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LC Operating Instructions

1. QUICK CHANGE HEAD 2 HIDRALIC COUPLINGS BODY REACTION HEAD RELEASE PIN OPERATION For top performance frequently inspect wrench pump and accessories for visual damage CAUTION Always follow instructions for proper wrench and pump maintenance Do not use other equipment to increase the capability for example hammering on socket wrench General Each hydraulic wrench is supplied completely assembled and ready for use A hydraulic pump is required to pro vide the speed and pressure that makes the hydraulic wrench system efficient and accurate Connecting the System The hydraulic wrench head and power pack are connected by a 10 000 psi 68 900 kPa single line hose assembly Each end of the hose will have one female connector NOTE DO NOT switch the hose connector from female to male It is necessary for the hose to have a female con nector to engage the male connecter on the hydraulic wrench Electrical Connections Make sure the power supply is compatible with the requirements of the electric pump motor Minimize the length of extension cords and be sure they are of adequate gauge and grounded Air Connections Make sure the air flow rating is adequate and compatible prior to pressuring the pump Make sure all connections are tight and leak free Sheet No 3 of 28 Rev Date 28 Feb 2008 Operating Instructions Form No 1000289 Safety a Never exceed the torque wrench maximum work
2. Torque Conversion Chart This can be done with the torque wrench connected to the pump and resting on the floor or bench Applying advance pressure to the torque wrench will extend the piston until it reaches the end of its stroke whereby the pump pressure will build Holding the wrench at the end of its stroke will allow the pump pressure to be adjusted Retract the torque wrench piston and advance again making sure that the pump relieves at the desired pressure setting Blanking the pump outlets using blank couplings can also be done to carry out the pump pressure setting NOTE Allow time for the wrench to retract If another advance stroke is made before the torque wrench has fully retracted the ratchet mechanism may not engage correctly causing it to jump a ratchet tooth probably damaging the ratchet Before applying another advance stroke make sure that the pump is idling at 69 Bar 1000psi which indicates full retraction Apply the torque wrench to the nut to be tightened ensuring that the reaction pad butts firmly and squarely against the selected reaction point Start the pump and advance the torque wrench As the wrench strokes forward the reaction pad will press against the reaction point and the nut socket will rotate When the torque wrench reaches the end of its stroke the pump pressure will build rapidly Retract the torque wrench the wrench ratchet mechanism will be heard clicking as it retracts and apply anot
3. 1000289 TWLC4 Parts List Form No 1000289 TWLC4 ITEM NO DESCRIPTION SPXP N 1 BODY TWLC4 P01 2 PLATE TOP TWLC4 P02 3 PISTON TWLC4 P03 4 ROD PISTON TWLC4 P04 5 GLAND TWLC4 P05 6 SHUTTLE TWLC4 P06 7 PIN SHUTTLE TWLC4 P07 8 POST MULTI SWIVEL TWLC2 P07 9 BANJO MULTI SWIVEL TWLC2 P08 10 YOKE MULTI SWIVEL ADVANCE TWLC2 P09 11 YOKE MULTI SWIVEL RETRACT TWLC2 P10 12 SEAL KIT BODY TWLC4 P12 13 SEAL KIT MULTI SWIVEL TWLC2 P12 14 SPRING 2 TWLC4 P14 15 SPRING TWLC2 P14 16 SCREW 2 TWLC4 P16 17 SCREW TWLC4 P17 18 PLUG 3 TWLC2 P17 19 SCREW 4 TWLC2 P18 20 SCREW TWLC2 P19 21 CLIP TWLC2 P20 22 SPRING PLUNGER TWLC2 P21 23 ADAPTOR TWLC2 P22 24 COUPLING MALE TWLC2 P23 25 COUPLING FEMALE TWLC2 P24 26 SCREW 2 TWLC4 P26 27 SCREW 2 TWLC4 P27 28 DECAL CE 1000291 29 DECAL TW COUNTRY OF ORIGIN 1000323 30 DECAL TORQUE WRENCH WARNING 1000079 31 DECAL TORQUE WRENCH WARNING 1000082 32 DECAL WARNING 251057 Sheet No 15 of 28 Rev Date 16 July 2007 Parts List Form No 1000289 TWLC8 Parts List Form No 1000289 TWLC8 ITEM NO DESCRIPTION ary SPX P N 1 BODY 1 TWLC8 P01 2 PLATE TOP 1 TWLC8 P02 3 PISTON 1 TWLC8 P03 4 ROD PISTON 1 TWLC8 P04 5 GLAND 1 TWLC8 P05 6 SHUTTLE 1 TWLC8 P06 7 PIN SHUTTLE 1 T
4. 2 TWL15 070 P06 7 SCREW WL15 070 PO7 1 TWL15 070 P07 TWL15 070 P07 1 TWL15070PO7 1 IWLI5 0 0 PO7 WL15 070 P07 8 PLATE LEFT SIDE TWL15 070 P08 1 TWL15 075 P08 TWL15 080 P08 T IWLI5085P0S 1 TWL15 085 P08 WL15 095 P08 9 PLATE RIGHT SIDE 15 070 09 1 TWL15 075 P09 TWL15 080 P09 T TWL15005P09 1 IWL15 085 P09 WL15 095 P09 10 CRANK WL15 070 P10 1 TWL15 075 P10 TWL15 080 P10 T TWL15 085 P10___ 1 TWL15 085 P10 WL15 095 P10 11 SHOE DRIVER TWL15 O70 P11 1 TWLI5 075 P 11 TWL15 080 P11 T TWU15 085 P11 1 TWL15 085 P 11 WL15 095 P11 12 RATCHET TWL15 070 P12 1 TWL15 075 P12 TWL15 080 P12 T TWL15005P2 1 TWL15 090 P12 WL15 095 P12 13 BUSHING SIDE PLATE 2 TWLI5 070 P13 2 TWL15 075 P13 2 TWL15 080 P13 2 15 085 1 2 IWLI5085PI3 2 TWL15 095 P13 14_ SCREW IWL15 070P14 1 IWL15 070 P14 TWL15 070 P14 1_IWL5070P4 1 IWLI5 070 P14 WL15 070 P14 15 PINHEAD TWL15 070 P15 1 ITWL15 070 P15 TWL15 070 P15 T_TWL15 070 15 1 TWL15 070 P15 IWL15 070 P15 16 DECAL PT BRAND 1000298 1 1000298 1000298 1 1000298 1 1000298 1000298 17_ DECAL PD BRAND 1000303 1 1000303 1000303 1 1000303 1 1000303 1000303 18 DECAL COUNTRY OF ORIGIN 1000323 1 1000323 1000323 1 1000323 1 1000323 1000323 TWLC15 Links Continued ITEM NO DESCRIPTION ary TWL15 100 ary TWL15 105 ary TWL15 425 ary TWL15 110 ary TWL15 115 ary TWL15 463 T_ SLIDER 15 070 1 TWLis 070POr 1 IWLisO 0POr 1 IWLisO 0POl 1 TWLI5070POT 1 TWL150
5. 3 SPRING LEAF 1 TWL4 041 P03 1 TWL4 041 P03 1 TWL4 041 P03 TWL4 041 P03 WL4 041 P03 1 TWL4 041 P03 1 TWL4 041 P03 1 TWL4 041 P03 1 TWL4 041 P03 4 SCREW 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 5 SPRING 2 TWL4 041 P05 2 TWL4 041 P05 2 TWL4 041 P05 2 TWL4 041 P05 2 TWL4 041 P05 2 TWL4 041 P05 2 TWL4 041 P05 2 TWL4 041 P05 2 TWL4 041 P05 6 SCREW 2 TWL4 041 P06 2 TWL4 041 P06 2 TWL4 041 P06 2 TWL4 041 P06 2 TWL4 041 P06 2 TWL4 041 P06 2 TWL4 041 P06 2 TWL4 041 P06 2 TWL4 041 P06 7 SCREW 1 TWL4 041 P07 1 4 041 07 1 TWL4 041 P07 TWL4 041 P07 TWL4 041 P07 1 TWL4 041 P07 1 TWL4 041 P07 1 TWL4 041 P07 1 TWL4 041 P07 8 PLATE LEFT SIDE 1 TWL4 041 P08 1 TWL4 046 P08 1 TWL4 050 P08 TWL4 055 P08 TWL4 060 P08 1 TWL4 065 P08 1 TWL4 070 P08 1 TWL4 075 P08 1 TWL4 080 P08 9 PLATE RIGHT SIDE 1 TWL4 041 P09 1 TWL4 046 P09 1 TWL4 050 P09 TWL4 055 P09 WL4 060 P09 1 TWL4 065 P09 1 TWL4 070 P09 1 TWL4 075 P09 1 TWL4 080 P09 10 CRANK 1 TWL4 041 P10 1 TWL4 046 P10 1 TWL4 050 P10 TWL4 055 P10 TWL4 060 P10 1 TWL4 065 P10 1 TWL4 070 P10 1 TWL4 075 P10 1 TWL4 080 P10 11 SHOE DRIVER 1 TWLA4 041 P11 1 TWL4 046 P11 1 TWL4 050 P11 TWL4 055 P11 TWL4 060 P11 1 TWL4 065 P11 1 TWL4 070 P11 1 TWL4 075 P11 1 TWL4 080 P11 12 RATCHET 1 TWL4 041 P12 1 TWL4 046 P12 1 TWL4 050 P12 TWL4 055 P12 TWL4 060 P12 1 TWL4 065 P12 1 TWL4 070 P12 1 TWL4 075 P12 1 TWL4 080 P12 13 BUSHING SIDE PLATE 2 TWL4 041 P13 2 TWL
6. WLC15 P16 17 PLUG 3 TWLC8 P17 18 SCREW 4 TWLC2 P18 19 SCREW 1 WLC2 P19 20 CLIP 1 TWLC8 P20 21 SPRING PLUNGER 1 TWLC15 P21 22 ADAPTOR 1 2 22 23 COUPLING MALE 1 WLC2 P23 24 COUPLING FEMALE 1 WLC2 P24 25 SCREW 2 WLC8 P26 26 SCREW 2 WLC15 P26 27 DECAL CE 1 1000293 28 DECAL TW COUNTRY OF ORIGIN 1 1000323 29 DECAL TORQUE WRENCH WARNING 1 1000079 30 DECAL TORQUE WRENCH WARNING 1 1000082 31 DECAL WARNING 1 251057 Form No 1000289 1000079 1000082 Sheet 19 of 28 Rev Date 16 July 2007 Parts List Form No 1000289 TWLC30 Parts List Form No 1000289 TWLC30 ITEM NO DESCRIPTION ary SPX P N 1 BODY 1 TWLC30 P01 2 PLATE TOP 1 TWLC30 P02 3 PISTON 1 TWLC30 P03 4 ROD PISTON 1 TWLC30 P04 5 GLAND 1 TWLC30 P05 6 SHUTTLE 1 TWLC30 P06 7 PIN SHUTTLE 1 TWLC30 P07 8 POST MULTI SWIVEL 1 TWLC8 P08 9 YOKE MULTI SWIVEL ADVANCE 1 TWLC8 P09 10 YOKE MULTI SWIVEL RETRACT 1 TWLC8 P10 11 SEAL KIT BODY 1 TWLC30 P11 12 SEAL KIT MULTI SWIVEL 1 TWLC8 P12 13 SPRING 2 TWLC30 P13 14 SPRING 1 TWLC30 P14 15 SCREW 2 TWLC30 P15 16 SCREW 1 TWLC15 P16 17 PLUG 3 TWLC8 P17 18 SCREW 4 TWLC2 P18 19 SCREW 1 TWLC2 P19 20 CLIP 1 TWLC8 P20 21 SPRING PLUNGER 1 TWLC15 P21 22 ADAPTOR 1 TWLC2 P22 23 COUPLING MALE 1 TWLC2 P23 24 COUPLING FEMALE 1 TWLC2 P24 25 SCREW 4 TWLC30 P25 26 DECA
7. 041 P09 1 TWL2 046 P09 TWL2 050 P09 1 TWL2 055 P09 TWL2 060 P09 10 SHOE DRIVER TWL2 032 P10 1 TWL2 032 P10 1 TWL2 041 P10 1 TWL2 046 P10 TWL2 050 P10 1 IWL2 055 P10 TWL2 060 P10 11 RATCHET TWL2 032 P11 1 TWL2 036 P11 1 TWL2 041 P11 1 TWL2 046 P11 TWL2 050 P11 1 TWL2 055 P11 TWL2 060 P11 12 BUSHING SIDE PLATE 2 TWL2 032 P12 2 TWL2 032 P12 2 TWL2 041 P12 2 TWL2 046 P12 2 TWL2 050 P12 2 TWL2 055 P12 2 TWL2 060 P12 13 SCREW TWL2 032 P13 1 TWL2 032 P13 1 TWL2 032 P13 1 TWL2 032 P13 TWL2 032 P13 1 IWL2 032 P13 TWL2 032 P13 14 PINHEAD TWL2 032 P14 1 TWL2 032 P14 1 TWL2 032 P14 1 TWL2 032 P14 WL2 032 P14 1 IWL2 032 P14 TWL2 032 P14 15 DECAL PT BRAND 1000295 1 1000295 1 1000295 1 1000295 000295 1 1000295 1000295 16 DECAL PD BRAND 1000300 1 1000300 1 _ 1000300 1 1000300 000300 1 1000300 1000300 17 DECAL COUNTRY OF ORIGIN 1000323 1 1000323 1 1000323 1 1000323 000323 1 1000323 1000323 Parts List TWLC4 Links Form No 1000289 ITEM NO DESCRIPTION ary TWL4 041 ary TWL4 046 ary TWL4 050 ary TWL4 055 ary TWL4 060 TWL4 065 TWL4 070 ary TWL4 075 QTY TWL4 080 1 SLIDER 1 IWL4 041 P01 1 TWL4 041 POT 1 TWL4 041 P01 TWL4 041 P01 TWL4 041 P01 1 TWL4 041 P01 1 IWL4 041 POT 1 IWL4 041 P01 1 IWL4 041 P01 2 PINCRANK 1 TWL2 032 P02 1 TWL2 032 P02 1 TWL2 032 P02 TWL2 032 P02 TWL2 032 P02 1 TWL2 032 P02 1 TWL2 032 P02 1 TWL2 032 P02 1 TWL2 032 P02
8. IWLISO070P14 1 IWLIS070P14 1 ITWL15 070 P14 15 PINHEAD IWL15 070 P15 TWLI5 070 P15 1 IWLIS070PI5 1 IWLISO070P15 1 TWL15 070 P15 1 TWL15 070 P15 16 DECAL PT BRAND 1000298 1000298 1 1000298 1 1000298 1 1000298 1 1000298 17 DECAL PD BRAND 1000303 1000303 11000303 1 1000303 1 1000303 1 1000303 18 DECAL COUNTRY OF ORIGIN 1000323 1000323 1 1000323 1 1000323 1 1000323 1 1000323 Parts List Form No 1000289 TWLC30 Links ITEM NO DESCRIPTION ary 30 080 ary TWL30 085 ary TWL30 090 ary TWL30 095 ary TWL30 100 ary TWL30 105 ary TWL30 110 ary TWL30 425 1 TWL30 080 POT 1 IWL30 060 POT 1 30 080 1 30 080 30 080 TWL30 080 POT TWL30 080 POT TWL30 080 PO1 2 PINCRANK TWL30 080 PO2 1 TWL30 080 P02 1 TWL30 080 P02 IWL30 080 P02 IWL30 080 P02 TWL30 080 P02 TWL30 080 P02 1 TWL30 080 P02 3 SPRING LEAF TWL30 080 P03 1 TWL30 080 PO3 1 TWL30 080 P03 IWL30 080 P03 IWL30 080 P03 TWL30 080 P03 1 IWL30 080 P03 1 IWL30 080 P03 4 SCREW 2 TWL30 080 P04 2 TWL30 080 PO4 2 TWL30 080 PO4 2 TWL30 080 PO4 2 IWL30 080 P04 2 TWL30 080 PO4 2 TWL30 080 PO4 2 TWL30 080 P04 5 SPRING 2 TWL30 080 PO5 2 TWL30 080 P05 2 TWL30 080 P05 2 TWL30 080 P05 2 IWL30 080 P05 2
9. for expedient and efficient operation and service To prevent personal injury the WARNING remote control must only be used by the wrench operator A WARNING Do not use hydraulic hoses pump power or remote control cords as means of moving the equipment Read and understand this material before operating or servicing this equipment Failure to understand how to safely operate this tool could result in a accident causing serious injury ordeal e Remain clear of the reaction arm during operation Never put body parts between the reaction arm and the reaction point e Make sure all hydraulic connections are securely attached Verify that the hydraulic hoses are not kinked Only qualified operators should install operate adjust maintain clean repair or transport this machinery Always use top quality impact sockets in good condi tion and remain clear of sockets during operation e Inspect tool before use Replace any worn or 4 because hidden flaws could cause breakage damaged parts Failure to observe these warnings can result in severe injury or death To prevent wrench damage Keep work area clean and well lit CAUTION always use the properly sized tool and accessories Do not use a e When not in use wrenches and accessories wrench for anything other than the should be properly stored to avoid deterioration intended purpose Operating Instructions Form No 1000289 SWIVEL MANIFOLD
10. 0 POT 2 PIN CRANK TWL8 060 P02 TWLS 060P02 1 TWL8 060 PO2 1 TWL8 060 PO2 1 TWL8 060 PO2 1 TWL8 060 P02 3 SPRING LEAF IWL15 070 P03 TWLI5 070 P03 1 TWL15 070 P03 1 TWL15 070 P03 1 IWLIS 070P03 1 TWL15 070 P03 4 SCREW 2 TWLIS070PO4 2 TWLIS070P04 2 TWL15 070P04 2 TWLI5 070 P04 2 IWLIS070PO4 2 TWL15 070 P04 5 SPRING 2 TWL15 070PO5 2 TWLIS070P05 2 IWLIS070P05 2 TWLI5 070 PO5 2 TWL15 070 PO5 2 TWL15 070 P05 6 SCREW 2 TWL15 070 P06 2 TWLIS070P06 2 IWLIS070P06 2 TWLI5 070 P06 2 TWL15 070 PO6 2 TWL15 070 P06 7 SCREW WL15 070 P07 15 070 07 1 TWL15 070 PO7 1 TWL15 070PO7 1 TWL15 070 P07 1 TWL15 070 PO7 8 PLATE LEFT SIDE IWL15 095 P08 15 105 08 1 TWL15 105 PO8 1 15 110 89_ 1 15 110 8__ 1 TWL15 110 PO8 9 PLATERIGHT SIDE IWL15 095 P09 TWL15 105P09 1 TWL15 105 P09 1 TWLISHOPO9 1 TWL15 110 PO9 1 TWL15 110 P09 10 CRANK TWL15 095 P10 TWLI5 105 P10 1 TWLI5405 P10 1 TWLI5 HOPIO 1 TWL15 110 P10 1 ITWL15 110 P10 11_ SHOE DRIVER IWL15 095 P11 15 105 11 1 15 105 11 1 TWLI5 HOPI 1 TWLI5 HOPI 1 TWL15 110 P11 12_ RATCHET 15 100 12 TWLI5 105 P12_ 1 TWLIS425P12 1 TWLISTIOPI2 1 TWLISTISPI2 1 TWL15 463 P12 13 BUSHING SIDE PLATE 2 TWLI5 095 P13 2 TWL15 105 PI3 2 TWL15 105PI 2 TWLI5 HOPI3 2 TWLI5 110 P13 2 TWL15 110 P13 14 SCREW TWL15 070 P14 TWLI5 070 P14 1 IWLI5070PI4 1
11. 060 P02 3 SPRING LEAF TWLS 060 P03 1 TWL8 060 PO3 1 TWL8 060 PO3 1 TWL8 060 PO3 1 TWL8 060 PO3 1 TWLS 060 PO3 1 IWL8 060 PO3 1 IWL8 060 PO3 1 TWL8 060 P03 4 SCREW 2 TWL8 060 P04 2 TWLS 060 P04 2 TWL8 060 P04 2 TWL8 060 P04 2 TWL8 060 PO4 2 TWL8 060 PO4 2 TWL8 060 PO4 2 TWL8 060 PO4 2 TWL8 060 P04 5 SPRING 2 TWL8 060 P05 2 TWL8 060 PO5 2 TWL8 060 P05 2 TWL8 060 PO5 2 TWL8 060 PO5 2 TWL8 060 P05 2 TWL8 060 PO5 2 TWL8 060 PO5 2 TWL8 060 P05 6 SCREW 2 TWL8060P06 2 TWL8060P06 2 TWL8 060 PO6 2 TWL8 060 P06 2 TWL8 060 P06 2 TWL8 060 P06 2 TWL8060P06 2 TWL8 060 P06 2 TWL8 060 P06 7 SCREW TWL8 060 PO7 1 TWL8 060 PO7 1 TWL8 060 PO7 1 TWL8 060 PO7 1 TWL8 060 PO7 1 TWLS 060 PO7 1 IWL8 060 PO7 1 TWL8 060 PO7 1 TWL8 060 P07 8 PLATELEFT SIDE TWLS 060 P08 1 TWL8 065 P08 1 8 070 08 1 TWL8 075 PO8_1 TWL8 080 P08_1 TWL8 085 P08_1 TWL8 085 P08 1 TWL8 095 P08 1 TWL8 095 P08 9 PLATE RIGHT SIDE TWLS 060 P09 1 TWL8 065 P09 1 TWL8 070 PO9 1 TWLS 075 P09 1 TWL8 080 P09_1 TWL8 085 PO9 1 TWL8 085 P09_1 TWL8 095 P09 1 TWL8 095 P09 10 CRANK TWLS 060 P10 1 TWL8 065 P10 1 TWLS070 P10 1 TWLS 075 P10 1 TWL8 080 P10 1 TWL8 085 P10 1 TWL8 085 P10 1 TWL8 095 P10 1 TWL8 095 P10 11__ SHOE DRIVER TWL8 060 P11 1 TWL8 065 P11 1 TWL8 O70 P11_1 TWL8 O75 P11 1 TWL8 080 P11 1 TWL8 085 P11 1 TWL8085 P11 1 TWL8095P11 1 TWL8 095P11 12_ RATCHET TWL8 060 P12 1 TWL8 065 P12 1 TWL8 070 P12 1 TWL8 075 P12 1 TWL8 080 P12 1 TWL8 085 P12 1 TWL8090 P12 1 TWL8 095 P12 1 TWL8 100 P12 13 BUSHING SIDE PLATE 2 TWL8 060
12. 1071 1451 7000 483 1103 1494 7200 496 1134 1537 7400 510 1166 1579 7600 524 1197 1622 7800 538 1229 1665 8000 552 1260 1707 8200 565 1292 1750 8400 579 1323 1793 8600 593 1355 1835 8800 607 1386 1878 9000 621 1418 1921 9200 634 1449 1963 9400 648 1481 2006 9600 662 1512 2049 9800 676 1544 2091 10000 689 1575 2134 SPX Fluid Power POWER TEAM 6471 WX Eygelshoven Netherlands Telephone 31 45 5678877 Fax 31 45 5678878 EC Declaration of Incorporation as defined by European Communities Directive 89 392 EEC Annex II B MANUFACTURER S NAME SPX FLUID POWER MANUFACTURER S ADDRESS 5885 11th Street Telephone 815 874 5556 Rockford Illinois 61109 Fax 815 874 7853 USA TYPE OF EQUIPMENT Hydraulic torque wrenches ORDER NUMBER OR PART NUMBER TWSD Series TWLC Series APPLICATION OF EC COUNCIL DIRECTIVE S 89 392 EEC as amended by 91 368 EEC 93 44EEC and 93 68 EEC STANDARD S TO WHICH CONFORMITY IS DECLARED EN292 1 EN292 2 In addition the goods supplied have been classified as falling into the Sound Engineering Practice SEP category according to the EC Pressure Equipment Directive PED 97 23 EC 1 the undersigned hereby declare that the equipment specified above conforms to the above European Communities Directive s and Standard s This product is not to be put into serv ice until the machine has been declared in conformity with the provi
13. 4 046 P13 2 TWL4 050 P13 2 TWL4 055 P13_ 2 TWL4 060 P13 2 TWL4 065 P13 2 TWL4 070 P13 2 TWL4 075 P13 2 TWL4 080 P13 14 SCREW d _TWL2 032 P13 1 TWL2 032 P13 1 TWL2 032 P13 TWL2 032 P13 WL2 032 P13 1 TWL2 032 P13 1 TWL2 032 P13 1 TWL2 032 P13 1 TWL2 032 P13 15 PINHEAD 1 TWL4 041 P15 1 TWL4 041 P15 1 TWL4 041 P15 TWL4 041 P15 TWL4 041 P15 1 TWL4 041 P15 1 TWL4 041 P15 1 TWL4 041 P15 1 TWL4 041 P15 16 DECAL PT BRAND 1 1000296 1 1000296 1 1000296 1000296 1000296 1 1000296 1 1000296 1 1000296 1 1000296 17 DECAL PD BRAND 1 1000301 1 1000301 1 1000301 1000301 1000301 1 1000301 1 1000301 1 1000301 1 1000301 18 DECAL COUNTRY OF ORIGIN 1 1000323 1 1000323 1 1000323 1000323 1000323 1 1000323 1 1000323 1 1000323 1 1000323 Sheet No 23 of 28 Rev Date 16 July 2007 Parts List TWLC8 Links ITEM Form No 1000289 NO QTY DESCRIPTION ary TWL8 060 ary TWL8 065 ary TWL8 070 ary TWL8 075 ary TWL8 080 ary TWL8 085 ary TWL8 090 ary TWL8 095aTY TWL8 100 1 TWL8 060 P01 1 TWL8 060 P01 1 IWL8 000 POT 1 IWLS 060 POT 1 IWLO O60 POT 1 060 001 1 IWLS060POT 1 IWLS060POT 1 IWL5 060 POT 2 PIN CRANK TWL8 060 PO2 1 TWL8 060 PO2 1 TWL8 060 PO2 1 TWL8 060 PO2 1 TWL8 060 PO2 1 TWL8 060 PO2 1 TWL8 060 PO2 1 TWL8 060 PO2 1 TWL8
14. D BRAND 1000304 1 1000304 1 1000304 1000304 1000304 1000304 1000304 1000304 18 DECAL COUNTRY OF ORIGIN 1000323 1 1000323 1 1000323 1000323 1000323 1000323 1000323 1000323 TWLC30 Links Continued NO DESCRIPTION ary TWL30 115 ary TWL30 463 ary TWL30 120 ary TWL30 500 ary TWL30 130 T SLIDER TWL30 080 30 080 30 080 0 1 _1_ TWL30 080 P01 1 IWL30 080 P01 30 080 1 PIN TWL30 080 CRANK TWL30 080 P02 TWL30 080 P02__1 TWL30 080 PO2 1 TWL30 080 P02 WL30 080 P02 3 SPRING TWL30 080 LEAF TWL30 080 P03 TWL30 080 P03 1 TWL30 080 P03 1 IWL30 080 P03 WL30 080 P03 4 __ SCREW TWL30 080 TWL30 080 P04 TWL30 080 P04__1 TWL30 080 PO4 1 TWL30 080 P04 WL30 080 P04 5 SPRING TWL30 080 TWL30 080 P05 TWL30 080 P05 1 TWL30 080 P05 1 IWL30 080 P05 WL30 080 P05 6 _ SCREW TWL30 080 TWL30 080 P06 TWL30 080 P06 1 TWL30 080 P06 1 IWL30 080 P06 WL30 080 P06 7 SCREW TWL30 080 2 TWL30 080 PO7 2 TWL30 080 PO7 2 TWL30 080 PO7 2 TWL30 080 PO7 2 TWL30 080 P07 8 PLATE TWL30 115 LEFT SIDE TWL30 115 P08 TWL30 115 P08 1 TWL30 120 P08 1 IWL30 120 P08 WL30 130 P08 9 PLATE TWL30 115 RIGHT SIDE TWL30 115 P09 TWL30 115 P09 1 TWL30 120 P09 1 IWL30 120 P09 WL30 130 P09 10_CRANK TWL30 115 TWL30 115 P10 TWL30 115 P10 1 TWL30 120 P10 1 IWL30 120 P10 WL30 130 P10 11 SHOE TWL30 115 DRIVER TWL30 115 P11 IWL30 115 P1I 1 TWL30 120 P11 1 TWL30 120 P11 WL30 130 P11 12 RATCHET IWL30 115 115mm AF TWL30 115 P12 TWL30 463 P12 1 TWL30 120 P12 1 IWL30 500 P12
15. DRIVER TWL30 130 P11 TWL30 145 P11 1 TWL30 150 P11 1 IWL30 150 P11 12_ RATCHET TWL30 115 115mm AF TWL30 135 P12 TWL30 145 P12 1 TWL30 150 PI2 1 TWL30 150 P12 13 BUSHING TWL30 115 SIDE PLATE TWL30 130 P13 TWL30 145 P13 1 TWL30 150 PI3 1 TWL30 150 P13 14_ SCREW TWL15 070 TWL15 070 P14 TWL15 070 P14 1 IWLI5 070 PI4 1 IWL15 070 P14 15 PIN TWL30 080 HEAD TWL30 080 P15 TWL30 080 P15 1 TWL30 080 PI5 1 TWL30 080 P15 16 DECAL TWL30 PT BRAND 1000299 1000299 1 1000299 1 1000299 17 DECAL TWL30 PD BRAND 1000304 1000304 1 1000304 1 1000304 18 DECAL TW COUNTRY OF ORIGIN 1000323 1000323 1 1000323 1 1000323 Sheet No 25 of 28 Rev Date 28 Feb 2008 Parts List Form No 1000289 TWLC SERIES HYDRAULIC TORQUE WRENCH PRESSURE TORQUE CONVERSION CHART PUMP PRESSURE TORQUE OUTPUT Ibfft Nm PSI Bar TWLC2 TWLC15 TWLC30 1200 83 189 256 1400 97 221 299 1600 110 252 341 1800 124 284 384 2000 138 3 15 427 2200 152 347 470 2400 165 378 512 2600 179 410 555 2800 193 441 598 3000 207 473 640 3200 221 504 683 3400 234 536 726 3600 248 567 768 3800 262 599 811 4000 276 630 854 4200 290 662 896 4400 303 693 939 4600 317 725 982 4800 331 756 1024 5000 345 788 1067 5200 359 819 1110 5400 372 851 1152 5600 386 882 1195 5800 400 914 1238 6000 414 945 1280 6200 427 977 1323 6400 441 1008 1366 6600 455 1040 1409 6800 469
16. Form No 1000289 POWER TEAM Operating Instructions and SPX Hydraulic Technologies Tech Services 800 477 8326 Parts List for 5885 11th Street Fax 800 765 8326 Rockford IL 61109 3699 USA Order Entry 800 541 1418 TWLC Seri eries powerteam com 288 7031 LOW CLEARANCE HYDRAULIC WRENCH OPERATING MANUAL Instructions Before Use 1 Read and understand all instructions before operating the hydraulic wrench Most malfunctions in new equip ment are the result of improper operation and or setup It is the operators responsibility to read understand and follow all safety instructions 2 Remove the hydraulic wrench from the shipping container and visually inspect all components for any shipping damage If any damage is found notify the carrier immediately DO NOT USE TOOL 3 Locate a solid secure reaction point to absorb and counteract the forces created as the hydraulic wrench is operated 4 Make sure the hydraulic hoses are free of the reaction point 5 Momentarily pressurize the system If the wrench tends to ride up or creep stop and readjust the reaction arm to a more solid and secure reaction point 6 Cycle the hydraulic cylinder inside the wrench to ensure proper function Note Each time the hydraulic cylinder inside the wrench is extended and retracted it is called a cycle Working Pressure The maximum working pressure for this hydraulic wrench is 10 000 psi 68 900 kPa Make sure all hydrauli
17. L CE 1 1000294 27 DECAL TW COUNTRY OF ORIGIN 1 1000323 28 DECAL TORQUE WRENCH WARNING 1 1000079 29 DECAL TORQUE WRENCH WARNING 1 1000082 30 DECAL WARNING 1 251057 1000079 1000082 251057 Sheet No 21 of 28 Rev Date 16 July 2007 Parts List Form No 1000289 TWLC2 Links ITEM N0 DESCRIPTION ary TWL2 032 ary TWL2 036 ary TWL2 041 ary _TWL2 046 ary TWL2 050 TWL2 055 ary TWL2 060 1 IWL2 032 P01 1 TWL2 032 P01 1 TWL2 032 P01 1 TWL2 032 P01 IWL2 032 P01 1 TWL2 032 P01 TWL2 032 P01 2 PINCRANK TWL2 032 P02 1 TWL2 032 P02 1 TWL2 032 P02 1 TWL2 032 P02 TWL2 032 P02 1 TWL2 032 P02 TWL2 032 P02 3 SPRING LEAF TWL2 032 P03 1 TWL2 032 P03 1 TWL2 032 P03 1 TWL2 032 P03 TWL2 032 P03 1 IWL2 032 P03 TWL2 032 P03 4 SCREW 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 2 TWL2 032 P04 5 SPRING 2 TWL2 032 P05 2 TWL2 032 P05 2 TWL2 032 P05 2 TWL2 032 P05 2 TWL2 032 P05 2 TWL2 032 P05 2 TWL2 032 P05 6 SCREW TWL2 032 P06 3 TWL2 032 P06 3 TWL2 032 P06 3 TWL2 032 P06 3 TWL2 032 P06 3 TWL2 032 P06 3 TWL2 032 P06 7 _ PLATE LEFT SIDE WL2 032 P07 1 TWL2 032 P07 1 TWL2 041 P07 1 TWL2 046 P07 TWL2 050 P07 1 IWL2 055 P07 TWL2 060 P07 8 PLATERIGHT SIDE TWL2 032 P08 1 TWL2 032 P08 1 TWL2 041 P08 1 TWL2 046 P08 TWL2 050 P08 1 IWL2 055 P08 TWL2 060 P08 9 CRANK TWL2 032 P09 1 TWL2 032 P09 1 TWL2
18. P13 2 TWL8065P13 2 TWL8 070 P13 2 TWL8 075 P13 2 TWL8 080 P13 2 TWL8 085P13 2 IWL8085P13 2 TWL8 095 P13 2 TWL8 095 P13 14 SCREW TWL8 060 P14 1 TWL8 060 P14 1 TWL8 060 P14_1 TWL8 060 P14_1 TWL8 060 P14 1 TWL8 060 P14 1 TWLS 060 P14 1 TWL8 060 P14 1 TWL8 060 P14 15 PINHEAD TWL8 060 P15 1 TWL8 060 P15 1 TWL8 060 P15 1 TWL8 060 P15 1 TWL8 060 P15 1 TWL8 060 P15 1 TWL8 060 PI5 1 TWL8 060 P15 1 TWL8 060 P15 16 DECAL PT BRAND 1000297 1000297 1 1000297 1 1000297 1000297 1 1000297 1 1000297 1 1000297 1 1000297 17 DECAL PD BRAND 1000302 1000302 1 1000302 1 1000302 1000302 1 1000302 1 1000302 1 1000302 1 1000302 18 DECAL COUNTRY OF ORIGIN 1 1000323 1000323 1 1000323 1 1000323 1000323 T 1000323 1 1000823 1 1000323 1 1000323 TWLC15 Links ITEM NO DESCRIPTION ary TWL15 070 ary TWL15 075 ary TWL15 080 ary TWL15 085 ary TWL15 090 ary TWL15 095 1 TWLI5 O70 POT 1 TWL15 070 P01 TWL15 070 P01 070 1 IWLI5 070 P01 WLT5 070 P01 2 PIN CRANK TWL8 060 P02 1 TIWL8 060 P02 TWL8 060 P02 T TWL8 060 PO2 1 IWL8 060 P02 WL8 060 P02 3 SPRING LEAF TWL15 070 P03 1 TWL15 070 P03 TWL15 070 P03 T TWL15070PO3 1 IWL15 070 P03 WL15 070 P03 4 SCREW 2 TWLI5070PO4 2 TWL15 070 P04 2 TWL15 070 P04 2 TWL15 070 P04 2 IWLI5 070P04 2 TWL15 070 P04 5 SPRING 2 TWL15 070 P05 2 TWL15 070 P05 2 TWL15 070 P05 2 TWL15 070 P05 2 IWLI5070P05 2 IWL15 070 P05 6 SCREW 2 TWL15 070 P06 2 TWL15 070 P06 2 TWL15 070 P06 2 IWL5070P06 2 IWLI5070P06
19. TWL30 080 P05 2 TWL30 080 P05 2 TWL30 080 P05 6 SCREW 2 TWL30 080 P06 2 TWL30 080 P06 2 TWL30 080 P06 2 TWL30 080 P06 2 TWL30 080 PO6 2 IWL30 080 PO6 2 TWL30 080 P06 2 IWL30 080 P06 7 SCREW TWL30 080 PO7 1 TWL30 080 PO7 1 TWL30 080 P07 IWL30 080 P07 IWL30 080 PO7 1 TWL30 080 PO7 1 IWL30 080 P07 1 IWL30 080 P07 8 PLATE LEFT SIDE TWL30 080 P08 1 TWL30 080 PO8 1 TWL30 080 P08 IWL30 095 P08 IWL30 095 P08 TWL30 105 P08 WL30 105 P08 1 TWL30 105 P08 9 PLATE RIGHT SIDE TWL30 080 P09 1 TWL30 080 P09 1 TWL30 080 PO9 TWL30 095 P09 TWL30 095 P09 1 TWL30 105 P09 1 IWL30 105 P09 1 TWL30 105 P09 10 CRANK TWL30 080 P10 1 TWL30 080 P10 1 TWL30 080 P10 WL30 095 P10 WL30 095 P10 TWL30 105 P10 TWL30 105 P10 1 TWL30 105 P10 11 SHOE DRIVER TWL30 080 P11 1 IWL30 080 PI1 1 TWL30 080 P11 30 095 11 30 095 11 TWL30 105 P11 TWL30 105 P11 TWL30 105 P11 12 RATCHET TWL30 080 P12 1 TWL30 085 P12 1 IWL30 090 PI2 IWL30 095 P12 IWL30 100 P12 TWL30 105 P12 TWL30 110 P12 1 TWL30 425 P12 13 BUSHING SIDE PLATE 2 IWL30 080 PI3 2 TWL30 080 P13 2 TWL30 080 P13 2 TWL30 095 P13 2 TWL30 095 P13 2 TWL30 095 P13 2 TWL30 095 P13 2 IWL30 095 P13 14 SCREW TWL15 070 P14 1 TWL15 070 P14 1 TWL15 070 P14 WL15 070 P14 WL15 070 P14 TWL15 070 P14 WL15 070 P14 1 IWL15 070 P14 15 PINHEAD TWL30 080 P15 1 TWL30 080 P15 1 TWL30 080 P15 WL30 080 P15 WL30 080 P15 TWL30 080 P15 1 IWL30 080 P15 1 IWL30 080 P15 16 DECAL PT BRAND 1000299 1 1000299 1 1000299 1000299 1000299 1000299 1000299 1000299 17 DECAL P
20. WL30 130 P12 13 BUSHING TWL30 115 SIDE PLATE TWL30 115 P13 TWL30 115 P13 1 _TWL30 115 P13 1 IWL30 115 P13 WL30 130 P13 14 SCREW TWL15 070 TWL15 070 P14 NWL15 070 P14 1 TWL15 070 P14 1 IWLI5 070 PI4 WL15 070 P14 15 PIN TWL30 080 HEAD TWL30 080 P15 TWL30 080 P15 1 TWL30 080 P15 1 TWL30 080 P15 WL30 080 P15 16 DECAL TWL30 PT BRAND 1000299 1000299 1 1000299 1 1000299 1000299 17 DECAL TWL30 PD BRAND 1000304 1000304 1 1000304 1 1000304 1000304 18 DECAL TW COUNTRY OF ORIGIN 1000323 1000323 1 1000323 1 1000323 1000323 TWLC30 Links Continued NO DESCRIPTION ary TWL30 135 ary TWL30 145 ary TWL30 150 arty TWL30 155 1 SLIDER TWL30 080 TWL30 080 P01 TWL30 080 PO1 1 TWL30 080 PO1 1 TWL30 080 P01 1 PIN IWL30 080 CRANK TWL30 080 P02 TWL30 080 P02 1 TWL30 080 PO2 1 TWL30 080 P02 3 SPRING TWL30 080 LEAF TWL30 080 P03 TWL30 080 P03 1 TWL30 080 P03 1 TWL30 080 P08 4 SCREW TWL30 080 TWL30 080 P04 TWL30 080 P04 1 TWL30 080 PO4 1 TWL30 080 P04 5 SPRING TWL30 080 TWL30 080 P05 TWL30 080 P05 1 TWL30 080 P05 1 TWL30 080 P05 6 SCREW TWL30 080 TWL30 080 P06 TWL30 080 P06 1 IWL30 080 P06 1 TWL30 080 P06 7__ SCREW TWL30 080 2 TWL30 080 P07 2 TWL30 080 P07 2 IWL30 080 PO7 2 IWL30 080 PO7 8 PLATE TWL30 115 LEFT SIDE TWL30 130 P08 TWL30 145 P08 1 TWL30 150 P08 1 TWL30 150 P08 9 PLATE TWL30 115 RIGHT SIDE TWL30 130 P09 TWL30 145 P09 1 TWL30 150 P09 1 _ TWL30 150 P09 10_CRANK TWL30 115 TWL30 130 P10 TWL30 145 P10 1 TWL30 150 P10 1 TWL30 150 P10 11 SHOE TWL30 115
21. WLC8 P07 8 POST MULTI SWIVEL 1 TWLC8 P08 9 YOKE MULTI SWIVEL ADVANCE 1 TWLC8 P09 10 YOKE MULTI SWIVEL RETRACT 1 TWLC8 P10 11 SEAL KIT BODY 1 TWLC8 P11 12 SEAL KIT MULTI SWIVEL 1 TWLC8 P12 13 SPRING 2 TWLC4 P14 14 SPRING 1 TWLC8 P14 15 SCREW 2 TWLC4 P16 16 SCREW 1 TWLC8 P16 17 PLUG 3 TWLC8 P17 18 SCREW 4 TWLC2 P18 19 SCREW 1 TWLC2 P19 20 CLIP 1 TWLC8 P20 21 SPRING PLUNGER 1 TWLC8 P21 22 ADAPTOR 1 TWLC2 P22 23 COUPLING MALE 1 TWLC2 P23 24 COUPLING FEMALE 1 TWLC2 P24 25 SCREW 2 TWLC8 P25 26 SCREW 2 TWLC8 P26 27 DECAL CE 1 1000292 28 DECAL TW COUNTRY OF ORIGIN 1 1000323 29 DECAL TORQUE WRENCH WARNING 1 1000079 30 DECAL TORQUE WRENCH WARNING 1 1000082 31 DECAL WARNING 1 251057 1000079 1000082 251057 Sheet 17 of 28 Rev Date 16 July 2007 Parts List Form No 1000289 TWLC15 Parts List TWLC15 ITEM NO DESCRIPTION ary SPX P N 1 BODY 1 15 1 2 PLATE TOP 1 WLC15 P02 3 PISTON 1 WLC15 P03 4 R0D PISTON 1 TWLC15 P04 5 GLAND 1 WLC15 P05 6 SHUTTLE 1 WLC15 P06 7 PIN SHUTTLE 1 WLC15 P07 8 POST MULTI SWIVEL 1 WLC8 P08 5 YOKE MULTI SWIVEL ADVANCE 1 WLC8 P09 10 YOKE MULTI SWIVEL RETRACT 1 TWLC8 P10 11 SEAL BODY 1 TWLC15 P11 12 SEAL KIT MULTI SWIVEL 1 WLC8 P12 13 SPRING 2 WLC15 P13 14 SPRING 1 WLC8 P14 15 SCREW 2 4 16 16 SCREW 1
22. a responsible Engineer The joints pipework to be worked on are not live Joints must be at zero pressure and free from hazardous substances Torque value selected must be based upon the lubricant applied STAGE 1 STAGE 2 STAGE 3 STAGE 4 STAGE 5 STAGE 6 STAGE 7 STAGE 8 Number each bolt consecutively 1 2 3 etc Using torque wrenches if necessary square up the flanged joint Working in a diametrical sequence tightening opposite bolts apply the minimum torque available i e set pump to lowest possible output 1000psi Note the sequence used Repeating the above noted tightening sequence apply approximately 25 of the torque value specified in the torque data Using the same noted tightening sequence apply approximately 50 of the torque value specified in the torque data Using the same noted tightening sequence apply the full torque value specified in the torque data Working in a clockwise or anti clockwise direction make a final pass around the flange tightening each bolt to the full torque value specified in the torque data Following completion of Stage 7 using a hammer ring each nut to ensure that each bolt has been cor rectly loaded and that no slack bolts remain Sheet No 9 of 28 Rev Date 28 Feb 2008 Operating Instructions Form No 1000289 Maintenance and Servicing Post Use Maintenance In order to keep the TWLC torque wrench in good working condition it is recom
23. a wire brush Apply releasing oil to the nut bolt and bearing face and allow time for the release oil to soak in and penetrate Only use the torque wrench to break the nut free Using the torque tool to wind the nut from the bolt can induce high torsion and reaction forces therefore it is better to use and impact wrench to completely remove the nut Never strike the torque wrench or nut bolt in an attempt to shock the nut free This will cause damage to the torque wrench and could result in operator injury Evidence of torque wrench abuse will invalidate the Manufacturer s Warranty Operating Instructions Form No 1000289 The following procedure is for use with TWLC torque wrenches and outlines the basic steps in order to carry out the torque tightening of a flanged joint It is important that personal protective clothing gloves footwear safety hel met eye protection is worn at all times not only by the Operator but also by any personnel within the work area The torquing procedure is compiled around using a single torque wrench the object of the procedure being to accurately achieve a pre determined residual bolt stress SAFETY Prior to commencement of bolt torquing ensure that Allnecessary safety precautions have been carried out Personnel involved in torquing are competent and fully trained in the use of hydraulic torque tools and tightening techniques e The procedure and data to be used is authorised by
24. c equipment used with this wrench are rated for 10 000 psi 68 900 kPa operating pressure Hydraulic Connections A WARNING ever connect disconnect any hydraulic hoses or fittings without first unloading the wrench and the pump Open all hydraulic controls several times to make sure the system has been completely depressurized e f the system includes a gauge double check the gauge to make sure pressure has been released e When making connections with quick disconnect coupling make sure the coupling are fully engaged Threaded connections such as fittings gauges etc must be securely tightened and leak free Loose or improperly threaded fittings can be potentially dangerous if pressurized IMPORTANT however over tightening can cause premature thread failure Fittings should only be tightened until they are secure and leak free For a copy of the calibration certificate for a specific torque wrench email info powerteam com with serial number of the torque wrench Operating Instructions Form No 1000289 A This is the safety alert symbol A WARNING To help prevent personal injury Always wear eye protection whenever operating It is used to alert you to potential personal injury haz hydraulic equipment ards Obey all safety messages that follow this sym bol to avoid possible injury or death Always wear hearing protection as required DANGER Operation repair or maintenance of hydraulic equipm
25. e necessary for the Operator to support the torque wrench whilst it is tightening i e upside down applications If the torque tool cannot be strapped into position using ropes etc then the operator must take the utmost care to avoid pinch points n Never use the torque wrench with just one hose connected to the Advance port port A This will cause a pres sure intensification within the retract chamber possibly leading to tool damage Always ensure that both hoses are connected Setting Torque Electric and Air Pumps 1 Make sure the system is fully connected and the proper power supply is available 2 Use the Pressure Torque conversion chart supplied with the wrench to find the required pressure setting NOTE On electric or air pumps this pressure is set on the pump Turn on the pump Press and hold the remote control button Check the pressure on the gauge Increase or decrease pressure as required by loosening the locking ring on the pressure regulator valve and turning the thumb screw ook Ww NOTE Turn the thumb screw clockwise to increase pressure and counterclockwise to decrease pressure When decreasing pressure it is necessary to turn the thumb screw to a pressure setting below what is desired and gradually increase pressure to the desired level 7 Once the desired pressure is stabilized release the remote control button and tighten the locking ring 8 Prior to tightening a nut press the remote contro
26. ench and socket to the nut to be loosened ensuring that the reaction pad butts firmly and squarely against the selected reaction point 4 Start the pump and advance the torque wrench As the wrench strokes forward the reaction arm will press against the reaction point As the pump pressure builds and thus torque applied to the nut the nut will break free Once the nut has been released remove the nut by hand if loose enough or alternatively use an impact wrench it is not recommended to use the torque wrench NOTE Should maximum pump pressure be reached and the nut has still not broken free use a higher capacity torque tool providing that the nut bolt material will accept the higher torques without damage Do not under any circumstances strike the torque wrench or nut bolt in an attempt to shock the nut free 5 Retract the torque wrench stop the pump unit and remove from the nut Notes on Loosening Bolts Loosening of bolts using torque tools can be unpredictable and often unsuccessful especially if the nuts and bolts are severely corroded However some measures can be carried out to increase the success rate of nut breakout In general loosening mildly rusted bolts requires up to twice the make up torque to release the nut Heavily cor roded bolts may take up to three times the make up torque Ensure that the bolt and nut material is strong enough to accept these higher torques e Remove surface rust and scale using
27. ent should be performed by a qualified Denotes an imminently hazardous situation which if person who understands the proper function of not avoided will result in death or serious injury hydraulic equipment per local directives and standards A WARNING To prevent personal injury use common sense Do not use any power equipment under the influence of Denotes a potentially hazardous situation which if not any mood altering substances avoided could result in death or serious injury Never place your hands or other body parts near a hydraulic fluid leak A caution Denotes a potentially hazardous situation which if not for a possible leak avoided may result in minor or moderate injury Never use your hands or other body parts to check High pressure fluid can be injected under your skin CAUTION causing serious injury and or infection Electric motors causing Caution used without the safety alert symbol indicates when flammable materials are present Do not a potentially hazardous situation which if not avoided operate in an explosive atmosphere or in the pres may result in property damage ence of conductive liquids Use an air motor or y hand pump instead IMPORTANT prevent electrical shock sure the pump is properly grounded and the proper voltage Denotes an operating or service procedure or condi is being used tion considered essential
28. her forward stroke Several forward strokes are made until the nut ceases to rotate during the stroke known as stalling but bear in mind that nut rotation will always cease at the end of the wrench stroke and must not be confused with the wrench stalling When the wrench stalls apply another forward stroke and observe the pump pressure gauge which should read the desired pre set pressure Retract the torque wrench stop the pump unit and remove from the nut Sheet No 7 of 28 Rev Date 28 Feb 2008 Operating Instructions Form No 1000289 Loosening Bolts 1 Connect the torque wrench to the pump unit Ensure that the couplings are fully screwed together as they are self sealing and will restrict oil flow if not fully connected 2 Prior to applying the torque wrench to the application the pump output pressure must be pre set to deliver the maximum pressure of 690 Bar 10 000psi This can be done with the torque wrench connected to the pump and resting on the floor or bench Applying advance pressure to the torque wrench will extend the piston until it reaches the end of its stroke whereby the pump pressure will build Holding the wrench at the end of its stroke will allow the pump pressure to be adjusted Retract the torque wrench piston and advance again making sure that the pump delivers full pressure Blanking the pump outlets using blank couplings can also be done to carry out the pump pressure setting 3 Apply the torque wr
29. ing pressure Advance 689 Bar 10 000 psi Retract 69 Bar 1000 psi b Keep hands and fingers clear of the torque wrench head and reaction pad area before and during operation Fingers could be inadvertently trapped if care is not taken c Keep other personnel clear of the working area and only allow trained personnel to use the equipment Ideally rope off the working area d Prior to operation ensure that all hoses sockets and ancillary equipment is undamaged and fit for purpose Ensure that all torque wrench components i e head body etc are properly attached and secure Ensure that the head release pin is properly located e Do not strike any of the components including the socket with a hammer in order to shock the nut free f Check that reaction structures are strong and rigid enough to accept the torque tool reaction forces Do not use wedges packing pieces etc as a temporary reaction g Take care when handling equipment Do not manoeuvre or carry the torque wrench by its couplings Quick con nect couplings are especially susceptible to knocks and damage and therefore care must be taken Note that damaged couplings are difficult to connect Do not force couplings j Do not retighten any equipment whilst under pressure Do not move or rotate the swivel manifold whilst under pressure 1 Some torque wrenches weigh in excess of 28Kg therefore ensure that lifting equipment is available and used m In some instances it may b
30. l button and confirm the correct pressure has been set Operating Instructions Form No 1000289 Preparing the Torque Qrench for Use Assembling Removing the Drive Head Before the TWLC torque wrench can be used the correct drive head for the nut must be fitted to the TWLC body Note that no special tools or spanners are needed to change the drive head If a drive head is already assembled it can be detached by pushing out the head retainer pin and simply lifting out the body The drive assembly will auto disengage NOTE THE HEAD RETAINER PIN IS HELD CAPTIVE WITHIN THE HEAD SIDEPLATE IT CANNOT BE COMPLETELY REMOVED To assemble a drive head position the drive head onto the body engaging the keyways on the inner surface of the drive head sideplates with the keys on the body Slide the drive head fully onto the body and push the head retain ing pin back into position See Fig 2 below Note that the body to head drive mechanism will auto engage during the drive head assembly process If it does not it will automatically attach during the first power stroke of the torque wrench NOTE The torque wrench must be fully retracted before the head can be removed or attached CE lt 2 NOTE HEAD RETAINING PIN DOES NOT DETACH FROM THE BODY IT IS HELD CAPTIVE WITHIN THE SIDEPLATE DO NOT PUNCH OUT Fig 2 BODY AND DRIVE HEAD REMOVAL AND ATTACHMENT Sheet No 5 of 28 Rev Date 28 Feb 2008 Operating Instructions Form N
31. mended that simple post use main tenance be carried following each period of use TWLC Torque wrench 1 Wipe away any debris that may have accumulated particularly around the swivel manifold and hydraulic couplings 2 Remove the drive head from the body Check the following areas see diagram Hydraulic Couplings for signs of damage replace if evident Shuttle pins Ensure they are present and spring freely Head Body Pin retainer Ensure it is undamaged and operates correctly Swivel Manifold Ensure the spiral retaining ring is present and fitted correctly Re lubricate the areas of the body as shown below using KSP Easyrun 100 MoS2 Anti Scuffing Paste It is recommended that the drive head is re assembled onto the body for storage to prevent ingress of dirt into the drive mechanism Note that the torque tool drive components must be lubricated using the specified product only Using alternative lubricants will affect the torque tool output and possibly lead to premature component failures 3 It is preferable to lightly spray the torque wrench with water repellent spray WD40 prior to placing back into storage HYDRAULIC COUPLINGS SWIVEL MANIFOLD RETAINING RING SHUTTLE PINS 4 APPLY LUBRICANT TO PISTON HEAD BODY PIN RETAINER DRIVE PAD AND UNDERSIDE OF BODY IN AREAS SHOWN Hoses and Ancillaries 1 Clean and inspect each hydraulic hose and quick connect coupling Check the entire length of the hose for cu
32. nd spring Check replace ratchet Replace ratchet and drive shoe Replace ratchet and drive shoe Allow time to fully retract Replace springs Difficulty in hose connection Pressure within hose Damaged coupling Vent hose 2 Replace coupling Sheet No 11 of 28 Rev Date 28 Feb 2008 Parts List Form No 1000289 TWLC2 Parts List TWLC2 TEMNO DESCRIPTION ary SPX P N 1 BODY 1 WLC2 P01 2 PISTON 1 WLC2 P02 3 ROD PISTON 1 WLC2 P03 4 GLAND 1 WLC2 P04 5 SHUTTLE 1 WLC2 P05 6 PIN SHUTILE 1 TWLC2 P06 7 POST MULTI SWIVEL 1 TWLC2 P07 8 BANJO MULTI SWIVEL 1 WLC2 P08 9 YOKE MULTI SWIVEL ADVANCE 1 TWLC2 P09 10 YOKE MULTI SWIVEL RETRACT 1 IWLC2 P10 11 SEAL KIT BODY 1 WLC2 P11 12 SEAL KIT MULTI SWIVEL 1 TWLC2 P12 13 SPRING 2 WLC2 P13 14 SPRING 1 WLC2 P14 15 SCREW 2 TWLC2 P15 16 SCREW 1 WLC2 P16 17 PLUG 3 TWLC2 P17 18 SCREW 4 TWLC2 P18 19 SCREW 1 WLC2 P19 20 CLIP 1 WLC2 P20 21 SPRING PLUNGER 1 WLC2 P21 22 ADAPTOR 1 TWLC2 P22 23 COUPLING MALE 1 TWLC2 P23 24 COUPLING FEMALE 1 TWLC2 P24 25 DECAL CE 1 1000290 26 DECAL TW COUNTRY OF ORIGIN 1 1000323 27 DECAL TORQUE WRENCH WARNING 1 1000079 28 DECAL TORQUE WRENCH WARNING 1 1000082 29 DECAL WARNING 1 251057 Form No 1000289 1000079 1000082 251057 Sheet No 13 of 28 Rev Date 28 Feb 2008 Parts List Form No
33. ns Form No 1000289 Operating the Torque Wrench Setting up prior to operation Setting up the equipment only takes a few minutes and some simple checks during set up will aid in the success of the torquing operation Obtain the torque value that is to be used for the tightening operation Ensure that the bolt threads nut threads and nut to flange contact faces are liberally coated with anti seize lubri cant of known friction co efficient Ensure that the lubricant friction co efficient matches that which has been used to derive the torque value Make sure that the torque wrench is suitable to deliver the required torque Should the torque value exceed 80 of the torque wrench output consider using a higher capacity torque wrench Use the Pressure Torque Conversion Chart for the particular torque wrench to be used supplied with the torque wrench to obtain the required pump pressure Make sure that the drive head to be used is of the correct type and size A poor fitting or oversize drive head will damage nuts induce inaccurate bolt loads and possible cause operator injury Tightening Bolts 1 2 Connect the torque wrench to the pump unit Ensure that the couplings are fully screwed together as they are self sealing and will restrict oil flow if not fully connected Prior to applying the torque wrench to the application the pump output pressure must be pre set to relieve at the pressure obtained from the Pressure
34. o 1000289 Positioning the Torque Tool onto the Nut The TWLC torque wrench locates directly around the nut with it s built in reaction pad designed to react against an adjacent nut Fig 3 below indicates correct positioning of the torque tool shown in tightening mode Always ensure that the reaction pad butts firmly against an adjacent nut or secure reaction structure CORRECT POSITIONING OF TORQUE WRENCH REACTION PAD BUTTED FIRMLY AGAINST AN ADJACENT NUT Reaction Point Safety Extreme care must be taken when selecting appropriate reaction points and the following must be borne in mind at all times The reaction structure must be rigid enough to accommodate the reaction forces from the torque wrench which can be extreme at times Carefully assess the reaction points for suitability before applying the torque tool If in doubt contact the torque wrench supplier for advice e Ensure that the reaction structure is suitably shaped to accommodate the reaction pad Tapered surfaces are generally unsuitable as the torque wrench tends to ride up the taper causing adverse tool loads Flat surfaces are most preferred If in any doubt over the suitability of the reaction point contact your torque wrench Supplier as various reaction accessories are available which may prove more suitable e Don t improvise Packing pieces spacers etc are dangerous and must never be used as a makeshift reaction point Operating Instructio
35. sions of the European Communities Directive s piace Rockford Illinois USA EN Signature DATE 21 JUNE 2007 Don Blackman date month year Director of Engineering POWER TEAM WORLD HEADOUARTERS THE AMERICAS CUSTOMER SERVICE CENTER 5885 11TH STREET ROCKFORD ILLINOIS 61109 TEL 1 815 874 5556 CUSTOMER SERVICE ORDER ENTRY TEL 1 800 541 1418 FAX 1 800 288 7031 E MAIL INFO POWERTEAM COM 50 9002 IS 9002 Pees ASIA PACIFIC CUSTOMER EUROPEAN CUSTOMER SERVICE CENTER SERVICE CENTER 7 GUL CIRCLE ALBERT THUSSRAAT 12 SINGAPORE 629563 SINGAPORE TEL 65 6265 3343 6471 WX EYGELSHOVEN THE NETHERLANDS TEL 81 45 5678877 E MAIL INFOASIA POWERTEAM COM FAX 31 45 5678878 EMAIL INFOEUROPE POWERTEAM COM V MM CERTIFIED SPX HYDRAULIC TECHNOLOGIES CHINA CCSC NO 1568 HUA SHAN ROAD 9TH FLR INTERNATIONAL PARK CTR CHANGNING DISTRICT SHANGHAI 200052 P R C TEL 86 21 2208 5888 FAX 86 21 2208 5682 EMAIL INFOCHINA POWERTEAM COM
36. ts abrasions and damage Any evidence of hose damage and the entire hose must be replaced 2 Coat each quick connect coupling with a water repellent spray WD40 Operating Instructions Form No 1000289 Cylinder will not advance Cylinder will not retract Coupling not fully mated Cylinder seal leakage Pump unit Faulty coupling Check coupling Replace seal Check pump unit Replace coupling Torque wrench operates backwards Pressure will not build Reversed couplings Cylinder Seal leakage Swivel Seal leakage Defective pump unit Check pump hose and torque wrench for cross connection Change seals 2 Change seals Check pump unitPa Pressure builds but wrench does not move Hose restriction Coupling not fully assembled Change hose 2 Fully tighten coupling Slow torque wrench operation Hose restriction Coupling not fully assembled Pump flow rate too small Change hose Fully tighten coupling Use higher flow pump Erratic or slow retraction speed Hose restriction Coupling not fully assembled Change hose 2 Fully tighten coupling Torque wrench does not ratchet Ratchet jumps whilst driving Broken drive shoe Jammed drive shoe Damaged ratchet Worn damaged ratchet Worn damaged drive shoe Wrench incorrectly retracted Weak snapped drive shoe spring Replace drive shoe Check drive shoe a

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