelon 3 4 Gaz Page P11 TRAMAC 0 Model V65 Accumulator V45 Accumulator HP HP Accumulateur Tightening torque 590 ft lbs Couple de serrage 800 Nm Nitrogen pressure 25 psi Pression de gonflage 50 bar Item Part Number Ref Qty DESCRIPTION DESCRIPTION 86497070 95635 1 Accumulator including Accumulateur comp 10 86265048 26428 1
8. If the material has not been broken at this time reposition the breaker in another spot Operating the breaker too long at the same place may heat up the tool This may cause the point may dull mushrooming and the shank may seize When breaking boulders do not start from the cen ter Production is higher when breaking slices beginning at the most favorable faces Do not use the tool as a lever To finish splitting the rock To move boulders High forces applied onto the breaker may be the origin of Cracks in the cradle or side plate welds Destruction of lower bushing by crushing it Tool breakage Page 011 Pendant le travail maintenir le brise roche perpendiculaire Si le brise roche n est pas perpendiculaire l outil glisse sous l effet de la pouss e et coince entre les douilles de guidage Les frottements importants cr s entre outil et douilles provoquent des grippages conduisant la casse de l outil la destruction des douilles voir l extraction de la douille inf rieure L nergie dissip e dans les plaques lat rales ou le caisson du marleau provoque la rupture des soudures Ne pas faire frapper le brise roche au m me endrolt plus de 15 secondes Si la roche n a pas cass e pendant cette p riode repositionner le marteau un autre emplacement Faire fonctionner le marteau trop longtemps a la m me place peut provoquer un chauffement important de l outil L extr mit peut tre
9. Les Cotes Sont Donn es en Millim tres Page O2 TRAMAC 6 Model V65 Technical TECHNICAL SPECIFICATIONS Carrier recommended weight Recommended oil flow Minimum pressure at excavator pressure relief valve Admissible counter pressure of the HP hose inside of the LP hose inside Weight without adaptation kit or tool Approximate weight in working order Height with standard moil point Overall width Striking rate with maximum flow Adjusted pressure on breaker Protection against idle running Tool diameter IMPORTANT The maximum authorized oll temperature is 176 F at breaker and 158 F in the excavator tank Rock breakers are designed to function with mineral oil with a viscosity of 32 cst at 104 F For use with other fluids such as engine oil or synthetic fluids consult your TRAMAC distributor Page O3 CARACTERISTIQUES TECHNIQUES TRAMAC Adaptation sur pelles de poids consei 55 to 75 Tons lle Debit d huile recommande 100 110 gom 380 420 Ipm Pression minimale de d clenchement 3045 psi 210 bar du clapet de s curit de la pelle Contre pression admissible 85 psi 6 bar de la tuyauterie haute pression 1 25 to 1 5 in int rieur de la tuyauterie basse pression 1 5 in int rieur Poids sans kit m canique ni outil 9890 lbs 4486 kg Poids moyen en ordre de marche 13038 lbs 5914 kg Hauteur avec outil pic standard 138 in 3906 mm Largeur hors tout 34 25 in 8 0 m
10. The fracture face itself will normally exhibit semi circular polished area with the remainder being of rougher appearance The polished semi circular area is the fatigue area and generally starts from a damage mark or other stress initi ated on the outside of the demolition tool and spreads inward The fatigue area slowly widens until the stresses being applied to the demolition tool cause sudden failure of the remaining section Generally the size of the fatigue area indicates the level of stress applied to the tool i e the smaller the fatigue area the higher the stress level However it must be borne in mind that once initiation of a fatigue crack has taken place it requires a lower stress level to cause it to grow Page 017 TRAMAC 0 Causes of increased fatigue stress in a demolition tool Model V65 Tool Guide A Free running or blank firing Free running occurs when the hammer piston strikes the top of the demolition tool when the working end is not in proper contact with the rock or concrete to be broken This includes jobs where the tool slides off the working area and also when breakthrough of thin concrete slabs or boulders occurs B Gold Low temperatures cause a demolition tool to be more susceptible to fatigue failure Tools should be warmed before use C Mechanical and thermal damage Any form of damage to the surface of a demolition tool renders it more liable to suffer fatigue failure Thus all care mu
11. the ground are not dangerous for the operator or any bystanders Page S5 Nettoyer imm diatement la peau si de l huile entre en contact avec celle ci Les Jets d huile hydraulique sous pression peuvent pen trer la peau et provoquer de graves blessures Ne jamais intervener sur un circuit hydraulique sous pression Ne jamais utiliser la main pour chercher une fuite SI de l hulle hydraulique p n tre sous la peau consulter imm diatement un m decin ACCUMULATEUR HYDRAULIQUE Les brises roches comprennent 1 ou 2 accumula teurs qui contiennent de l azote sous pression Ne jamais d monter les couvercies d accumula teurs Si une intervention est n cessaire sur un accumula teur consulter votre distributeur TRAMAC le plus proche UTILISATION S il y a un risque de chutes d objets ou de blocs dans la zone de travail la cabine de l engin porteur doit tre quip e d un systeme de protection homo logue FOPS Avant le d marrage de travaux l op rateur doir s in former de tous passages de conduites d lectricit gaz eau ou autres pr sentant un danger dans sa zone d intervention L op rateur doit prendre si n cessaire toutes pr cautions pour signaler ou clairer sa zone de tra vail et s assurer en permanence de la stabilit du terrain sur lequel l engin porteur doit voluer Le brise roche doit tre utilis sur une aire de travail d gag e avec une orientation telle que les in vita b
12. 056 70 86576147 80 86502788 90 86506375 100 86506300 110 86503893 120 86510765 130 86510773 140 86503794 T 86504826 86487162 86476348 86575487 20 30 350 50 170 410 110 210 150 250 190 270 300 550 320 330 340 480 530 600 640 650 670 680 750 740 96365 N A N A 9 038 97037 N A 97036 96140 96402 96401 96174 96628 96629 96158 96987 96 48 18 72 A R amp B D D ND ND ND NO mm R O1 ND BR BR JO ND HA H Model V65 Parts List DESCRIPTION DESCRIPTION CRADLE BERCEAU Standard cradle Cradle including Guiding slipper Berceau standard Berceau comprenant Patin de guidage Washer two mounted at a time Rondelle montees par deux Screw UNF 1 1 4 Screw UNF 1 1 4 Washer two mounted at a time Nut Absorber Soundproofing Soundproofing Scraper seal Plastic plug Plastic plug Shock absorber TOOLS Moil point Chisel Blunt tool ACCESSORIES Seal kit incl Nylon ring O ring O ring O ring O ring Lip seal Helicoil thread UNF 1 1 4 Tight seal O ring Tight seal Tight seal O ring Lip seal Piston seal O ring O ring O ring O ring Lip seal Vis H UNF 1 1 4 Vis H UNF 1 1 4 Rondelle montees par deux Ecrou H Amortisseur Insonorisant Insonorisant Joint racleur Bouchon plastique Bouchon plastique Amortisseur OUTILS Broche pic Broche burin Broche pilon ACCESSOIRES Pochette rechange comp Bague nylon Joint torique
13. 311164 53955 1 Threaded plug Bouchon filet BACK HEAD TETE ARRIERE 260 86495066 95493 1 Back head incl T te arriere comp 270 86256997 22391 12 Helicoil thread UNF 1 1 4 Filet helicoil UNF 1 1 4 280 86506805 88108 1 Lining Chemise de tiroir 290 86507324 88113 1 Rush Jonc 300 86352481 73008 3 Plug Bouchon 310 86389954 84031 3 O ring Joint torique 320 86232808 8098 7 O ring Joint torique 330 86570447 96842 5 Tight seal Joint d tanch it 340 86349990 71834 5 Tight seal Joint d tanch it 350 86243383 15809 1 O ring Joint torique Included in Seal Kit Page P4 Model V65 Parts List Page P5 TRAMAC 0 ltem 360 370 380 390 400 410 420 430 440 450 460 470 480 490 900 910 920 930 940 990 970 980 990 600 610 620 630 640 650 660 670 680 Included in Seal Kit Part Number Ref 86505419 86505435 86505427 86505443 86502697 86228970 86505369 86505500 86421971 86505351 86502705 86583838 863498 5 86380904 86380920 86380912 86231644 86238466 86355500 86352481 86362712 86350006 86506797 86505518 86505393 86505237 86505450 86505567 86505468 86505476 86223104 86505484 88130 88135 88602 88136 88114 9346 88116 88117 88111 88112 88115 N A 71816 81786 81788 81787 7294 12817 74256 73008 76946 71847 96417 88129 88105 88104 88101 88167 88137 88138 6848 88142 Qty L dd i b b 1 M dp 1
14. 65 Parts List Item Part Number Ref Qty DESCRIPTION DESCRIPTION SPACER PARTIE ENTRETOISE 690 86362712 76946 1 Pin Axe lisse 700 86503976 88102 1 Spacer Entretoise 710 86350048 71863 1 Ball seat Siege de bille 720 86285343 40530 1 Ball Bille 730 86353547 73477 1 Spring Ressort 740 86495330 88143 2 Lip seal Joint l vres in gales 750 86505484 88142 1 O ring Joint torique 760 86509403 96537 1 Shank thrust Butee d emmanchement FRONT GUIDE GUIDE AVANT 770 86362712 76946 1 Pin Axe lisse 780 86496668 95621 1 Front guide Guide avant 7 90 86503489 88147 1 Upper chuck bushing Douille sup rieure 800 86503851 96168 1 Pin Axe 810 86503232 88150 4 Lock Verrou 820 86503786 96157 2 spring Ressort 830 86498367 95759 2 Spring guide Guide ressort 840 86498375 95760 2 Snap ring Jonc 850 86503778 96156 2 Elastic pin Goupille elastique 860 86504891 88146 1 Lower chuck bushing Douille inf rieure 8 0 86498359 95758 1 Ring Bague 880 86585270 N A 1 Snap ring Jonc 890 86498342 95757 1 Scraper seal Joint racleur 900 86576329 97054 2 Retaining pin Clavette de retenue ASSEMBLING ASSEMBLAGE 920 86503844 96165 8 Assembling bolt Vis d assemblage 930 86504156 88163 8 Nut Ecrou Included in Seal Kit Page P8 Cradle LO Ze gt O g 80 10 50 60 60 70 O RT 120 110 20 90 100 Page P9 TRAMAC 0 Part Number Ref Item 10 86505286 20 865 8523 30 86585056 40 86576162 50 86576154 60 86585
15. C service department The design specification of this machine has been certified as complying with E C directives Any modification to any part is absolutely prohibited and will result in the CE certification and marking being rendered invalid TRAMAC reserves the right to make changes and improvements to products without notice and with out incurring any obligation to make such changes or add such improvements to products sold pre viously AVANT PROPOS Le contents de ce manuel est consid r comme appartenant a TRAMAC et comme confidentiel il ne doit pas tre reproduit sans l autorisation crite pr alable de la soci t TRAMAC Aucun l ment du contenu de ce document n est entendu comme repr sentant aucune promesse garantie ni repr sentation ni explicates ni implicites eut gard aux produits TRAMAC qui y sont d crits Toute garanties de cette nature ou tout autres termes et conditions de vente des produits doivent tre conformes aux termes et conditions standard de vente de la soci t TRAMAC termes et conditions que l on pourra obtenir sur demande Ce manuel contient des instructions et des donn es qui couvrent toutes les op rations et les tdches de maintenance r guli re a effectuer par le personnel d exploitation et de maintenance Les r visions g n rales sortent du cadre de ce manuel et doivent tre renvoy es a un service d entretien agr TRA MAC Les sp cifications de cet appareil ont t
16. DRAULIC FLUIDS Hydraulic fluids and lubricants can be dangerous to health if not used properly Avoid ingestion skin contact and inhalation Safety data sheets for oil and lubricants should be obtained from the lubricant supplier Should hydraulic oil come into contact with eyes rinse them abundantly and consult a doctor Lorsque un aide participe au montage du brise roche s assurer que les instructions donn es par gestes soient blen comprises Un mouvement inattendu du bras de pelle lors du montage du marteau peut tre la cause d accident aux mains S assurer que le porteur est immobile et stable Ne pas laisser les mains proximit lors de la descente de l extr mit du bras entre les plaques de fixation Ne pas v ritier l alignement des passages d axes avec les doigts Lors du raccordement du brise roche au circuit hydraulique du porteur s assurer que le circuit nest pas sous pression penser au r servoir pressuris ou temp rature lev e Le moteur de l engin porteur dolt tre arr t Veillez ce que les flexibles d alimentation et de retour soient correctement branch s Prendre toutes les mesures n cessaires pour viter au maximum les pertes d huiles lors du branche ment du brise roche FLUIDE HYDRAULIQUE Les huiles hydrauliques et lubrifiants peuvent tre dangereux pour la sant s ils sont utilis s incor rectement Ne pas avaler mettre en contact avec la peau ni Inhale
17. Inflation screw Vis de gonflage 20 86241403 14826 1 Ring Bague BS 30 86509254 96519 12 Screw UNF 1 1 4 Vis CHc UNF 1 1 4 40 86505492 93318 1 Diaphragm Membrane d accumulateur Page P12 TRAMAG Model V65 Trouble Shooting TROUBLE SHOOTING REMEDIES A Oil leakage on hammer Damaged or worn seals Call your TRAMAC distributor B The breaker loses power high vibrations in breaker hoses The accumulator is deflated or diaphragm punctured Check the oil temperature If oil is too hot ask a technician to check the breaker circuit relief valve setting Call your TRAMAC distributor C The hammer operates normally then slows down and stops A few minutes later the hammer will start again then stop again Hydraulic oil is too hot Excavator circuit must be checked for heat source If necessary reduce the breaker operating pres sure D One side rod bolt has broken Stop working immediately and call your TRAMAC distributor E After connection to carrier the breaker operates for few blows then stops The return hose is plugged Check the quick coupling seat if installed Recommendation Check oil temperature and settings of carrier relief valves If relief valve is not adjusted properly oil may heat up quicker due to the high total power of rock breaker This will cause the rock breaker to perform poorly Page M1 PANNES POSSIBLES REMEDES A Fulte d hulle au niveau du marteau Jo
18. L op rateur ne doit pas absorber de boisson alcoolis e ni de m dicament provoquant la somno lence pendant le travail Il est par allieurs imp ratif de prendre connais sance et de respecter les reglements locaux concernant les brise roches et leur utilisation sur chantier MONTAGE SUR PORTEUR Chaque mod le de brise roche est adapt a un type d engin porteur L op rateur dolt prendre connaissance des prescrip tions d utilisation fournies par le constructeur du porteur telles que Poids minimum du porteur pression d utilisation d bit dimensionnement des flexibles et raccorde ment au circuit hydraulique du porteur Le non respect de cos prescriptions peut endommager gravement le brise roche TRAMAC Model V65 Safety When someone helps to install the breaker make sure any hand signals will be well understood Unexpected boom movements when installing the breaker could result in hand injury Be sure the carrier is immobile and stable Keep your hands clear when moving the boom end between fixing plates Do not use your fingers to feel pin alignment When connecting the breaker hoses to the carrier circuit be sure the circuit is not under pressure check that the hydraulic tank is not pressurized or at high temperature The carrier engine must be stopped Check that HP and LP return hoses are well connected Take all necessary steps to prevent oil leakages when connecting the breaker HY
19. Model V65 Maintenance DAILY Check the breaker attachment at the boom end Make sure that a side rod is not broken WEEKLY Check tightening of side fixing cap bolts Check tightenning of wear plate screws Remove the tool Check the tool shank and striking face condition Replace the tool if deeply scratched Check the tool retainer condition Replace if it shows important marks Check the lower bushing wear Bronze chuck bushing max wear 208 mm Call your TRAMAC distributor if wear limit is reached TOUSLES JOURS V rifier la fixation du marteau en bout de bras V rifier qu un tirant d assemblage ne soit pas cass CHAQUE SEMAINE Contr ler le serrage des boulons de fixation des plaques lat rales Contr ler le serrage des palques de guidage dans berceau D monter l outil V rifier l tat de l emmanchement et de la face de frappe Remplacer l outil s il pr sente des grippages impor tants V rifier l tat de la clavette de retenue La remplacer si elle pr sente des traces de choc importants Contr ler l usure de la douille inf rieure Douille bronze usure maxi 208 mm Demander lintervention d un technician TRAMAC pour la remplacer quand la limits de l usure est atteinte Page 014 Tool Life TRAMAC working tools are made from a special steel far superior to any tool steel commer cially available Unlike other tools on the market our steel is hardened all the way thr
20. UR LA SECURITE Tous les appareils m caniques peuvent tre dan gereux s ils sont utilis s sans pr cautions ou s ils sont en mauvais tat d entretien V rifier que l op rateur lise et comprenne les ti quettes consulte les manuels avant toute op ration et maintenance Assurer vous que le manuel d exploitation et de maintenance reste la disposition de l utilisateur Assurer vous que les personnels sont form s dune mani re ad quate qu ils sont comp tents et qu ils ont lu les manuels de maintenance La s curit n tant pas uniquement une affaire d in structions chaque fois que l op rateur travaille avec un brise roche il doit penser aux risques qui peu vent survenir en cours de travail et pr voir les moyens de les viter Ne jamals commencer un travail ou une op ra tion de maintenance sans tre certain que vous et les personnes alentours resteront en s cu rit Page S2 TRAMAC Model V65 Safety GENERAL INFORMATION A rock breaker is an accessory for mini excavators backhoes or other excavators according to the model The operator must have the necessary knowledge and must be allowed to operate such carriers The operator must know the safety instructions con cerning the carrier and comply with them In addition to the usual safety equipment such as helmet and safety shoes the operator will if need ed have available Safety glasses industrial gloves dust mask and ear protect
21. anically impossible stop Rendu m canicanique impossible but e Normal working Marche normale Possible Possible Pr cautions a prendre lors du raccordement L alimentation du brise roche par le circuit retour marteau th oriquement possible lorsque le porteur est quip d un distributeur suppl mentaire 3 posi tions doit absolument tre vit6 sous peine d endommager le brise roche Pour cola il faut Prendre les mesures n cessaires pour emp cher de commander le distributeur dans la mauvaise position Passage de P vers circuit retour du brise roche Montage dune but e sous la p dale de commande fig 1 par example ou bien montage d un clapet anti retour sur la ligne retour du brise roche entre marteau et distributeur fig 2 TRAMAC 0 Model V65 Mounting Pl Fu Te Lubrication gt gt ae Page O6 TRAMAC Model V65 Mounting MOUNTING ON EXCAVATOR Review the general safety instructions Move the dipper stick end between the corresponding sides of the fixing cap Insert the pin mark 1 and secure it Move the linkage between the corresponding sides of the fixing cap Insert the pin mark 2 and secure it Swing the breaker to each end position and make sure that there is no interference with any parts of the boom end Connect the breaker hoses mark 3 onto pipe line at the boom mind the proper connection Swing the breaker to each end pos
22. ank including Cover Spring Intermediate body Unequal lip seal Unequal lip seal O ring Lower body including Screw CHc MIO Lining Ball Spring Discharge nozzle Spring Discharge valve O ring Spring Upper body Spring Pump piston Retaining ring Pin Screw H M12 Tight ring Piston including Seal Unequal lip seal Proximity detector Adapter Adapter Adapter Plug Support Screw HM12 HFR M12 Nut Accessories Spare package including Unequal lip seal Unequal lip seal O ring O ring Tight ring Seal Unequal lip seal DESCRIPTION Centrals de graissage R servoir de graisse comprenant Couvercle Ressort Corps interm diaire Joint l vres in gales Joint l vres in gales Joint torique Corps inf rieur comprenant Vis CHc M10 Chemise Bille Ressort Buse de refoulement Ressort Clapet de refoulement Joint torique Ressort Corps sup rieur Ressort Piston de pompe Bague de retenue Axe lisse Vis H M12 Bague BS Piston comprenant Joint Joint l vres in gales D tecteur de proximit Adapteur Adapteur Adapteur Bouchon T le support Vis HM12 Ecrou HFR MI2 Accessoires Pochette de rechange comp Joint a levres in gales Joint a levres in gales Joint torique Joint torique Bague BS Joint Joint a levres in gales Page G7
23. cating station grease the tool shank every 2 hours 5 or 6 shots with a hand grease pump Use molybdenum bisulphide grease Ne pas utiliser le marteau sous l eau Dans le cas d un travail sous l eau m me pour une courte dur e il est n cessaire de pressuriser la partie avant du marteau pour viter que l eau ne p netre a l int rieur Consolteur votre distributeur TRAMAC Le marteau doit tre pressuris avant d tre immerg et jusqu ce qu ii soit retir de l eau Note La pressurisation est aussi indispensable chaque fois que des d bris peuvent p n trer dans le marteau purgeage par example Par temps froid ne pas commencer le travail sans avoir prechauffe le marteau D marrer le porteur et faire pr chauffer l huile Lever le brise roche pour que l outil ne soit pas en appui sur le sol alimenter le marteau avec un d bit r duit moteur du porteur au ralenti pendant cinq minutes Commencer le travail en augmentant progressivement le d bit Graisser l emmanchement de l outil Si le marteau nest pas quip dune central de graissage automatique graisser l outil toute 2 heures de travail environ 5 ou 10 coups de pompe graisse Utillser de la graisse au bisulfure de molybd ne Page 012 Daily a Toutes les jours Weekly Toutes les semaines Model V65 Maintenance EE 1112 n CI F S T li 885 ft lbs ca gt al T F de Page 013 TRAMAC 6
24. e hose and the breaker with grease Adjust the pump onto maximum capacity by unscrewing the nut ref 90 Check pump operation by energizing the breaker control several times and visually confirm that grease is being pumped into the hammer Readjust the pump capacity Adjusting the grease station The volume of grease sent to the hammer can be adjusted by screwing or unscrewing the nut ref 90 The volume may be increased from 0 031 cu in 0 5 CM3 to 0 183 cu in 3 cm3 by unscrewing the nut each flat corresponds to 0 012 cu in 0 2 cm3 A properly lubricated breaker will show some grease running down the point Keep the too greased at all times NOTICE This grease lubricator rem Must be checked and filled daily Page G5 C O y ju U 0 Y D LO CO O GO i o 200 E DON o E lt UT sp DL O No 340 230 Page G6 TRAMAC 6 Item Partnumber Ref 82720K 1 82720 10 83358 20 81536 30 82 18 40 81540 50 81539 60 36007 70 81523 80 62 8 90 81530 100 12253 110 11984 120 81525 130 81541 140 81529 150 77919 160 81559 170 8271 180 81531 190 82719 200 81527 210 81528 220 9833 230 14826 240 82 37 250 81558 260 81538 270 81562 280 63547 290 54321 300 2081 8 25 310 900047 330 84188 340 8494 350 1744 82726 40 90 60 150 230 200 260 Model 65 Grease Station Qty DESCRIPTION Lubricating station Grease t
25. e servir de l outil du brise roche comme s il s agissait d un levier ou d un crochet de levage Model V65 Ten Commandments Avoid blank firing at all times Ne pas faire frapper le brise roche vide c est dire sans appul suffisant sur le mat riau d molir Lubricate the tool every two hours using only a molybdenum bisulphide grease If a lubricating station is available make sure it is full and check the proper oper ation of the pump before each shift Lubrifier l outil toutes les deux heures de travail environ en util isant une graisse au bisulfure de molybd ne S il y a une centrale de graissage veiller a son rem plissage en d but de poste de travail et verifier son bon fonc tionnement Replace the tool bushing when the wear limits are reached Remplacer la douille d usure lorsque celle ci atteint la limite d usure Continuously check for loose nuts bolts and fittings and imme diately replace loose or broken items Arr ter imm diatement le brise roche lorsqu un tirant d assemblage est desserr ou cass Stop the breaker immediately SEO when the blows per minute ii decrease below normal operating parameters or the hoses vibrate excessively Arr ter imm diatement le brise roche lorsque les flexibles vibrent de facon excessive Model V65 Dimensions 2715 3510 No Operating Weight 5767 Lbs Poids Total 2616 kg Dimensions in Millimeters 18x B 39 5
26. hine cold If the control valve is equipped with solenoid switch on the solenoid before starting the engine to avoid damage to the flow meter Do not switch on or off the solenoid when the engine is running Adjust the flow output to match the requirements of the breaker 100 to 110 gpm After the flow has been adjusted load the flow meter to the hammer operating pressure 2400 psi value plus 600 psi If necessary readjust the flow to keep the hammer flow value constant for pressure varying between 1000 psi and hammer operating pressure value 2400 psi plus 600 psi Relief valve problems If you cannot reach the proper oil flow at the hammer operating pressure value plus 600 psi you may have a bad system relief setting or a bad hammer control valve To check system relief valve see excavator manual for proper relief setting Build pressure with the flow meter to determine relief cracking pressure usually 50 to 200 psi below relief setting Reset relief if needed There should be 400 to 500 psi between hammer regulated pressure value and system cracking pressure or heat may develop Pump problems If you cannot produce proper oil flow against pressure varying from 1000 psi to hammer operating pressure plus 600 psi the pump could be bad or there is excessive leakage in the circuit Hammer control valve problems If relief valve and pump are good open and close valve three or four times The valve spool may be sticking or back pressu
27. ible be of a type approved by TRAMAC Compatible with the breaker maximal working pressure Accompanied by instructions for safe installation operation and maintenance When replacing HP and return hoses use only hoses compatible with the maximum working pres sure equipped with crimped end fittings The use of spare parts other than those included in the TRAMAC approved parts list may create hazardous conditions over which TRAMAC has no control Therefore TRAMAC cannot be held responsible for equipment on which non approved spare parts are installed Page S7 MAINTENANCE ET REPARATION Tous les composants accessoires tuyauteries et connecteurs ajout s au brise roche doivent tre De bonne qualit produits par un fabricant de bonne r putation et d un type agr par TRAMAC toutes les fois que cela s av re possible Compatible avec la pression de travail maximale autoris e du brise roche Accompagn s d instructions pour pouvoir effectuer l installation l exploitation et la maintenance sans danger En cas de remplacement des flexibles d alim entation et retour n utiliser que des flexibles compatibles avec la pression d utilisation maximum quip s d embouts sertis L utilisation de pi ces de r paration autres que celles qui sont incluses dans la liste des pi ces qui sont approuv es par TRAMAC peut engendrer des conditions dangereuses sur lesquelles la soci t TRAMAC n a aucun contr le
28. ints d tanch it endommag s ou us s Consul tez votre distributeur TRAMAC le plus proche B Le marteau manque de puissance les flexibles de raccordement battent L accumulateur est d gonfl la membrane de l ac cumulateur est perc e V rifier la temp rature de l huile En cas d chauffement important faire v rifi er par un technicien le r glage des clapets de d charge du circuit de pelle Consultez votre distributeur TRAMAC le plus proche C Le marteau fonctionne normalement puis la cadence ralentit et le marteau s arr ite Quelque temps apr s le marteau red marre puis s arr te L huile hydraulique est trop chaude Le porteur doit tre v rifi pour trouver l origine de l chauffement Si n cessaire r duire la pression de frappe du marteau D Un tirant d assemblage est cass Arrdter le travail imm diatement Consultez votre distributeur TRAMAC le plus proche E Apr s adaptation au porteur le marteau tape quelques coups puis s arr te Le flexible retour est bouch v rifier le coupleur si mont e Recommandation Le brise roche ayant une puis sance globale lev e veiller au bon refroidissement de l huile Un mauvais r glage du clapet de sur pression du porteur peut tre la cause d un chauf fement important de l huile entrainant un mauvais fonctionnement du brise roche TRAMAC 0 Model V65 _ Trouble Shooting TECHNICAL PROBLEMS Before looking for a hammer problem l
29. ition Hoses must not be caught tight or rub against the carrier boom in any position A Do not use fingers to feel pin alignemnt Page O7 MONTAGE SUR PELLE PREEOUIPEE Revoir les Instructions g6n6rales de socurit6 entre autres chapitre Montage sur porteur Descendre le balancier entre les flancs Engager l axe rep 1 et l immobiliser Descendre la biellette entre les flancs correspon dants Engager l axe rep 2 et l immobiliser V rifier le d baftement du marteau et l absence d intert rences en positions extr mes Brancher les flexibles de raccordement rep 3 du marteau Veillez au raccordement V rifier le d baftement du marteau Les flexibles ne doivent pas tre tendus pine s ou frofter contre le bras dans n importe quelle position A Ne pas v rifier l alignement des passages d axes avec les doigtsi TRAMAC 0 Model V65__Tool Mounting Page O8 TRAMAG Model V65 Tool Mounting TOOL MOUNTING On a brand new breaker remove the plastic protection cover at the bottom of the front guide Lift the breaker and position it horizontally Use a screwdriver to push in the lock and keep it pushed in Using a different screwdriver tear off the plastic plug and push the retainer and the second plastic plug out Remove the plastic plug and the retainer Remove the second retainer Hand grease the tool shank the bushings and the retainers Using a lifting device s
30. ized according to the weight of the tool lift the tool keeping it horizontal Insert the tool into the front guide Make sure that the flat edges are well positioned in order to insert the tool retainers i Do not use fingers to feel the alignment Use a screvvdriver to push in the lock and keep it pushed in Insert the retainer by hand Push it to the end with a screwdriver and the lock will release itself A Insert the second retainers Mount the plastic plugs Do not use fingers to push the retainer to the end TOOL REMOVING Remove the tool retainers Remove the tool A Mind the tool temperaturel Should the breaker be stored without the tool mount ed remount the tool retainers and the plastic plugs Page O9 MONTAGE DE L OUTIL Dans le cas d un brise roche neuf enlever le bouchon de protection Lever le brise roche et l amener a l horizontal A l aide d un tournevis repousser le verrou le tenir repousser A l aide d un second tournevis percer le bouchon de protection repousser la clavette et le bouchon de protection sup rieur Enlever le bouchon et la clavette D monter la deuxi me clavette Graisser l emmanchement de l outil les douilles et les clavettes En utilisant un moyen de levage appropri au poids des outils lever l outil en le maintenant horizontal Engager l outil dans le guide avant Veillez l orienta tion des plats de l outil par rapport au trou des clavettes A Ne pa
31. l length Width or diameter Weight Application A Moil point 71 in 7 95 in 921 lbs Universal tool for demolition work and block spliting low abrasive material concrete B Chisel 71 in 7 95 in 937 lbs Excavation of trenches building pits breaking of reinforced concrete D Blunt 71 in 7 95 in 975 lbs Block splitting in quarries Page 019 TRAMAC 6 Model V65 Tool Guide BREAKAGE CHART RS Failure due to blank firing or excessive wear of bushings and or chuck housing FRE ME NO WARRANTY MIE Failure due to operation with worn out retaining pins blank firing twisting tool NO WARRANTY Fatigue breakage with typical fatigue wrinkles due to steel defe ct Typical failure caused by 100 WARRANTY i misalignment between down pressure hammer and tool prying levering etc NO WARRANTY EZ Breakage due to improper contact between the tools tip and rock or concrete a 4 D 7 feta NO WARRANTY LLL Mushrooming or fast wearing caused by operating too long on the same spot NO WARRANTY ALZ Page 020 Model V65 This Page Left Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page P1 TRAMAC 0 MODEL V65 Parts Manual Form No M1052 P Revision 3 November 2001 Page P2 300 SSL 310 RO A y Ye Page P3 Model V65 PX SRT 400 650 410 710 450 N 440 420 D O
32. les clats de roche produits par le contact de l outil avec le terrain soient sans danger pour le voisinage et l op rateur TRAMAC Model V65 Safety Stand clear from a breaker in operation It is highly recommended to have a protection grid in front of the excavator and in all places where special care and safety are necessary Depending on the job done with the breaker a large quantity of dust could be produced Avoid inhalation Use water spraying to drop dust Do not use the breaker for any other application than what it is intended for Splitting blocks digging trenches demolition and excavations Never use the breaker as a lever Never use the breaker to lift loads Using a rock breaker without tool retaining pins is forbidden Do not use any other tools than those recommended by the manufacturer After a certain working time the rock breaker temperature could be high Therefore avoid all contact with any parts until it has completely cooled down and the pressure relieved in the hydraulic circuit Should the tool be changed wait for cooling and use proper gloves to protect your hands CAUTION The vibrations of the breaker exceed 8 2 ft sec Do not touch the rock breaker while it is in opera tion Do not leave any object on the breaker Ne pas rester a proximit du brise roche en fonctionnoment Il est vivement recommand de pr voir une grille de protection devant le poste de conduite de l engi
33. m Cadence de frappe a d bit maxi 850 to 950 bpm Pression r gl e sur le marteau 2400 psi 165 bar Protection contre marche vide Yes Qui corps d outil 7 95 in 202 mm IMPORTANT La temp rature d huile maximale autoris e esi 80 C au marteau et 70 C au r servoir de la pelle Les brises roches sont tudi s pour tonctionner avec de l huile min rale dune viscosit de 32 cst 402 C Pour utilisation avec d autres fluides huiles moteur ou synth tiques consulter votre distributeur TRAMAC TRAMAC 6 Model V65 Technical IMPORTANT Prior to any mounting the operator must check that the carrier characteristics correspond to the required specifications mainly Weight flow and setting of relief valve s mounted on breaker line Refer to technical specifications sheet Prior to any mounting a flow and pressure test of the breaker circuit is imperative The operator will make sure that the hydraulic installation is acceptable as given and it cannot allow the inverse feeding of the breaker by the return line Note The breaker pressure line HP line is located on the right side of the breaker Some carriers might have inverted piping pressure line on the left side of the carrier boom Clearly identify HP pressure and return lines on carrier boom If necessary turn the breaker in its casing IMPORTANT Avant tout montage l op rateur dolt s assurer que le porteur devant tre
34. n porteur et tous les endrolts indispensables a la s curit de l environnement imm diat du chantier Pendant l utilisation du brise roche principalement en d molition une quantit importante de poussibres peut tre produite Ne pas inhaler Utillser de l eau pour abattre les poussi res Ne pas se servir du brise roche hydraulique autrement que pour les applications pr vues casse de blocs travaux de tranch es fouilles d moli tions Ne pas utiliser le marteau comme levier Ne pas utiliser le marteau pour soulever des charges L emploi d un brise roche hydraulique sans claveftes de retenue d outil est interdit Ne pas utiliser d autres outils que ceux pr vus par le constructeur La temp rature du brise roche apres le travail peut tre lev e Eviter tout contact avec les pi ces du brise roche attendre le refroidissement complet de ces derni res et la d compression totale des circuits hydrauliques En cas de changement d outil attendre que la broche soit refroidie et se prot ger les mains avant toute intervention ATTENTION Les vibrations sur l apparell d passent 2 5 m s Ne pas toucher le brise roche en fonctionnement ni laisser aucun objet sur le brise roche Page S6 TRAMAC Model V65 Safety MAINTENANCE AND REPAIRING All components accessories pipes and connectors added to the rock breaker should be Of good quality procured from a reputable manufacturer and wherever poss
35. n kb pN hb hh hh hb hb hb h vt bh bh Model V65 Parts List DESCRIPTION DESCRIPTION DISTRIBUTION DISTRIBUTION Distribution box Boite de distribution Distributor Distributeur Complete plunger Overpressure valve REGULATION Threaded plug O ring Centering piece including Ring Strike regulator slide Liner Threaded plug Valve plug O ring Valve body Valve Valve lining Lubrication Knee piece axle Lip seal Knee piece 3 8 NPTF Tight seal CYLINDER Pin Pin Comp thrust piston guide Piston seal Thrust piston Strike piston Cylinder O ring O ring Complete valve including O ring O ring Plongeur complet Clapet de surpression REGULATION Bouchon filet Joint torique Cimblot comprenant Bague Tiroir r gulateur course Chemise de tiroir Bouchon filet Bouchon de clapet Joint torique Corps de clapet Clapet Chemise de clapet Graissage Axe de genouillere Joint a levres Genouill re 3 8 NPTF Joint d tanch it PARTIE CYLINDRE Axe lisse Goubpille Culasse complete Joint de piston Piston de poussee Piston de frappe Cylindre Joint torique Joint torique Clapet complet comp Joint torique Joint torique Page P6 Model V65 Parts List ATO 490 7 320 570_ 2 B500 510 27 430 LI ES RES BD 400 Mer a I 6 710 410 NN 330 450 440 420 Page P7 TRAMAC 0 Model V
36. nds of operation may permanently damage the cartridge valve After the installation be sure that the delay to release the pressure in the pilot line of the greaser pump does not exceed 3 seconds To check that do the following Install a pressure gauge on port 2 of the Tramac valve Run the hammer a few seconds the pressure reading should be near the working pressure of the breaker see owners manual for the proper value Stop the hammer and check the pressure on the gauge The cartridge has been preadjusted at the factory to give the proper pressure drop delay The pressure should drop to near zero psi in no more than 3 seconds Basically the lubrication station is composed of a spring loaded piston which operates as follows When circuit is under low pressure grease comes into the chamber below the piston When circuit is under high pressure the grease volume contained in chamber is sent to the breaker Filling up the grease station By connecting the filling fitting ref 310 to a grease pump Stop the filling when the cover ref 10 is pushed by the piston ref 240 Then release the air pressure inside the tank by pushing on the relief button By directly filling up the tank First remove the piston ref 240 by using the handle Fill the tank with grease up to 2 inches from the top Reinstall the piston ref 240 and release the air pressure inside the tank by pushing on the relief button Reprime the pump Fill th
37. o high as to lift the carrier at the moment of the breakage of the material the carrier will drop suddenly This will create dangerous and destructive shocks for the tool tool retainers breaker thrusts carrier booms and other parts The carrier boom cylinders can be A damaged if they reach the end of their stroke Avoid blank strikes Prior to hammering the tool must be pressed against the material face Blank strikes tool not properly in contact with the material lead to fast wear of the tool retainer and are the origin of tool breakages When blank striking the breaker sounds high pitched and metallic Revolr les Instructions g n rales de s curit princi palement chapitre utilisation Avant d utiliser le brise roche pour la premi re fois habituez vous contr ler La position Le brise roche doit toujours tre perpendiculaire la surface du mat riau casser La pouss e Pour que l nergie du marteau soit transmise au mat riau et provoque sa rupture il faut que l outil soit maintenu fermement en appui contre le mat riau pendant toute la dur e de frappe La pouss e se r gle en abaissant le bras du porteur et au besoin pour corriger la position du brise roche et le maintenir perpendiculaire la surface d molir en manoeuvrant les commandes de godet ou de balancier Il faut que la pouss o soit correcte Si la pouss e est insuffisante l nergie du brise roche au lieu d tre
38. ook for a problem in the installation like bad quick couplers or a plugged filter see page M3 for how to check the installation Make sure that the hammer has not been hooked up backwards Make sure that the hammer has the proper tool Make sure that the down pressure has been applied Make sure that no valve s are closed For any other problem refer to the Trouble Shooting page M1 If you cannot identify the problem BEFORE calling your TRAMAC dealer collect the following information A complete diagnosis cannot be done without it A Flow rate in high pressure line running to the hammer at operating temperature and operating pressure B Value of high pressure at hammer inlet when hammer is operating use a 0 3000 psi gauge C Value of back pressure in return line use a 0 300 psi gauge D Setting of relief valve in the system For more details please refer to page M3 LOW PRESSURE GAUGE 0 160 PS RETURN AND FEED LINES SAME SIZE AS BREARERS FLOW METER s FLEMA SCALE CAL TEMPERA TUREGALIGE PRESSURE GAUGE w HEEDLE VALVE Page M2 TRAMAG Model V65 Trouble Shooting How to check hydraulic circuit and installation Mount a flow meter in place of the hammer Also mount a low pressure 0 300 psi gauge on the outlet of the flow meter in order to test the back pressure in the return circuit With the flow meter in place activate the circuit and bring the machine up to operating temperature Do not test the mac
39. or Ample loose clothing watches or bracelets can in some circumstances be dangerous The operator will not absorb any alcoholic drinks or medicines liable to generate sleepiness It is imperative to be informed and comply with all local laws and regulations concerning the breakers and their use MOUNTING ON CARRIER Each model of breaker is suited to a specific carrier The operator must be informed of the technical instructions given by the manufacturer such as Carrier minimum weight working pressure flow rate hoses dimensions and connection to carrier s hydraulic circuit Failure to follow these instructions could result in permanent damage to the hydraulic hammer Page S3 INFORMATIONS GENERALES Un brise roche est un accessoire adaptable aux mini pelles tracto pelles ou pelles hydrauliques selon le mod le L op rateur doit avoir acquis les connaissances n cessaires et doit tre autoris a conduire de tels engins porteurs Il doit s informer des consignes de s curit propres a l engin porteur et les respecter En plus de l quipement de s curit habituel casque chaussures de s curit l op rateur devra si la nature des travaux l impose se munir d quipements tels que Lunettes et gants de protection masque anti poussi res casque anti bruit etc Les v tements amples flottants les bracelets mon tre et autres sont proscrire car dangereux en cer taines circonstances
40. ough no thin shell of hard steel which wears quickly When the tools lose their edge either at the tip or on the sides it is possible to sharpen them without repeating heat treatment using one of the following methods A With a milling or planning machine for chisels and spades or with a lathe for the moils and blunt tools These operations must be completed using an adequate type of hard metal tool B By sharpening This operation must be per formed using a coolant to prevent the tool from overheating As a general rule never let the tool cool quickly or suddenly even when it is Caution USed with the breaker Dipping the tool into vvater vvhen it has been heated in the course of work or leaving it in the snow in the winter will result in a drenching effect on the tip or cutting bit and increase the risk of breakage Tools are covered by TRAMAC against metal defects very uncommon It is not unusual that some operations working at angles or blank firing lead to tool breakage including inside the chuck housing The use of after market tools will void your war ranty for any claim related to parts in contact with the tool including the main piston Page 015 Model V65 Tool Guide Entretien des outils Lorsque les outils s e moussent soit a la pointe soit sur le tranchant il est possible de les retoucher sans traitement ther mique selon une des deux methodes ci dessous A En fraisant ou en rabotant p
41. our les burins et les pelles en tournant pour les pics et les pilons Ces operations doivent etre realisees avec les outils ade quats en metal dur B En aiguisant Operation a realiser en utilisant un liquide de refroidissement pour ne pas echauffer inutilement l outil En regle generale ne jamais laisser refroidir un outil rapidement ou brusque ment y compris lors de son utilisation Caution avec le marteau hydraulique Le fait de tremper dans l eau un outil echauffe par le travail ou bien en hiver de la laisser dans la neige entraine une trempe de al pointe ou du tran chant de l outil et augmente ainsi les risques de rupture In certain materials The chisels will tend to pivot and create torsional effects This can resoult in stress between the tool and the retaining pins Seizing will then take place in the front guide and it will be very difficult to remove the tool and the retaining pins Using the breaker in a different type of rock It is recommended to chek the tool shank after 1 or 2 hours of work The contact surfaces between the chisel and the pins may have to be reground If so repeat the operation until the tool no longer shows any sign of deterioration When distorsion becomes more significant we imperatively recommend to use a point or reduce the impact pressure Model V65 Tool Guide Dans certains materiaux Les burins ont tendance a pivoter et a creer un effet de trosion Ceci peut
42. par cons quent la soci t TRAMAC ne peut tre tenue comme responsable des quipements sur lesquels il est mont des pi ces de r paration non homologu es TRAMAC gt Model V65 Safety POSITION OF THE SLING Diagramme d elingage Use the sling hook Utiliser le crochet d elingage Take the tool out Enlever l outil 12094 lbs Approximate weight Poids approximatif vvithout tool vvith support sans outil avec support 944 lbs Tool average weight Poids moyen de l outil Use a sling according to the breaker weight Utiliser une elingue adaptee au poids du Brise Roche Page S8 Don t ever modify the hydraulic installation set by the dealer Ne jamais pousser l acc l rateur jusqu d passer la limite indiqu e au moment des essais de mise en route Avoid any violent movement when the breaker is operating Eviter toute manoeuvre brutale du bras alors que le brise roche est en phase de frappe Applied pressure is perpendicular to the material to be broken and always follows the tool Imprimer au brise roche la bonne pouss e toulours perpendiculaire ment la face du mat riau a d molir Do not leave the breaker in the same spot for long periods of time Short bursts Production Long tool life Ne pas insister plus de 15 secon des sur le m me point lorsque le mat riau est particuli rement dur et tenace Never use the tool as a lever or to lift heavy loads Ne jamais s
43. provoquer des contraintes entre les clavettes de retenue et l outil ll y a alors grippage de ces pieces ce qui rend difficile le demontage entre l outil et les clavettes de retenue Utilisation dans une autre categorie de roche Il est recommande de verifier lemmanchement du burin apres une ou deux heures de tranail ll sera peut etre necessaire de rectifier les surfaces de con tact entre le burin et les clavettes Repeter l opera tion jusqu a ce que l outil ne presente plus de signes d alteration Au cas ou les alterations superfi celles prendraient une ampleur plus importante nous recommandons imperativement d utiliser alors une aiguille pic ou de reduire sensiblement la pres sion de frappe Page 016 TRAMAC 0 How a demolition tool cracks rock and concrete Model V65 Tool Guide When the hammer piston strikes the top of a demolition tool it sends a compressive stress wave down to the working end of the tool Provided that the demolition tool is in contact with the rock or concrete which requires breaking it is this compressive stress wave which fractures the rock Then immediately following the compressive wave a tensile stress wave is formed due to the hammer piston lifting from the top of the demolition tool The cycle of compressive and tensile stresses flowing down the tool is repeated for each hammer blow Obviously anything that interferes with the strength of the compressive stress wave during service fo
44. r example blank firing or bending of the demolition tool due to leverage will result in loss of breaker efficiency of up to 80 and possible failure of the tool itself Correct operating conditions The continuous cycle of compressive and tensile stresses in the demolition tool even under correct operating conditions creates fatigue stress in the tool which can lead to the fatigue failure of the tool before it is worn out Anything that interferes with the cycle of compressive and tensile stresses will also increase the level of fatigue stress being applied to the demolition tool and thus increase the risk of early fatigue failure of the tool The main cause of increased fatigue stress in a demolition tool is any form of side pressure during service which creates bending Thus utilizing the tool as a lever using an incorrect driving angle or attempting to break ground using the pull of the excavator are all detrimental to the life of a demoli tion tool and should be avoided A The hydraulic power available in the machine far exceeds the strength of a demolition tool if ari it is used incorrectly and can snap the tool like a pencil aution Demolition tool fatigue failure Demolition tool fatigue failure will occur in approximately 4 inches from either side of the chuck front face or through the retainer pin flat Another slightly less common failure area can fall approximately 8 inches from the working end subject to the nature of use
45. r les manations Les fiches de param tres de s curit pour les huiles et lubriflants doivent tre obtenues aupr s du fournisseur Si de l huile hydraulique entre en contact avec les yeux rincer les abondamment et consulter un m decin Page S4 TRAMAC Model V65 Safety Should hydraulic oil come into contact with skin wash it off immediately Fine jets of hydraulic fluids at high pressure can penetrate the skin causing serious injury Be sure the circuit is not under pressure prior to any intervention Do not use your hand to check for hydraulic fluid leakages If hydraulic fluid penetrates the skin get medical help immediately HYDRAULIC ACCUMULATOR Rock breakers incorporate one or two hydraulic accumulators containing nitrogen under pressure Never attempt to open the accumulator covers lf an accumulator needs to be repaired contact your TRAMAC distributor OPERATION If the carrier is in a work area where there are risks of falling objects or rocks the cabin must be equipped with an approved FOPS protection Prior to starting work the operator will make sure there are no buried electricity gas or water pipes or lines The operator must take every step to illuminate or light up his working area and permanently take care of ground stability The rock breaker will be used on a clear working area oriented in such a way that inevitable rock chips produced by the contact of the tool with
46. re is developing on return line With the flow adjusted and the flow meter loaded to hammer operating pressure value plus 600 psi take note of the low pressure gauge reading The return pressure should be less than 85 psi If the back pressure is more than 85 psi the restriction causing this higher pressure must be found and eliminated After the flow meter test is completed disconnect the flow meter and connect the hoses to the hammer Mount a high pressure gauge 0 3000 psi on the hammer HP line and take the machine outside Run the hammer on a heavy 3 inch by 40 inch by 40 inch steel plate on hard ground and take note of the pressure reading Call your TRAMAC dealer if pressure adjustments are needed Page M3 TRAMAC 0 GREASE STATION MANUAL Form No M1008 PO Revision 1 GREASE TANK AR April 1997 Page G1 Model 65 This Page Left Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page G2 TRAMAC Model 65 Grease Station The Tramac valve DP 2 3 will drop the autolube pressure signal from the working pressure of the hammer to the tank pressure in a delay ranging from 1 to 3 seconds Due to this quick drop the autolube pump is re primed each time the operator stops the hammer and lubricant is sent to the hammer each time the operator starts up again Lube line going to hammer 207 mine I il Grease Station Drain line going to the tank 0 psi pressure
47. refoul e champignonnage l emmanchement peut gripper Lors de la casse de blocs il est pr f rable de ne pas les aftaquer au centre Le rendement est bien meilleur en proc dant par degr et en attaquant d abord les faces les plus favorables Ne pas utillsor l outil comme levier Pour finir de casser le mat riau Pour d placer les blocs Les forces importantes appliqu es au marteau sont a l origine De fissuration des soudures du berceau ou des plaques lat rales De la destruction de la douille inf rieure par crasement De la rupture de l outil TRAMAC Model V65 Operation Do not use the breaker under water For underwater operation even for a short time it is essential to pressurize the breaker front part to prevent water from entering inside the breaker Call your TRAMAC distributor The breaker must be pressurized prior to being plunged into water and remain so while it is under water Note Pressurization is also essential every time there is a possibility for debris to enter the front part scaling for example If the weather is cold do not start working with out preheating the breaker Start up the carrier and preheat oil Raise the breaker from the ground so that the tool is hung up Feed the breaker with reduced flow idle the carrier engine for 5 minutes Start work increasing the flow gradually Grease the tool shank If the breaker is not equipped with an automatic lubri
48. s v rifier l alignement avec le doigt A l aide d un tournevis repousser le verrou et le main tenir repouss Engager la clavette la main la repousser fond l aide d un tournevis Le verrou ressort autom atiquement A Ne pas repousser la clavette avec le doigt Monter la deuxi me clavette Monter les bouchons de protection DEMONTAGE DE L OUTIL D monter les clavettes Extraire l outil A Attention a la temp rature Si le marteau doit tre stock sans outil remonter les clavettes et les bouchons TRAMAC Model V65 Operation Review the general safety instructions Before operating the breaker train yourself to check The position The rock breaker must be perpendicular to the material face at all times Down pressure To allow the breaker energy to be transmitted to the material and break it the tool must be firmly pressed against the material while hammering Down pressure is adjusted by pulling down the carrier boom and if required correcting the breaker position Keep the breaker perpendicular to the material face by operating dipper stick or bucket controls Down pressure must be correct If the down pressure is insufficient the breaker energy will be partly dissipated into the tool the breaker itself and into the carrier boom instead of being transmitted to the material This generates abnormal vibrations and induces blank strikes If on the other hand the down pressure is s
49. st be exercised to prevent scratches gouges or weld marks occurring due to acci dental damage and galling caused by contact between the tool and the chuck bushing through the lack of lubrication or excessive bending D Lubrication Care must be taken to avoid metal to metal contact that as a result of galling could cause deep damage marks which in turn may lead to the formation of fatigue cracks and eventually failure of the demolition tool Make sure that the shank of the demolition tool is well lubricated before inserting it into the hammer E Corrosion A rusty demolition tool is more likely to suffer fatigue failure Keep tools well greased and sheltered from the weather when not in use Typical failures TRAMAC demolition tools are manufactured from first class materials and then heat treated to pro duce a fatigue and wear resistant tool Thus when the tool has apparently failed to give a satisfac tory service life a brief visual inspection can often give a quick indication of the failure cause Wear is dictated by the conditions of the material being broken In general however the following guidelines apply Blank tools worn more than 1 3 of their diameter or moils and chisels worn back more than 2 inches from the working end are classed as reasonable life Page 018 TRAMAC 6 Model V65 Tool Guide TRAMAC demolition tool guide P uU TI i a are es all Ref Tool type Tota
50. ted at a time Nut Absorber Moil point Cheisel Seal kit Diaphragm Inflation screw Ring Piston de frappe Cylindre Entretoise Guide avant Douille sup rieure Douille inf rieure Axe de retenue Verrou Ressort Guide ressort Jonc Ace de genouillere Joint a levres Genouillere 3 8 NPTF Joint d etancheite Vis d assemblage Ecrou Disque d appui Vis CHc UNF 1 1 4 Amortisseur Vis H UNF 1 1 4 Rondelle montees par deux Patin de guidage Bouchon plastique Bouchon plastique Vis H UNF 1 1 4 Rondelle montees par deux Ecrou H Amortisseur Broche pic Broche burin Pochette rechange Membrane d accumulateur Vis de gonflage Bague BS TRAMAC 0 Model V65 Quick Reference Quick Reference Torques Part Number Ref Assembly Side Rods 86503844 86504156 Bracket Cap Bolts Wear plate Bolts Accumulator 86497070 86509254 86265048 96508413 96165 88163 9 03 9 038 95635 96519 26428 96508 DESCRIPTION Side rod bolt Pull the nuts to 295 ft lbs and release Nut Pull the nuts to 150 ft lbs in a crisscross pattern Align the notches Next tighten the the side rods for 1 additional turn Three flats and three flats in a crisscross pattern Go 1 4 past notch and release to remove pretwist in rod Fixing cap bolts 885 ft lbs Wear plate bolts 885 ft lbs H P accumulator 725 psi charge pressure Accumulator bolts 590 ft lbs Inflation screw 16 ft lbs Acc
51. transmise au mat riau se dissipera en partie dans l outil dans le brise roche et dans le bras du porteur cr ant des vibrations anormales et provoquant des frappes vides Si par contre la pouss e est trop forte au point de soulever le porteur lors de la rupture du mat riau l excavateur retombera brusquement en avant Cela provoquera des chocs dangereux et destructeurs pour l outil les claveftes les but es du brise roche le bras et autres parties du porteur Les v rins de bras du porieur ne doivent pas tre en but e avant ou arriare lis n y r sisteraient pas Ne pas faire frapper le marteau a vide Avant de faire frapper le marteau l outil doit tre en appui contre la surface a casser Les frappes a vide outil insuffisamment appuy provoquent la destruction rapide des clavettes de retenues et sont la cause de casses d outils Lorsque le brise roche frappe a vide les coups ont un son aigu m tallique Page 010 TRAMAC Model V65 Operation When In use keep the breaker perpendicular If the breaker is not perpendicular the tool may slip off and get stuck between guiding bushings Severe friction created between tool and bushings leads to seizing which will result in tool breakages bushing breakages or the lower bushing sliding off Energy dissipated into the side plates or into the cradle of the breaker leads to welding breakage Never operate the breaker at the same place for more than 15 seconds
52. umulator fixing bolts 740 ft lbs Page 3 TRAMAC 6 Forward Safety Ten Commandments Overall Dimensions Technical Specifications Mounting Tool Mounting Operation 8 Adjustment Maintenance Tool Guide Parts List Accessories Trouble Shooting Grease Station Page 4 Model V65 Table of Contents Avant Propos Securite Dix Commandements Encombrement Caracteristiques Techniques Montage Montage de Outil Utilisation 8 Reglage Entretien Guide Outil Pieces Detachees Accessoires Incidents Techniques Centrale de Graissage S1 O1 O2 O3 O6 O8 010 013 015 P10 M1 G1 TRAMAC 0 Model V65 Forward FOREWORD The contents of this manual are considered to be proprietary and confidential to TRAMAC and should not be reproduced without prior written permission from TRAMAC Nothing contained in this document is intended to extend any promise warranty or representation expressed or implied regarding the TRAMAC prod ucts described herein Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale of such products which are available upon request This manual contains instructions and technical data to cover all routine operations and scheduled maintenance tasks by operation and maintenance staff Major overhauls are outside the scope of this manual and should be referred to an authorized TRAMA
Download Pdf Manuals
Related Search