OPERATING INSTRUCTIONS MODULMAT Classic Semi
Contents
1. 5 7 Original settings All settings can be reset to their original settings by pressing the key MENU and turning the unit on Output voltage U 08 0 V Marking time MT 02 05 Pumping time off PT 0 00s Retarder off RT 0 01 s Type of output voltage AC AC LED on DC LED off Timer function off T LED off Output magnet valve 24 V off A LED off Output pump 230 V off P LED off Counter 00000 Language English OSTLING Marking Systems for Products and Packaging 9 Operation Instruction MODULMAT CLASSIC EJ 6 Marking procedure e Turn the unit on using the ON OFF switch pos 1 e Depending upon marking needs see point 10 use the DC AC key pos 6 to set the marking type AC Alternating current for black marking The right hand light is lit DC Direct current for a deep mark The left hand light is lit e In the sub menu voltage setting see point 5 2 the output voltage can be infinitely set from 0 30 V The display pos 11 shows the current setting e Adjust the requested marking time see point 5 3 e Press the keys Automatic pos 7 and timer pos 8 The respective LED will lit e Place the product to be marked into the jigging pos 17 and press the foot switch Marking head pos 20 moves downwards and presses the stencil as per the pre adjusted marking time onto the product In order to obtain a satisfactory marking the cylinder requires a pressure of around 4 5 to 5 bar readable on2. Neutralise with N8 Neutralise with N8 Corrosion free electrolyte The marking time is de pendent on coating thickness with chrome products Zinc coated 639 6578 In case of unclear mark ing send us sample Titanium 6578 Hard metal 332 2 Depending of alloy the hard metal option may be necessary Black oxidised 114 Soft Homo steamed 119 Medium 117 Strong Brass DE40 DE90 Aluminium DE40 DE90 Neutralise with N8 In the case of deep etch ing the marking time is dependent on the desired depth This can last up to a few minutes Electrolyce must be removed after the marking process OSTLING Marking Systems for Products and Packaging 14 f Operation Instruction MODULMAT CLASSIC OSTLING World wide OSILING Systeme f r Produktmarkierungen STLING M arkiersysteme GmbH Brosshauserstra e 27 D 42697 Solingen Tel 49 212 2696 0 Fax 49 212 2696 199 Internet http www ostling com Email info ostling com Switzerland France OSTLING OSTLING M arkiersysteme AG Systeme de M arquage Eichenweg 16 CH 4900 Langenthal Tel 41 62 922 8020 Fax 41 62 922 6617 Technop le Metz 2000 9 rue Claude Chappe F 57070 Metz Tel 33 387 76 83 39 Fax 33 387 76 83 29 Sweden Singapore STLING M rksystem AB Box 10 24 Industrivagen 10 B S 17121 Solna Tel 46 8 51490510 Fax 46 8 51490
3. Operating instructions MODULMAT Classic xf 1 General Information The Modulmat is a compact unit consisting of the EU 300 Classic or the EU 500 Classic a pneumatic unit as well as a jigging for the products to be marked 2 Description of function The Modulmat is for marking products with metallic electrically conductive surfaces Hardened large small flat or round products are no problem to mark with the M odul mat Entry voltage to the unit is 115 V or 230 V AC and the exit voltage can be infinitely variable from 0 30 V AC or DC at an output of 330 VA resp 630 VA An integrated timer makes possible an infinitely variable delay in the marking time from 0 15 seconds when a footswitch is connected The marking head is fed with electrolyte through a pump The combined action of voltage and electrolyte results in an electrochemical process which reproduces the logo displayed on the stencil onto the product 2 1 Technical Data MEE EU Classic 300 EU Classic 500 Entry voltage 115 V or 230 V AC 115 V or 230 V AC Exit voltage 0 30 V AC or DC 0 30 V AC or DC Power Wattage output 330 VA 630 VA Dimensions Lx W xH 140 x 380 x 200 mm 140 x 380 x 200 mm EMV tested EN 50081 1 EN 50082 1 EN 50081 1 EN 50082 1 OSTLING Marking Systems for Product and Packaging 4 Operating instructions MODULMAT Classic 3 Technical drawing Pos 1 Main switch On Off Pos 10 Pos 2 Key T increase of values Pos 11
4. Pos 3 Key decrease of values Pos 12 Pos 4 Key ENTER Pos 13 Pos 5 KeyMENU Pos 14 Pos 6 Key DC AC Pos 15 Pos 7 Automatic key Pos 16 Pos 8 Timing key Pos 17 Pos 9 Pump key Pos 18 LED Display Throttle for cylinder speed Pressure regulator Potentiometer for electrolyte adjustm Pressure indicator Electrolyte reservoir Fix blocks Stencil holder XYZ OSTLING Marking Systems for Product and Packaging 19 Stencil mounted into stencil cover 20 Marking head 21 Socket for foot switch 22 Air pressure connection 23 Power cord Operation Instruction MODULMAT CLASSIC ARS 4 Start up the system Be sure that the unit has power Pos 23 and that the air pressure valve Pos 22 is in proper working order use a pneumatic tube PUN8 Connect the footswitch to socket Pos 21 Press the pump key Pos 9 in order to soak the marking head with electrolyte from the reservoir Pos 16 Thereafter you may turn off the pump as during operation the pump will work automatically for the time adjusted on the EU Classic The speed of the pump can be adjusted with the potentiometer Pos 14 4 1 Stencil assembly In this marking machine stencils Pos 19 which fit the Ostling stencil holder will work well The stencil must fit in order that the XYZ stencil holder Pos 18 will be able to properly operate marking head conductive net cassette felt stencil cover 7 stencil m
5. marking an operational carbonisation of the felt takes place i e felt and net have to be replaced from time to time e To prevent a short circuit please take care that the marking head does not get in direct contact with the product fixture 7 Maintenance Regular maintenance is not necessary Should there be a problem however please contact our service department Opening the unit without proper authorisation voids the warranty 8 Accessories Due to the modular construction of our marking systems the sequences of operation can be automated transfer equipment indexing tables automatic handling etc Our technicians would be pleased to assist with any further questions OSTLING Marking Systems for Products and Packaging 11 Operation Instruction MODULMAT CLASSIC AS 9 Trouble shooting 9 1 Problem No mark at all Please check Is the main power cable connected and the etching machine switched on Are the electrode and pneumatic cables correctly connected Has the voltmeter been activated Is the marking head moistened with electrolyte Is the electrolyte reservoir filled with electrolyte Note e You can only mark products which conduct electricity e Painted anodised or otherwise coated surfaces are not suitable for marking by elec trolytic etching 9 2 Problem Mark is not clear e Make sure that the stencil is clean Wash the stencil in water to remove oxides Also make sure that the surface of the prod
6. the marking time MT by 0 1 second each MT 0 1 5 MT 15 0 S e By using the key the new value is accepted and you will re enter the main menu e Byusing the key MENU the new value is not accepted and you will re enter the main menu e f the pumping time option is activated it is possible to enter the sub menu pumping time 5 4 Pump time In the sub menu pumping time only the keys T 4 and MENU can be operated e The key T increases the key 4 decreases the pumping time PT by 0 1 second each PT 0 1 s PT 10 0 s e By operating the key the new value is accepted and you will re enter the main menu e By operating the key MENU the new value is not accepted and you will re enter the main menu e f the option pump delay is activated you may enter the sub menu Retarder 5 5 Retarder Option In the sub menu retarder only the keys T 4 and MENU can be operated e The key T increases the key J decreases the retarder by 0 1 second each RT min 0 1 s Rn 10 0 s e By operating the key the new value is accepted and you will re enter the main menu e By operating the key MENU the new value is not accepted and you will re enter the main menu STLING Marking Systems for Products and Packaging 8 Operation Instruction MODULMAT CLASSIC AJ 5 6 Counter Option You can see the actual number of markings on the display Counter 00022 By operating the key J the counter will be reset
7. the pressure indi cator pos 15 Adjustment of the pressure can be done using the integrated pressure regulator pos 13 The marking head should move easy and steady onto the product to be marked The speed of the cylinder can be adjusted using the integrated throttle pos 12 e Simultaneously to the marking the electrolyte will be pumped according to the pump time adjusted see point 5 4 e Having reached the pre adjusted marking time the cylinder moves upwards and the marked product can be taken e f the option Counter is activated and unit is operated in automatic mode with timer the display Counter 00000 is shown for a few seconds in the main menu The counter is increased by each marking The counter can be reset once the re quested amount of markings has been reached as described under point 5 6 OSTLING Marking Systems for Products and Packaging 10 Operation Instruction MODULMAT CLASSIC EJ 6 1 Remarks e General instructions for voltage and marking time cannot be provided in the opera tion instructions as these parameters are depending upon the product to be marked e In order to obtain a long life time of the stencil we recommend to strive for a low voltage and short marking time e After finishing the marking felt conductive net and stencils should be cleaned with ordinary tap water e Should you notice that the marking quality deteriorates please inspect felt and con ductive net as during
8. 529 USA STLING Marking System Inc 9851 Thomas Drive Suite 109 112 Panama City Beach 32407 Florida Tel 1 850 23 47 271 Fax 1 850 23 06 784 OSTLING Marking Systems Pte Ltd 32 Wallich Street 01 64 Wallich Building SGP Singapore 078880 Tel 65 323 6901 Fax 65 323 6903 Australia Trend Marking Systems PO Box 1311 Castle Hill NSW 2154 Tel 61 2 96299535 FAX 61 2 96297535 www trendmarking com au OSTLING Marking Systems for Products and Packaging 15
9. 60 947 EN 60 439 DIN VDE 0100 DIN VDE 0110 DIN VDE 0113 DIN VDE 0660 Solingen 14 11 97 e Rolf stling This statement is in accordance with the general guidelines including no assurance of quality The safety precautions included in the product documentation are to be heeded STLING Marking Systems for Product and Packaging 2 Operating instructions MODULMAT Classic CONTENTS I General INFOrmation nie ea ee 4 2 Descrptior of function au area 4 2 1 Technical Dalae 2 u ea 4 3 Technical drawing Sue 5 4 Start up the systems eeennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 4 1 Stencil assembly side een he 6 5 Operating the EU CIGSSIC urn 7 Bile Starting UP t 7 5 2 Marking Voltage essen ee 7 5 3 Marking Uie eco nennen 8 S MN uUum ER 8 5 9 Retarder ODUOTD nannte ee EEE 8 5 6 Counter ODPIOTI tanken 9 5 7 Original settings een erahnen 9 6 1 Bemarks un alien 11 7 Maintenance need 11 succi ce TI I TT 11 9 Trouble shooting eeeeeeeeennnnnnnnnenennnnnnnnnnn nnns 12 9 1 Problem No mark at all u ee 12 9 2 Problem Mark is not clear Han 12 9 3 Problem Black spots around the mark uuursrssssennnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnn 12 9 4 Problem Magnetic valve does not activate Error Bookmark not defined 10 Choice of electrolytes 2 oi ea n eee ue que v d etes 14 OSTLING Marking Systems for Product and Packaging 3
10. Marking Systems for Products and Packing Electrolytic Marking Systems Laser Marking Systems Pinmarking Scraping Impulse Jet Systems Pad Printing Identification System Special Purpose Machines OPERATING INSTRUCTIONS MODULM AT Classic Semi automatic unit for electrolytic marking Trend Marking Systems modulmat manual v104 PO Box 1311 Castle Hill NSW 2154 AUSTRALIA Tel 61 2 96299535 Fax 61 2 96297535 E mail trend trendmarking com au Internet http www trendmarking com au Operating instructions MODULMAT Classic EJ Safety tip e Only authorised persons may open the machine Unplug the ma chine before opening e n handling the electrolyte you expose yourself to organic and in organic oxide substances in conjunction with natural water e Please request a safety material data sheet for each electrolyte number as per standard 91 155 EWG Application The below described unit is designed to mark products with metal electrically conduc tive surfaces in conjunction with electrolyte Proper functioning of this unit depends upon correct treatment and maintenance of the system The operation and mainte nance instructions must be studied carefully by all operating personnel before the sys tem is used Copyright All parts of this technical document including any patents described or trademarks con tained therein are the sole property of STLING Markiersysteme GmbH Solingen Ger many Without prior app
11. ounted into cover stencil holder STLING Marking Systems for Products and Packaging 6 Operation Instruction MODULMAT CLASSIC 5 Operating the EU Classic eas SSIL nG Zale LL 1 1 TERREA 90900000 5 1 Starting up After being switched on the unit will be in the Main Menu mode The values and set tings last adjusted will be kept when the unit is switched off The display shows for example U 08 0V MT 04 0s The keys A T P and the START Input foot switch can be operated within the main menu only The keys MENU f and J have no function within the main menu The key J is used to leave the main menu and enter the sub menu marking voltage 5 2 Marking voltage Within the sub menu marking voltage only the keys T 4 MENU and can be op erated The key allows you to switch between DC and AC voltage The LED s above the key show the present current flow The key T pos 2 increases the key J pos 3 decreases the output voltage by 0 2 Volt Un 0 2 V Umax 30 0 V each By operating the key the adjusted value is accepted By operating the M ENU key pos 5 the adjusted value is not accepted and the main menu is re entered STLING Marking Systems for Products and Packaging 7 Operation Instruction MODULMAT CLASSIC 7 5 3 Marking time In the sub menu marking time only the keys T J J and MENU can be operated e The key T increases the key 4 decreases
12. roval no part of this document may be duplicated or made available to a third party No misuse of this manual is permitted No form of misrepre sentation of the content of this document is permitted Liability For any error in shipment or damage caused during shipment our liability is limited to those conditions outlined in the Terms of Delivery Duration of the warranty is stated in the Terms and Conditions We are not responsible for damage caused from improper handling of the equipment or for damage caused by disregarding the operating instruc tions OSTLING Marking Systems for Product and Packaging 1 Operating instructions MODULMAT Classic 4 EU Conformity explanation We herewith declare that the construction of the following illustrated unit conforms to all regulations as required by EU guidelines Alterations to the machine not performed by our technicians invalidates this declaration Machine type M odel M arking machine M achine guidelines altered through Low tension guideline altered through Electromagnetic agreement altered through Applied harmonized norms Applied national standards Place date Legally binding signature Electrolytic marking machine MODULMAT Classic EU CLASSIC 300 EU CLASSIC 500 89 392 EWG 91 368 EWG 93 44 EWG 93 68 EWG 73 23 EWG 93 68 EWG 89 336 EWG 91 263 EWG 92 31 EWG 93 68 EWG EN 292 1 EN 292 2 EN 60 204 1 EN 50 081 1 EN 50 082 1 EN
13. uct is clean Wipe off dirt or excess oil with a dry cloth before marking Is the marking head moistened with electrolyte e Normal usage yields slight discoloration of the stencil for this reason we recommend that you change stencils from time to time 9 3 Problem Black spots around the mark e The stencil is worn out or has been treated improperly and holes have developed in the red portion of the stencil Replace the stencil with a new one or prolong the life of the old stencil by covering over the damaged areas with adhesive tape STLING Marking Systems for Products and Packaging 12 Operation Instruction MODULMAT CLASSIC AS Hints Please contact us if e you have technical problems e you need marked samples e you need any additional accessories such as marking heads in different sizes felt electrolyte for other types of materials stencil covers fixtures etc e you need information about our other products such as pad printing needle embossing laser marking or ink jet systems STLING Marking Systems for Products and Packaging 13 Operation Instruction MODULMAT CLASSIC 10 Choice of electrolytes Type of marking Type of voltage Voltage Marking time Material Electrolyte Black etching AC 8v 1 2 s Black with conductive net White etching Black with conductive net Deep Etching approx 20 25 V Green Stainless steel 6744 70 72 SP1 Alloyed Steel 6744 Steel 676 74 67 10 3 676R74 Chrome Nickel
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