User's Manual - Glunz & Jensen
Contents
1. 1315 User s Manual CONCEPT Processor DW DW XP 12 General information About this manual Unintended use of the equipment Degraf S p A does not take any responsibility for any damage or accidents caused by unintended use of the equipment e Itis absolutely prohibited to make any modifications electrical nor mechanical of the equipment If however this prohibition is disregarded Degraf s warranty will no longer apply Intended use of the equipment e This unit is a part of a full range dedicated for the treatment of flexographic printing plates This range includes exposure unit processor dryer and light finisher e This unit is designed to washout of solvent washable printing plates with dedicated digital section to remove the black layer of digital plates e All the other steps of the process are made with the other equipment of the range e This unit is designed to work with solvent and has been tested with conventional product Always ask your dealer before trying to change type of solvent This may result in major damages and safety issues This unit has not been designed as an explosion proof unit Installation e Never install the unit in explosive environments e Itis the responsibility of the owner and operator s of this unit that the installation is made in accordance with local regulations and by engineers authorized to carry out plumbing and electrical installations e Installation service and2. CALIBRATION ESC Min 1 50 Max 3 4 3100 6888 DRAINING WAITING amp FILLING 2 91 TIME amin Max 4 0 Solvent T Setpoint 32 2 Bs OFF 40nn SPEED IN mm min Fresh solvent pulse OH T IN G Page 1 Display overview Description Allows to exit this screen and to return to the ESC main screen N Allows to switch to the next page Pe AL eee By pressing this button it is possible to set maximum solid content for operation Factory setting 4 0 SPEED IN mm min By pressing this button it is possible to choose speed unit mm min or Inches min Factory setting mm min POIN C By pressing this button it is possible to choose temperature unit C or F Factory setting C Bolmera 72 Soqeeena z By pressing this button it is possible to set temperature of solvent this depends on used solvent Factory setting 32 C All other functions available from this screen can be used by Service Technician or trained and skilled people only Incorrect manipulation may result in poor plate quality damage of the processor or personal injury User s Manual CONCEPT Processor DW DW XP 1315 Daily use 25 Initial operation of the unit Manual functions All available functions in this section should be accessed by Service Technician or trained and skilled people only Incorrect manipulation may result in
3. information 0 00000 eee eee ee es 1 1 AOOUL TAISMNGWUAl va os end ere eoo ne eh ee eee eee ee eee ees eee wae ed ad l 1 Intended use of this manual osanaan aa l 1 Reservations 0 ce l 1 Notes cautions and warnings l aoaaa a a l 1 Unintended use of the equipment naonana ee ees 1 2 Intended use of the equipment 0 0 0 ce es 1 2 WISTANGLIOM a4 eee eb ee oe esa eee ber E ee eae ee a eee eee 1 2 End of lifetime disposal oaoa ee es 1 2 Sevice SS Sta NCO a wt wm he Ack eh wt ew ae St et a ye ee om 1 2 Part 2 Daily Use we aaa 2 1 CC Cl a ee ee S 2 1 Initial operation of the unit 6 ee ee 2 2 Processof COMMCUFANOMs a0 oe aha a oe boa eo aan eae eee os es Re ae Ht 2 3 Temperature rinse settings 0 0 cc ees 2 4 Manual TUNCHONS oo ceca 2s eee ado a a dete nade de eee wee oo oe Kad wo 2 5 Piate Dalanictens 44 96 6 yee 4 8 oe Oe ew ea a oe ee oe ee Ge 2 6 Plate selection 0 ee ee eee ees 2 otan o a WasiOULCVCle srce eyed ous ritmai we ae RS ee ee ee oo 2 Process visualisation seca etudueseredekabaeeen heer ee hoe teaarees amp 2 8 Processing plate after plate es 2 8 PIOUS aveeea nee eee eee E ee ee eee eee ee wee oe ee 2 9 SPECE UiS 2aneeeaneere dh oa beak oh nee end eeeee ea RNE 2 9 Switching off the processor 1 0 ees 2 10 1315 User s Manual CONCEPT Processor DW DW XP Eza Table of contents User s Manual CONCEPT Processor DW DW XP 1315 General informati
4. repair must be performed only by Service Technicians who are trained in servicing the equipment e The manufacturer cannot be held responsible for any damage caused by incorrect installation of this unit e The unit is intended for installation in a restricted access location only End of lifetime disposal The equipment is designed for easy disassembling All disposal of parts from the machine must be made according to local regulations Service assistance e If help is needed to correct any problem with the equipment please contact your supplier User s Manual CONCEPT Processor DW DW XP 1315 Daily use 2 1 General ES Part 2 Daily use General The unit is designed to wash and clean printing plates after the exposure process The unit is divided in the following sections e Entrance table and control panel allow the operator to place the plate on the unit and to select the correct parameters to process it e Digital washout section removes the black layer of digital plate to prevent the contamination of the main washout tank e Washout section provides high quality and even washout of the plates e Cleaning section ensures the cleaning and wiping of the plate e Exit section This processor is equipped with the graphical finger touch display which ensures very easy control SAFETY WARNINGS To use this unit safely it is necessary that operators and maintenance people follow the safety instruc
5. User s Manual ee EE ee knl E D eh zz E D ee Eal E D eh SE EE mz E D EE ee E E ee Eee n E CE E EEE eee EE EEE EEEEEEEeeee a G a a le D SSE SESESESESEFESE eS lm ll E le EEE LLL L _ L L_ L L L L SESSION SSS Seen eee TT TT ee ee eT a Ft aL SSS Neen eT E E ae aes Neen eee ee a Eroe a SS _ _ _ _ _ _ S___L_SSSSaazT a zz _ _____L_L_L__ _ aay eee eee ee ee ee eee e eee E E E ee ET al E A ee A E ee ee ET O E D EE ee a E ee D T E ee D A E D a E D E ee D _ a E D EE ET a a E D EE Bl E D D EEE Del n ee 7 EE ET D E D a E o TT E _ D ee ee ee T ee cz _ _ E__ SS AAAS O O a a a E zz Gt D ee yy ET Er I a aT yy EEE EE a EE I EE I CONCEPT Processor 305 DW 405 DW 505 DW 505 DW XP GLUNZ amp JENSEN DEGRAF User s Manual CONCEPT Processor 305 DW 405 DW 505 DW 505 DW XP 111336 Edition AA April 2013 This book has part No 10070285 Always read the Safety Instruction Manual part No 21741 before installing or operating the equipment This manual is published by Degraf S p A Il Girasole Palazzo Donatello 8 03b 20084 Lacchiarella MI Italy Internet www degraf com Copyright 2013 by Degraf S p A User s Manual CONCEPT Processor DW DW XP 1315 Table of contents Table of contents Part 1 General
6. he plate selection screen PLATE TYPE PIIP PLATE TYPE PIPPIP tooo n E INCREMENTAL MODE BATCH MODE WASHOUT SPEED WASHOUT SPEED WASHOUT TIME HH H HAA WA amin T INC 305 DW 405 DW 505 DW 505 DW XP These models can run only incremental mode This model can run both incremental and batch mode By running incremental mode it is used the washout speed and by running batch mode it is used the washout time By pressing INC button it can be chosen incremental or batch mode e For each stored channel it is possible to modify the name of the plate as well as the dedicated parameters e Itis possible to scroll up or down the channels by pressing or m e When the required channel is displayed press piae te Arerian to change the plate name or one of the two stored times e Then an alphanumeric keyboard for the plate name or a numeric keyboard for the washout speed time will appear goon oe o Bee i ol a alphanumeric keyboard numeric keyboard e When the proper name speed time is typed press ENT to confirm the choice Not doing this may result in corrupted values memorisation User s Manual CONCEPT Processor DW DW XP 1315 Daily use 2 7 Initial operation of the unit 2 7 Plate selection e Press pritieemenrnt to access the plate selection screen W1234ob fog W123496 79 M1 sd4ob oy goer 4 I MODE y A 123456769 01123456789 a 01123456789 01123456789
7. ly use Initial operation of the unit Process visualisation During a washout it is possible to visualize the functions that are active by pressing A All functions running are coloured in green Processing plate after plate e Itis possible to run several plates in the same time in the processor if the washout speeds are the same In this case place the plate on the transport bar on the entrance and press gt The processor will automatically feed the plate in as soon as possible e Ifthe washout speed of the plates is different place the plate on the transport bar on the entrance and press gt The processor will automatically feed the plate in as TART soon as the previous plate is out of the cleaning section i The processor can process a maximum of 3 plates in the same time The sensor which measure the length of the plate is located in the middle of the processor Make sure that plate is placed in front of this sensor User s Manual CONCEPT Processor DW DW XP 1315 Daily use 29 Initial operation of the unit Alarms Two different kinds of alarm can appear on the screen e Process alarm with A flashing and intermittent sound e Service alarm with A flashing To identify which process alarm is on press the flashing sign to display the dynamic synoptic screen A graphic alarm sign indicates the type of alarm please refer to following examples Problem on a circuit breaker for the pumps o
8. ns can be displayed n A A EA HA A PERFORMING CLEANING CYCLE PRESS TO STOP ajf Solvent Solvent pe 9 A ce 0 or START eee 888 The processor is running an automatic cleaning The processor has been stopped with at least one cycle at the switch on plate in process This screen disappears as soon as the cleaning Press RESET and confirm to reset all ongoing cycle is finished cycles To cancel the cleaning cycle at the switch on Press E and confirm to restart the press EERE CYCLE and confirm processor at the same status as at the power off This gives the possibility to continue the process of a plate remaining in the unit User s Manual CONCEPT Processor DW DW XP 1315 Daily use F gt 2 3 Initial operation of the unit Processor configuration The user has the possibility to access different menus by typing a password EF aad a WASHOUT SPEED ENTER PASSWORD Password Function Allows access to temperature rinse settings 1309 Unlocks access to plate parameters 1212 1313 Locks access to plate parameters The id button will disappear Allows access to manual functions 1969 1315 User s Manual CONCEPT Processor DW DW XP Daily use Initial operation of the unit Temperature rinse settings By entering password 1309 following screen will be displayed From this screen it is possible to change the rinse timing and solvent temperature DEVICE
9. on About this manual 1 1 Part 1 General information About this manual Intended use of this manual This manual describes the common use procedures of the processor It is intended for the daily user and should be kept with the equipment for reference at all times Reservations e This manual was written and illustrated using the best possible information available at the time of publication e Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual e Changes technical inaccuracies and typographic errors will be corrected in subsequent editions e Asa part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice Notes cautions and warnings Throughout the manual notes cautions and warnings are written in bold like the example below Before turning the unit on make sure that the working area around the unit is clean and free for easy movement Symbol Meaning Explanation The operator should observe and or act according to the i Note information in order to obtain the best possible function of the equipment The operator must observe and or act according to the Caution information in order to avoid any mechanical or electrical damage to the equipment The operator must observe and or act according to the A Warning information in order to avoid any personal injury
10. p af 01123456789 123456789__ 11123456789 01123456789 305 DW 405 DW 505 DW 505 DW XP cS aS cS e To select the plate to produce scroll up or down until required plate name is displayed Press required plate name to highlight it Then it is possible to check the plate parameters on the right side of the screen to ensure that the correct plate is selected e Ifthe plate parameters are not correct press to access to the plate parameters screen a e When the correct plate with the correct parameters is selected press to turn back to the main screen The parameters are automatically transferred in the concerned section and the processor is now ready to start a process cycle Start of a washout cycle e Check that all parameters are correct e Open the entrance cover e Place the transport bar on the entrance table and ensure that it is well engaged in the locking devices located on each side 2 OK signs on the screen PLATE Baj fatatatatatavatatata m HASHOUT SPEED MM START e Fix the plate on the middle of the transport bar to allow the plate length sensor located in the middle of the entrance section to detect the plate properly e Close the entrance cover e Press gt to start the process cycle This button is then flashing green till the plate is completely entered in the processor 1315 User s Manual CONCEPT Processor DW DW XP 28 Dai
11. poor plate quality damage of the processor or personal injury By entering password 1969 following screen will be displayed e To start desired function simply press its graphic symbol on the screen First touch of the symbol starts the function second touch stops it It is not possible to start the pump if the associated solenoid valves have not been opened before It is to prevent overpressure and high temperature in pump itself no circulation of solvent If the solenoid valves are closed together with the pump running the pump will stop automatically e To change the speed of the transport chain press 66 6 and enter new value The new value is used only in the manual function and does not affect the speed parameters stored for plate production e Itis possible to run the transport chain forwards or backwards by pressing EY or K3 Remember that running the transport chain backwards may cause a damage of the processor if no attention is paid to the position of the transport bar transport chain speed transport chain direction mr sy fF i ee a oe ae vs Vi 1315 User s Manual CONCEPT Processor DW DW XP Ea Daily use Initial operation of the unit Plate parameters It is possible to store 25 plates channels 0 24 with their washout speed and time depending on the model e By pressing uke button following plate parameters screen is displayed this button is available on the main screen as well as on t
12. r Levels problem on the different solvent tanks motors The warning sign is flashing on the The level sign is flashing and indicating a motor or the pump problem in a tank low or high level Specific alarms In addition to the motor pump alarm and level alarms specific alarm can be displayed Symbol Description mm gt One of the top panels is open ie Compressed air is too low oe Exhaust of the processor is too low i It is possible to stop the buzzer by pressing dy The buzzer will automatically restart if another alarm occurs 1315 User s Manual CONCEPT Processor DW DW XP 2 10 Daily use Initial operation of the unit Switching off the processor In order to allow the processor to perform the cleaning cycle when the processor is switched off please use the OFF button located on the main screen Press it and confirm in order to start the cleaning cycle When finished the processor will switch off automatically nti MM H The cleaning cycle performs the cleaning of all the brushes using fresh solvent User s Manual CONCEPT Processor DW DW XP 1315
13. tions and safety cautions and warnings specified in the manuals The unit is equipped with emergency switches which allow the operators to stop the unit in case of emergency Make sure that the risk or the problem has been eliminated before restoring the power on the unit To release the emergency switches turn them clockwise The unit has to be restarted following the Initial operation of the unit later in this manual For the safety of operators the unit is equipped with interlock switches for the opening of the top covers during operation for overheating and for safety level switches 1315 User s Manual CONCEPT Processor DW DW XP 22 Daily use Initial operation of the unit Initial operation of the unit i Make sure the room temperature is between 17 and 25 C 63 and 77 F and relative humidity between 40 and 60 i Before turning the unit on make sure that the working area around the unit is clean and free for easy movement a Check if there are any leaks of solvent and all the required supplies and connections power supply compressed air and exhaust i Check that all emergency stop buttons are released If they are not release them by turning them clockwise e Turn on the main switch located at the front of the machine right side e The unitis now displaying the standby screen To switch on the unit press ON OFF button located below the control panel of the unit e Then two different scree
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