Installation Manual PT-602CZ Camera
Contents
1. Active _____ Sp 3 o F 348_2 Active notification next to the name of the camera Only one camera or sensor can be dy PLATO active at a time To make the camera active right click on the icon to the left of the im IR 0 Active camera name and select Set Active or simply double click on the icon The icon to the left of the camera name indicates the status of the sensor The following is a list of the possible icons and the meaning of each one Connected and Controlled This icon indicates the camera has been discovered and added to the list of active servers and the camera is actively connected to the FSM client and receiving status updates The joystick in the icon indicates the user has control of the camera To release control of the camera right click on the icon and select Release Control Discovered This icon indicates the camera has been discovered and added to the list of active servers but the camera is not actively connected to FSM and therefore FSM is not receiving status updates To connect to the camera right click on the icon and select Connect Alternatively it is possible to double Mimir Took click the icon to connect Connected This icon indicates the camera has been discovered and added to the listof arar active servers and the camera is actively connected to FSM and receiving SEE status updates To take control of the camera right click on the icon a2. amp FLIR Installation Manual PT 602CZ Camera 2012 FLIR Commercial Systems Inc All rights reserved worldwide No parts of this manual in whole or in part may be copied photocopied translated or transmitted to any electronic medium or machine readable form without the prior written permission of FLIR Commercial Systems Inc Names and marks appearing on the products herein are either registered trademarks or trademarks of FLIR Commercial Systems Inc and or its subsidiaries All other trademarks trade names or company names referenced herein are used for identification only and are the property of their respective owners This product is protected by patents design patents patents pending or design patents pending If you have questions that are not covered in this document or need service contact FLIR customer support http support flir com Phone US 888 747 FLIR 888 747 3547 International 1 805 964 9797 The contents of this document are subject to change Proper Disposal of Electrical and Electronic Equipment EEE The European Union EU has enacted Waste Electrical and Electronic Equipment Directive 2002 96 EC WEEE which aims to prevent EEE waste from arising to encourage reuse recycling and recovery of EEE waste and to promote environmental responsibility In accordance with these regulations all EEE products labeled with the crossed out wheeled bin either on the product itself or in th
3. 21 30 VDC Power E 24 ati is _ __ i 70 VA max w o heaters 260 VA w heaters 24VDC 60 W max w o heaters 230W w heaters Note Power consumption is independent of the input voltage when the heater is off The power drawn by the heaters increases with the input voltage to a maximum at 30 Volts 1 12 PT 602CZ 12 Rev 100 April 2012 Verify Camera Operation 2 Verify Camera Operation Prior to installing the camera use a bench test to verify camera operation and configure the camera for the local network The camera provides analog video and can be controlled through either serial or IP communications providing streaming video over an IP network 2 1 Power and analog video Step 1 Connect the power video and serial cables to the camera as described in section 1 9 Electrical Connections on page 1 7 Step 2 Connect the video cable from the camera to a display monitor and connect the power cable to a power supply The camera operates on 21 30 VAC or 21 30 VDC Verify that video is displayed on the monitor Step 3 If serial communications will be used connect the serial cable from the camera to a serial device such as a keyboard and confirm that the camera is responding to serial commands Before using serial communications it may be necessary to configure the camera to operate with the serial device 2 2 Initial Power Up After the connections have been made apply power to the camera After the camera is turned
4. Root Filesystem Westwind Build WVV _1_2 4 RC73 built on 20110705 1034 SBA Linux System Filesystem version WAN 12 4 Created on Tue Jul 5 08 00 50 PDT 2011 Configuration File Model WWW P amp T Software Version 1 1 17 Updated on Thu Jul 28 09 07 29 2011 Figure 3 1 Web Configuration Tool Help Screen The following paragraphs show how to configure some of the most commonly set parameters such as a new IP address for a camera on a local area network the camera date and time and so on Before making any configuration changes it may be a good idea to save the existing configuration file And after making any configuration changes be sure to save a backup of the new configuration file also Refer to paragraph 3 4 Configuration File on page 3 5 for information about how to save a backup PT 602CZ 12 version 100 April 2012 3 1 PT 602CZ Configuration 3 1 LAN Settings Prior to putting the camera on the video security network it will most likely be necessary to assign a new IP address rather than the factory IP address Once you have changed the IP address you typically will no longer be able to access the camera from the same PC used for the bench test until you Change the IP address on the PC also Step 1 Click LAN Settings The following screen will be displayed A aa LAN Settings LAN Settings Hostname FLIR Server Status Gateway 192 168 250 2 Serial Remote Network Remote VMS Address Mode stat
5. 1 5 1 8 1 Cable Gland Sealing i 1 5 1 8 2 Cable Glands and Spare Parts Kit _ 1 5 1 8 3 Cable Gland Seal Inserts i 1 6 IS Electrical COMECHOAS e e a o leds ec o La o 1 7 1 OG ONMECUMG POW CW risa 1 8 de TIS WIGEO GONMECHONS disci 1 8 1 12 Ethernet GOMMECUION sustenta el 1 9 1 13 Serial Communications Overview i 1 9 1 14 Serial Connections iridato 1 9 1 15 Setting Configuration Dip SWItChes_ 1 10 1 16 PT 602CZ Camera Specifications i 1 12 2 Verify Camera Operation 2 1 OWSr ANG analog VISO asin ii iii aiar 2 1 2 2 Iniial POWEFCUbD leali 2 1 2 2 1 CO0LDOWNREFod serre 2 1 2 3 Verify Serial Communications side aaa 2 2 24 Verify IP COMMUNIC ALON sr 2 2 2 5 Using FLIR Sensors Manager FSM ccccccccseeeceeseeceeeeseeeeceeesecseeeeeesessueesseseenees 2 3 ZO FE APIs oN licia 2 3 2 5 2 Non Uniformity Correction NUC oocccocnccccnccccncccnccncnconcononcnononononononnnnncnoannnnons 2 5 20 ITOUDICSMOOUNG TIPS iena 2 8 2 0 1 Camera NOt GISCOVENEO nunca init 2 8 2 0 2 Unable tocontr l the camera israeliana 2 9 20 3 General ENOS edanean jo CE A 2 10 2 6 4 Image Artifacts Ghosting in the Video 2 10 2 6 5 Unable to View Video Stream 2 10 2 7 Restoring the Factory Network Settings 2 12 3 PT 602CZ Configuration SEAN Settings alici 3 2 g2 1 a e an TIME is secc 3 3 3 3 Serial Re
6. 1 Run the FSM software by double clicking the icon on the desktop or click on the Windows Start button and select Programs gt FLIR Sensors Manager 2012 gt FLIR Sensors Manager de FUR Sensors Manager 2012 FLIR Sensors Manager FSM Users Manual Network Control Panel 9 Uninstall _ Website Devices and Printers de Flir Systems de FortiClient Default Programs di Games i Google Chrome Help and Support Run Back Shut down ia Initially the FLIR Sensors Manager splash screen will be displayed The software version may be different than the version displayed below FLIR Sensors Manager 2012 v 3 6 0 0 After a brief while the FSM main window will appear and a popup FSM Notification window will appear in the lower right of the screen indicating that no cameras servers have been discovered yet PT 602CZ 12 Rev100 April 2012 2 3 Verify Camera Operation Step 2 Step 3 Step 4 Step 5 Click on the Accept button to acknowledge the notification EL SM Notification The FLIR Sensors Manager uses a client server architecture The FSM software is considered a client and the cameras are considered servers or sensors The Sensors Panel in the upper left of the window indicates no sensors have been discovered and added to the list of Active Sensors Click on Setup then the Discovery button on the side panel to bring up the Discovery Panel The FSM software can au
7. 1 and 255 IE E 10000010 19 100010 PT 602CZ 12 version 100 April 2012 4 1 Serial Addresses Decimal To Binary Conversion 00011011 ms 01011011 10011011 11011011 28 00011100 01011100 10011100 11011100 smo eo com sr some O 30 LO ee tomo A IC 222 onto se ootooono 96 oti00ooo 60 10100000 22 11100000 ps soon e orto si IA as rin 00100010 ee 01100010 ey 10100010 E 11100010 35 00100011 MS 01100011 10100011 11100011 2 EI soo RC ver A 226 T1 00100_ 37 moo sor f onoo ves oor 220 1110010 30 won soe f onon ser omn 21 moon e eo ios orto ise tom ae roto 00101001 01101001 10101001 MES 11101001 42 00101010 01101010 10101010 11101010 ce eee eRe A ee ae ee AR AE MER CS OE CA ES IO A OA E E EE IN 00110000 01110000 MY 10110000 240 11110000 49 00110001 01110001 10110001 11110001 59 conor A fomo ver f onoo 26 oo a onone ie omone we onone 2e IA 00110111 01110111 10110111 OA 11110111 56 00111000 01111000 10111000 11111000 60 oo tea o 188 oo ese o Pet IIA fas RIC RS AU aso arr GE reo tes a 4 2 PT 602CZ 12 Rev 100 April 2012 amp FLIR FLIR Systems Inc 70 Castilian Drive Goleta CA 93117 USA PH 1 805 964 9797 PH 1 877 773 3547 Sales PH 1 888 747 3547 Support FX 1 805 685 2711 www flir com Corporate Headquarters FLIR Systems Inc 27700 SW Parkway Ave Wils
8. PC or the camera First check to ensure the physical connections are intact and that the camera is powered on and pro viding analog video to the monitor Confirm that the IP address for the PC for example 192 168 250 1 is on the same network as the camera When the camera is turned on confirm the startup information is displayed on the analog monitor after approximately 90 seconds For example S N 1234567 IP Addr 192 168 250 116 PelcoD Addr 1 2400 SW Next determine if Windows Personal Firewall is blocking the packets You can turn off the firewall or add an exception for the FSM program Typically when FSM runs for the first time a pop up notification may ask for permission to allow the FLIR Sensors Manager fsm exe to communicate on the network as in the following notification Select the check boxes that are appropriate for your network e Windows Firewall has blocked some features of this program Windows Firewall has blocked some features of FLIR Sensors Manager on all public private and domain networks A Name FLIR Sensors Manager wy Publisher FLIR Networked Systems Path C program files x86 flir sensors manager 2010 bin fem exe Allow FLIR Sensors Manager to communicate on these networks Domain networks such as a workplace network Private networks such as my home or work network E Public networks such as those in airports and coffee shops not recommended because these networks often have litte
9. Server Status Device ID 0 Driver Protocol Switch Serial Remote Serial Remote Network Remote VMS Enabled yes v Video IR Mm Pelco D Serial Remote x Pelco D Serial Remote Bosch Serial Remote t default values Serial Remote Protocol Video DLTV Video Matrix Step 2 Select the Protocol for your serial control configuration Pelco D Serial Remote in this example If the setting is changed click Save Step 3 After the page refreshes select Device ID 1 to see the Pelco D settings Localhost SERIALREMOTE Configuration Hetworking Device ID 1 v Delete Pelco D Serial Remote Add Serial Remote Network Remote VMS Device Ws 1 Driver Pelco D Serial Remote AE Transparent Mode nabled no y TCP Transparent Mode 0 Terminal Type Local Serial Port TCP Transparent Mode 1 Remote Port USER Speed 9600 y Data Bits 8 Remote Port Settings Parity None y Stop Bits 1 Address fi Use Preset Map File no S el ect D evi ce ID 1 Initial Selected Camera IR v Hardware Protocol RS 422 MICROFLIRISH Device Id fo uFLIRish Protocol Step 4 After the page refreshes enter the parameters for your specific location Step 5 After the parameters are set select Save and stop and restart the server to make the changes effective 3 4 PT 602CZ 12 Rev 100 April 2012 PT 602CZ Configuration 3 4 Configuration File Step 1 Click Configuration File At the top of
10. a reading from each pixel The average temperature is calculated and each pixel is corrected with a factor based on it s offset from average When a fairly uniform temperature scene is available such as the sky for example the fastest method is to point the camera toward the scene and execute an External NUC operation The video momentarily freezes and the NUC is performed in under a second During the NUC the lens can be in any zoom position but it is preferable to have the lens zoomed in to the NFOV position Alternatively it is possible to use the Blurred NUC operation whereby the camera can point at an ordinary scene and the lens is temporarily moved to a blurred position as part of the NUC The disadvantage is the Blurred NUC is that it takes approximately 40 seconds to complete and the video is frozen on the current scene while executing the operation This type of NUC does not require a completely uniform scene but it works best when the scene does not have high contrast large temperature variations PT 602CZ 12 Rev100 April 2012 2 5 Verify Camera Operation Using FSM there are several possible methods for performing a NUC Various buttons on the Control Panel or Toolbar can be used to execute a NUC operation By default in FSM the NUC buttons are not displayed on the Control Panel It is possible to reassign one of the buttons that is not used often for example the PT Initialize button is not needed for the PT 602CZ
11. future may require accessing the camera on a tower or pole dismounting it and removing the back and so on If the camera does not have an Ethernet connection the DIP switches must be used to set the serial communication options Important Note The serial communications parameters for the PT 602CZ camera are set or modified either via hardware DIP switch settings or via software through a web browser interface A single DIP switch SW102 9 Software Override determines whether the configuration comes from the hardware DIP switches or the software settings Note The DIP switches are only used to control serial communications parameters Other settings related to IP camera functions and so on must be modified via software using a web browser 1 14 Serial Connections For serial communications it is necessary to set the parameters such as the signalling standard RS 232 or RS 422 baud rate number of stop bits parity and so on It is also necessary to select the communication protocol used either Pelco D or Bosch and the camera address Note Typical Bosch systems operate using a biphase connection and the FLIR cameras do not accept biphase signals directly lt may be necessary to install a biphase converter in order to use the Bosch protocol The camera supports RS 422 and RS 232 serial communications using common protocols When using the RS 422 standard ensure the transmit pair of the camera goes to the receive pair of t
12. since the pan tilt initializes automatically at startup To reassign the button right click on the button and select an alternate function from the pop up menu IR Focus Near IR Focus Far IR Focus Percentage IR DDE IR DDE Gain Percentage Custom Panel P IR Autofocus Lock IR Autofocus Push Mo Action 32 IR Brightness Increase Cursor Mode IR Brightness Decrease General IR Contrast Increase Light Device IR Contrast Decrease Scan List x IRNUC LRF IR External WUC IR AGC IR Polarity IR On Off Similarly if using the Toolbar it is possible to right click anywhere on the Toolbar and turn on or turn off a button by selecting it or deselecting it The IR External NUC button is enabled by default but the IR Blurred NUC button is not enabled Pr Cursor Mode IPE IR Zoom Percentage Sa ERRE ight Device k Y O 2 0 3 n IR Focus Near Light Device Status a DLTW Status Ed 4 FOCUS Far Scan List A IR Focus Percentage Scan List Status IR DDE LRF URE Stet IR DDE Gain Percentage D alatus ee a IR Autofocus i he Video Tracker as IR Autofocus Push Tre le A vie ideo Tracker Status RA ll PI IR Brightness Increase gt la c IR Brightness Decrease PT Status IR Contrast Increase PT Azimuth 321 50 PT Elevation 004 0 Econ Dese PT Mode Manual IR Status sane AA A HA I se LL TENES DLTV I al IR External WUC Scan List Status DLTV Status Scan List Status Inactive Corsa Mai IR Blurred NUC se OL DOOFE gt
13. 2 168 250 116 with a netmask of 255 255 255 0 Step 1 Configure a laptop or PC with another IP address from this network for example 192 168 250 1 Step2 Connect the camera and the laptop to the same Ethernet switch or back to back with an Ethernet crossover cable Step3 Open a web browser enter http 192 168 250 116 in PT Series the address bar and press Enter The Web Configuration Tool will start at the Login LP screen If the Login screen appears then you have MA established IP communications with the camera It is not necessary to log in and use the Web Configuration j Tool right away At this time perform a bench test of N the camera using the FLIR Sensors Manager software and the factory configured IP address Refer to section 2 5 Using FLIR Sensors Manager FSM on page 2 3 for more information Legia 1 In some cases a straight Ethernet cable can be used because many PCs have auto detect Ethernet interfaces 2 2 PT 602CZ 12 Rev 100 April 2012 Verify Camera Operation 2 5 Using FLIR Sensors Manager FSM The following provides a brief description of how to use FSM to control a camera and stream video from the camera For more detailed information on how to use FSM refer to the FLIR Sensors Manager User Manual If the FSM software has not been installed yet locate the CD that came with the camera or download it from http support flir com and install it on the PC 2 5 1 Running FSM Step
14. 6KB keeping by selecting the Download Configuration From 192 168 250 143 File link When the dialog box appears select Save a mea After you select the location for the file click Save again gt While files from the Intemet can be useful some files can potentially 2 harm your computer If you do not trust the source do not open or save this file What s the risk If necessary click Restore in the Factory Backup and Restore section to reconfigure the camera to the settings sent from the factory This file can not be modified or deleted so it is always available PT 602CZ 12 Rev100 April 2012 3 5 PT 602CZ Configuration 3 5 Mechanical ICD Reference The Mechanical Interface Control Document available on the documentation CD or from the FLIR website details the outline and mounting for the PT 602CZ cameras These documents are provided for reference only You may wish to consult your local sales representative or application engineer to obtain current ICD information 3 6 PT 602CZ 12 Rev 100 April 2012 Serial Addresses Decimal To Binary Con version 4 Serial Addresses Decimal To Binary Conversion Note the order of the switches 1 8 is the reverse of the binary digits For example for address 1 the binary equivalent is 00000001 and the left most switch switch1 is on OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF The following table shows the binary equivalent for each decimal address between
15. IR Polarity Control Pane Toolbar IR On Off Ti A a rn 2 6 PT 602CZ 12 Rev 100 April 2012 Verify Camera Operation To execute either NUC operation with FSM it is necessary to have control of the camera and the camera must be the active camera When the NUC button is selected a pop up notification appears in the lower right of the screen When the Accept button is selected the NUC operation begins FSM Notification Perform NUC Note Since the PT 602CZ does not have an internal shutter the IR NUC button has no effect on the pixels and simply causes the image to freeze momentarily PT 602CZ 12 Rev100 April 2012 2 7 Verify Camera Operation 2 6 Troubleshooting Tips If you need help during the installation process contact your local FLIR representative or call 877 773 3547 inside the US Before using serial communications it may be necessary to configure the camera s serial interface to operate with the other serial device For more information refer to section 3 3 Serial Remote Menu on page 3 4 2 6 1 Camera not discovered By default the camera will broadcast a discovery packet two times per second When FSM starts up it listens to the network for the discovery packets If no cameras are listed in the Discovered Servers list press the Refresh button If the list is still empty it indicates no discovery packets were received This could be due to a wide variety of problems with the network the
16. al NUC again For best results position the lens in the NFOV zoom position 2 6 5 Unable to View Video Stream If the video stream from the camera is not displayed in FSM it could be that the packets are blocked by the firewall or there could be a conflict with video codecs that are installed for other video programs When displaying video with FSM for the first time the Windows Personal Firewall may ask for permission to allow the FLIR Video Player vp exe to communicate on the network as in the following notification Select the check boxes that are appropriate for your network 2 10 PT 602CZ 12 Rev 100 April 2012 Verify Camera Operation i Windows Security Alert e Windows Firewall has blocked some features of this program Windows Firewall has blocked some features of vp exe on all public private and domain networks La Mame Yp EXe Publisher Unknown Path C program files 86 nexus nexus common p exe Allow vp exe to communicate on these networks Domain networks such as a workplace network Private networks such as my home or work network 7 Public networks such as those in airports and coffee shops not a because these networks often have little or no security What are the risks of allowing a program through a firewall If necessary test to make sure the video from the camera can be viewed by a generic video player such as VLC media player http www videolan org vic To view the video stream spec
17. all four 4 5 16 or M8 bolts through the base of the camera Use a thread locking compound such as Loctite 242 or equivalent with all metal to metal threaded connections 1 8 Removing the Back Cover Use a cross tip screwdriver to loosen the six captive screws and remove the cover exposing the connections at the back of the camera There is a grounding wire connected between the case and the back cover if the wire is temporarily disconnected during installation reconnect the wire to ensure proper grounding 1 8 1 Cable Gland Sealing Proper installation of cable sealing glands and use of appropriate elastomer inserts is critical to long term reliability Cables enter the camera mount enclosure through liquid tight compression glands Be sure to insert the cables through the cable glands on the enclosure before terminating and connecting them the connectors will not fit through the cable gland Leave the gland nuts loosened until all cable installation has been completed Inspect and install gland fittings in the back cover with suitable leak sealant and tighten to ensure water tight fittings Teflon tape or pipe sealant i e DuPont RectorSeal T are suitable for this purpose 1 8 2 Cable Glands and Spare Parts Kit The kit contains the two 3 4 cable glands and gland seal plugs required for non conduit installations The remaining parts included in the kit are e aspare ground wire e aspare ground nut and lock washer
18. and the server has booted up approximately 90 seconds the video temporarily displays system information including the serial number IP address Pelco address Baud rate and setting of the serial control DIP switch SW software control the default or HW hardware For example S N 1234567 IP Addr 192 168 250 116 PelcoD Addr 1 2400 SW Just after the power is turned on the zoom lens will execute a Built In Test BIT Then it will be automatically set to the wide field of view 28 2 2 1 Cool Down Period The thermal imager is cooled by a compact integral Stirling cooler also known as a cryocooler which starts automatically when the camera is powered on The cryocooler makes an audible noise when it is operating and it requires up to 8 minutes to cool the detector down to its operating temperature When it is cooling down the video image shows a fixed test pattern rather than live video PT 602CZ 12 version 100 April 2012 2 1 Verify Camera Operation 2 3 Verify Serial Communications If using serial communications with the camera use the serial control device such as a keyboard to move the camera pan tilt and zoom in out By default commands from a serial device have higher priority than commands from an IP client such as FLIR Sensors manager The camera supports the following Pelco D Aux commands 2 4 Verify IP Communications As shipped from the factory the PT 602CZ camera has an IP address of 19
19. e product literature must not be disposed of in regular rubbish bins mixed with regular household or other commercial waste or by other regular municipal waste collection means Instead and in order to prevent possible harm to the environment or human health all EEE products including any cables that came with the product should be responsibly discarded or recycled To identify a responsible disposal method where you live please contact your local waste collection or recycling service your original place of purchase or product supplier or the responsible government authority in your area Business users should contact their supplier or refer to their purchase contract Important Instructions and Notices to the User Modification of this device without the express authorization of FLIR Commercial Systems Inc may void the user s authority under FCC rules to operate this device Note 1 This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that the interference will not occur in a particular installation If this equipment d
20. e two spare power terminal block plugs e two spare serial port terminal block plugs A e four spare F Series back cover screws e four spare PT Series back cover screws PT 602CZ 12 Rev100 April 2012 1 5 PT 602CZ Camera Installation 1 8 3 Cable Gland Seal Inserts The PT 602CZ camera comes with two 3 4 NPT cable glands each with a three hole gland seal insert Cables may be between 0 23 to 0 29 0 59cm to 0 73cm od Up to six cables may be installed Plugs are required for the insert hole s not being used The photograph at the right shows two power cables an Ethernet cable a serial control cable no analog video is installed and two gland seal plugs If non standard cable diameters are used you may need to locate or fabricate the appropriate insert to fit the desired cable FLIR Commercial Systems Inc does not provide cable gland inserts other than what is supplied with the system Note Ground Ethernet gland seal plugs Lug Camera Power Serial Control Insert the cables through the cable glands on the enclosure before terminating and connecting them In general the terminated connectors will not fit through the cable gland If a terminated cable is required you can make a clean singular cut in the gland seal to install the cable into the gland seal 1 6 PT 602CZ 12 Rev 100 April 2012 PT 602CZ Camera Installation 1 9 Electrical Connections Serial 2 and IP d IP Communications A
21. he other device and vice versa Note The terminal blocks for serial connections will accept a maximum 20 AWG wire size PT 602CZ 12 Rev100 April 2012 1 9 PT 602CZ Camera Installation 1 15 Setting Configuration Dip Switches The figure below shows the locations of dip switches SW102 and SW103 SW102 W103 Switch Position Off I tali On Figure 1 5 PT 602CZ Camera Configuration Address This is the address of the system when configured for serial communications The available range of values is from decimal 1 to 255 The dip switches are interpreted as a binary number with switch 1 representing the least significant bit the switches are in the reverse order of the bits For convenience a table of serial addresses and their binary equivalents is included at the end of the manual See Serial Addresses Decimal To Binary Conversion on page 4 1 Table 1 1 Dip Switch Address ID Settings SW102 CHE ome EC ome foe Other Serial Communication Parameters The tables below defines the switch locations bit numbering and on off settings Table 1 2 Dip Switch Settings SW103 Description Baud rate This is the baud rate of the system user serial port The available values are 2400 4800 9600 19200 kbaud 1 10 PT 602CZ 12 Rev 100 April 2012 PT 602CZ Camera Installation Table 1 2 Dip Switch Settings SW103 Description Camera Control Protocol This is the communication Bits Bte pro
22. ic v Video IR J IP Address 192 168 250 20 Video DLTV Netmask 255 255 255 0 Video Matrix OSD Log File Configuration File Help Step 2 Enter the Hostname Gateway IP Address and Netmask that are appropriate for the local area network Then click Save A message will appear indicating the IP address has been changed and the browser will no longer be able to communicate with the camera Message from webpage Metwork will be restarted so that the changes take effect i You may lose connection to this Web interface In this case you will have te reconnect the Web browser Nexus Server will also be restarted If necessary change the IP address on the PC also so it is compatible with the new IP address of the camera Connect the camera to the appropriate local area network LAN and continue configuring the camera again using its new IP address Note In FSM the new camera name will not appear in the Discovery Panel until the camera is rebooted In the Server Status web page the Reboot button can be used to initiate a camera reboot 3 2 PT 602CZ 12 Rev 100 April 2012 PT 602CZ Configuration 3 2 Date and Time Note you may be logged out when changing the Date or Time Simply log back in again to continue configuring the camera When making configuration changes the server will have to be stopped and restarted to make the changes effective Step 1 Click Server Status The following screen will be displayed Setti
23. iformity Correction NUC on page 2 5 1 2 PT 602CZ 12 Rev 100 April 2012 PT 602CZ Camera Installation 1 4 Installation Components The PT 602CZ camera includes these standard components e Multi sensor Pan Tilt Camera Unit e Cable Glands and Spare Parts kit e FLIR Sensors Manager CD e PT 602CZ Camera Documentation Package including Documentation CD The installer will need to supply the following items the lengths are specific to the installation e Electrical wire for system power Refer to section 1 9 Electrical Connections on page 1 7 for additional information e Camera grounding strap e Coaxial RG59U video cables BNC connector at the camera end for analog video e Shielded Category 6 Ethernet cable for control and streaming video over an IP network and also for software upgrades e Optional serial cable for serial communications e Miscellaneous electrical hardware connectors and tools 1 5 Location Considerations The camera will require connections for power communications IP Ethernet and or RS232 RS422 and video two video connections may be required for analog video installations The PT 602CZ camera must be mounted upright on top of the mounting surface with the base below the camera The unit should not be hung upside down Not to scale Maximum exclusion cylinder 25 5 x 17 4 high 650mm x 445mm high Figure 1 2 PT 602CZ Pan and Tilt Exclusion Zone PT 602CZ 12 Rev100 Ap
24. ify RTSP port 554 and the appropriate stream name such as ch0 For example rtsp 192 168 250 116 554 ch0 Refer to the Nexus IP Camera Configuration Guide for more information about video streaming parameters PT 602CZ 12 Rev100 April 2012 2 11 Verify Camera Operation 2 7 Restoring the Factory Network Settings The camera comes configured from the factory with a default IP address 192 168 250 116 In some cases it may be necessary to restore the network settings of the camera to the original factory settings If necessary the camera IP address can be restored to this factory default address by temporarily connecting a loopback device to the Ethernet port during initial power up Approximately 30 seconds after power is turned on the loopback should be removed to allow the camera to finish booting up At each power up the system transmits a packet and then checks to determine if that same packet has been received Detection of the received packet indicates the camera has a custom loopback connector installed on its Ethernet interface The detection of the loopback packet cues the camera to restore Factory Defaults and to revert to the same configuration and behavior as when the camera left the factory The custom loopback connector is described below UL uh aes rene ie rese IT E de DR S des DR E rese E E ve TNA The RJ45 loopback termination ties pin 1 to pin 3 and pin 2 to pin 6 The other pins are no
25. ls of performance from the camera system always follow the warnings and cautions in this manual when handling and operating the PT 602CZ 1 1 Warnings and Cautions WARNING If mounting the PT 602CZ camera on a pole tower or any elevated location use industry standard safe practices to avoid injuries Caution Except as described in this manual do not open the PT 602CZ camera for any reason Disassembly of the camera including removal of the cover can cause permanent damage and will void the warranty Be careful not to leave fingerprints on the PT 602CZ camera s infrared optics The PT 602CZ camera requires a power supply of 24 Volts Operating the camera outside of the specified input voltage range or the specified operating temperature range can cause permanent damage When lifting the PT 602CZ camera use the camera body and base not the tubes 1 2 References e Nexus IP Camera Configuration Guide FLIR document 427 0030 00 28 PT 602CZ 12 version 100 April 2012 1 1 PT 602CZ Camera Installation e PT 602CZ Mechanical Interface Control Document ICD available on the documentation CD or from the FLIR website FLIR document T1002 M100 ICD PT 602 CZ 1 3 Installation Overview The PT 602CZ Camera is a multi sensor camera system on a pan tilt platform Combinations of an infrared thermal imaging camera and a visible light video camera are intended for outdoor installations Shipping plugs only Aue MA Remo
26. mote MENU ii 3 4 34A Coniguraion File aa elia 3 5 3 5 Mechanical ICD Reference msc rie 3 6 4 Serial Addresses Decimal To Binary Conversion PT 602CZ 12 version 100 April 2012 iii Table of Contents PT 602CZ Installation Manual IV PT 602CZ 12 version 100 PT 602CZ Camera Installation 1 PT 602CZ Camera Installation The PT 602CZ is a pan tilt thermal security camera for medium to long range applications and can be used with traditional analog video installations or IP video networks It incorporates a high sensitivity thermal camera and a long range daylight camera with a precision pan tilt platform The PT 602CZ camera includes a cooled high performance thermal imager which is optimized for medium to long range surveillance The thermal imager brings together a sensitive third generation mid wave FPA detector with 640x512 pixels powerful video processing electronics and continuous zoom optics incorporated into a compact package This manual describes the installation of the PT 602CZ cameras If you have questions that are not covered in this document or need service contact FLIR customer support http support flir com Phone US 888 747 FLIR 888 747 3547 International 1 805 964 9797 This manual includes the following topics Installation Overview Mounting the camera and its components Connecting the electronics Basic configuration and operation For safety and to achieve the highest leve
27. nd select Request Control Alternatively it is possible to double click the icon to take control Lock Control BY Request Control Request Control Forced Disconnect Admin Tools Not Connected PT 602CZ 12 Rev100 April 2012 2 9 Verify Camera Operation This icon indicates the camera has been discovered and added to the list of active servers and the camera is actively connected to the FSM client and receiving status updates To connect to the camera right click on the icon and select Connect 2 6 3 General Errors In the status bar at the bottom of the screen there may be an indication that an error has occurred When you position the cursor over the error icon exclamation mark the error will be displayed ina temporary pop up It is possible to view all the error messages by selecting the Tools tab at the top of he screen and then select the Log button to the left FLIR Sensors Manager K a FLIR Active E Notify Log Messages 4 11 2012 5 56 32 PM FLIR Stop Server Error 615 Permission Denied 4 11 2012 5 56 32 PM FLIR SpeedModeSet Server Error 615 Permission Denied 2 6 4 Image Artifacts Ghosting in the Video If the camera is pointed at a non uniform temperature scene when the External NUC operation is executed it is likely the video image will contain artifacts or ghosting as a result Point the camera at a uniform temperature source for example the sky and execute the Extern
28. ngs Server Status LAN Settings Server Status Timezone y _ Set Serial Remote Date Format America y Set Network Remote VMS Date mm dd yyyy 07 12 i 2011 Set Video IR Time hh mm 12 39 Set Video DLTV Shutdown Reboot Video Matrix Web Files Upload amp Download OSD Choose File No file chosen Upload Download Web Files Log File l Configuration File Nexus Server Upload amp Download Choose File No file chosen Upload Remove Help Download Nexus Server File Step 2 Setthe Date Format from the pull down menu Click Set Step3 Set the Date by typing in the dialog boxes Click Set Step4 Setthe Time by typing in the dialog boxes Click Set If it ever becomes necessary to update the camera software or firmware the other sections of the Server Status page are used to upload the new files to the camera Refer to the software update instructions for information about how to do an update PT 602CZ 12 Rev100 April 2012 3 3 PT 602CZ Configuration 3 3 Serial Remote Menu The settings you make in this screen will become active when the software override DIP switch is set to Off the default allowing software settings to control the camera Refer to paragraph 1 15 Setting Configuration Dip Switches on page 1 10 Step 1 Click Serial Remote The following screen will be displayed A SERIALREMOTE Configuration Settings pat nt Device ID 0 v Protocol Switch Serial Remote
29. oes cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that of the receiver and or e Consult the dealer or an experienced radio television technician for help Note 2 This equipment was tested for compliance with the FCC limits for a Class B digital device using a shielded cable for connecting the equipment to an analog video output to a monitor and using a shielded USB cable for connecting the equipment to a personal computer When making such connections shielded cables must be used with this equipment Industry Canada Notice This Class B digital apparatus complies with Canadian ICES 003 Avis d Industrie Canada Cet appareil num rique de la classe B est conforme la norme NMB 003 du Canada PT 602CZ 12 Rev 100 PT 602CZ Installation Manual April 2012 li Table of Contents 1 PT 602CZ Camera Installation Ll VWWarhings and Cautions sisi 1 1 12 CTCF EMC CS ars pop i as 1 1 ASA AO Pe 1 2 1 4 Mstallation COMPONENTS essenin bilie alia 1 3 1 26 LOC atlOn GONSIGElATION S costando 1 3 TOPI TO CUNO DAINO ole Sana a a 1 4 117 Camera WiOUIUNG ars ie 1 4 LS Removing Ihe Back COVER mica
30. onville OR 97070 USA PH 1 503 498 3547 FX 1 503 498 3153 sales flir com Document PT 602CZ 12 Language English US Version 100 Date April 2012
31. or no security What are the risks of allowing a program through a firewall If necessary use a packet sniffer utility such as Wireshark to capture packets and confirm the packets are being received by the PC from the camera 2 8 PT 602CZ 12 Rev 100 April 2012 Verify Camera Operation 2 6 2 Unable to control the camera If you are unable to control the camera with serial communications ensure the communication parameters of the camera such as baud rate address and communication standard match the parameters of the other serial device If using RS 422 confirm the receive pair on the camera are connected to the transmit pair of the other device Also confirm that the Software Override DIP switch SW102 9 is set correctly This switch determines whether the serial configuration comes from the hardware DIP switches or the software settings Refer to the camera installation manual for information on how to set the DIP switches If the camera does not respond to commands from FSM for example the camera does not zoom when the zoom in button is clicked the camera may not be the Active camera or you may not have control of the camera By default FSM will automatically request control of the camera and make it active but if there are multiple cameras and or multiple FSM clients it may be necessary to manually make the camera active and take control of it In the Sensors Panel if the camera is the active sensor there will be an
32. ril 2012 1 3 PT 602CZ Camera Installation 1 6 Prior to Cutting Drilling Holes When selecting a mounting location for the PT 602CZ camera consider cable lengths and cable routing Ensure the cables are long enough given the proposed mounting locations and cable routing requirements Use cables that have sufficient dimensions to ensure safety for power cables and adequate signal strength for video and communications Ensure that cable distances do not exceed the Referenced Standard specifications and adhere to all local and Industry Standards Codes and Best Practices 1 7 Camera Mounting Caution When lifting the PT 602CZ camera use the camera body and base not the tubes The PT 602CZ camera can be secured to the mount with four 5 16 or M8 bolts as shown below lot to scale Sa a dimensions in inches and millimeters 4 ue a q H ES ES N 4X 0 354 9 0 THRU gt lt AS o RS 2X 3 19 02 2X 80 5 5 0 0 28 7 5 Tilt Axis 2X 3 19 02 2X 80 5 5 Pea leo al E Pan Axis Figure 1 3 PT 602CZ Camera Mounting Once the mounting location has been selected verify both sides of the mounting surface are accessible Important Note Connect and operate the camera as a bench test at ground level prior to mounting the camera in its final location 1 4 PT 602CZ 12 Rev 100 April 2012 PT 602CZ Camera Installation Once the holes are drilled in the mounting surface inst
33. round should be provided using the lowest resistance path possible FLIR requires using a grounding strap anchored to the grounding lug on the back plate of the camera housing and connected to the nearest earth grounding point Note The terminal blocks for power connections will accept a maximum 16 AWG wire size 1 11 Video Connections The analog video connections on the back of the camera are BNC connectors A video monitoring connection RCA jack is intended for temporary use and allows the video to be monitored without disconnecting the BNC connections The video cable used should be rated as RG59U or better to ensure a quality video signal 1 8 PT 602CZ 12 Rev 100 April 2012 PT 602CZ Camera Installation 1 12 Ethernet Connection The camera provides a standard RJ 45 Ethernet jack The cable gland seal is designed for use with Shielded Category 6 Ethernet cable 1 13 Serial Communications Overview The installer must first decide if the serial communications settings will be configured via hardware DIP switch settings or software If the camera has an Ethernet connection then generally it will be easier and more convenient in the long run to make configuration settings via software Then configuration changes can be made over the network without physically accessing the camera Also the settings can be saved to a file and backed up or restored as needed If the camera is configured via hardware then configuration changes in the
34. t connected Important Note The camera will not finish booting up when the loopback is connected to the Ethernet Approximately 30 seconds after power is turned on the loopback should be removed to allow the camera to finish booting up When the camera is turned on confirm the startup information is displayed on the analog monitor after approximately 90 seconds For example S N 1234567 IP Addr 192 168 250 116 PelcoD Addr 1 9600 SW 2 12 PT 602CZ 12 Rev 100 April 2012 PT 602CZ Configuration 3 PT 602CZ Configuration After logging in as basic the Help screen is displayed This screen has information about the camera including hardware and software revision numbers part numbers and serial numbers If you need to contact FLIR for support this information will be useful to the support engineer Use the Menu entries at the left of the screen shown in Figure 3 1 to configure the PT 602CZ camera SFLIR Neos Conilyudion Server Running Refresh Stop Last Modification 06 07 2011 10 11 51 Settings Help LAN Settings Server Status FLIR SYSTEMS Serial Remote http Awwwy flir com cvs americas en inforequest Network Remote VMS Video IR Nexus Server v2 5 5 10 Host Id 11597661410 Video DLTV OSD Version 2 10 7 Recommended Server Version v2 3 7 or higher Log File Hardware Info Linux Help Linux version 2 6 10_mvl401 davinci_evm PSP_01_30 00 082 CVS tag WW 124 Built Tue Jul 5 07 24 43 PDT 2011
35. the screen the configuration is shown in a scrollable window Configuration File Settings LAN Settings Server Status General Settings ScanList Directorv Number of Sensors 1 Default Token Owner 1 m gt Serial Remote Network Remote VMS _ Log max size 0 Video IR Server Type 1 Server Name D series Video DLTV Allow Reboot Shutdown yes Log directory tmp Video Matrix License file usr local nexus server license license txt Internal Network IP Address eth0 osp Enable local console no Local TCP Port 1001 Loa File Local UDP Port 1001 09 Allowed IP Addresses Configuration File Timecut 10 9 Last Modification 12 07 2011 12 39 26 Help gt Factory Backup amp Recovery Name Description Restore to factory defaults settings Restore factory defauts All custom modifications will be lost Restore Customer Backup amp Recovery Name Date D series NTSC ini July 05 2011 Backup to fie Upload amp Download Upload Download Configuration File Step 2 In the Customer Backup and Recovery section make a backup of your final custom settings Type in a backup name and click Backup Step 3 The configuration can be downloaded as a file server ini to a PC and this be useful if you ever need help from a support engineer In the Upload l File Download Do you want to open or save this file and Download section download a copy for safe N pr eee ype Configuration settings 9 8
36. tion Tool screen PT Series shown at the right and select Login as Basic User or enter basic as the User and click Login e a i 4 X No password is required S N o The Web Configuration Tool will display the l Help screen listing information on the camera s software and hardware configuration The menu on the left allows you to select various configuration web pages in order to set the camera parameters Mu Lagin Refer to section Refer to the Nexus IP Camera Configuration Guide FLIR document 427 0030 00 28 for more information about camera configuration on page 2 5 for basic information about how to configure the camera for your network and application Login ara H iif Abiti LE Refer to the Nexus IP Camera Configuration Guide FLIR document 427 0030 00 28 for more information about camera configuration 2 5 2 Non Uniformity Correction NUC To account for pixel variations across the detector array 640x512 327 680 pixels it is recommended a NUC operation is executed each time the camera is powered up and periodically or as needed after that to improve the quality of the image If there is a change in ambient temperature or if the camera integration time is adjusted it may be necessary to perform a NUC operation A NUC operation is in some ways like a brief calibration step With a one point external NUC the objective is to point the camera toward a fairly uniform temperature source then get
37. tocol selected for the system when operating over the serial port The available protocols are Pelco D and Bosch see Note below regarding Bosch systems Serial Communication Standard This determines the electrical interface selected for the user serial port The available settings are RS422 and RS232 Not Used Software Override DIP Switch This setting determines whether the system will use software settings for configuration or if the dip switch settings will override the _ I Note Typical Bosch systems operate using a biphase connection and the FLIR cameras do not accept biphase signals directly lt may be necessary to install a biphase converter in order to use the Bosch protocol PT 602CZ 12 Rev100 April 2012 1 11 PT 602CZ Camera Installation 1 16 PT 602CZ Camera Specifications 640 x 480 NTSC 640 x 512 PAL O A a Thermal Sensitivity lt 30 mK 25 C Effective Resolution 307 200 NTSC 327 680 PAL Field Of View WFOV 28 x 22 4 PAL 28 x 21 NTSC NFOV 2 x1 6 PAL 2 x1 5 NTSC isso Camera spectes 1 4 Exview HAD CCD Exview HAD CCD 380 000 ce 444 000 PAL 3 4mm wide to 122 4 mm narrow F1 6 to F4 5 Cowl FLIR Sensors Manager Standard FUR Sensors Manager Sand O C CS C I Weight 40 Ib 18 5kg Dimensions L W H 13 8 x 19 x 13 1 352 mm x 495 mm x 333 mm Input Voltage Voltage 24 24 VAC 21 30 VAC 24 VDC 21 80 VDC 21 30 VAC 24 VDC
38. tomatically discover FLIR cameras on the network When the Discovery Panel is displayed click Refresh The FLIR camera will appear in the list of Discovered Servers The camera will appear as FLIR and the asterisk in parenthesis indicates the camera has not been added to the list of Active Servers on the right Click on the center bar gt to move the camera over to the list of Active Servers By default the FSM software will automatically discover sensors in the network connect to the first camera it finds take control of the camera and display the video from the camera in Video Wall 0 No Sensors Discovered 1 Setup 2 Discovery gt FLIR Sensors Manager No S nsors Video Wall 0 Map gt Tools Setup Discovery Parameters HE Multicast Port Timeout 2 Discovered Sensors Active Sensors FLIR Timeout Offset Use Custom UDP Port B Manual Configur fion IP Address Control Panel Zoom Pan Tilt 3 Refresh 4 Move to Active Camera Controls 2 4 PT 602CZ 12 Rev 100 April 2012 Verify Camera Operation Step 6 Confirm that video is streamed to the monitor and it is possible to control the camera using the zoom controls and so on For example click on the zoom button magnifying glass with and the video will Zoom in Once operation of the camera has been confirmed the camera can be configured to an IP address that matches the installation network Step 7 Return to the Web Configura
39. uxiliary Analog Video and Power Main Analog Video Male Male Ethernet BNC BNC 54321 n Main Auxiliary Port Port PSE CANA O P RS232 I x2 S26 SES lana 3 4 NPT for Cable 335 38 Rs422 SIF Gland or Conduit s23 glg LA a o 20 AWG MAX Chassis GND 9 17 NI yg 16 AWG Shielded li f Back Cover N f f 16 AWG Shielded Local I GND Serial Ethernet Video Video Control vuoi acne Gland A Camera End Gland B Camera End PT 602CZ 12 Rev100 April 2012 1 7 PT 602CZ Camera Installation IP Network Analog Video Analog Visible Video monitoring output only tet A eee Ss EnEn stette di Serial Connector for local control Camera Power a AA MW Heater Power JA e Analog Infrared Video Figure 1 4 PT 602CZ Camera Connections 1 10 Connecting power The camera itself does not have an on off switch Generally the PT 602CZ camera will be connected to a circuit breaker and the circuit breaker will be used to apply or remove power to the camera If power is supplied to it the camera will be in one of two modes Booting Up or Powered On The power cable supplied by the installer must use wires that are sufficient size gauge 16 AWG recommended for the supply voltage and length of the cable run to ensure adequate current carrying capacity Always follow local building codes Ensure the camera is properly grounded Typical to good grounding practices the camera chassis g
40. ve before installing WM MA 5 D gt HI Figure 1 1 PT 602CZ Camera The PT 602CZ camera is intended to be mounted on a medium duty fixed pedestal mount or wall mount commonly used in the CCTV industry Cables will exit from the back of the camera housing The mount must support up to 45 LBS 20 KG The PT 602CZ camera is both an analog and an IP camera The video from the camera can be viewed over a traditional analog video network or it can be viewed by streaming it over an IP network using MPEG 4 M JPEG and H 264 encoding Analog video will require a connection to a video mon itor or an analog matrix switch The IP video will require a connection to an Ethernet network switch and a computer with the appropriate software for viewing the video stream The camera can be controlled through either serial or IP communications The camera operates on 20 30 VAC or 21 30 VDC Important Note Install all cameras with an easily accessible Ethernet connection to support future software upgrades In order to access the electrical connections and install the cables it is necessary to temporarily remove the back cover of the camera housing Important Note To account for pixel variations across the detector array 640x512 327 680 pixels it is recommended a NUC operation is executed each time the camera is powered up and periodically or as needed after that to improve the quality of the image Refer to section 2 5 2 Non Un
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