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ENGLISH 取扱説明書 / Instruction Manual

Contents

1. 2 G BE BE
2. EIR ON OFF MC OFF 10 cm
3. 7 7
4. 6 4 7 7 3 200V 0 75 90kW FRN__ ARINI 2J 1 kW G2 KVA 3 V 4 240V AVR 348 200 230V AVR A 5 11 18 27 88 115 146 180 215 110 1min IEC 61800 2 3 200 240V 50 60Hz 3 200 220V 50Hz 3 200 230V 60Hz 200 240V 50 60Hz 200 230V 50 60Hz 200 220V 50Hz 46 200 230V 60Hz 10 15 2 10 45 5 AD 7 3 2 6 0 8 6 14 8 20 6 27 8 41 4 55 8 169 0 82 2 112 139 167 2
5. L1 R L2 S L3 T U V W ABBA Dig U V W
6. Ek 1 1 1 1 1 24 2 3
7. 10kA 500V 2 W W FRNO 75AR1L 2J 6 IEC EN 60269 2 1 FRN3 7AR1L 4J 16 IEC EN 60269 2 FRN1 5AR1L 2J 10 IEC EN 60269 2 FRN5 5AR1L 4J 20 IEC EN 60269 2 FRN2 2AR1L 2J 16 IEC EN 60269 2 FRN7 5AR1L 4J 25 IEC EN 60269 2 FRN3 7AR1L 2J 25 IEC EN 60269 2 RN11AR1L 4J 35 IEC EN 60269 2 FRN5 5AR1L 2J 35 IEC EN 60269 2 RN15AR1L 4J 50 IEC EN 60269 2 FRN7 5AR1L 2J 50 IEC EN 60269 2 RN18 5AR1L 4J 63 IEC EN 60269 2 FRN11AR1L 2 80 IEC EN 60269 2 RN22AR1L 80 IEC EN 60269 2 FRN15AR1L 2 100 IEC EN 60269 2 RN30AR1L 100 IEC EN 60269 2 FRN18 5AR1L 2J 125 IEC EN 60269 2 RN37AR1 125 IEC EN 60269 2 FRN22AR1L 2 RN45AR1 FRN30AR1L2 250 IEC 60269 4 RN55AR1 250 IEC 60269 4 FRN37AR1L 2 RN75AR1 R R R R FRNABARIL 2 350 IEC 60269 4 PNSOARI 350 IEC 60269 4 FRN55A 2 450 IEC 60269 4 FRN75AR1S 2 mere wee wc Fuses FRN90A 500 IEC 602
8. Field wiring connections must be made by a UL Listed and CSA Certified closed loop terminal connector sized for the wire gauge involved Connector must be fixed using the crimp tool specified by the connector manufacturer UL CSA UL cUL 6 All circuits with terminals L1 R L2 S L3 T RO TO R1 T1 must have a common disconnect and be connected to the same pole of the disconnect if the terminals are connected to the power supply Terminals RO TO must be protected by Class J Fuses or a Circuit Breakers for all capacity in the figure below Terminals R1 T1 must be protected by Class J Fuses or a Circuit Breakers in the figure below 200V class series 55kW only L1 R L2 S L3 T RO TO RI T1
9. THRJ PTC 200V 90kW 200V 22kW 400V 45kW 1
10. CPU CPU LSI RS 485 1 RS 485 2 RS 485
11. Ez TOR Cop CE 2006 95 EC Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy IEC EN 61800 5 1 2007 OG RCD Residual current operated protective device ELCB Earth Leakage Circuit Breaker vi
12. EMC NZE EF
13. FRENIC HVAC FRENIC HVAC FRENIC HVAC URL URL URL https felib fujielectric co jp download Iimitedlogin htm Fe library m
14. 0 10V 4 20mA 0 20mA FEN NEN NIIT 1 4 SINK SOURCE 1 E20 E23 2 Y1 lt Y4 CMY ON ON OFF OFF 1 Y1 lt Y4 2 30A B C Da
15. 6 1 7 7 1 HSS 6 2 1 0 P N CC DC 25V 6 1 1 1 1 BR HA
16. BS Ap AZE EXE A AEX Be He A 3
17. FE A A Dig ANTES RSS KE AE ELCB
18. 8 1 8 2 4 RS 485 a B A TIE MH GARAD T9 fe molec 8 e a Ea m p r AJ T 8 2 5 EMC 8 3 e ni qs 884540 MCCB SERA a ELCB
19. 5 2 400V TT Viii UL cUL UL cUL UL cUL 1 Solid state motor overload protection motor protection by electronic thermal overload relay is provided in each model Use function codes F10 to F12 to set the protection level F10 F12 Use 75 C Cu wire only 75 C Use Class 1 wire only for control circuits Class 1 Short circuit rating Suitable For Use On A Circuit Of Delivering Not More Than 100 000 rms Symmetrical Amperes 240 Volts Ma
20. A 232 3 200V 5 5kW 45kW 400V 11kW 90kW Q 4 1 8 Nem M4 3 5 Nem M5 2 2 2
21. im 1 Fref LCD 0 00Hz M 00u CAU CUT 4258 Z 0 00Hz STOP 0 00Hz lout 0 00A PWR 0 03kW PRG Program Menu 4 2 LCD OM 4 1 4 3 4 1 1 50 0 Hz 1
22. L1 R L2 S L3 T U V W L 24 24 24 L24 24 24 e El E2 e ea eG 2 5 Fr lg iniu JE A UD E o ge p nu lui les ltan v jo 2 WU PHBH 2 3 TEL LS COE RES xis Toe oo0900090909 Ex eooccocco0929 OO prs M USA EC EN 60947 1 Max AG250V IL 2 2 6 2 2 4 2 4 U V W
23. HELP ER anera 3 1 4 4 1 1 L1 R L2 S L3 T U V W Oe 4 1 2 3 4 5 OFF ON 6 G UR L2 S L3 T 4 1 4 2
24. 18 5kW 11 IP55 12 ABE 13 1 000m 1 000m 1 000 1 500m 1 500 lt 2 000m _ 2 000 2 500m 2 500 3 000m 1 00 0 97 0 95 0 91 0 88 3 7 1 3 48 400V 3 7 90kW FRN__ AR L 4J 5 5 7 5 11 22 30 45 55
25. 0 V W PWM FRENIC HVAC fa AE 1 0 P N DC 25V SSS ARE
26. 4 5 FRENIC HVAC 4 3 5 5 1 5 1 0C1 002 0C3 200V 22kW 400V 45kW 0V2 0V3 OV1
27. RRALGS MCCB muss RREME Eo MO E n Ry T E A a 200 240V Id 50 60Hz x 400V pets tf yall 380 490 4X ky 50 60Hz TOS if TT METAMAN ae ca Sere al FON UX EM A p 0 IM 3 RRUR2A7 9 f J 4 RS 485 1 USB fs RJ 45 111 314 873 4 g wemezan hall 8 7 0 10v00 h me Tr i 0 10VDG a vesc 5 it 1 9 E 0 20mADC E t T ELETEN wwe occ ECCE ass H oj JESF 1 i 2 a T p Tin IEEE PERS 5 PERR PLEA EBHEGHAR 0 18 i E BUSES 07 352 i P SCRHMR LE 13 A 753 ARR IE F E 2 1 f e BAR 2 200V 55kW SIK Rees MCCB
28. tmF RO TO J WERL T1 J 200V 55kW Disconnect MCCB MC a RCD ELCB etc Power supply ws Inverter Fuses or Circuit breakers 7 Environmental rating Maximum Surrounding Air Temperature Maximum ambient temperature The surrounding temperature and ambient temperature shall be lower than the values in the table below Type Temperature FRN__ AR1S nn FRN___AR1M nn 50 deg C FRN___AR U co FRN___AR1L oo 40 deg C Atmosphere For use in pollution degree 2 environments for Open Type models 2 8 UL enclosure type UL UL enclosed type formats are shown in the table below UL Enclosure Type Type Open Type FRN _AR1S nn
29. LSI 5 1 5 1 PID PID E EE AE aa Af PID o H45 HE 5 2 6
30. EN1 PLC EN2 PLC X T2 2 3 RO TO 200V AC 200 240V 50 60Hz 200V AC 200 230V 50 60Hz 400V AC 380 480V 50 60Hz A 18 5kW 22kW T1 200V 22 kW 400V 45 kW AC200 220V 50Hz 200 230V 60Hz 1 0A AC380 440V 50Hz 380 480V 60Hz 1 0A R1 200V RI 400V 9 W EMC 1 AKI U E
31. FRENIC HVAC BR 1 0 P NC DC 25V REAR BE
32. 3 U V WIT 1 4 11 200V 22kW 400V 45kW P NO P NOC L1 R L2 S L3 T 3 2 CN UX CN R CN W 2 2 5
33. 6 1 2 1 2 3 QD Q
34. UL cUL 0 2 3 2 2 8 FRED LL ki 2 2 RO T0 E R1 T1 Ib in N m Ib in N m 3 48 200V 3 38 400V RNO 75AR1L 2J RN1 5AR1L 2J RN2 2AR1L 2J RN3 7AR1L 2J RN5 5AR1L 2J RN7 5AR1L 2J RN11AR1L 2 RN15AR1L 2 RN18 5AI RN22A RN30A RN3
35. 2 2 1 1 D 4 6 4 Cur 2 2 FRN37AR1L 4J 2 1 2 D Q EE PEO M EEL eee RET Cal 2 3
36. FRN55AR1S 2J FRN90AR1S 2J EMC FS FN IEC EN 61800 5 1 2007 EMC IEC EN 61800 3 2004 Immunity Second environment Industrial Emission Category C2 8 2 Vi wii 8 1 8 3 EMC 8 3 1 CE EMC CE CE
37. 1 7 1 1 X7 FWD REV 2 3 ON ON OFF OFF FWD CM ON OFF REV CM ON OFF 1 2 1 EN1 PLC EN2 PLC OFF 2 EN1 EN2 3 EN1 EN2 OFF PLC
38. 3 000m Vi 9 IEC 60364 5 52 mm 4 a un PG RO TO R1 T1 L1 R L2 8 x L3 T 1 B G cH SB Tea FRNO 75AR1L 2J 1 5 FRN1 5AR1L 2J 2 2 FRN2 2AR1L 2J 3 7 FRN3 7AR1L 2J 5 5 FRN5 5AR1L 2J 7 5 FRN7 5AR1L 2J 11 FRNI1AR1L 2J 15 FRN15AR1L 2J FRN18 5AR1L 2J 22 FRN22ARIL 2J 30 FRNSOARIL 2J 37 FRNS7ARIL 2J 45 FRN45AR1L 2J 55 FRN55AR1S 2J 75 FRN75AR1S 2J 90 FRNOOARIS 2J 3 7 FRN3 7AR1L 4J 5 5 FRN5 5AR1L 4J 7 5 FRN7 5AR1L 4J 11 FRNI1AR1L 4J 15 FRNIBARIL 4J FRN18 5A 22 FRN22ARIL 4J 10 30 FRN3OAR 37 FRN37AR 25 25 R R R R R R R R R R 45 FRN45A 35 55 FRN55A 35 50 75 FRN75A 70 70 90 FRN90A 95 95 1
39. TOC 2 2kW 50m AF 100m OFL OOO DA OFL OOO DA Si shi 50m 100m 400m 2 2 1 1
40. 6 F02 LE 09 9 H96 STOP OFF ON A Fl473 5 FRENIC HVAC
41. CW BX FMS SS1 2 4 8 Hz2 Hz1 fHz PIDJ IVSJ LEJ FMS U CLC ON
42. 2 YY Y4 3 1C CHALE 2 8 2 5 RS 485 2 DX DX SD RS 485 RS 485 1 RJ 45 USB CN10 USB miniB CN11 2 9 2 2 5 1 200V 45kW 400V 90kW SI
43. 5 5 2 3 9 EB ozs 3 LED STATUS mu WARN HE MV ALARM EME 60 AG Hz RUN Jul et Thu 11 45 PH SV1 15 88H a E PV1 18 883 LCD i PRGwProgram Mei PID
44. 5 10 5 10 5 10 10 GE 30 C ARIL 40 C ARIS 10095 ARTL 80 ARIS 30 C ARIL 40 C ARIS 6 2 6 4 1 1 1 1 1 2 SER No 13 1 1 3 FRENIC HVAC 5 5 6 3 2 4 ROM FRENIC HVAC 5 5 6 4 4 5 6 2
45. LO 3 WAL LCD 4 c ro ema gt Fout1 Hz Z RUN GS gor AA PRGProgram Menu 4 2 gt FRENIC HVAC 6 9
46. TRI T1 TRO TOJ N CN UX Iz CN R CNW 2 5 45kW 2 2 6 2 6 2 2 1 2 6 2 6 RS 485
47. 1 1 1 2 2 2 3 3 3 6 3 6 2 6 2 A RERE GE T MEA Gm 2am moo
48. 2 6 1 1 1 2 2 3 3 3 D 1 1 2 2 2 1 1 1 2 3 4 2 2 BH 3 3 D USUS 4
49. imum TAE Py pid NH EL CB S 5 nun Mtn Te wT aea ri ET olde os j hj 380 480V 50 60Hz iod Bib Red SA 5 NEZRGSRE2355 TON Uk 43m EL TTE EEST A TON Ry TCH Wy gibt R 485381875 H 1 Fo FILER FRE EM 73 4 7 0 416 hd t 0 3 1OVDC 5 axon nie amp 20900 i7 NM uk BEBERAA 9 ape 5A TN 5 SEESE Paoi 2 DED PRR 5 EET REGE IR O 1 ERE S ER RRB 0 382 7 5k 2 1 BENED Te NR DEON SOURCE th Ri s MOCB mum an re as 200 240V zT I 50 60Hz 400 3654 I 380 lt 450V x S 50 60Hz LL ee b P bra wemxapmAnT iom if i SEUGTUR2455 i TON UX ERMIMDA 5 ETT CLEES i i FON Ry TON Wy I igi Ti RS 4853ME i 1 USB DoF RIL i RU45 i i i t EJ
50. 70 C 600V PVC 40 10 IEC EN 61800 5 1 2007 Short circuit Test 10 000A 240V 200V 18 5kW 230V 200V 22kW 480V 400V vii Inverter Inverter L1 R L1 R L2 8 L2 8 L3 T L3 T ea ea TN C TN S Inverter Inverter L1 R L1 R L2 S L2 S L3 T L3 T OG eG TT IT 1 Inverter L1 R L2 S L3 T eG TT 200V 2 1 IT SEV
51. 200V 200 V SEEN 2 ias m TEBE JAE E638 FH E 2 0 0 TERN 8 1 HP HP 8 4 1 60 0 Hz 12 20 00 s bu 1 20 00 s LL FRENIC HVAC 5 5 6 3 1 i 4 4 e 1 LCD 0 00Hz Q 5Hz
52. RS 485 2 RS 485 RS 485 1 FM1 VO1 101 C1 C1 PIC FM2 V02 102 SW 2 6 2 2 7 EEL IP00 CO FRENIC HVAC
53. EMC FRN ARIL OJ 200V 55kW EMC EMC Emission C3 C2 EMC ON EMC FRENIC HVAC 11 11 1 C EMC ON EMC LL EMC FRENIC HVAC 11 11 1 R81 FRNO 75AR1L 2J FRN45AR1L 2J FRN3 7AR1L 4JFRN90AR1L 4J ERNDOAR1S 2 dRRNIOART SAM IEC EN 61800 5 1 2007 EMC IEC EN 61800 3 2004 Immunity Second environment Industrial Emission Category C2 Category C3 8 2 EMO
54. 9 DCR 10 V V 3 V x67 IEC EN 61800 3 2 3 ACR 20 37KW 11 IP55 12 ABE 13 1 000m o 1 000m 1 000 1 500m 1 500 2 000m 2 000 2 500
55. gt sT LI R UC ENC Kr O7 2 O O L2 S VO 1 CECEN i I d OO L3 T 3 8 3 8 3 8 3 3 EMC 2 FRNO 75AR1L 2J mA FRN1 5AR1L 2J FRN2 2AR1L 2J FRN3 7AR1L 2J FRN5 5AR1L 2J FRN7 5AR1L 2J 8 3 FRN3 7AR1L 4J FRN5 5AR1L 4J FRN7 5AR1L 4J mA FRN11AR1L 4J FRN15AR1L 4J FRN18 5AR1L 4J FRN11AR1L 2J FRN15AR1L 2J FRN18 5AR1L 2J FRN22AR1L 2J FRN30ARIL 2J FRN37AR1L 2J FRN45AR1L 2J FRN55AR1S 2J FRN75AR1S 2J FRN90AR1S 2J 200V 50Hz 400V 50Hz 2 FRN22AR1L 4J FRN30AR1L 4J FRN37AR1L 4J FRN45AR1L 4J FRN55AR1L 4J FRN75AR1L 4J FRN90AR1L 4J 3 48 400V 3 1B 200V
56. cUL a 8 5 Bil ME eras eoe Eae totu SERRA EON EAS 8 5 8 5 2 8 5 xiv 1 1 1 BLT D CD ROM 2 3 4 _ FC Fuji Electric FRENIC HVAC 1 TYPE FRN37AR1L 4J SEHNQ WOZA123A0001AA FC Fuji Electric Eee JAETA soit E de PI m J SO0Ree JPH SBU 4B V SOHz G Hr Vasa omanan ADRESS 69 44 1 z OUTPUT 3PH 380 480V 0f2DHz 37KVA75A 110 1min iP55 L 3 SERNo _WOZATZAADOOTAA 039 SCR 100kA C Foy MASS 234 sump prago 09 PED WF
57. Figure A Figure B Figure C Figure E Figure F Figure G Figure H Figure Figure K 2 6 Figure A 95 95 95 95 95 95 95 9 5 9 5 9 5 oo00o00o0000 HAST Pn Pe NOU vV Ww eje ole E lec RO o ec F2 12 ss 12 X Do not connect Figure C e wwe NO U v w 17 17 17 17 17 ds 7 F MT T am e wow www L1 R L2 S L3 T PCr Pl esc e 2 ROIO e E1 6 6 6 E2 e eG eG 17 17 X Do not connect ial Figure E R E X PG P NO 43 43 43 43 35 35 a5 35 35 35 L1 R e L2 s e L3 T eo ww E1 e X Do not connect ec Figure B lele elo NO U V W Laz Jla m J 17 17 a7 17 SS o ooo LUR L2 S LS T Pd PG Ig 17 Do not connect Figure D RO TO E2 ec bd 56 Lu ge e LIAR L2 S L3 T 24 24 24 2 7 ENGLISH
58. QD Q KK 1 6 3 2 M 3 Ne 4 5 6 1 3
59. Figure E Figure F Figure G ENGLISH Figure H Figure K 2 5 Table 2 2 2 Main Circuit Terminals HP rating Aux control Aux main power supply power supply RO TO R1 T1 Main circuit Grounding terminals terminals Nominal applied motor Inverter type Refer to HP Tightening bs TM Serw torque torque lorque x torque Pis ibis Ib in SS Ib in Power supply voltage Tightening RNOO1AR1 2U FRN002AR1 2U RN003AR1 2U RN005AR1 2U RNO07AR1W 2U RNO10AR1 2U Figure B RN015AR1 2U FRN020AR1 2U Peat FRNOZSAR1m 2U Figure C FRNO30AR1 2U FRN040AR1 2U RN050AR1 2U RN060AR1 2U RN075AR1S 2U RN100AR1S 2U FRN125AR1S 2U Figure L FRN001AR1 4U FRN002AR1 4U RNOO3AR1 4U RN005AR1 4U RNO07AR1W 4U RNO10AR1W 4U FRN015AR1 4U FRN020AR1 4U FRN025AR1 4U FRN030AR1 4U RNO40AR1 4U RN050AR1 4U Three RN060AR1 4U Figure D phase 460V FRNO75AR1 4U FRN100AR1 4U FRN125AR1W 4U FRN150AR1S 4U RN200AR1S 4U FRN250AR1S 4U FRN300AR1S 4U FRN350AR1S 4U RN450AR1S 4U FRN500AR1S 4U FRN600AR1S 4U RN800AR1S 4U Figure J FRN900AR1S 4U FRN1000AR1S 4U Note A box W replaces an alphabetic letter depending on the enclosure WEnclosure M IP21 or L IP55 Figure A Figure D Figure E Figure F
60. G1 L IP55 or S IP00 55kW 2 4 3 220V 4 5 4kHz 6 7 200V 50Hz Rsce 120 8 9 45kW DCR 55KW DOR 10 V V 3 V x67 IEC EN 61800 3 2 3 ACR 20
61. UL cUL Plenum rated drives UL Enclosed Type is suitable for installation in a compartment handling conditioned air UL Mounting the wiring plate To use products intended for Europe as UL compliant products attach a separate conduit plate UL 11 Functional description of control circuit terminals A power source for connection to the Integrated alarm output 30A 30B 30C should be limited to overvoltage category II such as control circuit or secondary winding of power transformer 30A B C II Classification Terminal Symbol Terminal Name Functional description Contact output 30A B C Alarm relay output When the inverter stops with an alarm output is generated on the relay contact 1C
62. 3OC CMY 11 AUX contact Reinforce insulation Max 250 VAC Overvoltage category II Pollution degree 2 12 13 cw wp Rev cM Ux SD Table 2 3 Control Circuit Terminals Screw specifications Wire strip length Terminal Recommended Type of screwdriver Gauge No of wire block type Screw Tightening wire size mm tip shape 4 insertion slot size torque Screw type ON 6 2 lp in 0 75 mm Europe 0 5 to 0 6 Nm AWG 18 Flat screwdriver 6mm t type 4 4 to 5 3 Ib in 0 6 mmx3 5 mm 55 inch M 0 02 inch x 0 14 inch In conformity with the IEC EN 60947 1 2 9 2 2 4 Terminal functions and wiring order Main circuit terminals and grounding terminals The table below shows the order of wiring and termina Table 2 4 Order of Wiring and Order of wiring Primary grounding terminals for inverter enclosure functions Carry out wiring in the order shown below Functions of Main Circuit Terminals Functions Two grounding terminals G are not exclusive to the power supply wiring primary circuit or motor wiring secondary circuit Be sure to ground either of the two grounding terminals for safety and noise reduction Secondary grounding terminals for motor Inverter output terminals Connect the secondary grounding wire for the motor to the grounding terminal G Connect the three wires of the 3 phase motor to terminals U V and W alignin
63. 8 4 8 4 1 16A 75A IEC EN 61000 3 12 8 4 8 4 8 4 8 4 2 IEC EN 61000 3 12 FRNO 75AR1L 2J FRN18 5AR1L 2J FRN3 7AR1L 4JFRN37AR1L 4J IEC EN 61000 3 12 Rsce 120 8 5UL cUL 8 5 1 UL
64. FRN4 0AR1m 2E 25 IEC EN 60269 2 0 FRN4 0AR1W 4E 16 IEC EN 60269 2 FRN5 5AR1m 2L 35 IEC EN 60269 2 FRN5 5AR18I 4L1 O IEC EN 60269 2 FRN7 5AR1 20 50 IEC EN 60269 2 A FRN7 5AR1 40 5 IEC EN 60269 2 FRN11AR1 20 80 IEC EN 60269 2 FRN11AR1 40 5 IEC EN 60269 2 FRN15AR1 20 100 IEC EN 60269 2 FRN15AR1 40 O IEC EN 60269 2 FRN18 5AR1 20 125 IEC EN 60269 2 FRN18 5AR18 4L1 3 IEC EN 60269 2 FRN22AR1m 2L1 FRN22AR19 4L1 O IEC EN 60269 2 250 IEC 60269 4 FRNS30AR 1I 2L1 FRN30AR1 40 100 IEC EN 60269 2 FRN37AR1 20 FRN37AR1 40 125 IEC EN 60269 2 FRN45AR1 20 FRN45AR1 4 FRN55AR1S 2 450 IEC 60269 4 FRN55AR1 4 FRN75AR1S 2 FRN75AR19I 4L1 FRN90AR1S 20 FRN90AR1 4 350 IEC 60269 4 FRN110AR1S 4 Three phase 200V 350 IEC 60269 4 250 IEC 60269 4 500 IEC 60269 4 Three phase 400 V FRN132AR1S 400 400 IEC 60269 4 FRN160AR1S 4 450 IEC 60269 4 Disconnect or y MC Fuses FRN200AR1S 40 500 IEC 60269 4 RCD ELCB etc T FRN220AR1S 4 550 IEC 60269 4 RA L 1 9 L2S FRN280AR1S 4 630 IEC 60269 4 C 9 Larr FRN315AR1S4 Loose4 RO FRN355AR1S 4 9 9 TO R1 FRN400AR1S 4 T1 FRN500AR1S 4 Inverter FRN630AR1S 4 1250 IEC 60269 4 2000 IEC 60269 4 FRN710AR1S 40
65. MV 6080 Hz RUN dul at Thu 11 45 PH SV1 15 88Hn 3 PV1 1 H HBIP PRG ProSram Mei ENGLISH Chapter 4 RUNNING THE MOTOR FOR A TEST 4 4 Checking Prior to Powering ON Check the following before powering on the inverter 1 Check that the wiring is correct Especially check the wiring to the inverter input terminals L1 R L2 S and L3 T and output terminals U V and W Also check that the grounding wires are connected to the grounding terminals G correctly See Figure 4 1 2 Check the control circuit terminals and main circuit terminals for short circuits or ground faults 3 Check for loose terminals connectors and screws 4 Check that the motor is separated from mechanical equipment 5 Make sure that all switches of devices connected to the inverter are turned OFF Powering on the inverter with any of those switches being ON may cause an unexpected motor operation 6 Check that safety measures are taken against runaway of the equipment e g a defense to prevent people from access to the equipment Inverter SG LMR LZS LT U Power supply Figure 4 1 Connection of Main Circuit Terminals 4 2 Powering ON and Checking Turn the power ON and check the following points The following is a EE 1 case when no function code data is changed from the factory defaults Fref Check that the LCD monitor displays 0 00 Hz indicating that the AR H reference frequency is 0 Hz that is blinking See Figu
66. 2 5 ON UX CN UX PS 398 440V 50Hz 430 480V 60Hz 380 398V 50Hz 380 430V 60Hz ic Cg 10 15 m ON RI TCN Wy 200V 22kW 400V 45kW FRENIC HVAC Bat 200V 22kW 400V 45kW c CNR NC HI CNW 73X 200V 22 45kW 400V 45 90kW FANHA 200V 55kW Ri T 2 4 1 2 4 2 2 5 CN R CN W CN R N ax Zr zy Y AN FAN Ac R1 T1
67. ON OFF ENI PLC EN2 PLC 10 200V 22kW 400V 45kW 11 2 2 6 400V 45kW L1 R L2 S L3 T R1 CN UX U2 4 TON UX 400V 45kW CN UX T1 U1 2 4 1 2 4 2
68. 1 x 1 A ERE 1 lt ECF gt D 2 EN1 EN2 High High or Low Low 3
69. Contact capacitance 250 VAC 0 3A cosq 0 3 48 VDC 0 5 A 1C AC250V 0 3A cos 0 3 DC48V 0 5A Xi UL cUL 12 Install UL certified fuses or circuit breaker between the power supply and the inverter referring to the table below UL Required torque Ib in N ip r Aux control Main Control Aux main ower suppl terminal circuit PP Y power supply uia maa 5 aps Amma Smia Inverter type motor Nominal applied KW size A 1 Class Jfuse size m m Power supply voltage Circuit breaker RNO 75AR1L 2J RN1 5ARIL 2J RN2 2ARIL 2J RN3 7AR1L 2J RN5 5ARIL 2J RN7 5ARIL 2J RN11AR1L 2J RN15AR1L 2J RN18 5AR1L 2J RN22AR1L 2J RN30AR1L 2J RN37AR1L 2J RN45AR1L 2J RN55AR1S 2J RN75AR1S 2J RN90AR1S 2J RN3 7AR1L 4J RN5 5AR1L 4J RN7 5ARIL 4J RN11AR1L 4J RN15AR1L 4J RN18 5AR1L 4J R
70. EMC 75m FRNO 75AR1L 2U FRN45AR1L 2Jd 75m FRNS5SAR1S 2U FRNOOARIS 2U 10m FRN55AR1S 2J FRN90AR1S 2J 20m FRN3 7AR L 4J FRN90AR L 4J 75m 8 3 2 EMC 1 2 200V 5 5 45kW 400V 11 90kW 2 2 1 4 3 Mi M 1 T e i
71. I This icon indicates a reference to more detailed information ENGLISH Conformity to the Low Voltage Directive in the EU If installed according to the guidelines given below inverters marked with CE are considered as compliant with the Low Voltage Directive 2006 95 EC Compliance with European Standards Adjustable speed electrical power drive systems PDS Part 5 1 Safety requirements Electrical thermal and energy IEC EN 61800 5 1 2007 A WARNINGA 1 The ground terminal G should always be connected to the ground Do not use only a residual current operated protective device RCD earth leakage circuit breaker ELCB as the sole method of electric shock protection Be sure to use ground wires of recommended size listed on page vii With overcurrent protection 2 To prevent the risk of hazardous accidents that could be caused by damage of the inverter install the specified fuses in the supply side primary side according to the following tables Breaking capacity Min 10 kA Rated voltage Min 500 V akW rating Fuse rating A Fuse rating Inverter type A Inverter type Power supply voltage Nominal applied Power supply voltage o Nominal applied Ny FRNO 75AR1 20 6 IEC EN 60269 2 FRNO 75AR1 40 4 IEC EN 60269 2 FRN1 5AR1 20 10 IEC EN 60269 2 s FRN1 5AR1 40 6 IEC EN 60269 2 FRN2 2AR1 20 16 IEC EN 60269 2 FRN2 2AR1m 40 10 IEC EN 60269 2 FRN3 7AR1m 20 FRN3 7AR1m 40
72. Standard accessory IEC EN 61000 3 12 Power factor at the rated load Fundamental wave power factor ENGLISH 0 98 Total power factor Efficiency at the rated load 96 Safety standard compliance UL 508C C22 2 No 14 IEC EN 61800 5 1 2007 SEMI F47 0706 Enclosure IEC EN 60529 P55 iPoo UL 50 PE1 PE12 UL open type Cooli ing method IP21 154 IP55 154 IP00 Site location Ambient IP00 IP21 14to 122 F temperature P55 14to 122 F Relative humidity 5 to 95 No condensation Atmosphere The inverter must not be exposed to dust direct sunlight corrosive gases flammable gases oil mist vapor or water drops Pollution degree 2 IEC EN 60664 1 12 The atmosphere can contain a small amount of salt 0 01 mg cm or less per year The inverter must not be subjected to sudden changes in temperature that will cause condensation to form Altitude 3 300 ft max 13 Atmospheric pressure 86 to 106 kPa Vibration 100 to 125 HP or less 3mm 2 to less than 9 Hz 10 m s 9 to less than 200 Hz 150 to 1000 HP 3mm 2toless than 9 Hz 2m s 9 to less than 55 Hz im s 55 to less than 200 Hz A box replaces an alphabetic letter depending on the enclosure WEnclosure M IP21 L IP55 or S IP00 US 4 pole standard induction motor Rated capacity is calculated by assuming
73. kW 2 3 5 5 7 5 11 22 30 45 55 kVA 3 a 10 14 18 29 34 45 69 85 V 4 3 380 480V AVR A 5 T 13 5 18 5 24 5 32 39 45 60 91 112 150 110 1min IEC 61800 2 3 48 380 440V 50Hz 3 380 480V 60Hz 3 380 480V 50 60Hz x 380 480V 50 60Hz 380 440V 50Hz 6 380 480V 60Hz 10 15 2 10 5 5 A 7 7 4 10 3 13 9 20 7 27 9 34 5 41 1 55 7 69 4 83 1 102 136 162 kVA 5 217 219 7 15 20 24 29 39 49 58 71 95 113 8 20 10 15 0 0 60 OHz 0 0 30 0s 0 60 EMC IEC EN 61800 3 2004 EMC C2 2nd Env DCR 9 IEC EN 61000 3 2 IEC EN 61000 3 12 E gt 0 98 20 90 97 97 97 97
74. E aoc Se iL S EL NTE Ov A j E734 ag RUN 2 i A z 0 6 lr ru 1 3 0 10V0C We a vsAl j ram EERERAAT fiy 4 20mADC S FO n 7 O 20nan i7 sil E d S y CN i GEE lt BEBREAA fe H M mmmGkE M gan f t 9aRm TM z Zj E f EI liem a JR quA j j 2 0 10V0C m 4 20mADC N i 1 0 20mADC j 8 mami D 10VDC FM2 EE BEES 1 a d u f TREE PEHA Me L WEN SER AREER 0 2 Z shmamaumo im eli ACMA yi H B Pe eee A oe 1 RCE MARAE M 04 PAR RS usage 2 1 2 3 4 5 6 8 9 C1 MCCB ELCB MCCB ELCB MC MC
75. Underwriters Laboratories Inc UL UL UL508C cUL UL CSA clUL CSA cUL CSA C22 2No 14 8 5 2 UL cUL BE ix xiii 8 5 English Version ENGLISH Preface Thank you for purchasing our FRENIC HVAC series of inverters This product is designed to drive a three phase induction motor This instruction manual provides only minimum requisite information for wiring and operation of the product Read through this manual before use For details about this product refer to the FRENIC HVAC User s Manual that contains the precautions detailed functions and specifications wiring configuration and maintenance Related documentation FRENIC HVAC User s Manual These materials are subject to change withou
76. Applies to inverters with a rated capacity of 440 V The inverter cannot output a voltage higher than the supply voltage When running the inverter at the carrier frequency 4 kHz or above 5 kHz or above for inverters of 110 kW or above it is necessary to derate the current rating If using inverters with DC power input supply AC power to the internal circuits Inverters with DC power input are not normally used When the inverter is connected to the power supply of 400 V 50 Hz Rsce 120 Indicates average braking torque value for motor alone varies with motor efficiency Inverters of 90kW or less are equipped with a built in DC reactor DCR An external DCR is provided as standard for inverters of 110kW and above 11 Voltage unbalance 96 Max voltage V Min voltage V Three phase average voltage V x 67 See IEC EN 61800 3 If this value is 2 to 3 use an optional AC reactor ACR 12 IP55 offers protection for short water jets Do not use outdoors or in places where long term waterproofing is required 13 Do not install the inverter in an environment where it may be exposed to lint cotton waste or moist dust or dirt which will clog the heat sink of the inverter If the inverter is to be used in such an environment install it in a dustproof panel of your system 14 If you use the inverter in an altitude above 1000 m you should apply an output current derating factor as listed in the table below Altitude 1
77. Ibs IP55 22 22 22 22 IP00 Site location Indoors Ambient IP00 IP21 14to 122 F tempera ture P55 1410 104 F Relative humidity 5 to 95 No condensation The inverter must not be exposed to dust direct sunlight corrosive gases flammable gases oil mist vapor or water drops Pollution degree 2 IEC EN 60664 1 12 Atmosphere The atmosphere can contain a small amount of salt 0 01 mg cm or less per year The inverter must not be subjected to sudden changes in temperature that will cause condensation to form Altitude 3 300 ft max 13 Atmospheric pressure 86 to 106 kPa 60 HP or less 75 to 100 HP 125 HP 3mm 2tolessthan9Hz 3mm 2tolessthan 9 Hz 3mm _ 2 to less than 9 Hz Vibration 10 m s 9 to less than 200 Hz 9 8m s 9tolessthan20Hz 2 m s 9 to less than 55 Hz 2m s 20 to less than 55Hz m s 55 to less than 200 Hz 1 m s 55 to less than 200 Hz Enclosure Environmental Requirements 1 A box replaces an alphabetic letter depending on the enclosure WEnclosure M IP21 L IP55 or S IPOO o o US 4 pole standard induction motor Rated capacity is calculated by assuming the output rated voltage as 230 V 8 EMC filters and DCR does not conform to each corresponding standards when single phase input use 9 Voltage unbalance Max voltage V Min voltage V Three phase average voltage V x 67
78. See IEC EN61800 3 If this value is 2 to 3 use an optional AC reactor ACR The value is calculated on assumption that the inverter is connected with a power supply 230V 50Hz and Rsce 120 The auxiliary power input is used as an AC power input when combining the unit to DC power supply such as high power factor PWM converter with power regenerative function Generally not to be used 7 Average braking torque for the motor running alone It varies with the efficiency of the motor 2 3 4 Output voltage cannot exceed the power supply voltage At single phase input use the output voltage may be lower than three phase input 5 6 10 It is applicable when the power supply is supplied from 3 phase 200V series transformer which is through 3 phase 400V series transformer 11 IP55 offers protection for short water jets Do not use outdoors or in places where long term waterproofing is required 12 Do not install the inverter in an environment where it may be exposed to lint cotton waste or moist dust or dirt whicl of the inverter If the inverter is to be used in such an environment install it in a dustproof panel of your system will clog the heat sink 13 If you use the inverter in an altitude above 3300 ft you should apply an output current derating factor as listed in the table below Altitude 3300 ft or lower 3300 to 4900 ft 4900 to 6600 ft 6600 to 8200 ft 8200 to 9800 ft Output c
79. UL Enclosed Type is suitable for installation in a compartment handling conditioned air 10 Mounting the wiring plate To use products intended for Europe as UL compliant products attach a separate conduit plate 11 Functional description of control circuit terminals A power source for connection to the Integrated alarm output 30A 30B 30C should be limited to overvoltage category II such as control circuit or secondary winding of power transformer Classification Terminal Symbol Terminal Name Functional description Contact output 30AB C Alarm relay output When the inverter stops with an alarm output is generated on the relay contact 1C Contact capacitance 250 VAC 0 3A cos 0 3 48 VDC 0 5 A xii Conformity with UL standards and CSA standards cUL listed for Canada continued ANCAUTION 12 Install UL certified fuses or circuit breaker between the power supply and the inverter referring to the table below ukW rating Required torque Ib in N m Inverter type yp Main Control Aux control Aux main terminal circuit power supply power supply Power supply voltage Nominal applied motor KW Class J fuse size Circuit breaker trip size RNO0 75AR1m 2L1 RN1 5AR1 20 RN2 2AR1 20 RN3 7AR1 20 RN4 0AR1 2E RN5 5AR1 20 RN7 5AR1 20 RN11AR1 20 RN15AR1 200 RN18 5AR1m 2L1 RN22AR1I 2L1 RN30AR1 m 20 RN37AR1m 20 RN45AR1m 20 RN55AR1S 20 RN75AR1S 20 RN90AR1S
80. or L IP55 OShipping destination E Europe or A Asia Figure 2 Figure 3 Figure 2 Figure 3 ENGLISH HP rating Rated Dimensions inch voltage Inverter type p wi we FRN001AR1m 2U FRN002AR1m 2U FRNO03AR1m 2U FRNO05AR1m 2U FRNOO7AR1 2U Figure FRNO10AR1m 2U 1 FRNO15AR18I 2U FRNO20AR1 2U FRN025AR1m 2U FRNO30AR1 m 2U FRNO40AR1 2U Figure FRNO50AR1m 2U 2 FRNO60AR1m 2U FRNO75AR1S 2U Figure FRN100AR1S 2U 3 Figure 4 4 53 FRN125AR1S 2U FRNO01AR18 4U FRNOO2AR18 4U FRNOO3AR19 4U FRNOOBAR18 4U FRN007AR18 4U FRNO10AR18 4U FRNO15AR18 4U FRNO20AR18 4U FRNO025AR19 4U FRNOSOAR18 4U FRNO40AR18 4U FRNO50AR1m 4U FRNO60AR18 4U FRNO75AR18 4U FRN100AR18 4U FRN125AR18 4U FRN150AR1S 4U FRN200AR1S 4U FRN250AR1S 4U Figure FRN300AR1S 4U FRN350AR1S 4U FRN450AR1S 4U FRN500AR1S 4U FRN600AR1S 4U FRN800AR1S 4U FRN900AR1S 4U FRN1000AR1S 4U Figure 1 Note A box m replaces an alphabetic letter depending on the enclosure WEn
81. 1 1 e eee 1 1 1 2 1 2 2 2 1 2 1 DD I MMC 2 1 2 2 1 2200 2 1 2 2 2 a 2 3 2 2 3 oo ee 2 4 2 2 4 2 7 2 2 5 BARBER i a ea 2 10 2 2 6 2 17 2 2 7 RR EE 2 17 3 4 4 4 4 4 4 5 5 1 LANA PUER a ETA E TEE RS 5 6 6 OT CERERI eL NY 1 NSP 6 6 2 6 6 3 cee ee eee 6 2 6 4 eee 6 3 E ANE Be Ei E nse rae os A aah tad mee rest he 7 7 1 7 Tog PENG BRN OL doe rep RS SR 1 3 8 8 8 1 8 8 2 8 8 3 EMC PV 8 2 8 3 1 8 3 2 my 8 3 3 EMC 2 8 4 8 4 DEVE uec oe sons 8 4 DN GARS eed ecb Gi ied EET 8 4 8 4 2 IEC EN 61000 3 12 8 5 8 5 UL
82. 112 150 176 210 253 304 377 415 520 585 Overload capability 110 1 min Overload interval Compliant with IEC 61800 2 Main power supply number of 3 phase 380 to 440 V 50 Hz phases voltage frequency 3 phase 380 to 480 V 60 Hz Auxiliary control power supply Single phase 380 to 480 V 50 60 Hz number of phases voltage frequency Auxiliary main power supply Single phase 380 to 440 V 50 H number of phases voltage Single phase 380 to 480 V 60 Hz frequency 6 Input power Voltage 10 to 15 Interphase voltage unbalance 2 or less 11 Frequency 5 to 5 Rated current A 7 83 1 102 136 162 201 238 286 357 390 500 559 628 705 881 1115 Required capacity kVA 58 71 95 113 140 165 199 248 271 347 388 436 489 611 773 Braking torque 8 10to 15 DC braking Braking start frequency 0 0 to 60 0 Hz Braking time 0 0 to 30 0 s Braking operation level 60 EMC filter IEC EN 61800 3 2004 C2 2nd EMC standards compliance Category C3 emission 2nd Env Immunity DC reactor DCR 9 Rn EOEN 010003 2 Standard accessory IEC EN 61000 3 12 Power factor Fundamental wave gt 0 98 at the rated load power factor Total power factor gt 0 90 Efficiency at the rated load 98 98 98 98 98 98 98 98 98 98 98 98 Applicable safety standards UL 508C C22 2
83. 1772 RN355AR1S 4 400x2 203x2 400x2 203x2 FRN400AR1S 4 500x2 253x2 500x2 253x2 FRN500AR1S 4 350x3 177x3 400x3 203x3 FRN630AR1S 4 500x3 253x3 600x3 304x3 RN710AR1S 40 600x3 304x3 500x4 253x4 4 0 kW for the EU The inverter type is FRN4 0AR1 4E Note A box W replaces an alphabetic letter depending on the enclosure A box O replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 or L IP55 OShipping destination E Europe or A Asia Note The inverter s grounding wire size must be provided in accordance with the National Electrical Code 1 No terminal end treatment is required for connection 2 Use 75 C Cu wire only xvi Conformity with UL standards and CSA standards cUL listed for Canada continued ANCAUTION aHP rating Required torque lb in N m Inverter type yp Main Control Aux control Aux main terminal circuit power supply power supply Power supply voltage Nominal applied motor Class J fuse size Circuit breaker trip size RN001AR1 2U RN002AR1 2U RNOO3AR1 2U RN005AR1 2U RN007AR1 2U RNO10AR 1m 2U RNO15AR1m 2U RN020AR1 2U RN025AR1 2U RNO3OAR1 2U RN040AR1 2U RN050AR1 2U RNO6OAR1 2U FRNO75AR1S 2U 27 FRN100AR1S 2U FRN125AR1S 2U 425 48 gt e N o 4 g
84. 2 2 2 1 1 2 1 2 2 1 1 1 2 3 4 5 2 2 3 4 5 3 4 5 1 1 1 2 3 2 2 3 3 1 1 2 D 2
85. 2 5 and 2 6 on the following page a 200 V class series inverters of 22 to 45 kW 30 to 60 HP and 400 V ones of 45 to 90 kW 60 HP to 125 HP Factory default CN R red CN W white CNW whe fi CN R red no EN Setting Fe ZZ ay 0c Ac Wh t using the R1 and T1 t inal When using the R1 and T1 terminals Application en not using the an erminals DC bus input type Used in combination with a PWM converter 2 18 b 200 V class series inverters of 55 kW 75HP or above and 400 V ones of 110 kW 150 HP or above Setting CNR HL CNW red Il white CNW iL Jm VEA 4 W white c m gH Wh isro the Riana Titerminal When using the R1 and T1 terminals m en not using the R1 an erminals p Application Factory default DC bus input type Used in combination with a PWM converter note In the factory default state the main power supply switching connector CN R is set to 73X 200 V class series inverters of 22 to 45 kW 30 to 60 HP and 400 V ones of 45 to 90 kW 60 to 125 HP or FAN 200 V class series inverters of 55 kW 75HP or above and 400 V ones of 110 kW 150HP or above and CN W is set to NC When not using the inverter with DC power supply input do not switch the connectors Use of improper main power supply switching connector settings may result in a malfunct
86. 20 4 0 kW for the EU The inverter type is FRN4 0AR1W 2E Note A box B replaces an alphabetic letter depending on the enclosure A box L1 replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 or L IP55 X OShipping destination E Europe or A Asia 1 Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux control power supply and aux main power supply Three phase 200V ENGLISH xiii Conformity with UL standards and CSA standards cUL listed for Canada continued ANCAUTION Required torque lb in N m Inverter type f Main Control Aux control Aux main terminal circuit power supply power supply Power supply voltage Nominal applied motor KW Class J fuse size Circuit breaker trip size FRNO 75AR1 40 RN1 5AR1 40 FRN2 2AR1 40 RN3 7AR1I 4L1 RN4 0AR1 4E RN5 5AR1m 40 FRN7 5AR1m 40 RN11AR1m 40 RN15AR1m 40 RN18 5AR1m 40 RN22AR1m 40 FRN30AR1m 40 FRN37AR1m 40 FRN45AR1m 40 RN55AR1m 40 RN75AR1m 40 RN90AR1m 40 RN110AR1S 40 RN132AR1S 40 RN160AR1S 40 RN200AR1S 40 RN220AR1S 40 RN280AR1S 40 RN315AR1S 40 RN355AR1S 40 RN400AR1S 40 RN500AR1S 40 RN630AR1S 40 RN710AR1S 40 gt e e BH o x o o o 2g E 4 0 kW for the EU The in
87. 2013 11 e e e e Instruction Manual First Edition February 2012 4th Edition November 2013 Fuji Electric Co Ltd The purpose of this instruction manual is to provide accurate information in handling setting up and operating of the FRENIC HVAC series of inverters Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for generally improving the manual In no event will Fuji Electric Co Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual Fuji Electric Co Ltd Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7058 Fax 81 3 5435 7420 URL http www fujielectric com
88. 25HP or below 230V or below 230V class series inverters of 22 kW 30HP or above 480V or below 480V class series inverters 11 Use this inverter at the following power supply system Power supply Inverter Power Supply Inverter L1 Li R L1 L1 R L2 L2 S L2 L2 S L3 L3 T L3 L3 T N SS PE ea TN C system TN S system Power supply Inverter Power supply Inverter L1 L1 R L1 L1 R L2 L2 S L2 L2 S L3 L3 T L3 L3 T N ec N ec TT system IT system 1 Earthed neutral Power supply Inverter L1 L1 R L2 L2 S L3 L3 T eo TT system corner earthed phase earthed Applicable for 200V type only 2 1 Use this inverter at the following IT system Non earthed isolated from earth IT Can be used system In this case the insulation between the control interface f and the main circuit of the inverter is basic insulation IT system which earthed neutral Thus do not connect SELV circuit from external controller by an impedance directly make connection using a supplementary insulation Use an earth fault detector able to disconnect the power within 5s after the earth fault occurs Corner earthed Phase earthed IT Can not be used system by an impedance 2 Cannot apply to Corner earthed Phase earthed TT system of 400V type Conformity with UL standards and C
89. 4 0 kW for the EU The inverter type is FRN4 0AR1 2E or FRN4 0AR1 4E Note A box W replaces an alphabetic letter depending on the enclosure A box L1 replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 or L IP55 Shipping destination E Europe or A Asia vi Conformity to the Low Voltage Directive in the EU Continued aHP rating Fuse rating A Fuse rating Inverter type A Inverter type Power supply voltage Nominal applied motor HP Power supply voltage Nominal applied RNOO1AR1m 2U 6 IEC EN 60269 2 FRNOO1ARim 4U 4 IEC EN 60269 2 RNOO2AR1m 2U 10 IEC EN 60269 2 FRNOO2ARiW 4U 6 IEC EN 60269 2 RNOOSAR1m 2U 16 IEC EN 60269 2 RNOOSAR1m 4U 10 IEC EN 60269 2 RNOOSAR1m 2U 25 IEC EN 60269 2 FRNOOSAR1 4U 16 IEC EN 60269 2 RNOO7ARim 2U 35 IEC EN 60269 2 FRNOO7ARim 4U 20 IEC EN 60269 2 RNOi0AR1m 2U 50 IEC EN 60269 2 RNO10ARim 4U 25 IEC EN 60269 2 FRNO15ARim 2U 80 IEC EN 60269 2 FRNO15ARiW 4U 35 IEC EN 60269 2 RNo20AR1m 2U 100 IEC EN 60269 2 RNO20ARim 4U 50 IEC EN 60269 2 RNO25ARim 2U 125 IEC EN 60269 2 FRNO25ARim 4U 63 IEC EN 60269 2 RNO30AR1W 2U RNO3OARim 4U 80 IEC EN 60269 2 250 IEC 60269 4 RNO40AR1m 2U RNO40ARim 4U 100 IEC EN 60269 2 RNO50AR1 m 2U RNO5OARim 4U 125 IEC EN 60269 2 RNO60AR 1 2U RNO60AR 1 4U RNO75AR1S 2U 450 IEC 60269 4 FRNO75AR18 4U RN100AR1S 2
90. 4 Running the Inverter for Motor Operation Check 4 2 4 5 Preparation for Practical Operation 4 3 Chapter 5 TROUBLESHOOTING 5 1 Alarm Codes Chapter 6 MAINTENANCE AND INSPECTION 6 1 Daily Inspection 6 2 Periodic Inspection 6 3 List of Periodic Replacement Parts 6 4 Inquiries about Product and Guarantee Chapter 7 SPECIFICATIONS 7 1 Standard Model 7 2 External Dimensions Chapter 8 CONFORMITY WITH STANDARDS 8 1 Compliance with European Standards 8 2 Conformity to the Lower Voltage Directive in the EU 8 3 Compliance with EMC Standards 8 8 1 General 8 3 2 Recommended installation procedure 8 3 3 Leakage current of the EMC filter 8 4 Harmonic Component Regulation in the EU 8 4 1 General comments 8 4 Compliance with IEC EN 61000 3 2 8 4 8 Compliance with IEC EN 61000 3 12 8 5 Compliance with UL Standards and Canadian Standards cUL certification 8 5 1 General 4 8 5 2 Considerations when using FRENIC HVAC in systems to be certified by UL and cUL 8 4 xxi ENGLISH Chapter 1 BEFORE USE 1 1 Acceptance Inspection and Appearance of Product Unpack the package and check the following 1 An inverter and the following accessories are contained in the package Accessories Instruction manual this book and CD ROM manual The inverter has not been damaged during transportation there should be no dents or parts missing Ey 3 The inverte
91. 97 98 98 98 98 98 L508C C22 2No 14 IEC EN 61800 5 1 2007 SEMI F47 0706 IEC EN 60529 P55 11 UL50 L TYPE 1 UL TYPE 12 10 40 C 5 95 ELETE EE 2 IEC EN 60664 1 12 0 01 mg cm 1 000m 13 86 106 kPa 3 mm 2 9 Hz 10 m s 9 200 Hz 2 4 3 440V 4 5 4kHz G6 7 400V 50Hz Rsce 120 8
92. Built in RN18 5AR1m 40 DC reactor FRN22AR1m 40 RN30AR1m 40 FRN37AR1m 40 RN45AR1m 40 FRN55AR1m 40 RN75AR1m 40 FRN90AR1m 40 RN110AR1S 40 RN132AR1S 40 RN160AR1S 40 RN200AR1S 40 RN220AR1S 40 RN280AR1S 40 RN315AR1S 40 RN355AR1S 40 RN400AR1S 40 RN500AR1S 40 RN630AR1S 40 RN710AR1S 40 4 0 kW for the EU The inverter type is FRN4 0AR1 2E or FRN4 0AR1 4E Note A box B replaces an alphabetic letter depending on the enclosure A box O replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 or L IP55 OShipping destination E Europe or A Asia 1 The recommended wire size for main circuits is for the 70 C 600 V PVC wires used at an ambient temperature of 40 C Three phase 200 V Three phase 400 V viii Conformity to the Low Voltage Directive in the EU Continued A WARNINGA uHP rating Recommended wire size mm Main terminal Aux DC reactor t Inverter type Main power input Inverter connection Control contro Aux main power L1 R Inverters outputs P1 P circuit PoWer supply L2 S grounding U V W 1 L3 T Sc 1 Power supply Nominal applied Ed Li FRNOO1AR1 2U FRN002AR1 2U FRN003AR1 2U
93. FRN 37 AR1L 4J TRE d il J FRN FRENIC 0 75 0 75kW YE T DERE fa ees 4 348400 V 75 75 kW 90 90 kW S IPOO L IP55 w ig 7 AR HVAC vd BARI 1 2 1 1 2
94. FRN005AR1 2U FRN007AR1 2U FRN010AR1 2U FRN015AR1 2U FRN020AR1 2U FRN025AR1 2U FRN030AR1 2U FRN040AR1 2U FRN050AR1 2U FRN060AR1 2U FRN075AR1S 2U FRN100AR1S 2U FRN125AR1S 2U FRN001AR1 4U FRN002AR1 4U FRN003AR1 4U FRN005AR1 4U FRNOO7AR1 4U FRNO10AR1 4U FRNO15AR1 4U FRNO20AR1 4U Built in FRN025AR1 4U DC reactor FRN030AR1 4U FRN040AR1 4U FRN050AR1 4U FRN060AR1 4U FRNO075AR1W 4U FRN100AR1I 4U FRN125AR1 4U FRN150AR1S 4U FRN200AR1S 4U FRN250AR1S 4U FRN300AR1S 4U FRN350AR1S 4U FRN450AR1S 4U FRN500AR1S 4U FRN600AR1S 4U FRN800AR1S 4U FRN900AR1S 4U FRN1000AR1S 4U Note A box W replaces an alphabetic letter depending on the enclosure WEnclosure M IP21 or L IP55 1 The recommended wire size for main circuits is for the 70 C 600 V PVC wires used at an ambient temperature of 40 C Built in DC reactor Three phase 230 V ENGLISH Three phase 460 V Conformity to the Low Voltage Directive in the EU Continued A WARNINGA 10 The inverter has been tested with IEC EN 61800 5 1 2007 Short circuit Test under the following conditions Short circuit current in the supply 10 000 A 240V or below 200V class series inverters of 18 5 kW
95. Figure G Figure H 4 Charge lamp 5 31 For Figure G For Figure G For Figure H gl For Figure H Figure Charge lamp PE cm AUM ails pels ai lo lo O 0 lO lo Lie is Lar u y L BE er Ma wo ew GE d w ou 8 p Nor 2 oo gg eg Ki t At At Al 5t Ke Figure J Charge lamp S Lis o fo lo fo fo Ho Fe Lj E Ee 3 a O ro O Iz ot Le A e Un 45 LTI 5I TWO ATL Tw TW 5 ww mm os Oo OQ O Bn eI Ts Ki mR 8778 2 8 1 Charge lamp Figure K 9 jja 5 iii Pe 9 0 0 E mE mf Patel ES ear 9 _ BET ay cy oollgl lg gH i 3 Ae T ei o Figure L j 6 6 AE TR Charge lamp RR es 6 RO 36 36 36 45 45 45 e t LI R L2 S L3 T P1 Fe N O lo lo LE LOI o6 O gt 2 Arrangement of control circuit terminals W Screw type of terminal block common to all inverter types LXI LX NT EN e oC e e le gi ES e JO ejeje ee ejeje S565 Ga Reinforce insulation Max 250 VAC Overvollage calegory LI Pollution degree 2 ENGLISH W Europe type of terminal block common to all inverter types YSA vec vs v v2 Fumi ev2 T x5 xe x7 30A 308 v1 y2 cr 11 rc xi x2 o8 Tx amp Tox
96. M IP21 or L IP55 Tightening torque Nm OShipping destination E Europe or A Asia 2 4 Screw size Tightening torque Nm Table 2 2 1 Main Circuit Terminals KW rating Continued Aux control Aux main power supply power supply RO TO Rt T1 Main circuit Grounding terminals terminals Nominal applied motor Inverter type Refer to Power supply voltage KW Tightening Tightening Tightening Tightening i i Screw 6 orque torque torque torque q q q size q N m Nm Nm Nm RN0 75AR1I 4L1 RN1 5AR1 40 RN2 2AR1I 4L1 RN3 7AR1W 4L Figure A RN4 0AR1W 4E Fi Fi Fi Fi Fi FRN5 5AR1 40 FRN7 5AR1 40 FRN11AR1 40 FRN15AR1 40 FRN18 5AR1 4 FRN22AR1m 4L1 FRNSOAR 1I 4L1 FRN37AR1m 40 FRN45AR1m 40 F F F F F F E F F F F E E Figure B Figure C Three Figure D phase 400V RN55AR1I 4L1 RN75AR1 4 RN90AR1I 4L1 RN110AR1S 4LI RN132AR1S 40 RN160AR1S 40 RN200AR1S 4 RN220AR1S 40 RN280AR1 S 40 RN315AR1S 40 RN355AR1S 40 Figure I RN400AR1 S 40 RN500AR1S 40 Figure J RN630AR1 S 40 FRN710AR1S 40 4 0 kW for the EU The inverter type is FRN4 0AR1W 4E Note A box B replaces an alphabetic letter depending on the enclosure A box L1 replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 or L IP55 OShipping destination E Europe or A Asia
97. OFF an alarm occurs PLC signal power Connects to the output signal power supply of Programmable Logic Controller PLC Digital input common Common terminals for digital input signals 2 11 Classifi cation Analog output Table 2 5 Names Symbols and Functions of the Control Circuit Terminals Continued Analog monitor Functions These terminals output monitor signals for analog DC voltage 0 to 10 V or analog DC current 4 to 20 mA O to 20 mA Analog common Common terminal for analog output signals Transistor output 1 to Transistor output 4 Both the SINK and SOURCE modes are supported 1 Various signals such as Inverter running Frequency arrival signal and Motor overload early warning can be assigned to terminals Y1 to Y4 by setting function code E20 to E23 2 The logic value 1 0 for ON OFF of the terminals between one of Y1 to Y4 and CMY can be switched If the logic value for ON between one of Y1 to Y4 and CMY is 1 in the normal logic system for example OFF is 1 in the negative logic System and vice versa Transistor output common CMY Common terminal for transistor output signals General purpose relay output Y5AC 1 Any one of output signals that can be assigned to terminals Y1 to Y4 can also be assigned to this relay contact as a general purpose relay output 2 Whether excitation or non excitation causes th
98. an ambient temperature of 30 C 86 F AR1L or 40 C 104 F AR1M AR1S and with a load factor of 100 AR1L AR1M or 80 AR1S Replacement intervals may be shorter when the ambient temperature exceeds 30 C 86 F AR1L or 40 C 104 F AR1M AR1S or when the inverter is used in an excessively dusty environment Standard replacement intervals mentioned above are only a guide for replacement and not a guaranteed service life 6 4 Inquiries about Product and Guarantee 6 4 1 When making an inquiry Upon breakage of the product uncertainties failure or inquiries inform your Fuji Electric representative of the following information 1 Inverter type Refer to Chapter 1 Section 1 1 2 SER No serial number of the product Refer to Chapter 1 Section 1 1 3 Function codes and their data that you changed Refer to the FRENIC HVAC User s Manual Chapter 5 Section 5 6 3 2 4 ROM version Refer to FRENIC HVAC User s Manual Chapter 5 Section 5 6 4 4 5 Date of purchase 6 Inquiries for example point and extent of breakage uncertainties failure phenomena and other circumstances 6 4 2 Product warranty To all our customers who purchase Fuji Electric products included in this documentation Please take the following items into consideration when placing your order When requesting an estimate and placing your orders for the products included in these materials please be aware that any items such as specif
99. between EN2 and PLC use safety components such as safety relays and safety switches Be sure to use shielded wires exclusive to terminals EN1 and PLC and terminals EN2 and PLC Do not put them together with any other control signal wire in the same shielded core 10 It is not normally necessary to connect anything to these terminals They are used when connecting to a DC bus on 200Vclass series inverters of 22kW 30HP or above and 400V ones of 45kW 60HP or above 11 These are the main circuit switching connectors For more information see 2 2 5 Switching connectors in this instruction manual Switching connectors W Supply voltage switching connector CN UX for 400 V class series inverters of 45 KW 60HP or above Inverters with a capacity of 400 V class series inverters of 45 kW 60HP or above have a supply voltage switching connector CN UX If the power supply being connected to the main circuit power input terminals L1 R L2 S L3 T or auxiliary main circuit power input terminals R1 T1 satisfies the conditions listed below change the CN UX connector to the U2 position Otherwise use the connector in the factory default U1 position For more detailed switching guidelines see Figures 2 5 and 2 6 on the following page 2 17 ENGLISH a 45 to 132 kW 60 to 200 HP CN UX red CN UX red P Setting M Jy Applied 398 to 440 V 50 Hz 430 to 480 V 60 Hz 380 to 398 V 50 Hz 380 to
100. function used SINK mode input by factory default MCCB or RCDELCE 1 wo 1 Power supply Ry m A 200 V class senes 3 X O E N oy ge al 400 V class danes E 2 380 to 460 V sald i AT S060 Hz z iF Ee MAA Auniliary nantrol power input s X L LOTO Supply votage swaching connector 11 ORI dee o ry P 1 Austar mam ut power mput 12 n Mn potat aupotr suiing soa Grounding termenal re G Grounding terminal 1 i 1 i i i i i i i i Contact outputs 6 Anang wars 3 p a i Alarm oulput Fotentiameter power supply far any alam Voltage input for 12 trequency setting T Ed li Lin 010 10 VDC V j function Current inpul for m i n asit frequency seting T ransister outpuls T rid 0 to Z0 mA DC Vs aaa ee Frequency speed arrival Voltage input for f La frequency setti de f Q Pp esprit detected 0lp 0VOC 7 i Menor everioad warly warning i 1 E Common termina a i 1 wm MC n EIE EE E ITI I Y 4 1 E d Digital inputa Run Torward command T acl Run reverse command v1 Digital input common terminal E gt i i Select mulb trequency C to 1 step T mE can Select mulli Irequancy 0 to 3 step ER i Enable 3 wwe operation 11 7 md Esai Reset am i H i Frequency command 2 i Frequ
101. insulation tubes or similar treatment 2 2 8 Terminal arrangement diagrams and screw specifications The tables and figures given below show the screw specifications and terminal arrangement diagrams Note that the terminal arrangements differ depending on the inverter capacity Note below Doing so may break the inverter 1 Main circuit terminals Power supply voltage Three phase 200V 4 0 kW for the EU The inverter type is FRN4 0AR1W 2E Note A box W replaces an alphabetic letter depending on the enclosure Nominal applied motor kW Table 2 2 1 Inverter type FRNO 75AR1 200 FRN1 5AR1 20 FRN2 2AR1 20 FRN3 7AR1 20 FRN4 0AR1 2E Main Circuit Terminals kW rating Refer to Figure A Main circuit terminals Grounding terminals Aux control power supply RO TO Do not make wiring to unassigned main circuit terminals that are marked with 3 in the figures given Aux main power supply R1 T1 Tightening torque Nm Tightening torque Nm FRN5 5AR1m 2L FRN7 5AR1 20 RN11AR1m 2L1 Figure B RN15AR1m 2L1 RN18 5AR1 20 Figure C RN22AR1I 2L1 FRN30AR1 20 Figure D FRN37AR19 2L1 FRN45AR1 20 Figure E RN55AR1S 2 RN75AR1S 20 Figure F RN90AR1S 20 Figure L A box O replaces an alphabetic letter depending on the shipping destination WEnclosure
102. protective grounding Otherwise an accident or an electric shock could occur Operation A WARNINGA Be sure to mount the front cover before turning the power ON Do not remove the cover when the inverter power is ON Otherwise an electric shock could occur Do not operate switches with wet hands Doing so could cause electric shock If the auto reset function has been selected the inverter may automatically restart and drive the motor depending on the cause of tripping Design the machinery or equipment so that human safety is ensured at the time of restarting Otherwise an accident could occur If the stall prevention function current limiter automatic deceleration anti regenerative control or overload prevention control has been selected the inverter may operate with acceleration deceleration or frequency different from the commanded ones Design the machine so that safety is ensured even in such cases The key on the keypad is effective only when the keypad operation is enabled with function code F02 0 2 or 3 When the keypad operation is disabled prepare an emergency stop switch separately for safe operations Switching the run command source from keypad local to external equipment remote by turning ON the Enable communications link command LE disables the 69 key To enable the key for an emergency stop select the STOP key priority with function code H96 1 or 3 If any of the protective
103. replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 or L IP55 Shipping destination E Europe or A Asia Note The inverter s grounding wire size must be provided in accordance with the National Electrical Code 1 No terminal end treatment is required for connection 2 Use 75 C Cu wire only XV ENGLISH Conformity with UL standards and CSA standards cUL listed for Canada continued ANCAUTION Wire size AWG mm Main terminal L1 R L2 S L3 T Inverter type Power supply voltage Control circuit Nominal applied motor KW Aux control power supply Aux main power supply RNO 75AR1 40 FRN1 5AR1 40 FRN2 2AR1 40 RN3 7AR1I 4L1 RN4 0AR1 4E RN5 5AR1m 40 RN7 5AR1m 40 RN11AR1m 40 12 3 3 1 RN15AR1m 40 10 5 3 1 RN18 5AR1m 40 8 8 4 8 8 4 RN22AR1m 40 RN30AR1m 40 6 13 3 6 13 3 RN37AR1m 40 4 21 2 RN45AR1m 40 2 33 6 RN55AR1m 40 2 33 6 RN75AR1m 40 1 0 53 5 1 0 53 5 RN90AR1m 40 2 0 67 4 3 0 85 RN110AR1S 40 1 0x2 53 5x2 1 0x2 53 5x2 RN132AR1S 40 2 0x2 67 4x2 gt e t o oO o o o 2 KI RN160AR1S 4Ll 3 0x2 85x2 3 0x2 85x2 FRN200AR1S 4 4 0x2 107 2x2 250x2 127x2 FRN220AR1S 4 250x2 127x2 300x2 152x2 FRN280AR1S 4L1 400x2 203x2 400x2 203x2 RN315AR1S 40 300x2 152x2 350x2
104. 00 Indoors Ambient temperature IPOO IP21 14 to 122 F IP55 14to 104 F Relative humidity 5 to 95 No condensation Atmosphere The inverter must not be exposed to dust direct sunlight corrosive gases flammable gases oil mist vapor or water drops Pollution degree 2 IEC EN 60664 1 12 The atmosphere can contain a small amount of salt 0 01 mg cm or less per year The inverter must not be subjected to sudden changes in temperature that will cause condensation to form Altitude 3 300 ft max 13 Atmospheric pressure 86 to 106 kPa Environmental Requirements Vibration 2 to less than 9 Hz 9 to less than 200 Hz 100 to 1000 HP Specifications __AR1m 4U 1 300 350 450 500 applied motor HP Rated Three phase input AC460V motor 300 350 450 500 2 output Single phase input 40 50 60 75 100 100 125 150 Three phase Rated capacity KVA 3 119 167 201 242 300 330 414 517 input Rated current A 150 210 253 304 377 415 520 650 Single phase 3 Rated capacity kVA 46 54 64 78 94 117 128 160 201 input Rated current A 58 68 81 98 118 147 161 202 253 Output ratings Rated voltage V 4 Three phase 380 to 480 V with AVR function Overload capability 110 1 mi
105. 000 m or lower 1000 to 1500 m 1500 to 2000 m 2000 to 2500 m 2500 to 3000 m Output current derating factor 1 00 0 97 0 95 0 91 0 88 74 Three phase 230 V class series HP rating 001 to 125 HP __AR1m 2U 1 Three phase AC208V input motor AC230 motor Single phase AC208V input motor AC230 motor Three Rated capacity kVA phase C3 43 74 10 12 18 23 29 input Rated current A 11 18 27 31 8 46 2 Single Rated capacity kVA 15 27 39 47 71 94 11 phase 3 input Rated current A 4 7 10 12 18 23 29 Rated voltage V 4 Three phase 200 to 240 V with AVR function Overload capability 110 1 min Overload interval Compliant with IEC 61800 2 Main power supply Three phase 200 to 220 V 50 Hz number of phases Three phase 200 to 240 V 50 60 Hz d E voltage frequency Three phase 200 to 230 V 60 Hz Rated current A 5 2 8 5 3 7 5 129 18 0 242 71 5 96 9 121 145 178 246 Required power supply capacity kVA 1 2 2 2 3 0 5 2 7 2 10 29 39 49 58 71 98 Main power supply Single ph 2 i 00 to 220 V 50 Hz number of phases Single phase 200 to 240 V 50 60 Hz ng nds aSo 2 voltage frequency Single phase 200 to 230 V 60 Hz Rated current A 5 5 3 7 5 12 9 18 0 24 2 71 5 96 9 121 145 178 246 Required power supply capacity kVA 1 3 1 8 3 0 4 2 5 6 17 23 28 34 41 57 Auxiliary control power supply n
106. 03 KA 12 21 30 52 72 9 7 15 20 34 29 38 49 58 71 8 20 10 15 0 0 60 OHz 0 0 30 0s 0 60 EMC IEC EN 61800 3 2004 EMC C2 2nd Env C3 2nd DCR 9 IEC EN 61000 3 2 IEC EN 61000 3 12 SERGI TECEN 61000 3 12 gt 0 98 0 90 97 97 97 97 97 98 98 98 98 98 98 98 98 UL508C C22 2No 14 IEC EN 61800 5 1 2007 SEMI F47 0706 NEN IEC EN60529 IP55 11 IP00 UL50 UL TYPE 1 UL TYPE 12 UL open type 2775 10 10 10 10 10 40 C 10 50 C 5 95 WELET E ER 2 IEC EN 60664 1 012 0 01 m m 1 000m 13 86 106 kPa 45kW 55 75kW 90kW 3mm 2 9Hz 3mm 2 9Hz 3mm 2 9Hz 10 m s 9 200Hz 9 8m s 9 20Hz 2 m s 9 55Hz 2 m s 20 55Hz 1 m s 55 200Hz 1 m s 55 200Hz
107. 0A the motor then increase the reference frequency using NT QO keys PWR_ O 03kW Check the above points again PRG Program Menu 4 3 Modification of motor control function code data gt Modifying the current function code data sometimes can solve an insufficient torque or overcurrent incident The table below lists the major function codes to be accessed For details refer to the FRENIC HVAC User s Manual Chapter 6 FUNCTION CODES or Chapter 9 TROUBLESHOOTING Function code Acceleration Time 1 Modification key points If the current limiter is activated due to a short acceleration time and large drive current prolong the acceleration time Deceleration Time 1 If an overvoltage trip occurs due to a short deceleration time prolong the deceleration time Torque Boost 1 If the starting motor torque is deficient increase the torque boost If the motor with no load is overexcited decrease the torque boost Remedy to be taken if an alarm ECF Enable circuit failure occurs Possible Causes What to Check and Suggested Measures 1 Poor connection of interface PCB Check that the interface printed circuit board PCB is firmly connected to the inverter unit Restarting the inverter releases the alarm 2 Enable circuit logic error Check that the logic values of the output of safety switches match with each other EN1 EN2 High High or Low Low Restarting the inverter releases th
108. 1 0 53 5 RN45AR1L 2J 2 0 67 4 3 0 85 RN55AR1S 2J 4 0 107 2 4 0 107 2 RN75AR1S 2J 3 0x 2 85 x 2 3 0 x 2 85 x2 RN90AR1S 2J RN3 7AR1L 4J 4 0x2 107 2x2 RNS 5ARIL 4J 4 2 1 71 RN7 5ARIL 4J 4 0x2 107 2x2 12 3 3 1 RN11AR1L 4J 12 3 3 1 10 5 3 1 RN15AR1L 4J 10 5 3 1 RN18 5AR1L 4J RN22AR1L 4J 8 8 4 8 8 4 RN30AR1L 4J 6 13 3 6 13 3 RN37AR1L 4J Three phase 400V RN45AR1L 4J 4 21 2 RN55AR1L 4J 2 33 6 2 33 6 RN75AR1L 4J 1 0 53 5 1 0 53 5 RN90AR1L 4J 2 0 67 4 3 0 85 Note The inverter 1 s grounding wire size must be provided in accordance with the National Electrical Code No terminal end treatment is required for connection Use 75 C Cu wire only 75C EA 2 xiii HX IA i WB X lOcImE ER EDS i vi UL cUL dx 1 1 1
109. 2 2 1 2 1 W 2 2 1 mm A B C 200V 0 75 45kW 400V 3 7 90kW 200V 55 90kW 50 100 100 C 10 100 100 2 2
110. 2 R1 T1 7 SERM Lr SS 5 Bore PWM T E Cm CN Ry IX 73X 200V 22 45kW 400V 45 90kW FAN 200V 55KW TON W NC OY PWM FRENIC HVAC W CN UX TON R TON Wy TRI T1 2 4 1 prm 200V 22 45kW 400V 45kW PTERA AA TRO TOJ TCN UX TON R FCN Wy
111. 20tolessthan 55 Hz 1 m s 55 to less than 200 Hz 1 m s 55toless than 200 Hz 1 A box i replaces an alphabetic letter depending on the enclosure A box O replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 L IP55 or S IP00 Shipping destination E Europe or A Asia Fuji 4 pole standard motor Power factor 0 98 at the rated load Enclosure Environmental Requirements Applies to inverters with a rated capacity of 220 V The inverter cannot output a voltage higher than the supply voltage When running the inverter at the carrier frequency 4 kHz or above it is necessary to derate the current rating If using inverters with DC power input supply AC power to the internal circuits Inverters with DC power input are not normally used When the inverter is connected to the power supply of 200 V 50 Hz Rsce 120 Indicates average braking torque value for motor alone varies with motor efficiency Inverters of 45kW or less are equipped with a built in DC reactor DCR An external DCR is provided as standard for inverters of 55kW and above 7 1 10 4 0 kW for the EU 11 Voltage unbalance 96 Max voltage V Min voltage V Three phase average voltage V x 67 See IEC EN 61800 3 If this value is 2 to 3 use an optional AC reactor ACR Applies to all model
112. 4 FRN600AR1S 4U FN3359 800 99 38 FRN500AR1S 4 FRN800AR1S 4U FN3359 1000 99 39 FRN630AR1S 4 FRN900AR1S 4U FRN710AR1S 4 FRN1000AR1S 4U FN3359 1600 99 38 8 5 8 4 Harmonic Component Regulation in the EU 8 4 1 General comments When general purpose industrial inverters are used in the EU the harmonics emitted from inverters to the power lines are strictly regulated as stated below If an inverter whose rated input is 1 KW or less is connected to the public low voltage power supply it is regulated by the harmonics emission regulation IEC EN 61000 3 2 If an inverter whose input current is 16 A or above and 75 A or below is connected to the public low voltage power supply it is regulated by the harmonics emission regulation IEC EN 61000 3 12 Note that connection to the industrial low voltage power lines is an exception See Figure 8 3 Medium voltage User C Medium to low voltage transformer Public low voltage power supply Medium to low voltage transformer Industrial low voltage power supply Inverter Inverter The inverter connected here is m The inverter connected subject to the harmonics here is not subject to the regulation If the harmonics harmonics regulation flowing into the power source exceeds the regulated level permission by the local power supplier will be needed Figure 8 4 Power Sourc
113. 430 V 60 Hz voltage Factory default Note The allowable voltage fluctuation range is 10 to 15 b 160 to 710 kW 250 to 1000 HP A CN UX red rs res CN UX red Setting 1 Ins C sc Applied 398 to 440V 50Hz 430 to 480V 60Hz 380 to 398V 50Hz 380 to 430V 60Hz voltage Factory default 7 The allowable voltage fluctuation range is 10 to 15 Note W Main power supply switching connectors CN R CN W for 200 V class series inverters of 22 kW 30HP or above and 400 V ones of 45 kW 60HP or above In its standard specifications the FRENIC HVAC supports DC power supply input However inverters with a capacity of 200 V class series inverters of 22 kW 30HP or above and 400 V ones of 45 kW 60HP or above have components that are driven internally by an AC power supply and therefore require a supply of AC power Consequently when using the inverter with a DC power supply it is necessary to switch the CN R connector to the INC position and the CN W connector to the 73X position 200 V class series inverters of 22 to 45 kW 30 to 60 HP and 400 V ones of 45 to 90 kW 60 to 125 HP or the FAN position 200 V class series inverters of 55 kW 75HP or above and 400 V ones of 110 kW 150HP or above and to connect the designated AC power supply to the auxiliary main circuit power input terminals R1 T1 For more detailed switching guidelines see Figures
114. 5 75 90 Rated output 4 0 Rated capacity kVA 3 1 9 3 0 4 1 68 10 12 17 22 28 33 43 55 68 81 107 131 Voltage V 4 3 phase 200 to 240 V with AVR function 3 phase 200 to 230 V with AVR function Rated current A 5 5 8 11 18 27 31 8 46 2 59 4 74 8 88 115 146 180 215 283 346 Overload capability 110 1 min Overload interval Compliant with IEC 61800 2 Main power supply number of 3 phase 200 to 240 V 50 60 Hz 3 phase 200 to 220 V 50 Hz phases voltage frequency 3 phase 200 to 230 V 60 Hz Auxiliary control power supply Single phase 200 to 240 V 50 60 Hz Single phase 200 to 230 V 50 60 Hz number of phases voltage requency Auxiliary main power supply Single phase 200 to 220 V 50 Hz number of phases voltage Single phase 200 to 230 V 60 Hz requency 6 Input power Voltage 10 to 15 Interphase voltage unbalance 2 or less 11 Frequency 5 to 5 Rated current A 7 3 2 6 0 8 6 14 8 20 6 27 8 41 4 55 8 69 0 82 2 112 139 167 203 282 334 Required capacity kVA 1 2 2 1 3 0 5 2 7 2 9 7 15 20 24 29 39 49 58 71 98 116 Braking torque 96 8 20 10to 15 DC braking Braking start frequency 0 0 to 60 0 Hz Braking time 0 0 to 30 0 s Braking operation level 0 to 60 EMC filter IEC EN 61800 3 2004 EMC standards comp
115. 50 Hz Single phase 380 to 480 V 60 Hz 72 3 887 34 4 Three phase 380 to 480 V 50 60 Hz 14 27 12 1 10 3 8 3 1 6 5 5 2 9 0 7 2 1 2 2 2 Single phase 380 to 480 V 50 60 Hz Single phase input 12 1 5 6 3 8 1 8 6 5 3 0 9 0 4 2 Input power Single phase 380 to 480 V 50 60 Hz Single phase 380 to 440 V 50 Hz Single phase 380 to 480 V 60 Hz Frequency 5 to 5 Voltage 10 to 15 Interphase voltage unbalance 2 or less 9 Braking torque 7 20 10 to 15 x 8 amp o DC injection raking Braking start frequency 0 0 to 60 0 Hz Braking time 0 0 to 30 0 s Braking operation level 0 to 60 EMC ilter IEC EN 61800 3 2004 8 EMC standards compliance Category C2 emission 2nd Env Immunity DC reactor DCR C8 Built in IEC EN 61000 3 2 10 IEC EN 61000 3 12 Power factor Fundamental wave power factor gt 0 98 at the rated load Total power factor Efficiency at the rated load 96 97 97 97 97 97 98 98 Applicable safety standards 8C C22 2 No 14 IEC EN 61 1 2007 SEMI F47 0706 IEC EN 60529 IP21 IP55 11 Enclosure UL 50 UL TYPE 1 ULTYPE 12 Fan cooling IP21 22 22 22 22 IP55 22 22 22 22 Site location IP
116. 69 4 or RCD ELCB elc Power supply E a uis ux w LT Pr RI T Inverter 2 MCCB RCD ELCB MO EN IEC RCD ELCB B RCD ELCB 1 2 ACR IP2X IP4X 5 2 000m
117. 7A RN45A RN55A RN75A RN90A RN3 7AR1L 4J RN5 5AR1L 4J RN7 5AR1L 4J RN11AR RN15AR RN18 5AI RN22A RN30A RN37A RN55A RN75A R R R RN45AR R R R RN90A A 95 959595959595959595 oo00o00o000 LURID S IET PtH PH NOU VW 2 ele lel E lec RO o ec F2 L12 salles L2 C OO OO NG U V W 17 17 17 17 17 17 17 17 17 17 aa eo 00 ooo LI R L2 S L3 T Por Pl ep e A RO ITO e ET 6 66 E2 e eco eG 17 17 BIE ee aa ke ded x P P NO 43 43 43 43 35 35 a5 35 35 35 LR L2 S L3 T U V W A ec B oo ta ooo o NO U V W Laz jl Sm J SURE 17 am 17 a SS o ooo LUR L2 S LS T P PG o es meses 9s gse U Lu BP so ee ER balesi
118. AR1S 2 Three phase FRN55AR1m 4 FRN075AR1S 2U 3 FRN075AR1m 4U FRN75AR1S 2 00N FRN75AR1m 40 FRN100AR1S 2U 18 FRN100AR18 4U m FRN90AR1S 2 FRN90AR1m 40 FRN125AR1S 2U FRN125AR1m 4U FRN110AR1S 4 FRN150AR1S 4U FRN132AR1S 4 FRN200AR1S 4U FRN160AR1S 4 FRN250AR1S 4U FRN200AR1S 4 FRN800AR1S 4U FRN220AR1S 4 FRN850AR1S 4U FRN280AR1S 4 FRN450AR1S 4U FRN315AR1S 4 3 FRN855AR1S 4 FRN500AR1S 4U FRN400AR1S 4 FRN600AR1S 4U FRN500AR1S 4 FRN800AR1S 4U FRN630AR1S 4 FRN900AR1S 4U FRN710AR1S 4 FRN1000AR1S 4U ENGLISH Calculated based on these measuring conditions 200 V 50 Hz with single phase grounding 400 V 50Hz with neutral grounding and an interphase voltage unbalance ratio of 296 8 4 Table 8 4 EMC Filter Optional Use and Leakage Currents Input power Inverter type Filter model EMC filter leakage current mA Three phase 200 V FRN55AR1S 20 FRN075AR1S 2U FRN75AR1S 2 FRN100AR1S 2U FS5536 400 99 1 FRN90AR1S 2 FRN125AR1S 2U 265 Three phase 400 V FRN110AR1S 4 FRN150AR1S 4U FRN132AR1S 4 FRN200AR1S 4U FS5536 250 99 1 59 FRN160AR1S 4 FRN250AR1S 4U FRN200AR1S 4 FRN300AR1S 4U FS5536 400 99 1 FRN220AR1S 4 FRN350AR1S 4U 78 FRN280AR1S 4 FRN450AR1S 4U FRN315AR1S 4 FN3359 600 99 38 FRN355AR1S 4 FRN500AR1S 4U FRN400AR1S
119. FO Instruction Manual FRENIC HVAC FEM C VM4 3 ENGLISH ANCAUTION Thank you for purchasing our FRENIC HVAC series of inverters This product is designed to drive a three phase induction motor Read through this manual to become familiar with the handling procedure and correct use Improper handling might result in incorrect operation short life cycle or failure of this product as well as the motor Deliver this manual to the end
120. FWD REV XI X7 YY Y4 Y5AC 30A B C YY1 Y4 SINK SOURCE gt VHC gt n ail ban 4 l rcc poo 1 wn BE x A1 1 Tien L AN TS oy HH val Jl iY L FIE 1 1 toMy I QE NOD pr AA Ls iTK on V ARAA SY 1 t ie ET a b js EN1 PLC EN2 PLC EN1 PLC EN2 PLC
121. Frequency command 1 Select local keypad operation RCD ELCB Earth Leakage Circuit Breaker MG Magnatic Contactor MCCS Molded Case Circuit Breaker 2 16 EN Install a recommended molded case circuit breaker MCCB or residual current operated protective device RCDy earth leakage circuit breaker ELCB with overcurrent protection function in the primary circuit of the inverter to protect wiring Ensure that the circuit breaker capacity is equivalent to or lower than the recommended capacity 2 Install a magnetic contactor MC for each inverter to separate the inverter from the power supply apart from the MCCB or RCD ELCB when necessary Connect a surge absorber in parallel when installing a coil such as the MC or solenoid near the inverter 8 To retain an alarm output signal ALM issued on inverter s programmable output terminals by the protective function or to keep the keypad alive even if the main power has shut down connect these terminals to the power supply lines Even without power supply to these terminals the inverter can run When these terminals are connected to the power supply lines shutting down the MC being used for main power ON OFF cannot power off all live parts Be sure to shut down all circuits with a disconnecting switch DS 4 Agrounding terminal for a motor Use this terminal if needed 5 For control signal wires use twisted or shielded twisted wires When using shielded twisted wires connect t
122. K DLL MCCB Sams ER 6 08 TIE o 200 240V 50 60H2 DERS AD0V 3 3l jera lh D 380 480V gt r9 9 50 60Hz L A weswswmAn9 L IS zaam Y e i T TON RJ TON W i mew CL k SEE EASE E VESEY Er tme m I i EET i meam Er SB UTRAM i 80453474 es i i i 9 T9111 jl Ls5 i waasi l lg di 7 Ju z 6 i0 Ty ti rA Q T0VDC i param 1 7 1 _ a 0 200406 Sp Li Y ge pu IXREEAA is ad Z me GRADE amato 1 HHi a up maman am E zm ELO ii 1 1 Ye n 1 gt 2 B1 1 E 4 pu A TE PE i Mim wit iE RUNE uk fio Hees CEER NEAR S ii 7 0 0 i BUM Ems ip BEDNGSOUR 15 Y 2 smmenano sm o ee a i A Bax pile 8 li 2 5 fit 4 3 Pte tt s ast 4 T3 AO Ut Ets we IBREISE2 BRMEEI Hs 3 9 ED E133 e H i SOURCE
123. MC EMC O 8 8 3 EMC 2 9a KEYF 2 7 2 5 1 5kQ PTC PTC
124. N22AR1L 4J RN30AR1L 4J RN37AR1L 4J RN45AR1L 4J RN55AR1L 4J RN75AR1L 4J RN90AR1L 4J 1 Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux control power supply and aux main power supply 1 6A 5A Three phase 200V 3 200V Three phase 400V 3 48 400V UL cUL m ET Nominal applied motor D Power supply voltage RNO 75AR1L 2 Main terminal X L1 R L2 S L3 T 15 C E Inverter type J RN1 5ARIL 2J RN2 2ARIL 2J RN3 7AR1L 2J Cu Wire 75 Control circuit Aux main power supply Aux 14 2 1 1 3 1 RNS 5AR1L 2J RN7 5ARIL 2J 10 5 3 1 RN11AR1L 2J 8 8 4 3 1 8 8 4 RN15AR1L 2J 6 13 3 6 13 3 RN18 5AR1L 2J RN22AR1L 2J 4 21 2 Three phase 200V RN30AR1L 2J 2 33 6 2 33 6 RN37AR1L 2J 1 0 53 5
125. No 14 IEC EN 61800 5 1 2007 SEMI F47 0706 IEC EN 60529 P21 IP55 12 IP00 UL 50 TYPE 1 UL TYPE 12 UL open type Cooling method Fan cooling IP21 50 70 70 IP55 50 70 70 IP00 140 245 245 245 330 530 530 Site location loors Ambient IPOO IP21 10 to 50 C temperature IP55 10 to 40 C Relative humidity 5 to 9596 No condensation The inverter must not be exposed to dust direct sunlight corrosive gases flammable gases oil mist vapor or water drops Pollution degree 2 IEC EN 60664 1 13 Atmosphere The atmosphere can contain a small amount of salt 0 01 mg cm or less per year The inverter must not be subjected to sudden changes in temperature that will cause condensation to form Altitude 1 000 m max 14 Atmospheric pressure 86 to 106 kPa 90 kW or less 110 to 710 kW 3mm 2109 Hz 3mm 2 to less than 9 Hz 10 m s 9tolessthan 200Hz 2m s 9tolessthan 55 Hz 1m s 55toless than 200 Hz Allowable voltage frequency Enclosure ENGLISH Environmental Requirements Vibration 1 A box i replaces an alphabetic letter depending on the enclosure A box O replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 L IP55 or S IP00 Shipping destination E Europe or A Asia Fuji 4 pole standard motor
126. SA standards cUL listed for Canada UL cUL listed inverters are subject to the regulations set forth by the UL standards and CSA standards cUL listed for Canada by installation within precautions listed below ANCAUTION Solid state motor overload protection motor protection by electronic thermal overload relay is provided in each model Use function codes F10 to F12 to set the protection level Use 75 C Cu wire only Use Class 1 wire only for control circuits Short circuit rating Suitable For Use On A Circuit Of Delivering Not More Than 100 000 rms Symmetrical Amperes 240 Volts Maximum for 200V class input 18 5 kW 25HP or less 230 Volts Maximum for 200V class input 22 kW 30HP or above when protected by Class J Fuses or a Circuit Breaker having an interrupting rating not less than 100 000 rms Symmetrical Amperes 240 Volts Maximum Models FRN rated for 200V class input Suitable For Use On A Circuit Of Delivering Not More Than 100 000 rms Symmetrical Amperes 480 Volts Maximum when protected by Class J Fuses or a Circuit Breaker having an interrupting rating not less than 100 000 rms Symmetrical Amperes 480 Volts Maximum Models FRN rated for 400V class input Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes Field wiring connections must be made by a UL Listed an
127. U RN100AR18 4U RN125AR1S 2U FRN125AR1m 4U 350 IEC 60269 4 RN150AR1S 4U RN200AR1S 4U 400 IEC 60269 4 RN250AR1S 4U 450 IEC 60269 4 RN300AR1S 4U 500 IEC 60269 4 Three phase 230 V 350 IEC 60269 4 250 IEC 60269 4 500 IEC 60269 4 Three phase 460 V mene MC Fuses RCO ELCB atc PS RSS vas RN350AR18 4U 550 IEC 60269 4 supply RN450AR1S 4U 630 IEC 60269 4 RN500AR1S 4U 900 IEC 60269 4 RN600AR1S 4U RN800AR1S 4U RN900AR1S 4U RN1000AR1S 4U 1250 IEC 60269 4 2000 IEC 60269 4 Note A box W replaces an alphabetic letter depending on the enclosure WEnclosure M IP21 or L IP55 When used with the inverter a molded case circuit breaker MCCB residual current operated protective device RCD earth leakage circuit breaker ELCB or magnetic contactor MC should conform to the EN or IEC standards When you use a residual current operated protective device RCD earth leakage circuit breaker ELCB for protection from electric shock in direct or indirect contact power lines or nodes be sure to install type B of RCD ELCB on the input primary of the inverter The inverter should be used in an environment that does not exceed Pollution Degree 2 requirements Install the inverter AC reactor ACR input or output filter in an enclosure with mini
128. VO1 and IO1 itches the function of terminal C1 between C1 and PTC itches the function of terminal FM2 between VO2 and IO2 Figure 2 9 shows the location of slide switches on the control PCB Switch configuration and factory default Shipping destination J FRN___AR1m 4A FRN___AR1 4U SINK SOURCE FRN _AR1 4E t Note A box li replaces an alphabetic letter depending on the enclosure WEnclosure S IP00 M IP21 or L IP55 Figure 2 9 Location of the Slide Switches on the Control PCB 7 To move a switch slider use a tool with a narrow tip e g a tip of tweezers Be careful not to touch amp Note j HR f 2 pu hs other electronic parts etc If the slider is in an ambiguous position the circuit is unclear whether it is turned ON or OFF and the digital input remains in an undefined state Be sure to place the slider so that it contacts either side of the switch Slider in the correct position or Slider in an ambiguous position 2 2 7 Mounting and connecting the keypad to the panel You can remove the keypad from the inverter unit to mount it on the panel or insta
129. al inverter power supply lines only Otherwise a fire could occur When wiring the inverter to the power source insert a recommended molded case circuit breaker MCCB or residual current operated protective device RCD earth leakage circuit breaker ELCB with overcurrent protection in the path of each pair of power lines to inverters Use the recommended devices within the recommended current capacity Use wires in the specified size Tighten terminals with specified torque Otherwise a fire could occur When there is more than one combination of an inverter and motor do not use a multicore cable for the purpose of handling their wirings together Do not connect a surge killer to the inverter s output secondary circuit Doing so could cause a fire Be sure to ground the inverter s grounding terminals G Otherwise an electric shock or a fire could occur Qualified electricians should carry out wiring Be sure to perform wiring after turning the power OFF Otherwise an electric shock could occur Be sure to perform wiring after installing the inverter unit Otherwise an electric shock or injuries could occur Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply to which the product is to be connected When using this product in combination with a PWM converter refer to the instructions given in the FRENIC HVAC User s Manual Oth
130. bove 3300 ft you should apply an output current derating factor as listed in the table below Altitude 3300 ft or lower 3300 to 4900 ft 4900 to 6600 ft 6600 to 8200 ft 8200 to 9800 ft Output current derating factor 1 00 0 97 0 95 0 91 0 88 7 2 External Dimensions kW rating Rated voltage Dimensions mm D2 wi W2 Inverter type FRNO 75AR1 20 FRN1 5AR1 20 FRN2 2AR1 20 FRN3 7AR1 20 FRN4 0AR1 2E FRN5 5AR1m 20 Figure 1 FRN7 5AR1W 2L1 FRN11AR1m 20 FRN15AR1m 2 FRN18 5AR18 2L FRN22AR1m 2 FRN30AR1m 2 FRN37AR1m 2 FRN45AR1m 20 FRN55AR1S2 FRN75AR18 2 FRN90AR18 2 Figure 4 FRN0 75AR18 4C FRN1 5ARTW 4CI FRN2 2AR1W 4CI FRN3 7ARTW 4CI FRN4 0AR1W 4E FRN5 5AR1m 40 FRN7 5AR1 401 Figure 1 FRN11AR1m 4 FRN15AR1m 4 FRN18 5AR1m 4 FRN22AR1m 4 FRN30AR1m 4 FRN37AR1m 4 FRN45AR1m 4 FRN55AR1m 4 FRN75AR1m 4 FRN90AR1m 4 FRN110AR1S 4 FRN132AR1S 4 FRN160AR1S 4 FRN200AR1S 4 FRN220AR1S 4 FRN280AR1S 4 FRN315AR1S 4 Figure 4 FRN355AR1S 4 FRN400AR1S 4 FRN500AR1S 4 FRN630AR18 4 Figure 5 FRN710AR1S 4 4 0 kW for the EU The inverter type is FRN4 0AR1W 2E or FRNA4 0AR1W 4E Note Abox m replaces an alphabetic letter depending on the enclosure A box O replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21
131. closure M IP21 or L IP55 D Di d 4 D W2 WI Figure 1 External Dimensions of the Inverter Figure 2 External Dimensions of the Inverter 7 12 ENGLISH toL LI HD Lp iiem Wit wai MI VETT UA DODUN ua LETT TI T1 T11 d Figure 3 External Dimensions of the Inverter HI 43 Figure 4 External Dimensions of the Inverter 7 18 w WI WI WI HI Figure 5 External Dimensions of the Inverter ENGLISH 7 14 CONFORMITY WITH STANDARDS Compliance with European Standards Chapter 8 8 1 The CE marking on Fuji products indicates that they comply with the essential requirements of the Electromagnetic Compatibility EMC Directive 2004 108 EC and Low Voltage Directive 2006 95 EC which are issued by the Council of the European Communities Tip By installing an external EMC compatible filter to the input side of 200 V series 55kW 75HP or above inverters the EMC directive emission category can be changed from C3 to C2 EA Refer to 11 1 European Standards Compliance in Chapter 11 of the FRENIC HVAC User s Manual for details if installing an external EMC compatible filter The amount of current leaked or when an external EMC compatible filter is installed is significantly large and therefore a check should be performed to dete
132. d CSA Certified closed loop terminal connector sized for the wire gauge involved Connector must be fixed using the crimp tool specified by the connector manufacturer All circuits with terminals L1 R L2 S L3 T RO TO R1 T1 must have a common disconnect and be connected to the same pole of the disconnect if the terminals are connected to the power supply Terminals RO TO must be protected by Class J Fuses or a Circuit Breakers for all capacity in the figure ENGLISH below Terminals R1 T1 must be protected by Class J Fuses or a Circuit Breakers in the figure below 200V class series 55kW 75HP only MCCB Disconnect or MC RCD ELCB etc __ Power supply Inverter Fuses or Circuit breakers 7 Environmental rating Maximum Surrounding Air Temperature Maximum ambient temperature The surrounding temperature and ambient temperature shall be lower than the values in the table below Type Temperature FRN _AR1S nn FRN___AR1M nn 50 deg C FRN___AR1U oo FRN___AR1L oo 40 deg C Atmosphere For use in pollution degree 2 environments for Open Type models xi Conformity with UL standards and CSA standards cUL listed for Canada continued ANCAUTION 8 UL enclosure type UL enclosed type formats are shown in the table below Enclosure Type Type Open Type FRN___AR1S o0 Type 1 FRN___AR1U o0 FRN___AR1M co FRN___AR1L co 9 Plenum rated drives
133. d to the human safety Though the product is manufactured under strict quality control install safety devices for applications where serious accidents or property damages are foreseen in relation to the failure of it An accident could occur Installation ANWARNING Install the inverter on a base made of metal or other non flammable material Otherwise a fire could occur Do not place flammable object nearby Doing so could cause fire ANCAUTION Do not support the inverter by its front cover during transportation Doing so could cause a drop of the inverter and injuries Prevent lint paper fibers sawdust dust metallic chips or other foreign materials from getting into the inverter or from accumulating on the heat sink When changing the positions of the top and bottom mounting bases use only the specified screws Otherwise a fire or an accident might result Do not install or operate an inverter that is damaged or lacking parts Doing so could cause fire an accident or injuries Wiring A WARNING A If no zero phase current earth leakage current detective device such as a ground fault relay is installed in the upstream power supply line in order to avoid the entire power supply system s shutdown undesirable to factory operation install a residual current operated protective device RCD earth leakage circuit breaker ELCB individually to inverters to break the individu
134. e alarm 3 Enable circuit safety circuit failure detected 4 5 Preparation for Practical Operation After verifying normal motor running with the inverter in a test run proceed to the practical operation For details refer to the FRENIC HVAC User s Manual If this error persists after the above procedures have been taken the inverter is defective Consult your Fuji Electric representative The alarm cannot be released ENGLISH 4 4 Chapter 5 TROUBLESHOOTING 5 1 Alarm Codes Table 5 1 Quick List of Alarm Codes Instantaneous overcurrent Description The inverter momentary output current exceeded the overcurrent level OC1 Overcurrent during acceleration OC2 Overcurrent during deceleration OC3 Overcurrent during running at a constant speed Ground fault A ground fault current flowed from the inverter s output terminals on 200V class series inverter of 22kW 30HP or above and 400V ones of 45kW 60HP or above Overvoltage The DC link bus voltage exceeded the overvoltage detection level OV1 Overvoltage during acceleration OV2 Overvoltage during deceleration OV3 Overvoltage during running at a constant speed Undervoltage The DC link bus voltage dropped below the undervoltage detection level Input phase loss An input phase loss occurred or the Interphase voltage unbalance rate was large Output phase loss An output phase loss occurred Heat sink overhea
135. e and Regulation 8 4 2 Compliance with IEC EN 61000 3 2 The FRNO 75AR1 40 satisfies the IEC EN 61000 3 2 so it can be connected to the public low voltage power supply 8 4 8 Compliance with IEC EN 61000 3 12 To bring the FRNO 75AR1NI 2L FRNOO1AR1 2U to FRN18 5AR1 201 FRNO25AR1 2U and FRNO 75AR1 40 FRN001AR1 4U to FRN37AR1 4 FRN050AR1 4U into compliance with the IEC EN 61000 3 12 connect them to the power supply whose short circuit ratio Rsce is 120 or above 8 5 Compliance with UL Standards and Canadian Standards cUL certification 8 5 4 General Originally the UL standards were established by Underwriters Laboratories Inc as private criteria for inspections investigations pertaining to fire accident insurance in the USA The UL marking on Fuji products is related to the UL Standard UL508C cUL certification means that UL has given certification for products to clear CSA Standards cUL certified products are equivalent to those compliant with CSA Standards The cUL marking on Fuji products is related to the CSA Standard C22 2 No 14 8 5 2 Considerations when using FRENIC HVAC in systems to be certified by UL and cUL If you want to use the FRENIC HVAC series of inverters as a part of UL Standards or CSA Standards cUL certified certified product refer to the related guidelines described on pages xi to xx 8 6 ENGLISH FRENIC HVAC 2012 2 4
136. e inverters in the same unit or panel basically lay them out side by side When mounting them necessarily one above the other be sure to separate them with a partition plate or the like so that any heat radiating from an inverter will not affect the one s above Figure 2 1 Mounting Direction and Table 2 1 Clearances mm inch Required Clearances Inverter capacity A B C 200Vclass series 0 75 to 45 kW 1 to 60 HP 10 400Vclass series 0 75 to 90kW 1 to 125 HP 0 39 100 100 200Vclass series 55 to 90 kW 75 to 125 HP 3 9 3 9 400Vclass series 110 to 280kW 150 to 450 HP 50 400Vclass series 315 to 710 kW 1 97 150 150 500 to 1000HP 5 9 5 9 C Space required in front of the inverter unit 2 2 Wiring Before wiring remove the front cover and wiring plate and then set cable glands or conduits on the wiring plate After wiring mount the wiring plate and front cover back into place The cable glands or conduits should be prepared by the customer 2 2 1 Removing and mounting the front cover and the wiring plate 1 200V class series 45 kW 60HP and 400V class series 90 kW 125HP or less Loosen the four or six screws on the front cover hold the right and left ends of the front cover and remove it towards you Loosen the four screws on the wiring plate hold the right and left ends of the wiring plate and remove it downwards Figure 2 2 Removing
137. e not damaged 6 1 Visual inspection No abnormalities Check part DC link bus capacitor Table 6 1 List of Periodic Inspections Continued Check item 1 Check for electrolyte leakage discoloration cracks and swelling of the casing 2 Check that the safety valve does not protrude remarkably 3 Measure the capacitance if necessary How to inspect 1 2 Visual inspection 3 Measure the discharge time with capacitance probe Evaluation criteria 1 2 No abnormalities 3 The discharge time should not be shorter than the one specified by the replacement manual Main circuit Transformer and reactor Check for abnormal roaring noise and odor Auditory visual and olfactory inspection No abnormalities Magnetic contactor and relay 1 Check for chatters during operation 2 Check that contact surface is not rough 1 Auditory inspection 2 Visual inspection 1 2 No abnormalities Printed circuit board Control circuit 1 Check for loose screws and connectors 2 Check for odor and discoloration 3 Check for cracks breakage deformation and remarkable rust 4 Check the capacitors for electrolyte leaks and deformation 1 Retighten 2 Olfactory and visual inspection 3 4 Visual inspection 1 2 3 4 No abnormalities Cooling fan Cooling system 1 Check for abnormal noise and excessive vibration 2 Check for loo
138. e with the National Electrical Code 1 No terminal end treatment is required for connection 2 Use 75 C Cu wire only xix ENGLISH Conformity with UL standards and CSA standards cUL listed for Canada continued ANCAUTION Wire size AWG mm Main terminal L1 R L2 S L3 T Inverter type Power supply voltage Control circuit Nominal applied motor HP Aux control power supply Aux main power supply RN001AR1 4U RNOO2AR1W 4U RNOOSAR1I 4U RN005AR1I 4U RN007AR1 4U RN010AR1 4U RNO15AR1 4U 12 3 3 1 RN020AR1 4U 10 5 3 1 RN025AR1 4U 8 8 4 8 8 4 RN030AR1 4U RN040AR1 4U 6 13 3 6 13 3 RN050AR1I 4U 4 21 2 RNOGOAR18 4U 2 83 6 RNO75AR1W 4U 2 33 6 RN100AR1W 4U 1 0 53 5 1 0 53 5 Three phase 460V RN125AR1W 4U 2 0 67 4 3 0 85 RN150AR1S 4U 1 0x2 53 5x2 1 0x2 53 5x2 RN200AR1S 4U 2 0x2 67 4x2 RN250AR1S 4U 3 0x2 85x2 3 0x2 85x2 RN300AR1S 4U 4 0x2 107 2x2 250x2 127x2 RN350AR1S 4U 250x2 127x2 300x2 152x2 RN450AR1S 4U 400x2 203x2 400x2 203x2 RN500AR1S 4U RN600AR1S 4U 500x2 253x2 500x2 253x2 RN800AR1S 4U 350x3 177x3 400x3 203x3 RN900AR1S 4U 500x3 253x3 600x3 304x3 RN1000AR1S 4U 600x3 304x3 500x4 253x4 Note A box W replaces an alphabetic letter depending on
139. eliable operation of the inverter for a long time 6 1 Daily Inspection Visually inspect the inverter for operation errors from the outside without removing the covers when the inverter is ON or operating Checkthat the expected performance satisfying the standard specifications is obtained Check that the surrounding environment satisfies the environmental requirements given in Chapter 7 Section 7 1 Standard Model Check that the keypad displays normally Check for abnormal noise odor or excessive vibration Check for traces of overheat discoloration and other defects 6 2 Periodic Inspection Before starting periodic inspections be sure to stop the motor shut down the power and wait at least 10 minutes Make sure that the charging lamp is turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the main circuit terminals P and N has dropped to the safe level 25 VDC or below Check part Environment Table 6 1 List of Periodic Inspections Check item 1 Check the ambient temperature humidity vibration and atmosphere dust gas oil mist or water drops 2 Check that tools or other foreign materials or dangerous objects are not left around the equipment How to inspect 1 Check visually or measure using apparatus 2 Visual inspection Evaluation criteria 1 The standard specifications must be satisfied 2 No foreign
140. ency command 1 i 1 Select local keypad operation d Digital Input common terminal DBR Dynamic Braking Resistor DCR DC Reactor RCD Residuakcurrent operated protective device ELCB Earth Leakage Circuit Breaker MccR 2 13 ENGLISH SOURCE mode input by factory default Grounding lemwa Grounding terminal lt i 1 i i i i Anag Wans i Potentionater power supply 3 EIL emer DAL tel Se ty an 010 10 VDC Curent hopes for i see 0 to 20 mA DC 2 ye fe 0 fan soting T 0p 10Voc E 3 i Vti ined ies d 1 a ri T Mas DS ges UNI BED Enable input 2 MEET 4f 1 E Digtal mps Run forwerd command Run reverse command Select mulli frequency 0 to 1 siep Sect mulb frequency 0 fo 3 step Enable 3 wire operation Consi io a stop Reset alarm Frequency command 2 Frequency command 1 Select local keypad operation 5ER BH i f i 2 14 2 200V class series inverters of 55 kW 75HP or above and 400 V ones of 110 kW 150HP or above SINK mode input by factory default MCCBor RCD ELCB MC i Power suppty Is dt i 200 V class series K c 200p NOY I dt f Hz x 400 V class series 380 lo 480 V 1 6080 Hz Supely voltage switching conmoctor 17 CNUX Main power supply watering connectors t CNR CNW Contact putpuls 8 Analog inputs 3 1 Alarm output Potent
141. erwise a fire or an accident could occur Do not connect the power supply wires to the inverter output terminals U V and W Doing so could cause fire or an accident A WARNINGA In general sheaths of the control signal wires are not specifically designed to withstand a high voltage i e reinforced insulation is not applied Therefore if a control signal wire comes into direct contact with a live conductor of the main circuit the insulation of the sheath might break down which would expose the signal wire to a high voltage of the main circuit Make sure that the control signal wires will not come into contact with live conductors of the main circuit Doing so could cause an accident or an electric shock A WARNINGA Before changing the switches turn OFF the power and wait at least 10 minutes Make sure that the charging lamp is turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Otherwise an electric shock could occur ACAUTIONA The inverter motor and wiring generate electric noise Be careful about malfunction of the nearby sensors and devices To prevent them from malfunctioning implement noise control measures Otherwise an accident could occur The leakage current of the EMC filter built in type of inverters is comparatively large Be sure to perform
142. etter depending on the shipping destination Enclosure M IP21 8 2 or L IP55 OShipping destination E Europe or A Asia Conformity to the Lower Voltage Directive in the EU To use Fuji inverters as a product conforming to the Lower Voltage Directive in the EU refer to guidelines given on pages vi to x 8 1 8 8 Compliance with EMC Standards 8 3 4 General The CE marking on inverters does not ensure that the entire equipment including our CE marked products is compliant with the EMC Directive Therefore CE marking for the equipment shall be the responsibility of the equipment manufacturer For this reason Fuji s CE mark is indicated under the condition that the product shall be used within equipment meeting all requirements for the relevant Directives Instrumentation of such equipment shall be the responsibility of the equipment manufacturer Generally machinery or equipment includes not only our products but other devices as well Manufacturers therefore shall design the whole system to be compliant with the relevant Directives EMC certification testing is performed using the following wiring distances between the inverter and C TIP motor shielded wire FRN0 75AR1 2 to FRN45AR1 2 75m FRN001AR1 2U to FRN060AR1 2U 246 ft FRN55AR1S 2 to FRN90AR1S 2 inverter alone 10m FRNO75AR1S 2U to FRN125AR1S 2U inverter alone 98 ft FRN55AR1S 2 to FRN90AR1S 2 w
143. functions have been activated first remove the cause Then after checking that the all run commands are set to OFF release the alarm If the alarm is released while any run commands are set to ON the inverter may supply the power to the motor running the motor Otherwise an accident could occur ENGLISH A WARNING A If you enable the Restart mode after momentary power failure Function code F14 3 to 5 then the inverter automatically restarts running the motor when the power is recovered Design the machinery or equipment so that human safety is ensured after restarting If the user configures the function codes wrongly without completely understanding this Instruction Manual and the FRENIC HVAC User s Manual the motor may rotate with a torque or at a speed not permitted for the machine An accident or injuries could occur Even if the inverter has interrupted power to the motor if the voltage is applied to the main circuit input terminals L1 R L2 S and L3 T voltage may be output to inverter output terminals U V and W Even if the motor is stopped due to DC braking voltage is output to inverter output terminals U V and W An electric shock may occur The inverter can easily accept high speed operation When changing the speed setting carefully check the specifications of motors or equipment beforehand Otherwise injuries could occur ANCAUTION Do not touch the heat sink because it beco
144. g the phases each other 1 Auxiliary control power input terminals Connect the same AC power as for the main circuit to these terminals as a control circuit power backup Auxiliary main power Main input terminals circuit It is not normally necessary to connect anything to these terminals They are used when connecting to a DC bus For more information see section 4 11 of the User s Manual on 200V class series inverter of 22kW 30HP or above and 400V ones of 45kW 60HP or above Note F DC reactor connection terminals Connect a DC reactor DCR to improve the power factor on 200V class series inverter of 55 to 90kW 75 to 125HP or 400V ones of 110 kW 150HP or above DC link bus terminals A DC link bus is connectable to these terminals When you need to use the DC link bus terminals P and N consult your Fuji Electric representative L1 R L2 S L3 T Main circuit power input terminals The three phase input power lines are connected to these terminals 2 If the power wires are connected to other terminals the inverter will be damaged when the power is turned ON CN UX CN R CNW Switching connectors These are the main circuit switching connectors For more information see 2 2 5 Switching connectors in this instruction manual See Table 2 5 Control A Control circuit terminals circuit Route the wiring of the control circuit as far fro
145. he shield of them to the common terminals of the control circuit To prevent malfunction due to noise keep the control circuit wiring away from the main circuit wiring as far as possible recommended 10 cm or more Never install them in the same wire duct When crossing the control circuit wiring with the main circuit wiring set them at right angles 6 The connection diagram shows factory default functions assigned to digital input terminals X1 to X7 FWD and REV transistor output terminals Y1 to Y4 and relay contact output terminals Y5A C and 30A B C 7 Terminals Y1 to Y4 transistor outputs support both SINK and SOURCE modes The diagrams below show the examples of circuit connection between the transistor output of the inverter s control circuit and a PLC Control circuit Programmable Control circuit gt ee tege comic gt logic controller Photocoupler Current SINK input SOURCE input a PLC serving as SINK b PLC serving as SOURCE 8 Slide switches on the control printed circuit board control PCB Use these switches to customize the inverter operations For details refer to Section 2 2 6 Setting up the slide switches 9 When the Enable function is not to be used short circuit terminals EN1 and PLC and terminals EN2 and PLC using jumper wires For opening and closing the hardware circuit between terminals EN1 and PLC and
146. ications which are not specifically mentioned in the contract catalog specifications or other materials will be as mentioned below In addition the products included in these materials are limited in the use they are put to and the place where they can be used etc and may require periodic inspection Please confirm these points with your sales representative or directly with this company Furthermore regarding purchased products and delivered products we request that you take adequate consideration of the necessity of rapid receiving inspections and of product management and maintenance even before receiving your products 1 Free of charge warranty period and warranty range 1 Free of charge warranty period 1 The product warranty period is 1 year from the date of purchase or 24 months from the manufacturing date imprinted on the name place whichever date is earlier 2 However in cases where the use environment conditions of use use frequency and times used etc have an effect on product life this warranty period may not apply 3 Furthermore the warranty period for parts restored by Fuji Electric s Service Department is 6 months from the date that repairs are completed 2 Warranty range 1 In the event that breakdown occurs during the product s warranty period which is the responsibility of Fuji Electric Fuji Electric will replace or repair the part of the product that has broken down free of charge at the place where the p
147. inverter Code Shipping destination Instruction manual language Asia English EU English USAEnglish Power supply voltage Three phase 200 V Three phase 400 V Enclosure POO IP21 IP55 Code Development code 1 _AR1 401 The boxes W and O replace If you suspect the product is not working properly or if you have any questions about your product contact your Fuji Electric representative 1 2 Precautions for Using Inverters When handling inverters be sure to observe the wiring precautions given below 1 2 If more than one motor is to be connected to a single inverter the wiring length should be the sum of the length of the wires to the motors Precautions for high frequency leakage currents If the wiring distance between an inverter and a motor is long high frequency currents flowing through stray capacitance across wires of phases may cause an inverter overheat overcurrent trip increase of leakage current or it may not assure the accuracy in measuring leakage current Depending on the operating condition an excessive leakage current may damage the inverter To avoid the above problems when directly connecting an inverter to a motor keep the wiring distance 50 m 164 ft or less for inverters of 2 2 kW 3HP or below and 100 m 328 ft or less for inverters with a higher capacity If the wiring distance longer than the specified above is required lower the carrier frequency or insert an output circu
148. ion such as a cooling fin overheat 0H1 or charging circuit error PbF the FRENIC HVAC User s Manual 2 19 When using this product in combination with a PWM converter refer to the instructions given in ENGLISH W Connector locations The switching connectors can be found in the following locations on the power supply printed circuit board Separate power supply printed circuit board Supply voltage switching connector CN UX Main power supply switching connectors CN R CN W Auxiliary main circuit power input terminals R1 T1 Figure 2 5 Switching Connector Locations 200 V class series inverters of 22 to 45 kW 30 to 60 HP and 400 V ones of 45 to 90 kW 60 to 125 HP Auxiliary control power input terminals RO TO Supply voltage switching connector CN UX Keypad case Main power supply switching connectors CN R CN W Auxiliary main circuit power input terminals R1 T1 Power supply printed circuit board Auxiliary control power input terminals RO TO Figure 2 6 Switching Connector Locations 200 V class series inverters of 55 to 90 kW 75 to 125 HP and 400 V ones of 110 to 132 kW 150 to 200 HP 2 20 Auxiliary control power i input terminals RO TO Main power supply switching js connectors CN R CN W n Auxiliary main circuit power input terminals R1 T1 Supply voltage switching connector CN UX Fig
149. is terminal to output an alarm can be switched Alarm relay output for any error 80A B C 1 When the protective function is activated this terminal outputs a contact signal 1C to stop the motor 2 Any one of output signals that can be assigned to terminals Y1 to Y4 can also be assigned to this relay contact as a multipurpose relay output to use it for signal output 3 Whether excitation or non excitation causes this terminal to output an alarm can be switched RS 485 communications port 2 On the terminal block DX DX SD These I O terminals are used as a communications port that transmits data through the RS 485 multipoint protocol between the inverter and a computer or other equipment such as a PLC RS 485 communications port 1 For connection of the keypad RJ 45 connector Used to connect the keypad to the inverter The inverter supplies the power to the keypad via the extension cable for remote operation USB port On the control printed circuit board CN10 Used as a USB port connector mini B that connects the inverter to a computer This connector enables connection with the inverter support loader Battery connection Connector for an optional battery 2 12 2 2 5 Connection diagrams 1 200V class series inverters of 45 kW 60HP or below and 400 V ones of 90 kW 125HP or below This section shows connection diagrams with the Enable input
150. it filter OFL A as shown below When the inverter drives two or more motors connected in parallel group drive in particular using shielded wires the stray capacitance to the earth is large so lower the carrier frequency or insert an output circuit filter OFL OOO DA No output circuit filter installed Output circuit filter installed Power Max 5 m 16 ft input Output circuit filter Inverter we invest m Li Max 50 m 164 ft 9 Max 100 m 328 ft Max 400 m 1312 ft For an inverter with an output circuit filter installed the total secondary wiring length should be 400 m 1312 ft or less If further longer secondary wiring is required consult your Fuji Electric representative ENGLISH Chapter 2 MOUNTING AND WIRING THE INVERTER 2 1 Installing the Inverter 1 Mounting base Install the inverter on a base made of metal or other non flammable material Do not mount the inverter upside down or horizontally 2 Clearances Ensure that the minimum clearances indicated in Figure 2 1 and Table 2 1 are maintained at all times When installing the inverter in the panel of your system take extra care with ventilation inside the panel as the ambient temperature easily rises Do not install the inverter in a small panel with poor ventilation W When mounting two or more inverters When mounting two or mor
151. ith filter 20 m FRN075AR1S 2U to FRN125AR1S 2U with filter 66 ft FRNO 75AR1m 40 to FRN90AR1 4 75m FRN001AR1 4U to FRN125AR1 4U 246 ft FRN110AR1S 40 to FRN710AR1S 4LI inverter alone 10m FRN150AR1S 4U to FRN1000AR1S 4U inverter alone 33 ft FRN110AR1S 40 to FRN710AR1S 40 with filter 20m FRN150AR1S 4U to FRN1000AR1S 4U with filter 66 ft 8 3 2 Recommended installation procedure To make the machinery or equipment fully compliant with the EMC Directive have certified technicians wire the motor and inverter in strict accordance with the procedure given below 1 Use shielded wires for the motor cable and route the cable as short as possible Firmly clamp the shield to the specified point or the grounded metal plate inside the inverter Further connect the shielding layer electrically to the grounding terminal of the motor 2 For the inverters of 200V class series 5 5 to 45 kW 7 to 60HP and 400V ones of 11 to 90 kW 15 to 125HP be sure to pass the main circuit power input lines of the inverter through a ferrite core in wiring LL For wiring of the main circuit power input lines refer to Chapter 2 Section 2 2 1 4 Wiring the main circuit power input wires 3 Connect the grounding wires to the grounding terminals without passing them through the ferrite core Grounding terminal Grounding terminal Clamp for motor cable Ferrite core at the input side Figure 8 1 Wiring to Mai
152. liance Category C2 emission 2nd Env Immunity C3 2nd Standard accessory IEC EN 61000 3 12 Allowable voltage frequency DC reactor DCR 9 Built in IEC EN 61000 3 2 IEC EN 61000 3 12 Fundamental wave power factor Total power factor gt 0 90 Efficiency at the rated load 97 97 97 97 97 98 98 98 98 98 98 98 98 98 98 98 Applicable safety standards UL 508C C22 2 No 14 IEC EN 61800 5 1 2007 SEMI F47 0706 under application EC EN 60529 IP21 IP55 12 IP00 UL 50 UL TYPE 1 UL TYPE 12 UL open type Cooling method Fan cooling P21 10 10 10 10 18 P55 10 10 10 10 18 Poo Site location Indoors Ambient P00 IP21 10 to 50 C temperature IP55 10 to 40 C Relative humidity 5 to 9596 No condensation The inverter must not be exposed to dust direct sunlight corrosive gases flammable gases oil mist vapor or water drops Pollution degree 2 IEC EN 60664 1 13 Atmosphere The atmosphere can contain a small amount of salt 0 01 mg cm or less per year The inverter must not be subjected to sudden changes in temperature that will cause condensation to form Altitude 1 000 m max 14 Atmospheric pressure 86 to 106 kPa 45 kW or less 55 to 75 kW 90kW 3mm 2tolessthan9Hz 3mm 2 to less than 9 Hz 3mm 2toless than 9 Hz Vibration 10 m s 9 to less than 200 Hz 9 8 m s 9 tolessthan 20Hz 2m s 9tolessthan 55 Hz 2m s
153. ll it at a remote site e g for operation on hand Note that the inverter with the keypad removed is rated IPOO Q For detailed instructions on how to mount the keypad on the panel refer to the FRENIC HVAC User s Manual Chapter 5 Section 5 2 Mounting and Connecting a Keypad to the Panel 2 22 Chapter 3 NAMES AND FUNCTIONS OF KEYPAD COMPONENTS EB LED Indicators These indicators show the current running status of the inverter STATUS green Running state WARN yellow Light alarm state ALARM red Alarm heavy alarm state EZ LCD Monitor This monitor shows the following various information about the inverter according to the operation modes Running status and run command source e g Run stop and rotation direction Status icons e g timer operation PID operation battery state and password protection state Operation guides for the current screen E Programming Keys These keys are used to Switch the operation modes between Running mode Alarm mode and Programming mode Reset the alarm states discard the setting being configured and cancel the screen transition according to the operation modes Move the cursor to the digit of data to be modified shift the setting item and switch the screen Call up the HELP screen for the current display state Operation Keys These keys are used to Start running the motor in the forward reverse direction Stop the motor 3 1
154. m 2 500 3 000m 1 00 0 97 0 95 0 91 0 88 7 2 7 2 mm m W FRNO 75AR1L 2J FRN1 5AR1L 2J FRN2 2AR1L 2J FRN3 7AR1L 2J FRN5 5AR1L 2J FRN7 5AR1L 2J FRN11AR1L 2J FRN15AR1L 2J FRN18 5AR1L 2J FRN22AR1L 2J FRN30AR1L 2J FRN37AR1L 2J FRN45AR1L 2J FRN55AR1S 2J FRN75AR1S 2J FRN90AR1S 2J FRN3 7AR1L 4J FRN5 5AR1L 4J FRN7 5AR1L 4J FRN11AR1L 4J FRN15AR1L 4J FRN18 5AR1L 4J FRN22AR1L 4J FRN30AR1L 4J FRN37AR1L 4J FRN45AR1L 4J FRN55AR1L 4J FRN75AR1L 4J FRN90AR1L 4J to LI HD LI dcl OWMOUBANCUNN NEUTITINONMIIN 7 4 7 5 8 8 1 CE EMC EMC 2004 108 EC 2006 95 EC cr 200V 0 75 45kW 400V 3 7 90kW EMC 7 OFF EMC ON
155. m that of the main circuit as possible Otherwise electric noise may cause malfunctions When the Enable function is not to be used short circuit terminals EN1 and PLC and terminals EN2 and PLC using jumper wires Note Do not make wiring to unassigned main circuit terminals marked with NC For details about the terminal block refer to Section 2 2 3 Terminal arrangement diagrams and screw specifications Wiring of Auxiliary control power input terminals Auxiliary control power input terminals RO and TO Terminal rating 200V class series 200V class series 400V class series Auxiliary main power input terminals R1 and T1 200 to 240VAC 50 60Hz Maximum current 1 0A 18 5kW 25HP or below 200 to 230VAC 50 60Hz Maximum current 1 0A 22kW 30HP or above 380 to 480VAC 50 60Hz Maximum current 0 5A on 200V class series inverters of 22 kW 30HP or above and 400V class series inverters of 45 kW 60HP or above Terminal rating 200V class series 200 to 220 VAC 50 Hz 200 to 230 VAC 60 Hz Maximum current 1 0 A 400V class series 380 to 440 VAC 50 Hz 380 to 480 VAC 60 Hz 500 kW 800HP or below Maximum current 1 0 A 630 710 kW 900 1000HP Maximum current 2 0 A 2 10 E Wiring notes To make the machinery or equipment comp accordance with the following 1 Use shielded wires for the motor cable and Specified point inside the inverter liant with the EMC standards wire
156. mes very hot Doing so could cause burns The DC brake function of the inverter does not provide any holding mechanism Injuries could occur Ensure safety before modifying the function code settings Run commands e g Run forward FWD Force to run FMS stop commands e g Coast to a stop BX and frequency change commands can be assigned to digital input terminals Depending upon the assignment states of those terminals modifying the function code setting may cause a sudden motor start or an abrupt change in speed When the inverter is controlled with the digital input signals switching run or frequency command sources with the related terminal commands e g SS1 SS2 SS4 SS8 Hz2 Hz1 Hz PID IVS LE and FMS may cause a sudden motor start or an abrupt change in speed Ensure safety before modifying customizable logic related function code settings U codes and related function codes or turning ON the Cancel customizable logic terminal command CLC Depending upon the settings such modification or cancellation of the customizable logic may change the operation Sequence to cause a sudden motor start or an unexpected motor operation If any abnormality is found in the inverter or motor immediately stop it and perform troubleshooting referring to the FRENIC HVAC User s Manual An accident or injuries could occur Maintenance and inspection and parts replacement A WARNINGA Before proceeding to maintenance
157. mum degree of protection of IP2X Top surface of enclosure shall be minimum IP4X when it can be easily accessed to prevent human body from touching directly to live parts of these equipment Note Does not apply to IP55 model Do not connect any copper wire directly to grounding terminals Use crimp terminals with tin or equivalent plating to connect them When you use an inverter at an altitude of more than 2000 m you should apply basic insulation for the control circuits of the inverter The inverter cannot be used at altitudes of more than 3000 m vii ENGLISH Conformity to the Low Voltage Directive in the EU Continued A WARNINGA 9 Use wires listed in IEC 60364 5 52 akW rating Recommended wire size mm Main terminal DC reactor Ane Aux main Inverter type Main power input Inverter connection Control control power L1 R Inverters outputs Pp1 P 4 circuit L2 S grounding U V W 1 L3 T 1 SG 1 1 power supply RO TO R1 T1 Power supply Nominal applied motor kW RNO 75AR1 20 FRN1 5AR1 20 FRN2 2AR1I 2L1 RN3 7AR1I 2L1 RN4 0AR1 2E RN5 5AR1m 20 RN7 5AR1m 20 Built in RN11AR1m 20 DC reactor FRN15AR1m 20 RN18 5AR1m 20 FRN22AR1m 20 RN30AR1m 20 FRN37AR1m 20 FRN45AR1m 20 RN55AR1S 20 FRN75AR1S 20 RN90AR18S 2L1 RN0 75AR1I 4L1 RN1 5AR1 40 FRN2 2AR1W 4L1 RN3 7AR1 4 RN4 0AR1 4E RN5 5AR1m 40 FRN7 5AR1m 40 FRN11AR1m 40 RN15AR1m 40
158. n Overload interval Compliant with IEC 61800 2 Three Main power supply phase number of phases input voltage frequency Three phase 380 to 440 V 50 Hz Three phase 380 to 480 V 60 Hz Rated current A 5 119 141 175 207 249 Required power supply capacity kVA 95 113 140 165 199 Input power Main power supply number of phases Single voltage frequency 380 to 380 to 440 V 480 V 50 Hz 60 Hz Single phase Single phase phase input Rated current A 5 119 141 175 207 249 311 Required power supply capacity kVA 55 65 81 96 115 144 Auxiliary control power supply number of phases voltage frequency Single phase 380 to 480 V 50 60 Hz Auxiliary main power supply number of phases voltage frequency 6 Single phase 380 to 440 V 50 Hz Single phase 380 to 480 V 60 Hz Voltage frequency variations Voltage 10 to 15 Interphase voltage unbalance 2 or less 9 Frequency 5 to 5 Braking torque 7 10 to 15 DC injection braking Braking start frequency 0 0 to 60 0 Hz Braking time 0 0 to 30 0 s Braking operation level 0 to 60 EMC filter IEC EN 61800 3 2004 8 C2 2nd EMC standards compliance Category C3 emission 2nd Env Immunity DC reactor DCR 8 Built in IEC EN 61000 3 2 10 IEC EN 61000 3 12
159. n Circuit Terminals 4 For connection to inverter s control terminals and for connection of the RS 485 communication signal cable use shielded wires As with the motor clamp the shields firmly to the specified point or the grounded metal plate inside the inverter 8 2 ENGLISH P DEN iv w ni eea m EARED S ege 9 j me Clamp for control emm signal lines T Figure 8 2 Wiring to Control Circuit Terminals 5 When using an externally connected EMC filter optional place the inverter and filter on a grounded metal plate such as the surface of a panel as shown in Figure 8 3 If noise emissions exceed the standard place the inverter and any peripheral equipment inside a metal panel For more information about how to use the inverter in combination with a filter see Table 8 4 Note Be sure to establish an electrical connection between Ihe shielding and the panel and motor and to MCCB Metal control panel or round the shielding on the panel Power ELCB FRENIC HVAC Ee motor sides pp fet supply aor t L1 R T EMC XL a filter a L2 S jonai ymmo ib ut 3 phase E Shielded cabling With overcurrent protection function Figure 8 3 Installation inside a Panel 8 3 3 Leakage curre
160. ng on the shipping destination WEnclosure M IP21 or L IP55 OShipping destination E Europe or A Asia 1 Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux control power supply and aux main power supply xviii Conformity with UL standards and CSA standards cUL listed for Canada continued ANCAUTION Wire size AWG mm Main terminal Cu wire L1 R L2 S L3 T Inverter type Power supply voltage Control circuit Nominal applied motor HP Aux control power supply Aux main power supply FRNOO1AR1 2U FRNOO2AR1m 2U 14 2 1 1 RNOOSAR1I 2U RN005AR1m 2U 12 3 3 1 RNOO7AR1 2U 10 5 3 1 10 5 3 1 FRNO10AR1 2U 8 8 4 FRNO15AR18 2U 8 8 4 FRN020AR 1W 2U 6 13 3 6 13 3 RN025AR1 2U 4 21 2 RNO30AR1m 2U 2 33 6 Three phase 230V FRN040AR1m 2U 2 33 6 FRNO50AR1m 2U 1 0 53 5 1 0 53 5 FRNO60AR W 2U 2 0 67 4 3 0 85 RN075AR1S 2U 4 0 107 2 4 0 107 2 RN100AR1S 2U 3 0x2 85x2 3 0x2 85x2 RN125AR1S 2U 4 0x2 107 2x2 4 0x2 107 2x2 Note A box B replaces an alphabetic letter depending on the enclosure A box L1 replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 or L IP55 X OShipping destination E Europe or A Asia Note The inverter s grounding wire size must be provided in accordanc
161. nt of the EMC filter This product uses grounding capacitors for noise suppression which increase the leakage current Check whether there is no problem with electrical systems When using an EMC filter the leakage current listed in Table 8 4 is added Before adding the filter consider whether the additional leakage current is allowable in the context of the overall system design 8 3 Table 8 3 Inverter Leakage Current Input power Inverter type euet a Input power Inverter type aen A FRN0 75AR1B 2L FRN0 75AR1B 4EI FRNO001AR18 2U FRNO001AR18 4U FRN1 5AR1m 20 FRN1 5AR1m 40 FRNOO2AR1m 2U FRNOO2AR18 4U FRN2 2AR1 20 86 FRN2 2AR1m 40 FRNO03AR1m 2U FRNO03AR1m 4U FRN3 7AR1m 20 FRN3 7AR1m 40 55 FRN4 0AR18 2E FRN4 0AR18 4E FRNOOSAR1m 2U FRNOOSAR1m 4U FRN5 5AR1m 20 FRN5 5AR1m 40 FRN007AR1m 2U FRN007AR1m 4U FRN7 5AR1m 20 FRN7 5AR1m 40 FRN010AR1m 2U 224 FRNO10AR18 4U FRN11AR1m 20 FRNTIARTB 4DI FRNO15AR18 2U FRNO15AR18 4U FRN15AR1m 20 FRN15AR1m 40 Tie pias FRN020AR1m 2U FRNO20AR18 4U M FRN18 5AR1B 2L 80 FRN18 5AR1B 4L FRNO25AR18 2U FRNO25AR18 4U FRN22AR1m 2L FRN22AR1m 40 FRNO30AR1m 2U FRNO30AR1m 4U FRN30AR1m 20 198 FRN30AR1m 40 FRNO40AR18 2U FRNO40AR18 4U FRN37AR1m 20 FRN37AR1m 40 11 FRNOSOAR1m 2U FRNO50AR1m 4U FRN45AR1m 20 204 FRN45AR1m 40 FRNO60AR1m 2U FRNO60AR1m 4U ag FRN55
162. o o o ENGLISH Note A box W replaces an alphabetic letter depending on the enclosure A box L1 replaces an alphabetic letter depending on the shipping destination Enclosure M IP21 or L IP55 Shipping destination E Europe or A Asia 1 Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux control power supply and aux main power supply xvii Conformity with UL standards and CSA standards cUL listed for Canada continued ANCAUTION Required torque lb in N m Inverter type yp Main Control Aux control Aux main terminal circuit power supply power supply Power supply voltage Nominal applied motor Class J fuse size Circuit breaker trip size RN001AR1W 4U RNOO2AR1W 4U FRNOOSAR1I 4U FRNOOSAR1I 4U FRN007AR1 4U FRN010AR1 4U RNO15AR1W 4U RNO20AR1W 4U RNO25AR1W 4U RNOS3OAR1I 4U FRN040AR1 4U FRN050AR1 4U FRN060AR1 4U FRN075AR1 4U RN100AR1 4U RN125AR1 4U RN150AR1S 4U RN200AR1S 4U FRN250AR1S 4U FRN300AR1S 4U FRN350AR1S 4U FRN450AR1S 4U RN500AR1S 4U RN600AR1S 4U RN800AR1S 4U RN900AR1S 4U FRN1000AR1S 4U gt o e vt co hj 4 E co eo o KE Note A box W replaces an alphabetic letter depending on the enclosure A box O replaces an alphabetic letter dependi
163. oneter power supply for any C input for RN it 1 1n 010 10 VDC Ia terminal Junetian Current aM MAN Tor Transistor outputs 7 f 29 ADC i 1 0 to 20 mA DC Inverter running Frequency speed arrival Voltage input for H frequency setung m i li 9 Frequency tpeod detected dio 210 VDC t 7 Motor overload RI waming i a Enable input 1 T oa Za Digital inputs Run forward command Run reverse command Digital inpul common terminal Select multi frequency 0 t 1 step Select multi frequency 0 to 3 step Enable 3 wire operation Coast to a siup Rosat alarm eormmand 1 Select local keypad operation Digital Input mnnon terminal ban Dynamic Braking Resistor OCR DC Reactor RCD Resiiuabeurrent operatod protective device ELCB Earth Leakage Circuit Breaker MOCB Molded Case Circuit Breaker 2 15 ENGLISH SOURCE mode input by factory default MCCB or RCD ELCB Mc i Power supply T Ti 200 V class series 3 X 200 to 240 V E 17 4 Hz x 400 V class senes 360 to 400 V 1 1 N 5080 Hz Eh Aanhary contol powerinpat S e Ausar main creuit power Input 10 Grounding termenal E e Analog inps 3 A Potentiometer power supply 0 e Lii Oto T0 VOC Oto 10 VDC Select multtrequency 0 o t step Select rult frequency 0 to 3 stapy Enable 3 wire operation Gonsi fo stop Reset alarm Frequency command 2
164. or dangerous objects are left Input voltage Check that the input voltages of the main and control circuit are correct Measure the input voltages using a multimeter or the like The standard specifications must be satisfied Keypad 1 Check that the display is clear 2 Check that there is no missing part in the displayed characters 1 2 Visual inspection 1 2 The display can be read and there is no fault Structure such as frame and cover Check for 1 Abnormal noise or excessive vibration 2 Loose bolts at clamp sections 3 Deformation and breakage 4 Discoloration caused by overheat 5 Contamination and accumulation of dust or dirt 1 Visual or auditory inspection 2 Retighten 3 4 5 Visual inspection 1 2 3 4 5 No abnormalities Common 1 Check that bolts and screws are tight and not missing 2 Check the devices and insulators for deformation cracks breakage and discoloration caused by overheat or deterioration 3 Check for contamination or accumulation of dust or dirt 1 Retighten 2 3 Visual inspection 1 2 3 No abnormalities Main circuit Conductors and wires 1 Check conductors for discoloration and distortion caused by overheat 2 Check the sheath of the wires for cracks and discoloration 1 2 Visual inspection 1 2 No abnormalities Terminal blocks Check that the terminal blocks ar
165. or inspection turn OFF the power and wait at least 10 minutes Make sure that the charging lamp is turned OFF Further make sure using a multimeter or a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Otherwise an electric shock could occur Maintenance inspection and parts replacement should be made only by qualified persons Take off the watch rings and other metallic objects before starting work Useinsulated tools Otherwise an electric shock or injuries could occur Never modify the inverter Doing so could cause an electric shock or injuries Disposal ANCAUTION Treat the inverter as an industrial waste when disposing of it Otherwise injuries could occur GENERAL PRECAUTIONS Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts Restore the covers and shields in the original state and observe the description in the manual before starting operation Icons The following icons are used throughout this manual This icon indicates information which if not heeded can result in the inverter not operating to full 4 Note efficiency as well as information concerning incorrect operations and settings which can result in accidents Tp This icon indicates information that can prove handy when performing certain settings or operations QE
166. ote For a test run of the motor Acceleration time 1 Note increase values so that they are longer than your machinery design values If the specified time is short the inverter America 60 0 60 0 Hz ENGLISH 20 00 s 7 may not run the motor properly Deceleration time 1 y propery Note 20 00 s LL For details about the configuration procedure of function codes refer to the FRENIC HVAC User s Manual Chapter 5 Section 5 6 3 1 Configuring function codes 4 4 Running the Inverter for Motor Operation Check After completion of preparations for a test run as described above start running the inverter for motor operation check using the following procedure Turn the power ON and check that the reference frequency 0 00 Hz is blinking on the LCD monitor Set a low reference frequency such as 5 Hz using AIO keys Check that the frequency is blinking on the LCD monitor Press the Ea key to start running the motor in the forward direction Check that the reference frequency is blinking on the LCD monitor To stop the motor press the key 4 2 lt Check points during a test run gt Fwo Janm Check that the motor is running in the forward direction Fout1 Check for smooth rotation without motor humming or excessive Df Hz vibration Check for smooth acceleration and deceleration R When no abnormality is found press the E key again to start driving lout 0 1
167. p occurs In addition we will continue to supply the spare parts required for repairs for a period of 7 years counting from the month and year when the production stop occurs However if it is estimated that the life cycle of certain electronic and other parts is short and it will be difficult to procure or produce those parts there may be cases where it is difficult to provide repairs or supply spare parts even within this 7 year period For details please confirm at our company s business office or our service office 4 Transfer rights In the case of standard products which do not include settings or adjustments in an application program the products shall be transported to and transferred to the customer and this company shall not be responsible for local adjustments or trial operation 5 Service contents The cost of purchased and delivered products does not include the cost of dispatching engineers or service costs Depending on the request these can be discussed separately 6 Applicable scope of service Above contents shall be assumed to apply to transactions and use in the country where you purchased the products Consult your local supplier or Fuji Electric representative for details 6 4 ENGLISH Chapter 7 SPECIFICATIONS 7 1 Standard Model Three phase 200 V class series kW rating 0 75 to 90kW 4 3 7 __AR1m 20 1 4 0 Nominal applied motor kW 2 5 1 5 2 3 7 5 5 7 5 15 30 37 45 5
168. plate Apply a rod with a sharp tip e g chisel to point A shown below and tap it using a hammer Hammer or the like Chisel or the like Block or the like Wiring plate 27 Take care not to deform the wiring plate 2 2 4 Wiring the main circuit power input wires For 200V class series inverters of 5 5 to 45 kW 7 to 60HP and 400V ones of 11 to 90 kW 15 to 125HP follow the wiring procedure given below for smooth wiring Remove the screws and press the ends of the ferrite core support inwards to release the ferrite core from the main circuit terminal block 2 Connect the inverter grounding wire Pass the main circuit power input wires of the inverter through the ferrite core and then connect those wires to the terminal block Put the ferrite core and its support back into place gt Ferrite core ENGLISH 5 Mounting the wiring plate and the front cover After wiring mount the wiring plate and front cover back into place Tightening torque 1 8 Nem 15 9 Ib in M4 3 5 Nem 31 0 Ib in M5 2 3 2 2 2 Recommended wire sizes For the recommended wire sizes for the main circuits refer to the Conformity to the Low Voltage Directive in the EU and Conformity with UL standards and CSA standards cUL listed for Canada given in Preface Crimp style terminals for the main circuits should have insulation
169. power supply number of phases 3 phase 380 to 480 V 50 60 Hz voltage frequency Auxiliary control power supply Single phase 380 to 480 V 50 60 Hz number of phases voltage frequency Voltage 10 to 15 Interphase voltage unbalance 2 or less 11 Frequency 5 to 5 Rated current A 7 1 6 3 0 4 3 7 4 10 3 13 9 20 7 27 9 34 5 41 1 55 7 69 4 Required capacity kVA 1 2 2 1 3 0 5 2 7 2 9 7 15 20 24 29 39 49 Braking torque 8 20 10 to 15 DC braking Braking start frequency 0 0 to 60 0 Hz Braking time 0 0 to 30 0 s Braking operation level 0 to 60 EMC filter IEC EN 61800 3 2004 ENC standards compliance Category C2 emission 2nd Env Immunity DC reactor DCR 9 Built in IEC EN 61000 3 2 IEC EN 61000 3 12 Fundamental wave Power factor power factor 0 98 at the rated load Total power factor gt 0 90 Efficiency at the rated load 95 96 97 97 97 97 97 97 98 98 Applicable safety standards UL 508C C22 2 No 14 IEC EN 61800 5 1 2007 SEMI F47 0706 EC EN 60529 IP21 IP55 12 UL 50 UL TYPE 1 ULTYPE 12 Cooling method Fan cooling Weight Mass kg IP21 10 10 10 10 P55 10 10 10 10 Site location Indoors Ambient P00 IP21 10 to 50 C temperature IP55 10 to 40 C Relative humidity 5 to 9596 No condensation The inverter must not be exposed to dust direct sunlight corrosive gases flammable gases oil mist vapor or
170. r delivered product alone The upper limit for the warranty range shall be as specified in item 1 above and any damages damage to or loss of machinery or equipment or lost profits from the same etc consequent to or resulting from breakdown of the purchased or delivered product shall be excluded from coverage by this warranty D 3 Trouble diagnosis As a rule the customer is requested to carry out a preliminary trouble diagnosis However at the customer s request this company or its service network can perform the trouble diagnosis on a chargeable basis In this case the customer is asked to assume the burden for charges levied in accordance with this company s fee schedule 2 Exclusion of liability for loss of opportunity etc Regardless of whether a breakdown occurs during or after the free of charge warranty period this company shall not be liable for any loss of opportunity loss of profits or damages arising from special circumstances secondary damages accident compensation to another company or damages to products other than this company s products whether foreseen or not by this company which this company is not be responsible for causing 3 Repair period after production stop spare parts supply period holding period Concerning models products which have gone out of production this company will perform repairs for a period of 7 years after production stop counting from the month and year when the production sto
171. r is the type you ordered You can check the type and specifications on the main nameplate A total of four nameplates and warning plates are attached to the inverter as shown below Warning plate F2 Fuji Electric FRENIC HVAC V LOvor Whee apptymg power iter dezevivardio power ntt fcU Soe nemucote manual Socuroly rond earth the equipment High touch current hae ul ame n Orcull ectg fezrvais BU manuel d insiruction Sub nameplate FRNSTARIL 4A SERN WOZA123A000IAA Main nameplate FC Fui Electric Inverter type TPE Input power Specifications EST SOUR FRN37AR1L 4A IPH 380 480V 50Hz 60Hz Inverter output OUTPUT specifications Enclosure Prod ct number seine WOZA123AO001AA TEVA TSA 110 1min Code Series name FRN FRENIC series Code Nominal applied motor 0 75 001 075kW 1HP 15 002 15 kW 2HP 630 900 630kW 900HP 710 1000 710 W 1000HP Code Applicable area AR HVAC function Note iih In this manual inverter types are denoted as FRN_ _ alphabetic letters depending on the enclosure and shipping destination respectively Production yaer and week Production week The istweekofjanuaryls 1 indicated as 01 roducllgn yaer Last digit of yaer 1 a Mass of the
172. re 4 2 zZ If the LCD monitor displays any number except 0 00 Hz press the STOP 31 amp key to set 0 00 Hz lout 000A PWR_ 0 03kW PRG Proqram Menu Figure 4 2 Display of the LCD Monitor after Power ON va Tip The reactor in the inverter may generate noise due to source voltage distortion which is not abnormal 4 1 4 3 Configuring the Function Code Data Before Test Run Configure the function codes listed below according to the motor ratings and your machinery design values For the motor ratings check the ratings printed on the motor s nameplate For your machinery design values ask system designers about them Table 4 1 Configuring Function Code Data Function code Function code data Factory defaults 200 400 V class series Asia 60 0 50 0 Hz EU 50 0 50 0 Hz America 60 0 60 0 Hz 220 415 V 230 400 V 230 460 V F04 Base frequency 1 Motor ratings printed on the nameplate of the motor Asia EU America Rated voltage at base requency 1 Motor 1 Rated capacity Motor 1 Rated current Nominal applied motor capacity Rated current of nominal applied motor 0 Motor characteristics 0 Fuji standard motors 8 series Asia EU 0 America 1 Motor 1 selection Motor characteristics 1 HP rating motors 4 Other motors 200 400 V class series Asia 60 0 50 0 Hz EU 50 0 50 0 Hz Maximum frequency 1 Machinery design values N
173. rmine whether the power supply system is affected LL Refer to 11 1 European Standards Compliance in Chapter 11 of the FRENIC HVAC User s Manual for details on EMC filter leakage current values The products comply with the following standards Table 8 1 Standalone Standard Compliance FRNO 75AR1 20 to FRN45AR1 2 FRN55AR1S 2LI to FRN90AR1S 2 FRN001AR1 2U to FRN060AR1 2U FRNO 75AR1m 4L1 to FRN90AR1 4 FRN001AR1 4U to FRN125AR1 4U FRN075AR1S 2U to FRN125AR1S 2U FRN110AR1S 40 to FRN710AR1S 4 FRN150AR1S 4U to FRN1000AR1S 4U Low Voltage Directive IEC EN 61800 5 1 2007 EMC Directives IEC EN 61800 3 2004 Immunity Second environment Industrial Emission Category C2 Category C3 Ta ble 8 2 Standard Compliance When Used with an EMC Filter Inverter alone FRN55AR1S 2L to FRN90AR1S 2 FRN075AR1S 2U to FRN125AR1S 2U FRN110AR1S 40 to FRN280AR1S 4 FRN150AR1S 4U to FRN450AR1S 4U FRN315AR1S 4 to FRN710AR1S 4 FRN500AR1S 4U to FRN1000AR1S 4U EMC filter FS or FN series optional see Table 8 4 Low Voltage Directive IEC EN 61800 5 1 2007 EMC Directives IEC EN 61800 3 2004 Immunity Second environment Industrial Emission Category C2 Category C3 Note A box m replaces an alphabetic letter depending on the enclosure A box O replaces an alphabetic l
174. roduct was purchased or where it was delivered However if the following cases are applicable the terms of this warranty may not apply The breakdown was caused by inappropriate conditions environment handling or use methods etc which are not specified in the catalog operation manual specifications or other relevant documents 2 The breakdown was caused by the product other than the purchased or delivered Fuji s product 3 The breakdown was caused by the product other than Fuji s product such as the customer s equipment or software design etc 6 3 4 Concerning the Fuji s programmable products the breakdown was caused by a program other than a program supplied by this company or the results from using such a program 5 The breakdown was caused by modifications or repairs affected by a party other than Fuji Electric 6 The breakdown was caused by improper maintenance or replacement using consumables etc specified in the operation manual or catalog etc The breakdown was caused by a science or technical problem that was not foreseen when making practical application of the product at the time it was purchased or delivered 8 The product was not used in the manner the product was originally intended to be used 9 The breakdown was caused by a reason which is not this company s responsibility such as lightning or other disaster m Furthermore the warranty specified herein shall be limited to the purchased o
175. s regardless of capacity Even if the voltage drops down to 20 the inverter can run operation guaranteed provided that the load current is within the inverter rated current range Applies only to models with a capacity of 37 kW or less 12 IP55 offers protection for short water jets Do not use outdoors or in places where long term waterproofing is required 13 Do not install the inverter in an environment where it may be exposed to lint cotton waste or moist dust or dirt whic of the inverter If the inverter is to be used in such an environment install it in a dustproof panel of your system 14 If you use the inverter in an altitude above 1000 m you should apply an output current derating factor as listed in tl will clog the heat sink he table below Altitude 1000 m or lower 1000 to 1500 m 1500 to 2000 m 2000 to 2500 m 2500 to 3000 m Output current derating factor 1 00 0 97 0 95 0 91 0 88 ENGLISH Three phase 400 V class series kW rating 0 75 to 37 kW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 ARIB 4D 1 4 0 79 Nominal applied motor KW 2 0 75 1 5 22 E 5 5 7 5 11 15 Rated output Rated capacity kVA 3 19 3 1 4 1 i 10 14 18 24 29 Voltage V 4 3 phase 380 to 480 V with AVR function Rated current A 5 25 41 55 9o 135 185 245 32 39 Overload capability 110 1 min Overload interval Compliant with IEC 61800 2 Main
176. se bolts 3 Check for discoloration caused by overheat 1 Auditory and visual inspection or turn manually be sure to turn the power OFF 2 Retighten 3 Visual inspection 1 Smooth rotation 2 3 No abnormalities Ventilation path Check the heat sink intake and exhaust ports for clogging and foreign materials Visual inspection ENGLISH No abnormalities Remove dust accumulating on the inverter with a vacuum cleaner If the inverter is stained wipe it off with a chemically neutral cloth 6 3 List of Periodic Replacement Parts The inverter consists of many electronic parts including semiconductor devices Table 6 2 lists replacement parts that should be periodically replaced for preventive maintenance Use the lifetime judgment function as a guide These parts are likely to deteriorate with age due to their constitution and properties leading to the decreased performance or failure of the inverter When the replacement is necessary consult your Fuji Electric representative Table 6 2 Replacement Parts Standard replacement intervals See Notes below 200Vclass series 200Vclass series 0 75 to 45 kW 1 to 60 HP 55 to 90 kW 75 to 125 HP 400Vclass series 400Vclass series 0 75 to 90kW 1 to 125 HP 110 to 710kW 150 to 1000HP Part name DC link bus capacitor boards m 0 cem 6 2 Notes These replacement intervals are based on the inverter s service life estimated at
177. t The temperature around the heat sink has risen abnormally External alarm The external alarm THR was entered when the THR Enable external alarm trip has been assigned to any digital input terminal Inverter internal overheat The temperature inside the inverter has exceeded the allowable limit Motor protection PTC thermistor The temperature of the motor has risen abnormally Fuse trip An internal short circuit tripped a fuse on 200V class series inverter of 90kW 125HP or above and 400V ones of 110kW 150HP or above Charging circuit malfunction No power was supplied to the charging resistance short circuit electromagnetic contactor on 200V class series inverter of 22kW 30HP or above and 400V ones of 45kW 60HP or above Overload of motor 1 The electronic thermal protection for motor overload detection was activated Inverter overload The temperature inside the inverter has risen abnormally Memory error An error has occurred in writing data to the memory in the inverter Keypad communications error A communications error has occurred between the keypad and the inverter CPU error A CPU error or LSI error has occurred Option communications error A communications error has occurred between the connected option card and the inverter Option error An error was detected by the connected option card not by the inverter Operation pro
178. t notice Be sure to obtain the latest editions for use The latest edition of the User s Manual is available for download from the following URL URL http www fe frontrunners eu inverter en index1 htm B Safety precautions Read this manual thoroughly before proceeding with installation connections wiring operation or maintenance and inspection Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter Safety precautions are classified into the following two categories in this manual WARN N G Failure to heed the information indicated by this symbol may lead to dangerous conditions possibly resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead to CAU T O N dangerous conditions possibly resulting in minor or light bodily injuries and or substantial property damage ENGLISH Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times Application ANWARNING This product is designed to drive a three phase induction motor Do not use it for single phase motors or for other purposes Fire or an accident could occur This product may not be used for a life support system or other purposes directly relate
179. tection An incorrect operation was attempted Tuning error Auto tuning has failed resulting in abnormal tuning results RS 485 communications error COM port 1 RS 485 communications error COM port 2 A communications error has occurred during RS 485 communication Data saving error during undervoltage When the undervoltage protection was activated the inverter failed to save data showing this error Hardware error 5 1 The LSI on the power printed circuit board has malfunctioned due to noise etc Table 5 1 Quick List of Alarm Codes Continued PID feedback error Description The PID feedback signal wire is broken under PID control Current input break detection A break was detected in he current input Enable circuit failure The Enable circuit was diagnosed as a circuit failure Customizable logic error A customizable logic con alarm iguration error has caused an Stuck prevention The inverter failed to star due to overcurrent Filter clogging error An overload state was detected under PID control Password protection A wrong password has been entered exceeding the predetermined number o times Mock alarm 5 2 A mock alarm has been generated intentionally by configuring H45 or keypad operation ENGLISH Chapter 6 MAINTENANCE AND INSPECTION Perform daily and periodic inspections to avoid trouble and keep r
180. the Front Cover and the Wiring Plate FRN37AR1M 4 FRN050AR1M 4U 2 1 g Tip The wiring plate can be removed even with the front cover being mounted T expose the control printed circuit board control PCB remove the front cover 2 200V class series 55 to 90 kW 75 to 125HP and 400V class series 110 to 710 kW 150 to 1000HP Loosen the screws on the front cover hold the right and left ends of the front cover and slide it up to remove it After making the necessary wiring connections align the top of the front cover with the holes on the unit and reattach the cover by reversing the process illustrated in Figure 2 3 Tp To expose the control printed circuit board control PCB open the keypad case Screws Front cover Screws Figure 2 3 Removing the Front Cover and the Wiring Plate FRN110AR1S 4L1 FRN150AR1S 4U ENGLISH 3 Punching out semi perforated sections in the wiring plate and setting cable glands or conduits Lightly tap the semi perforated sections from the inside of the wiring plate using the hand grip of a screwdriver or the like to punch them out Set the cable glands or conduits on the wiring plate and then carry out wiring Note Take care not to get injured by the edge of the parts Figure 2 4 Punching Out Semi perforated Sections in the Wiring Plate and Setting Cable Glands or Conduits 2 1 If it is difficult to punch semi perforated sections out of the wiring
181. the enclosure A box O replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 or L IP55 OShipping destination E Europe or A Asia Note The inverter s grounding wire size must be provided in accordance with the National Electrical Code 1 No terminal end treatment is required for connection 2 Use 75 C Cu wire only XX Table of Contents Preface W Safety precautions Conformity to the Low Voltage Directive in the EU Conformity with UL standards and CSA standards CUL listed for Canada esses ix Chapter 1 BEFORE USE eere 1 1 1 1 Acceptance Inspection and Appearance of Product 1 2 Precautions for Using Inverters Chapter 2 MOUNTING AND WIRING THE INVERTER 2 1 2 1 Installing the Inverter ene 2 1 2 2 WO 2 1 2 2 1 Removing and mounting the front cover and the wiring plate 2 2 2 Recommended wire sizes 2 2 8 Terminal arrangement diagrams and screw specifications 2 2 4 Terminal functions and wiring order 2 2 5 Connection diagrams 2 2 6 Setting the switches 2 2 7 Mounting and connecting the keypad to the panel visser e Aie venenis 2 19 Chapter 3 NAMES AND FUNCTIONS OF KEYPAD COMPONENTS 3 1 Chapter 4 RUNNING THE MOTOR FORA TEST 4 1 Checking Prior to Powering ON 4 2 Powering ON and Checking 4 3 Configuring the Function Code Data Before Test RUM estet nette eene nd 4 2 4
182. the motor and inverter in route the cable as short as possible Firmly clamp the shield to the 2 When wiring the main circuit power input lines of the inverters of 200V class series inverter of 5 5 to 45kW 7 to 60 HP and 400V ones of 11 to 90 kW 15 to 125 Tip When shielded wires are not used fo EMC standards Wiring the inverter HP be sure to pass them through a ferrite core r the motor cable remove the motor cable clamps to prevent the __ cable covering from getting damaged which makes the machinery or equipment incompliant with the main power input lines without passing them through a ferrite core also makes the machinery or equipment incompliant with the EMC standards due to increase of noise generated by the inverter but it does not affect inverter basic operation LL For details about wiring refer to Chapter Control circuit terminals Table 2 5 Names Symbol Classifi cation Power supply for the potentiometer 8 Section 8 3 Compliance with EMC Standards s and Functions of the Control Circuit Terminals Functions Power supply for an external frequency command potentiometer Variable resistor 1 to 5kQ Analog setting voltage input External voltage input that commands the frequency externally Analog setting current input PTC thermistor input External current input that commands the frequency externally Connection of a PTC Positive Temperature Coefficient thermistor for mo
183. the output rated voltage as 460 V Output voltage cannot exceed the power supply voltage At single phase input use the output voltage may be lower than three phase input The value is calculated on assumption that the inverter is connected with a power supply 460V 50Hz and Rsce 120 The auxiliary power input is used as an AC power input when combining the unit to DC power supply such as high power factor PWM converter with power regenerative function Generally not to be used Average braking torque for the motor running alone It varies with the efficiency of the motor 7 8 8 EMC filters and DCR does not conform to each corresponding standards when single phase input use 9 Voltage unbalance 96 Max voltage V Min voltage V Three phase average voltage V x 67 See IEC EN 61800 3 If this value is 2 to 3 use an optional AC reactor ACR 10 It is applicable when the power supply is supplied from 3 phase 200V series transformer which is through 3 phase 400V series transformer 11 IP55 offers protection for short water jets Do not use outdoors or in places where long term waterproofing is required 12 Do not install the inverter in an environment where it may be exposed to lint cotton waste or moist dust or dirt whicl of the inverter If the inverter is to be used in such an environment install it in a dustproof panel of your system will clog the heat sink 13 If you use the inverter in an altitude a
184. tor protection Analog setting voltage input External voltage input that commands the frequency externally Analog common Common terminal for analog input signals Digital input 1 to Digital input 7 1 Various signals such as Coast to a stop Enable external alarm trip and Select multi frequency can be assigned to terminals X1 to X7 FWD and REV by setting function codes E01 to E07 E98 and E99 2 Input mode i e SINK and SOURCE is changeable by using the slide switch SW1 3 The logic value 1 0 for ON OFF of the terminals X1 to X7 FWD or REV can be switched If the logic value for ON of the terminal X1 is 1 in the normal logic system for example OFF is 1 in the negative logic system and vice versa ENGLISH Run forward command Digital Short circuiting terminals FWD and CM runs the motor in the forward direction and opening them decelerates the motor to a stop input Run reverse command Short circuiting terminals REV and CM runs the motor in the reverse direction and opening them decelerates the motor to a stop Enable input 1 Enable input 2 1 Opening the circuit between terminals EN1 and PLC or terminals EN2 and PLC stops the operation of the inverter output transistor 2 The input mode of terminals EN1 and EN2 is fixed at the SOURCE mode No switching to the SINK mode is possible 3 If either one of EN1 and EN2 is
185. umber of phases voltage Single phase 200 to 240 V 50 60 Hz Single phase 200 to 230 V 50 60 Hz frequency Auxiliary main power supply Single phase 200 to 220 V 50 Hz number of phases voltage a d frequency 6 Single phase 200 to 230 V 60 Hz Voltage frequency variations Voltage 10 to 15 Interphase voltage unbalance 2 or less 9 Frequency 5 to 5 Braking torque 7 20 10to 15 7 DC injection braking Braking start frequency 0 0 to 60 0 Hz Braking time 0 0 to 30 0 s Braking operation level 0 to 6096 MC filter IEC EN 61800 3 2004 8 7 5 10 15 20 25 2 3 5 5 7 5 2 3 3 5 7 5 10 Output ratings Three phase input Single phase input Input power EMC standards compliance Category C2 emission 2nd Env Immunity C3 2nd Standard accessory IEC EN 61000 3 12 DC reactor DCR 8 Built in IEC EN 61000 3 2 10 IEC EN 61000 3 12 Power factor Fundamental wave atthe rated power factor load Total power factor Efficiency at the rated load 96 97 97 97 98 98 98 98 98 98 98 98 98 98 98 Applicable safety standards 8C C22 2 No 14 IEC EN 61800 5 1 2007 SEMI F47 0706 under application IEC EN 60529 P55 11 IP00 UL 50 UL TYPE 1 UL TYPE 12 UL open type Cooling method Fan cooling Weight IP21 22 22 22 22 Mass
186. ure 2 7 Switching Connector Locations 400 V class series inverters of 160 kW 250HP or above f Note To remove a connector squeeze the top of NI CN UX the latch between your fingers to release the fastener and pull off the connector To attach a connector push it until it makes a clicking sound to ensure that the fastener is securely seated NN CN R CN W Figure 2 8 Attaching and Removing a Switching Connector 200 V class series inverters of 22 kW 30HP or above and 400 V ones of 45 kW 60HP or above 2 21 ENGLISH 2 2 0 Setting the switches Switching the slide switches located on the control PCB see Figure 2 9 allows you to customize the operation mode of the analog output terminals digital I O terminals and communications ports To access the slide switches remove the front cover so that you can see the control PCB I For details on how to remove the front cover refer to Section 2 2 1 Table 2 6 lists function of each slide switch Table 2 6 Function of Slide Switches Switch Function itches the service mode of the digital input terminals between SINK and SOURCE ches the terminating resistor of RS 485 communications port on the inverter ON and OFF 485 communications port 2 on the terminal block ches the terminating resistor of RS 485 communications port on the inverter ON and OFF 485 communications port 1 for connecting the keypad itches the function of terminal FM1 between
187. urrent derating factor 1 00 0 97 0 95 0 91 0 88 ENGLISH Three phase 460 V class series HP rating 001 to 075 HP Type FRHN Nominal applied motor HP 2 Rated output _AR1m 4U 1 Three phase input Single phase input Rated capacity kVA C3 Rated current A Rated capacity kVA C3 Rated current A ated voltage V 4 verload capability ree Main power supply hase input number of phases voltage frequency Rated current A 5 Required power supply capacity kVA Main power supply number of phases voltage frequency Rated current A 5 Required power supply capacity kVA Auxiliary control power supply number of phases voltage requency Auxiliary main power supply number of phases voltage requency 6 Voltage frequency variations AC460V motor 3 5 7 5 10 15 20 25 60 75 3 4 1 5 3 3 5 7 5 10 25 30 Three 2 72 phase input 91 27 35 4 8 5 5 9 0 1 5 23 39 55 71 2 3 5 F 9 Three phase 380 to 480 V with AVR function 110 1 min Overload interval Compliant with IEC 61800 2 7 1 10 13 5 14 18 5 19 24 5 25 32 9 5 12 31 39 11 15 89 2 5 4 1 34 43 Single phase input Output ratings Three phase 380 to 440 V 50 Hz Three phase 380 to 480 V 60 Hz 72 3 88 7 58 71 Single phase 380 to 440 V
188. user of this product Keep this manual in a safe place until this product is discarded For instructions on how to use an optional device refer to the instruction and installation manuals for that optional device INR SI47 1707a JE Fuji Electric Co Ltd Copyright 2012 2013 Fuji Electric Co Ltd All rights reserved Copyright 2012 2013 Fuji Electric Co Ltd All rights reserved No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Co Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement FRENIC HVAC 3
189. verter type is FRN4 0AR1W 4E Note A box W replaces an alphabetic letter depending on the enclosure A box O replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 or L IP55 OShipping destination E Europe or A Asia 1 Not more than 6 rms Amperes fuses or not more than 5 rms Amperes breakers for aux control power supply and aux main power supply xiv Conformity with UL standards and CSA standards cUL listed for Canada continued ANCAUTION Wire size AWG mm Main terminal Cu wire L1 R L2 S L3 T Inverter type Power supply voltage Control circuit Nominal applied motor KW Aux control power supply Aux main power supply FRNO 75AR1 200 FRN1 5AR1 20 14 2 1 1 FRN2 2AR1I 2L1 RN3 7AR1 20 RN4 0AR1WM 2E 12 3 3 1 FRN5 5AR1m 20 10 5 3 1 10 5 3 1 RN7 5AR1 20 8 8 4 RN11AR1 20 8 8 4 FRN15AR1m 2L1 6 13 6 13 3 FRN18 5AR1m 2L1 4 21 2 RN22AR1m 20 2 33 6 Three phase 200V RN30AR1m 20 2 33 6 FRN37AR1m 20 1 0 53 5 1 0 53 5 RN45AR1m 20 2 0 67 4 3 0 85 FRN55AR1S 20 4 0 107 2 4 0 107 2 FRN75AR1S 20 3 0x2 85x2 3 0x2 85x2 FRN90AR1S 2 4 0x2 107 2 x2 4 0x2 107 2 x2 4 0 kW for the EU The inverter type is FRN4 0AR1W 2E Note A box B replaces an alphabetic letter depending on the enclosure A box L1
190. voltage V Min voltage V Three phase average voltage V x 67 See IEC EN61800 3 f this value is 2 to 3 use an optional AC reactor ACR Applies to all models regardless of capacity Even if the voltage drops down to 20 the inverter can run operation guaranteed provided that the load current is within the inverter rated current range Applies only to models with a capacity of 37 kW or less 3 m P55 offers protection for short water jets Do not use outdoors or in places where long term waterproofing is required 3 Do not install the inverter in an environment where it may be exposed to lint cotton waste or moist dust or dirt which will clog the heat sink of the inverter If the inverter is to be used in such an environment install it in a dustproof panel of your system 14 If you use the inverter in an altitude above 1000 m you should apply an output current derating factor as listed in the table below Altitude 1000 m or lower 1000 to 1500 m 1500 to 2000 m 2000 to 2500 m 2500 to 3000 m Output current derating factor 1 00 0 97 0 95 0 91 0 88 45 to 710 kW 45 55 75 90 110 132 160 220 280 315 __AR1m 40 1 Nominal applied motor KW 2 45 55 75 90 110 132 160 220 280 315 Rated output Rated capacity kVA 3 69 85 114 134 160 192 231 316 396 445 Voltage V 4 3 phase 380 to 480 V with AVR functio Rated current A 5 91
191. water drops Pollution degree 2 IEC EN 60664 1 13 Atmosphere The atmosphere can contain a small amount of salt 0 01 mg cm or less per year The inverter must not be subjected to sudden changes in temperature that will cause condensation to form Altitude 1 000 m max 14 Atmospheric pressure 86 to 106 kPa Input power Allowable voltage frequency Braking Enclosure Environmental Requirements 2 to less than 9 Hz 9 to less than 200 Hz 1 A box replaces an alphabetic letter depending on the enclosure A box L1 replaces an alphabetic letter depending on the shipping destination WEnclosure M IP21 L IP55 or S IP00 Shipping destination E Europe or A Asia Vibration 2 Fuji 4 pole standard motor 3 Applies to inverters with a rated capacity of 440 V 4 The inverter cannot output a voltage higher than the supply voltage 5 When running the inverter at the carrier frequency 4 kHz or above it is necessary to derate the current rating 7 When the inverter is connected to the power supply of 400 V 50 Hz Rsce 120 8 Indicates average braking torque value for motor alone varies with motor efficiency 9 Inverters in this class are equipped with a built in DC reactor DCR 10 4 0 kW for the EU 11 Voltage unbalance Max
192. ximum for 200V class input 18 5 kW or less 230 Volts Maximum for 200V class input 22 kW or above when protected by Class J Fuses or a Circuit Breaker having an interrupting rating not less than 100 000 rms Symmetrical Amperes 240 Volts Maximum Models FRN rated for 200V class input Suitable For Use On A Circuit Of Delivering Not More Than 100 000 rms Symmetrical Amperes 480 Volts Maximum when protected by Class J Fuses or a Circuit Breaker having an interrupting rating not less than 100 000 rms Symmetrical Amperes 480 Volts Maximum Models FRN rated for 400V class input Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes 200V 100 000A 240V 100 000A 18 5kW 240V 22kW 230V 400V 100 000A 480V 100 000A 480V

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