User Instruction & Installation Manual L480 Remote Control
Contents
1. E ER S EI zi IL 0 6 8 1 ri 7 S T L 69779 Sused x sojuo9 9 uopbuy S3ELJAITA Ni SNOISN3AId TIY 3340 A c ou o 70966 OL AH d33dS JISVIEVA 3ONVM 3111 NVYOVIO ONIMIM 290 osl 91 d E rz ES IDOHO LES ON 9 0 ON Leva NOudis5S30 usw eisen 2908 OSI 01 6us09 puos SNE 0 7 vl EES sd ud 133HS NO LNoI IY oo 18 NOLIOH IVOY ROND ALIANT SLIHONHOYVIS_ SIONVAYJ sINSITNINYV GN 5 J Sp DEEN O af bit gle a wu d zm 2H 5 SZ it mum As se6pa pauyoow ino jo 1ngeg EA 213 2 az 3937 E PESE 30l2vHd QNVONVIS 23 an 39 AM z at t 6L a 9 9 9 i GMAIL S GB ERRE z _JaNvd g HR OYLNOS oTe vie ala Lello l Auer 3909 E T LL Mg 0 3809 ZL 9 la x lo ls lo H 2 lo E jm b 5 9 mW g x08 4 NOILONNI hd V 9 TANVd AVIS US 0 3809 9 TO fol 2 ele lelalelele E z oH SZT o lo le 2 g lg je IS la jA 18 a a z la a gt JE SG o lt 3 lt 2 m ja lo IS Is x 2 m 2 m 3 2UUG 3800 LZ go2. gl DI el zi ol 6 8 L 9 g y E L 11 8 6779 MES F susod sure am S3NI3AITIIN NI SNOISNIMIO TI 2 6 HAN A AC f C la e gt ETA Se div OC AH 033dS 318VINVA dONVY 3111 NVYOVIO ONIYIM a zao osi 91 soo eg Ios TOO LHS ON og en Lave Noudsos30 Psn VIAL 2908 OSI 01 bunsoy puos EEN SO weng 133HS NO INOO V ooz CHZ cia NOL1O8 QvOM NOINA ACILIA SLHOMHOYVSS SIDNYid SIESITESEVEIS an 5 pued DLE SC ADILSAOP DA 3 a Q si Alo dle com Cen 5 El 2 Loc ala K Gel o 9 o S07 DERE ow seus son TE S d E Hi Paz does Y z 2 Ei E s sauugow ino p mt US Ta 2 da 9223 En i SOLIYYd GYVONVLS in Massa 9m E Br lr ar 5 5 7 5 n an DI de EE il c 3 o1 1 n i 9 8 9r 2 EL a Hu E A Z r Ld illa Ds Ne ATddNS SNIVA A S OSlNOO GRECI De De ri Us QUWS L 3809 v gt UUG 0 3409 ZI Sa la 2 ia la le e lg zl E Im 3 3 o 2 z Di x m z xo8 A NOILONnf D o Ld e 3AVIS 5 9 5 bi sos GO 3800 9 0 5 Ge z jsjs 9 eje a n s z le le lu 2 lo o e le Je le 9 2 5 amp RS ls 8 a 8 R 5 6 E Em Am ge E 2 ee O se Nes 3 2 8 2 l i A denti 4 Joe 3800 v lt xogay 39 SOLON o
3. 20 o A IOT IH 14 LASN 2b OO vt best 10 Spare Parts List The following spare parts can be ordered directly from the manufacturer Part Number Description Searchlight Spares D1809 115v 1Kw GX9 5 Tungsten Halogen Lamp D6715 220v 1Kw GX9 5 Tungsten Halogen Lamp D1814 240v 1Kw GX9 5 Tungsten Halogen Lamp D20390 115v 2Kw GY16 Tungsten Halogen Lamp D20236 230v 2Kw GY16 Tungsten Halogen Lamp C03022 00 Lampholder 1Kw GX9 5 C20185 00 Lampholder 2Kw GY16 C14143 00 Selector Switch 10Amp On Off C23002 00 Selector Switch 20Amp On Off C22347 00 Joystick C22941 00 Switch Controller Speed C20707 00 Front Glass C20568 00 Font Glass Gasket C20550 00 Latch C20620 00 Reflector C22268 01 Breather Assy C16761 00 A V Mount C20281 00 Bellows C20860 01 Lampholder Conversion Kit 1Kw GX9 5 C20861 01 Lampholder Conversion Kit 2Kw GY16 Motor Gearbox Spares C20261 00 Heater C22403 01 Pan Motor S Assy C22287 00 Tilt Motor C22380 00 Microswitch no leaver C22382 00 Microswitch with leaver C24030 01 T Drive Pan Speed Controller C24060 01 Drive Til
4. tlzi o slalfgal n alza uls w e g 3 9 9 3 wove aaa 1 gaa D D sg unl amp laiulstt siz ololelolotilci lol l T lt V E cl es Su EB ES S e E E E A 3 5g BRR A 2 i Pol A E lo o 9 a 3 2 a EE pue 3800 g ee 3800 8 2 o 9 i T H M Y ez 2899 IT L 59 n Wi Sen LL ZIEL o EK 0 038 4 oh R al pa 082103 03007 H NH YYJS E MO SNITONMINOO LIL _ I2 B fe e 2 215 60 2 Nvd aa i S Du SCH 9z1193 0200 gt c ae e NU H3 TIOHLNOO YATIONLNOO go S x08 NouoNm Y p Ge ETE p J LW 39NvHO an0i03 ES 507 318vO 3809 t most K 1331 LHOIW LN a Via z an ce v JI we sae sr SIN on No dasn a aa A ug dba dad E NOILO3PONd STONY On EE 9r Sr Di CL a 6 E n 9 S y E t sl SL TL el D ol 6 E Ei y D D e Bag susod sasjuaa apod SIYLIALIA NI SNCISNIMIO TIV VO 03398 ITEVI
5. L L 3409 318vO sesgelo 6l I wuig d 3809 ZL FIEVO zozo 8L 0 e 31dNvH 9NU3I v6029 LI a z ZN ONVIO 851019 a V SOLAVAV ANIA 06 tarzo SL i ur OZN LINON oe ol z JInNyo01 ONYIO OZW 1eezzo sl 4 z OZN QNY19 INANOD Z9 e10 zl 3 3HSYW ONIN3S OCH orzo IL z HSNA 393ld n 6ezeezo ezoszo ou z YBOYAS NOINNNAL P9ZZZ0 792229 6 H L8ZOZO 18Z0ZO 8 l HSNE dOL SMOTIZE ozzozo OLZOZO Z UNA 90108 GI n ASSY vH TYNINJ3L 894779 894779 9 a inn sen sl 9 3 Wiad HIW I ASSY 8ns HOLNEO szzozo szzozo G INIT NI LHONOUS G BEE ASSY 393ld n ovzizo ovzizo MI 621193 sizio T 80 vlazoviasu Sw eg L LINN SOLON 0334S 318vIsvA 5 MZ da 21193 OO ovid o 7 ABUSA l MAL ASSY Taddy8 z mm AC f CO S MEA O Oy OQC v 760193 626820 z l MZ ASSY T3HNV8 G9LOZO S9LOZO a E Y ON eSh8 IOl N C nao ISU sy ALD MO Lane ON OMO ON Leva WALI on NO asn ag NOUY3H0ON SS wk oo eke ae FIONY Call ONIMVSO JIY S LON OG IECH EJ SL yl z m E Z 9 S Y E id l JOLE Gy 00 081 I VU 0 Di LI 7 i LII Q GEG or a IL ei O O M oe NO vana Y O AA Q 0 0 ep Y O OO
6. barrel head The lampholder can be moved into the desired position towards the front for spot or the rear for flood The searchlight is fitted with a Breather Assembly This ensures a steady airflow in order to prevent any vacuum forming within the barrel The heaters specified on this equipment are self regulating and will increase decrease the heat as required This product should not be used for any purpose other than for which it was designed Any modifications to the product should not be undertaken without consulting the manufacturer Setting to Work Safe service in use necessitates the strict observance of the following precautions WR Any article fabricated from quartz or glass is inherently fragile and care should therefore be taken at all times when handling lamps BM Eye protection must be worn when handling lamps that have been removed from their packaging materials The protective jacket should not be removed from the lamp for safety reasons as there is a remote possibility of the lamp shattering violently especially if it is subjected to mechanical shock or vibration M Always isolate the equipment from the supply before inserting a lamp WR Before inserting the lamp ensure that all contacts are clean Contacts must be renewed at the slightest sign of corrosion Sanding or filing down corroded areas is not recommended as this will only make the conducting surface between the pin and lampholder smaller thus causing the lam
7. unit when lit and always allow 15 to 20 minutes for cooling down after turning the searchlight off Never place anything on or cover the searchlight when in use Ensure the lamp has cooled sufficiently before removal If undue force appears necessary to remove the lamp the equipment should be inspected by a competent person or contact the manufacturer When breaking a lamp for disposal care must be taken to ensure the glass fragments are safely contained This operation must be performed out of doors in free air In all circumstances refer to the lamp manufacturers instructions packed with the lamp Due to the vast range of lamps available it may appear possible that more powerful lamps can be used in the equipment than for which it was designed Even when the unit will physically accept a higher wattage or voltage lamp this substitution is not recommended and is dangerous This action will also void any warranties on the equipment Always refer to the lamp manufacturers technical data when dealing with lamps Back To Top 3 Technical Information This product has been designed to operate in accordance with the product specification The L480RC searchlight has the following features All marine grade materials and fixings Parabolic formed aluminium reflector Powder coated Stove enamel paint finish 385 horizontal rotation Vertical movement 20 Motor speed 20 sec fast 10 sec slow Pan 0 10 sec fast 0 5 sec slo
8. 1 Check voltage at supply If supply is not present the fault is at the customer supply If power is present see remedy 2 2 Check fuse for visual failure If none noticeable check fuse for continuity using a multi meter If fuse found to be faulty replace with new part and test equipment again for correct working order If found to be working correctly see remedy 3 3 Firstly check supply at lampholder connecting block within searchlight barrel If supply is present disconnect unit from power supply before removing the lamp If noticeable damage to filament is present the lamp will have failed The lamp can also be checked for continuity using a multi meter Replace lamp ensuring all precautions and instructions previously outlined in this manual are adhered to NOTE If a fault occurs on the pan and tilt gearbox the unit should be returned to Francis Searchlights Limited for fault evaluation and repair Back To Top 8 Maintenance and Servicing In order to prolong the service life and performance of your searchlight the following maintenance guidelines are recommended Maintenance checks should be conducted before very voyage or at least every three months Before checking disconnect the equipment from the supply Visually inspect the condition of the equipment Any major or minor structural damage should be rectified immediately in order to reduce sympathetic wear After inspection it may be necessary to clean the inside of
9. 3809 ZL A xogyy39 30108 a ET 5 d slo lo o o 9 o 19719 038 BI n GIU D S T a Si alaluls z z o 3 s 8 20 a D uy U w za GINE al je 2 EL 2 a Ga o f gt amp e Je E la je IB e i om m m Ai 7 Rm s nsd E s o fan Lauer 3800 e Gol 9 ion wis 3809 gl D E gt gt Lobadsos cz ECKER 1287897 Pe D 1285397 Pe D Seu zigirl EIER GEET 9000893 mm 4 7 qos A amp 087193 0300v AU SBITIORINDO LIL g S0 Nyd JAG I HOMHONVIS Ll I 8 821193 03007 12 fs I ele zl LA TANYA JAWIS _ G A sos XOB NOLONNA S unn Nyd v80103 K YETIOMLNOD YITIONLNOO LW 39NyH9 VON La poc 318V2 3809 t y Ra 020193 SI TYNAN OL OON 3894 UN Zosen ONIEIM vO 9 HOLMS OBOW 1437 LN 850193 Y vO v 3ivG dn ONIMYHO z HETTIE i sin 2 NO aasn E S130 mam S NOILO3POYdA FIONY OYIHL ONIMV30 TIVOS LON OQ 153l3 ER St EL CL m 0 6 I 8 r 9 El 7 E I a I i
10. 9 Francis AA EU User Instruction amp Installation Manual L480 Remote Control Tungsten Halogen Searchlight Product Reference Number A2497 Variable Speed Motor Unit 1Kw 115 240v A2500 Variable Speed Motor Unit 2Kw 115 240v Manufacturers details Distributor details Francis Searchlights Ltd Union Road Bolton Lancashire BL2 2HJ UK Tel 44 0 1204 558960 Fax 44 0 1204 558979 http www francs co uk E mail sales francis co uk Manual Part Number C21400 23 11 11 Issue 15 CONTENTS 1 Introduction 2 Safety Precautions 3 Technical Information 4 Unpacking and Installation Instructions o Electrical Installation 6 Operating Instructions 7 Fault Finding 8 Maintenance and Servicing 9 Wiring Diagram General Assembly 10 Spare Parts List 1 Introduction It is imperative that this manual is read carefully and understood before installing your equipment For your future reference please keep this manual in a safe place Thank you for specifying a product from the Francis Searchlights range All Francis products are designed to give complete customer satisfaction and are manufactured to the highest engineering standards in order to ensure optimum performance and service life The Francis Lite range combines features proven over many years service in the most hazardous conditions in both marine and land installations In order to prolong the life and performan
11. UVA MM T L 040871 819 zoog osi uer a IWS E NOLdINOS3O DEE 0112 7908 OSI ol uso0 puos 3ivd L OUvAN O P 718 NOLJOH OvOS NOINN GILINIT SLHOTIHOSHV3S SIONVY gt Y NO AIA STWI3U 5NXH 35v8 AT AOL Y3ONVO 136V7 8LOZZI 87 Gh X08 NOILONAR 109 LINN MOLON SIAOD ect LHOMHIEV3S e AH AOSZ N3ONVQ T38V7 y9ylZ9 v Dev Ad tv 9p SAILI HOVLLY 310N son DE _ sabpa paunpou 1na Ip unqoq Alddns ILVIOSI 138V3 90229 97 JOLOYYd QNVONVIS z Maio YA YIHSYM 9 v00 Sv NIYV1d SW HENN Z6 809 vy E QH X3H ZL SW MIYOS Sergio oy GH S2 ZL X SW MIHIS Zyl0ID Zv 1v310 3189 Sy9yZO ly HSng LV310 31BV2 grorzo Or Vin ALY SCHEI 6 H H MOOTAN SW LNN vecio ee VIA 0099 v NO 0 S 0 M3HS VM 64809 Z woo 3 A A o AIIVAS INDI G Cl SFIOH v S EEN E VO AH Q33dS JIBVISVA MAZ 940877 d 9N YIHSYM 9c w AC dade A Q 4 NS EON ea is 3 VO AH GsddS 318VI8VA MAL 940871 H z 9 9 NOUN 8H S Z810 sc z Dep 9 S SN oe ve 3 Nivid 8H 666900 9 z ONiMdS 2 S ZIN cio ze Test i i 9 B e NiVld ZIN 33HSVM 0L 800 Le i z QH X3H 8 X v MIYOS ty9y19 or e z GH X3H OF X 9W MANOS Z48119 ez z OH Lina DIS OL x 8A MIYOS 860 20 8z e z QH X3H OS 8 MIHIS 802600 27 a AN P a y QH X3H OZ ZIN MINOS 895800 97 A 9nd AJOS SZW gzsezo sz o o H vz ONE 0 98109 ez 9 9 m 3 I ale da de cz Ei amp Je J 3 I MOTIZA O ww 3189 Zusia 66 Se i KE e z Q34 ug 3189 uge I ovig Lg Ze DER A
12. body For easier access the light shield spill ring may be removed by undoing the fasteners Cut open one end of the protective sleeve surrounding the lamp Using the sleeve to prevent the fingers coming into contact with the lamp position the two pins above the holes in the lampholder Gently push the lamp into the lampholder and remove the protective sleeve Replace the light shield spill ring and front bezel assembly ensuring the safety catch is engaged Testing Upon correct installation and connection to an electrical supply the equipment can be tested in order to ensure its correct performance A competent person with some knowledge of electrical equipment must carry out this work Equipment required Multi meter with leads Ammeter Using the equation P VI the approximate power output of the equipment can be calculated in the following way Using the multi meter take a voltage reading Using the ammeter take an amps reading from the live cable to the lamp Multiply these figures together to give an approximate wattage Power output For example Using a 240v 1000w Tungsten halogen lamp Voltage reading 240v Amps reading 4 amps Therefore Wattage 240 x 4 960 watts Back To Top 7 Fault Finding All fault finding must be conducted by a competent person or qualified Electrical Engineer Failure of Lamp to light Causes 1 Power not supplied 2 Fuse blown 3 Failed lamp Remedy
13. ce of your product we recommend that you only specify Francis Searchlights spare parts This will also ensure that any warranties on your equipment will not be invalidated Information on spares ordering and parts is provided in this manual Should you ever need to contact Francis Searchlights Ltd regarding your equipment please quote the Product Serial Number at all times Back To Top 2 Safety Precautions The following instructions must be adhered to in order to ensure a safe working environment and the safety of the user Note When unpacking or manoeuvring the searchlight into its fixing position suitable lifting points must be used in order to prevent damage to the equipment or personal injury Prevent rain snow condensation and water droplets from contacting the lamp as this may cause bulb failure and possible shattering Quartz halogen bulbs run with a high internal pressure in excess of atmospheric Whilst the construction is inherently strong there is a slight risk of the bulb shattering Never look directly into an illuminated searchlight as this may cause severe damage to eyesight If it is necessary to inspect a lamp whilst in operation always wear suitable protective goggles Should it be necessary to examine the lamp with the front bezel removed always use a protective shield and wear goggles to ensure a safe working environment Never attempt to clean a lamp whilst in use Searchlights get hot Never touch the
14. eck and with approved terminal devices 5 Ifa spare auxiliary fuse or circuit breaker is not available one of the correct type and rating should be fitted and connected to a positive supply It is advisable to locate a bus bar or main connection and avoid any direct connection to the supply 6 For 110 220v AC products the following colour coding system should be used for the customer supply cable Brown Live Blue Negative Green Yellow Earth Note This equipment must be earthed Installation Guidelines A typical installation and connection routine for the L480RC 1Kw searchlight is as follows Referring to wiring diagram C22694 a supply is fed to the control panel which then provides a common feed to the motor gearbox and the searchlight The searchlight has been pre wired with 3 meters of cable from the gearbox to a junction box provided Cables required to be connected by the customer 4 core 1 5mm cable from the Junction Box to the Control Panel 12 core 0 5mm cable from the Junction Box to the Control Panel Optional Slave Panel Wiring 6 core 0 5mm cable from the Slave Panel to the Junction Box The Mains cable to the Control Panel to be supplied by the customer The searchlight head is pre wired along with the connecting cable to the motor gearbox A typical installation and connection routine for the L480RC 2Kw searchlight is as follows Referring to wiring diagram C22978 a supply is fed to the control pane
15. l which then provides a common feed to the motor gearbox and the searchlight The searchlight has been pre wired with 3 meters of cable from the gearbox to a junction box provided Cables required to be connected by the customer 4 core 1 5mm cable from the Junction Box to the Control Panel 12 core 0 5mm cable from the Junction Box to the Control Panel Optional Slave Panel Wiring 6 core 0 5mm cable from the Slave Panel to the Junction Box The Mains cable to the Control Panel to be supplied by the customer The searchlight head is pre wired along with the connecting cable to the motor gearbox Back To Top 6 Operating Instructions This equipment is designed for use out of doors in free air Never place anything on or cover the searchlight when in use as this may present a hazard The searchlight can be remotely positioned via the joystick control panel with the facility for movement up down left and right The speed of movement depends on the more pressure applied to the joystick the faster the searchlight moves When in the desired position the joystick should be released so that it returns to its home position dead centre The variable speed gearbox has a fast and slow setting You activate this by switching the controller switch on the control panel then selecting fast or slow The beam of the searchlight can be externally adjusted to give a variety of spreads Using the focussing handle situated underneath the
16. p to overheat WR Do not twist or bend the fused quartz bulb when fitting the lamp as mechanical stresses MUST be avoided M The lamp must be capable of unimpeded expansion when it warms up to operating temperature Mechanical forces must not be applied to the fused quartz bulb B Before the protective jacket is removed suitable protection must be worn i e face mask and gloves with wrist protection E Never touch the quartz bulb with bare hands as fingerprints will make the glass cloudy and cause a severe loss of light This may also cause recrystallisation and thus weaken the bulb material Should the bulb be inadvertently touched remove fingerprints with methylated spirit and a clean soft paper towel The bulb should then be wiped with distilled water NOTE ALWAYS WEAR MASK AND GLOVES DURING CLEANING In all circumstances the lamp manufacturers data should be referred to when dealing with lamps When fitting the lamp Always isolate the equipment from the supply when inserting a lamp Ensure the circuit is suitably fused Ensure the lamp is of the correct power rating and type Check lampholder is in good condition If the contacts show any sign of corrosion replace the lampholder Check the lampholder is in a good dry condition Never allow water to collect in the lamp fitting or come into contact with the lamp To fit the lamp Remove the front bezel assembly by operating the safety catch and lifting the latch
17. t Speed Controller C23530 01 P S U C22381 00 Pedestal Top Sealing Gasket C26185 00 Pedestal Cover Gasket In order to prolong the life and performance of your product we recommend that you only specify Francis Searchlights spare parts This will ensure that any warranties on your equipment will not be invalidated When ordering spare parts please contact the Sales Department at Francis Searchlights Limited Please quote searchlight model and serial number at all times This will enable a fast response to your spares requirements Back To Top
18. the searchlight The following procedure should be adhered to Remove the front bezel Clean the front glass inside and out using a proprietary glass cleaner or metal polish Clean the reflector if required Ensure that the lampholder is free from corrosion or other damage Check earthing point for conductivity It is advisable to check all seals and gaskets for signs of degradation Renew if necessary Upon completing all maintenance requirements the searchlight should be tested for full working order approximately 20 minutes If in any doubt as to the correct servicing procedures to adopt please contact your distributor agent or the manufacturer who will be able to advise the best course of action for your product Back To Top 9 Wiring Diagram and General Assembly Part Drawing Number C22694 C22978 A2497 A2500 C23603 Description Wiring Diagram Lite Range Variable Speed 10 Amp Wiring Diagram Lite Range Variable Speed 20 Amp L480RC 1 2Kw 115 240v Variable Speed General Assembly drawing Junction Box Assembly Control Panel Assembly Back To Top
19. vibration mounts are to be fitted the fixing holes for the mounts should also be marked out and drilled Prior to manoeuvring the searchlight into its fixing position the AV mounts should be fitted to the base When in the desired position bolt the searchlight firmly down On an uneven surface it may be necessary to use a suitable sealant such as silicone in order to ensure a weatherproofed joint Back To Top 5 Electrical Installation For safety purposes only competent personnel should perform the electrical installation All equipment should be installed to current Electrical Regulations and Standards In order to obtain the maximum light output from the searchlight it is essential that the full operating voltage of the lamp fitted be applied to the lampholder contacts Method of Electrical Connection 1 Disconnect the supply before working on the electrical system 2 The searchlight must be connected to a fused electrical supply using suitably sized cable 3 If the searchlight is located a considerable distance from the supply provision must be made in the cable size in order to overcome the voltage drop The following table below indicates the maximum length of cable to be used for the AC supply cable from the control panel to the searchlight Searchlight 120v 1Kw 120v 2Kw 230v 1Kw 230v 2Kw Cable Size mm 18 MTRS 9 MTRS 68 MTRS 34 MTRS HA EE CEET 4 Whenever possible cable terminations should be made below d
20. w Tilt Effective weather sealing to IP66 Toughened front glass The searchlight also performs to the following optical data 1000 Watt T H 2000 Watt T H Supply voltage 220 240v or 110 115v 220 240v or 110 115v Peak Beam Candlepower 1 235 000 lux 2 471 000 lux Range 1111 metres 1572 metres Divergence 4 5 6 5 Temperature range 20 C to 50 C 20 C to 50 C In order that the searchlight operates correctly it is imperative that competent personnel are responsible for the installation operation and servicing of this equipment Failure to adhere to this advice may cause premature failure or incorrect operation of the searchlight which may damage the equipment or cause personal injury Back To Top 4 Unpacking and Installation Instructions The following instructions should be read and fully understood prior to installing the equipment to ensure that the correct procedures are followed and all safety precautions are observed Note If the equipment has been in storage for a considerable amount of time it is advisable to conduct a routine maintenance check on all parts before installation Safety Precautions This equipment should not be connected to an electrical supply before being installed Installation procedures should be adhered to in order to ensure a safe working environment and reduce the risk of damage or personal injury Preparing the Mounting Position Mark out and drill the fixing holes through the deck If anti
Download Pdf Manuals
Related Search