INSTALLATION MANUAL - Maschinensucher.de
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9. delivered with the unit before operating the unit It will contribute to understand the operation of the unit and its electronic controller Close all switch box doors after installation of the unit do confirm having executed and checked all the above mentioned items Date Sign Keep for future reference VALVE BEFORE OPERATION Open the liquid line discharge Weight of ethylene glycol 96 10 20 30 40 and suction if provided stop valves completely Weight of propylene glycol 96 15 25 35 40 3 _ Install main fuses earth leak detector and mainswitch Low pressure setting bar 1 3 11 0 6 0 2 Improper setting of the minimum outlet water temperature can result in severe damage of the equipment Setting the password for safety reset To avoid resetting of safeties by unqualified persons the user password is asked by default when resetting a safety This password however can be changed to SERUICE PASSWORD or to Since inadequate resetting of safeties can damage the machine it is advised to keep the default setting of USER PASSWORD DAIKIN Installation manual ERAP110 170MBYNN Air cooled condensing units 4PW22680 1E Defining of the changeable digital inputs and outputs Defining the BMS settings Besides locked digital inputs and outputs there are a number of changeable digital inputs and outputs of which the function can be chosen f
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11. Defining the thermostat settings Defining the thermostat settings for inlet and outlet water temperature of a b and c can only be set in the service menu To define the thermostat settings of the inlet and outlet water temperature STEPL SERVICE MENU 8 DIF A B 8 5 2 I F B8 5 C TO CONTINUE After installation and connection of the packaged air cooled condensing unit the complete system should be checked and tested as described in Checks before initial start up in the operation manual supplied with the unit Fill out the brief operation instructions form and fix it visibly near the operating site of the refrigeration system ERAP110 170MBYNN Air cooled condensing units 4PW22680 1E DAIKIN Installation manual ANNEX I EB Connection to an air handling installation with face and bypass register for control of the air temperature 8 4 3 _ ig 6 7 Face register Bypass register Air cooled evaporator Thermostat sensor RAT Fan Room thermostat RT ERAP unit o0 RAON Servo motor for face bypass registers The thermostat sensor delivered with the ERAP unit is to be mounted in a holder on the air cooled evaporator The ERAP unit will keep the cooling battery temperature to a constant value A field supplied room thermostat RT is controlling the face and bypass registers for control of the air temperature Conn
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14. CHANG INP OUTPUTS RI1 SETP SIGH G 1U SETP DIF 5 8 C 1v 5 un m ov Remark MAX SETP DIFF is only available when input SETP SIGH 0714 B 18U or 4 z amp mH is selected Result Display in readout menu A at0V 12 0 SETPOINT 1 12 8 B at1V 120 C 50 C 17 0 C SETPOINT 2 17 8 C Steering the fan pump manually There is the possibility to turn the fan pump on or off manually This means that when the unit is off the fan pump can also be turned on at any time to check the pump The BMS parameters allowing communication between the unit and the supervisory system can be modified with the BMS SETTINGS and the BMSBOARD SETTINGS screen of the service menu The BMS parameters are BMS SETTINGS screen BN BNS CONTROL ALLOWED if set to yes the unit can be commanded and configured from a supervisory system If set to H no the supervisory system can only read out values but cannot modify them ENS BDDR PCEBE used to address the PCB B PROTOCOL indicates the communication protocol If the optional gateway is used to connect the units to a supervisory system the protocol is CAREL BHMSB HRD SETTINGS screen SER BOARD indicates the type of serial connection The default is set to RS485 BAUD RATE indicates the speed of communication The default setting of 12288 brs must be used when the optional gateway is connected
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16. B Fix anchor bolts 1 into the concrete foundation When finally fixing the unit by means of these anchor bolts make sure that the washers for channel DIN434 2 and both field supplied rubber plates 3 and field supplied raw cork or rubber sheets 4 for better vibration protection are installed as indicated NOTE B The measurement tabulated is based on the fact qu the base is made in the ground 5 or on a concrete floor 6 In case the base is made ona rigid floor it is possible to include thickness of concrete floor in that of the base ingredient ratio of the concrete is cement 1 sand 2 and gravel 3 Insert iron bars of O10 at every interval of 300 mm The edge of the concrete base should be planed IMPORTANT INFORMATION REGARDING THE REFRIGERANT USED This product is factory charged with N2 The refrigerant system will be charged with fluorinated greenhouse gases covered by the Kyoto Protocol Do not vent gases into the atmosphere R407C 1652 5 Refrigerant type GWP value 1 GWP global warming potential Please fill in with indelible ink W total refrigerant charge on the refrigerant charge label supplied with the product The filled out label must be adhered in the proximity of the product charging port e g onto the inside of the service cover Contains fluorinated greenhouse gases covered by the Kyoto Protocol 1 1 total refrigerant charge 84072 Ike 2 Contains fluorinat
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19. EQUIPMENT BE SURE ONLY TO USE ACCESSORIES MADE BY DAIKIN WHICH ARE SPECIFICALLY DESIGNED FOR USE WITH THE EQUIPMENT AND HAVE THEM INSTALLED BY A PROFESSIONAL IF UNSURE OF INSTALLATION PROCEDURES OR USE ALWAYS CONTACT YOUR DAIKIN DEALER FOR ADVICE AND INFORMATION Air cooled condensing units INTRODUCTION The Daikin ERAP110 170MBYNN air cooled condensing units are designed for outdoor installation and used for cooling applications only The units are available in 3 standard sizes with nominal cooling capacities of 100 135 and 160 kW The present installation manual describes the procedures for unpacking installing and connecting the ERAP units Installation manual Technical specifications Model 110 150 170 Dimensions HxWxD mm 2160x2340x2238 Weight ko 1326 1440 1516 Connections liquid line inch 7 8 suction line mm 2 1 8 pressure relief valveoutlet inch FNPT 1 Electrical specifications Model 110 150 170 Power circuit Phase 3 Frequency Hz 50 Voltage V 400 Voltage tolerance 26 10 Options and features Options Suction stop valve Ampere and voltmeter Main isolator switch Dual pressure relief valve on the condenser Low noise operation Condenser protection grills BMS Connection MODBUS J BUS BACNET LON Features Stepless capacity control 3096 10096 Low ambient operation 15 C Liquid li
20. Year of construction START UP AND SHUT DOWN Start up by switching on the circuit breaker of the power circuit The operation of the water chiller is then controlled by the Digital Display Controller Shut down by switching off the controller and the circuit breaker of the power circuit WARNINGS Emergency shut down Switch off the circuit breaker located on Air inlet and outlet Always keep the air inlet and outlet free to obtain the maximum cooling capacity and to prevent damage to the installation Refrigerant charge Use refrigerant R407C only First aid In case of injuries or accidents immediately inform Company management Ez Emergency physician Fire service 1 APW22680 1 00000000 Copyright O Daikin DAIKIN EUROPE N V Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22680 1E
21. confirmed the cursor switches to the next parameter which can now be configured 8 Place the cursor in the top left corner of the screen when you are finished changing the parameters on this screen 9 Repeat from instruction 4 onwards to modify other parameters Setting of the minimum temperature It is possible to change the minimum allowed temperature OUTWATER in the service menu In case of a water cooled evaporator m Make sure that sufficient glycol is added to the water system according to the table m Make sure that the low pressure safety is lowered according to the table minimum outlet water OUTWATER 2 C 0 C 5 C 10 C Recommended fuses aM according to IEC standard 269 2 Refer to the wiring diagram for size 4 Supply the main voltage and check if it is within the allowable 10 limits of the nameplate rating The electrical main power supply should be arranged so that it can be switched on or off independently of the electrical supply to other items of the plant and equipment in general Refer to the wiring diagram terminals L1 L2 and L3 5 Connect the air or waterflow contact so that the unit can only come in operation when the fan or pump is running and the air waterflow is sufficient 6 Check the oil level in the compressors 7 Connect the optional field wiring for remote indication NOTE m It is necessary to read the operation manual
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23. escape and connect immediately to the refrigerant circuit Start vacuuming immediately after connection Never leave the condensing unit open for longer time since the compressor oil is highly hygroscopic and will contaminate immediately when exposed to air Open the liquid stop valve discharge stop valve and suction valve if provided Vacuum the unit and perform a leak test Charging the unit 1 Perform an integral pre start inspection like explained in chapter Before starting on page 5 Carefully perform all required procedures like explained in chapters from which is referred to in chapter Before starting but do not start the unit It is also necessary to read the operation manual delivered with the unit This will contribute to understand the operation of the unit and its electronic controller Pre charge of refrigerant without operation of the unit 2 Calculate the refrigerant pre charge according to table below Refrigerant charge 4 GxmF 9 4 80 5 ERAP110 ERAP150 ERAP170 31 32 32 kg m kg m 7 8 0 33 2 1 8 0 040 12 0 45 2 1 2 0 056 1 1 8 0 58 2 5 8 0 061 refrigerant weight per meter field liquid line kg m 3 refrigerant weight per meter field suction line kg m mFS total length of the field suction line m total length of the field liquid line m refrigerant volume of the field evaporator dm3 3 Use the 3 8 stop valve on the filter drier to p
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25. DAIKIN INSTALLATION MANUAL Air cooled units ERAP110MBYNN ERAP150MBYNN ERAP170MBYNN wnibjeg epuaisog 00 9 00 1ee1sepioo pue7 AN NDIIVO lt H gt Lo zo eo 9vezs lt 0 gt lt gt ozooan enosun lt a gt S00daoLumiea lt a gt 26403 0 108 lt gt vay lt g gt 1002 20 L36L049 L NDIIVQ v uyeq efeykes eiuos 10 eau lt H gt isuofiayey ysiy n tuujupueieDep lt gt ueuejn n njuinjo 3 9106 9 1916 IGlpiujeq epuiseksog Ide lt 0 gt sx iq xeiejo njunjo lt g gt 2106 eurseyynias 2 1916 ipirujeq ep ev S7 zal lt p gt eigadzeqau euofsjey 9 nyeyyiyiad lt gt Kuenoyydy 3 euepnsod eupep e lt gt eroynujsuoy fayoiuyoa eioqng euenouejs af oye lt gt 5 epe ns lt g gt euajsiz e v ojoq oye pz annoadsa no 8 isndde osoyeu ue es lt H gt eluoBayey eysiy lt gt syeyiyipas eujoer de oy lt 4 gt e epes ebnuyaid wefennjzod 3 Isojsyqye lt q gt elroeueuinyop efeysiuya spyajou ey y lt gt myeyyas Je g eyses uueuun eyen weleAnizod lt g gt 190159 UN sjipelo
26. ase the user may be required to take adequate measures The equipment is not intended for use in a potentially explosive atmosphere The units are designed either for roof mounting or ground level mounting and should be installed in a location that meets the following requirements 1 foundation is strong enough to support the weight of the unit B The concrete foundation should approximately be 100 mm and the floor is flat to prevent vibration and noise generation higher than the floor level for ease of plumbing work and better 2 The space around the unit is adequate for servicing and the drain minimum space for air inlet and air outlet refer to the operation manual is available Anchor bolt size Qty 3 There is no danger of fire due to leakage of inflammable gas 110 3000 2210 410 1215 215 16 200 4 4 Select the location of the unit in such a way that neither the ERAP150 3000 2010 410 1215 2105 M16X200 4 discharged air nor the sound generated by the unit disturb ERAP170 3000 2210 410 1215 215 16 200 4 anyone 5 Make sure that the air inlet and outlet of the unit are not positioned towards the main wind direction Frontal wind will disturb the operation of the unit If necessary use a windscreen to block the wind ERAP110 170MBYNN DAIKIN Air cooled condensing units 4PW22680 1E Installation manual B Make certain that the foundation surface is even and flat
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28. ection to an air handling installation with face and bypass register for control of the air temperature and the relative humidity Face register Bypass register Air cooled evaporator Thermostat sensor RAT Fan Room thermostat RT ERAP unit Servo motor for face bypass registers oc RR WO ND Relative humidity sensor RH The thermostat sensor RAT delivered with the ERAP unit is to be mounted in a holder on the air cooled evaporator The setpoint for the temperature of the cooling battery will change depending on the relative humidity in the room For this purpose a relative humidity sensor RH with a 4 20 mA or 0 10 V output is connected to the ERAP unit The setpoint is programmed in function of the relative humidity See also Defining the setpoint signal setting on page 6 A room thermostat RT is controlling the face and bypass registers for control of the air temperature NOTES Installation manual DAIKIN ERAP110 170MBYNN Air cooled condensing units 4PW22680 1E DAIKIN BRIEF OPERATION INSTRUCTIONS yp ERAP MBYNN Air cooled condensing units Equipment supplier Service department Manufacturer DAIKIN EUROPE Power supply V Ph Hz A Lea Duk TREE PE Model Maximum high pressure 29 bar Serial Number Charging weight kg R407C
29. ectrical power supply to the unit should be arranged so that it can be switched on or off independently of the electrical supply to other items of the plant and equipment in general 2 Apower circuit must be provided for connection of the unit This circuit must be protected with the required safety devices i e a circuit breaker a slow blow fuse on each phase and an earth leak detector Recommended fuses are mentioned on the wiring diagram supplied with the unit Switch off the main isolator switch before making any connections switch off the circuit breaker remove or switch off the fuses Connection of the air cooled condensing unit power supply 1 Using the appropriate cable connect the power circuit to the L1 L2 and L3 terminals of the unit In case the option main isolator switch is installed on the unit the power circuit must be connected to the terminals 2 4 and 6 of the main isolator switch 2 Connect the earth conductor yellow green to the earthing terminal PE Installation of the thermostat sensor RAT The thermostat sensor is provided with a cable length of 12 m and can be found rolled up in the switchbox B In case of a water cooled evaporator this sensor can be mounted in a sensor holder on the evaporator B Incase of an air handling unit this sensor can be mounted sensor holder in the air cooled evaporator water circuit Refer also to Annex on page 7 for unit setup examples Intercon
30. ed greenhouse gases covered by the Kyoto Protocol REFRIGERANT CIRCUIT Sizing and installation of the refrigerant circuit Installation of the refrigerant circuit should be done by a licensed technician and must comply with all relevant European and national regulations In order to minimize capacity loss it is recommended to size the lines in such a way that the pressure drop of each line does not result in an evaporating temperature decrease of more than 1 C For this purpose we recommend that the equivalent length of the line should not exceed the following criteria Liquid piping equivalent length m ERAP110 ERAP150 ERAP170 7 8 34 17 13 1 50 34 25 1 1 8 100 100 50 Suction piping equivalent length m ERAP110 ERAP150 ERAP170 2 1 8 25 17 13 2 1 2 50 34 25 2 5 8 100 50 34 Equivalent length measured length of the piping Axnumber of elbows A 0 5 m elbow for liquid piping A 1 5 m elbow for suction piping NOTE To assure oil return to the compressor do not use piping size above 2 1 8 for ERAP110 units or above T 2 5 8 for ERAP150 and ERAP170 units for suction in the upward direction If necessary use double suction riser constructions NOTE Make sure to install a sightglass in the liquid line as close qu as possible to the expansion device of the evaporator Connecting the unit to the refrigerant circuit Cut the spinned tube pipes a nitrogen holding charge will
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34. ions zd Electrical specifications ad Options and features T Operation NANDS er te e RI P rera Eb un dear 2 Main COMPONEM TS E 2 Selection LOCATON EA 2 Inspecting and handling nnnm 2 Unpacking and placing the Unit ront 2 Important information regarding the refrigerant 3 eese cte eR A 3 Sizing and installation of the refrigerant circuit m Connecting the unit to the refrigerant circuit ied DIE oe Ee sedem ird erroe oodd rs 3 BESI VITIIS PE EE E EE oo o TS 4 Parts end 4 Power circuit and cable requirements 4 Connection of the air cooled condensing unit power supply wd Installation of the thermostat sensor 4 Interconnection 5 4 Cable for remote digital 4 Belore 5 Customization in the service menu 5 FOW tO COMIMU G EP ie 6 Thank you for purchasing this Daikin air conditioner READ THIS MANUAL ATTENTIVELY BEFORE STARTING UP THE UNIT DO NOT THROW IT AWAY KEEP IT IN YOUR FILES FOR FUTURE REFERENCE IMPROPER INSTALLATION OR ATTACHMENT OF EQUIPMENT OR ACCESSORIES COULD RESULT IN ELECTRIC SHOCK SHORT CIRCUIT LEAKS FIRE OR OTHER DAMAGE TO THE
35. ller is used the adress has to be set by means of DIP switches according to the drawing below To avoid damage to the controllers liquid crystals during winter time do not shut off the main power supply BEFORE STARTING NOTE After connecting the unit to the evaporating air unit the ch unit should not be started not even for a very short zi period of time before the following pre commissioning checklist is filled out completely tick when checked standard steps to go through before starting the unit 1 Check for external damage 2 Open all shut off valves indicated by a red label OPEN THIS CUSTOMIZATION IN THE SERVICE MENU All customized settings must be done by a licensed technician To change a setting in the service menu 1 Enter the usersettings menu as indicated in the operation manual and press the v key to go to the last screen to enter the service menu this is only possible if the unit is off 2 Enter the correct password using the and keys The password can be found in the service manual Press to confirm the password and enter the service menu Go to the screen which contains the parameter to be modified by using the and keys 5 Position the cursor behind the parameter to be modified using the key Select the appropriate setting using the and keys 7 Press to confirm the modification When the modification has been
36. ne solenoid valve Voltage free contacts general operation pump or fan contact alarm operation circuit Changeable voltage free contacts 100 unit signal second evaporator pump Remote input interlock contacts for e g water or airflow m Changeable remote inputs remote start stop enable disable capacity limitation Multiple language selection Schedule timer 1 Refer to the operation manual or engineering data book for the complete list of specifications options and features 2 Can be used for night set back and or peak power limitation kWh gauge is connected to a voltage free contact If the contact is enabled the circuit will be limited to a preset capacity step Installation manual DAIKIN ERAP110 170MBYNN Air cooled condensing units 4PW22680 1E OPERATION RANGE INSPECTING AND HANDLING THE UNIT At delivery the unit should be checked and any damage should be AA reported immediately to the carrier claims agent 434 39 a 154 2 11 18 B A Outdoor temperature DB B Evaporating temperature Suction dew point When handling the unit take into account the following Standard operation range 1 Lift the unit preferably with a crane and belts in accordance with a Standard the instructions on the unit The length of the ropes 1 to be used for lifting are 6 m minimum each Range for pull down o
37. nection cables Be sure to interlock so that the compressor will not come into operation unless the fan is operated For this purpose 2 spare terminals are provided in the switch box Refer to the wiring diagram supplied with the unit B Voltage free contacts The controller is provided with some voltage free contacts to indicate the status of the unit These voltage free contacts can be wired as described on the wiring diagram The maximum allowable current is 4 A B Remote inputs Besides the voltage free contacts there are also possibilities to install remote inputs They can be installed as shown on the wiring diagram Cable for remote digital controller See controller in the operation manual remote digital 1 remote digital controller can be connected to the PCB inside the unit by means of a 6 ray cable and a connector located on the rear side of the remote digital controller in case you prefer to operate the unit from a distance You are allowed to use a cable of up to 600 metres Specifications of the cable 6 ray telephone cable with a maximum cable resistance of 0 1 Q m ERAP110 170MBYNN Air cooled condensing units 4PW22680 1E DAIKIN Installation manual 2 If you operate the digital controller from a distance with a cable as specified above close the hole in the switch box cover with the supplied polycarbonate plate Setting the adresses on the remote digital controller When a remote digital contro
38. ntil the unit runs in stable conditions Repeat the complete procedure step 5 until the liquid line sightglass is sealed The unit must have the time to stabelize which means that this charging has to be done in a smooth way Note down the superheat and subcooling for future reference Fill out the total refrigerant charge on the unit nameplate and on the refrigerant charge label supplied with the product FIELD WIRING NOTE All field wiring and components must be installed by Cg licensed electrician and must comply with relevant European and national regulations The field wiring must be carried out in accordance with the wiring diagram supplied with the unit and the instructions given below Be sure to use a dedicated power circuit Never use a power supply shared by another appliance NOTE Verify on the wiring diagram all electrical actions mentioned above in order to understand the operation of the unit more deeply Parts table F1 2 3U Main fuses for the unit IUD inti Indication lamp general operation H2P ian siiis Indication lamp alarm etuer en Indication lamp operation circuit 1 253 Main terminals Main earth terminal SOS cuisses Changeable input 1 S9L Contact that closes if the fan or pump is working Changeable input 2 Changeable input 3 Changeable input 4 Main isolator switch S E Field wiring Power circuit and cable requirements 1 The el
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41. peration 2 The unit is shipped with wooden beams 2 under it these have to be removed before installation MAIN COMPONENTS refer to the outlook diagram supplied with the unit NOTE Try to reduce the drilling in the unit to a minimum If drilling is impreventable remove the iron filling 1 Condenser thoroughly in order to prevent surface rust 2 Compressor 1 M1C with pressure relief valve 3 Discharge stopvalve U 4 hands NPACKING AND PLACING THE UNIT a Suction stopvalve 1 Remove the wooden beams from the unit 6 Suction line i MESES 2 Install vibration mountings in case of a roofmounted unit or other 7 Liquid line installation where noise and vibration might be an impediment 8 DHT NAE valve 3 Setthe unit on a solid and level foundation 9 Power supply intake 10 Emergency stop S5E Roof mounted The unit should be installed on steelchannel or l beam frame to support 11 Switchbox the unit on the roof or it can be installed 12 Digital display controller on a concrete base 13 Transportbeam Ground level mounted The unit should be installed on a solid base It is recommended to fix the unit on 14 Ambient temperature sensor R5T a concrete base with anchor bolts 15 Field wiring intake G d level ti round level mounting 16 Main isolator switch optional 5135 9 x SELECTION OF LOCATION This is a class A product In a domestic environment this product may cause radio interference in which c
42. re charge the unit with the complete calculated pre charge Do not operate the compressor for pre charging this to avoid compressor damage Installation manual DAIKIN ERAP110 170MBYNN Air cooled condensing units 4PW22680 1E 4 After completion of procedure step 3 perform an initial start test 4 1 Start the compressor and wait for the compressor to go through the star delta Carefully check during start up EB that compressor is not producing any abnormal noise vibration EB that high pressure rises and low pressure drops within 10 seconds after start to evaluate if the compressor is not operating in reverse due to wrong wiring EB that no safeties are activated 4 2 Stop the compressor after 10 seconds Fine tuning of refrigerant charge while unit is in operation 5 Use the 3 8 valve on the suction side of the compressor for fine tuning of the refrigerant charge and make sure to charge the refrigerant in its liquid state 5 1 For fine tuning of the refrigerant charge the compressor must operate at full load 100 5 2 Verify the superheat and subcooling B superheat must be between 3 and 8 K B subcooling must be between 3 and 8 5 3 Verify the oil sightglass Level must be within the sightglass 5 4 Verify the liquid line sightglass It should be sealed and not indicate moisture in the refrigerant 5 5 Aslong as the liquid line sightglass is not sealed add refrigerant in steps of 1 kg and wait u
43. rom several possibilities Possible functions for changeable digital inputs are B no function is appointed to the changeable digital input B STATUS no function is appointed to the changeable digital input but the input status can be read in the input output menu B REMOTE to remotely switch the unit on or off B CUAL SETPOIHT to switch between setpoints B CAP LIM 1427574 to limit the capacity of the unit to the entered values Possible functions for the changeable digital output are B COPEH no function is appointed to the changeable digital output 1 CLOSED no function is appointed to the changeable digital output but the output is closed B 2 EWAP PUMP be used to steer a second evaporator pump B 1005 CAPACITY indicates when the unit is working at 100 Possible configurations for the changeable analog input are HOHE no function is appointed to the changeable analog input SETP SIGH 810 SETP SIGH 8100 SETP SIGH B8 28mB SETP SIGH 4 28mB This allows the user to define a setpoint in function of an analog input as mentioned above Refer to Defining the setpoint signal setting on page 6 Defining the setpoint signal setting The setpoint signal is used to change the setpoint by an external analog input signal on the unit Example in setpoints menu m gt SETPOINT 1 SETPOINT 2 8 e 7 8 7 0 in service menu
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