YASKAWA AC Drive 1000-Series Option 24 V Power Supply
Contents
1. Connector tab should face outward Se l Figure 8 Plug the Connection Cable into the Drive wt 4 Align the connector tabs on the option with the insertion tabs on the drive as shown in Figure 9 Connector tabs Insertion tabs i E e pi ate 5 panes lee uc Es 0 e Figure 9 Align the Option and the Drive 18 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure Note Take proper precautions when connecting the option so the option will easily fit onto the drive Make sure the connector cable is not pinched between the option and the drive 5 Slide the option downward as indicated in Figure 10 to lock it into place on the drive For Z1000 drives use the tapping screw included in the package to attach the option unit A Use the tapping screw to attach the option unit Figure 10 Slide the Option onto the Drive 6 Skip to Option Wiring on page 31 YASKAWA ELECTRIC TOBP C730600 55A 1002. Figure 33 Uninstallation Method B m Uninstallation Method C After removing the drive covers remove the bracket and option unit as shown in Figure 34 Ae s yA ee A A Remove the bracket and option unit Figure 34 Uninstallation Method C YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 35 6 Verifying Operation 6 Verifying Operation After properly wiring and installing the option use the following procedure to check for normal operation 1 Make sure the drive main circuit power is on 24 Vdc external power is supplied to the 24 V connector plug and the 24 V connector plug is connected to the option 2 Switch off the main power supply to the drive The 24 Vdc external power supply should provide power to the drive control unit 3 Check for the red LED on the option indicating proper option operation 4 The digital operator on the drive will display Uv for about 10 seconds to indicate an undervoltage condition on the drive If Uv does not flash on the display screen check the wiring If Uv fails to appear on the digital operator after confirming proper wiring the drive or option may be damaged Power Supply and the Control Circuit Table 6 outlines the various conditions under which the option provides power to the control circuit Table 6 Power Supply and Control Circ
3. Figure 23 Pass the cable and connector through the bracket 5 Connect the option unit to the bracket so that the connector tabs on the unit catch and hold it in place A A Connector tabs to catch the bracket Figure 24 Connecting the Option Unit to the Bracket YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 27 5 Installation and Uninstallation Procedure 6 Usea Phillips screwdriver M4 and the screws included in the option package to fasten the option to the bracket in the three locations shown in Figure 25 NOTICE Use only the screws packaged with the option other screws may damage drive components SF Figure 25 Securing the Option Unit to the Bracket 7 Firmly plug the end of the connection cable into the CN19 connection port on the drive NOTICE Make sure the connector is facing in the proper direction when plugging it into the drive An improper connection can damage the connector and the drive Figure 26 Plugging the connector 28 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure 8 With the option unit now affixed to the bracket reinstall the bracket back in its originally location Note Take proper precautions when connecting the option s
4. Prior to Installing the Option Prior to installing the option wire the drive make the necessary connections to the drive terminals and verify that the drive functions normally without the option installed Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive m Single Drive Installation Figure 4 shows the installation distance required to maintain sufficient space for airflow and wiring Top Bottom Clearance Side Clearance n A 120 mm minimum B 30 mm minimum Figure 4 Correct Installation Spacing Note IP20 NEMA Type 1 Enclosure and IP00 Open Chassis models require the same amount of space above and below the drive for installation 14 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure m Dimensions The option is 163 mm 6 4 in tall and adds 50 mm 2 0 in to the width of the drive when installed 50 mm 2 0 in Put if em E M Il ES Figure 5 Dimensions m UL and CE Compliance Note Certification pending Contact your Yaskawa representative or the nearest Yaskawa sales office for details Installation Area For compliance with UL and CE standards the 24 V Power Supply Option should be placed within the enclosure This product must be used in areas with an environment rating no greater tha
5. DANGER Electrical Shock Hazard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing The internal capacitor remains charged after the power supply is turned off NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry 1 Shut off power to the drive wait the appropriate amount of time for voltage to dissipate then remove the connector cover by pushing on the connector tab and sliding the cover towards the top of the drive as indicated by the arrow in Figure 6 Figure 6 Remove the Connector Cover 2 Pull the loose end of the connection cable out of the option L Figure 7 Pull Out the Connection Cable YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 17 5 Installation and Uninstallation Procedure 3 Firmly plug the end of the connection cable into the CN19 connection port on the drive NOTICE Make sure the connector is facing in the proper direction when plugging it into the drive An improper connection can damage the connector and the drive
6. Trademarks Trademarks are the property of their respective owners Supplemental Safety Information Read and understand this manual before installing operating or servicing this option Install the option according to this manual and local codes The following conventions indicate safety messages in this manual Failure to heed these messages could cause fatal injury or damage products and related equipment and systems A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Indicates an equipment damage message YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 1 Preface and Safety m General Safety General Precautions The diagrams in this book may include options and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices Use the option according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be
7. changed without notice to improve the product and or the manual When ordering new copies of the manual contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover A DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not modify the drive or option circuitry Failure to comply could result in damage to the drive or option and will void warranty Yaskawa is not responsible for any modification of the product made by the user This product must not be modified Do not expose the drive or option to halogen group disinfectants Failure to comply may cause damage to the electrical components in the drive or option Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed 6 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 1 Preface and Safety m Option Label Warnings Warning information is displayed on the option as shown in the Figure 1 Follow all warnings and safety instructions when using the product When using the drive in an area that may require displaying warning information in Japanese and English a warning label is provided with the op
8. 0 Series Option PS A10 Installation Manual 19 5 Installation and Uninstallation Procedure E installation Method B DANGER Electrical Shock Hazard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing The internal capacitor remains charged after the power supply is turned off NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry 1 Shutoff power to the drive wait the appropriate amount of time for voltage to dissipate then use a Phillips screwdriver M4 to remove the screw holding the connector cover in place Coo s m Ea Screw T Connector cover Figure 11 Remove the Connector Cover Screw 2 Slide the connector cover as shown in Figure 12 ol Hit kite s o o 20 PS Ss r Figure 12 Slide the Connector Cover 20 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure 3 Insert the blade of a straight edge screwdriver into the opening s
9. 11 2012 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 55A Published in Japan July 2012 11 3 lt gt 0 12 6 8
10. D C Nameplate G Terminal Block TB1 Refer to Figure 3 for details 24 Vdc power supply input D Connector tabs 6 Figure 2 24 Vdc Power Supply Option Components 10 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 4 Option Components Option Nameplate gt Option Model Code MODEL PS A10LB CODE i APPLICABLE INVERTER A1000 SERIES Al Us Input Specification INPUT DCV E 20 1 9A 11488 Output Specification OUTPUT MASS 0 2kg Lot Number ON lt 1 gt SIN i C Serial Number O lam Y VASKAWA ELECTRIC CORPORATION MADE IN JAPAN RoHS J N y Figure 3 PS A10LB Nameplate Example lt 1 gt Certification pending Contact your Yaskawa representative or the nearest Yaskawa sales office for details Terminal Block TB1 Refer to Table 2 for details on TB1 terminal functions E Terminal Functions Table 2 Option Terminal Functions Terminal Function 24 24 Vdc Input 0 OV FE Ground YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 11 5 Installation and Uninstallation Procedure 5 Installation and Uninstallation Procedure Section Safety A DANGER Electric Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Disconnect all power t
11. ETY uu ico saat ad 4 2 PRODUCT OVERVIEW 0 0 0 c cee eee eee 8 3 RECEIVING ci ac isa arca are Os ace a aaa ae 9 4 OPTION COMPONENTS ooo 10 5 INSTALLATION AND UNINSTALLATION PROCEDURE 12 6 VERIFYING OPERATION 0 0 000 cee eeaee 36 7 SPECIFICATIONS i ica discarded cd 37 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 3 1 Preface and Safety 1 Preface and Safety Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end user Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESS
12. OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products Applicable Documentation The following manuals are available for the option 24 V Power Supply Option Yaskawa AC Drive 1000 Series Read this manual first Option 24 V Power Supply The installation manual is packaged with the option Installation Manual and contains information required to install the option Manual No TOBPC73060055 and set up related drive parameters Yaskawa Drive Yaskawa AC Drive The drive manuals cover basic installation wiring 1000 Series Quick Start Guide operation procedures functions troubleshooting and maintenance information The manuals also include important information about parameter settings and drive tuning Access these sites to obtain Yaskawa instruction manuals U S http www yaskawa com Europe http www yaskawa eu com Japan http www e mechatronics com For questions contact your local Yaskawa sales office or the nearest Yaskawa representative Yaskawa AC Drive 1000 Series Technical Manual 4 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 1 Preface and Safety Terms Note Indicates supplemental information that is not related to safety messages Drive Yaskawa AC Drive 1000 Series Option Yaskawa AC Drive 1000 Series Option 24 Vdc Power Supply Registered
13. Y YASKAWA YASKAWA AC Drive 1000 Series Option 24 V Power Supply Installation Manual Type PS A10LB PS A10HB To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual ZEN ASIS 1000 U AAPY av nta 24 V EL Y A DIRE I PS A10LB PS A10HB amaz BBEUAF AMP lt EC ale BEZHFTIRBL CVC EE ble RIRNICAR E CACO I T ROSFTICERICRIFSNSKS SROASUMVIET MANUAL NO TOBP C730600 55A Copyright 2011 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication 2 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual Table of Contents 1 PREFACE AND SAF
14. ains charged after the power supply is turned off NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry 1 Shutoff power to the drive wait the appropriate amount of time for voltage to dissipate then use a Phillips screwdriver M4 to remove the drive covers A Front cover 1 C Terminal Cover B Front cover 2 Figure 19 Remove the Covers 24 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure 2 Remove the bracket used to hold the 24 V power supply unit in place A Bracket for 24 V power supply unit Figure 20 Removing the bracket CIMR AL14A0515 4A0675 A Bracket for 24 V power supply unit Figure 21 Removing the bracket CIMR A C14A0930 4A1200 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 25 5 Installation and Uninstallation Procedure 3 Pull the loose end of the connection cable out of the option Figure 22 Pull Out the Connection Cable 26 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure 4 As shown in Figure 23 the cable and connector should pass through the bracket
15. connector cable is not pinched between the option and the drive l i z Ml 5100 I at a Q dlo gt ao ll FT Connector tab GH o y Insertion tab HH g 8 Figure 16 Tab Locations 22 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure 7 Usea Phillips screwdriver M4 and the screws included in the option package to fasten the option to the drive in the three locations shown in Figure 17 NOTICE Use only the screws packaged with the option other screws may damage drive components PA o O o O O AD of Aft ttl a uae g000E0 i pl o O El gt y o nm od o o e r r Figure 17 Location of Screws Figure 18 Option Properly Installed 8 Skip to Option Wiring on page 31 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 23 5 Installation and Uninstallation Procedure E installation Method C DANGER Electrical Shock Hazard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing The internal capacitor rem
16. crew Installation Manual M4 lt 2 gt WARNING A Risk of electric shock Read manual before installing Wait 5 minutes for capacitor MANUAL discharge after disconnecting power supply Af amp A Oh BBOStNDDSS RANG EROS DERBEROCC OS BAB TAI FICHNBUIZE Quantity lt 1 gt The warning label packaged with the option must be affixed to the option to maintain UL listing Refer to Option Label Warnings on page 7 for instructions on label placement lt 2 gt Only the Z1000 drive requires a tapping screw for installation For options designed for use with the Z1000 drives all packages include tapping screws Packages including options for other drives however might or might not include tapping screws Tools Required for Installation A Phillips screwdriver M4 metric 1 2 U S standard size is required to install the option e A straight edge screwdriver blade depth 0 4 mm width 2 5 mm is required to install the drive and wire the option terminal block Note Tools required to prepare option cables for wiring are not listed in this manual YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 9 4 Option Components 4 Option Components 24 V Power Supply Option Back View Side View A Option Cover E Model number B Connector cable F Charge LE
17. d Drive Model Uninstallation Method CIMR AO2A0004 to 2A0081 440002 to 440044 5A0003 to 5A0032 CIMR LO2A0018 to 240075 4A0009 to 440039 CIMR TO2A0004 to 240081 440002 to 440044 CIMR ZO2A0011 to 2A0114 4A0005 to 440096 CIMR AR2A0110 to 2A0415 4A0058 to 440414 5A0041 to 5A0099 CIMR LO2A0085 to 240415 4A0045 and above CIMR TO2A0110 to 240415 4A0058 to 440362 lt I gt CIMR ZO2A0143 to 240396 440124 to 440361 CIMR AO4A0515 to 441200 CIMR Z114A0414 and 4A0590 lt 1 gt Drive models CIMR TO2A0250 to 2A0415 and 4A0208 to 4A0415 are under development YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 33 5 Installation and Uninstallation Procedure E Uninstallation Method A Insert the blade of a straight edge screwdriver as shown in Figure 32 and gently slide the option in the direction indicated by the arrow NOTICE Do not use excessive force when removing the option Failure to comply can damage the cable and the connector NOTICE For Z1000 drives first remove the screw used to fasten the option into place Figure 32 Uninstallation Method A 34 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure m Uninstallation Method B Remove the three screws used to fasten the option into place during installation as shown in Figure 33 to uninstall the option
18. data in the drive via the operator or network communications when the drive switches to the option as a back up power supply Note 1 Parameter settings cannot be changed without drive main circuit power regardless of whether the control circuit has enough power to operate 2 When connecting the 24 V Power Supply Unit set the drive Undervoltage Detection Level Uv to its default value Applicable Models The 24 V Power Supply Option can be used with the drive models in Table 1 Table 1 Applicable Models Drive Series Drive Voltage Class Option Model 200 V Class PS A10LB A1000 400 V Class 600 V Class 200 V Class PS A10LB 400 V Class PS A10HB 200 V Class PS A10LB 400 V Class PS A10HB 200 V Class PS A10LB 400 V Class PS A10HB PS A10HB L1000A T1000A Z1000 8 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 3 Receiving 3 Receiving Please perform the following tasks upon receiving the option e Inspect the option for damage Contact the shipper immediately if the option appears damaged upon receipt e Verify receipt of the correct model by checking the model number printed on the option nameplate Refer to Figure 3 on page 11 for more information e Contact your supplier if you have received the wrong model or the option does not function properly Option Package Contents Tapping Description Option Unit Warning Label lt 1 gt S
19. ect wiring to the 24 V 0 and FE terminals as shown in Figure 30 then tighten the terminal screws to hold wiring in place Refer to Wire Gauges and Tightening Torques on page 32 to confirm that the proper tightening torque is applied to each terminal Take particular precaution to ensure that each wire is properly connected and wire insulation is not accidentally pinched into electrical terminals NOTICE Be sure to properly connect an external 24 Vdc power source to the power supply plug Refer to Option Specifications on page 37 for details Improper wiring practices could damage the option due to incorrect terminal connections Preparing wire ends Screwdriver blade size twist the end with fingers keeping Pull back the shielding and lightly the ends from fraying Blade depth of about 5 5 mm 7 32 dida a When not using Blade width of crimped insulated 2 5 mm or less sleeves Figure 30 Wire the 24 V Power Supply Plug WARNING Fire Hazard Tighten terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating Tightening screws beyond the specified tightening torque may cause erroneous operation damage the terminal block or cause a fire NOTICE Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not contact other wiring Insufficient insulation may cause a short circuit and dama
20. ge the option or drive YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 31 5 Installation and Uninstallation Procedure m Connection Diagram Figure 31 illustrates the 24 Vdc Power Supply Option and drive connections UL Class 2 24 V Power Supply Input Note 24 V Power Supply Option AS Input es U T1 S L2 V T2 TIL3 WIT3 CN19 Drive Figure 31 Connection Diagram for Drive and Option Wire Gauges and Tightening Torques 24 Vdc external power supply input is supplied by the customer Table 4 Wire Gauges and Tightening Torques Tightening Bare Cable Crimp Terminals Applicable Gauges mm2 Recomm Gauges mm2 Applicable Gauges mm Recomm Gauges mm Wire Type 32 0 22 to 0 2 1 95 to 2 21 Standard wire 0 25 to 1 0 24 to 17 AWG Single line 0 25 to 1 5 24 to 16 AWG 0 75 18 AWG 0 25 to 0 5 24 to 20 AWG 0 5 20 AWG Shielded cable etc YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure Uninstalling the Option There are three different Uninstallation methods for the option based on drive model Find the drive model number on the drive nameplate and refer to Table 5 to determine the proper option installation method for your drive Table 5 Uninstallation Metho
21. hown in Figure 13 Pull the connector cover in the direction indicated by the arrow and remove it from the drive El gt MILI fa a a 1 es S RAY annoane i Pu o d HE o lle en A DTS p Figure 13 Remove the Connector Cover 4 Pull the loose end of the connection cable out of the option L Figure 14 Pull Out the Connection Cable YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 21 5 Installation and Uninstallation Procedure 5 Firmly plug the end of the connection cable into the CN19 connection port on the drive NOTICE Make sure the connector is facing in the proper direction when plugging it into the drive An improper connection can damage the connector and the drive Y 24 V Power Supply mi Option port CN19 Connector cable Figure 15 Plug in the Connector CIMR AM12A0110 6 Align the connector tabs on the option with the insertion tabs on the drive as shown in Figure 16 Note Take proper precautions when connecting the option so the option will easily fit onto the drive Make sure the
22. kawa co kr YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 http www yaskawa com sg YASKAWA ELECTRIC CHINA CO LTD 12F Carlton Bld No 21 HuangHe Road HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei 104 Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA ELECTRIC INDIA PRIVATE LIMITED 17 A Electronics City Hosur Road Bangalore 560 100 Karnataka India Phone 91 80 4244 1900 Fax 91 80 4244 1901 http www yaskawaindia in Y YASKAWA YASKAWA ELECTRIC CORPORATION In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 20
23. n pollution degree 2 according to UL standards Note 600 V class drives models CIMR AO05O0 00000 are not compliant with European Standards External Power Supply Use a Class 2 power supply as defined by UL standards for the customer supplied power supply connection to TB1 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 15 5 Installation and Uninstallation Procedure Option Installation Methods There are three different installation methods for the option based on drive model Find the drive model number on the drive nameplate and refer to Table 3 to determine the proper option installation method for your drive Table 3 Model Specific Installation Methods Drive Model Installation Method CIMR AO2A0004 to 2A0081 4A0002 to 440044 5A0003 to 5A0032 CIMR LO2A0018 to 240075 440009 to 440039 CIMR TO2A0004 to 2A0081 440002 to 440044 CIMR ZO2A0011 to 240114 4A0005 to 440096 CIMR AR2A0110 to 240415 4A0058 to 440414 5A0041 to 5A0099 CIMR LO2A0085 to 240415 4A0045 and above CIMR TO2A0110 to 240415 440058 to 440362 lt I gt CIMR ZO2A0143 to 240396 440124 to 440361 CIMR AO4A0515 to 441200 CIMR ZD14A0414 and 4A0590 lt 1 gt Drive models CIMR TO2A0250 to 2A0415 and 4A0208 to 4A0415 are under development 16 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure E Installation Method A
24. o the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing The internal capacitor remains charged after the power supply is turned off Electrical Shock Hazard Do not remove the front covers of the drive while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include options and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices Use the option according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product Do not touch circuit boards while the power to the drive is on Failure to comply could result in death or serious injury 12 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure Do not use damaged wires stress the wiring or damage the wire insulation Failure to comply could result in death or serious injury Fire Hazard Tighten all terminal screws to the specified tightening torque Loo
25. o the option will easily fit onto the drive Make sure the connector cable is not pinched between the option and the drive A Option unit affixed to the bracket Figure 27 Installing the option unit Figure 28 Option Properly Installed YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 29 5 Installation and Uninstallation Procedure 9 Skip to Option Wiring on page 31 After wiring the terminal TB1 reinstall the drive covers to their original locations A Front Cover 1 C Terminal Cover B Front Cover 2 Figure 29 Reinstall the covers to the drive 30 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 5 Installation and Uninstallation Procedure Option Wiring 1 Select an external power supply When the option is first switched on two times the normal current will flow through the option for approximately 0 5 seconds The option requires at least 3 A to function properly WARNING Electrical Shock Hazard Use a battery or a double reinforced UL Class 2 power supply to provide power to the option Using a different type of power supply may result in death or serious injury by electrical shock or fire 2 Wire the Terminal Block TB1 Wire the external power supply to terminal block TB1 on the option Use a flat blade screwdriver to loosen the screws on the 24 V power supply plug conn
26. se electrical connections could result in death or serious injury by fire due to overheating of electrical connections NOTICE Damage to Equipment Observe proper electrostatic discharge ESD procedures when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is running or outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Tighten all terminal screws to the specified tightening torque Failure to comply could result in damage to the terminal block Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 13 5 Installation and Uninstallation Procedure NOTICE Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option and connecting any other devices Failure to comply may result in damage to the option
27. tion This label can be placed over the English and French warnings on the front of the option AAWARNING A WARNING pla BL ee Risk of electric shock Risk of electric shock Lor CHARGE i Read manual before installing i Wait 5 minutes for capacitor Read manual before installing D discharge after disconnecting Wait 5 minutes for capacitor power supply discharge after disconnecting rr f A AVERTISSEMENT AR BE Risque de d charge lectrique B A Dh RBOHtNH DET BAN BOBCAT Lire le manuel avant l installation Attendre 5 minutes apr s la coupure de l alimentation DS AMEROT E pour permettre la d charge DS des condensateurs HA TAIANA Warning Warning N a information information Figure 1 Warning Labels YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 7 2 Product Overview 2 Product Overview About this Product The 24 V Power Supply option maintains drive control circuit power in the event of a main power outage As long as the control circuit has power network communications and I O data remain operational The option provides external power to the control circuit only and does not provide power to the main circuit of the drive It is possible to read fault and parameter
28. ublication Number Section Revised Content July 2012 OS Back cover Revision Address March 2011 First Edition 38 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual YASKAWA AC Drive 1000 Series Option 24 V Power Supply Installation Manual DRIVE CENTER INVERTER PLANT 2 13 1 Nishimiyaichi Yukuhashi Fukuoka 824 8511 Japan Phone 81 930 25 3844 Fax 81 930 25 4369 http wwwyaskawa co jp YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower 1 16 1 Kaigan Minatoku Tokyo 105 6891 Japan Phone 81 3 5402 4502 Fax 81 3 5402 4580 http www yaskawa co jp YASKAWA AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 800 YASKAWA 927 5292 or 1 847 887 7000 Fax 1 847 887 7310 http www yaskawa com YASKAWA ELETRICO DO BRASIL LTDA Avenda Fagundes Filho 620 Bairro Saude S o Paulo SP04304 000 Brasil Phone 55 11 3585 1100 Fax 55 11 5581 8795 http www yaskawa com br YASKAWA EUROPE GmbH Hauptstrasse 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 http www yaskawa eu com YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 http www yaskawa co uk YASKAWA ELECTRIC KOREA CORPORATION 9F Kyobo Securities Bldg 26 4 Yeouido dong Yeongdeungpo gu Seoul 150 737 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 http www yas
29. uit Drive Main Circuit Input Power from 24 V Power Control Circuit Drive Operation Power Supply Supply Option Operation in Drive ON ON Possible ON OFF Normal operation Possible OFF ON Not possible OFF OFF Stop Not possible 36 YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 7 Specifications 7 Specifications Table 7 Option Specifications Item Specifications Input Operating Voltage 24 Vdc 20 19 2 V to 28 8 V Input Current LOA Consumption Power 38 W Output Ride Thru time when power is off Over 50 ms Ambient Temperature 10 C to 50 C 14 F to 122 F lt gt 20 C to 60 C 4 F to 140 F allowed for short term transport of the product Weight 0 2 kg 0 4 lbs Compliance UL CE lt 2 gt Storage Temperature lt 1 gt The option must be installed in an environment compatible with the drive environmental specifications lt 2 gt Certification pending Contact your Yaskawa representative or the nearest Yaskawa sales office for details YASKAWA ELECTRIC TOBP C730600 55A 1000 Series Option PS A10 Installation Manual 37 7 Specifications Revision History Revision dates and manual numbers appear on the bottom of the back cover MANUAL NO TOBP C730600 55A Published in Japan July 2012 11 3 j L Date of Revision number publicationL Date of original publication Date of Revision P
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