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MOVIDRIVE MDX60B/61B Operating Instructions - SEW

1. Size 0S SS Ss Aire 0 00 0 o T cba v SOOO a 249 9 81 7 260 10 24 53019AXX Figure 59 Dimension drawing MDX60B size OS dimensions in mm in Size OS with mounted braking resistor 0 IL IL IT II gogogo OOOUUOO III I 000000 III OOGWOO OOOOOO oi OOOO Ki OOBAOO N OOOoOnMO E onang e Ut IC Leg Ut IL SS Lt IT Ht IL 0 O p 249 9 81 260 10 24 45 1 78 71 5 2 81 53020AXX Figure 60 Dimension drawing MDX60B size OS with braking resistor dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets MOVIDRIVE MDX60B dimension drawings Size OM co wt v p 249 9 81 8 D 260 10 24 53022AXX Figure 61 Dimension drawing MDX60B size OM dimensions in mm in Size OM with mounted braking resistor O DOO OOO GGG GGG OOO OOO 6 0 24 67
2. MOVIDRIVE MDX61B 503 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 Size 3 4 5 6 Braking resistors Trip current Part number BW018 015 IF 4 0 Apms 821 684 3 C C BW018 035 IF 8 1 ARms 821 685 1 C C BW018 075 IF 14 Apms 821 686 X C C BW915 IF 28 Arms 821 260 0 BW012 025 IF 6 1 Arms 821 680 0 BW012 050 IF 12 Arms 821 681 9 BW012 100 IF 22 Aus 821 682 7 BW106 IF 38 Arms 821 050 0 C C C BW206 IF 42 ARMs 821 051 9 C C C Line chokes Part numbers ND045 013 Plmains AC 45A 8260133 A ND085 013 Plmains AC BD A 826 014 1 B A ND1503 Plmains AC 150 A 825 548 2 B ND300 005 Plmains AC 300 A 827 721 4 Line filter Part number NF035 503 827 128 3 A NF048 503 827 117 8 B A NF063 503 827 414 2 B A NF085 503 827 415 0 B A Vmax AC 550 V NF115 503 827 416 9 B A NF150 503 827 417 7 B NF210 503 827 418 5 A NF300 503 827 419 3 B Output chokes Inside diameter Part number HDOO1 d 50 mm 1 97 in 813 3255 e Sp cross sections 1 5 16 mm AWG HD003 d 88 mm 4 46 in 813 558 4 for cable cross sections gt 16 mm AWG 6 HD004 Connection 816 885 7 with M12 bolt Output filters only in VFC mode Part number HF033 403 825 785 X A B D A D HF047 403 825 786 8 B A HF450 503 826 948 3 B E D D m DO D Dp In rated
3. Name i Name Par Variable par Setting range After Par Setting range After Factory settin startu f Factory settin startu Parameter set i y g p Parameter set 2 y g p 8 UNIT FUNCTIONS 80_ Setup 800 User menu Only in the DBG60B 801 Language Only in DBG60B No 802 Factory setting Yes Delivery condition Off 803 Parameter lock On NO FAULT MEMORY 804 Reset statistic data KWH METER OPERATING HOURS 806 Copy DBG60B gt MDX Only in DBG6OB 807 Copy MDX DBG60B Only in DBG60B DI Serial communication 810 RS485 address 0 99 811 RS485 group address 100 199 812 RS485 timeout delay 0 650 s 819 Fieldbus timeout delay 0 0 5 650 s 82_ Brake operation 4 quadrant Off 4 quadrant Off Pagi operation 1 On Ge operation 2 On 83_ Fault responses Response 830 EXT FAULT EMERGSTOP FAULT Response 831 FIELDBUS TIMEOUT RAPID STOP WARNG Response 832 EMERGSTOP FAULT MOTOR OVERLOAD The following fault responses can be programmed Response NO RESPONSE e DISPLAY FAULT e IMM STOP FAULT e 833 RS485 TIMEOUT RAPID STOP WARNG EMERG STOP FAULT e RAPID STOP FAULT e IMM STOP WARN eEMERGSTOP WARNG eRAPID STOP g34 Response DRSLAG EMERGSTOP FAULT WARNG ERROR Response For P831 FIELDBUS TIMEOUT response the fault response 835 NO RESPONSE H i p TF sensor SIGNAL PODATA 0 WARN is available in addition Re
4. MOVIDRIVE MDX61B 0150 503 4 0_ 0220 503 4 0_ 0300 503 4 0_ INPUT Supply voltage Maus 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency Taine 50 Hz 60 Hz 5 Rated mains current 100 Imains AC 28 8 A AC 41 4A AC 54 0 A at V mains 3 x AC 400 V 125 AC 36 0A AC 51 7 A AC 67 5 A OUTPUT Rated output power Py 22 2 kVA 31 9 kVA 41 6 kVA at V mains 3 x AC 400 V AC 500 V Rated output current In AC 32 A AC 46 A AC 60 A at V mains 3 x AC 400 V Current limitation lax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brake RBRmin 15 Q 12 Q resistance value 4Q operation Output voltage Vout max V mains PWM frequency fPwm Adjustable 4 8 16 kHz P860 P861 P864 Speed range resolution Dal Ana 6000 O 6000 min 0 2 min across the entire range GENERAL Power loss at Py Pymax 550 W 750 W 950 W Cooling air consumption 180 m h 108 ft min Weight 15 0 kg 33 07 Ib Dimensions WxHxD 200 x 465 x 308 mm 7 87 x 18 31x 12 13 in 1 The rated mains currents and output currents must be 20 below the rated data at Vinaing 3 x AC 500 V 2 The performance data apply to fpwy 4 kHz factory setting in VFC operating modes MDX61B Standard version 0150 503 4 00 0220 503 4 00 0300 503 4 00 Part n
5. Size 1 2S 2 Braking resistors Trip current Part number BW100 005 IF 0 8 Apmis 826 269 1 BW100 006 IF 1 8 Anms 821 701 7 BW168 IF 2 5 Apms 820 604 X BW268 IF 3 4 ARMs 820 715 1 BW147 IF 3 5 Aus 820 713 5 BW247 IF 4 9 Apmis 820 7143 BW347 IF 7 8 Apmis 820 798 4 BW039 012 IF 4 2 ARMs 821 689 4 BW039 026 IF 7 8 Apmis 821 690 8 BW039 050 IF 11 ARMs 821 691 6 Line chokes Part numbers ND020 013 LImains AC 20 A 826 0125 ND045 013 let AC 45 A 826 013 3 Line filter Part number NF009 503 827 4126 A NF014 503 827 116 X B A Vmax AC 550 V NF018 503 827 413 4 B NF035 503 827 128 3 Output chokes Inside diameter Part number HD001 d 50 mm 1 97 in 813 3255 for cable cross sections 1 5 16 mm AWG 16 6 HD002 d 23 mm 0 91 in 813 557 6 for cable cross sections lt 1 5 mm AWG 16 HD003 d 88 mm 4 46 in 813 558 4 for cable cross sections gt 16 mm AWG EI Output filters only in VFC mode Part number HF015 503 826 030 3 A HF022 503 826 031 1 B A HF030 503 826 032 X B A HF040 503 826 311 6 B A HF055 503 826 312 4 B A HF075 503 826 313 2 B A HF023 403 825 784 1 B A HF033 403 825 785 X B A In rated operation 100 B With variable torque load in VFC mode 125 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 35 36 Installation Assignment of braking resistors chokes and filters 400 500 V units sizes 3 to 6
6. ON X12 DGND OFF ON X12 System bus DGND aaa ref potential System bus high System bus low OFF X12 System bus ref potential System bus high System bus low System bus ref potential System bus high System bus low 06182AEN Figure 28 System bus connection Cable specification e Use a 2 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Conductor cross section 0 75 mm AWG 18 Cable resistance 120 Q at 1 MHz Capacitance per unit length lt 40 pF m 12 pF ft at 1 kHz Suitable cables include CAN bus or DeviceNet cables Shield contact e Connect the shield at either end to the electronics shield clamp of the inverter or the master control and ensure the shield is connected over a large area Also connect the ends of the shield to DGND As a result the separation of PE and DGND is canceled Cable length e The permitted total cable length depends on the baud rate setting of the SBus P816 125 kBaud 320 m 1 056 ft 250 kBaud gt 160 m 528 ft _ 500 kbaud 80 m 264 ft 1000kBaud 40m 132 ft Terminating e Switch on the system bus terminating resistor S12 ON at the start and end of the resistor system bus connection Switch off the terminating resistor
7. 0 28 52278AXX Figure 70 Dimension drawing MDX61B size 5 dimensions in mm in 120 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets MOVIDRIVE MDX61B dimension drawings Size 6 382 15 04 gt 280 11 02 lt J p 2 0 08 1 a y O i A M 1 S 3 SS b M 000 l Ke l 000 000 l OOO E O O gt i g e oh 11 0 43 52283AXX Figure 71 Dimension drawing MDX61B size 6 dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 121 Technical Data and Dimension Sheets Technical data of DEH11B and DER11B options 7 8 Technical data of DEH11B and DER11B options Option HIPERFACE encoder card type DEH11B DEH11B option Electronics data Output encoder X14 Output encoder simulation Input external encoder max 200 kHz simulation or Signal level to RS 422 5 V TTL Permitted encoder types input external encoder The number of pulses is as follows HIPERFACE encoder AV1H e 1024 pulses revolution Hiperface encoder e sin cos encoder 1 Vss on X15 e TTL sensor e as on X15 Motor encoder input sin cos encoder or TTL sensor on X15 pee Power SUDPYE ELAN imar 180 mA Motor encoder input X15 Permitted en
8. Only use tested units with a limited output voltage Vmax DC 30 V and limited output current I lt 8 A as an external DC 24 V voltage source UL certification does not apply to operation in voltage supply systems with a non earthed star point IT systems Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 27 4 Installation Shield clamps 4 5 Shield clamps For size 0 A set of power shield clamps is supplied as standard with MOVIDRIVE MDX60B 61B size 0 The shield clamps are not yet installed Install the shield clamps as follows e Secure the contact clips to the shield plates e Secure the power shield clamps to the top and the bottom of the unit 51465AXX Figure 22 Securing the power shield clamp 1 Contact clips 3 Shield plate 2 Retaining screws for contact clips 4 Retaining screw for shield clamp e If installed remove the keypad and the front cover e Secure the electronics shield clamp to the bottom of the unit directly under the electronic terminal strip X14 MDX 60B 51466AXX Figure 23 Securing the electronics shield clamp 1 Contact clip 3 Shield plate 2 Retaining screw for contact clip 4 Retaining screw for shield clamp 28 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter For size 1 For sizes 2S and 2 For sizes 3 to 6 Installation 4 Shield clamps A power shield clamp is supplied as standard with MOVIDRIVE MDX61B size
9. 1 Cover 2 Connection cover 3 Screen only sizes 4 and 5 With installed touch guard MOVIDRIVE size 4 5 and 6 units provide enclosure protection IP10 without touch guard IPOO 30 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 4 7 Installation Wiring diagram for basic unit Wiring diagram for basic unit Connection of power section and brake Ki AC 3 F11 F12 F13 K11 SES Protective earth conductor shield l l l aot a PS Option NF line filter V V V AC AC AG Li Lo L DC link connection F14 F15 F14 F15 F14 F15 8 S Voc tink PE Vp tink a ul Li K11 AC 3 AC 3 DB DB DB O Z GG L d DGND Ki AC 3 i i l l DGND d S i N white BG BG l2 red Brake connector BGE BGE DY blue UE e S CT CV DT DV D CT CV DT DV D f simultaneous switch off switch off in the AC circuit K11 must be opened in case A 6 triggers 1 in the AC and DC circuits and DI Controller Inhibit must CT CV CM71 112 simultaneous switch off in the AC and DC circuits receive a OU signal Do not separate k the resistor circuit 05149AEN With sizes 1 and 2 there is no PE connection next to the input powe
10. Technical Data and Dimension Sheets MOVIDRIVE MDX61B dimension drawings Size 1 234 9 21 105 4 13 6 0 24 Mm 0 28 OVO IOO Glo OVE OOOO OHO 0 24 52274AXX Figure 65 Dimension drawing MDX61B size 1 dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 115 Size 2S 116 Technical Data and Dimension Sheets MOVIDRIVE MDX61B dimension drawings 105 4 13 294 11 57 70 2 76 5 0 20 G e e ed SS CG ei N O00 g o Wess ge 00e 000 91910 O O OO 52273AXX Figure 66 Dimension drawing MDX61B size 2S dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets MOVIDRIVE MDX61B dimension drawings Size 2 285 11 22 130 5 12 1 5 0 06 105 4 13 lt j 7 0 28 315 12 40 335 4 13 20 Sei S O OJO O i p 0 26 124 5 4 90 52276AXX Figure 67 Dimension drawing MDX61B size 2 dimensions in mm in Operatin
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12. 12 X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage 13 X13 Electronics terminal strip binary inputs and RS 485 interface 14 X16 Electronics terminal strip binary inputs and outputs 15 X10 Electronics terminal strip binary outputs and TF TH input 16 Electronics shield clamp MDX61B size 0 17 Electronics shield clamp MDX60B size 0 18 X17 Electronics terminal strip safety contacts for safe stop 19 Only with MDX61B Encoder slot for encoder connection 20 Only with MDX61B Fieldbus slot for fieldbus interface Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 11 Unit Design Unit design size 1 3 3 Unit design size 1 MDX61B 5A3 400 500 V units 0015 0040 MDX61B 2A3 230 V units 0015 0037 1 2 4 5 6 7 8 ug 9 17 10 Se 11 pH x10 iE ee 12 Gs F 13 H PP pa 15 14 a 52329AXX Figure 6 Unit design MOVIDRIVE MDX61B size 1 1 X1 Mains connection L1 1 L2 2 L3 3 separable 2 X4 DC link connection Uz Uz7 separable 3 Memory card 4 7 segment display 5 Xterminal Slot for DBG60B keypad or UWS21A serial interface 6 DIP switches S11 S14 7 X12 Electronics terminal strip system bus SBus 8 X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage 9 X13 Electronics terminal strip binary inputs and RS 485 interface 10
13. 5 Select the desired operating mode Press the key to select the next parameter 6 Select the motor type If a 2 or 4 pole SEW motor is connected select the correct motor from the list If a non SEW motor or an SEW motor with more than four poles is connected select NON SEW MOTOR from the list Press the key to select the next parameter 7 Enter the rated motor voltage for the selected connection type according to the value specified on the nameplate Example Nameplate 2304 4004 50 Hz A connection enter 400 V A connection transition point at 50 Hz gt enter 230 V A connection transition point at 87 Hz gt also enter 230 V however after startup first set parameter P302 MAXIMUM SPEED 1 to the value for 87 Hz and then start the drive Example Nameplate 4004 6904 50 Hz Only A connection possible enter 400 V A connection is not possible Press the key to select the next parameter 8 Enter the rated frequency specified on the motor nameplate Example 2304 4004 50 Hz In A and A connection enter 50 Hz Press the key to select the next parameter Startup C vi A 3 0 00rpm 0 000Amp CONTR INHIBIT PARAMETER MODE VARIABLE MODE BASIC VIEW MANUAL MODE STARTUP PARAMET COPY TO DBG COPY TO MDX STARTUP PARAMET PREPARE FOR STARTUP COO STARTUP PARAMETER SET 1 PARAMETER SET 2 CO1 OPER MODE 1 VFC1 VFC1 amp GROUP CO2 MOTOR TYPE 1 DT71D2 DT71D4 DT80K2 CO2 MOTOR TYP
14. Edition MOVIDRIVE MDX60B 61B Operating Instructions 1122 2913 EN EURODRIVE SEW EURODRIVE 1 WUT INOS EE 5 2 OEY Le 7 Q MENT DS IN EE 8 3 1 Unit Designation Nameplates and Scope of Delivery cccceeceseeeeeeeeees 8 32 Untdesign Size EE 11 3 3 Unit design eze t 12 3 4 Unit design size 2 13 3 5 Unitdesign SIZE ZS ieeieg egeegregge ege geheeegGeiedee dE ege ER reike iicea rite iiia cinniri 14 36 Bn re Ee SIZE J eesriie tenini ee eiet niii 15 a7 Rate e 4 Pec 74 gt E 16 MESS IC SZE E 17 39 U t design SI ZC G ere ee 18 A MSAN WEE 19 4 1 Installation instructions for basic unt 19 4 2 Removing installing iiekevpad 24 4 3 Removing installing the front Cover 25 4 4 UL compliant installation cccccccsescccsseeeeeeseeeseseeeseeeeeseeseeeseeeeesneeesageees 27 4 5 Shield e Eu CN 28 A6 TOUCA GUIO eie a a i 30 4 7 Wiring diagram for basic unt 31 4 8 Assignment of braking resistors chokes and filters cccceeeeeeeeeeeeeeeees 34 4 9 Connection of system bus SBUS 1 38 4 10 Connection Of HG A9p ccccccccecesseeeeeseceeeeseeeceseeeseeceseseeeaeseeeteneeeteneees 39 4 11 Connection of UWS21A option HG 23721 40 4 12 Option combinations for MUSGIbezes iop 41 4 13 Installing and removing option Cards 42 4 14 Connection of encoder and rescoher 44 4 15 Connection of DEH11B HIPERFACE option 45 4 16 Connection of DER11B option resohyert 49 4 17 External
15. IPOS output IPOS output IPOS output gt Ref potential for binary signals JL DO 3 DO 4 DO 5 DGND X10 TF THinput lt TF 1 Ref potential for binary signals Brake Common relay contact Ready for operation DGND DB 1 C Contact normally open Contact normally closed 8 DO DO 1 NO DO 1 NC fault 24 V output Wer 24 V input a Ref potential DO 2 VO24 VI24 DGND 1 for binary signals Ref potential 24 V input safe stop safe stop DGND Ref potential for binary signals VO24 ra 24V output SOV24 Shield plate or shield terminal SVI24 gt 24 Vinput 3 4 Figure 27 Wiring diagram of electronics terminals Factory setting kk X13 9 DCOM to DGND on MOVIDRIVE Depending on option connect external 24 V supply MOVIDRIVE electronic data 06176BEN If the binary inputs are connected to the DC 24 V voltage supply X13 8 VO24 then X13 7 must be jumpered to Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation Wiring diagram for basic unit Description of terminal functions on the basic unit power section and control unit Terminal Function X1 1 2 3 L1 L2 L3 PE Power supply connection X2 4 5 6 U V W PE Motor connect
16. MOVIDRIVE MDX60B 61B Drive Inverter 15 3 76 gu Startup Complete parameter list Name Name Par Variable par sl range After Par Setting range After CC R actory setting startup Parameter set 2 Factory setting startup 2 MOTOR PARAMETERS 30_ Limits 1 31_ Limits 2 300 Start stop speed 1 0 60 150 1 min 310 Start stop speed 2 0 60 150 1 min 301 Minimum speed 1 0 60 6100 1 min 311 Minimum speed 2 0 60 6100 1 min 302 Maximum speed 1 0 1500 6100 1 min 312 Maximum speed 2 0 1500 6100 1 min 303 Current limit 1 0 150 200 In 313 Current limit 2 0 150 200 In 304 Torque limit 0 200 32_ Motor compensat 1 asynchr A3 Motor compensat 2 asynchr 320 Automatic adjustment 1 il 330 SC EE SES SEN on 321 Boost 1 0 100 331 Boost 2 0 100 322 xR compensation 1 0 100 332 IxR compensation2 0 100 323 Premagnetizing time 1 0 0 1 2s 333 Premagnetizing time 2 0 0 1 2 s 324 Slip compensation 1 0 500 1 min 334 Slip compensation 2 0 500 1 min A4 Motor protection 340 M ion 1 ON h 342 M ion2 Off otor protection on GE dd otor protection ON asynchronous 341 Cooling type 1 dere 343 Cooling type 2 Beeline 344 Motor protection interval 0 1 4 20s 35_ Direction of
17. Only in IPOSP 4S operating mode 78 IPOSPIUS SW No Programmed target position is outside e Check user program limit switches response travel range delimited by software limit e Check position of software limit switches switches 79 HW configu Immediate The following items do not match anymore Ensure identical hardware or perform factory setting ration switch off after having replaced the memory card parameter factory setting hardware e Power configuration e Rated voltage e Variant identification e Range of units e Application or standard version e Option cards 80 n registration ey Internal unit fault RAM defective Contact SEW Service Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 93 E 6 ec Operation and Service Fault messages and list of faults ee Designation Response P Possible cause Action Only in VFC hoist operating mode Current during premagnetization phase e Check startup data and repeat startup procedure immediate could not be injected into motor at a high if necessary 81 Start condition switch of enough level e Check connection between inverter and motor e Rated motor power too small in relation e Check cross section of motor cable and increase to rated inverter power if necessary e Motor cable cross section too small Oniy Ae operating mode Check connection between inverter and motor 82 Output open immediate EE pisde
18. Sizes 0 and 1 Sizes 2S 2 Size 3 Sizes 4 and 5 Size 6 5 0 6 Nm 5 3 Ib in 1 5 Nm 13 3 Ib in 3 5 Nm 31 bm 14 Nm 124 Ib in 20 Nm 177 lb in MOVIDRIVE drive inverters are suitable for operation in voltage power systems with an earthed star point TN and TT systems which can supply a max current in accordance with the following tables and which have a max voltage of AC 500 V for MOVIDRIVE MDX61B 5_3 400 500 V units and AC 240 V for MOVIDRIVE MDX61A 2_3 230 V units The performance data of the fuses must not exceed the values listed in the tables MOVIDRIVE MDX60B Max supply current Max supply voltage Fuses 61B 5 3 0005 0008 0011 0014 AC 5000 A AC 500 V 15 A 600 V 0015 0022 0030 0040 AC 10000 A AC 500 V 30 A 600 V 0055 0075 0110 AC 10000 A AC 500 V 30 A 600 V 0150 0220 AC 5000 A AC 500 V 175 A 600 V 0300 AC 5000 A AC 500 V 225 A 600 V 0370 0450 AC 10000 A AC 500 V 350 A 600 V 0550 0750 AC 10000 A AC 500 V 500 A 600 V 0900 AC 10000 A AC 500 V 250 A 600 V 1100 AC 10000 A AC 500 V 300 A 600 V 1320 AC 10000 A AC 500 V 400 A 600 V MOVIDRIVE Max supply current Max supply voltage Fuses MDX61A 2 3 0015 0022 0037 AC 5000 A AC 240 V 30 A 250 V 0055 0075 AC 5000 A AC 240 V 30 A 250 V 0110 AC 5000 A AC 240 V 175 A 250 V 0150 AC 5000 A AC 240 V 225 A 250 V 0220 0300 AC 10000 A AC 240 V 350 A 250 V
19. GENERAL Power loss at Py Pymax 220 W 290 W 400 W Cooling air consumption 80 m h 48 ft min Weight 6 6 kg 14 55 Ib Dimensions WxHxD 105 x 335 x 294 mm 4 13 x 13 19 x 11 57 in 135 x 315 x 285 mm 5 12 x 12 40 x 11 22 in 1 The rated mains currents and output currents must be 20 below the rated data at V mains 3 x AC 500 V 2 The performance data apply to fpywry 4 kHz factory setting in VFC operating modes MDX61B Standard version 0055 5A3 4 00 0075 5A3 4 00 0110 5A3 4 00 Part number 827 961 6 827 962 4 827 963 2 MDX61B Application version 0055 5A3 4 0T 0075 5A3 4 0T 0110 5A3 4 0T Part number 827 979 9 827 980 2 827 981 0 EE Constant load Recommended motor power P mot 5 5 kW 7 5 HP 7 5 kW 10 HP 11 kW 15 HP Variable torque load or constant load without overload Recommended motor power P mot 7 5 kW 10 HP 11 kW 15 HP 15 kW 20 HP VFC operating mode fpwm 4 KHz Continuous output current 125 Ip AC 15 6 A AC 20 0 A AC 30 0 A at V nains 3 x AC 400 V CFC SERVO operating mode fpwm 8 kHz Continuous output current 100 y Ip AC 12 5 A AC 16 A AC 24 A Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 101 102 Size 3 400 500 V units Technical Data and Dimension Sheets MOVIDRIVE MDX60 61B 5_3 400 500 V units
20. Manzana B sewcol andinet com Santaf de Bogota Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 Czech Republic HR 10 000 Zagreb kompeks net hr Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 220121236 Business Centrum Praha Fax 420 220121237 Luna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Paldiski mnt 125 Fax 372 6593231 EE 0006 Tallin Finland Assembly Lahti SEW EURODRIVE OY Tel 358 3 589 300 Sales Vesimaentie 4 Fax 358 3 7806 211 Service FIN 15860 Hollola 2 http www sew eurodrive fi sew sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Lid Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus htto www bozn
21. X20 1 2 Al21 22 Setpoint input n2 10 V 0 10 V or 0 10 V DIO11B Differential input or input with AGND reference potential X20 3 AGND Reference potential for analog signals REF1 REF2 Al AO Al21 119 2 X21 1 AOV1 Analog voltage output V1 with factory setting actual speed Al22 26 N X21 4 AOV2 Analog voltage output V2 with factory setting output current AGND 3 Load capacity of the analog voltage outputs Imax 10 mA 3 X21 2 AOC1 Analog current output C1 with factory setting actual speed AOV1 19 X21 5 AOC2 Analog current output C2 with factory setting output current AOC1 29 P642 645 Operating mode AO1 2 sets whether the voltage outputs V1 2 10 AGND 3I9 x V 0 10 V or the current outputs C1 2 0 4 20 mA are in effect AOV2 Ae 1 Selection options for the analog outputs Parameter menu P640 643 AOC 59 Max permitted cable length 10 m 33 ft AGND AN Reference potential for analog signals REF1 REF2 Al AO U X21 3 6 AGND Die d i X22 1 8 DIM 17 Binary inputs 1 8 with factory setting no function DI11 26 The binary inputs are electrically isolated by optocouplers DI12 39 Selection options for the binary inputs Parameter menu P61_ DI13 Aly X22 9 DCOM Reference potential for the binary inputs DI1 17 DI14 BNI gt lt X22 10 DGND Reference potential for binary signals DI15 e N Without jumper X22 9 X22 10 DCOM DGND gt Isolated binary inputs DC 79 With jumper X22 9 X22 10 D
22. a 1 Wu P A 16 mm 14 15 52334AXX Figure 12 Unit design MOVIDRIVE MDX61B size 6 1 X1 Power supply connection L1 1 L2 2 L3 3 and PE connection 2 X4 DC link connection Uz Uz and PE connection 3 Memory card 4 7 segment display 5 Xterminal Slot for DBG6OB keypad or UWS21A serial interface 6 DIP switches S11 S14 7 X12 Electronics terminal strip system bus SBus 8 X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage 9 X13 Electronics terminal strip binary inputs and RS 485 interface 10 X16 Electronics terminal strip binary inputs and outputs 11 X10 Electronics terminal strip binary outputs and TF TH input 12 X17 Electronics terminal strip safety contacts for safe stop 13 Electronics shield clamp 14 X2 Motor connection U 4 V 5 W 6 and PE connection 15 X3 Braking resistor connection R 8 R 9 and PE connection 16 Encoder slot for encoder connection 17 Expansion slot 18 Fieldbus slot for fieldbus interface Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation 4 Installation instructions for basic unit 4 Installation 4 1 Installation instructions for basic unit It is essential to comply with the safety notes during installation Installation notes MOVIDRIVE size 6 units 0900 1320 are equipped with a factory mounted lifting lug for size 6 1 If poss
23. contact closed 3 V 5 V 0 contact open To EN 61131 DI fixed assigned with Controller inhibit DIO1 DI05 DIG6 DIW7 Selection option Parameter menu P60_ Binary outputs X10 3 X10 7 and X16 3 X16 5 Signal level X10 3 X10 7 X16 3 X16 5 Function PLC compatible EN 61131 2 response time 1 ms DB O DO 2 and DOW3 DO 5 0 0V 1 24 V Important Do not apply external voltage DB With fixed assignment Brake Imax 150 mA short circuit proof DO 2 DO 3 D0 5 Selection option Parameter menu P62_ Imax 00 mA short circuit proof Permitted line cross section Internal resistance Signal level Relay output X10 4 X10 6 DO 1 Load capacity of the relay contacts Vmax DC 30 V Ima 800 MA Function X10 4 DO 1 C Shared relay contact X10 5 DO 2 NO NO contact Selection option Parameter menu P62_ X10 6 DO 2 NC NC contact System bus SBus X12 1 DGND Reference CAN bus to CAN specification 2 0 parts A and B transmission X12 2 potential technology to ISO 11898 max 64 stations terminating resistor X12 3 SC11 SBus high 120 Q can be activated using DIP switches C12 SBus low RS 485 interface X13 10 ST11 RS 485 EIA standard 9 6 kBaud max 32 stations max cable length X13 14 ST12 RS 485 200 m 660 ft in total Dynamic terminating resistor with fixed installation TF TH input X10 1 TF1 Response threshold at Rrp 2 9 KQ 10
24. es de SCC SIGNAL e MOTOR UTILIZ 1 i e imax e 1 EEN MOTOR UTILIZ 2 e DRS PREWARN e DRS LAG ERROR e 633 Binary output DO13 NO FUNCTION DRS SLAVE IN POS e IPOS IN POSITION e IPOS REFERENCE 634 Binary output DO14 NO FUNCTION S 635 Binary output D015 NO FUNCTION ere 636 Binary output DO16 NO FUNCTION 637 Binary output DO17 NO FUNCTION 64 Analog outputs optional 640 Analog output AC ACTUAL SPEED oe pean eee eee The following functions can be programmed 642 Operating mode AO1 OFF 10 10 V NO FUNCTION e RAMP INPUT e SPEED SETPOINT e 0 20 MA 4 20 mA ACTUAL SPEED e ACTUAL FREQUENCY e OUTPUT CUR ee a fet CURRENT e UNIT UTILIZATION e IPOS OUTPUT P J J Gaa Cang AOE e 7 RELATIVE TORQUE e IPOS OUTPUT 2 10 1 645 Operating mode AO2 0 20 MA 4 20 MA Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Complete parameter list Startup gu 3 0 Name Name Par Variable par Setting range After Par Setting range After Factory settin startu Factory settin startu Parameter set 1 y g p Parameter set 2 y g p 7__ CONTROL FUNCTIONS 70_ Operating modes VFC 1 VFC 1 amp GROUP VFC 1 amp HOIST VFC 1 amp DC BRAK VFC 1 amp FLYSTART VFC n CONTROL VFC n CTRL amp GRP VFC n CTRL amp HOIST VFC n CTRL amp SYNC VFC 2 VFC n CTRL amp IPOS VFC 2 amp GR
25. i Check startup data and repeat startup procedure switch off e Rated motor power too small in relation l if necessary to rated inverter power e Reduce load 84 GE piatec SECHS e Motor utilization too high e Extend ramps p e Observe longer pause times 85 Copy peg Fault when copying parameters Check connection between inverter and PC e Tighten knurled screw Memory Immediate e No memory card 86 l i e Insert and secure memory card module switch off Encoder defective Replace memory card Technology Immediate A technology function was activated in a ee function switch off standard version Disable technology function Only in VFC n CTRL operating mode Immediate Enable only at actual speed 88 Flying start Wiron Actual speed gt 5000 1 min when inverter lt 5000 1 min enabled Only with DIP11B option i Drive has exceeded the permitted operat 92 es tg oo ing range of the absolute encoder Setting Check position offset and zero offset parameters g rang p of DIP parameter encoder type operating range possibly incorrect Only with DIP11B option The encoder signals a fault e g power fail ure e Connection cable between encoder e Check absolute encoder connection and DIP does not meet the require e Check connection cables 93 mean SES ments twisted pair shielded e Set correct cycle frequency p e Cycle frequency too high for cable e Reduce max traveling velocity or ramp length e Install new absolute encoder e Permitted
26. years for at least 5 minutes otherwise the unit s service life may be reduced Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets General technical data MOVIDRIVE MDX60B 61B series size 0 51485AXX Figure 57 MOVIDRIVE MDX60 61B series size 0 MOVIDRIVE MDX61B series sizes 1to 6 52159AXX Figure 58 MOVIDRI VE MDX61B series sizes 1 to 6 98 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets MOVIDRIVE MDX60 61B 5_ 3 400 500 V units 7 3 MOVIDRIVE MDX60 61B 5_3 400 500 V units Size 0 MOVIDRIVE MDX60 61B 0005 5A3 4 0_ 0008 5A3 4 0_ 0011 5A3 4 0_ 0014 5A3 4 0_ Size 0S OM INPUT Supply voltage V mains 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency Teasing 50 Hz 60 Hz 5 Rated mains current 100 Imains AC 1 8A AC 2 2A AC 2 8A AC 3 6A at Vmains 3 x AC 400 V 125 AC 2 3 A AC 2 7 A AC 3 5 A AC 4 5 A OUTPUT Rated output power PN 1 4 KVA 1 6 KVA 2 1 kVA 2 8 kVA at V mains 3 x AC 380 V AC 500 V Rated output current l AC 2 0 A AC 2 4 A AC 3 1 A AC 4 0 A at Vmains 3 X AC 400 V Current limitation PS Motor and regenerative 200 ly duration depending on capacity utilization Internal current limitation Imax 0 200 can be set in menu P303 P313 Minimum permitted bra
27. 1 contact clip for MDX60B 1 shield clamp for electronics terminals 2 contact clips for MDX61B 6 contact clips 6 screws for attaching the contact clips 3 screws for attaching the contact clips to the unit 1 set of shield clamps for power terminals and electronics terminals not installed The set of shield clamps comprises 1 shield clamp for electronics terminals 1 contact clip 2 contact clips 2 screws for attaching the contact clips 1 screw for attaching the shield clamps to the unit Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Unit Design 2 Unit design size 0 3 2 Unit design size 0 MDX60 61B 5A3 400 500 V units 0005 0014 i a a Figure 5 Unit design MOVIDRIVE MDX60 61B size 0 16 52389AXX View of unit underside 1 X1 Mains connection L1 1 L2 2 L3 3 and PE connection separable 2 X4 DC link connection Uz Uz and PE connection separable 3 Power shield clamp for mains connection and DC link connection 4 X2 Motor connection U 4 V 5 W 6 and PE connection separable 5 X3 Braking resistor connection R 8 R 9 and PE connection separable 6 Power shield clamp for motor connection and braking resistor connection 7 Memory card 8 7 segment display 9 Xterminal Slot for DBG6OB keypad or UWS21A serial interface 10 DIP switches S11 S14 11 X12 Electronics terminal strip system bus SBus
28. 1 min 115 Filter setpoint E 12 Analog inputs optional 120 Al2 operating mode NO FUNCTION 13_ Speed ramps 1 14_ Speed ramps 2 130 Ramp t11 UP CW 0 2 2000 s 140 Ramp t21 UP CW 0 2 2000 s 131 Ramp t11 DOWN CW 0 2 2000 s 141 Ramp t21 DOWN CW 0 2 2000 s 132 Ramp t11 UP CCW 0 2 2000 s 142 Ramp t21 UP CCW _0 2 2000s 133 Ramp t11 DOWN CCW 0 2 2000 s eae Ee 134 Ramp t12 UP DOWN 0 2 2000 s 144 Ramp t22 UP DOWN 0 2 2000 s 135 S pattern t12 0 3 145 S pattern t22 0 3 136 Stop ramp t13 0 2 20 S 146 Stop ramp t23 0 2 20 S 137 Emergency ramp t14 0 2 20 S 147 Emergency ramp t24 02 20s 138 Ramp limit VFC Ha 139 Ramp monitoring 1 E 149 Ramp monitoring 2 A es Yes 15_ Motor potentiometer parameter sets 1 and 2 150 Ramp t3 UP 0 2 20 50 s 151 Ramp t3 DOWN 0 2 20 50 s ve last FF Ip Fixed setpoints 1 17_ Fixed setpoints 2 160 Internal setpoint n11 eee R 170 Internal setpoint n21 ee 161 Internal setpoint n12 eae W 171 Internal setpoint n22 NEGER 162 Internal setpoint n13 6000 0 1500 6000 172 Internal setpoint n23 6000 0 1500 6000 1 min 1 min Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Startup Complete parameter list gu 0 Name i Name Par Variable par Setting range After Par Setting range Af
29. 2 S Line filter Part number NF009 503 827 4126 NF014 503 827 116 X B A NF018 503 827 413 4 B NF035 503 827 128 3 UV max AC 550 V NF048 503 827 117 8 A NF063 503 827 4142 B NF085 503 827 4150 A NF115 503 827 4169 B Output chokes Inside diameter Part number upon SN 813 9055 e sections 1 5 16 mm HD002 ee 813 557 6 P sections lt 1 5 mm HD003 ne 813 556 4 GE cross sections gt 16 mm A In rated operation 100 B With variable torque load in VFC mode 125 C Connect two braking resistors in parallel and set twice the trip current on F16 2 x l Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 37 Installation Connection of system bus SBus 1 4 9 Connection of system bus SBus 1 Only when P816 SBus baud rate 1000 kbaud MOVIDRIVE compact MCH4_A units are not allowed to be combined with other MOVIDRIVE units in the same system bus combination The units are allowed to be combined at baud rates 1000 kbaud Max 64 CAN bus stations can be interconnected using the system bus SBus The SBus supports transmission systems compliant with ISO 11898 The Serial Communication manual contains detailed information about the system bus This manual can be obtained from SEW EURODRIVE Wiring diagram SBus Control unit System bus S 12 Terminating resistor Control unit System bus S 12 Terminating resistor Control unit System bus S 12 Terminating resistor
30. 3 Sizes 0 1 and 2 according to class A limit to EN 55011 and EN 55014 without additional measures Ambient temperature Vamb 0 C 50 C at Ip 100 Iy and fpwm 4 kHz VFC mode 0 C 40 at ID 125 In and fPwM 4 kHz VFC mode 0 C 40 at ID 100 In and fPwM 8 kHz CFC mode Derating ambient temperature Derating e 2 5 ly per K at 40 C 50 C e 3 0 ly per K at 50 C 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature L 25 C 70 C EN 60721 3 3 class 3K3 DBG keypad 20 C 60 C Cooling type DIN 51751 Forced cooling Enclosure Sizes 0 to 3 IP20 EN 60529 Sizes 4 to 6 IPOO power connections IP10 with mounted Plexiglas cover NEMA1 supplied as standard Operating mode DB EN 60149 1 1 and 1 3 Overvoltage protection Ill according to IEC 60664 1 VDE 0110 1 Pollution degree 2 according to IEC 60664 1 VDE 0110 1 Altitude h Up toh lt 1000 m without restrictions At h 1000 m 3300 ft the following restrictions apply e From 1000 m to max 4000 m 3300 ft to max 13 200 ft In reduction by 1 per 100 m 330 ft e From 1000 m to max 4000 m 3300 ft to max 13 200 ft Ip reduction by 3 V per 100 m 330 ft Over 200 m 6600 ft only overvoltage class 2 external measures are required for overvoltage class 3 Overvoltage classes to DIN VDE 0110 1 1 For long term storage connect to power supply every two 2
31. 3 1 Unit Designation Nameplates and Scope of Delivery Example Unit designation MDX60 B 0011 5 A 3 4 00 L Version Quadrants Connection type Interference suppression on the supply side Supply voltage Recommended motor power Version B Series 00 Standard OT Application XX Special unit 4 4Q with brake chopper 3 3 phase B Radio interference suppression B A Radio interference suppression A 0 No radio interference suppression 5 380 AC 500 V 2 200 AC 230 V 0011 1 1 kW 60 no options can be installed 61 options can be installed Example System The system nameplate for MDX60B 61B size 0 is attached to the side of the unit nameplate MDX60B 61B Size 0 II ACTED UE Ui Le Le TYP MDX60B0005 543 4 00 Clagarag mpri an hime j f EURODRIVE lt m m THA E G D i aa Em i dogs AM i D song PS Liririghter P EE KR Ge I Es AG ak Movidrive A TPR EI m fo LS AS bastart f PG Hee AZ 1013 11 15 mbait Tii T Iii i m TO ae DT OT HE 08275661 LR D 0123456789 UA oP 52246AXX Figure 1 Example system nameplate MDX60B 61B size 0 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Example Name plate of braking resistor for MDX60B 61B Example Name plate of power section MDX61B sizes 1 6 Example Name plate of control unit MDX61B sizes 1 6 Unit Design Unit Designation Nameplates and Scope of Deliv
32. 5 0 Imax 3 MA Reference voltages for setpoint potentiom REF2 DC 10 V 0 5 Imax 3 MA eter Setpoint input n1 X11 2 X11 3 Differential input Operating mode Al11 Al12 Resolution Internal resistance Al11 Al12 Voltage or current input can be set with S11 and P11_ sampling interval 1 ms Voltage input n1 0 10 V or 10 V 0 410 V 12 bits Ri 40 KQ external voltage supply R 20 kQ supply from REF1 REF2 Current input ni 0 20 mA or 4 20 mA 11 bits R 250 Q Internal setpoints Parameter set 1 n11 n12 n13 6000 0 46000 min Parameter set 2 n21 n22 n23 6000 0 6000 min Time ranges of speed ramps at An 3000 min 1 Ramp t11 t21 Up 0 0 2000 s Down 0 0 2000 s 2 Ramp t12 t22 Up down 0 0 2000 s Stop ramp t13 t23 Down 0 20 s Emergency ramp t14 t24 Down 0 20 s Motor potentiometer t3 Up 0 2 50 s Down 0 2 50 s Auxiliary voltage output X13 8 X10 8 VO24 Vour DC 24 V maximum current carrying capacity Ina 200 mA per output External voltage supply X10 9 VI24 Vin DC 24 V 15 20 range DC 19 2 30 V to EN 61131 2 Binary inputs X13 1 X13 6 and X16 1 X16 2 Internal resistance Signal level Function X13 1 X13 2 X13 6 X16 1 X16 2 Isolated optocoupler PLC compatible EN 61131 sampling interval 1 ms DI DI 5 and DI 6 DI 7 Ri 3 0 kQ Ip 10 mA 13 V 30 V 1
33. 540 5 e For fixed routing e For cat track routing Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation 4 Connection of DEH11B HIPERFACE option CM71 112 with Connect the HIPERFACE encoder as follows terminal box AS1H ES1H max 100 m 330 ft zech _ OO Oo Oo P SO h CO gt 3 lt CO CH CO CH CH CH OT Er ct hx Ch cr vn 52426AXX Figure 36 Connecting HIPERFACE encoder to DEH11B as a motor encoder Part numbers of the pre fabricated cables e For fixed routing 1332 457 8 e For cat track routing 1332 454 3 Connecting sin The high resolution sin cos encoders ES1S ES2S or EV1S can also be connected to cos encoder to DEH11B Connect the sin cos encoder as follows DT DV CT CV 100 m 330 ft MOLONS ES1S ES2S EV1S max 100 m 380 ES1R ES2R EV1R Aki 1 A K1 9 QPOVOVVYVO 10 o 2 Dee MR i O O B Ty O L 8 go OS amp WY 06202AXX Figure 37 Connecting the sin cos encoder to DEH11B as a motor encoder Part numbers of the pre fabricated cables e For fixed routing 1332 459 4 e For cat track routing 1332 458 6 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 47 48 Installation Connection of DEH11B HIPERFACE option Connecting TTL encoders to DT DV motors DC 12 24 V voltage supply DC 5 V voltage supply TTL sensor
34. 6 14 Electronics shield clamp and PE connection 15 X3 Braking resistor connection R 8 R 9 and PE connection 16 Encoder slot for encoder connection 17 Expansion slot 18 Fieldbus slot for fieldbus interface Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Unit Design 3 Unit design size 3 3 6 Unit design size 3 MDX61B 503 400 500 V units 0150 0300 MDX61B 203 230 V units 0110 0150 1 2 3 19 18 17 15 16 52331AXKX Figure 9 Unit design MOVIDRIVE MDX61B size 3 1 PE connections 2 X1 Power supply connection L1 1 L2 2 L3 3 3 X4 DC link connection Uz Uz 4 Memory card 5 7 segment display 6 Xterminal Slot for DBG6OB keypad or UWS21A serial interface 7 DIP switches S11 S14 8 X12 Electronics terminal strip system bus SBus 9 X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage 10 X13 Electronics terminal strip binary inputs and RS 485 interface 11 X16 Electronics terminal strip binary inputs and outputs 12 X10 Electronics terminal strip binary outputs and TF TH input 13 X17 Electronics terminal strip safety contacts for safe stop 14 Electronics shield clamp and PE connection 15 X2 Motor connection U 4 V 5 W 6 16 X3 Braking resistor connection R 8 R 9 17 Encoder slot for encoder connection 18 Expansion slot 1
35. Encoder CONNECTION ccccccseeececeeececeeeeeceeeeeeeeesceeseuseesaeeeesaeees 51 4 18 Connection of incremental encoder simulation cccceeeeeeeeeeeeeeeeeeeeeeeeees 54 4 19 Master Slave CONNECTION cccceccccsececeeeeceeeeeceeceeeeceeeceseueceeseeseesaueeesaeees 55 4 20 Connection and terminal description of the DIO11B option 56 SUD EE 59 gu 5 1 See startup NStrUCt ONS ccccececccsececeececesceeecescececeecevecersecacencevanereeearen 59 5 2 Preliminary work and resources 61 5 3 Startup using the DBG60B keypad nnnnnoannnunannnnonnnnnnanrrnesnrrensnrrresnrrresena 62 5 4 Startup with PC and MOVTTOOLS 69 By PATI UENO LOW EE 70 56 EE Eegeregie 73 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 7 6 Operation and Service ccccecceeceeesseeeceenseeeecenneeeeceesseesseasseeseoaseeseooeneessooaneees 84 Se eee SR 6 1 Operating condition Imdiecaton 84 6 2 Information messages 85 6 3 Functions of the DBG60B kevpad 86 64 Memory Card cesce hienen eones EN AEE EEEREN 89 69 Faul TON EE 90 6 6 Fault messages and list of Taube 91 67 SEW CICCIOMICS SEVICE osise i 95 7 Technical Data and Dimension Sheets cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 96 7 1 CE marking UL approval and CG ick 96 7 2 General technical data 97 7 3 MOVIDRIVE MDX60 61B 5_3 400 500 V Units eeeeeeseeeseseeeeeeeeeeees 99 7 4 MOVIDRIVE MDX61B 2_3 23
36. Motor type SEW motor or non SEW motor e Motor data Rated voltage and rated frequency In addition with anon SEW motor Rated current rated power power factor cos and rated speed e Rated power supply voltage The following information is also required for the startup of the speed controller e Incremental encoder type e Encoder type and resolution of the incremental encoder Startup parameters SEW encoder type Encoder type Encoder resolution AS1H ES1H AV1H HIPERFACE 1024 ES1S ES2S EV1S SINE ENCODER 1024 GE ee aia INCREM ENCOD TTL 1024 1 5V TTL sensors ES1T ES2T and EV1T must be connected via the DWI11A option section Installati on e Motor data SEW motor Brake yes or no and flywheel fan Z fan yes or no Non SEW motor Mass moment of inertia 104kgm of the motor brake and fan e Stiffness of the closed loop control system factory setting 1 applies to most applications If the drive is tending to oscillate setting lt 1 If the transient recovery time is too long setting gt 1 Recommended setting range 0 90 1 1 10 e Mass moment of inertia 10 4kgm of the load gear unit driven machine extrapolated for the motor shaft e Time for the shortest required ramp e Activate encoder monitoring P504 ON after completing the startup The function and voltage supply of the encoder are then monitored Caution Encoder monitoring is
37. STOP CCW STOP Enable rapid stop n11 n21 n12 n22 Controller inhibit o A A A X X Rapid stop 1 X X o X X Enable and stop 1 dh O db x X CW at n11 1 q dh db db O CW at n12 q dh db dh db CW at n13 1 q dh db db db CCW at n11 1 dh db db db O Following travel cycle shows an example of how the drive is started with the wiring of terminals X13 1 to X13 6 and internal fixed setpoints Binary output X10 3 DB Brake is used for switching brake contactor K12 Input Di Controller inhibit o Input DI 1 CW stop o 4 Ww Input DI 2 CCW stop o Input Die T Enable Rapid stop Q gr IA Input DIO4 n11 n21 o 4 Ww Input DIOS n12 n22 o 4 Ww Output DB Brake o n rpm n13 Speed n12 t11 CW down nii t11 CCW up t13 stop ramp 05034AEN Figure 54 Travel cycle with internal fixed setpoints The motor is not energized in the event of controller inhibit DIO 0 A motor without a brake then coasts to a halt Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 1 3 72 C O Startup in the VFC amp flying start operating mode Startup Starting the motor In VFC amp flying start operating mode parameter P320 Automatic adjustment is deactivated It is important that the stator resistance P322 IxR compensation 1 is set correctly to ensure that the flying start function is performed properly Startup of an SEW moto
38. V 0 10 V Ing 10 mA short circuit proof and protected against external voltage selection option Parameter menu P64_ X21 2 X21 5 AOC1 AOC2 Voltage outputs 0 4 20 mA Imax 10 mA short circuit proof and protected against external voltage selection option Parameter menu P64_ Binary inputs Isolated optocoupler PLC compatible EN 61131 sampling interval 5 ms X22 1 X22 8 DI1 D117 Internal resistance Ri 3 0 KQ lg 10 mA l 13 V 30 V 1 contact closed Signal level KOCH 0 contact open To EN 61131 Function X22 1 X22 8 DI1 D117 Selection option Parameter menu P61 Binary outputs X23 1 X23 8 DO1 D017 PLC compatible EN 61131 2 response time 5 ms Signal level O 0V 1 24 V Important Do not apply external voltage Function X23 1 X23 8 DO10 D017 Selection option Parameter menu P63_ Imax 50 mA short circuit proof and protected against external voltage Reference terminalsX20 3 X21 3 X21 6 AGND Reference potential for analog signals Al21 Al22 AO_1 AO_ 2 X22 9 DCOM Reference potential for binary inputs X22 1 X22 8 DI DI X22 10 DGND Reference potential for binary signals reference potential for 24 V power supply Voltage input X23 9 24VIN Supply voltage 24 V for binary outputs DO1 D017 Permitted line cross section 0 08 1 5 mm AWG 28 0 16 One core per terminal 0 25 1 mm AWG 22 17 Two cores per terminal 1 The
39. X16 Electronics terminal strip binary inputs and outputs 11 X10 Electronics terminal strip binary outputs and TF TH input 12 X17 Electronics terminal strip safety contacts for safe stop 13 X2 Motor connection U 4 V 5 W 6 and PE connection separable 14 Electronics shield clamp and PE connection 15 X3 Braking resistor connection R 8 R 9 and PE connection separable 16 Encoder slot for encoder connection 17 Expansion slot 18 Fieldbus slot for fieldbus interface Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Unit Design 3 Unit design size 2S 3 4 Unit design size 2S MDX61B 5A3 400 500 V units 0055 0075 1 2 3 4 5 6 7 8 1 8 9 17 10 16 11 12 ug 13 14 52330AXX Figure 7 Unit design MOVIDRIVE MDX61B size 2S 1 X1 Power system connection L1 1 L2 2 L3 3 2 X4 DC link connection Uz Uz and PE connection 3 Memory card 4 7 segment display 5 Xterminal Slot for DBG6OB keypad or UWS21A serial interface 6 DIP switches S11 S14 7 X12 Electronics terminal strip system bus SBus 8 X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage 9 X13 Electronics terminal strip binary inputs and RS 485 interface 10 X16 Electronics terminal strip binary inputs and outputs 11 X10 Electronics terminal strip binary outputs and TF TH input 12
40. X17 Electronics terminal strip safety contacts for safe stop 13 X2 Motor connection U 4 V 5 W 6 14 Electronics shield clamp and PE connection 15 X3 Braking resistor connection R 8 R 9 and PE connection 16 Encoder slot for encoder connection 17 Expansion slot 18 Fieldbus slot for fieldbus interface Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 13 Unit Design Unit design size 2 3 5 Unit design size 2 MDX61B 5A3 400 500 V units 0110 MDX61B 2A3 230 V units 0055 0075 1 2 3 5 i 6 E 7 9 d 17 10 Ti E i k 16 11 A E L inate d l 12 Ka d 15 14 52330AXX Figure 8 Unit design MOVIDRIVE MDX61B size 2 1 X1 Power supply connection L1 1 L2 2 L3 3 2 X4 DC link connection Uz Uz and PE connection 3 Memory card 4 7 segment display 5 Xterminal Slot for DBG6OB keypad or UWS21A serial interface 6 DIP switches S11 S14 7 X12 Electronics terminal strip system bus SBus 8 X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage 9 X13 Electronics terminal strip binary inputs and RS 485 interface 10 X16 Electronics terminal strip binary inputs and outputs 11 X10 Electronics terminal strip binary outputs and TF TH input 12 X17 Electronics terminal strip safety contacts for safe stop 13 X2 Motor connection U 4 V 5 W
41. appropriate require ments for CE marking of the entire machine system in which they are installed on the basis of the EMC Directive 89 336 EEC For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE Compliance with class A or B limit was verified by a specified test setup SEW EURODRIVE can provide additional information to this effect on request The CE mark on the nameplate indicates conformity with the Low Voltage Directive 73 23 EEC and the EMC Directive 89 336 EEC We can issue a declaration of conformity to this effect on request UL and cUL approval has been granted for the entire MOVIDRIVE range of units CU is equivalent to CSA approval C Tick approval has been granted for the entire MOVIDRIVE range of units C Tick certifies conformity with the requirements of the ACA Australian Communications Authority Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets General technical data 7 2 General technical data The following table lists the technical data applicable to all MOVIDRIVE MDX60B 61B drive inverters regardless of their type version size and performance MOVIDRIVE MDX60B 61B All sizes Interference immunity Meets EN 61800 3 Interference emission with EMC According to class B limit to EN 55011 and EN 55014 compliant installation Meets EN 61800
42. e Press the lt Update gt button to display the connected inverter SAAR AITON sp SEW TREI Gmbh k Co Version al x Language PC iniii Canreted irasi Conn le T Fetsch COM e Singa ee P Ee M Been FEN Rn GET ote el jeri d mie pe J S Drog ke Proa F cke Brim Dees Tue E sise Fiss C Hri Pasammterss Errougegez Eperu D oiai AS gege C Moie S ee bei Le AN Bus Fari aia D ame C L C ble Ze Seege E Dia All T ook 10322AEN Figure 52 MOVITOOLS startup window Commencing e Inthe Execute Program selection field press the lt Shell gt button under Parame startup ters Diagnosis The Shell program starts e In the Shell program select the Startup Startup menu command MOVITOOLS opens the startup menu Follow the instructions of the startup wizard For questions on startup refer to the MOVITOOLS online help Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 69 5 C vi Startup Starting the motor 5 5 Starting the motor Analog setpoint The following table shows the signals that must be present on terminals X11 2 Al1 and specification X13 1 to X13 4 DI to DI 3 when the UNIPOL FIX SETPT setpoint is selected P100 to operate the drive with an analog setpoint entry EE X11 2 Al11 X13 1 DI X13 2 DIO1 X13 3 DIO2 X13 4 DI 3 Analog input n1 Controller inhibit CW STOP CCW STOP Enable rapid stop Controller inhib
43. encoder 942 Encoder factor numerator 1 32767 Encoder factor denomi 943 PETER 1 32767 g44 Encoder scaling ext 4 x2 xAh xB x1 Bed Only with MOVITOOLS Not visible on the DBG60B keypad TTL SIN COS 945 Encoder type HTL HIPERFACE 946 Counting direction of syn NORMAL chronous encoder INVERTED 947 HIPERFACE Offset 7 FFFFFFFpaey 0 X14 7FFFFFFFrpe inc Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Startup Complete parameter list gu 3 oi Name Name Par Variable eal Setting range After Par Setting range After Factory settin F i EE y ing startup Parameter set 2 actory setting startup Ob DIP 950 Encoder type NO ENCODER SE NORMAL 951 Counting direction INVERTED 952 Switching frequency 1 200 953 Position offset AE KE AE 954 Zero offset DE KR CAE 955 Encoder scaling X1 x2 x4 x8 x16 x32 x64 op IPOS Modulo function OFF SHORT 960 Modulo function CW CCW 961 Modulo numerator 0 2 962 Modulo denominator 0 2 963 Modulo encoder resolu 0 4096 20000 tion Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 83 6 84 Ss 2 Operation and Service A Operating condition indication 6 Operation and Service 6 1 Operating condition indication 7 segment display DBG60B keypad The 7 segment display shows the operating condit
44. in menu P303 P313 Minimum permitted brake RBRmin 6 Q resistance value 4Q operation Output voltage Vout max V mains PWM frequency fPwm Adjustable 4 8 16 kHz P860 P861 P864 Speed range resolution Dal Ana 6000 O 6000 min 0 2 min across the entire range GENERAL Power loss at Py Pymax 1200 W 1450 W Cooling air consumption 180 m h 108 ft min Weight 27 kg 59 53 Ib Dimensions WxHxD 280 x 522 x 307 mm 11 02 x 20 55 x 12 09 in 1 The rated mains currents and output currents must be 20 below the rated data at Vinaing 3 x AC 500 V 2 The performance data apply to fpwy 4 kHz factory setting in VFC operating modes MDX61B Standard version 0370 503 4 00 0450 503 4 00 Part number 827 967 5 827 968 3 MDX61B Application version 0370 503 4 0T 0450 503 4 0T Part number 827 985 3 827 986 1 SS Constant load Recommended motor power 37 KW 50 HP 45 kW 60 HP Pmot Variable torque load or constant load without overload Recommended motor power 45 kW 60 HP 55 kW 75 HP Pmot VFC operating mode fpwr 4 KHz Continuous output current 125 ly Ip AC91A AC 111A at Vmains 3 x AC 400 V CFC SERVO operating mode fpwry 8 kHz Continuous output current 100 ly Ip AC 73A AC 89 A Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 103 104 Size 5 400 500 V units Technical Data and Dimension Sheets MOVI
45. max speed acceleration of encoder exceeded e Encoder defective EEPROM Immediate Inverter electronics disrupted possibly due e e wi checksum switch off to effect of EMC or a defect Send ine Unit inter repar Only with DIP11B option Te s 0m Set he correct encoder type S plus it ec travel parameters 95 DIP plausibil Emergency GE EE Ee Check traveling velocity ity error stop l e Correct numerator denominator factor ee denominator tactor set e Reset after zero adjustment Zero adjustment performed e Install new absolute encoder e Encoder defective e Repeat copying process Immediate e Memory card cannot be written or read l 97 Copy data switch on Error during data transmission SE default setting P802 and repeat copying CRC error Immediate Internal unit fault ae l SR flash switch off Flash memory defective SES Only in IPOSP 4S operating mode IPOS ramp LTE Attempt made to alter ramp times and trav Rewrite the IPOSHUg program so that ramp times 99 calculation ewitchol eling velocities when the inverter is and traveling velocities can only be altered when the error enabled with a sine or squared positioning inverter is inhibited ramp 94 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Operation and Service SS 2 SEW electronics service lt ES 6 7 SEW electronics service Send infor repair Please contact the SEW EURODRIVE electronics service if a fault cannot be rectif
46. on the other units S12 OFF e There must not be any difference of potential between the units connected with the SBus Take suitable measures to avoid a difference of potential such as connecting the unit ground connectors using a separate lead Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation Connection of RS 485 4 10 Connection of RS 485 The RS 485 interface can be used for connecting max 32 MOVIDRIVE units e g for master slave operation or 31 MOVIDRIVE units and a master control system PLC Wiring diagram RS 485 interface 06183AXX Figure 29 RS 485 connection Cable specification Shield contact Cable length Terminating resistor Use a 2 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Conductor cross section 0 5 0 75 mm AWG 20 18 Cable resistance 100 150 Q at 1 MHz Capacitance per unit length lt 40 pF m 12 pF ft at 1 kHz The following cable is suitable for example BELDEN www belden com data cable type 3105A Connect the shield at either end to the electronics shield clamp of the inverter or the higher level control and ensure the shield is connected over a large area Also connect the ends of the shield to DGND As a result the separation of PE and DGND is canceled The
47. operation 100 With variable torque load in VFC mode 125 Connect two braking resistors in parallel and set twice the trip current on F16 2 x lp Connect two output filters in parallel In rated operation 100 One output filter With variable torque load 125 Connect two output filters in parallel Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 230 V units sizes 1 to 4 Installation Assignment of braking resistors chokes and filters MOVIDRIVE MDX61B 2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size 1 2 3 4 Braking resistors Trip current Part number BW039 003 Ip 2 0 Apms 821 687 8 BW039 006 lF 3 2 Anms 821 688 6 BW039 012 Ip 4 2 ARMs 821 689 4 BW039 026 IF 7 8 Aeus 821 690 8 BW027 006 Ip 2 5 Anms 822 422 6 BW027 012 IF 4 4 ARMs 822 423 4 BW018 015 Ip 4 0 Apms 821 684 3 C C C C BW018 035 IF 8 1 Apms 821 685 1 C C C C BW018 075 IF 14 Apms 821 686 X C C C C BW915 IF 28 Arms 821 260 0 C C C C BW012 025 IF 10 Arms 821 680 0 BW012 050 IF 19 Arms 821 681 9 BW012 100 IF 27 Agus 821 682 7 BW106 lF 38 Arms 821 050 0 C C BW206 IF 42 Arms 821 0519 C C Line chokes Part number ND020 013 Plmains AC 20A 8260125 A Moos ma meim DEI 956 0133 S 2 NDo85 013 ene DE 826 0141 2 e ND1503 ell TEE 825 548
48. optimum cooling Make sure air circulation in the clearance is not impaired by cables or other installation material With sizes 4 5 and 6 do not install any components which are sensitive to high temperatures within 300 mm 11 81 in of the top of the unit e Ensure an unobstructed cooling air supply and that air heated by other units cannot be drawn in or reused e No lateral clearance required the units can be lined up side by side e Install the units vertically only Do not install them horizontally tilted or upside down following figure applies to all sizes 51463AXX Figure 14 Minimum clearance and mounting position of the units e Route power cables and electronics cables in separate cable ducts e Install the input fuses at the beginning of the supply system lead after the supply bus junction Wiring diagram for basic unit power section and brake e Earth leakage circuit breaker as sole protection device Only use earth leakage circuit breakers type B according to EN 50178 e Only use contactors in utilization category AC 3 IEC 158 1 as supply system and brake contactors With a power supply line lt 10 mm AWG 8 Route a second PE conductor with the cross section of the power supply line in parallel to the protective earth via separate terminals or use a copper protective earth with a cross section of 10 mm AWG 8 e With a power supply line gt 10 mm AWG 8 Route a copper protectiv
49. p H IPOS PARAMETERS 90 IPOS Reference travel 900 Reference offset 2 0 291 1 Inc 901 Reference speed 1 0 200 6000 1 min 902 Reference speed 2 0 50 6000 1 min 903 Reference travel type 0 7 904 Reference travel to zero Yes pulse No 905 HIPERFACE Offset X15 7FFFFFFFy 0 7FFFFFFF inc 910 Gain X controller 0 500 32000 911 Positioning ramp 1 10 1000 20000 s 912 Positioning ramp 2 10 1000 20000 s 917 Ramp mode 0 MODE 1 1 MODE 2 913 Travel speed CW 0 1500 6000 1 min 914 Travel speed CCW 0 1500 6000 1 min 199 99 0 100 915 Speed feedforward 499 99 LINEAR SINE SQUARED 916 Ramp type BUSRAMP JERK LIMITED CAM CONTROL I SYNCHR OPERAT 92 _ IPOS Monitoring SW limit switch 2531 314 920 CW 2 0 2 1 inc SW limit switch et ST A 921 CCW 2 0 2 1 inc 922 Position window 0 50 32767 inc 923 Lag error window 0 5000 2 1 inc 93_ IPOS Special functions 930 Override ON OFF 931 CTRL word Task 1 START STOP HALT Only available in DBG6O0B not in MOVITOOLS SHELL IPOS CTRL WORD Task Only available in DBG60B not in MOVITOOLS SHELL SE 2 SR Display parameter cannot be edited using DBG6OB 933 Jerk time 5 2000 s 938 IPOS speed task 1 0 9 939 IPOS speed task 2 0 9 94_ IPOS Variables encoder l This parameter is only available on the DBG60B keypad not in 940 IPOS variables edit ON OFF MOVITOOLS Motor encoder 941 Source actual position Ext Encoder Absolute
50. resolver 4 16 Connection of DER11B option resolver Resolver card type DER11B option 824 307 7 The resolver card type DER11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B The DER11B option must be plugged into the encoder slot Permitted encoders Front view of DER11B Description Terminal Function X14 Input of external encoder X14 1 cos Signal track A K1 DER11B or output of incremental X14 2 sin Signal track B K2 encoder simulation X14 3 Signal track C KO X14 4 DATA gr Connection page 47 and X14 5 6 Reserved SS WI page 50 X14 7 Switchover SIE S X14 8 Reference potential DGND e Z X14 9 cos Signal track A K1 132 ep The pulse count of the X14 10 sin Signal track B K2 incremental encoder simula X14 11 Signal track C KO tion is always 1024 pulses per X14 12 DATA revolution X14 13 14 Reserved X14 15 12 V max 180 mA x X15 Resolver input X15 1 sin S2 CH X15 2 cos S1 X15 3 Ref R1 X15 4 N C X15 5 Reference potential TF TH X15 6 sin S4 X15 7 cos S3 06199AXX X15 8 Ref R2 X15 9 TF TH connection connect to X15 5 via TF TH Important notes e The connections on X14 and X15 must not be plugged or removed during operation De energize the inverter before plugging or removing the encoder connections Switch off the supply voltage and the DC 24 V X10 9 e If X14 is used as an incremental encod
51. unit provides a current of Ima 200 mA for the 24 V outputs VO24 binary outputs encoder supply If this value is insufficient a DC 24 V power supply unit must be connected to X23 9 V124 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 123 8 Index A Assignment of braking resistors chokes and filters 230 Vunits 37 400 500 Vunits 34 35 B BW braking resistor Assignment 34 C CE marking 96 Connection DEH11B option 45 DER11B option 49 DIO11B option 56 Encoder and resolver general notes 44 Resolver 50 RS 485 interface 39 System bus SBus 38 UWS21A option 40 Connection of basic unit Control unit 32 Power section and brake 31 Connection of incremental encoder simulation 54 C Tick approval 96 D DBG60B Delivery condition 63 Language selection 63 Startup of speed controller 67 Startup procedure 65 DBG60B keypad Copy function 86 Editing IPOS parameters 88 Functions for startup 64 Functions of the keys 86 Information messages 85 Menu structure 87 User menu detailed parameter menu 88 DEH11B Connection 45 DER11B Connection 49 Dimension drawings MDX60B sizeOM 112 MDX60B size 0S 111 MDX61B sizeOM 114 MDX61B size 0S 113 MDX61B size 1 115 MDX61B size2 117 MDX61B size2S 116 MDX61B size3 118 MDX61B size4 119 MDX61B size5 120 MDX61B size6 121 DIO11B Connection 56 Terminal description 56 E Earth leakage monitors for IT systems 21 External encoders connect
52. 0 V untei 106 7 5 MOVIDRIVE MDX60 61B electronics data ccccccscsessesecesseseseseeetseeen 110 7 6 MOVIDRIVE MDX60B dimension drawinges 111 7 7 MOVIDRIVE MDX61B dimension drawinge 113 7 8 Technical data of DEH11B and DER11B option 122 7 9 Technical data of the DIO11B opton cc ccceccceeceseeeeeeeeeeeeeeeeeeeeeeneaees 123 0 MOEK E 124 Address LIS E 126 i Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Important Notes 1 Important Notes Safety and warning notes im Designated use Always observe the safety and warning notes in this publication Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the unit and the environment Tips and useful information D A requirement of fault free operation and fulfillment of any rights to claim under guarantee is that you adhere to the information in the operating instructions Consequently read the operating instructions before you start operating the unit The operating instructions contain important information about service as a result they should be kept close to the unit MOVIDRIVE MDX60 61B drive inverters are units for industrial and commercial use of AC asynchronous motors with squirrel cage rotors or permanent field
53. 00 Plug connectors DY71 112 Framatome Souriou type GN DMS2 12 compatible to Intercontec Terminal pin Description Conductor color in pre fabricated cable 1 Ref Pink PK Reference 2 Ref Gray GY 3 COS a Red RD Cosine signal 4 cos Blue BU 5 sin Yellow YE Sine signal 6 sin Green GN 9 TF TH l White WH Motor protection 10 TF TH Brown BN The resolver signals have the same numbering on the 10 pin Phoenix terminal strip and in the plug connectors Connection Connect the resolver as follows CM DS56 DY71 112 max 100 m 330 ft X15 1 3 2 8 3 2 4 7 5 1 6 6 7 9 8 5 d 06557AXX Figure 39 Connecting the resolver 1 Plug connector 2 Terminal strip If using the pre fabricated cable with conductor end sleeves cut off the violet conductor VT of the cable in the motor terminal box 50 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation 4 External encoder connection 4 17 External encoder connection External encoders Voltage supply Connecting HIPERFACE encoder AV1H The following external encoders can be connected to connector X14 of the DEH11B option and the DER11B option e HIPERFACE encoder AV1H e High resolution sin cos encoders with signal voltage 1 Vss e 5VTTLsensors with signal level to RS 422 SEW encoders with DC 12 2
54. 01 size 3 102 size4 103 size5 104 size6 105 DEH11B option 122 DER11B option 122 DIO11B option 123 Electronics data of basic units 110 General technical data 97 size 0 400 500 V units 99 Terminal description Basic unit power section and control unit 33 DIO11B option 56 Tightening torques of power terminals 19 Timeout active 90 Touch guard for the power terminals 30 Type label 9 U UL approval 96 UL compliant installation 27 Unit design MDX60B 61B size0 11 MDX61B size 1 12 MDX61B size2 14 MDX61B size 2S 13 MDX61B size 3 15 MDX61B size4 16 MDX61B size5 17 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 18 40 125 126 1 Address List Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraBe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http Awww sew eurodrive de Service P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Electronics Tel 49 171 7210791 Service Gear Units and Motors Tel 49 172 7601377 Assembly Garbsen SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Service near Hannover Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen scm garbsen sew eurodrive de P O Box Postfach 110453 D 30804 Garbsen Kirchheim SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 near Munchen DomagkstraBe 5 Fax 49 89 909552 50 D 85
55. 03 4 00 Part number 827 969 1 8279705 MDX61B Application version 0550 503 4 0T 0750 503 4 0T Part number 827 988 8 827 989 6 SS Constant load Recommended motor power 55 kW 75 HP 75 kW 100 HP Pmot Variable torque load or constant load without overload Recommended motor power 75 kW 100 HP 90 kW 120 HP Pmot VFC operating mode fpwr 4 KHz Continuous output current 125 ly Ip AC131A AC 162A at V mains 3 x AC 400 V CFC SERVO operating mode fpwm 8 kHz Continuous output current 100 ly Ip AC 105A AC 130A Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Size 6 400 500 V units Technical Data and Dimension Sheets MOVIDRIVE MDX60 61B 5_ 3 400 500 V units MOVIDRIVE MDX61B 0900 503 4 0_ 1100 503 4 0_ 1320 503 4 0_ INPUT Supply voltage Maus 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency Taine 50 Hz 60 Hz 5 Rated mains current 100 Imains AC 153 A AC 180 A AC 225 A at Vinains 3 x AC 400 V 125 AC 191A AC 225A AC 281A OUTPUT Rated output power Py 118 kVA 139 kVA 174 kVA at V nains 3 x AC 380 V 500 V Rated output current In AC 170A AC 200 A AC 250 A at V mains 3 x AC 400 V Current limitation lax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brak
56. 1 SETPOINTS RAMP GENERATORS CONTR INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTR INHIBIT 13 SPEED RAMPS 1 CONTR INHIBIT 13 SPEED RAMPS 1 CONTR INHIBIT 132 S T11 UP CCW 0 13 CONTR INHIBIT 132 S T11 UP CCW 0 13_ CONTR INHIBIT 132 S T11 UP CCW 0 20 _ CONTR INHIBIT 132 S T11 UP CCW 0 20 CONTR INHIBIT 13 SPEED RAMPS 1 CONTR INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTR INHIBIT PARAMETER MODE VARIABLE MODE BASIC VIEW 87 6 88 Ss Operation and Service Se Functions of the DBG60B keypad User menu or detailed parameter menu IPosplus The DBG60B keypad features a detailed parameter menu with all parameters and a user menu with the most frequently used parameters You can choose from the context menu whether you want to use the detailed parameter menu or the user menu The parameters of the user menu are indicated on the display by a preceding the param eter number e Select PARAMETER MODE from the context menu and confirm by pressing OK e The detailed parameter menu appears e Select USER MENU from the context menu and confirm by pressing OK e The user menu with the most frequently used parameters appears MOVITOOLS version 4 0 or higher is required for programming IPOSP YS The DBG60B keypad can be used to display or modify IPOSPYS Parameters DO The IPOSP S program is also stored in the DBG60B key
57. 1 Install this power shield clamp together with the retaining screws of the unit 02012BXX Figure 24 Power shield clamp for MOVIDRIVE size 1 1 Shield clamp 2 PE connection A power shield clamp with two 2 retaining screws is supplied as standard with MOVIDRIVE MDX61B sizes 2S and 2 Mount this power shield clamp together with the two retaining screws to X6 2 a 2 Y Fi 01469BXX Figure 25 Power shield clamp for MOVIDRIVE size 2 1 Shield clamp 2 PE connection Power shield clamps provide you with a very convenient way of installing the shield for the motor and brake cables Install the shield and PE conductor as shown in the figures No power shield clamps are supplied with MOVIDRIVE MDX61B sizes 3 to 6 Use commercially available shield clamps for installing the shielding of motor and brake cables Apply the shield as closely as possible to the inverter Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 29 4 Installation Touch guard 4 6 Touch guard With MOVIDRIVE size 4 500 V unit MDX61B0370 0450 230 V units MDX61B0220 0300 size 5 MDX61B0550 0750 and size 6 MDX61B0900 1100 1320 two 2 touch guards with eight 8 retaining screws are supplied as standard Install the touch guard on the two hood covers for the power section terminals 2 3 06624AXX Figure 26 Touch guard for MOVIDRIVE sizes 4 5 and 6 The touch guard consist of the following parts
58. 1 Binary input DIO2 CCW STOP 602 Binary input DI 3 ENABLE RAP STOP 603 Binary input DIO4 n11 n21 The following functions can be programmed l l CCW STOPen11 n21 en12 n22 e FIX SETPT SW OV e 605 Binary input DIO6 NO FUNCTION PAR SWITCHOVER e RAMP SWITCHOVER e MOTOR POT 606 Binary input DIO7 NO FUNCTION UP o 61_ Binary inputs option MOTOR POT DOWN e EXT FAULT e FAULT RESET e HOLD CONTROL e UM SWITCH CW e LIM SWITCH CCW e 610 Binary input D NO FUNCTION IPOS INPUT e REFERENCE CAM e REF TRAVEL START e 611 Binary input DI11 NO FUNCTION SLAVE FREE RUNN e SETPOINT HOLD e MAINS ON e 612 Binary input DI12 NO FUNCTION DRS SET ZERO e DRS SLAVE START e DRS TEACH IN e DRS MAST STOPPED e RESERVIERT e RESERVED e 613 Binary input DI13 NO FUNCTION RESERVED RESERVED e CONTROL INHIBIT e 614 Binary input DI14 NO FUNCTION RESERVED e MQX ENCODER IN 615 Binary input DI15 NO FUNCTION 616 Binary input DI16 NO FUNCTION 617 Binary input DI17 NO FUNCTION 62_ Binary outputs basic unit Binary output DB With fixed assignment BRAKE 620 Binary output DO 1 READY 621 Binary output DO 2 FAULT Pee Pinar Oulu eech The following signals can be programmed 623 Binary output DO 4 IPOS OUTPUT NO FUNCTION e FAULT e READY e 624 Binary output DO 5 IPOS OUTPUT OUTP STAGE ON e ROT FIELD ON e BRAKE RELEASED e A BRAKE APPLIED e MOTOR STANDSTILL e PARAMETER SET 63_ Binary outputs option 7 630 Binary output DO1 NO FUNCTION SPEED REFERENCE e SPEED WINDOW e SP
59. 150 503 4 DV160L4 0220 503 4 DV180L4 0300 503 4 DV200L4 0370 503 4 DV225S4 0450 503 4 DV225M4 0550 503 4 DV250M4 0750 503 4 DV280S4 0900 503 4 DV280M4 1100 503 4 D315S4 1320 503 4 D315M4 59 5 C vi Startup General startup instructions 230 V units MOVIDRIVE MDX60 61B in VFC mode SEW motor 0015 2A3 4 DT90L4 0022 2A3 4 DV100M4 0037 2A3 4 DV112M4 0055 2A3 4 DV132S4 0075 2A3 4 DV132M4 0110 203 4 DV160M4 0150 203 4 DV160L4 0220 203 4 DV180L4 0300 203 4 DV200L4 The startup functions described in this section are used for setting the inverter so it is optimally adapted to the motor which is actually connected and to the given boundary conditions It is essential to perform a startup as described in this section for the VFC operating modes with speed control all CFC operating modes and SERVO operating modes Hoist applications Do not use MOVIDRIVE MDX60 61B drive inverters for any safety functions in conjunction with hoist applications Use monitoring systems or mechanical protection devices as safety features to avoid possible damage to property or injury to people 60 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Preliminary work and resources Startup C vi A 5 2 Preliminary work and resources Check the installation Take suitable measures to prevent the motor starting up inadvertently for example by removing the electronics terminal b
60. 34 Binary input DI 4 HOPING COU 081 Fault t 1 035 Binary input DIOS 082 Fault t 2 036 Binary input DIO6 083 Fault t 3 037 Binary input DIO7 084 Fault t 4 039 Status binary inputs DI DI 7 09 Bus diagnosis 04_ Binary inputs option 090 PD configuration 040 Binary input DI 091 Fieldbus type 041 Binary input DI11 092 Fieldbus baud rate 042 Binary input DI12 093 Fieldbus address 043 EEN E DI13 not in the DBG60B 094 PO1 SE 044 Binary input DI14 095 PO2 setpoint 045 Binary input DI15 096 POS setpoint 046 Binary input DI16 097 PI1 actual value 047 Binary input DI17 098 Pl2 actual value 048 Status binary inputs DI1 D117 099 PI3 actual value Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 3 73 3 74 gu Startup Complete parameter list Name Name Par Variable par epi range After Par Setting range After ne o actory setting startup Parameter set 2 Factory setting startup 1 SETPOINTS RAMP GENERATORS 10_ Setpoint selection 100 Setpoint source UNIPOL FIX SETPT 101 Control signal source TERMINALS 102 Frequency scaling 10 10000 65000 kHz 11_ Analog input Al1 110 Ali scaling 10 0 1 0 1 1 10 111 Ali offset 500 0 500 mV 112 Ali operation mode Ref N MAX 113 AT voltage offset 10 0 10 V 114 Al speed offset 6000 0 6000
61. 4 19 Master slave connection Master slave Connector X14 of the DEH11B or DER11B option can also be used for the internal connection synchronous operation application master slave connection of two MOVIDRIVE units For this purpose you have to jumper switchover X14 7 with DGND X14 8 on the master side X14 X14 connection master slave connection of two MOVIDRIVE units MOVIDRIVE Master MOVIDRIVE Slave ae max 10m 83 ft XN E wech co N com won Oa st D Za o1 o CO O6660AXX Figure 44 X14 X14 connection Part number of the pre fabricated cable e For fixed routing 817 958 1 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 55 56 Installation Connection and terminal description of the DIO11B option 4 20 Connection and terminal description of the DIO11B option Part number Input output card type DIO11B 824 308 5 The input output card type DIO11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B The DIO11B option must be plugged into the fieldbus slot If the fieldbus slot is not available you can plug the DIO11B input output card in the expansion slot The extended handle end of the plug connectors terminals X20 X21 X22 X23 must be used for removing the plug connectors only not for plugging them Front view of DIO11B Terminal Function
62. 4 7 Switchover ae S X14 8 Reference potential DGND es Pulse count of the incremental X14 9 COS Signal track A K1 19208 encoder simulation X14 10 SIN Signal track B K2 1024 pulses revolution X14 11 Signal track C KO with HIPERFACE encoder X14 12 DATA on X15 X14 13 14 Reserved 150 28 as on X15 Motor encoder X14 15 12 V max 180 mA selles input with sin cos encoder Tales or TTL sensor on X15 9 of X15 Motor encoder input X15 1 COS Signal track A K1 X15 2 SIN Signal track B K2 X15 3 Signal track C KO X15 4 DATA X15 5 Reserved 06198AXX X15 6 Reference potential TF TH X15 7 Reserved X15 8 Reference potential DGND X15 9 COS Signal track A K1 X15 10 SIN Signal track B K2 X15 11 Signal track C KO X15 12 DATA X15 13 Reserved X15 14 TF TH connection connect to X15 6 via TF TH X15 15 12 V max 180 mA Important notes e The connections on X14 and X15 must not be plugged or removed during operation De energize the inverter before plugging or removing the encoder connections Switch off the supply voltage and the DC 24 V X10 9 for this purpose e IfX14 is used as incremental encoder simulation output the switchover X14 7 must be jumpered with DGND X14 8 e The DC 12 V supply from X14 and X15 is sufficient to operate SEW encoders with a DC 24 V supply e Do not connect HTL encoders Permitted The following encoders may be connected to the HIPERFACE encoder card type encoders DEH11
63. 4 Ib 2 5 kg 5 5 Ib MDX61B Standard version VFC CFC SERVO Part number 0005 5A3 4 00 827 730 3 0008 5A3 4 00 827 731 1 0011 5A3 4 00 827 732 X 0014 5A3 4 00 827 733 8 MDX61B Application version VFC CFC SERVO 0005 5A3 4 0T 0008 5A3 4 0T 0011 5A3 4 0T 0014 5A3 4 0T Part number 827 7346 827 735 4 827 736 2 827 737 0 VFC operating mode Recommended motor power MDX60B CFC operating mode Continuous output current 100 ly Ip AC 2 0 A AC 2 4 A AC 3 1 A AC 4 0 A Dimensions WxHxD 72 5 x 317 x 260 mm 95 x 317 x 260 mm 1 78 x 12 48 x 10 24 in 3 74 x 12 48 x 10 24 in Weight 2 3 kg 5 1 Ib 2 8 kg 6 2 Ib Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 99 100 Size 1 400 500 V units Technical Data and Dimension Sheets MOVIDRIVE MDX60 61B 5_3 400 500 V units MOVIDRIVE MDX61B 0015 5A3 4 0_ 0022 5A3 4 0_ 0030 5A3 4 0_ 0040 5A3 4 0_ INPUT Supply voltage Maus 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency Taine 50 Hz 60 Hz 5 Rated mains current 100 Imains AC 3 6 A AC 5 0 A AC 6 3 A AC 8 6 A at Vimains 3 x AC 400 V 125 AC 4 5 A AC 6 2 A AC 7 9 A AC 10 7 A OUTPUT Rated output power Py 2 8 kVA 3 8 kVA 4 9 kVA 6 6 kVA at V mains 3 x AC 400 V AC 500 V Rated output current In AC 4 0 A AC 5 5A AC 7 0 A AC
64. 4 V voltage supply max 180 mA are connected directly to X14 These SEW encoders are then powered by the inverter SEW encoders with DC 5 V supply must be connected via the 5 V encoder power supply type DWI11A option part number 822 759 4 Connect the HIPERFACE encoder AV1H as follows we ___ max 100m s30f y COS tao ee REFCOS 4 BU SIN 5YE Pg a EE a i i ee E E REFSIN 6 GN p DATA 8 BK i DATA 7 VT d i U 12 RDBU GY tae 1 11 GYPK PK a 06570BXX Figure 40 Connecting HIPERFACE encoder AV1H to DEH11B DER11B as external encoder Part numbers of the pre fabricated cables 818 0156 818 1659 e For fixed routing e For cat track routing Part numbers of the pre fabricated extension cables 199 539 1 199 540 5 e For fixed routing e For cat track routing Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 51 52 Installation External encoder connection Sin cos encoder connection TTL sensor connection DC 12 24 V voltage supply Connect the sin cos encoder as follows max 100 m 330 ft os 4 X14 EV1S EV1R A K1 fs a A KT C7 B452 9 el Gaeren B K2 d e JE KO a Tea ven CO uB 1 K1 K2KoKTKZKO KO UBLA BCA e UB s a L b e S Nay 06230BXX Figure 41 Connecting the sin cos encoder to DEH11B DER11B as an external encoder Part numbers of the pre fabr
65. 5 2 66 94 3 70 53023AXX Figure 62 Dimension drawing MDX60B size OM with braking resistor dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets MOVIDRIVE MDX61B dimension drawings 7 7 MOVIDRIVE MDX61B dimension drawings Mounting the braking resistor to MOVIDRIVE MDX61B sizes 0 to 6 does not influence the dimensions The following dimension drawings are therefore shown without mounted braking resistor Size 0S 10 0 40 5 0 20 lt a 317 12 48 292 11 50 280 11 03 249 9 81 260 10 24 J 72 5 2 86 51381AXX Figure 63 Dimension drawing MDX61B size 0S dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 113 Size OM 114 Technical Data and Dimension Sheets MOVIDRIVE MDX61B dimension drawings 10 0 40 5 0 20 317 12 48 OOO OOQ 249 9 81 67 5 2 66 a m 95 3 74 260 10 24 7 51378AXX Figure 64 Dimension drawing MDX61B size OM dimensions in mm in Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter
66. 551 Kirchheim scm kirchheim sew eurodrive de Langenfeld SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 near Dusseldorf SiemensstraBe 1 Fax 49 2173 8507 55 D 40764 Langenfeld scm langenfeld sew eurodrive de Meerane SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 near Zwickau Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane scm meerane sew eurodrive de Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang Fax 33 1 64 42 40 88 Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panam
67. 8 Size 3 230 V units Technical Data and Dimension Sheets MOVIDRIVE MDX61B 2_3 230 V units MOVIDRIVE MDX61B 0110 203 4 0_ 0150 203 4 0_ INPUT Supply voltage Vimaihs 3 x AC 200 V 10 3 x AC 240 V 10 Supply frequency fi ine 50 Hz 60 Hz 5 Rated mains current 100 lmains AC 40 0 A AC 49 0 A at V mains 3 x AC 230 V 125 AC 50 0 A AC 61 0 A OUTPUT Rated output power Py 17 1 kVA 21 5 kVA at V mains 3 x AC 230 240 V Output rated current N AC 42 A AC 54 A at V mains 3 x AC 230 V Current limitation lax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brake Rermin 7 50 5 6 Q resistance value 4Q operation Output voltage Vout max V mains PWM frequency fPwm Adjustable 4 8 16 kHz P860 P861 P864 Speed range resolution Dal Ana 6000 O 6000 min 0 2 min across the entire range GENERAL Power loss at Py P Vmax 580 W 720 W Cooling air consumption 180 m h 108 ft min Weight 14 3 kg 31 46 Ib Dimensions WxHxD 200 x 465 x 308 mm 7 87 x 18 31x 12 13 in 1 The performance data apply to fun 4 kHz factory setting in VFC operating modes MDX61B Standard version 0110 203 4 00 0150 203 4 00 Part number 827 999 3 828 000 2 MDX61B A
68. 9 Fieldbus slot for fieldbus interface Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 15 Unit Design Unit design size 4 3 7 Unit design size 4 MDX61B 503 400 500 V units 0370 0450 MDX61B 203 230 V units 0220 0300 1 2 3 20 19 18 15 16 17 52332AXX Figure 10 Unit design MOVIDRIVE MDX61B size 4 1 PE connection 2 X1 Power supply connection L1 1 L2 2 L3 3 3 X4 DC link connection Uz Uz and PE connection 4 Memory card 5 7 segment display 6 Xterminal Slot for DBG60B keypad or UWS21A serial interface 7 DIP switches S11 S14 8 X12 Electronics terminal strip system bus SBus 9 X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage 10 X13 Electronics terminal strip binary inputs and RS 485 interface 11 X16 Electronics terminal strip binary inputs and outputs 12 X10 Electronics terminal strip binary outputs and TF TH input 13 X17 Electronics terminal strip safety contacts for safe stop 14 Electronics shield clamp 15 PE connection 16 X2 Motor connection U 4 V 5 W 6 17 X3 Braking resistor connection R 8 R 9 and PE connection 18 Encoder slot for encoder connection 19 Expansion slot 20 Fieldbus slot for fieldbus interface Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Unit Design 3 Unit design size 5 3 8 Unit design
69. 9 5 A at V mains 3 x AC 400 V Current limitation lax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brake Rermin 68 Q resistance value 4Q operation Output voltage Vout max V mains PWM frequency fPwm Adjustable 4 8 16 kHz P860 P861 P864 Speed range resolution Dal Ana 6000 O 6000 min 0 2 min across the entire range GENERAL Power loss at Py Pymax 85 W 105 W 130 W 180 W Cooling air consumption 40 m h 24 ft min Weight 3 5 kg 7 72 Ib Dimensions WxHxD 105 x 314 x 234 mm 4 13 x 12 36 x 9 21 in 1 The rated mains currents and output currents must be 20 below the rated data at Vinaing 3 x AC 500 V 2 The performance data apply to fpwy 4 kHz factory setting in VFC operating modes MDX61B Standard version 0015 5A3 4 00 0022 5A3 4 00 0030 5A3 4 00 0040 5A3 4 00 Part number 827 957 8 827 958 6 827 959 4 827 960 8 MDX61B Application version 0015 5A3 4 0T 0022 5A3 4 0T 0030 5A3 4 0T 0040 5A3 4 0T Part number 827 975 6 827 976 4 827 977 2 827 978 0 SS Constant load Recommended motor power Pmot 1 5 kW 2 0 HP 2 2 kW 3 0 HP 3 0 kW 4 0 HP 4 0 kW 5 0 HP Variable torque load or constant load without overload Recommended motor power Pmot 2 2 kW 3 0 HP 3 0 kW 4 0 HP 4 0 kW 5 0 HP 5 5 kW 7 5 HP VFC operating mo
70. 90 The fault memory P080 stores the last five fault messages faults t 0 to t 4 The fault message of longest standing is deleted whenever more than five fault messages have occurred The following information is stored when a malfunction occurs Fault which occurred e Status of the binary inputs outputs e Operational status of the inverter e Inverter status e Heat sink temperature e Speed e Output current e Active current e Unit utilization e DC link circuit voltage ON bourse Enable bourse Parameter set e Motor utilization There are three switch off responses depending on the fault the inverter is inhibited when in fault status The unit can no longer brake the drive the output stage goes to high resistance in the event of a fault and the brake is applied immediately DBO Brake 0 The drive is braked with the stop ramp t13 t23 Once the stop speed is reached the brake is applied DBO Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 The drive is braked with the emergency ramp t14 t24 Once the stop speed is reached the brake is applied DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 A fault message can be acknowledged by e Switching the supply system off and on again Recommendation Observe a minimum switch off time of 10 s for the supply system contactor K11 e Reset via input t
71. A 11 AOV1 AOV1 Ar 219 1 AOC1 AOC1 319 AGND AGND AY AOV2 AOV2 5IQ AOC2 AOC2 GE AGND AGND 061974AXX Figure 49 Current outputs AOC1 and AOC2 58 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 3 General startup instructions Startup C vi A 5 Startup 5 1 General startup instructions It is essential to comply with the safety notes during startup Prerequisite Correct project planning of the drive is the prerequisite for successful startup Refer to the MOVIDRIVE MDX60 61B System Manual for detailed project planning notes and an explanation of the parameters VFC operating MOVIDRIVE MDX60 61B drive inverters are factory set to be taken into operation with modes without the SEW motor which is adapted to the correct power level The motor can be connected speed control and the drive started immediately in accordance with the section Starting the motor gt page 66 Inverter motor The following tables indicate which inverter motor combinations this applies to combinations 400 500 V units Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter MOVIDRIVE MDX60 61B in VFC mode SEW motor 0005 5A3 4 DT80K4 0008 5A3 4 DT80N4 0011 5A3 4 DT90S4 0014 5A3 4 DT90L4 0015 5A3 4 DT90L4 0022 5A3 4 DV100M4 0030 5A3 4 DV100L4 0040 5A3 4 DV112M4 0055 5A3 4 DV13254 0075 5A3 4 DV132M4 0110 5A3 4 DV160M4 0
72. AC synchronous motors These motors must be suitable for operation with frequency inverters No other loads may be connected to the units MOVIDRIVE MDX60 61B drive inverters are units intended for Stationary installation in control cabinets All instructions on the technical data and the permitted conditions where the unit is operated must be observed Do not operate the unit until you have established that the machine complies with the EMC Directive 89 836 EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 89 392 EEC with reference to EN 60204 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter CS Operational environment gt Safety functions A Disposal Important Notes The following uses are forbidden unless measures are expressly taken to make them possible e Use in explosion proof areas e Use in areas exposed to harmful oils acids gases vapors dust radiation etc e Use in non stationary applications which are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 MOVIDRIVE MDX60 61B drive inverters may not perform safety functions without higher level safety systems Use higher level safety systems to guarantee the protection of machinery and persons For safety applications refer to the following publications Safe disconnection for MOVIDRIVE MDX60B 61B Conditions Sa
73. B option Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter HIPERFACE encoder type AS1H ES1H or AV1H e sin cos encoder type ES1S ES2S or EV1S e 5V TTL sensor with DC 24 V voltage supply type ES1R ES2R or EV1R e 5V TTL sensor with DC 5 V voltage supply type ES1T ES2T or EV1T via DWI11A option 45 HIPERFACE encoder connection DT DV DS56 CT CV CM71 112 with plug connector 46 Installation Connection of DEH11B HIPERFACE option HIPERFACE encoders AS1H ES1H and AV1H are recommended for operation with DEH11B Depending on the motor type and motor configuration the encoder is connected via plug connector or terminal box Connect the HIPERFACE encoder as follows max 100 m 330 ft SRD A SS WW AS1H ES1H AV1H COS COS SIN Si DATA VT DATA 8 BK TF TH 2 BN mom 10 WH SA Gs 12 aa i 4BU 5YE EE ees deg ech wesch OO OO OO PS ANON O gt PK ed t o zech EE a A 06558AXX Figure 35 Connecting HIPERFACE encoder to DEH11B as a motor encoder Important for DT DV or CT CV motors The TF or TH is not connected with the encoder cable but must be connected using an additional 2 core shielded cable Part numbers of the pre fabricated cables 1332 453 5 1332 455 1 e For fixed routing e For cat track routing Part numbers of the pre fabricated extension cables 199 539 1 199
74. COM DGND gt Non isolated binary inputs DI17 ald X23 1 8 DO19 18 Binary outputs 1 8 with factory setting no function DCOM op Load capacity of the binary outputs Lass 50 mA short circuit proof DGND 1019 Do not apply external voltage to the binary outputs X23 9 24VIN Supply voltage 24 V for binary outputs D01 D017 non isolated reference Doug 19 potential DGND DO11 2 DO12 28 DO13 49 J DO14 5 N D015 aN DO16 H i DO17 dei 24VIN OK 9 06193AXX Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation 4 Connection and terminal description of the DIO11B option Voltage input 24 The 24VIN X23 9 voltage input serves as 24 V supply voltage for the binary outputs VIN DO1 D017 Reference potential is DGND X22 10 If the 24 V supply voltage is not connected the binary outputs do not provide a level The 24 V supply voltage may also be jumpered from the X10 8 connection of the basic unit if a load of 200 mA is not exceeded current limitation in X10 8 DGND 24VIN O6556AXX Figure 45 Voltage input 24VIN X23 9 and reference potential DGND X22 10 Voltage input n2 The analog setpoint input n2 Al21 22 can be used as a differential input or as input with AGND reference potential Differential i
75. CTION e SPEED e OUTPUT CURRENT e gra E EG SPEED ACTIVE CURR POSITION LO e POSITION HI e STATUS WORD 1 STATUS WORD Ze SPEED 875 SCH value description 6 yp CURRENT IPOS PI DATA e RESERVED e STATUS WORD 3 Off 876 PO data enable On 877 DeviceNet PD configura 1 24 PD Param tion 1 24 PD 88 Serial communication CAN 1 SBus MOVILINK 880 CAN protocol 1 CANopen 881 SBus address 1 0 63 882 SBus group address 1 0 63 883 SBus timeout delay 1 0 650 s 125 kBaud 250 kBaud 884 SBus baud rate 1 500 kBaud 1000 kBaud 885 synchronization ID 0 2047 886 CANopen address 1 887 SBus 1 2 Off Synchronization ext On Control 888 SBus 1 2 Synchronization time Sek 89 Serial communication CAN 2 SBus MOVILINK 890 CAN protocol 2 CANopen 891 SBus address 2 0 63 892 SBus group address 2 0 63 893 SBus timeout delay 2 0 650 s 125 kBaud 250 kBaud 894 SBus baud rate 2 500 kBaud 1000 kBaud 895 SCH synchronization ID o 2047 896 CANopen address 2 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 81 C vi Startup Complete parameter list Name i Name Par Variable par Setting range After Par Setting range After Factory settin startu Factory settin startu Parameter set y g p Parameter set 2 y g
76. DC 24 V and the supply voltage Take appropriate measures to protect the option card from electrostatic charge use discharge strap conductive shoes etc before touching it Before installing the option card remove the keypad gt Sec Removing replacing the keypad and the front cover Sec Removing replacing the front cover After having installed the option card replace the keypad Sec Removing replacing the keypad and the front cover Sec Removing replacing the front cover Keep the option card in its original packaging Do not remove the option card from the packaging until immediately before you are ready to install it Hold the option card by its edges only Do not touch any components Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installing and removing an option card Installation Installing and removing option cards 53001AXX Figure 32 Installing an option card in MOVIDRIVE MDX61B sizes 1 to 6 1 Remove the two retaining screws holding the card retaining bracket Evenly pull the card retaining bracket out from the slot do not twist Remove the two retaining screws of the black cover plate on the card retaining bracket Remove the black cover plate Position the option card onto the retaining bracket so that the three retaining screws fit into the corresponding holes on the card retaining bracket Insert the retaining bracket with ins
77. DRIVE MDX60 61B 5_3 400 500 V units MOVIDRIVE MDX61B 0550 503 4 0_ 0750 503 4 0_ INPUT Supply voltage Maus 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency Taine 50 Hz 60 Hz 5 Rated mains current 100 Imains AC 94 5 A AC 117 0 A at V mains 3 x AC 400 V 125 AC 118 1 A AC 146 3 A OUTPUT Rated output power Py 73 5 kVA 91 0 kVA at V mains 3 x AC 400 V 500 V Rated output current In AC 105A AC 130A at V mains 3 AC 400 V Current limitation lax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brake RBRmin 6 Q d OO resistance value 4Q operation Output voltage Vout max V mains PWM frequency fPwm Adjustable 4 8 16 kHz P860 P861 P864 Speed range resolution Dal Ana 6000 O 6000 min 0 2 min across the entire range GENERAL Power loss at Py Pymax 1700 W 2000 W Cooling air consumption 360 m h 216 ft min Weight 35 kg 77 18 lb Dimensions WxHxD 280 x 610 x 330 mm 11 02 x 24 02 x 12 99 in 1 The rated mains currents and output currents must be 20 below the rated data at Vinaing 3 x AC 500 V 2 The performance data apply to fpwy 4 kHz factory setting in VFC operating modes MDX61B Standard version 0550 503 4 00 0750 5
78. E 1 NON SEW MOT DT63K4 DR63S4 C03 V MOT RATED VOLT 1 400 000 C04 Hz MOT RATED FREQ 1 50 000 65 C vi Startup Startup using the DBG60B keypad WITH SEW MOTORS 9 The motor values are stored for SEW two and four pole motors and need not be entered WITH NON SEW MOTORS 9 Enter the following data from the motor nameplate e C10 rated motor current note the connection type A or A e C11 rated motor power e C12 power factor cos e C13 rated motor speed 10 Enter the rated power supply voltage C05 for SEW motor CO5 V C14 for non SEW motor MAINS RAT VOLT 1 400 000 11 If no TF TH is connected to X10 1 and X10 2 set NO 835 RESP TF SIG RESPONSE Set the required fault response if a TF TH is connected NO RESPONSE DISPLAY FAULT 12 Commence the startup data calculation by selecting YES CO06 CALCULATION The process lasts a few seconds Wi YES WITH SEW MOTORS 13 The calculation is performed After complete calculation the CO6 SAVE next menu item appears automatically NO YES WITH NON SEW MOTORS 13 The calculation for non SEW motors requires a calibration procedure e When prompted apply a 1 signal to terminal X13 1 Die CONTROL INHIBIT e Apply a 0 signal to terminal X13 1 again after the calibra tion is complete e After complete calculation the next menu item appears automatically 14 Set SAVE to YES The data motor parameters are copied i
79. EH11B X14 gt DWI11A X1 MOVIDRIVE For fixed routing 818 164 0 e Encoder EV1T DWI11A X2 Encoder For fixed routing 198 829 8 For cat track routing 198 828 X Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 53 Installation Connection of incremental encoder simulation 4 18 Connection of incremental encoder simulation Incremental Connector X14 of the DEH11B or DER11B option can also be used as incremental encoder encoder simulation output For this purpose you must jumper switchover X14 7 with simulation DGND X14 8 and cut the connection between X14 15 and Up X14 then supplies incremental encoder signals with a signal level according to RS 422 5 V TTL The number of pulses is as follows e With DEH11B as on X15 motor encoder input e With DER11B 1024 pulses revolution DEH11B DER11B max 100 m 330 ft X14 A K1 A K1 B K2 B K2 K C KO fle LE ESE Cen UB L Umschaltung 06661AXX Figure 43 Incremental encoder simulation connection to DEH11B or DER11B Part number of the pre fabricated cable e Option type DEH DER11B X14 gt incremental encoder simulation For fixed routing 817 960 3 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation Master slave connection
80. OUP 700 Operating mode 1 RESERVED 701 Operating mode 2 VFC 2 amp HOIST CFC VFC 2 amp DC BRAK CFC amp M CONTROL VFC 2 amp FLYSTART CFC amp IPOS CFC amp SYNC RESERVED SERVO SERVO amp M CTRL SERVO amp IPOS SERVO amp SYNC RESERVED 71_ Current at standstill 710 Standstill current 1 0 50 Inmot 711 Standstill current 2 0 50 lMot 72_ Setpoint stop function l i Off Setpoint stop function Off 720 Setpoint stop function 1 On 723 D On 721 Stop setpoint 1 0 30 500 1 min 724 Stop setpoint 2 0 30 500 1 min 722 Start offset 1 0 30 500 1 min 725 Start offset 2 0 30 500 1 min 73_ Brake function l Off e Off 730 Brake function 1 On 733 Brake function 2 On 731 Brake release time 1 0 2s 734 Brake release time 2 0 2s 732 Brake application time 1 0 0 2 2s er ee g Oe ee ZA Speed skip 740 Skip window center 1 0 1500 6000 1 min 742 Skip window center 2 0 1500 6000 1 min 741 Skip width 1 0 300 1 min 743 Skip width 2 0 300 1 min Zb Master Slave function MASTER SLAVE OFF SPEED RS 485 SPEED SBus SPEED 485 SBus TORQUE RS 485 TORQUE 750 Slave setpoint SBus TORQUE 485 SBus LOAD SHARE RS 485 LOAD SHARE SBus LOAD S 485 SBus Scaling 751 Slave setpoint 10 0 1 10 76_ Manual operation Locking No SS run stop keys Yes Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 79 3 80 gu Startup Complete parameter list
81. Safety contact X17 1 DGND Reference potential for binary signals X17 2 VO24 Voyt DC 24 V maximum current carrying capacity lmax 200 mA X17 3 SOV24 Reference potential for 24 V input Safe stop safety contact X17 4 SVI24 24 V input Safe stop safety contact One core per terminal 0 08 1 5 mm AWG28 16 H 3 0 kQ Ip 10 mA 13 V 30 V 1 contact closed 3 V 5 V 0 contact open VEEE Reference terminals X11 4 X12 1 X13 9 X16 6 X10 2 X10 10 X13 7 AGND Reference potential for analog signals and terminals X11 1 and X11 5 REF1 REF2 DGND Reference potential for binary signals system bus RS 485 interface and TF TH DCOM Reference potential for binary inputs X13 1 X13 6 and X16 1 X16 2 DIO DIO5 and DI 6 DI 7 Permitted line cross section 0 20 2 5 mm AWG 24 12 One core per terminal 0 25 1 mm AWG 22 17 Two cores per terminal 1 The unit provides a current of Imax 200 mA for the 24 V outputs VO24 binary outputs encoder supply If this value is insufficient a DC 24 V power supply unit must be connected to X10 9 V124 110 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets MOVIDRIVE MDX60B dimension drawings 7 6 MOVIDRIVE MDX60B dimension drawings
82. Xterminal 24 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation 4 Removing installing the front cover 4 3 Removing installing the front cover Removing the Proceed as follows to remove the front cover front cover e Ifa keypad is installed remove it first gt page 20 52948AXX Figure 20 Removing the front cover 1 Press the grooved clip on top of the front cover 2 Keep the clip pressed down to remove the front cover Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 25 4 Installation Removing installing the front cover Installing the Proceed as follows to install the front cover front cover BGO 52989AXX Figure 21 Installing the front cover 1 Insert the front cover with the bottom side into the support 2 Keep the grooved clip on top of the front cover pressed down 3 Push the front cover onto the unit 26 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 4 4 UL compliant installation 400 500 V units 230 V units Installation UL compliant installation Note the following points for UL compliant installation Only use copper cables with the following temperature ranges as connection cables for MOVIDRIVE MDX60B 61B0005 0300 temperature range 60 75 C for MOVIDRIVE MDX61B0370 1320 temperature range 75 90 C Permitted tightening torques for MOVIDRIVE power terminals
83. ary output DO 2 002 Frequency 0 500 Hz 053 Binary output DOG not in the DBG60B 003 Actual position 0 29 1 inc 054 Binary output DO 4 004 Output current 0 250 In 055 Binary output DO 5 005 Active current 250 0 250 In 059 Status binary outputs DB DOOW1 D005 006 Motor utilization 1 0 200 Up Binary outputs option 007 Motor utilization 2 0 200 060 Binary output DO1 008 DC link voltage 0 1000 V 061 Binary output DO11 009 Output current A 062 Binary output DO12 01_ Status displays 063 Finary output DO13 not in the DBG60B 010 Inverter status 064 Binary output DO14 011 Operational status 065 Binary output DO15 012 Fault status 066 Binary output DO16 013 Active parameter set 1 2 067 Binary output DO17 014 Heat sink temperature 20 0 100 C 068 Status binary outputs DO10 D017 015 Mains ON operating time 0 25000 h 07_ Unit data 016 Operating time enabled 0 25000 h 070 Unit type 017 Electrical energy kWh 071 Rated output current 02_ Analog setpoints 072 Option 1 encoder slot 020 Analog input Al1 10 0 10 V 073 Option 2 fieldbus slot 021 Analog input Al2 10 0 10 V 074 Option 3 expansion slot 022 External current limit 0 100 076 Firmware basic unit 03_ Binary inputs basic unit 077 DBG firmware only in the DBG60B 030 Binary input Di CONTROL INHIBIT 078 Technology function 031 Binary input DIO 079 Unit design s SE 032 Binary input DIO2 08_ Fault memory 033 Binary input DIOS 080 Fault t 0 0
84. ations for MDX61B sizes 0 to 6 4 12 Option combinations for MDX61B sizes 0 to 6 Location of option slots Combination possibilities of option cards for MDX61B sizes 0 to 6 MOVIDRIVE MDX61B Fieldbus slot Expansion slot only sizes 1 to 6 Encoder slot 52421AXX The option cards are different in size and can only be installed in the matching option slots The following list shows the combination possibilities of option cards for MOVIDRIVE MDX61B sizes 0 to 6 Option aan MOVIDRIVE MDX61B card pregnenen Encoder slot Fieldbus slot Expansion slot DEH11B Encoder input incr Hiperface X DER11B Encoder input resolver Hiperface X DFP21B Fieldbus interface Profibus X DFI11B Fieldbus interface Interbus X DFI21B Fieldbus interface Interous LWL X DFD11B1 DeviceNet fieldbus interface D DFC11B Fieldbus interface CAN CANopen D DIO11B I O expansion only sizes 1 to 6 X X DRS11B Phase synchronous operation X DIP11B SSI encoder interface X 1 In preparation Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 41 42 Installation Installing and removing option cards 4 13 Installing and removing option cards Before you begin MOVIDRIVE MDX61B sizes 1 to 6 allow for installing or removing three option cards Observe the following notes before installing or removing an option card De energize the inverter Switch off the
85. coder types HIPERFACE encoder AV1H e sin cos encoder 1 Vss e TTL sensor Encoder power supply 12 V Ima 180 mA 1 The unit provides a current of Ina 400 mA for the 24 V outputs VO24 binary outputs encoder supply If this value is insufficient a DC 24 V power supply unit must be connected to X10 9 V124 Option resolver card type DER11B DER11B option Electronics data Output encoder X14 Output encoder simulation Input external encoder max 200 kHz simulation or Signal level to RS 422 5 V TTL Permitted encoder types input external encoder The number of pulses is 1024 pulses revolu HIPERFACE encoder AV1H tion e sin cos encoder 1 Vss e TTL sensor Encoder power supply 12 V Imax 180 mA Motor encoder input X15 Resolver 2 pole 3 5 VAC rms 4 kHz 122 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 7 9 Technical Data and Dimension Sheets Technical data of the DIO11B option Technical data of the DIO11B option Terminal expansion board type DIO11B option DIO11B option Electronics data Setpoint input n2 X20 1 X20 2 Al21 Al22 operating mode Resolution Internal resistance Al21 Al22 Voltage input sampling interval 1 ms Differential input or input with AGND reference potential n2 0 410 V or 10 V 0 410 V 12 bits R 40 kQ Analog outputs X21 1 X21 4 AOV1 AOV2 Voltage outputs 10
86. ctory setting Limit switch approached Technology option Notused Reference travel POS Flying restart Notused Fault indication flashing kb Manual operation Timeoutactive Safe stop active IPOS program CTIMNMNMADPQPTPOONDNRWNH O th MDX61B running blinking dot Option slots wi Only X17 1 2 7 segmentdisplay CONTROL gt Xterminal Select signal lt gt V signal System bus terminating resistor RS 485 9 6 kBaud lt gt 57 6 kBaud Frequency input S 11 System bus ref potential DGND 1 System bus high a Si SC11 2 System bus low a Si SC12 3 X12 X11 10 V 10 V 0 4 20mA EN n1 a e 0 20 MA 4 20 mA Ref potential for analog signals 10V ee Controller inhibit CW stop DIDO DI 1 mn Je High level control AI11 AI12 X11 Binary input CCW stop DI 2 Enable Rapid stop n11 n21 Binary outputs n12 n22 1 3 DI S 4 DIO4 5 DI 5S 6 Reference X13 DI DI 5 24 V output J O O lt O N D gt M Ref potential for binary signals RS 485 DGND ST11 Reference Binary outputs RS 485 ST12 _ ch gt ojo o N X16 No function lt t DI 6 No function a DI T
87. ctory setting in VFC operating modes MDX61B Standard version 0015 2A3 4 00 0022 2A3 4 00 0037 2A3 4 00 Part number 827 994 2 827 995 0 827 996 9 MDX61B Application version 0015 2A3 4 0T 0022 2A3 4 0T 0037 2A3 4 0T Part number 828 003 7 828 004 5 828 005 3 Constant load Recommended motor power Prot 1 5 kW 2 0 HP 2 2 kW 3 0 HP 3 7 kW 5 0 HP Variable torque load or constant load without overload Recommended motor power P mot 2 2 kW 3 0 HP 3 7 kW 5 0 HP 5 0 kW 6 8 HP VFC operating mode fpwm 4 KHz Continuous output current 125 ly Ip AC 9 1A AC 10 8A AC 18 1A at V nains 3 x AC 230 V CFC SERVO operating mode fpwm 8 kHz Continuous output current 100 ly Ip AC7 3A AC 8 6 A AC 14 5 A Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Size 2 230 V units Technical Data and Dimension Sheets MOVIDRIVE MDX61B 2_3 230 V units MOVIDRIVE MDX61B 0055 2A3 4 0_ 0075 2A3 4 0_ INPUT Supply voltage Maus 3 x AC 200 V 10 3 x AC 240 V 10 Supply frequency Taine 50 Hz 60 Hz 5 Rated mains current 100 Imains AC 19 5 A AC 27 4 A at V mains 3 x AC 230 V 125 AC 24 4 A AC 34 3 A OUTPUT Rated output power Py 8 8 kVA 11 6 kVA at V mains 3 x AC 230 240 V Output rated current N AC 22 A AC 29 A at V mains 3 x AC 230 V Current limitation lax Motor a
88. d Confirm by pressing the key The basic view appears 0 00rpm 0 000Amp CONTR INHIBIT After complete startup copy the parameter set from MOVIDRIVE to the DBG60B keypad P807 MDX DBG That way the DBG60B can be used to transfer the parameter set to other MOVIDRIVE units P 806 DBG MDX Enter parameter settings that differ from the factory setting in the parameter list gt page 69 In the case of non SEW motors set the correct brake application time P732 P735 For starting the motor refer to the Starting the motor section page 66 With A connection and transition point at 87 Hz Set parameter P302 312 Maximum speed 1 2 to the value for 87 Hz Activate encoder monitoring for TTL sensors sin cos and HIPERFACE encoders P504 ON Encoder monitoring is not a safety function Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Startup Startup with PC and MOVITOOLS W 3 5 4 Startup with PC and MOVITOOLS MOVITOOLS software version 4 0 or higher is required for startup with a PC General e Terminal X13 1 DI CONTROL INHIBIT must receive a 0 signal EEGEN Start MOVITOOLS e Select the language in the Language selection field e Inthe PC COM selection field select the PC port e g COM 1 to which the inverter is connected e Inthe Device type field select the Movidrive B radio button e Inthe Baud rate field select 57 6 kBaud
89. da Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande sewsales entelchile net LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 http www sew com cn Service Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China 02 2004 127 128 1 Address List Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6
90. de fpwm 4 kHz Continuous output current 125 ly Ip AC5 0A AC6 9A AC 8 8 A AC 11 9 A at V mains 3 x AC 400 V CFC SERVO operating mode fpwm 8 kHz Continuous output current 100 ly Ip AC 4 0 A AC 5 5 A AC 7 0 A AC 9 5 A Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Size 2S 2 400 500 V units Technical Data and Dimension Sheets MOVIDRIVE MDX60 61B 5 3 400 500 V units MOVIDRIVE MDX61B 0055 5A3 4 0 _ 0075 5A3 4 0 _ 0110 5A3 4 0_ Size 2S 2 INPUT Supply voltage V mains 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency Fnains 50 Hz 60 Hz 5 Rated mains current 100 lmains AC 11 3A AC 14 4 A AC 21 6 A at V mains 3 x AC 400 V 125 AC 14 1 A AC 18 0 A AC 27 0 A OUTPUT Rated output power Py 8 7 kVA 11 2 kVA 16 8 kVA at Vinains 3 x AC 400 V AC 500 V Rated output current In AC 12 5A AC 16 A AC 24 A at V mains 3 x AC 400 V Current limitation ES Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brake RBRmin 47 Q 22 Q resistance value 4Q operation Output voltage Vout max V mains PWM frequency fPwmM Adjustable 4 8 16 kHz P860 P861 P864 Speed range resolution Dal Ana 6000 O 6000 min 0 2 min across the entire range
91. ded cables ground the outer shield on the inverter end and the inner shield on the other end 00755BXX Figure 16 Correct shield connection using metal clamp shield clamp or metal cable gland You can also use earthed sheet metal ducts or metal pipes to shield the cables Route the power and control cables separately Provide high frequency compatible grounding for the inverter and all additional units wide area metal on metal contact between the unit housing and ground e g unpainted control cabinet mounting panel This is a product with restricted availability in accordance with IEC 61800 3 This product may cause radio frequency interference in residential environments In such cases the operator may need to implement appropriate measures For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter NF input filter HD outout choke Installation Installation instructions for basic unit The NF line filter option can be used to maintain the class B limit on the supply side Install the line filter close to the inverter but outside the minimum clearance for cooling Restrict the cable between the line filter and the inverter to the absolute mini mum length required and never more than 400 mm 15 8 in Unshielded twisted cables are sufficient Also use
92. e Rermin 2 7 Q resistance value 4Q operation Output voltage Vout max V mains PWM frequency fPwmM Adjustable with VFC 4 or 8 kHz P860 P861 with CFC SERVO fixed at 8 kHz Speed range resolution na Ana 6000 O 6000 min 0 2 min across the entire range GENERAL Power loss at Py Pymax 2300 W 2500 W 2700 W Cooling air consumption 600 m h 360 ft min Weight 60 kg 132 Ib Dimensions WxHxD 280 x 1000 x 382mm 11 02 x 39 37 x 15 04 in 1 The rated mains currents and output currents must be 20 below the rated data at Vinaing 3 x AC 500 V 2 MDF and MDV units in VFC operating modes The performance data apply to fpywry 4 KHz factory setting MDX61B Standard version 0900 503 4 00 1100 503 4 00 1320 503 4 00 Part number 8279713 827 972 1 827 9748 MDX61B Application version 0900 503 4 0T 1100 503 4 0T 1320 503 4 0T Part number 827 991 8 827 992 6 827 993 4 SS Constant load Recommended motor power Pmot 90 kW 120 HP 110 kW 147 HP 132 kW 177 HP Variable torque load or constant load without overload Recommended motor power Pmot 110 kW 147 HP 132 kW 177 HP 160 kW 215 HP VFC operating mode fpwr 4 KHz Continuous output current 125 ly Ip AC 212A AC 250A AC 312A at V mains 3 x AC 400 V CFC operating mode Continuous output current 100 lw Ip AC 170A AC 200A AC 250A Operating Instructi
93. e area On the inverter Connect the shield on the inverter end in the housing of the sub D plug 01939BXX Figure 33 Connect the shield in the sub D connector On the encoder Connect the shield on the encoder resolver end only to the specific earth clips and not resolver in the cable gland For drives with plug connector apply the shield in the encoder plug 2 E E 2 52392AXX Figure 34 Connect the shield in the earth clip of the encoder Pre fabricated e SEW EURODRIVE offers pre fabricated cables for connecting encoders resolvers cables We recommend using these pre fabricated cables AA Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation Connection of DEH11B HIPERFACE option 4 15 Connection of DEH11B HIPERFACE option HIPERFACE encoder card type DEH11B option 824 310 7 Part number The HIPERFACE encoder card type DEH11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B The DEH11B option must be plugged into the encoder slot Front view of DEH11B Description Terminal Function X14 Input of external encoder X14 1 COS Signal track A K1 DEH11B or output of incremental X14 2 SIN Signal track B K2 encoder simulation X14 3 Signal track C KO X14 4 DATA TA Connection page 47 and X14 5 6 Reserved a page 50 X1
94. e blinking cursor is positioned under the number of the main parameter group In the desired parameter main group press the key to select the parameter subgroup The blinking cursor moves one position to the right Press the or key to select the desired parameter subgroup The blinking cursor is positioned under the number of the parameter subgroup In the desired parameter subgroup press the key to select the parameter The blinking cursor moves one position to the right Press the f or key to select the desired parameter The blinking cursor is positioned under the third digit of the parame ter number Activate the setting mode for the selected parameter by press ing the key The cursor is positioned under the parameter value Press the tr or key to select the desired parameter Confirm the setting by pressing the key Exit the setting mode by pressing the key The blinking cursor is posi tioned under the third digit of the parameter number again To select another parameter press the or key or return to the parameter subgroup menu by pressing the key To select another parameter subgroup press the or key or return to the menu with the main parameter groups by pressing the key Return to the context menu by pressing the key Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter PARAMETER MODE VARIABLE MODE BASIC VIEW P 000 rom SPEED 0 0 CONTR INHIBIT P
95. e earth conductor with the cross section of the power supply line Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter IT systems Cross sections Unit output Connecting braking resistors Operating braking resistors Installation Installation instructions for basic unit SEW recommends using earth leakage monitors with pulse code measurement for power supply systems with non grounded star point IT systems The use of such devices avoids mis tripping of the earth leakage monitor due to the earth Capacitance of the inverter Power supply line Cross section according to rated input current lmains at rated load Motor cable Cross section according to rated output current Led Electronics cables of basic unit terminals X10 X11 X12 X13 X16 One core per terminal 0 20 2 5 mm AWG 24 12 Two cores per terminal 0 25 1 mm AWG 22 17 Electronics cables terminal X17 and DIO11B terminal expansion board terminals X20 X21 X22 One core per terminal 0 08 1 5 mm AWG 28 16 Two cores per terminal 0 25 1 mm AWG 22 17 Only connect ohmic inductive loads motors Never connect capacitive loads 51412AXX Figure 15 Only connect ohmic inductive loads do not connect capacitive loads Use two closely twisted cables or a 2 core shielded power cable Cross section according to the rated output current of the inverter Protect the braking resistor except f
96. e wiring rectly e Check mechanical components can move freely e Value of lag fault tolerance too small possibly blocked up 43 RS485 Fanideie Communication between inverter and PC Check connection between inverter and PC Contact timeout H H interrupted SEW Service if necessary e Reduce power output ropa immediate eect ar o Extend ramps 44 Unit utilization uation Unit utilization IxT value exceeds 125 Use a larger inverter if the specified points are not possible e No parameters set for EEPROM in inmediate power section or parameters set incor e Restore factory settings Consult SEW Service if 45 Initialization Wilco rectly the fault still cannot be reset e Option card not in contact with back e Insert the option card correctly plane bus 46 System bus 2 Rapid stop Fault during communication via system bus Check system bus connection timeout 2 47 Ge bus 1 Rapid stop See during communication via system bus Check system bus connection Only with DRS11B 48 Hardware Immediate e Encoder signal for master faulty e Check encoder wiring DRS switch off e Hardware required for synchronous e Install a new synchronous operation board operation is missing plus n plus Only in IPOS operating mode Check serial connection to external control IPOS No e Attempt was made to set an invalid 77 Check write values of external control control word response automatic mode via external control Set P916 correct P916 BUSRANP set
97. er simulation output the switchover X14 7 must be jumpered with DGND X14 8 e The DC 12 V supply from X50 is sufficient to operate SEW encoders with a DC 24 V supply e Do not connect HTL encoders The following encoders can be connected to the resolver card type DER11B option On X14 External encoder input HIPERFACE encoder type AS1H ES1H or AV1H e sin cos encoder type ES1S ES2S or EV1S e 5V TTL sensor with DC 24 V voltage supply type ES1R ES2R or EV1R e 5V TTL sensor with DC 5 V voltage supply type ES1T ES2T or EV1T via DWI11A option On X15 Resolver input e 2 pole resolver 7 Vac rms 7 KHZ Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 4 Installation Connection of DER11B option resolver Resolver SEW EURODRIVE offers the following pre fabricated cables for connecting resolvers to DER11B ES Part number Fixed routing Cat track routing with plug connector 199 487 5 199 319 4 GEN 4412 extension cable 199 542 1 199 5413 with terminal box 199 589 8 199 590 1 DY71 112 with plug connector 198 827 1 198 812 3 Terminal pin CM motors The resolver connections are accommodated in a plug connector or on the assignment 10 pin Wago terminal strip DS DY motors The resolver connections in the terminal box are either accommodated on a 10 pin Phoenix terminal strip or in the plug connector Plug connectors CM DS56 Intercontec type ASTA021NNOO 10 000 5 0
98. ericana Km 37 5 sewar sew eurodrive com ar 1619 Garin Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park New South Wales 2164 Fax 61 2 9725 9905 enquires sew eurodrive com au 02 2004 Address List 1 Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Brussel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GMBH Tel 359 2 9532565 Bogdanovetz Str 1 Fax 359 2 9549345 BG 1606 Sofia bever mbox infotel bg Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Cana
99. erminals that means via an appropriately assigned binary input DIO1 to DIG7 with the basic unit DI1 to DI17 with the DIO11B option e Manual reset in SHELL P840 YES or Parameter Manual reset e Manual reset using the DBG60B e Auto reset performs up to five unit resets with an adjustable restart time Not to be used with drives where an automatic restart represents a risk of injury to people or damage to equipment lf the inverter is controlled via a communication interface fieldbus RS 485 or SBus and the power was switched off and back on again or a fault reset was performed then the enable remains ineffective until the inverter once again receives valid data via the inter face which is monitored with a timeout Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter res A D Operation and Service Fault messages and list of faults 6 6 Fault messages and list of faults Fault messageon The fault or warning code is displayed in BCD format The following display sequence 7 segment is adhered to e g fault code 84 display Se A cree Flashes ca 1 s E Display off ca 0 2 s Tens ca 1 s Display off ca 0 2 s y Ones ca 1 s v Display off ca 0 2 s 01038AXX The display switches over to the operating display following a reset or if the fault or warning code resumes the value 0 List of faults A dot in the P column indicates that t
100. ery The braking resistor BWO090 P52B is only available for MDX60B 61B size 0 HIN SE BRENSWIDERSTAND BY 090 P52B Sach Wr 08245630 Nr 1234 Figure 2 Nameplate of braking resistor for MDX60B 61B size 0 IVE R 900hm P 100W 52249AXX For MDX61B sizes 1 6 the nameplate of the power section is located at the side of the unit D 76646 Bruchsal U mir ictter Pii drive hlade in G erm arny Typ MDX61B0015 5A3 4 00 Sach Mr 8278474 Seren Wr 23293 E MEt LI TED HD CONT Eq Ze 52340AXX Figure 3 Nameplate of power section MDX61B sizes 1 6 For MDX61B sizes 1 6 the nameplate of the control unit is located at the side of the mu MAI Sech Nr 8243492 Nr 098526 D i E Steuerkopf Controlunit MD 61B 00 51462AXX Figure 4 Nameplate of control unit MDX61B sizes 1 6 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 10 Scope of delivery Size O Sizes 1 6 Unit Design Unit Designation Nameplates and Scope of Delivery Connector housing for all signal terminals X10 X17 connected Connector housing for the power terminals X1 X4 connected 1 set of shield clamps for power terminals and electronics terminals not installed The set of shield clamps comprises 2 shield clamps for power terminals 2 contact clips each 1 shield clamp for electronics terminals
101. fe disconnection for MOVIDRIVE MDX60B 61B Applications Dispose in accordance with the regulations in force for the following materials e Electronics scrap circuit boards e Plastic housing e Sheet metal e Copper etc Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Safety Notes 2 Safety Notes Installation and startup Operation and e service Never install damaged products or take them into operation Please submit a complaint to the shipping company immediately in the event of damage Installation startup and service work may only be performed by trained personnel observing applicable accident prevention regulations and operating instructions The regulations in force e g EN 60204 VBG A DIN VDE 0100 01 13 0160 must also be complied with Follow the specific instructions during installation and startup of the motor and the brake Make sure that preventive measures and protection devices correspond to the applicable regulations e g EN 60204 or EN 50178 Required preventive measures Grounding the unit Required protection device Overcurrent protection devices The unit meets all requirements for reliable isolation of power and electronics connections in accordance with EN 50178 All connected circuits must also satisfy the requirements for reliable isolation Take suitable measures e g disconnecting the electronics terminal block to ensure that the connected motor does not start u
102. g Instructions MOVIDRIVE MDX60B 61B Drive Inverter 117 Technical Data and Dimension Sheets MOVIDRIVE MDX61B dimension drawings 308 12 13 B 200 7 87 105 4 13 465 18 31 445 17 52 OOOO TAO OOOO EO GC OAO 0 28 52315AXX Figure 68 Dimension drawing MDX61B size 3 dimensions in mm in 118 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets 7 MOVIDRIVE MDX61B dimension drawings Size 4 307 12 09 SS 280 11 02 S 140 5 51 k Gate Sei 000 0O00 OO OO 0 28 52277AXX Figure 69 Dimension drawing MDX61B size 4 dimensions in mm in 119 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets MOVIDRIVE MDX61B dimension drawings 280 11 02 330 12 99 S 140 6 51 2 0 08 610 24 02 590 23 23 OG 00O Gi GSE OOOO TAA
103. hared contact binary output 1 factory setting Ready X10 5 DO 1 NO Normally open contact binary output 1 load capacity of the relay contacts max DC 30 V and 0 8 A X10 6 DO 1 NC NC contact binary output 1 X10 7 DOG Binary output 2 factory setting Fault load capacity max 50 mA short circuit proof Selection options for binary outputs 1 and 2 DO 1 and DO 2 Parameter menu P62_ Do not apply an external voltage to binary outputs X10 3 DB O and X10 7 DO 2 X10 8 VO24 Auxiliary supply output 24 V max 200 mA for external command switches X10 9 VI24 Input 24 V voltage supply backup voltage depending on options unit diagnosis when supply system off X10 10 DGND Reference potential for binary signals X17 1 DGND Reference potential for binary signals X17 2 VO24 Auxiliary supply output 24 V max 200 mA for external command switches X17 3 SOV24 Reference potential for 24 V input Safe stop safety contact X17 4 SVI24 24 V input Safe stop safety contact Xterminal Option slot for DBG60B keypad or serial port UWS21A RS 232 3 slots for option cards size 0 2 slots for option cards X17 For safety applications it is essential to observe the information in the publications Safe disconnection for MOVIDRIVE MDX60B 61B Conditions and Safe disconnection for MOVIDRIVE MDX60B 61B Applications Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation Assignment of braking resist
104. he response is programmable P83_ Fault response The factory set fault response is listed in the Response column Fault Desi R P Possibl Acti code esignation esponse ossipie cause ction 00 No fault e Short circuit on output e Rectify the short circuit Immediate e Motor too large e Connect a smaller motor G SEN switch off e Defective output stage e Contact SEW Service for advice if the output stage is defective Ground fault Ground fault l Immediate in the motor cable e Eliminate ground fault GG GE ES switch off e inthe inverter e Consult SEW Service e inthe motor e Regenerative power excessive e Extend deceleration ramps f e Braking resistor circuit interrupted e Check feeder cable to braking resistor 04 SSC enap ey e Short circuit in braking resistor circuit e Check technical data of braking resistor H e Excessively high braking resistance e Replace MOVIDRIVE if the brake chopper is e Brake chopper defective defective 06 Mains phase Immediate Phase failure Check supply system lead failure switch off l e Extend deceleration ramps DC link over Immediate l 07 voltage switciton DC link voltage too high Check connecting harness for braking resistor e Check technical data of braking resistor Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 91 Senay 6 gt gt lt Operation and Service m Fault messages a
105. ible use crane and lifting lug 1 for installing the unit lf a crane cannot be used you can push a Carrying rod 2 included in the delivery of size 6 through the rear panel to facilitate installation Secure the carrying rod 2 against axial displacement using the split pin 3 51151AXX Figure 13 Installing MOVIDRI VE size 6 with factory mounted lifting lug and carrying rod 1 Factory mounted lifting lug 2 Carrying rod included in the delivery of size 6 3 Split pin included in the delivery of size 6 Tightening e Only use genuine connection elements Note the permitted tightening torques torques of MOVIDRIVE power terminals Sizes 0 and 1 gt 0 6 Nm 5 3 lb in Sizes 2S and 2 gt 1 5 Nm 13 3 Ib in Size2 gt 1 5 Nm 13 3 lb in Size3 gt 3 5 Nm 31 lb in Sizes A and 5 gt 14 Nm 124 lb in Size6 gt 20Nm 177 lb in e The permitted tightening torque of the signal terminals is 0 6 Nm 5 3 Ib in Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 19 4 Installation Installation instructions for basic unit Min clearance and mounting position Separate cable ducts Input fuses and earth leakage circuit breakers Supply system and brake contactors PE input connec tion gt EN 50178 20 e Leave 100 mm 4 in clearance at the top and bottom for
106. icated cables e For fixed routing 817 960 3 e For cat track routing 818 168 3 TTL sensors from SEW EURODRIVE are available with DC 24 V and DC 5 V voltage supply Connect the TTL encoders with DC 12 24 V voltage supply type EV1R in the same way as the high resolution sin cos encoders Figure 37 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter DC 5 V voltage supply Installation External encoder connection 5 V TTL sensors with DC 5 V supply EV1T must be connected via the 5 V encoder power supply type DWI11A option part number 822 759 4 The sensor cable must be connected as well to correct the supply voltage of the encoder Connect these encoders as follows DEH11B DER11B X14 max 5 m 16 5 ft 1 A K1 Ss e 9 A K1 E ge Qe 2 BKJ 2 e 10 B K 7 e 3 C KO 3 Zell 11 C Ko Pe x 15 UB 1 og Vin GG 5 ES1T ES2T EV1T QVOVVGOOGG UB L K1 K2 KO K1 K2 UBLABCAB JE O O AA AS A o oO Oo JH OO A iN DWI11A X1 MOVIDRIVE X2 Encoder 06231BXX Figure 42 Connecting the TTL sensor EV1T to MDX via DWI11A as an external encoder Connect the sensor cable VT on the encoder to UB do not jumper on the DWI11A Part numbers of the pre fabricated cables Option HIPERFACE encoder card D
107. ice str Madrid nr 4 Fax 40 21 230 7170 71222 Bucuresti sialco sialco ro Russia Sales St Petersburg ZAO SEW EURODRIVE Tel 7 812 5357142 812 5350430 P O Box 263 Fax 7 812 5352287 RUS 195220 St Petersburg sew sew eurodrive ru Senegal Sales Dakar SENEMECA M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Tel 221 849 47 70 Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR doo Kajmakcalanska 54 SCG 11000 Beograd Tel 381 11 3046677 Fax 381 11 3809380 dipar yubc net 02 2004 Address List 1 Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 1705 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate Telex 38 659 Singapore 638644 sales sew eurodrive com sg Slovakia Sales Sered SEW Eurodrive SK s r o Tel 421 31 7891311 Trnavska 920 SK 926 01 Sered Fax 421 31 7891312 sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 2311 Service Cnr Adcock Ingram and Aerodrome Roads ljansen sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Cape
108. ied Customer and spare parts service When contacting the SEW electronics service please always quote the digits of your service code to enable our service personnel to assist you more effectively Please provide the following information if you are sending the unit in for repair Serial number nameplate Unit designation Standard version or application version Digits of the service code Brief description of the application application control via terminals or serial Connected motor motor type motor voltage or A circuit Nature of the malfunction Accompanying circumstances Your own presumptions as to what has happened Any unusual events preceding the problem etc Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 95 96 Technical Data and Dimension Sheets CE marking UL approval and C Tick 7 Technical Data and Dimension Sheets 7 1 CE marking UL approval and C Tick CE marking LE UL approval W C Tick Low voltage directive MOVIDRIVE MDX60B 61B drive inverters comply with the regulations of the Low Voltage Directive 73 23 EEC Electromagnetic compatibility EMC The designated use of MOVIDRIVE drive inverters and regenerative power supply units is as components for installation in machinery and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives Provided the installation instructions are complied with they satisfy the
109. ing 51 F Fault memory 90 Fault message 91 Incremental encoder simulation Connection 54 Installation BW braking resistor 21 Cable cross sections 21 Cables and fuses 20 HD output choke 23 PE connection 20 Shielded control cables 22 Supply system and brake contactors 20 UL compliant 27 Installation notes forsize6 19 L List of faults 91 M Master slave connection 55 Memory card 89 Minimum clearance 20 mounting position 20 N Nameplate 8 9 O Operating mode display 7 segment display 84 Basic displays on the DBG60B keypad 84 P Parameter list 73 Power shield clamp 28 R Removing installing the front cover 25 Removing installing the keypad 24 Repair 95 Reset 90 Resolver connection 50 RS 485 interface description and connection 39 S Safety Notes 7 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Safety notes 5 MDX61B size 6 Scope of delivery 10 Unit designation MDX60B 61B sizeO 10 UWS21A connection MDX60B 61B sizes 1to6 10 Service 95 W Starting the motor Warning notes Analog setpoint specification 70 Fixed setpoints 71 Startup General information 59 Preliminary work and resources 61 with DBG60B keypad 62 with PC and MOVITOOLS 69 Startup with DBG60B Setting parameters 64 Switch off responses to faults 90 System bus SBus Connection 38 T Technical data 230 V units size 1 106 size2 107 size 3 108 size4 109 400 500 V units Size 0 103 Size 1 100 size 2S 2 1
110. ion X3 8 9 R R PE Braking resistor connection X4 U7 U7 PE DC link connection S11 Switch mode signal 0 4 20 mA V signal 10 V O 10 V 0 10 V factory setting V signal S12 Switch system bus terminating resistor on or off factory setting switched off S13 Set baud rate for the RS 485 interface Either 9 6 or 57 6 kBaud factory setting 75 6 kBaud S14 Switch frequency input on or off factory setting switched off X12 1 DGND Reference potential system bus X12 2 SC11 System bus high X12 3 SC12 System bus low X11 1 REF1 10 V max 3 mA for setpoint potentiometer X11 2 3 Al11 12 Setpoint input n1 differential input or input with AGND reference potential signal form gt P11_ S11 X11 4 AGND Reference potential for analog signals REF1 REF2 Al AO X11 5 REF2 10 V max 3 mA for setpoint potentiometer X13 1 DIDO Binary input 1 fixed assignment Controller inhibit e The binary inputs are electrically isolated by X13 2 DIO1 Binary input 2 factory setting CW stop optocouplers X13 3 DI 2 Binary input 3 factory setting CCW STOP e Selection options for binary inputs 2 to 6 DI 1 X13 4 DI 3 Binary input 4 factory setting Enable rapid stop DIO5 Parameter menu P60_ X13 5 DIO4 Binary input 5 factory setting n11 n21 X13 6 DIO5 Binary input 6 factory setting n12 n22 X13 7 DCOM E for binary inputs X13 1 to X13 6 DI DIOS and X16 1 X16 2 DI 6 DIG7 Switching of binary inputs
111. ion of MOVIDRIVE in hexadecimal notation and in the event of a fault a fault or warning code Display Meaning Inverter not ready Controller inhibit active No enable Current at standstill VFC mode n control M control Hold control Factory setting Limit switch reached Technology option unassigned IPOSP US reference travel Flying start unassigned Fault display flashing gt page 87 Manual operation Timeout active gt page 86 amb Safe Stop active e flashing dot IPOSPUS program is running flashing digit STOP via DBG 60B er E mm Oo SO OO zd OO Bi GM CG The display U Safe stop active is not safety related and may not be used as a safety function Basic displays 0 00rpm 0 000Amp Display when X13 1 DI CONTROLLER INHIBIT 0 CONTR INHIBIT Ee Display when X13 1 DIO CONTROLLER INHIBIT 1 and NO ENABLE inverter is disabled ENABLE RAPID STOP 0 950 00rpm 0 990Amp Display when inverter enabled ENABLE VFC NOTE 6 Information message VALUE TOO LARGE X Quit FAULT 9 Fault indication STARTUP PARAMET Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Operation and Service SS 2 Information messages lt ES 6 2 Information messages Information messages on the DBG60B ca 2 s in duration or in MOVITOOLS SHELL message that can be acknowledged No Tex
112. it X o X X X Rapid stop X 4 X X 0 Enable and stop X a 0 o 1 CW at 50 Nmax 5V 4 1 o 1 Clockwise at Nmax 10 V vile 1 OI 1 CCW at 50 Nmax 5V 4 0 4 1 CCW at Nmax 10 V ek 0 4 1 The following travel cycle shows by way of example how the motor is started with the wiring of terminals X13 1 to X13 4 and analog setpoints Binary output X10 3 DB Brake is used for switching brake contactor K12 Input DIGS Controller inhibit Q q Input DIO1 CW stop Q q Input DI 2 CCW stop o Input Dien T Enable Rapid stop Q Output DB Brake o neal 10V nalog input n1 Al11 DN OV n irom t11 cw up Speed des t11 CW down HI CW u 90 Nmax 14 CW up p t11 CWidown n Tei start stop tti CCW LO A stoi ramp 50 Nas Die n 05033AEN Figure 53 Travel cycle with analog setpoints The motor is not energized in the event of controller inhibit DIO 0 A motor without a brake then coasts to a halt 70 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 3 Starting the motor Startup C vi A Fixed setpoints The following table shows the signals that must be present on terminals X13 1 to X13 6 DIO to DIO5 when the UNIPOL FIX SETPT setpoint is selected P100 to operate the drive with the fixed setpoints E EE X13 2 DI 1 X13 3 DI 2 X13 4 DI 3 X13 5 DI 4 X13 6 DIGS inhibit CW
113. ke Rermin 68 Q resistance value 4Q operation Output voltage Vout max V mains PWM frequency fPwm Adjustable 4 8 16 kHz P860 P861 P864 Speed range resolution Dal Ana 6000 O 6000 min 0 2 min across the entire range GENERAL Power loss at Py Pymax 42 W 48 W 58 W 74 W Cooling air consumption 3 m h 1 8 ft min 9 m h 5 4 ft min 1 The rated mains currents and output currents must be 20 below the rated data at Vinaing 3 x AC 500 V 2 The performance data apply to fpwry 4 kHz factory setting in VFC operating modes MDX60B Standard version VFC 0005 5A3 4 00 0008 5A3 4 00 0011 5A3 4 00 0014 5A3 4 00 Part number 827 1 22 2 827 723 0 827 7249 827 725 7 MDX60B Application version VFC 0005 5A3 4 0T 0008 5A3 4 0T 0011 5A3 4 0T 0014 5A3 4 0T Part number 827 7265 827 27 3 827 728 1 827 729 A E Constant load Recommended motor power P mot 0 55 kW 0 75 HP 0 75 kW 1 0 HP 1 1 kW 1 5 HP 1 5 kW 2 0 HP Variable torque load or constant A load without overload Recommended motor power Pmot 0 75 kW 1 0 HP 1 1 kW 1 5 HP 1 5 kW 2 0 HP 2 2 kW 3 0 HP Continuous output current 125 Inlp at Vinaing 3 x AC 400 V and fpwm 4 kHz AC 2 5A AC 3 0 A AC 3 8 A AC 5 0 A Dimensions WxHxD 45 x 317 x 260 mm 67 5 x 317 x 260 mm 1 78 x 12 48 x 10 24 in 2 66 x 12 48 x 10 24 in Weight 2 0 kg 4
114. lock X13 Furthermore additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery For startup with the DBG60B keypad Plug the DBG60B keypad into the Xterminal slot For startup with PC and MOVITOOLS version 4 0 or higher SEW EURODRIVE recommends to switch off MOVIDRIVE and PC to avoid undefined states Now plug the UWS21A option into the Xterminal slot and use an interface cable RS 232 to connect it to the PC Then switch on MOVIDRIVE and PC Install and start MOVITOOLS on your PC Switch on the power system and if necessary the 24 V supply Perform the correct preliminary parameter setting e g factory setting Check the set terminal assignment P60_ P61_ Startup automatically changes a group of parameter values The parameter description P700 Operating modes explains which parameters are affected by this step Refer to the MOVIDRIVE MDX60 61B System Manual section Parameters for the parameter description Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 3 61 5 qu O Startup Startup using the DBG60B keypad 5 3 Startup using the DBG60B keypad General information Required data 62 Startup with the DBG60B keypad is possible in VFC operating modes only Startup of CFC and SERVO operating modes is only possible using the MOVITOOLS operating software The following data are required for successful startup e
115. menu item Setting Observe the following steps for setting parameters parameters display mode e Press the 5 t e Press the o e Press the 5 be e Press the e Press the 64 e The blinking cursor under the parameter number indicates that the keypad is in key to change to edit mode the blinking cursor disappears or key to select or set the correct parameter value key to confirm the selection or entry key to return to display mode the blinking cursor appears again key to select the next parameter Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Startup using the DBG60B keypad Startup procedure Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 1 0 signal at terminal X13 1 DIO CONTROL INHIBIT e g by disconnecting the electronics terminal block X13 2 Activate the context menu by pressing the key 3 Press the key and scroll down to the STARTUP PARAMET menu item 4 Commence startup by pressing the key The first parame ter appears The blinking cursor under the parameter number indicates that the keypad is in display mode e Change to edit mode by pressing the key the blinking cursor disappears e Press the or key and select PARAMETERSET 1 or PARAMETERSET 2 e Confirm the selection by pressing the x key e Return to display mode by pressing the key the blinking cursor appears again e Press the key to select the next parameter
116. mmended setting range 0 90 1 1 10 7 Enter the moment of inertia of brake and fan Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter CO1 OPER MODE 1 VFC1 amp FLYSTART VFC1 n CONTROL VFC n CTRL GRP CO9 STARTUPn CTRL NO YES COO STARTUP PARAMETER SET 2 VFC n CONTROL C15 ENCODER TYPE INCREM ENCOD TTL SINE ENCODER INCREM ENCOD HTL C16 ENC RESOLUT 512 inc 1024 inc 2048 inc C17 BRAKE WITHOUT WITH C18 STIFFNESS 1 000 C19 Z FAN WITHOUT WITH D00 JO OF THE MOTOR 4 600 C18 STIFFNESS 1 000 DOO J BRAKE FAN 1 000 67 5 qu O 10 12 13 14 15 68 Startup Startup using the DBG60B keypad Commence the calculation of startup data by selecting YES The process lasts a few seconds Startup is now complete Press the key to return to the context menu Enter the mass moment of inertia of the load gear unit driven C20 machine extrapolated for the motor shaft LOAD INERTIA 0 200 Enter the time for the shortest ramp you want C21 S SHORTEST RAMP 0 100 C06 CALCULATION NO YES The calculation is performed After complete calculation the CO6 SAVE next menu item appears automatically Di YES Set SAVE to YES The data motor parameters are copied into the non volatile memory of MOVIDRIVE a MANUAL MODE STARTUP PARAMET COPY TO DBG COPY TO MDX Press the key to scroll down to the EXIT menu EXIT comman
117. nd list of faults ee Designation Response P Possible cause Action e Reduce load e Speed controller or current controller e Increase deceleration time setting P501 or in VFC operating mode without P503 encoder operating at setting limit due e Check encoder connection swap over A A and BI bs nemioniton Immediate to mechanical overload or phase failure B pairs if necessary H switch off in the power system or motor e Check encoder voltage supply e Encoder not connected correctly or e Check current limitation incorrect direction of rotation e Extend ramps if appropriate e Nmax S exceeded during torque control e Check motor cable and motor e Check supply system phases Immediate Inverter startup not yet performed for 09 Startup oe eae selected operating mode Perform startup for appropriate operating mode e Incorrect command detected during e Check program memory content and correct if um IPOS ILLOP Emergency running of IPOSP 4S program necessary stop e Incorrect conditions during command e Load correct program into program memory execution Check program sequence gt IPOSP YS manual 11 rae ll oo Thermal overload of inverter Reduce load and or ensure adequate cooling Only with DER11B option ji 12 Gg PIN 14 bit resolver evaluation is active and the ie ae eu Se p actual speed is gt 6000 1 min Control sig Immediate Control signal source not defined or 13 nal source switch off defined incorrectly Set correct control
118. nd regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brake RBRmin 120 resistance value 4Q operation Output voltage Vout max V mains PWM frequency fPwm Adjustable 4 8 16 kHz P860 P861 P864 Speed range resolution Dal Ana 6000 O 6000 min 0 2 min across the entire range GENERAL Power loss at Py Pymax 300 W 380 W Cooling air consumption 80 m h 48 ft min Weight 5 9 kg 12 98 lb Dimensions WxHxD 135 x 315 x 285 mm 5 12 x 12 40 x 11 22 in 1 The performance data apply to fpywry 4 kHz factory setting in VFC operating modes MDX61B Standard version 0055 2A3 4 00 0075 2A3 4 00 Part number 827 997 7 827 998 5 MDX61B Application version 0055 2A3 4 0T 0075 2A3 4 0T Part number 828 006 1 828 008 8 Constant load Recommended motor power P mot 5 5 kW 7 5 HP 7 5 kW 10 HP Variable torque load or constant load without overload _ Recommended motor power P mot 7 5 kW 10 HP 11 kW 15 HP VFC operating mode fpwm 4 KHz Continuous output current 125 ly Ip AC 27 5 A AC 36 3 A at V mains 3 x AC 230 V CFC SERVO operating mode fpwm 8 kHz Continuous output current 100 ly Ip AC 22 A AC 29 A Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 107 10
119. net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 NL 3004 AB Rotterdam info vector nu New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive sales sew eurodrive co nz East Tamaki Auckland Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos lt FmSdata gt Idot 120 124 sewperu sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima Poland Assembly Lodz SEW EURODRIVE Polska Sp z o 0o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Serv
120. not a safety function Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Startup Startup using the DBG60B keypad 9 C Starting mode DBG60B keypad Keys for language selection and language selection 06534AXX Figure 50 Keys for language selection 1 Language selection 2 Up arrow moves up to the next menu item 3 OK confirms the entry 4 Down arrow moves down to the next menu item The following text appears on the display when the keypad is switched on for the first time or after activating starting mode SEW EURODRIVE The language selection symbol then appears with an arrow on the left pointing downward Proceed as follows to select the language 52323AXX e Press the language selection button to display a list with available languages e Use the up down arrow keys to select the desired language e Confirm the selected language by pressing the OK key The display text then appears in the selected language Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 63 5 C vi Startup A Startup using the DBG60B keypad Functions for DBG60B keypad Keys for startup startup DU 06551AXX Figure 51 Keys for startup ot Ex Se de e Cancel or abort startup Change the menu display mode lt edit mode Up arrow moves up to the next menu item OK confirms the entry Activates the context menu Down arrow moves down to the next
121. nput DIO11B X20 119 Al21 gt D 21 Al22 ES 3I9 AGND o S Vv Figure 46 Setpoint input n2 Input with AGND reference potential DIO11B X20 Al21 Al22 AGND 0 10 V E i 8 O6668AXX Current input n2 You must use an external load if the analog setpoint input n2 Al21 22 should be used as a current input For example Rp 500 Q gt 0 20 mA 0 10 V DIO11B Figure 47 Current input with external load Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Al21 Al22 AGND O6669AXX 57 4 Installation Connection and terminal description of the DIO11B option Voltage outputs Analog voltage outputs AOV1 and AOV2 must be assigned as shown in the following AOV1 and AOV2 diagram DIO11B X20 Al21 119 1 Al21 Al22 2811 Al22 AGND 3i9 AGND X21 gt AOV1 119 AOV1 AOC1 219 AOC1 E AGND 319 AGND AOV2 AIX AOV2 AOC2 519 AOC2 AGND EN GI AGND S Vv 06196AXX Figure 48 Voltage outputs AOV1 and AOV2 Current outputs Analog current outputs AOC1 and AOC2 must be assigned as shown in the following AOC1 and AOC2 diagram DIO11B DIO11B X20 19 Al21 Al21 aly Al22 Al22 319 AGND AGND al ee 0 4 20 m
122. nto the non volatile memory of MOVIDRIVE COPYING DATA 15 Startup is now complete Press the key to return to the MANUAL MODE context menu STARTUP PARAMET COPY TO DBG COPY TO MDX 16 Press the key to scroll down to the EXIT menu EXIT command 17 Confirm by pressing the key The basic view appears 0 00rpm 0 000Amp CONTR INHIBIT Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Startup using the DBG60B keypad Startup C vi A Startup of speed Startup is performed without the speed controller first gt steps 1 through 17 controller Important Select the VFC n CONTROL operating mode Startup procedure 1 Commence speed controller startup by selecting YES 2 The selected operating mode is displayed If set correctly scroll to the next menu item 3 Select the correct encoder type 4 Set the correct encoder resolution WITH SEW MOTORS 5 Enter whether the motor has a brake 6 Set the stiffness of the closed loop control system If the drive is tending to oscillate setting lt 1 If the transient recovery time is too long setting gt 1 Recommended setting range 0 90 1 1 10 7 Enter whether the motor has a flywheel fan Z fan WITH NON SEW MOTORS 5 Enter the moment of inertia of the motor 6 Set the stiffness of the closed loop control system If the drive is tending to oscillate setting lt 1 If the transient recovery time is too long setting gt 1 Reco
123. oltage Vout max V mains PWM frequency fPwm Adjustable 4 8 16 kHz P860 P861 P864 Speed range resolution Da Ana 6000 O 6000 min 0 2 min across the entire range GENERAL Power loss at Py Pymax 1100 W 1300 W Cooling air consumption 180 m h 108 ft min Weight 26 3 kg 57 86 lb Dimensions WxHxD 280 x 522 x 307 mm 11 02 x 20 55 x 12 09 in 1 The performance data apply to fpwry 4 kHz factory setting in VFC operating modes MDX61B Standard version 0220 203 4 00 0300 203 4 00 Part number 828 001 0 828 002 9 MDX61B Application version 0220 203 4 0T 0300 203 4 0T Part number 828 012 6 828 013 4 Constant load Recommended motor power P mot 22 kW 30 HP 30 kW 40 HP Variable torque load or constant load without overload Recommended motor power P mot 30 kW 40 HP 37 kW 50 HP VFC operating mode fpwm 4 KHz Continuous output current 125 ly Ip AC 100A AC 118 A at V mains 3 x AC 230 V CFC SERVO operating mode fpwm 8 kHz Continuous output current 100 y Ip AC 80 A AC 95 A Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 109 Technical Data and Dimension Sheets MOVIDRIVE MDX60 61B electronics data 7 5 MOVIDRIVE MDX60 61B electronics data MOVIDRIVE MDX60 61B General electronics data X11 1 X11 5 Voltage supply for setpoint input HEET DC 10 V
124. ons MOVIDRIVE MDX60B 61B Drive Inverter 105 106 7 4 MOVIDRIVE MDX61B 2_3 230 V units Size 1 230 V units Technical Data and Dimension Sheets MOVIDRIVE MDX61B 2_3 230 V units MOVIDRIVE MDX61B 0015 2A3 4 0_ 0022 2A3 4 0_ 0037 2A3 4 0_ INPUT Supply voltage V mahs 3 x AC 200 V 10 3 x AC 240 V 10 Supply frequency Traine 50 Hz 60 Hz 5 Rated mains current 100 Imains AC 6 7 A AC 7 8 A AC 12 9 A at V mains 3 x AC 230 V 125 AC 8 4 A AC 9 8 A AC 16 1 A OUTPUT Rated output power Py 2 7 kVA 3 4 kVA 5 8 kVA at V mains 3 x AC 230 240 V Output rated current N AC 7 3 A AC 8 6 A AC 14 5 A at V mains 3 x AC 230 V Current limitation lnak Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brake RBRmin 27 Q resistance value 4Q operation Output voltage Vout max V mains PWM frequency fPwm Adjustable 4 8 16 kHz P860 P861 P864 Speed range resolution Dal Ana 6000 O 6000 min 0 2 min across the entire range GENERAL Power loss at Py Pymax 110 W 126 W 210 W Cooling air consumption 40 m h 24 ft min Weight 2 8 kg 6 16 Ib Dimensions WxHxD 105 x 314 x 234 mm 4 13 x 12 36 x 9 21 in 1 The performance data apply to fun 4 kHz fa
125. op operating mode e Correct user program 30 SE EENS Immediate e Drive overloaded e Check project planning Sa switch off e Emergency stop ramp too short e Extend emergency stop ramp e Motor too hot TF sensor has tripped Let motor cool off and reset fault A S ROO ORT NO conned 0f Check connections link between MOVIDRIVE No not connected properly 31 TF sensor tesponse Connection of MOVIDRIVE and TFon 270 TF p i e If no TF is connected Jumper X10 1 to X10 2 motor interrupted Set P835 to NO RESPONSE e No jumper between X10 1 and X10 2 32 IPOS index Emergency Basic programming rules violated causing Check IPOSP US user program and correct if neces overrun stop stack overflow in system sary gt IPOSP 4S manual Setpoint Immediate Setpoint source not defined or defined l 33 Splice lt wiich off incorrectly Set correct setpoint source P100 34 Ramps Immediate Time of downward ramps exceeded e g e Extend the downwards ramps timeout switch off due to overload e Eliminate overload 35 Operating Immediate Operating mode not defined or defined Usa P700 6r TEE E E operating mode mode switch off incorrectly p H 92 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Operation and Service gt Fault messages and list of faults lt ea N ee Designation Response Possible cause Action e Type of option card not allowed e Use correct o
126. or BW90 P52B using a bimetallic relay gt wiring diagram for basic unit power section and brake Set the trip current according to the technical data of the braking resistor The connection leads to the braking resistors carry a high DC voltage ca 900 V during rated operation The surfaces of the braking resistors get very hot when the braking resistors are loaded with Patea Select a suitable installation position Braking resistors are usually mounted on the control cabinet roof Install the flat type braking resistors together with the appropriate touch guard Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 22 Binary inputs binary outputs EMC compliant installation Installation Installation instructions for basic unit The binary inputs are electrically isolated by optocouplers The binary outputs are short circuit proof although they are not interference voltage proof exception relay output DO 1 External voltage can cause irreparable damage to the binary outputs All cables except for the power supply line must be shielded As an alternative to the shield the HD option output choke can be used for the motor cable to reach interference emission limits Connect the shield by the shortest possible route and make sure it is earthed over a wide area at both ends You can ground one end of the shield via a suppres sion capacitor 220 nF 50 V to avoid ground loops If using double shiel
127. ors chokes and filters 4 8 Assignment of braking resistors chokes and filters 400 500 V units size 0 MOVIDRIVE MDX60 61B 5A3 0005 0008 0011 0014 Size 0 Braking resistors Trip current Part number BW090 P52B 824 563 0 BW072 003 IF 0 6 Anms 826 058 3 BW072 005 IF 1 0 Apmis 826 060 5 BW168 IF 2 5 Apms 820 604 X BW100 006 IF 1 8 Aus 821 701 7 Line chokes Part numbers ND020 013 LImains AC 20 A 826 0125 Line filter Part number NF009 503 Vmax AC 550 V 827 4126 Output chokes Inside diameter Part number HDOO1 d 50 mm 1 97 in 813 325 5 For cable cross sections 1 5 16 mm AWG 16 6 HD002 d 23 mm 0 91 in 813 557 6 For cable cross sections lt 1 5 mm AWG 16 Output filters only in VFC mode Part number HF008 503 826 029 X A HF015 503 826 030 3 B A HF022 503 826 031 1 B 1 Internal thermal overload protection no bimetallic relay required A In rated operation 100 B With variable torque load in VFC mode 125 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation Assignment of braking resistors chokes and filters 400 500 V units sizes 1 2S and 2 MOVIDRIVE MDX61B 5A3 0015 0022 0030 0040 0055 0075 0110
128. os gr Boznos otenet gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu 02 2004 Address List 1 India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831021 Sales Plot No 4 Gidc Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 sew baroda gecsl com Gujarat Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road sewbangalore sify com Bangalore Mumbai SEW EURODRIVE India Private Limited Tel 91 22 28348440 312 A 3rd Floor Acme Plaza Fax 91 22 28217858 Andheri Kurla Road Andheri E sewmumbai vsnl net Mumbai Ireland Gales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 2 96 9801 Sales Via Bernini 14 Fax 39 2 96 799781 Service l 20020 Solaro Milano sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pou
129. p automatically when the inverter is switched on Disconnect the unit from the supply system before removing the protective cover Dangerous voltages may still be present for up to 10 minutes after mains disconnection The unit has IP 00 enclosure with the protective cover removed Dangerous voltages are present at all subassemblies except for the control electronics The unit must be closed during operation When the unit switch is in the ON position DANGEROUS VOLTAGES are present at the output terminals as well as any connected cables and motor terminals This also applies even when the unit is inhibited and the motor at a stand still The fact that the operation LED and other display elements have gone out does not mean that the unit has been disconnected from the supply system and is de energized Safety functions inside the unit or a mechanical blockage may cause the motor to stop The removal of the source of the malfunction or a reset can result in an automatic restart of the drive If for safety reasons this is not permissible for the driven machine the unit must be disconnected from the supply system before correcting the fault In such cases the Auto reset function P841 may not be activated The inverter output may only be switched when the output stage is inhibited Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Unit Design 3 Unit Design Unit Designation Nameplates and Scope of Delivery
130. pad when it is saved and is consequently also transferred when the parameter set is copied to another MOVIDRIVE unit Parameter P931 can be used for starting and stopping the IPOSPlus program from the DBG60B keypad Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Operation and Service Ca Memory card lt ES 6 4 Memory card The pluggable memory card is installed in the basic unit The data stored on the memory card are always current and do not have to be copied with typing errors If a unit has to be replaced the system machine can be operated again quickly without the need of a PC and data backup simply by replugging the memory card Any number of option cards can be installed or power sections replaced without parameters being lost 52335AXX Figure 56 MDX60B 61B memory card e The memory card may only be installed in another inverter if that inverter is identical with the inverter where the card was originally installed e If this is not the case the error message 79 HW configuration hardware configu ration appears The error can be reset by selecting Starting mode P802 new formatting from the context menu Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 89 6 gt lt Operation and Service Fault information 6 5 Fault information Fault memory Switch off responses Immediate switch off Rapid stop Emergency stop Reset Timeout active
131. permitted total cable length is 200 m 660 ft Dynamic terminating resistors are installed Do not connect any external terminating resistors There must not be any difference of potential between the units which are connected together using the RS 485 Take suitable measures to avoid a difference of potential such as connecting the unit ground connectors using a separate lead Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 39 4 Installation Connection of UWS21A option RS 232 4 11 Connection of UWS21A option RS 232 Part number UWS21A 823 077 3 Connection of e Use the Suppa connection cable for connecting the UWS21A option to the MOVIDRIVE and MOVIDRIVE unit UWS21A e Plug the connection cable into the Xterminal socket of the MOVIDRIVE unit e Note that the DBG60B keypad and the UWS21A serial interface cannot be connected to the MOVIDRIVE at the same time MOVIDRIVE MDX60 61B 51460AXX Figure 30 Connection cable between MOVIDRIVE and UWS21A Connection of e Use the supplied connection cable shielded RS 232 standard interface cable for UWS21A and PC connecting the UWS21A option to the PC PC COM 1 4 UWS21A max 5 m 16 5 ft RS 232 1 2 06186AXX Figure 31 UWS21A PC connection cable 1 1 connection assignment 1 9 pin sub D plug 2 9 pin sub D socket 40 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Installation 4 Option combin
132. pplication version 0110 203 4 0T 0150 203 4 0T Part number 828 009 6 828 011 8 Constant load Recommended motor power P mot 11 kW 15 HP 15 kW 20 HP Variable torque load or constant load without overload Recommended motor power P mot 15 kW 20 HP 22 kW 30 HP VFC operating mode fpwm 4 KHz Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Continuous output current 125 Ip AC 52 5 A AC 67 5 A at V mains 3 x AC 230 V CFC SERVO operating mode fpwm 8 kHz Continuous output current 100 ly Ip AC 42A AC 54 A Size 4 230 V units Technical Data and Dimension Sheets MOVIDRIVE MDX61B 2_3 230 V units MOVIDRIVE MDX61B 0220 203 4 0_ 0300 203 4 0_ INPUT Supply voltage Vimaihs 3 x AC 200 V 10 3 x AC 240 V 10 Supply frequency fi ine 50 Hz 60 Hz 5 Rated mains current 100 lmains AC 72 A AC 86 A at V mains 3 x AC 230 V 125 AC 90 A AC 107 A OUTPUT Rated output power Py 31 8 kVA 37 8 kVA at V mains 3 x AC 230 240 V Output rated current N AC 80 A AC 95 A at V mains 3 x AC 230 V Current limitation lax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brake Rermin 3 00 resistance value 4Q operation Output v
133. ption card inimediate e Setpoint source control signal source e Set correct setpoint source P100 36 No option WoT or operating mode not permitted for this e Set correct control signal source P101 option card e Set correct operating mode P700 or P701 e Incorrect encoder type set for DIP11A e Set the correct encoder type System Immediate 37 watchdog EES Error during execution of system software Contact SEW Service System soft Immediate l 38 RES SE System error Contact SEW Service Reference cam missing or does not D E EE 39 Reference Immediate SE D ET Check connection of limit switches travel switch off cry Check reference travel type setting and the e Reference travel type changed during EE reference travel p q Only with DIP11B or DRS11B 40 Boot synchro Immediate Fault during boot synchronization between Install a new option card if this fault reoccurs nization switch off l inverter and option Watchdog Immediate Fault during communication between sys l ae option switch off tem software and option software Contac revs Service e Incremental encoder connected incor e Check rotary encoder connection rectly e Extend ramps e Accelerating ramps too short e Set P component to higher value Immediate e P component of positioning controller e Set speed controller parameters again 42 Lag error switch off too small e Increase lag fault tolerance e Speed controller parameters set incor e Check encoder motor and mains phas
134. r l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Toyoda cho Iwata gun sewjapan sew eurodrive co jp Shizuoka prefecture 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Merkines g 2A Fax 370 315 79688 LT 4580 Alytus irmantas irseva one lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor kchtan pd jaring my West Malaysia 02 2004 129 130 1 Address List Morocco Sales Casablanca S R M Tel 212 2 6186 69 6186 70 6186 Soci t de R alisations M caniques 71 5 rue Emir Abdelkader Fax 212 2 6215 88 05 Casablanca srm marocnet
135. r terminals In this case use the PE terminal next to the DC link connection Important It is essential to adhere to the sequence of connections Incorrect connection will lead to irreparable damage to the brake The BW090 P52B braking resistor is mounted to the side of the unit BW090 P52B is equipped with an internal thermal overload protection An additional bimetallic relay is not required A separate power supply line is required for connecting the brake rectifier Powering it from the motor voltage is not permitted Always switch off the brake on the DC and AC sides with all hoist applications drives which require a rapid brake reaction time and CFC and SERVO operating modes Brake rectifier in Route the connection cables between the brake rectifier and the brake separately from switch cabinet other power cables when installing the brake rectifier in the switch cabinet Joint routing is only permitted when the power cables are shielded Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 31 Installation Wiring diagram for basic unit Connection of electronics terminals Option Option UWS21A DBG60B Ser Interface Keypad OOG RS 232 T OO 9 pin sub D MOO connector female 7 segment display Operating condition Inverter not ready Controller inhibit No enable Currentas standstill VFC operation Speed control Torque control Hold control Fa
136. r via DBG60B and MOVITOOLS e The value of the stator resistance P322 IxR compensation 1 is set for an SEW motor at operating temperature winding temperature 80 C For flying start with a cold motor you have to reduce the stator resistance P322 IxR compensation 1 by 0 34 per Kelvin Startup of anon SEW motor via DBG60B and MOVITOOLS Measure the stator resistance P322 IxR compensation 1 at startup Proceed as follows to do so 1 Start up the motor in VFC operation mode Enable the motor at rest Note or remember the value of P322 IxR compensation 1 stator resistance Set the VFC amp flying start operating mode Set P320 Automatic adjustment 1 to Off Enter the value noted from step 3 in P322 IxR compensation 1 stator resistance Ooo KR W bh Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Startup Z vi Complete parameter list 5 6 Complete parameter list The parameters of the short menu are marked by a display on the DBG60B keypad Par Name Value range Par Name Value range DISPLAY VALUES 05_ Binary outputs basic unit 00_ Process values 050 Binary output DB BRAKE 000 Speed 6100 0 6100 1 min 051 Binary output DOO 1 001 User display Text 052 Bin
137. rotation of the motor 350 Change direction Off 354 Change direction Off of rotation 1 On of rotation 2 On 360 Startup YES NO Only available in DBG60B not in MOVITOOLS SHELL 4 REFERENCE SIGNALS 40_ Speed reference signal 400 Speed reference value 0 1500 6000 1 min 401 Hysteresis 0 100 500 1 min 402 Delay time 0 1 9 S 403 Signal 1 if k R E 41_ Speed window signal 410 Window center 0 1500 6000 1 min 411 Range width 0 6000 1 min 412 Delay time 0 1 9 S 413 Signal 1 if A 42_ Speed setp act val comp 420 Hysteresis 1 100 300 1 min 421 Delay time 0 1 9 S 422 Signal 1 if N lt gt Nset N Nset 43_ Current reference signal 430 Current reference value 0 100 200 Ih 431 Hysteresis 0 5 30 N 432 Delay time 0 1 9 S 433 Signal 1 if Ki ge A4 Imax signal 440 Hysteresis 0 5 50 In 441 Delay time 0 1 95 442 Signal 1 if i de Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Complete parameter list Startup gu 3 oi Name Name Par Variable par Setting range After Par Setting range After Factory settin startu Factory settin startu Parameter sel l y g p Parameter set 2 y g p Bb MONITORING FUNCTIONS 50_ Speed monitoring OFF OFF 500 Speed MOTOR MODE 502 Speed MOTOR MODE monitoring 1 REGENERAT MODE moni
138. s from SEW EURODRIVE are available with DC 24 V and DC 5 V voltage supply Connect the TTL encoders with DC 12 24 V voltage supply type ES1R ES2R or EV1S in the same way as the high resolution sin cos encoders Figure 37 TTL sensors with DC 5 V voltage supply type ES1T ES2T or EV1T must be connected via the 5 V encoder power supply type DWI11A option part number 822 759 4 The sensor cable must be connected as well to correct the supply voltage of the encoder Connect these encoders as follows DEH11B X15 max 5m 16 5 ft P ait sre Si es EE DWI11A 15 ell 9 AEN zs o S RD 2 e i i E a ir 50 11 C Ko CY geg go a 15 UB Geeks j g 3 BN T L5 S S UB L K1 K2 KO UBLA B C X2 Encoder O O OWN NOD gt SE E E ey lt i SS D a O6569AXX Figure 38 Connecting the TTL sensor via DWI11A to DEH11B as a motor encoder Connect the sensor cable VT on the encoder to UB do not jumper on the DWI11A Part numbers of the pre fabricated cables HIPERFACE encoder card type DEH11B X15 option gt DWI11A X1 MOVIDRIVE For fixed routing 817 957 3 e Encoder ES1T ES2T EV1T gt DWI11A X2 Encoder For fixed routing 198 829 8 For cat track routing 198 828 X Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Part number Installation Connection of DER11B option
139. signal source P101 e Encoder cable or shield not connected correctly l Immediate S ere Check encoder cable and shield for correct connec ne encenel switch off sh BEES RER tion short circuit and open circuit e Encoder defective Immediate Check the mains connection Contact SEW Service if 15 24 V internal Swiichof No internal 24 V supply voltage E REN S e Check ground connections and shieldings and cor uy System fault de eet Se Di EES EEER rect if necessary If this error occurs again contact SEW service for support e Call up default setting perform reset and set l Fault when accessing EEPROM of the parameters again 23 EEPROM Papia siop memory card e Contact SEW service if this fault reoccurs e Replace memory card 26 External ter Emergency Read in external fault signal via program Eliminate specific cause of fault reprogram terminal if minal stop mable input necessary Wee e Ge circuit both limit switches miss Check wiring of limit switches 27 mee gency at Swap over limit switch connections missing stop e Limit switches are swapped over in hen oaram GER relation to direction of rotation of motor prog Fieldbus No master slave communication took place e Check master communication routine 28 imeoul Rapid stop e within the configured response monitoring e Extend fieldbus timeout time P819 or switch off time monitoring og Limit switch Emergency A limit switch was reached in IPOsPlus e Check travel range reached st
140. size 5 MDX61B 503 400 500 V units 0550 0750 1 2 3 15 16 17 52333AXX Figure 11 Unit design MOVIDRIVE MDX61B size 5 1 PE connection 2 X1 Power supply connection L1 1 L2 2 L3 3 3 X4 DC link connection Uz Uz and PE connection 4 Memory card 5 7 segment display 6 Xterminal Slot for DBG60B keypad or UWS21A serial interface 7 DIP switches S11 S14 8 X12 Electronics terminal strip system bus SBus 9 X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage 10 X13 Electronics terminal strip binary inputs and RS 485 interface 11 X16 Electronics terminal strip binary inputs and outputs 12 X10 Electronics terminal strip binary outputs and TF TH input 13 X17 Electronics terminal strip safety contacts for safe stop 14 Electronics shield clamp 15 PE connection 16 X2 Motor connection U 4 V 5 W 6 17 X3 Braking resistor connection R 8 R 9 and PE connection 18 Encoder slot for encoder connection 19 Expansion slot 20 Fieldbus slot for fieldbus interface Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 17 Unit Design Unit design size 6 3 9 Unit design size 6 MDX61B 503 400 500 V units 0900 1320 H S 3 4 i T 5 ei BR 7 d mi BR Dr 18 9 j H e 10 11 AIR e 13 oe F D P i 17 F ale
141. sponse 836 SBus TIMEOUT 1 EMERGSTOP FAULT Response 837 SBus TIMEOUT 2 EMERGSTOP FAULT 838 SW limit switch EMERG STOP FAULT D Reset response No 840 Manual reset Yes Off 841 Auto reset On 842 Restart time 1 3 30 S 85 Scaling speed actual value 850 Scaling factor numerator 1 65535 851 oe factor denomina 4 65535 Can only be set using MOVITOOLS 852 User dimension 1 min Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Startup C vi Complete parameter list Name Name Par Variable par sl range After Par Esc range After j actory settin startu actory settin startu Parameter set l y g p Parameter set 2 y g p 86_ Modulation 4 kHz 4 kHz 8 kHz PWM frequency 2 8 kHz 860 PWM frequency 1 VFC 12 kHz 861 VFC 12 kHz 16 kHz 16 kHz Off l Off 862 PWM fix 1 On 863 PWM fix 2 On 4 kHz 864 PWM frequency CFC 8 kHz 16 kHz 87_ Process data description 870 Setpoint description PO1 CTRL WORD 1 The following PO assignment can be set 871 Setpoint description PO2 SPEED NO FUNCTION e SPEED e CURRENT e POSITION LO e ES P POSITION HI e MAX SPEED e MAX CURRENT e SLIP e 872 Setpoint description PO3 NO FUNCTION RAMP e CTRL WORD 1 e CTRL WORD 2 e ER dei SPEED b ie IPOS PO DATA Actual value description 8 3 eu STATUS WORD 1 The following PI assignment can be set SS NO FUN
142. st Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 216 4419164 Sales Hareket Sistemleri Sirketi 216 3838014 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 81540 Maltepe ISTANBUL sew sew eurodrive com tr USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 467 3792 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte sewventas cantv net
143. t DBG60B SHELL Description 1 ILLEGAL INDEX Index addressed via interface is not available e Attempt to execute a non implemented function 2 NOT IMPLEMENTED e An incorrect communication service has been selected e Manual mode selected via impermissible interface e g fieldbus 3 READ ONLY VALUE Attempt to modify a read only value 4 PARAM INHIBITED Parameter lock P803 ON Parameter cannot be altered 5 SETUP ACTIVE Attempt to alter parameters during active factory setting 6 VALUE TOO LARGE Attempt to enter a value which is too large 7 VALUE TOO SMALL Attempt to enter a value which is too small 8 REQ PCB MISSING The option card required for the selected function is missing 10 ONLY VIA ST1 Manual mode must be completed using X13 S1T11 ST12 RS 485 11 TERMINAL ONLY ey a must be completed using TERMINAL DBG11A or 12 NOACCESS Access to selected parameter refused 13 NOCTRLR INHIBIT Set terminal DIO Controller inhibit 0 for the selected function 14 INVALID VALUE Attempt to enter an invalid value EEPROM buffer overrun e g due to cyclical write accesses Parameter is 16 PARAM NOT SAVED saved in EEPROM and is not protected against loss following POWER OFF Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 6 Ss lt Operation and Service Se Functions of the DBG60B keypad 6 3 Functions of the DBG60B keypad Key assignmen
144. t DBG60B keypad Functions of the keys I e pan DE S CO CO N O D D 12 06552AXX Figure 55 Functions of the keys o A o Om E WOOD 9 10 Activates the context menu Stop Delete previous entry Language selection Change menu Numbers 0 to 9 Sign reversal Up arrow moves up to the next menu item Start OK confirms the entry 11 Down arrow moves down to the next menu item 12 Decimal point Copy function of The DBG60B keypad can be used for copying complete parameter sets from one DBG60B MOVIDRIVE unit to other MOVIDRIVE units Proceed as follows to do so 86 Select COPY TO DBG from the context menu and confirm by pressing the OK key After the copying process has completed install the keypad on the other inverter Select COPY TO MDX from the context menu and confirm by pressing the OK key Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Parameter mode Proceed as follows to set the parameters in parameter mode 1 10 12 13 Operation and Service 2 6 Functions of the DBG60B keypad lt ES Activate the context menu by pressing the key The first menu item is PARAMETER MODE Start PARAMETER MODE by pressing the key The first display parameter POOO SPEED appears Press the or key to select the main parameter groups 0 to 9 Press the or key to select the desired parameter main group Th
145. talled option card into the slot pressing slightly so it is seated properly Secure the card retaining bracket with the two retaining screws To remove the option card follow the instructions in reverse order Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 43 4 Installation Connection of encoder and resolver 4 14 Connection of encoder and resolver The wiring diagrams do not show the view onto the cable end but e with plugs sockets View on motor plugs sockets e With unit sockets View on unit socket The conductor colors specified in the wiring diagrams are in accordance with IEC 757 and correspond to the conductor colors used in the pre fabricated cables from SEW For more details refer to the SEW Encoder Systems manual which can be obtained from SEW General e Max line length of inverter encoder resolver 100 m 330 ft with a capacitance per installation notes unit length lt 120 nF km 193 nF mile e Core cross section 0 20 0 5 mm AWG 24 20 e If you cut off a core of the encoder resolver cable Isolate the cut off end of the core e Use shielded cables with twisted pairs of insulated conductors and connect the shield at both ends tothe encoder in the cable gland or in the encoder plug to the inverter in the housing of the sub D plug e Route the encoder resolver cable separately from the power cables Shielding Connect the shield of the encoder resolver cable over a larg
146. ter Factory settin startu Factory settin startu Parameter set i y g p Parameter set 2 y g p 2 CONTROLLER PARAMETERS 20_ Speed control only parameter set 1 P gain 200 speed controller 0 1 2 32 201 Time constant n control 0 10 300 ms Gain ave accel feedforward eee 203 Filter accel feedforward 0 100 ms 204 Filter speed actual value 0 32 ms 205 Load feedforward CFC 0 150 1 ms 206 Sample time n control 0 5 ms 207 Load feedforward VFC 0 150 21_ Hold control 210 P gain hold control 0 1 2 32 22_ Synchr oper control only parameter set 1 220 P gain DRS 1 10 200 Master gear ratio 221 Kee 1 3 999 999 999 222 Slave gear ratio factor 1 3 999 999 999 Mode 1 Mode 2 Mode 3 Mode A 223 Mode selection Mode 5 Mode 6 Mode 7 Mode 8 99 999 999 10 SCH EES 10 99 999 999 inc 32 767 10 mee SEET 10 32 767 inc 32 767 10 eee eens 10 32 767 inc 32 767 10 So EES 10 32 767 inc 228 Feedforward filter DRS 0 100 ms Only with MOVITOOLS Not visible on the DBG60B keypad 23_ Synchr oper w sync encoder OFF 230 Synchronous encoder EQUAL RANKING CHAIN 231 Factor slave encoder 1 1000 930 Factor slave sync 1 1000 encoder 233 Synchronous encoder 128 256 512 1024 resolution 2048 24_ Synchr oper w catch up cae 6000 0 1500 240 Synchronization speed 6000 1 min 241 Synchronization ramp 0 2 50 S Operating Instructions
147. toring 2 REGENERAT MODE MOT amp REGEN MODE MOT amp REGEN MODE 501 Delay time 1 0 1 10 S 503 Delay time 2 0 1 10s Encoder monitoring No SEN motor Yes 505 External encoder moni No toring Yes DI Synchr operation monitoring 510 Positioning tol slave 10 25 382 768 inc 511 Prewarning lag error 50 99 999 999 inc 512 Setpoint deviation limit 170 4000 99 999 999 513 Delay lag error signal 0 1 99 s Counter l 514 LED display 10 100 32 768 inc 515 Delay in position signal 5 10 2000 ms 52_ Mains OFF monitoring Mains OFF response 520 ie 0 5 s CONTR INHIBIT 521 Mains OFF response EMERGENCY STOP 522 Phase failure monitoring Wes 53_ Thermal protection motor 530 Sensor type 1 in prepa No sensor 531 Sensor type 2 in No sensor ration TF TH preparation TF TH Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 7 5 qu Startup Complete parameter list Name i Name Par Variable par S range After Par Sae range After actory settin startu actory settin startu Parameter set y g p Parameter set 2 y g p D TERMINAL ASSIGNMENT 60_ Binary inputs basic unit l l With fixed assignment CON Binary input DIOS TROL INHIBIT 600 Binary input DIO1 CW STOP 60
148. town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnologico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es Sweden Assembly Jonkoping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsvagen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 41717 17 Sales Jurastrasse 10 Fax 41 61 41717 00 Service CH 4142 Munchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive co th Muang District Chon Buri 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 02 2004 7 rue lon El Heithem Z 1 SMMT 2014 M grine Erriadh Fax 216 1 4329 76 132 1 Address Li
149. umber 827 964 0 827 965 9 827 966 7 MDX61B Application version 0150 503 4 0T 0220 503 4 0T 0300 503 4 0T Part number 827 982 9 827 983 7 827 9845 SS Constant load Recommended motor power Pmot 15 kW 20 HP 22 kW 30 HP 30 kW 40 HP Variable torque load or constant load without overload Recommended motor power Pmot 22 kW 30 HP 30 kW 40 HP 37 kW 50 HP VFC operating mode fpwr 4 KHz Continuous output current 125 Ily Ip AC 40 0 A AC 57 5A AC 75 0 A at V mains 3 x AC 400 V CFC SERVO operating mode fpwm 8 kHz Continuous output current 100 ly Ip AC 32A AC 46 A AC 60 A Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter Technical Data and Dimension Sheets MOVIDRIVE MDX60 61B 5 3 400 500 V units Size 4 400 500 V units MOVIDRIVE MDX61B 0370 503 4 0_ 0450 503 4 0_ INPUT Supply voltage Maus 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency Taine 50 Hz 60 Hz 5 Rated mains current 100 Imains AC 65 7 A AC 80 1 A at Vinains 3 x AC 400 V 125 AC 81 9A AC 100 1A OUTPUT Rated output power Py 51 1 kVA 62 3 kVA at V mains 3 x AC 400 V AC 500 V Rated output current In AC 73 A AC 89 A at V mains 3 x AC 400 V Current limitation lax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set
150. unshielded cables as the power supply line No EMC limits are specified for interference emission in voltage supply systems without earthed star point IT systems The effectiveness of line filters in IT systems is severely limited SEW EURODRIVE recommends one of the following EMC measures on the motor side to maintain class A and B limits e Shielded motor cable e HD output choke option Install the output choke close to the inverter but outside the minimum clearance for cooling Route all three phases together through the output choke Do not route the PE conductor through the output choke EURODRIVE O5003AXX Figure 17 Connecting HD output chokes 1 Motor cable Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverter 23 4 Installation Removing installing the keypad 4 2 Removing installing the keypad Removing the Proceed in this order keypad 52205AXX Figure 18 Removing the keypad 1 Unplug the connection cable from the Xterminal 2 Carefully push the keypad downward until it comes off the upper fixture on the front cover 3 Remove the keypad forward not to the side Installing the Proceed in this order keypad 51479AXX Figure 19 Installing the keypad 1 Place the keypad with the bottom side onto the lower fixture of the front cover 2 Push the keypad into the upper fixture of the front cover 3 Plug the connecting cable into the
151. with 24 V external voltage X13 7 DCOM must be connected to the refer ence potential of the external voltage Without jumper X13 7 X13 9 DCOM DGND gt Isolated binary inputs With jumper X13 7 X13 9 DCOM DGND Non isolated binary inputs e The binary inputs must be switched with 24 V from X13 8 or X10 8 VO24 Jumper required X13 7 X13 9 DCOM DGND X13 8 VO24 Auxiliary supply output 24 V max 200 mA for external command switches X13 9 DGND Reference potential for binary signals X13 10 ST11 RS 485 X13 11 S112 RS 485 X16 1 DI 6 Binary input 7 factory setting no function e The binary inputs are electrically isolated by X16 2 DIO7 Binary input 8 factory setting no function optocouplers X16 3 DOG Binary output 3 factory setting IPOS output e Selection options for binary inputs 7 to 8 DI 6 X16 4 DO 4 Binary output 4 factory setting IPOS output DI 7 Parameter menu P60_ X16 5 DO 5 Binary output 5 factory setting IPOS output e Selection options for binary inputs 3 to 5 Do not apply an external voltage to binary outputs DO 3 DO 5 Parameter menu P62_ X16 3 DO 3 to X16 5 DOS X16 6 DGND Reference potential for binary signals X10 1 TF1 TF TH connection connect to X10 2 via TF TH factory setting No response gt P835 X10 2 DGND Reference potential for binary signals X10 3 DB Binary output 0 with fixed assignment Brake load capacity max 150 mA short circuit proof X10 4 DO 1 C S

MOVIDRIVE MDX60B/61B Operating Instructions - SEW

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