Home

SERVICE MANUAL B L A S T C H I L L E R S

1. Parameter Note Min Max U M STAND PA PASSWORD user 99 99 Numb 19 l PROBES PARAMETERS ht Calibration ref to the cabinet probe user 10 10 0 2 Calibration ref to evaporator probe user 10 10 0 I3 Calibration ref to core probe user 10 10 C 0 8 temperatur scale 0 Fahrenheit 1 celsius user 0 1 Flag 1 c QUICK COOLING FREEZING AND COLD STORING ON OFF REGULATOR c0 Hysteresis differential ref to the cabinet probe user 1 15 x 3 ci Maximum lenght of chilling by temperature and by time user 0 400 min 90 C2 Quick chilling temperature cut off set ref to the needle probe user 55 99 C 3 C3 Cold storing set ref to the cabinet probe user 55 499 2 c4 Maximum lenght of the quick freezing for temperature and for time user 0 400 min 240 c5 Quick freezing for temperature cut off set ref to the needle probe user 55 499 C 18 c6 Very cold storing set ref to the cabinet probe user 55 99 20 c Threshold for needle probe properly positioned fast test 0 99 5 c8 Quick cooling freezing for temperature enabling set ref to the needle probe user 55 499 C 465 c9 Alarm buzzer activation lenght when a quick cooling freezing ends 0 99 sec 60 cA Needle probe reading u
2. SERVICE MANUAL 503601 0 03 2004 Rev 000 WARNING 44 THE FOLLOWING OPERATIONS AND THOSE HIGHLIGHTED BY THIS SYMBOL MUST NOT BE PERFORMED BY THE APPLIANCE USER ELECTRICAL CONNECTIONS WATER CONNECTIONS INSTALLATION TESTING REPAIRING MACHINE COMPONENTS DISASSEMBLY OF THE APPLIANCE AND OR ITS COMPONENTS ADJUSTMENTS AND CALIBRATION CLEANING THE APPLIANCE AND MAINTENANCE OF ELECTRICAL PARTS ELECTRONIC PARTS MECHANICAL PARTS REFRIGERATION SYSTEM PARTS CONTENTS 1 1 T 1 3 1 4 1 5 2 1 2 3 2 4 2 5 2 6 2 7 2 8 2 9 3 1 3 2 3 2 1 3 2 2 GENERAL DOCUMENTATION General information Installation Transport and handling Unpacking disposal of packaging materials General safety regulations INSTALLATION Data plate information Positioning Ambient temperature and air circulation Electrical connections Refrigeration component connections remote assemblies Condensate drainage connection Information for the installation technician Safety and control systems Appliance disposal page page page page page page page page page page page page page page ADVICE TO ENSURE EFFICIENT APPLIANCE OPERATION Shut down procedures Operating tips Precooling Loading the appliance DESCRIPTION OF THE CONTROL PANEL Push buttons PROGRAMMING AND OPERATING INSTRUCTIONS Starting up the appliance Soft blast chilling by temperature Soft timed blast chi
3. 1 N C 0 1 Flag 1 locking input polarity high pressure 0 1 N C 0 1 Flag 0 u4 Disabling time of the locking high pressure input on alarm 0 999 Sec 5 u5 Activation lenght UV light u5 0 function deactivate user 0 99 min 0 u6 Locking input polarity low pressure 0 N O 1 N C 0 1 Flag 0 u7 Alarm delay low pressure 0 999 sec 5 u8 Inlet polarity Kriwan alarm 0 1 N C 0 1 Flag 0 u9 Alarm delay Kriwan 0 999 Sec 5 uA Printer interval uA 0 HACCP push button deactivate user 0 99 min 20 ub Inletalarm polarity fuse 1 0 1 N C 0 1 Flag 0 uc X Alarm delay fuse 1 0 999 Sec 5 ud Inlet alarm polarity fuse 2 0 1 N C 0 1 Flag 0 UE Alarm delay fuse 2 0 999 sec 5 uF Alarm delay door micro switch with working machine 0 99 min 5 A __ TEMPERATURE ALARM REGULATOR A2 Upper temperature alarm set relative to the cold storing set set to the cabinet probe 2 0 no alarm 0 99 5 A4 Upper temperature alarm set relative to the very cold storing set set to the cabinet probe A4 0 alarm 0 99 C 15 A5 Disabling time of the alarm temperature from the beginning of the cold storing or from end defrosting 0 240 min 30 A6 Acquisition time of the alarm temperature 0 240 min 20 L L NETWORK CONNECTION L1 Inline instrument address not used 1 15 Numb 1 12 EL card expansion type installation and HACCP L2 0 0 1 Flag 1 M M CONFIGURATIONS MO Machine configuration for the printer D GEN
4. evaporatore 53 Sonda Spillone Ago ti Displa 7 El Card Expantion El Card ____ ST Printer optional CL Contactor Compressore N C gporato gn q o Compressore MT Magnetothermic Switch Compressor Probe com Libero 5 Min Water Pressure Switch ZH 09 06 XSI 01 9DA 022 wi E Kjddng somog VAL m 9 Comune sonde EJ D Free Min witen R Comice Compressor Fan Door Resistor Sonda spllone S 7 an A TRC Resistor Comune sonde ri KR Kiwna SSS Ev liquido Probe Door Resisto plet Ewe E Evaporator Probe uve Sonda cella E l Evaporator Fans Ventiat Cabinet Probe Defrost Electric Valve x T yc orem frost i h EKS comi NO 1 Lampada UV NC 2 m I di della protezione termi Com2 compressore KR ponticellore i morsetti NO 2 Hg m P della morsettiera 16 della scheda o Mme Pesa If the thermic protection compressor is toes Y SY not installed make a bridge from terminal fuse 1 P to terminal 2 __ 2 SEZIONE CAVI CABLES SECTION I Comune ingressi 15 mmq 15 mmq Input com 25 mmq 2 3 mmq E Pressostato max Max Pressure Switch COLORI CAVI CABLES COLORS can im Morrone Brow icro Porta n Nero Black i bc Blu Chiaro Light blue Ki i bi Bianco JVithe wan Mid Gia
5. locking input polarity high pressure 0 1 N C 0 1 Flag 1 u4 Disabling time of the locking high pressure input on alarm 0 999 Sec 5 u5 Activation lenght UV light u5 0 function deactivate user 0 99 min 0 u6 Locking input polarity low pressure 0 N O 1 N C 0 1 Flag 1 u7 Alarm delay low pressure 0 999 sec 5 u8 Inlet polarity Kriwan alarm 0 1 N C 0 1 Flag 1 u9 Alarm delay Kriwan 0 999 Sec 5 uA Printer interval uA 0 HACCP push button deactivate user 0 99 min 20 ub Inletalarm polarity fuse 1 0 1 N C 0 1 Flag 0 uc X Alarm delay fuse 1 0 999 Sec 5 ud Inlet alarm polarity fuse 2 0 1 N C 0 1 Flag 0 UE Alarm delay fuse 2 0 999 sec 5 uF Alarm delay door micro switch with working machine 0 99 min 5 A __ TEMPERATURE ALARM REGULATOR A2 Upper temperature alarm set relative to the cold storing set set to the cabinet probe 2 0 no alarm 0 99 5 A4 Upper temperature alarm set relative to the very cold storing set set to the cabinet probe A4 0 alarm 0 99 C 15 A5 Disabling time of the alarm temperature from the beginning of the cold storing or from end defrosting 0 240 min 30 A6 Acquisition time of the alarm temperature 0 240 min 20 L L NETWORK CONNECTION L1 Inline instrument address not used 1 15 Numb 1 12 EL card expansion type installation and HACCP L2 0 0 1 Flag 1 M M CONFIGURATIONS MO Machine configuration for the printer D GENERIC 1 5 2 T14 3 T20 4 T24 5 T
6. List of other operating faults not indicated FAULT CAUSE SOLUTION Compressor does not operate 1 Overload switch has cutin 1 Seek assistance from a service technician 2 Power failure 2 Check connection to power lines Fans do not rotate 1 Power failure 1 Check connection to power lines 2 Fan fault 2 Seek assistance from a service technician to replace fan 3 Condenser fault 3 Seek assistance from a service technician to replace condenser 4 Protective fuse faulty 4 Seek assistance from a service technician to replace fuse Electronic panel does 1 Power failure 1 Check connection to power lines not switch on 2 Protective fuses broken 2 Seek assistance from a service technician to replace fuses Compressor operates but 1 Shortage of refrigerant gas 1 Seek assistance from a service technician does not cool cell 2 Solenoid valve fault 2 Seek assistance from a service technician 3 Condenser is soiled 3 Clean the condenser see par 4 2 25 8 TECHNICAL INSTRUCTION FOR THE SERVICE DESCRIPTION OF THE VERTICAL CONTROL PANEL e e e HACCP UV C PROGRAM at lt DESCRIPTION OF THE ORIZONTAL CONTROL PANEL 26 4 1 5A 10 PUSH BUTTONS 2 e ei e 2 HACCP ON OFF STAND BY SOFT BLAST CHILLING CYCLE 3 C HARD BLAST CHILLING CYCLE 3 C BLAST FREEZING CYCLE
7. 18 C END CYCLE BY TIME PROBE TEMPERATURE PROBE CHILLING INDICATOR LED TIMED CHILLING INDICATOR LED CYCLE START STOP INCREASE VALUE DECREASE VALUE RECIPE PROGRAMS CHILLING CYCLES HACCP AND PRINTER OPTIONAL STERILIZATION BY UV C LAMP OPTIONAL DEFROSTING FORCED VENTILATION CHILLING FREEZING CYCLE INDICATOR LED STORAGE INDICATOR LED TIME DISPLAY TEMPERATURE DISPLAY 27 9 DESCRIPTION OF PARAMETERS 9 1 CLASSIFICATION OF PARAMETERS 9 1 1 General This instrument has a non volatile memorv in which the operating parameters are stored The parameters can be changed using the program parameters procedure Program parameters All the procedures listed below will start provided that e there is no eeprom error alarm no other programming procedures are in progress 9 1 2 USER ENTRY TO PROGRAMMING DATA Access for programming configuration parameters is only permitted when the appliance is ON and there is no data memory error active Press and hold down push buttons 7 and 8 at the same time for more than five sec onds the computer will give access to the programming function Display 16 displays PA while display 15 will show the relative value Use push button 5 to select parameter display LED 5A illuminated displav 16 with settings LED 5B e illuminated Use push buttons 7 and 8 to scroll the list of parameters if LED 5A is illumina
8. then press push but ton 5 to select the temperature mode LED 5A p on Insert the core probe into the core of the product to be chilled Start up the cycle by pressing push button 6 e LED fi and those relative to the push buttons pressed illuminate throughout the cycle while LEDs 13 P flash Display 15 indicates the maximum blast chilling time starting temperature to end of the blast chilling temperature factory setting 90 minutes The temperature measured by the core probe is shown by display 16 The instrument timer starts the countdown of the maximum blast chilling time as soon as the temperature measured by the core probe falls below the temperature of 65 C the dot at the bottom right of display 15 flashes During the blast chilling cycle the air temperature is around O C This function is designed to guarantee uniform cooling of the product preventing frost for mation on the surfaces During the blast chilling cycle the compressor may therefore stop and restart depending on the reading of the cell temperature probe The blast chilling phase ends only when the core probe inserted in the product core indi cates that the set blast chilling temperature 3 C has been reached as signalled by an intermittent beep for a minute During the beep LEDs 13 8X and 14 2 flash Display 16 indicates the temperature inside the cell while display 15 shows blast chilling time
9. 55 99 20 cF Hard phase working set ref to cabinet probe 55 99 20 d d DEFROST REGULATION d0 Defrost interval 0 don t defrost 8 8 8 8 8 8 8 8 8 dA Evaporator probe reading 8h u U DIGITAL INPUTS u5 Activation lenght UV light u5 0 function deactivate uA Printer interval uA 0 HACCP push button deactivate 20 7 1 7 ALARM MANAGEMENT Storage of data errors The appliance electronic controller is equipped with a system of acoustic and visual signals to indicate the intervention of safety devices The table below gives a list of the alarms shown on the panel display 7 2 Cause Beeper Display Reset Cause Effect Beeper Display Alarm relay Reset Cause The software controls the following alarms Evaporator probe alarm ALL 01 Exit from operating range 50 C 100 C for over 30 seconds Probe is defective REPLACE PROBE Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 01 with standard display Automatically resets only when probe reading has returned to normal Core probe alarm ALL 02 Exit from operating range 50 C 100 C for more than 30 seconds during cur rent chilling cycle by temperature Interruption of current chilling cycle by temperature and automatic start up of timed chilling cycle Chilling by temperature push button disable
10. PUSH BUTTON 10 Set the machine to ON 9 e Press and hold down push button 10 for more than five seconds relative LED illumi nates to enter the alarm displav function date hour and minute alarm type and max imum temperature detected Every time the HACCP push button is pressed the stored data are displayed EXAMPLE ALL 11 Display 15C Display 16C Str start 12 hr hour 29 min minutes 6 day days 8 mon month 03 yr year End end 13 Hr 21 min 6 day 8 mon 03 yr 24 maximum temperature detected inside the cell 6 6 PRINTING OUT STORED DATA PUSH BUTTON 10 With the appliance in STAND BY status e press and hold down push button 10 for more than five seconds to print out the latest work cycle With the appliance in STAND BY status e press push button 10 once to print out HACCP data When the appliance is operat ing and the printer is on the current cvcle will be printed out 6 7 FORCED VENTILATION FUNCTION To activate this function when the appliance e is ON press push button 12 for more than five seconds The fan will continue to operate even when the cell door is open During forced ventilation display 16 will show dEF 6 8 MANUAL DEFROSTING To activate this function when the appliance is ON press push button 12 relative LED illuminates If conditions allow it the temperature detect ed by the evaporator probe must be lower than the set point in the
11. if LED 77 is illumi e nated or to modify the settings if LED 5B is illuminated The computer automaticallv exits the programming function after approxi matelv 40 6 12 USER PARAMETER SETTINGS Parameter Min Max STAND PA PASSWORD 99 399 Numb 19 l PROBES PARAMETERS Calibration ref to the cabinet probe 10 10 0 12 Calibration ref to evaporator probe 10 10 0 I3 Calibration ref to core probe 10 410 0 8 temperatur scale 0 Fahrenheit 1 celsius 0 1 Flag 1 c QUICK COOLING FREEZING AND COLD STORING ON OFF REGULATOR c0 Hysteresis differential ref to the cabinet probe ci Maximum lenght of chilling by temperature and by time 0 400 min 90 C2 Quick chilling temperature cut off set ref to the needle probe 55 99 3 c3 Cold storing set ref to the cabinet probe 55 99 2 c4 Maximum lenght of the quick freezing for temperature and for time 0 400 min 240 c5 Quick freezing for temperature cut off set ref to the needle probe 55 99 18 c6 Very cold storing set ref to the cabinet probe 55 99 25 c8 Quick cooling freezing for temperature enabling set ref to the needle probe cA Needle probe reading 55 99 65 cb _ set ref to cabinet probe and during the second hard phase 55 99 __ cut off set ref to the needle probe
12. im Marrone ____ icro Porta n Block n Switch bc Blu Chiaro Light blue en ul bi Bianco qv Giallo Verde Yellow Green E i gg aed LR WIRING DIAGRAM T14 SPLIT TED CERE Pea Centralina Elettronica dello morsettiera e 16 della scheda Em Scheda Pulsanti Display MT set 380 3 50 114 65 7 5A 7114 40 5 0 If the thermic protection compressor is MT set 380 3 60 T14 65 9A po not installed moke a bridge from terminal z fe IT a P to terminal _ Teleruttore Compressore Rel Ventilazione SEZIONE CAVI CABLES SECTION Magnetotermico 15 mm 15 q 5 CO Compressore 1 25 25 PV _ Pressostoto Ventilazione Condensatoare Ventilatori nerone Ren Resistenza Carter LKR enza Anticondensa Elettrovalvola Liquido Giallo Verde Yellow Green VE Ventilatori Evaporatore VS ovalvola Sbrinamento rit Trosformat UV opzionalejj ampade opzionale M Pressostato d nterruttore LW ut 1 n uj 29 52 Sonda evaporatore a 53 Sonda Spillone Ago Ll 2 3 N 400 3N T 50 Electronic Card 19 2 SP__ Display El Cord a Expantion El Cord 35 ST Printer optional _ Ai Fl a ontacto omp 5 aporato an 2 Magnetomerm O x Eb 5 E IPV fon Pressure Swich a Cam rye Ea Condensator i E Comune sonde ES an
13. user 55 499 C 20 t INTENSIVE PHASE t0 Ice cream quick cooling phase 1 400 min 10 th Hard phase time lenght 1 400 min 30 C C COMPRESSOR OUTPUT PROTECTION CO Disabling time at the compressor activation from the instrument start 0 9 min 2 C2 Disabling time at the compressor activation from the precedenting deactivation 0 99 min 3 C4 Delay compressor start 0 9 Sec 0 C5 Cycle time for the output activation in case cabinet probe failure 0 99 min 10 C6 Output activation lenght during the cold storing in case of cabinet probe failure 0 99 min 3 C7 Output activation lenght during the very cold storing in case of cabinet probe failure 0 99 min 8 C8 Pump down time lenght 0 999 sec 10 C9 Reading compressor working time 0 999 hours CA Compressor maintenance time 0 999 hours 999 d d DEFROST REGULATION dO Defrost interval 0 don t defrost user 0 99 hous 8h di of defrost 0 2 Numb 1 d2 Defrost cut off set ref to evaporator probe 55 99 C 2 d3 Maximum defrost lenght 1 99 min 20 44 Defrost at the beginning of the uick cooling freezing 0 NO 1 YES 0 1 Flag 0 d5 First defrost intervall from the begin of the cold storing phase 0 999 min 99 d7 Dripping lenght 0 9 min 2 d9 Forced defrost delays override 0 1 Flag 1 dA X Evaporator probe reading user dc Delay hot gas valve compressor during defrosting 0 99 Sec 5 dd Temperature set activadion door heater 0 99 C 0 F F EVAPORATOR FAN S REGULATOR F3 Output
14. visualize the wording FFF while the other display will visualize the nr 1 first relay This number points show the relav that we intend to force Once selected the relay to activate press the push button Start Stop to excite or not excite it When a relay it s forced if we change relay with the buttons 7 and 8 the relay previously activated is disarmed It s not possible to activate more then a relay per time FFF1 it activates the exit of the relay K1 compressor FFF2 K2 door heater FFF3 solenoid valve FFF4 K4 evaporator fan FFF5 K5 hot gas defrosting FFF6 K6 UV light FFF7 K7 alarm FFF8 buzzer activation Pressing again the defrosting push buttons or standby push buttons it s possible to go out from the function From the function it s not possible to go out per time out 9 3 5 Autotest The self diagnosis of the card is done when we switch on the machine and when the panel is not in stand by con dition We ve the control panel displays and leds lighting The software version will appear on the display 9 3 6 Microprocessor Reset It s possible to reset the microprocessor card by pressing in the same time the three bush buttons 18 3 Soft Hard The displays show the words rES and the microprocessor reset itself clean the memory all the outlets are disactivated and the machine goes in stand by 9 3 7 Printing Connection The pc board send to t
15. 0 9 Sec 0 C5 Cycle time for the output activation in case cabinet probe failure 0 99 min 10 C6 Output activation lenght during the cold storing in case of cabinet probe failure 0 99 min 3 C7 Output activation lenght during the very cold storing in case of cabinet probe failure 0 99 min 8 C8 Pump down time lenght 0 999 Sec 10 C9 Reading compressor working time 0 999 hours CA Compressor maintenance time 0 999 hours 999 d d DEFROST REGULATION dO Defrost interval 0 don t defrost user 0 99 hous 8h di Kind of defrost 0 2 Numb 1 d2 _ Defrost cut off set ref to evaporator probe 55 499 C 2 d3 Maximum defrost lenght 1 99 min 20 d4 Defrost at the beginning of the uick cooling freezing 0 NO 1 VES 0 1 Flag 0 d5 First defrost intervall from the begin of the cold storing phase 0 999 min 99 d7 Dripping lenght 0 9 min 2 d9 Forced defrost delays override 0 1 Flag 1 dA Evaporator probe reading user oe dc Delay hot gas valve compressor during defrosting 0 99 sec 5 dd Temperature set activadion door heater 0 99 0 F F EVAPORATOR FAN S REGULATOR F3 Output deactivate fans if the compressor is deactivated 0 No 1 Yes 0 1 Flag 1 F4 Output deactivate fans during the defrost 0 No 1 Yes 0 1 Flag 1 F5 Disabling time at the output fans activation from the end of the dripping 0 9 min 3 u U DIGITAL INPUTS ut Door switch deactivate evaporator fans output 0 1 N C 0 1 Flag 1 u2 Door switch input polarity 0
16. 4316 4 19301252 0 EVAPORATOR FAN EBM A4E300 BA0102 18562532 0 MINI PRESSOSTAT Max 19 30 Bar 19550623 0 41 Technical Characteristics Model T14 40 COMPRESSOR TFH 2511Z R404 Cod 19165601 0 CONDENSER STV 690 con convogliatore cod 19177042 0 FAN 140W 230V 50Hz 0 7A Pala 2350 con griglia CAPILLARY V T Danfoss TES 2 campo B 20 C cod 19200006 0 orif n 3 cod 19470957 0 GAS CHARGE R404a 2200 gr EVAPORATOR Cod 19270073 0 GAS VALVE Cod 19863034 0 Castel 1068 M10 Bobina HM2 Liquid receiver diam 130 x 360 h 19635349 2 Filter Castel 4316 4 19301252 0 EVAPORATOR FAN EBM A4E300 BA0102 18562532 0 MINI PRESSOSTAT Max 19 lt gt 30 Bar 19550623 0 42 J7U0AW03S An opedue1 An AN dad a40430u40jsvJ uxo SUOI 100090 J 1uldd AD 4467 mg 29 JAWJOJSUDAL AN __________ 9403104009 1 3904d NI opuos IS 407 90d09 uoj 34040 4Uu3A 3J040suapuoj 0740d 340441n4J4841ul0 SIN OSUSPUOZUY OZUIIS SIN 0U0d0AJ UouMS 4000 J01S S 2J 4001 9 6 WIRING DIAGRAM T5 s El E 8914 o19qf eqoJd epuos SUNWOJ UDMUY WAJMS 100Q 0 50490 DAJ DPUOS indu Issoj ur WDUIJGS DIRO 3 eqoJd epuos eun
17. apg 5 Libero E El R Cornice Sonda Mex Door Resistor spione Needle Probe zx BH Ae Comune sonde Evaporator Fans Ev liquido Probe com VS Defrost Electric Valve Liquid Sonda Evaporat Evaporator Transform UV opzjonal abo T orm opziongl eo Sonda cella Cabinet Probe igh opzjonali Ventiat an Door Switch abine obe 3 pane Probe Tm fba 1 T 2 1 elit fuse 2 Comune ingressi E Input com Pressostoto max Max Pressure Switch ea Micro Porta Door Switch Kriwan E Kriwan Switch E Pressostato min il 4 Min Pressure Switch ydg eoujosuepuo guun 0213913 yuf Buisuepuo ydg wosboiq 21139913 WIRING DIAGRAM T14 W MT set 380 3 50 114 65 7 5A 114 40 5 0A doo a wem m 7 LI Centralina Elettronica Scheda Pulsanti Display Scheda Espansione SI Stampante opzionale Teleruttore QITIDI C2 _ Rel Ventilazione MI Magnetotermico 1 Compressore 5 __ Idrostato min acqua VC Ventilatore Compressore __ Condensatore Ventilatori Resistenza Carter IRA Resistenza An tl ui 9 STO nisin tl opzionale PM Pressostato di Massima a e ___ Interruttore Porta 51 Sonda Aria Cela 62
18. is displayed OPERATION The main work cycles chilling freezing performed by the appliance SOFT BLAST CHILLING 3 C Pre cooked food is rapidly chilled 90 to a temperature of 3 C thus preventing prolifera tion of bacteria and preventing dehydration of the cooked food due to evaporation Food can thus be stored perfectly for 5 to 7 days without altering its original qualities HARD BLAST CHILLING 3 C This process is designed to cool food products with a thickness greater than 2 3 cm Variable air temperatures are used to accelerate penetration of cold into the product BLAST FREEZING 18 C This function freezes the product completely to a temperature of 18 C in less than 4 hours The rapidity of the process prevents formation of macrocrystals essential to ensure that the product retains its original consistency and quality when thawed for consumption AUTOMATIC CONSERVATION At the end of each cycle chilling or freezing the appliance will automatically switch to the required storage temperature Two different end cycle modes are available for each cycle s BY TEMPERATURE the cycle ends when the probe reaches the required temperature TIMED cycle length is pre set IMPORTANT work cycles and modes can only be selected when the appliance is ON LED on push button 6 off 12 5 2 SOFT BLAST CHILLING BV TEMPERATURE pre cooked hot foods To select this cycle press push button 2 relative LED lights up
19. pressure qa 2 pressostat DE fi Gas Filter Compressor Hf TRUE Expansion Mp Valve f asahan High pressure in the different working condition System working in cooling condition High pressure 28 30 bars Low pressure 3 4 bars KA mi Svstem working in defrost condition 7 High and low pressure 12415 bars 40 Technical Characteristics Model T5 COMPRESSOR CONDENSER FAN CAPILLARY V T GAS CHARGE EVAPORATOR GAS VALVE RECEIVER MINI PRESSOSTAT ASPERA J 2192 GK CSR 26 cc 220 240V 50Hz cod 19165559 0 Cod 19177070 0 EMI 16 75 watt 220 50 Pala 254x33 con griglia cod 18562570 0 VT DANFOSS TES2 68 3411 campo 20 cod 19200006 0 orif n 1 cod 19470956 0 1300 R404a Cod 19270072 0 CASTEL 1028 M10 cod 19863036 0 1 6 litres cod 19635348 0 Max 19 30 Bar cod 19550623 0 Technical Characteristics Model T14 65 COMPRESSOR CONDENSER FAN CAPILLARY V T GAS CHARGE EVAPORATOR GAS VALVE Dorin H300 CS R404 230 400 3 50 cod 19166047 0 Cod 19177071 0 EBM AGE420 AP 02 01 230 1 50 cod 18562536 0 Danfoss TES 2 campo B mop 20 C cod 19200004 0 orif n cod 19470957 0 R404a 2500 gr Cod 19270073 0 Cod 19863034 0 Castel 1068 M10 Bobina HM2 Liquid receiver diam 130 x 360 h 19635349 0 Filter Castel
20. program parame ters the appliance will perform a defrost cycle Display 16 CI will show To immediately stop a defrost cycle press push button 12 ol 6 9 AUTOMATIC DEFROST CYCLES The appliance automatically performs defrost cycles during storage Three defrost cycles are performed during a 24 hour peri od once every 8 hours The appliance automatically restarts once the defrost cycle has been completed 6 10 UV C LAMP FUNCTION Use this function to sterilize the interior of the cell When the appliance is ON press push button 11 relative LED illuminates The UV C lamp switches on and sterilizes the interior for a default time of 30 minutes To interrupt the sterilization cycle press push button 11 or open the cell door When the door is closed again the lamp will remain off 6 11 USER ENTRV TO PROGRAMMING DATA Access for programming configuration para meters is only permitted when the appliance is ON and there is no data memory error active Press and hold down push buttons 7 CP and 8 at the same time for more than five sec onds the computer will give access to the pro gramming function Display 16 displays PA while display 15 will show the relative value e e Use push button 5 to select parame ter display LED 7 illuminated or display 16 C I with settings LED 5B e illuminated Use push buttons 7 and 8 to scroll the list of parameters
21. qualified personnel e The machine must only be used for the purposes for which it was designed i e for chilling and freezing food products The machine must not be used for prod ucts requiring constant temperature con trol and recording such as heat sensitive chemicals medicines or blood products e The manufacturer declines all responsi bility for any damage caused by incor rect or unreasonable machine use such as e improper use by untrained persons e technical modifications or operations not suited to specific models use of non original or non specific spare parts e failure to follow the instructions given in this manual 1 2 Installation The machine must be installed by a spe cialised technician authorised by Tecnomac and in compliance with the instructions given in this manual In the event that the machine is fitted with a remote condenser unit the installation technician is responsible for checking all connections in compliance with the instructions given by Castelmac for plant and machine installation 1 3 Transport and handling o load or unload the machine and or components from onto the means of transport use a lift truck or fork lift equipped with forks that are at least half the length of the machine housing use a crane if the machine is fitted with eye bolts Select the lifting equipment suited to the weight and overall dimensions of the packaged machine components e When
22. the appliance to STOP status relative LED switches off ready for a new cycle 17 6 APPLIANCE FUNCTIONS 6 1 DATE AND TIME SETTINGS PUSH BUTTON 5 Set the machine to ON OE Press and hold down push button 5 for more than five seconds to access the date and time setting function Display 16 C indicates in sequence the abbrevia tions Hr hours Mn minutes dA day Mo month and Yr year while display 15 shows their respective settings To scroll the abbreviations press push button 5 To modify the settings use push buttons 7 and 8 6 2 ICE CREAM SURFACE HARDENING PUSH BUTTON 6 Set the machine to ON Press and hold down push button 6 for more than five seconds to access the sur face hardening function push button LED flashes The compressor is switched on dis play 15 shows the default cycle time Set the cycle time in minutes by means of push buttons 7 8 Open the cell door place the product inside then shut the door to start the cycle All LEDs remain off with the exception of the Start LED When the cycle time has elapsed an acoustic sig nal is given The appliance remains on ready for another ice cream hardening cycle Open the cell door remove the hardened product replace it then shut the door The machine will perform another hardening cycle for the time set for the previous one Every time the door is opened and closed a
23. then with temperatures around 0 C LED on push button 3 on For example HARD timed chilling cycle 90 minutes First stage of 40 minutes with negative air temperature Second cycle stage of 50 minutes with air tem perature around O C When the maximum chilling time has counted back to O the chilling cycle is completed and the appliance automatically switches to the set positive storage temperature for an indefi nite interval LEDs illuminate and the beep is activated when the cycle is finished as in the temperature chilling cycle The same applies for the storage function Press push button 6 e to set the appliance to STOP status relative LED switches off readv for a new cvcle 5 6 5 7 BLAST FREEZING BV TEMPERATURE To select this cycle press push button 4 relative LED lights up then press push but ton 5 to select the temperature mode LED Y on Insert the core probe into the core of the product to be chilled Start up the cycle by pressing push button 6 E LED f and those relative to the push buttons pressed illuminate throughout the cycle while LEDs 13 4 flash The appliance proceeds to operate in the same wav as that described for the positive chill ing cycle During this cycle the compressor operates in continuous mode to enable the appliance to reach the cycle end temperature in the shortest time possible default temper ature at product core is set at 18 C Maximum freezing
24. time is 240 minutes The alarm ALL 14 for excessively long freezing and conservation functions cut in with rel ative indicators in the same way as for timed Soft blast chilling The factory setting for neg ative storage temperature is 25 C LEDs illuminate and the beep is activated when the cycle is finished as in the soft chilling cycle by temperature The same applies for the storage function Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle TIMED BLAST FREEZING e e Press push button 4 relative LED lights up then press push button 5 to select the timer mode LED 5B on Display 15 shows the maximum chilling time set by default to 240 minutes To modify this time press push buttons 7 ands TO time in minutes START Start up the cycle by pressing push button 6 w LED 5B and push button LEDs remain on and LEDs 13 flash throughout the cycle Internal cell temperature is shown on display 16 When the maximum chilling time has counted back to O the cycle is completed and the appliance automatically switches to the set negative storage temperature for an indefinite interval LEDs illuminate and the beep is activated when the cycle is finished as in the freezing cycle by temperature The same applies for the storage function The factory setting for negative storage temperature is 25 C Press push button 6 to set
25. 12 C ALL 01 ON Allarm 01 on e __ 40 13 C e hh 42 15 C ALL 01 OFF Allarm 01 off e __ 45 09 C e 50 01 C e __ 55 05 C e 1 00 14 C e _1 05 17 C e hh 06 18 C END freezing End cycle and start preserving e _1 10 19 C e _1 15 18 C e hh 16 18 C Door open e hh 19 10 C ALL 03 ON Allarm 03 on e _1 20 05 C e hh 21 02 C ALL 04 ON Allarm 04 on e hh 21 01 C Door close e hh 21 01 C ALL 04 OFF Allarm 04 off e _1 25 05 C _1 30 16 C hh 32 18 C ALL 03 OFF Allarm 03 off 1 35 18 C h 36 18 C DEFROST ON _1 40 16 C hh 43 15 C DEFROS OFF _1 45 18 C e hh 48 18 C STOP HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH4H44H D D DOD DOD O zi 33333333333333333333333333333333333 38 9 4 Test B Example of printing PRINTING NOTES TECNOMAC Printed Date day month year Time hh mm MACHINE T14 HACCP alarm OVER TEMPERATURE ALARM WITH 3 C SETPOINT Start day month year Time hh mm Max temperature xx C End dav month vear Time hh mm BLACK OUT ALARM WITH 18 C SETPOINT End black out elettr line day month year Time hh mm Max temperature xx C Temperature re enter in the setting temperature value dav month vear Time hh mm End 9 5 REFRIGERATION SVSTEM Refrigeration Svstem High pressure Condenser mo Low pressure Tecnomac System C Cooling phase 22 mm 30 bar Defrosting Liquid receiver bottle High
26. 40 6 AS1 7 MT 8 ASC 9 SC1 10 XXX 19 XXX 0 19 Numb 0 M1 Machine type for the printer 0 GENERIC 1 TECNOMAC 2 ICEMATIC 3 XXX 9 0 9 Numb 0 M4 Starting chilling freezing type M4 0 the same as turning off 0 6 Numb 0 CONFIGURATION PARAMETERS Machine models T5 T14 cod 26118390 0 Parameter Note Min Max STAND PA PASSWORD user 99 99 Numb 19 l PROBES PARAMETERS h Calibration ref to the cabinet probe user 10 10 0 2 _ Calibration ref to evaporator probe user 10 10 0 13 Calibration ref to core probe user 10 410 0 18 temperatur scale 0 Fahrenheit 1 celsius user 0 1 Flag 1 c QUICK COOLING FREEZING AND COLD STORING ON OFF REGULATOR c0 Hysteresis differential ref to the cabinet probe user 1 15 C 3 c1 Maximum lenght of chilling by temperature and by time user 0 400 min 90 c2 Quick chilling temperature cut off set ref to the needle probe user 55 99 3 C3 Cold storing set ref to the cabinet probe user 55 499 C 2 c4 Maximum lenght of the quick freezing for temperature and for time user 0 400 min 240 c5 Quick freezing for temperature cut off set ref to the needle prob
27. ATION REGULATIONS 2 5 Refrigeration component connections remote assemblies Appliance power lines are sized for instal lation distances of up to 10 metres For greater distances seek advice from Castelmac 2 6 Condensate drainage connection Fit a condensate wash water drainage hose with a minimum diameter of 1 Geberit or similar type 2 7 Information for the installation technician Before starting up the machine check that it has been correctly installed and commis sioned test report 1 Check that there are no gas leaks from weldings or joints made during installa tion works 2 Check that the pipes connecting the condenser to the remote condensing unit have been well insulated 3 Check all wiring connections 4 Check electrical input 5 Check the standard pressure in the refrigerant system 6 Check the water connections and effi ciencv of the pressure switch valve dur ing operation as well as the flow of con densing water in water cooled units 7 Perform at least one blast freezing cvcle to the SET temperature and one manu al defrosting cvcle In the event that the appliance or the remote condensing unit have not been transported in a vertical position e g on the back or have been overturned during installation works allow at least 4 hours before starting up the equipment e nform the customer of the exact purpose of the appliance with specific reference to the use and re
28. ERIC 1 5 2 T14 3 T20 4 T24 5 40 6 AS1 7 MT 8 ASC 9 SC1 10 XXX 19 XXX 0 19 Numb 0 M1 Machine type for the printer 0 GENERIC 1 TECNOMAC 2 ICEMATIC 3 XXX 9 0 9 Numb 0 M4 Starting chilling freezing type M4 0 the same as turning off 0 6 Numb 0 9 3 Micro relavs electronic card 9 3 1 Sensor inlet PC board check sensors type and cables lenght PRB 1 Inlet room temperature sensor PRB 2 nlet evaporator temperature sensor PRB 3 Inlet core temperature sensor PRB 4 Inlet free connection Inlet PC board connection for sensor type PTC KTY 83 121 70 C 100 C 9 3 2 Outlet to relay Relay K1 10A AC1 Compressor Relay K2 5A AC1 Door heater Relay BA AC1 Solenoid valve pump down Relay BA AC1 Evaporator fan Relay K5 AC1 Defrosting Relay K6 10A AC1 UV lamp Relay K7 10A AC1 Alarm room light 9 3 3 Digital inlet with polarity setting under password Inlet SW1 Manual reset alarms high pressure pressostat Inlet SW2 Door micro switch Inlet SW3 Automatic reset alarm Kriwan Inlet SW4 Manual reset alarm low pressure alarm Inlet Ht1 tension Fuse alarm Inlet Ht2 tension Fuse alarm 35 9 3 4 Forcing relav for the service It is possible to disable all the card outlets to be able then her to singly activate With the car in stand by to hold pressed for 5 seconds the push buttons defrosting and clock then a display will
29. M THIS OPERATION ONLY AFTER THE APPLIANCE HAS BEEN SHUT DOWN IMPORTANT The condenser has sharp edges Always wear protective gloves goggles and masks when carrying out the above operations 57 12 3 CLEANING THE CELL To guarantee hygiene and ensure the quality of processed foods clean the interior of the cell frequently according to the type of food stored Weekly cleaning is recommended The cell interior and components can be cleaned with a soft cloth or sponge Clean with water and non abrasive neutral detergents Rinse with a damp cloth or sponge or with a gentle jet of water no stronger than mains pressure Do not use pointed or abrasive instruments to scrape appliance surfaces NEVER USE ABRASIVE FLUIDS SOLVENTS OR THINNERS NB Always wear protective gloves while cleaning 58 12 4 DEFROST WATER DRAINAGE The system is prearranged for automatic and manual defrosting as necessary Make sure that the water from the evaporator drains out into the collecting tray and that the drain tube is not clogged Notes 59 Castel MAC SpA Via del Lavoro 9 C P 172 31033 Castelfranco Veneto TV Italy Tel 439 0423 738455 Fax 439 0423 722811 E mail serviceOcastelmac it Web site www castelmac it Cod 71503601 0 03 2004 Rev 000
30. TURA PRESSOSTATI Kg Cm STACCA 70 2 28 5 WIRING DIAGRAM T20 T30 T40 W COLLEGARE AL QUADRO POTENZA CONNECTION TO POWER BOARD CONECTON TO POWER BORK In caso di assenza dell IDROSTATO ponticellare i morsetti 12345678910 n17 e n 6 Dai 71777 dn When the WATER PRESSURE SWITCH are not installed moke FAN CAPACITOR 25 4hp a bridge from terminal n 17 to terminal n 6 MOTORE VENTILATORE N mmq 75 MOTOR FAN mmq 89 cy pe merger CAVO MULT FROR 300 500V 12x1 In caso di assenza del pressostato differenziale dell olio SPIRAL onticellare i morsetti n 10 e n 16 PRESSOSTATO DI MINIMA SU GUANA s When the differential oil pressure switch are not installed MINIMUM PRESSURE SWITCH make a bridge from terminal n 10 to terminal n 16 PRESSOSTATO DI MASSIMA MAX PRESSURE SWITCH PRESSOSTATO DIFFERENZIALE OLIO In caso di assenza del secondo pressostato ventilatore OIL DIFFERENTIAL PRESS SWITCH ponticellare i morsetti n 12 e n 14 PRESSOSTATO VENTILATORE N When the 2nd fan pressure switch are not installed make a FAN PRESSURE SWITCH N I bridge from terminal n 12 to terminal n 14 PRESSOSTATO VENTILATORE N 2 FAN PRESSURE SWITCH N 2 ELETTROVALVOLA GAS LIQUIDO LIQUID ELECTRICAL VALVE TARATURA PRESSOSTATI Kg Cm ELETTROVALVOLA GAS CALDO DEFROST ELECTRICAL VALVE IDROSTATO WATER PRESSURE SWITCH 9 7 ERROR EC 8 820 SENSOR MALFUNCTION ERROR SENSORS Cell probe gt SENSOR PTC Evaporator pro
31. aie opziongie Pressostato di Massima o _ Interruttore Porta a 5 Sonda Aria Cella S3 Sonda Spillone Ago SE Expantion El Card ST Printer optional 2 Tuer o Compressore com Magnetothermic Switch Compressor Fan Pressure Switch A Kiddns mod VAL 2H 09 06 XGL 014 20A n B ja une sonde Probe com E an Fre NIC R Cornice VC Fan Condensator Door Resistor Fan Capacitors IRC Resistor Carter _______ 3H lebFe o KR Kiwn o o o liquido Door Resistor Q x M valve VL l Liquid Electric VE Evaporator Fans Defrost Electric Valve IL ansform opzional UV Lights opziond Sonda spillone Needle Probe IN Comune sonde e com ji Pd Evaporat A e wa a i vaporator Probe Sonda cella Cabinet Probe E Ventilat Fan lt In caso di assenza della protezione termica compressore ponticellare i morsetti m P della morsettiera e 167 della scheda a t If the thermic protection compressor KR is HTI piaota 1 __ not installed make a bridge from terminal Ehm fuse 1 q to terminal s 72 e 2 us HT2 fuse 2 SEZIONE CAVI CABLES SECTION Comune ingressi 15 mmq 15 mmq Input com 2 9 mmq 20 mmq Pressostato max COLORI CAVI CABLES COLORS Switch
32. aisisay ZHOS Adee ZHOS N TIJN TI N ASI n ASI 28 to J E Gi M s E 3 2 IH Hke e Un g 5 n Vr 2 z s et E pinbri 09 5 000 VAL ZH 09 06 XSI 01 90A OEZ DAJ Dpuos Woo epuos Ed 9914 01991 aqoid epuos sunuo9 S indu ISSOJDUI BAJDA ppuos LE JojDJOdDA qoid god 240300 DHOd OJJW aqoid 19UIqpO YOYIMS UDMUY OJDJSOSSAJd UoyAS eunsseJd ul YONMS 91NSS9 4 s kl WIRING DIAGRAM T14 __ 400 3N4T 50 SO Centralina Elettronica H Scheda Pulsanti Display SE Scheda Espansione 8 lt amp ME es be n lt 5 lt n orl Set 15017 Bar I seen 8 o z e n tie T14 40 UV _ Lampade UV opzionale JI Pressostato di Massima a o Interruttore Porta 51 Sonda Aria ta S3 Sonda Spillone Ago Ll 2 3 N 400 3N T 50 Electronic_Card SP Display El Card SE Expantion El Card IST Printer optional C1 Contactor Compressore o S gporato ans Compressore com d M Magnetotherm witch Compressor Probe com LS Compressor ae Libero ZH 09 06 XGL 014 20A OSZ wi 5 Kiddns smog VAL L9 D Free UN 1 1 VC Fan C
33. alarm 0 1 N C 0 1 Flag u9 Alarm delay Kriwan 0 999 sec 5 uA Printer interval uA 0 HACCP push button deactivate user 0 99 min 20 ub Inlet alarm polarity fuse 1 0 1 N C 0 1 Flag 0 uc Alarm delay fuse 1 0 999 Sec 5 ud Inlet alarm polarity fuse 2 0 1 N C 0 1 Flag 0 uE Alarm delay fuse 2 0 999 Sec 5 uF Alarm delay door micro switch with working machine 0 99 min 5 A A TEMPERATURE ALARM REGULATOR A2 Upper temperature alarm set relative to the cold storing set set to the cabinet probe A2 0 no alarm 0 99 5 A4 Upper temperature alarm set relative to the very cold storing set set to the cabinet probe A4 0 no alarm 0 99 C 15 A5 _ Disabling time of the alarm temperature from the beginning of the cold storing or from end defrosting 0 240 min 30 A6 Acquisition time of the alarm temperature 0 240 min 20 L L NETWORK CONNECTION L1 Inline instrument address not used 15 Numb 1 L2 ELcardexpansion type installation and HACCP L2 0 1 Flag 1 M _ CONFIGURATIONS MO Machine configuration for the printer D GENERIC 1 T5 2 T14 3 T20 4 T24 5 40 6 AS1 7 MT 8 ASC 9 SC1 10 XXX 19 0 19 Numb 0 M1 Machine type for the printer O GENERIC 12 TECNOMAC 2 ICEMATIC 3 XXX 9 0 9 Numb 0 M4 Starting chilling freezing type M4 0 the same as turning off 0 6 Numb 0 31 CONFIGURATION PARAMETERS Machine models AS1 cod 26118391 0
34. ance for the first time or after a prolonged period of disuse pre cool the cell by running an empty cycle until the set operating temperature has been reached To ensure optimal performance without any alteration to food quality arrange food products in such a way as to favour the cir culation of cold air throughout the cell open the door as little as possible 3 2 2 Loading the appliance a Ensure that foods to be chilled and or frozen are separate and do not have a thickness greater than 50 80 mm Do not load the appliance beyond the quantity recommended by the manufac turer b Ensure that there is sufficient clearance between trays to enable free air circula tion If the appliance is not completely full distribute the trays and foods evenly throughout the available space c Position travs inside the trav compart ment as far as thev will go as close as possible to the evaporator d Position the core probe at the centre of the largest product or food item make sure that the tip of the probe does not protrude or touch the trav The probe must be cleaned and sani tised before each new cvcle operation to prevent inadvertent contamination e Avoid covering the travs and or contain ers with insulating covers or film The more the product is insulated the more time is required for chilling or freezing Travs must be packaged when the prod uct has been chille
35. be KTY 81 21 Rs 990Qa 25 r ARs At 7 3Q C Heart probe Example A 20 C Rs 990 7 3x 25 C 20 C x ml Probe interrupted Cell probe Evaporator probe El Probe short circuiting Heart probe E3 EC 8 820 SENSORS PROBE TEST METHOD probe interrupted gt 2200 Q probe short circuiting lt 475 TR 52 EC 8 820 DATA MEMORV ERROR TRANSFORMER IN THE EVENT OF THERMAL OVERLOAD SHORT CIRCUITING OF THE SECONDARY HIGH ROOM TEMPERATURES PRIMARY SUPPLY VOLTAGE OUTSIDE THE TOP LIMIT THE THERMAL CUT OUT WILL BREAK THE PRIMARY CIRCUIT OPERATIONS CAN ONLY BE RESTORED BY REPLACING THE TRANSFORMER EC 8 820 DATA MEMORY ERROR THE ELECTRONIC CONTROL WILL NOT ALLOW ANY OPERATION TO BE PERFORMED ALL THE OUTPUTS ARE SET TO OFF THE ELECTRONIC CONTROL TRIGGERS A BUZZER TRY TURNING THE MACHINE OFF AND THEN ON AGAIN IF THE PROBLEM PERSISTS REPLACE THE CONTROL 53 10 THE GREAT ADVANTAGES OF THE TECHNOLOGV AND THE PROCESS It is wrong to put food which has just been cooked straight into cold storage The cool ing action is static and weak the time taken to chill the food is too long and bacteria will proliferate swiftly in great numbers Only with a refrigeration system using TEC NOMAC forced air circulation type heat exchange is it possible to be sure of pre serving the initial high quality of food appearance col
36. cording to function The tables below are structured as follows rzmain regulator ut min max ut note 23 3 8 u m min max nn nN 45 letter identifving the familv of parameters e g r parameters of main regulator brief description of parameter ut if there is an asterisk the parameter is visible at user level unit of measure minimum value permitted for the parameter maximum value permitted for the parameter def factory setting note refer to explanatory notes 29 9 2 1 CONFIGURATION PARAMETERS Machine models Blast chillers cod 33580166 0 Parameter Note Min Max U M STAND PA PASSWORD user 99 99 Numb 19 l PROBES PARAMETERS ht Calibration ref to the cabinet probe user 10 10 0 2 Calibration ref to evaporator probe user 10 10 0 I3 Calibration ref to core probe user 10 10 C 0 8 temperatur scale 0 Fahrenheit 1 celsius user 0 1 Flag 1 c QUICK COOLING FREEZING AND COLD STORING ON OFF REGULATOR c0 Hysteresis differential ref to the cabinet probe user 1 15 x 3 ci Maximum lenght of chilling by temp
37. d Probe is defective REPLACE PROBE Activated pressed 3 seconds then a pause of 30 seconds until the mute button is Alternates message ALL 02 with standard display Not activated Press the mute push button with beeper off Resets automatically if probe value returns to normal but cycle remains in timed mode Alternatively switch off the panel then turn it back on stand by Cell probe alarm ALL 03 Exit from operating range 50 C 100 C for over 30 seconds Probe is defective REPLACE PROBE 21 Effect Beeper Displav Reset Cause Beeper Displav Reset Cause Effect Beeper Displav Reset 22 Anv current chilling cvcle is interrupted If a storage phase is in progress the compressor and the fan set to stand bv sta tus When the appliance is in Stop status press Start to set the compressor and fan to stand bv Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 03 with standard display Automatically resets only when probe reading has returned to normal Optional probe alarm ALL 04 disabled if no probe is connected Input SW2 ALL 05 door microswitch alarm Input active for more than 5 minutes with appliance in start status Door open close door Microswitch fault replace the microswitch Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alte
38. d before being placed in storage 4 DESCRIPTION OF THE VERTICAL CONTROL PANEL 8 6 e e e e HACCP UV C PROGRAM at lt 4 1 5A 10 PUSH BUTTONS 2 e ei e 2 HACCP ON OFF STAND BY SOFT BLAST CHILLING CYCLE 3 C HARD BLAST CHILLING CYCLE 3 C BLAST FREEZING CYCLE 18 C END CYCLE BY TIME PROBE TEMPERATURE PROBE CHILLING INDICATOR LED TIMED CHILLING INDICATOR LED CYCLE START STOP INCREASE VALUE DECREASE VALUE RECIPE PROGRAMS CHILLING CYCLES HACCP AND PRINTER OPTIONAL STERILIZATION BY UV C LAMP OPTIONAL DEFROSTING FORCED VENTILATION CHILLING FREEZING CYCLE INDICATOR LED STORAGE INDICATOR LED TIME DISPLAY TEMPERATURE DISPLAY 5 PROGRAMMING AND OPERATING INSTRUCTIONS IMPORTANTI IN THE EVENT OF MALFUNCTION SEEK THE ASSISTANCE OF A CERTIFIED TECHNICIAN 5 1 STARTING UP THE APPLIANCE When the appliance is powered up it can be e ON displays 15 CI and 16 C and left LED 5A on push button 5 on LED 1 Woff e OFF STAND BY LED on push button 1 on To switch from one status to another press push button 1 Whenever the appliance switches from STAND BY status to ON a self test is carried out all LEDs and displays are switched on push buttons are checked then the installed software ver sion
39. d rate of cold penetra tion prevents the water form forming large crystals so that the consistency and integri ty of the food remains unaffected TEMPERATURA AL CUORE DEL PRODOTTO TEMPERATURA ARIA DI LAVORO 4 ore TEMPO Each cvcle can be controlled manuallv with a timer or automaticallv using a core probe The functions of automatic preserving at CHILLING FREEZING NORMAL BV TEMPERATURE TEMPERATURE AL CUORE CORE TEMPERATURE 1 4 TEMPERATURE DI CELLA CABINET TEMPERATURE c5 g b HPC 55 C At AC At cC cO cb c0 _ cC eb L CONGELAZIONE ABBATTIMENTO FREEZING CHILLING COMPRESSORE COMPRESSOR FINE DELLA FASE DI START ABBATTIMENTO CONGELAZIONE END OF CHILLING FREEZING CYCLE HARD CHILLING BY TEMPERATURE t C TEMPERATURE AL CUORE CORE TEMPERATURE d 4 ITEMPERATURE DI CELLA CABINET TEMPERATURE cd f as 10 E dea NEEDLE TEMPERATURE rp 222225 CABINET TEMPERATURE 1 C At 3 C KA nup G E CT DR UN RU E oF 22 P fP 2222 a i 1227 202221 20 C At 3 C COMPRESSORE COMPRESSOR c8 Temperature start tipe cycle cd set hard temp probe sensor needle c2 set end positive cycle FINE DELLA FASE HARD needle sensor START END OF HARD PHASE FINE DELLA FASE DI cb ABBATTIMENTO set t
40. deactivate fans if the compressor is deactivated 0 No 1 Yes 0 1 Flag F4 Output deactivate fans during the defrost 0 No 1 Yes 0 1 Flag F5 Disabling time at the output fans activation from the end of the dripping 0 9 min 3 u U DIGITAL INPUTS ut Door switch deactivate evaporator fans output 0 1 N C 0 1 Flag u2 Door switch input polarity 0 1 N C 0 1 Flag u3 locking input polarity high pressure 0 1 N C 0 1 Flag u4 Disabling time of the locking high pressure input on alarm 0 999 Sec 5 u5 Activation lenght UV light u5 0 function deactivate user 0 99 min 0 u6 Locking input polarity low pressure 0 N O 1 N C 0 1 Flag u7 Alarm delay low pressure 0 999 sec 5 u8 Inlet polarity Kriwan alarm 0 1 N C 0 1 Flag u9 Alarm delay Kriwan 0 999 sec 5 uA Printer interval uA 0 HACCP push button deactivate user 0 99 min 20 ub Inlet alarm polarity fuse 1 0 1 N C 0 1 Flag uc Alarm delay fuse 1 0 999 Sec 5 ud Inlet alarm polarity fuse 2 0 1 N C 0 1 Flag uE Alarm delay fuse 2 0 999 Sec 5 uF Alarm delay door micro switch with working machine 0 99 min 5 A A TEMPERATURE ALARM REGULATOR A2 Upper temperature alarm set relative to the cold storing set set to the cabinet probe A2 0 no alarm 0 99 5 A4 Upper temperature alarm set relative to the very cold storing set set to the cabinet probe A4 0 no alarm 0 99 C 15 A5 _ Disabling time of the alarm temperat
41. e user 55 499 C 18 c6 Very cold storing set ref to the cabinet probe user 55 99 25 c Threshold for needle probe properly positioned fast test 0 99 5 c8 Quick cooling freezing for temperature enabling set ref to the needle probe user 55 499 C 465 c9 Alarm buzzer activation lenght when a quick cooling freezing ends 0 99 Sec 60 cA Needle probe reading user cb _ Quick chilling set ref to cabinet probe and during the second hard phase user 55 99 C 5 cd Hard phase cut off set ref to the needle probe user 55 99 20 cE During of the needle probe properly positioned differential test with cE 0 test off 0 99 Sec 0 cF Hard phase working set ref to cabinet probe user 55 499 C 20 t INTENSIVE PHASE t0 Ice cream quick cooling phase 1 400 min 10 th Hard phase time lenght 1 400 min 30 C C COMPRESSOR OUTPUT PROTECTION CO Disabling time at the compressor activation from the instrument start 0 9 min 2 C2 Disabling time at the compressor activation from the precedenting deactivation 0 99 min 3 C4 Delay compressor start 0 9 Sec 0 C5 Cycle time for the output activation in case cabinet probe failure 0 99 min 10 C6 Output activation lenght during the cold storing in case of cabinet probe failure 0 99 min 3 C7 Output activation lenght during the very cold storing in case of cabinet probe failure 0 99 min 8 C8 Pump down time lenght 0 999 sec 10 C9 Reading compressor working time 0 999 hours CA C
42. e into the core of the product to be chilled e Start up the cycle by pressing push button 6 e LED fi and those relative to the push buttons pressed illuminate throughout the cycle while LEDs 13 PAN flash e Display 15 indicates the maximum blast chilling time starting temperature to end of the blast chilling temperature factory setting 90 minutes e The temperature measured by the core probe is shown by display 16 e he instrument timer starts the countdown of the maximum blast chilling time as soon as the temperature measured by the core probe falls below the temperature of 65 C the dot at the bottom right of display 15 flashes e Once the cycle has been started the appliance operates initially with an air temperature below 0 C LED on push button 3 flashes then with temperatures around 0 C LED on push button 3 on NB The first stage of the cycle is completed when the core probe detects a temperature of 20 C in the product core e blast chilling phase ends only when the core probe inserted in the product core indi cates that the set blast chilling temperature 3 C has been reached as signalled by an intermittent beep for a minute During the beep LEDs 13 9 and 14 m flash Display 16 indicates the temperature inside the cell while display 15 shows blast chilling time reset to zero he alarm ALL 14 and conservation functions cut in with relati
43. emp Cabinet sensor SOFT condition 1 C END OF CHILLING PHASE CYCLE DURATION FASE HARD HARD PHASE c0 t cabinet sensor 3 C set temp Cabinet sensor HARD cycle 20 C end of cycle and automatic and manual defrost round off the exceptional equipment package of TECNOMAC blast chillers CHILLING FREEZING NORMAL BY TIME t C TEMPERATURE DI CELLA CABINET TEMPERATURE cC 0 cb 0 222 2 2 2 2 cc eb da ES CONGELAZIONE ABBATTIMENTO i TRUM MN EE FREEZING CHILLING dtd COMPRESSORE i a ma COMPRESSOR i i _ e cb 21 0 Soft chill capsa TEMPO DI ABBATTIMENTO IMPOSTATO A 4 PREST CHILLING TIME al 4300 At cabinet sensor dii START FINE DELLA FASE DI ABBATTIMENTO CONGELAZIONE END OF CHILLING STAGE FREEZING 33 HARD CHILLING BY TIME t C TEMPERATURE DI CELLA CABINET TEMPERATURE cb c0 cb cF 60 cF COMPRESSORE COMPRESSOR TEMPO IMPOSTATO PER FASE ABBATTIMENTO HARD HARD CHILLING PRESET TIME FINE DELLA HARD CHILL DR TEMPO TOTALE DI ABBATTIMENTO IMPOSTATO T TOTAL PRESET CYCLE TIME FINE DELLA FASE DI ABBATTIMENTO END 0F CHILLING PHASE 55 11 PROCESS AND HVGIENE GUARANTEE Hvgiene todav is becoming a broader and broader concept It is no longer enough to have a clean environment operators must make certain that bacteria are eliminated
44. entirely It is no longer enough to store processed and or cooked foods in refrigera tors since it is known that the growth of bac WITH CHILLER Lu tc 2 o l ed a i i d i CRESCITA i BATTERICA 90 TEMPO DI RAFFREDDAMENTO TECNOMAC blast chillers reduce the tem perature at the core of the product from 70 C to 3 C in a maximum time of 90 minutes as opposed to the 10 15 hours necessary for traditional cooling at ambient temperature 56 teria becomes most dangerous as food is cooling when a temperature of between 70 C and 3 C favours proliferation Statutory regulations implementing the HACCP Hazard Analysis and Critical Control Points guidelines confirm the importance of bringing about a rapid drop in temperature WITHOUT CHILLER CRESCITA BATTERICA E 8 TEMP AL CUOR N a 90 TEMPO DI RAFFREDDAMENTO The advantages have been scientifically proven in laboratory testing but above all they can be seen and tasted 12 MAINTENANCE AND CLEANING THESE OPERATIONS MUST BE PERFORMED BY A CERTIFIED INSTALLATION TECHNICIAN ONLY WARNING 11 The information and instructions given in this section address all persons operating the appliance the user the maintenance techni cian and non specialised personnel Ensure that the electrical power to the system has been disconnected before carrying out any cleaning or maintenance wo
45. er mode LED 5B on Display 15 shows the maximum chilling time set by default to 90 minutes To modify this time press push buttons 7 and 8 time in minutes e Press push button 6 to start the appliance LED 58 and push button LEDs remain on and LEDs 13 flash throughout the cycle e Internal cell temperature is shown on display 16 e When the maximum chilling time has counted back to 0 the chilling cycle is completed and the appliance automatically switches to the set positive storage temperature for an indefi nite interval e LEDs illuminate and the beep is activated when the cycle is finished as in the chilling cycle by temperature The same applies for the positive storage function Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle IMPORTANT Use the storage function sparingly After chilling food products should be placed in storage cabinets HARD BLAST CHILLING When the HARD function is used chilling takes place in two stages e initial Hard stage when the air temperature is brought down to below O C in order to accelerate chilling e a second Soft stage involving air temperatures around 0 C 14 5 4 HARDBLAST CHILLING BY TEMPERATURE S relati e Press push button 3 relative LED lights up then press push button 5 to select the temperature mode LED 5A ph on Insert the core prob
46. erature and by time user 0 400 min 90 C2 Quick chilling temperature cut off set ref to the needle probe user 55 99 C 3 C3 Cold storing set ref to the cabinet probe user 55 499 2 c4 Maximum lenght of the quick freezing for temperature and for time user 0 400 min 240 c5 Quick freezing for temperature cut off set ref to the needle probe user 55 499 C 18 c6 Very cold storing set ref to the cabinet probe user 55 99 25 c Threshold for needle probe properly positioned fast test 0 99 5 c8 Quick cooling freezing for temperature enabling set ref to the needle probe user 55 499 C 465 c9 Alarm buzzer activation lenght when a quick cooling freezing ends 0 99 sec 60 cA Needle probe reading user cb _ Quick chilling set ref to cabinet probe and during the second hard phase user 55 99 5 cd __ cut off set ref to the needle probe user 55 99 20 cE During of the needle probe properly positioned differential test with cE 0 test off 0 99 Sec 0 cF Hard phase working set ref to cabinet probe user 55 99 C 20 t t INTENSIVE PHASE 10 Ice cream quick cooling phase 1 400 min 10 th Hard phase time lenght 1 400 min 30 C C COMPRESSOR OUTPUT PROTECTION CO Disabling time at the compressor activation from the instrument start 0 9 min 2 C2 Disabling time at the compressor activation from the precedenting deactivation 0 99 min 3 C4 Delay compressor start 0 9 Sec 0 C5 Cycle time for
47. f to the cabinet probe user 10 10 0 2 _ Calibration ref to evaporator probe user 10 10 0 13 Calibration ref to core probe user 10 410 0 18 temperatur scale 0 Fahrenheit 1 celsius user 0 1 Flag 1 c QUICK COOLING FREEZING AND COLD STORING ON OFF REGULATOR c0 Hysteresis differential ref to the cabinet probe user 1 15 C 3 c1 Maximum lenght of chilling by temperature and by time user 0 400 min 90 c2 Quick chilling temperature cut off set ref to the needle probe user 55 99 3 C3 Cold storing set ref to the cabinet probe user 55 499 C 2 c4 Maximum lenght of the quick freezing for temperature and for time user 0 400 min 240 c5 Quick freezing for temperature cut off set ref to the needle probe user 55 499 C 18 c6 Very cold storing set ref to the cabinet probe user 55 99 25 c Threshold for needle probe properly positioned fast test 0 99 5 c8 Quick cooling freezing for temperature enabling set ref to the needle probe user 55 499 C 465 c9 Alarm buzzer activation lenght when a quick cooling freezing ends 0 99 Sec 60 cA Needle probe reading user cb _ Quick chilling set ref to cabinet probe and during the second hard phase user 55 99 C 5 cd Hard phase cut off set ref to the needle probe user 55 99 20 cE During of the needle probe properly positioned differential test with cE 0 test off 0 99 Sec 0 cF Hard phase working set ref to cabinet probe
48. from the begin of the cold storing phase 0 999 min 99 d7 Dripping lenght 0 9 min 2 d9 Forced defrost delays override 0 1 Flag 1 dA Evaporator probe reading user oe dc Delay hot gas valve compressor during defrosting 0 99 sec 5 dd Temperature set activadion door heater 0 99 0 F F EVAPORATOR FAN S REGULATOR F3 Output deactivate fans if the compressor is deactivated 0 No 1 Yes 0 1 Flag 1 F4 Output deactivate fans during the defrost 0 No 1 Yes 0 1 Flag 1 F5 Disabling time at the output fans activation from the end of the dripping 0 9 min 3 u U DIGITAL INPUTS ut Door switch deactivate evaporator fans output 0 1 N C 0 1 Flag 1 u2 Door switch input polarity 0 1 N C 0 1 Flag 1 locking input polarity high pressure 0 1 N C 0 1 Flag 0 u4 Disabling time of the locking high pressure input on alarm 0 999 Sec 5 u5 Activation lenght UV light u5 0 function deactivate user 0 99 min 0 u6 Locking input polarity low pressure 0 1 N C 0 1 Flag 0 u7 Alarm delay low pressure 0 999 sec 5 u8 Inlet polarity Kriwan alarm 0 1 N C 0 1 Flag 0 u9 Alarm delay Kriwan 0 999 Sec 5 uA Printer interval uA 0 HACCP push button deactivate user 0 99 min 20 ub Inletalarm polarity fuse 1 0 1 N C 0 1 Flag 1 uc X Alarm delay fuse 1 0 999 Sec 5 ud Inlet alarm polarity fuse 2 0 1 N C 0 1 Flag 0 UE Alarm delay fuse 2 0 999 sec 5 uF Alarm delay door micro s
49. fter a cycle the time is reset T To exit the function press push button 6 ADDITIONAL FUNCTIONS 6 3 MUTING THE BEEPER AND ALARM RESET PUSH BUTTON 8 Press push button 8 to mute the alarm beeper Alarms are reset e by pressing push button 8 when the beeper is off e automatically if alarm conditions are removed see also section 7 Alarm Management 6 4 PROGRAM STORAGE PUSH BUTTON 9 The programming function is used for cycles for processing products with the same char acteristics Up to 99 programs can be stored Select the type of chilling process Soft Hard Timed Freezing or by Temperature then press and hold push but e ton 9 until display 16 shows the e abbreviation P1 push button 9 LED flashes Use push buttons 7 D and 8 to set the number of the program on displav 16 G Start up the cvcle bv pressing push button 6 E When the cycle has been completed the appliance automatically switches to the set storage temperature for an indefinite time Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle RECALLING A STORED PROGRAM When the appliance is ON 9 press push e button 9 briefly display 16 C will show program P1 Use push buttons 7 and 8 to select the required program Start up the cvcle bv pressing push button 6 START STOP 6 5 DISPLAYING THE THREE LATEST HACCP ALARMS
50. g parameter 2 if the SCHEZA ESPANSIONE is not working 9 3 9 CHECK CORE PROBE INSERTION IN THE PRODUCT The check Core probe insertion verifies if 25 seconds after the START the cabinet temperature and the probe temperature are different of min 5 C parameter C7 If not it is necessary to wait 90 seconds parameter CE to check that the values of both temperature become enough different one from another In case temperatures remains similar the advice o appears in the screen and the buzzer plays for 60 seconds parameter C9 The temperature cycle changes automatically into time cycle and it lasts for the remaining time of the count down This function is not inserted as default 9 3 10 DEACTIVATION OF THE FREEZING It is possible to deactivate the freezing parameter C420 and his button This function allows the use of the machine only for blast chilling 37 9 4 Test A Example of printing for 24 hrs cycle PRINTING NOTES TECNOMAC Printed Date day month year Time hh mm MACHINE T14 Cycle 18 C by time or Cycle 3 C HARD by temp or Cycle 18 C by temp PRODOTTO or Cycle 3 C SOFT by time Date day month year Test with printing data every 5 minutes ime hh mm 80 C Start e _ 5 69 C e __ 10 54 C e _ 15 42 e hh 20 35 C Hard Soft Hard soft cvcle e __ 25 27 C e hh 26 25 C Door open e hh 26 25 C Door close e 30 22 C e __ 35 16 C e hh 39
51. handling the machine compo nents apply all precautions to prevent damage in compliance with the informa tion given on the packaging material fig 1 1 4 Unpacking e Hemove all cardboard wood or other materials from the wood base on which the machine is set Lift the machine com ponents with suitable means e g lift truck remove the wood base then posi tion the machine components in the allo cated site e Once all packing material has been removed check that the machine has not been damaged in any way Remove the protective PVC film on the 5 stainless steel panels from all internal and external surfaces fig 2 e Always wear pro tective gloves when handling packing material and the wood base e NB Dispose of packing materials in com 2 1 pliance with disposal regulations applied in the countrv where the machine is to be installed Never dispose of materials in the environment 1 5 General safetv regulations Failure to observe the recommendations made by the present manual will be at the entire responsibility of the machine user The main safety regulations are as follows do not touch the machine with moist or wet hands or feet never operate the machine while bare foot do not insert screwdrivers cooking utensils or any other object between the guards and moving parts before performing cleaning or routine maintenance operations disconnect the machine from the power supply a
52. he printer the data every 20 minutes parameter uA even if this is stopped or not con nected With machine in stand by it s possible to print the last three HACCP alarms by pressing the push buttons HACCP the last chilling or freezing cycle memorized by pressing the push button HACCP for few seconds 36 9 3 8 HACCP Displav For the HACCP there are three different tvpes of alarm signalling high temperature alarm black out alarm which works only during preservation and the alarm for a too long blast chilling shock freezing time In case of high temperature alarm in addition to the alarm ALL 11 signalling it should be possible to see the date and the time In case of black out alarm in addition to the alarm ALL 12 signalling it should be possible to see the date and the time In case of alarm for too long blast chilling or shock freezing time in addition to the alarm ALL 14 signalling it should be possible to see the date and the time and if possible also the time in excess This alarms are memorized details of the last three alarms are in memory with correspondent date hours time in excess every time they appear To check the memory it is necessary to press long pressure the HACCP button when the machine is not working To let the data run through in the screen press many times short pressure the HACCP button until you go out of the function Note The button HACCP and his functions are not workin
53. lling Hard blast chilling Hard blast chilling by temperature Hard timed blast chilling Blast freezing by temperature Timed blast freezing APPLIANCE FUNCTIONS Date and time settings Ice cream surface hardening Muting the beeper and alarm reset Program storage Displaying the three latest HACCP alarms Printing out stored data Forced ventilation function page page page page page page page page page page page page page page page page page page page page page CO Oo 0i Qi Oi 0i O O O 11 12 12 14 14 14 15 16 17 18 18 18 18 18 18 19 6 8 6 9 6 10 6 11 6 12 7 1 7 2 9 1 2 9 1 3 he 9 2 1 9 3 9 3 1 9 3 2 9 3 3 9 3 4 9 3 5 9 3 6 9 3 7 9 3 8 9 3 9 9 3 10 9 4 9 5 9 6 9 7 10 19 1 10 2 10 3 11 12 12 1 12 2 12 3 12 4 Manual defrosting Automatic defrost cycles UV C lamp function User entrv to programming data User parameter settings ALARM MANAGEMENT Storage of data errors Alarms list TECHNICAL INSTRUCTION FOR THE SERVICE Push buttons DESCRIPTION OF PARAMETERS Classification of parameters User entry to programming data Service entry to programming data List of parameters Configuration parameters Micro relays electronic card Sensor inlet PC board Outlet to relay Digital inlet Forcing relay for the service Autotest Microprocessor Reset Printing connection HACCP Display Check core probe in
54. llo Verde Yellow Green WIRING DIAGRAM T20 T30 T40 400 384 1 50 uk Covo Alimentazione Power Cable Cavo Cpmpressore Compressor Cable Cavo U C C U Cable Resistor Dischorge Door Compensation Valve Micro Porta r J Resistenze Scarico Porta Valvola Compensatrice Door Switch 4 1208 408 GW MA 3 4 5 rai 7 E JAR i nA gs 21 14 2 Cu4 i o o IT H H ji B B H af H ite 5 B 33 bg h 35 358 il PES i P 3 ji RIS 4 63 A ioa LC1 D12 81561241 0 ES LC1 D18 81561242 0 9 14 A Evaporator Fan Ventilatori Evoporatore ul U Sofety Thermostot Termostato Sicurezza GUAINA 22 Servizi UC spe Compressore ar Alimentazione Resistenze Vaschetta T Defrost Resistor PG7 Sonde Plattina GUAINA 922 Ventilatori Termostato Resist Plotto PG9 Micro Porta PG9 Resist Porto PG9 Resist Valv Comp Evoporator Fon Evoporator Fon Evaporator Fan Ventilatore Evoporatore Ventilatore Evo Ventilatore 8 aj i im i git af soon LE pi J Y 48 Printer Supply Aliment Stomponte WIRING DIAGRAM T20 T30 T40 COLLEGARE AL QUADRO POTENZA COLLEGARE AL QUADRO POTENZA CONNECTION TO POWER BOARD CONNECTION TO POWER BOARD 12345676890 CAVO MULT FROR 300 12d SU GUANA TARA
55. mum lenght of chilling by temperature and by time user 0 400 min 90 C2 Quick chilling temperature cut off set ref to the needle probe user 55 99 C 3 C3 Cold storing set ref to the cabinet probe user 55 499 2 c4 Maximum lenght of the quick freezing for temperature and for time user 0 400 min 240 c5 Quick freezing for temperature cut off set ref to the needle probe user 55 499 C 18 c6 Very cold storing set ref to the cabinet probe user 55 99 25 c Threshold for needle probe properly positioned fast test 0 99 5 c8 Quick cooling freezing for temperature enabling set ref to the needle probe user 55 499 C 465 c9 Alarm buzzer activation lenght when a quick cooling freezing ends 0 99 sec 60 cA Needle probe reading user cb _ Quick chilling set ref to cabinet probe and during the second hard phase user 55 99 5 cd __ cut off set ref to the needle probe user 55 99 20 cE During of the needle probe properly positioned differential test with cE 0 test off 0 99 Sec 0 cF Hard phase working set ref to cabinet probe user 55 99 C 20 t t INTENSIVE PHASE 10 Ice cream quick cooling phase 1 400 min 10 th Hard phase time lenght 1 400 min 30 C C COMPRESSOR OUTPUT PROTECTION CO Disabling time at the compressor activation from the instrument start 0 9 min 2 C2 Disabling time at the compressor activation from the precedenting deactivation 0 99 min 3 C4 Delay compressor start
56. ompressor automatic reset Input active for more than five seconds at least three times when appliance is in start mode Compressor shuts down and resumes operation when input value returns to nor mal The appliance sets to STOP at third alarm Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 08 with standard display Press the mute push button with beeper off Alternatively switch off the panel then turn it back on stand by Input Ht1 alarm ALL 09 Input in voltage 1 fuses Input Ht2 alarm ALL 10 Input in voltage 2 fuses Excessive temperature alarm ALL 11 only during storage cell probe constantly detects a temperature greater than the sum of positive or negative storage set points with relative alarm delta 23 Cause Cause Cause Effect Beeper Displav Alarm relav Reset Cause Effect Beeper Displav Reset NB 24 Blackout alarm ALL 12 only during storage after the return of power the cell probe detects a tempera ture greater than the sum of positive or negative storage set points with relative alarm delta This alarm is disregarded if the storage probe is already in alarm status Compressor preventive maintenance alarm ALL 13 Compressor operating time is a whole multiple of hours set under password Temperature not reached in set time alarm ALL 14 Blast chilling by temperature has lasted l
57. ompressor maintenance time 0 999 hours 999 d d DEFROST REGULATION dO Defrost interval 0 don t defrost user 0 99 hous 8h di of defrost 0 2 Numb 1 d2 Defrost cut off set ref to evaporator probe 55 99 C 2 d3 Maximum defrost lenght 1 99 min 20 44 Defrost at the beginning of the uick cooling freezing 0 NO 1 YES 0 1 Flag 0 d5 First defrost intervall from the begin of the cold storing phase 0 999 min 99 d7 Dripping lenght 0 9 min 2 d9 Forced defrost delays override 0 1 Flag 1 dA X Evaporator probe reading user dc Delay hot gas valve compressor during defrosting 0 99 Sec 5 dd Temperature set activadion door heater 0 99 C 0 F F EVAPORATOR FAN S REGULATOR F3 Output deactivate fans if the compressor is deactivated 0 No 1 Yes 0 1 Flag F4 Output deactivate fans during the defrost 0 No 1 Yes 0 1 Flag F5 Disabling time at the output fans activation from the end of the dripping 0 9 min 3 u U DIGITAL INPUTS ut Door switch deactivate evaporator fans output 0 1 N C 0 1 Flag u2 Door switch input polarity 0 1 N C 0 1 Flag u3 locking input polarity high pressure 0 1 N C 0 1 Flag u4 Disabling time of the locking high pressure input on alarm 0 999 Sec 5 u5 Activation lenght UV light u5 0 function deactivate user 0 99 min 0 u6 Locking input polarity low pressure 0 N O 1 N C 0 1 Flag u7 Alarm delay low pressure 0 999 sec 5 u8 Inlet polarity Kriwan
58. ondensator or Resi Sonda spillone is Needle Probe an Pal Resistor Carter Eee oj Comune sonde KR Kiwna x e rum Door Resisto 9 S el Evaporator Probe ET AL Electric Valve 077 Sonda cef vE Evaporator _______ nt Cabinet Probe L Defrost Electric Valve x u i ansform opzjonal gn ODZIONG Doo witcn S1 Cabinet Probe o Lampada UV 52 qporator Probe UV Lamp K In caso di assenza della protezione termica lt Lek I Com2 compressore KR ponticellare i morsetti NO 2 della morsettiera e della scheda o Allarme Br Aam If the thermic protection compressor KR is 1 not installed make a bridge from terminal lin fuse 1 mm v P to termina gt H2 fusibile 2 I HT2 fuse 2 SEZIONE CAVI CABLES SECTION 39 EJ Comune ingressi 15 mmq 15 mmq Input com 2 9 mmq 2 5 Tas Pressostato max COLORI CAVI CABLES COLORS SWIC n terrone Brom Door Switch Bu Charo Light Blue Giallo Verde Yellow Green El WIRING DIAGRAM T14 a MT set 220 3 50 T14 65 13A _T14 40 8 5A 234 NT set 20 3 60 T14 65 156A e z Scheda Pulsanti Display ampante opzionale Set 15017 Bar e Resistenza Carter KR Kiwn O o RA Resistenza Anticonde Li z DIINQIMENLO TU ONTO opzion
59. onger than the time set for Timeout Store the alarm in HACCP memory Chilling cycle continues Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 14 with standard display Not activated Press the mute push button with beeper off Alternatively switch off the panel then turn it back on stand by Keyboard membrane alarm ALL 15 A pressed push button has been detected when panel is switched on All keys are disabled All relays are disabled All inputs are disregarded The LED indicator of the pressed button flashes Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 15 with standard display Switch off the panel then turn it back on stand by The appliance cannot be used until this alarm has been removed INFORMATION ON ALARMS During alarms the beeper is activated and the display shows the message ALL xx The alarm message is alternated on the display even when the beeper has been silenced until the alarm has been cleared Alarm relays remain activated as long as the alarm is displayed In the case that more than one alarm has been activated each one is alternately displayed When the beeper is activated the operator can silence it by pressing the relative push button after which the alarm can be cleared by pressing the beeper reset button again Power failures will not erase current alarms
60. our flavour aroma Cold like heat can spoil food noticeably if not managed and regulated properly Since every type of food has its own charac teristics it is important that there should be a specific chilling procedure available in each case TECNOMAC equipment is notable for its versatility and for the fact that a given machine offers a number of functions Soft rapid chill for thin and delicate food products Hard rapid chill for all thick dense or packaged foods Fast freeze 10 1 SOFT CHILL From 470 C to 3 C at the core of the food product in 90 minutes maximum with posi tive air temperatures only 0 2 C so that any problems attributable to freezing on the surface of the food are avoided TEMPERATURA AL CUORE l DEL PRODOTTO j RA ARIA DI LAVORO 10 20 30 40 50 60 70 80 90 TEMPO 54 10 2 HARD CHILL From 70 C to 3 C at the core of the food product in 90 minutes maximum with air temperature in the cabinet variable and reg ulated automatically by computer Compared to the Soft cycle this system saves time typically 25 3096 TEMPERATURA AL CUORE l DEL PRODOTTO a ARIA DI LAVORO 10 20 30 40 50 60 70 80 90 TEMPO 10 3 FAST FREEZE Function available on T5 T14 T20 T20C T20R T24 and T40 From 70 C to 18 C at the core of the product as rapidly as possible and in any event inside 4 hours with cabinet air temper ature 40 C The rapi
61. quirements of the cus tomer The appliance must be installed and put into service by a technician authorised by Castelmac 2 8 Safety and control systems Door microswitch shuts down fan opera tion in the cell when the door is opened e General fuses protect the power circuit against short circuiting and overloads e Compressor heat relav intervenes in the event of overloads or operating faults e Safetv pressure switch intervenes in the event of excessive pressure in the refrig erant circuit e Plug fuses intervene in the event of over pressure or operating fault in the safetv pressure switch see above e Chamber temperature control operated bv the electronic board bv means of a probe inside the cell e Temperature control end defrost cycle controlled bv the electronic board bv means of the probe in the evaporator 2 9 Appliance disposal Demolish and dispose of the machine in compliance with the regulations applied in the country of installation particularly in regards to refrigerant gas and compressor lubricant oil 3 ADVICE TO ENSURE EFFICIENT APPLIANCE OPERATION 3 1 Shut down procedures In the event of emergencv shut down the appliance bv switching off power at the main panel bv means of the knife switch or bv removing the plug from the power sock et 3 2 Operating tips Before starting up the appliance clean the inside of the cell thoroughly 3 2 1 Pre cooling Before using the appli
62. reset to zero If at the end of the maximum blast chilling interval the core probe continues to display a tem perature higher than the value for the end of blast chilling the displays will indicate an alarm for excessively long chilling ALL 14 alternating with the temperature and time at the same time the alarm beep will be activated The blast chilling cycle continues until the end chilling temperature has been reached dis play 15 counts back the minutes remaining until the end of the cycle NB Press push button 8 to mute the alarm press push button again to clear the alarm display At the end of the chilling cycle the appliance automatically switches to the set storage tem perature for an indefinite interval like a standard storage appliance NB LEDs 13 amp switch off while LEDs 14 2m light up e The cell temperature is constantly shown on display 16 C Jt during this cycle defrost cycles are performed at regular intervals with duration set as required parameter pro gramming reserved for installation technician The factory setting for positive storage tem perature is 2 C e Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle To modify the final blast chilling temperature consult the user programming instructions 5 3 SOFT TIMED BLAST CHILLING e e Press push button 2 relative LED lights up then press push button 5 YO to select the tim
63. rk on the appliance 12 1 GENERAL SAFETY REGULATIONS Recall the following regulations to ensure that all cleaning and routine maintenance operations are conducted safely do not touch the machine with moist or wet hands or feet never operate the machine while bare foot do not insert screwdrivers cooking utensils or any other object between the guards and moving parts before performing cleaning or routine maintenance operations disconnect the machine from the power supply at the master switch and by pulling out the plug never pull on the power cable to discon nect the machine from the power supply Removal of guards and safety devices for the purposes of routine maintenance is strictly prohibited The manufacturer declines all responsibility for accidents causedby failure to observe the above regulation Before starting up the appliance clean the inside of the cell thoroughly as described in par 3 2 12 2 CLEANING THE CONDENSER To ensure correct and efficient air con denser operation it must be kept clean to allow free circulation of air This operation should be performed at least once a month Use a non metal brush to remove all dust and debris from the condenser blades Use a vacuum cleaner to prevent the dust removed from being dispersed in the surrounding area To remove greasy deposits use a brush dipped in alcohol NEVER USE POINTED OR ABRASIVE INSTRUMENTS TO SCRAPE APPLIANCE SURFACES PERFOR
64. rnates message ALL 05 with standard display Press the mute push button with beeper off Automatically resets if input value returns to normal Alternatively switch off the panel then turn it back on stand by Input SW1 alarm ALL 06 Press max thermal magnetic switch Oil diff pressure switch Input active for more than 5 seconds Sets the appliance to STOP Reset the max pressure switch thermal magnetic switch or differential pressure switch Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 06 with standard display Press the mute push button with beeper off with no alarm cause displayed Cause Effect Beeper Displav Reset Cause Effect Beeper Displav Led Reset Cause Input SW4 alarm ALL 07 Automatic reset min pressure switch Input active for more than five seconds when appliance in start mode The alarm is disabled for approx two minutes at each compressor start up The alarm is disabled during pump down If the alarm persists contact SERVICE Appliance sets to STOP Start Stop and Defrost push buttons are disabled Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 07 with standard display Press the mute push button with beeper off Alternatively switch off the panel then turn it back on stand by Input SW3 alarm ALL 08 Kriwan c
65. rticularly heavy equipment use appropriate lifting means fig 1 e f the appliance is not perfectly level cor rect operation and condensate flow off will not be assured AVOID e direct exposure to sunlight closed sites with high temperatures and poor air circulation e installing the machine near sources of heat fig 4 2 3 Ambient temperature and air circu lation For air cooled appliances the maximum ambient temperature for operation is 32 C Correct operation cannot be guaranteed at higher temperatures The machine may operate safely to a max imum temperature of 38 C Remote condensing units must be installed in special rooms or outdoors pro tected against direct sunlight bv a shelter or roof structure at the cost of the pur chaser Sufficient air circulation must be guaran teed at all times 2 4 Electrical connections A dedicated thermal magnetic circuit breaker compliant with established regula tions must be installed on the appliance power line e Connected electrical cables must corre spond to the technical data as specified on electrical drawings provided by the installation technician Connect the earthing conductor to an effi cient earthing system THE MANUFACTURER DECLINES ALL LIABILITY AND GUARANTEE OBLIGA TIONS IN THE EVENT OF INJURY TO PERSONS OR DAMAGE TO EQUIP MENT AND OBJECTS DUE TO INCOR RECT INSTALLATION AND OR FAILURE TO COMPLY WITH STANDING INSTAL L
66. ser cb _ Quick chilling set ref to cabinet probe and during the second hard phase user 55 99 5 cd __ cut off set ref to the needle probe user 55 99 20 cE During of the needle probe properly positioned differential test with cE 0 test off 0 99 Sec 0 cF Hard phase working set ref to cabinet probe user 55 99 C 20 t t INTENSIVE PHASE 10 Ice cream quick cooling phase 1 400 min 10 th Hard phase time lenght 1 400 min 30 C C COMPRESSOR OUTPUT PROTECTION CO Disabling time at the compressor activation from the instrument start 0 9 min 2 C2 Disabling time at the compressor activation from the precedenting deactivation 0 99 min 3 C4 Delay compressor start 0 9 Sec 5 C5 Cycle time for the output activation in case cabinet probe failure 0 99 min 10 C6 Output activation lenght during the cold storing in case of cabinet probe failure 0 99 min 3 C7 Output activation lenght during the very cold storing in case of cabinet probe failure 0 99 min 8 C8 Pump down time lenght 0 999 Sec 10 C9 Reading compressor working time 0 999 hours CA Compressor maintenance time 0 999 hours 999 d d DEFROST REGULATION dO Defrost interval 0 don t defrost user 0 99 hous 8h di Kind of defrost 0 2 Numb 0 d2 Defrost cut off set ref to evaporator probe 55 99 C 2 d3 Maximum defrost lenght 1 99 min 20 d4 Defrost at the beginning of the uick cooling freezing 0 NO 1 VES 0 1 Flag 0 d5 First defrost intervall
67. sertion in the product Deactivation of the freezing Test Refrigeration system Wiring diagram Error THE GREAT ADVANTAGES OF THE TECHNOLOGY AND THE PROCESS Soft Chill Hard Chill Fast Freeze PROCESS AND HYGIENE GUARANTEE MAINTENANCE AND CLEANING General safety regulations Cleaning the condenser Cleaning the cell Defrost water drainage page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page 19 19 19 20 20 21 21 26 28 28 28 29 30 35 35 35 35 36 36 36 36 37 37 37 38 39 43 52 54 54 54 56 57 57 58 1 GENERAL DOCUMENTATION 1 1 General information e This manual is an integral part of the product providing all the information required to ensure correct installation operation and maintenance of the machine e Read the manual carefully making refer ence to it for machine operation Keep the manual in a safe place where it can be accessed by all authorised operators installers operators and service per sonnel The machine has been constructed in compliance with the directives 73 23 CEE low voltage 89 336 CEE electromagnetic compatibility and 98 37 CE machines for certain models only e The machine has been designed for pro fessional applications only and should only be operated by
68. t ed or to modify the settings if LED 5B is illuminated The computer automatically exits the programming function after approximately 40 9 1 3 SERVICE ENTRY TO PROGRAMMING DATA 1 Proceed to Access for programming configuration as per user entry to programming data 2 On the display nr 16 where you read PA set the password value 19 passing from the position to 5B by pressing the push button 5 mo therefore from display 16 CI to display 15 At this point press in the same time the two push buttons 7 and 8 for more then 5 seconds till appear the first parameter on the display 16 In this way you ve access to factory parameters It s possible to see all the parameters on the display 16 C by pressing the push buttons 7 or 8 CO having previously passed on the led 5A by pressing the push buttons 5 NO While it s possible to modify the value of the parameter you need using the push buttons 7 i e NG and 8 having previously passed on the led 5B by pressing the push botton 5 O 28 The value modified is automaticallv memorized e To enter in the next parameter it s necessary to shift by pressing the push button 5 del and go to the led 5A and go on by pressing the push buttons 7 or 8 9 2 LIST OF PARAMETERS The parameters are organized in families indicated by the first letter of the parameter name making for ease of identification ac
69. t the master switch and the main knife switch if present never pull on the power cable to dis connect the machine from the power supply WARNING 1 THESE OPERATIONS MUST BE PERFORMED BV A CERTIFIED INSTALLATION TECHNICIAN ONLY 2 INSTALLATION Data plate information e Check that the data specified on the plate correspond to the characteristics of the power supply V kW Hz no phas es and power available The dataplate with appliance specifica tions is located at the rear exterior of the machine and or i on the electrical boards fig 3 The set up of individual units and the installation of condensers are subject to the fire safetv regulations of the countrv in which the machine is installed seek all necessarv advice from the local fire fighting authorities Bear in mind that the intervention of safe tv valves or plug fuses in the refrigerat ing circuit will lead to the immediate dis charge of refrigerant into the environ ment Positioning The machine must be installed and com missioned in complete compliance with safetv regulations procedures and standing laws The installation technician bears the responsibilitv of ensuring compliance with fire safetv requirements seek all necessarv advice from the local fire fighting authorities Position the machine in the allocated site Adjust the machine feet until the appli ance is perfectiv level In the case of pa
70. the output activation in case cabinet probe failure 0 99 min 10 C6 Output activation lenght during the cold storing in case of cabinet probe failure 0 99 min 3 C7 Output activation lenght during the very cold storing in case of cabinet probe failure 0 99 min 8 C8 Pump down time lenght 0 999 Sec 10 C9 Reading compressor working time 0 999 hours CA Compressor maintenance time 0 999 hours 999 d d DEFROST REGULATION dO Defrost interval 0 don t defrost user 0 99 hous 8h di Kind of defrost 0 2 Numb 1 d2 _ Defrost cut off set ref to evaporator probe 55 499 C 2 d3 Maximum defrost lenght 1 99 min 20 d4 Defrost at the beginning of the uick cooling freezing 0 NO 1 VES 0 1 Flag 0 d5 First defrost intervall from the begin of the cold storing phase 0 999 min 99 d7 Dripping lenght 0 9 min 2 d9 Forced defrost delays override 0 1 Flag 1 dA Evaporator probe reading user oe dc Delay hot gas valve compressor during defrosting 0 99 sec 5 dd Temperature set activadion door heater 0 99 C 0 F F EVAPORATOR FAN S REGULATOR F3 Output deactivate fans if the compressor is deactivated 0 No 1 Yes 0 1 Flag 1 F4 Output deactivate fans during the defrost 0 No 1 Yes 0 1 Flag 1 F5 Disabling time at the output fans activation from the end of the dripping 0 9 min 3 u U DIGITAL INPUTS ut Door switch deactivate evaporator fans output 0 1 N C 0 1 Flag 1 u2 Door switch input polarity 0 1 N C 0 1 Flag 1
71. uio DiJOd 049IW UOyAG JnssoJd d UDA 8q01d 39UqDI euo DPLOS 0 D 50850Jd 03D S0SS9Jd WJIMS eJnsseld 9J0 DJ0 be YDIIMS aunssaJg XOW 0 0 S0SSauq BAJDA Bunsoujeaq 20 05 4010SU DU02 3J4040 41U8A UO j J01040d0A3 JossaJduoj O7USWDUJAQS VOAVA 3J403040d043 4010 I U A 940559404907 0Zu 10d IP 2128 040 uon uodx3 puo 31104423 3 p40 73 A010SIG auo suods3 opauss 03100441418 j v unv41uaj 005147010511 2 ZHOS A0tc ZHOG 0 N TI 3 9Ap 3 pinbr 61 01 90A OFZ WIRING DIAGRAM T5 W u JD NON 8 aunssaug dapo nb5o O701504PIJ SI USFWS aunssaug XON O1015S0SS 4d GA 0 q9uondo JSJUMA BAJDA BunsoJjag OPUSWOULAGS DJOAJDA ang 34011 mg 3q dI N 10uo do An opeduo1 AN UD 2055920007 a4ossauduoj a4040 4u8A JN U JIWJOJSUDAL Afi 430 IL U04 J041040d0 3 3401040d0 3 34040 4U8A 5 _ soxvJodon3 251 Z98 Jarod szusjod ip 22199 IS p293 3 uogubdkg SUOISUOAST 407 20d0 aJ0410suapuo3 NI 049 31004428 3 0304113 DVUJVJJUSI 2000 13 AvIdSIT 1500514710511 0PAUS dS 403S 53I 2000 DSUSPUOJHUV vzu
72. ure from the beginning of the cold storing or from end defrosting 0 240 min 30 A6 Acquisition time of the alarm temperature 0 240 min 20 L L NETWORK CONNECTION L1 Inline instrument address not used 15 Numb 1 L2 ELcardexpansion type installation and HACCP L2 0 1 Flag 1 M _ CONFIGURATIONS MO Machine configuration for the printer D GENERIC 1 T5 2 T14 3 T20 4 T24 5 40 6 AS1 7 MT 8 ASC 9 SC1 10 XXX 19 0 19 Numb 0 M1 Machine type for the printer O GENERIC 12 TECNOMAC 2 ICEMATIC 3 XXX 9 0 9 Numb 0 M4 Starting chilling freezing type M4 0 the same as turning off 0 6 Numb 0 33 CONFIGURATION PARAMETERS Machine models ASC SC1 3 cod 26118393 Parameter Note Min Max U M STAND PA PASSWORD user 99 99 Numb 19 l PROBES PARAMETERS ht Calibration ref to the cabinet probe user 10 10 0 2 Calibration ref to evaporator probe user 10 10 0 I3 Calibration ref to core probe user 10 10 C 0 8 temperatur scale 0 Fahrenheit 1 celsius user 0 1 Flag 1 c QUICK COOLING FREEZING AND COLD STORING ON OFF REGULATOR c0 Hysteresis differential ref to the cabinet probe user 1 15 x 3 ci Maxi
73. ve indicators in the same way as for timed Soft blast chilling e Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle IMPORTANT HARD blast chilling affords a considerable reduction in working time and is particularly suited to foodstuffs with a high fat content for large pieces or for packaged products SOFT chilling is recommended for delicate and finely chopped products such as vegetables mousses etc 15 5 5 HARD TIMED BLAST CHILLING To select this cvcle press push button 3 relative LED lights up then press push but e e ton5 to select the timed mode LED 58 on Display 15 shows the max imum chilling time set by default to 90 minutes To modify this time press push buttons 7 ands TO time in minutes To set the time of the first negative temperature stage press push button 3 for five sec onds then wait for display 15 to show the flashing value The time setting in minutes can be modified by means of push buttons 7 Press push button 3 again to return to standard displav START Start up the cycle by pressing push button 6 J LED 5B and push button LEDs remain on and LEDs 13 flash throughout the Internal cell temperature is shown on display 16 Once the cycle has been started the appliance operates initially with an air temperature below O C LED on push button 3 flashes
74. witch with working machine 0 99 min 5 A __ TEMPERATURE ALARM REGULATOR A2 Upper temperature alarm set relative to the cold storing set set to the cabinet probe 2 0 no alarm 0 99 5 A4 Upper temperature alarm set relative to the very cold storing set set to the cabinet probe A4 0 alarm 0 99 C 15 A5 Disabling time of the alarm temperature from the beginning of the cold storing or from end defrosting 0 240 min 30 A6 Acquisition time of the alarm temperature 0 240 min 20 L L NETWORK CONNECTION L1 Inline instrument address not used 1 15 Numb 1 12 EL card expansion type installation and HACCP L2 0 0 1 Flag 1 M M CONFIGURATIONS MO Machine configuration for the printer D GENERIC 1 5 2 T14 3 T20 4 T24 5 T40 6 AS1 7 MT 8 ASC 9 SC1 10 XXX 19 XXX 0 19 Numb 0 M1 Machine type for the printer 0 GENERIC 1 TECNOMAC 2 ICEMATIC 3 XXX 9 0 9 Numb 0 M4 Starting chilling freezing type M4 0 the same as turning off 0 6 Numb 0 CONFIGURATION PARAMETERS Machine models T30 T40 T50 cod 26118392 0 Parameter Note Min Max STAND PA PASSWORD user 99 99 Numb 19 l PROBES PARAMETERS h Calibration re

SERVICE MANUAL B L A S T C H I L L E R S

Contents

Download Pdf Manuals

Related Search

Related Contents