Miniseal Operators manual
Contents
1. BUZZER OUTPUT GSP 20 AIR CONTROL RELAY HEAT N C CONTROL RELAY bs O COM 24vac TIMER M SWITCH SEE OTHER DIAGRAM COM M SWITCH HeATE M aie TRANSFORMER Miniseal Air Control VALVE 24vac POWER RELAY GSW 21 o Ne CN 3 o COM LIVE TO ELEMENT NEUTRAL TO ELEMENT COMMON M SWITCH M SWITCH CN 1 CN 2 NEUTRAL MAIN LIVE MAIN a gt PROBE GSW 22 Wader Labelling Systems Ltd 26 Carham Road Hoylake Wirral Merseyside England CH47 4FF TEL 0151 632 3463 FAX 0151 632 5191 E mail miniseal wader co uk www wader co uk GSW 21 CONTROL RELAY2. Miniseal neumatically Operated Goldseal Heat Press 2003 Wader Labelling Systems Ltd Operating Instructions General description This is a semi automatic heat press for the use of applying heat seal tape transfers and other heat seal items It consists of a heated upper platen that when brought down in to the sealing position will bond the transfer to the garment or sheet Operation Set up The machine must be located on a firm work surface and near a singe 240 Volt AC outlet The air supply must be filtered and supply a flow of air between 75 100 psi in to the machine do not exceed the 100 psi limit Ensure that the machine is in the open position and connect the air to the 1 8 BSP connector located at the rear of the machine GSP M 002 Turn the pressure regulator to the desired sealing pressure see gauge on opposite side of machine to approx 80 psi or 5 bar Plug the machine into a suitable power point and switch on at the front control panel continue turning this knob to set the desired dwell time The small light in the centre of the control facia will turn red check that the other control Knob temperature control is set to the correct position WHEN GREEM 160 id 140 With The air supply set it should not be necessary to alter this unless the air is disconnected for any reason just check the pressure gauge when you first come to operate the machine When the light on the front o
3. GSW 28 GSW 29 GSW 30 GSP 31 GSP 33 GSW 36 GSP 40 GSP 41 GSP 42 GSP 43 GSP 44 GSP 45 GSP 46 GSP 47 GSP 48 GSP 49 GSP 50 GSP 51 GSP 52 GSP 53 GSP 54 GSP 55 LEVER HANDLE TOGGLE ARM PLATEN COVER BUSHES TOGGLE amp OPERATING ARM PIN 125mm PIN 112mm PIN 38mm TOGGLE LINKS CIRCLIPS GASKET L21 SINDANYO ELEMENT 5 25 x 3 75 SOOWATT SILICONE PRESSURE PAD PRESSURE PAD PLATE TOP HEAT PLATE PTFE MAIN TOGGLE RETURN SPRING CONTROL UNIT TEMPERATURE amp TIME CONTROL RELAY 2off temp amp valve control RTD PROBE PROBE RETAINER CLIP MICROSWITCH TIMER CONTROL INTERNAL CONNECTORS CIRCUIT BOARD amp RELAYS BASE BOARD RUBBER FEET MAINS CABLE CABLE GLAND M16 CONTROL KNOBS 2off CONTROL FACIA INSTRUCTION BOOKLET GASKET TIMER CONTROL MICROSWITCH 1 8 4mm BULKHEAD CONNECTOR 4mm T CONNECTOR 4mm 6mm IN LINE CONNECTOR MINI PRESSURE GAUGE REGULATOR amp M5 4mm ADAPTOR SOLENOID VALVE VALVE CABLE 240vac SOLENOID VALVE AIR CONNECTOR 1 SET MAIN ACTUATOR AIR CYLINDER 1 4 4mm CONNECTORS 2 OFF SPEED CONTROLLER ACTUATOR 4mm AIR LINE 2Mtr HIGH TEMPERATURE MICROSWITCH HEAT PLATE BRACKET MICROSWITCH SPRING LEAVER PLATEN COVER SWITCH SOLENOID VALVE BRACKET Pneumatic Parts Main Actuator GSP 48 Regulator GSP 44 Valve SY3 series GSP 47 Pressure Gauge GSP 43
4. e machine connected to a power supply e Test the fuse in the plug e Disconnect from mains supply and remove base cover and test fuse on control board and replace with equivalent type e Have a qualified service engineer check circuit board transformer and internal connectors Front Light Illuminates but Heat Plate Cold e Element open circuit test for continuity at element termination e Faulty probe contact supplier for test procedure e Power relay contacts pitted Heat Plate Over Heating e Check temperature control knob has the correct rotation e Replace probe if faulty Air Cylinder Fails To Operate e Air supply connected to machine amp regulator set e Test if the screw actuator on the operating arm is making contact it with the switch under the platen cover when the arm is in the locked position e Faulty Solenoid valve contact your supplier on how to test this using the manual override Buzzer fails to sound amp Cylinder does not release e Faulty V3 microswitch or poor contact remove base plate and test e Faulty Switching Relay Buzzer Fails To Sound BUT Cylinder Releases e Faulty Buzzer on PCB contact supplier Low Sealing Pressure e Check air pressure is set correctly e Replace silicone pad if worn Parts List Miniseal GSP 2 GSP 3 GSP 4 GSW 5 GSW 6 GSW 7 GSW 8 GSW 9 GSW 10 GSW 11 GSW 14 GSP 16 s GSW 17 GSW 18 GSW 19 GSP 20 GSW 21 GSW 22 GSW 23 GSW 24 GSW 25 GSW 26 GSW 27
5. f the machine turns to green this indicates that the temperature set point had been reached and the machine is ready for use Sealing Transfers Tape Check The Temperature amp Time Dwell Is Correct Please ensure that the settings are right for the type of marking you are about to do if in doubt contact your supplier If the above is OK then place the garment on the silicone base pad and put the transfer face down in the desired position Now bring the operating arm down until it locates against the toggle arm and the two are clamped together You will now here the pneumatic cylinder operate and the pad base will rise to the heat plate causing the transfer ink to bond to the material When the dwell time has expired the cylinder will release and the buzzer will sound raise the operating arm to the open position and the buzzer will stop Remove the transfer backing paper and the transfer will be bonded to the garment if it is not check the temperature time amp pressure settings Repeat the above procedure for applying other emblems only altering the time temp amp pressure for different bonding applications materials Please note This machine is designed for application of only heat seal transfers tape badges and patches Please ensure the manufacturers operating instructions are adhered to We recommend a qualified engineer inspect the machine at six Monthly intervals Fault Diagnosis No Front Panel Light e ls th
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