User manual
Contents
1. Industrielle Automation J 6 a Pa GES dJZet Zet Zei HE Bus res Ems ms LL User manual BLCDN 4M12S 8DI PD Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD Industr A Edition 2011 3 15 All brand and product names are trademarks or registered trade marks of the owner concerned Hans Turck GmbH Mulheim an der Ruhr All rights reserved including those of the translation No part of this manual may be reproduced in any form or processed duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH amp Co KG Mulheim an der Ruhr Subject to alterations without notice 2 32011 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr Witzlebenstra 3e 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD A 1 General SION ul EE 4 Tet Before the imstalatl On a aa eo iiaa Geng enna a ae al et ie oi 4 2 General EE 5 2 1 Description of symbols Used sssnrssssssnnrrrrennnnrrnnennnnerennensesenennnsesenennnsesenennnsseeeennseeneeenneseeeennnss 5 2 2221 62 j 0 21 0 MA UL 5 2 3 Notes Concerning Planning Installation of this Product sise 5 3 WOU UON a EE E een a ms nn ee anne et 6 3 1 BL compact High signal variety in a compact design ssssssssssssssrreensrreensereeneseeenseseeennsneennss 6 Lee a Pos2. DTM files m Offline planning and configuration of BL67 BL20 and BL compact I O modules m Reading and setting of process data m Commissioning help for testing the wiring and sensors without PLC m Automatic documentation of configured TURCK systems 11 32011 D lt FixModData FWDonnlbadFile binary FWDownlosdBinaryStarte 65536 FWWait DWLe S000 Proglde gwBlDtm Main2 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD Industr A 8 LED description 8 1 Stations LED Status iEb eoor JSems eege los pF emmer REDON Yow power orstation enor RED FLASHING THz NO module configuration error RED LASHING Hz No VO module bus communication Jemen Jo ten Jemen SLASHING Fowmodeadwe CE jor o LASHING 1 Hz FLASHING 1 Hz One or more I O in Idle State One or more UO error FLASHING One or more I O in Faulted State 8 2 I O LED Status iEb pou haus eege O OC No diagnostics active ON Station error module bus communication failure FLASHING 0 5Hz Any diagnostics active DI channels OFF Input status x O OFF 0 7 SE no diagnostics active D GREEN JON jnutstausx 7 ON REDON Wirebreak monitoring active ED 003 Ls FLASHING 2 Hz Overload sensor supply
3. L 0 rire PEUT 7 Fieldbus and WO COnnDecliolis eiue stone dotes see seems es annees encens 8 S1 Pinnng snd Wining diagr ANN PS ER EE a S 8 6 COMNUSSIONID Le BE 9 51 Address SeH D 9 62 Selh g Me IransmissiOTi E 9 SOME diui E 9 64 Service AL CS DES EEE 9 69 PLC e a te Ee eee eee nn een ee een m m 10 OG V ndor Specife Classes V SCS Js en dead nanas d EU tests une ne diese one ci 10 DT Jg OsASSISTANJT cii OE USO Fax dass D ea a no nee one 11 ED D ER A a a a 11 o LED OSCAR D ME 12 DL Sons LED SIIS ai E E A E 12 GMT e A 1 E 12 H Mapping and diagnostics ii RR ERR R KEREN ENEE RRE RR ERR ENR EEN EER ENEE 13 9 1 I O and Diagnostic Data Mapping ssssssssnnrrrrrnenrrrrnennnsrnnennnsecnnennnseennensscenennnseeneennnseneeennsesnennns 13 9 2 8DI PD alle Ile Du TEE 13 UE eu 14 101 DeVICENEL E E TE 14 102 SDEPD Fr E 14 3 32011 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD 1 Industr A General safety notes 1 1 Before the installation 4 32011 Disconnect the power supply of the device Ensure that devices cannot be accidentally restarted Verify isolation from the supply Earth and short circuit Cover or enclose neighboring units that are live Follow the engineering instructions of the device concer
4. 1 Intern 4Al V I Parameterization File Edt View Project Device Extras Window Help Ogg neu o S 8 EE E LIBLCDN 4M125 4AI VT ve Q1 Intern 4AI V T jw L BLCDN 4M125 8XSG PD testing er Vendor BL Service BL67 I Turck 7 1 FDT DTM BL Service BL67 I Turck BL Service EL Servi Turck BL Service EL Servi Turck BL Service EL Servi Turck BL Service amp Servi Turck BL Service EL Servi Turck BL Service EL Servi Turck BL Service EL Servi Turck BL Service EL Servi Turck The system configuration parameterization and diagnostics are done via graphical interfaces based on FDT DTM technology The DTMs can be integrated in any FDT frame application for configuration commissioning ELCDN 4M125 4AI VI BLCDN 4M125 8XSG PD BL Service BLC Mo Turck BL Service BLC Mo Turck o 3 9 eT ds Value DTM specfic DTM specfic ogue inputs Industr A Offline parameterization i x Device Version 1 0 0 2007 10 10 1 0 0 2007 10 10 1 0 0 2007 10 10 1 0 0 2008 10 29 1 0 1 2007 10 10 1 0 0 2008 01 24 1 0 0 2007 10 10 1 0 0 2007 10 10 1 0 0 2007 10 10 1 0 0 2007 10 10 1 0 0 2006 11 06 1 0 0 2008 11 06 and maintenance The I O ASSISTANT and the DTMs are avail able free of charge on www turck com Software functions m Supporting software tool m Configuration parameterization and com missioning of BL Compact modules vi a DTM technology m Import of BL Compact
5. 3629 ao D ao 2 D Oo GO N Hon H oH d O O lt lt ARON Hou Hog og OO lt lt Note digital inputs Pin configuration If the wire break monitoring has been activated on the sensor side a jumper between pin 1 24 SUE V DC and pin 2 diagnostics input must be im o 3 GND plemented for monitoring of wire breaks Sc DEUDA Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD 6 Commissioning All new settings become valid only after a 6 1 Address setting The DeviceNet address setting at the mod ule is done via the two decimal rotary cod ing switches under the protective cover De viceNet allows a maximum of 64 00 to 63 addresses MAC IDs to be assigned Each ad dress may be allocated only once in the entire bus structure 6 2 Setting the transmission rate The module provides automatic transmission rate detection The bit rate can be changed via the standard ODVA DeviceNet Class Class 0x03 In stance 0x01 Attribute Oxx02 Terminating resistor female 6 3 Field bus termination If the module is used as the first or the last sta tion in the bus communication the fieldbus line has to be terminated using a terminating resis tor The module offers no internal bus terminating resistor The termination has to be done ext
6. D LED also reports gateway diagnostics 12 32011 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr Witzlebenstrafse 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD Industr A 9 Mapping and diagnostics 9 1 I O and Diagnostic Data mapping NPUT BYTE Di Deg Dn mi Bit3 oi Di Bito p p pe ps Di ps pa pn po E S E E PE E 2 Module re reg diagnostic data 2 Moue Diag Reserved station active Over curr Over curr Over curr Over curr sensor sup sensor sup sensor sup sensor sup pl D pl C pl B pl A Open circuit 13 17 9 2 8DI PD Diagnostic messages The module sends 2 Byte of diagnostic data see above I O and Diagnostic Data mapping Diagnostic message Meaning Over current sensor supply x Overcurrent at sensor supply A B C or D gt 100 mA Open circuit Ix Ix Groupwise open circuit monitoring Group A channel 0 and 4 Group B channel 1 and 5 Group C channel 3 and 6 Group D channel 4 and 7 13 32011 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 14 32011 Compact BLCDN 4M12S 8DI PD 10 Parameters 10 1 DeviceNet Parameters Industr A Gateway parameters fieldbus communication The module provides the following paramet
7. ar principle The BL compact devices provide three basic functions in a single housing Fieldbus connection I O signal and connector Depending on the housing style one or two I O modules can be housed The smaller versions e g M12S and M12MT can link any BL67 electronic module each to PROFIBUS DP or DeviceNet The bigger versions e g M12LT have space for two BL67 electronic modules making the possibilities of signal combination nearly infinite Be M fF se a a mm ts Pa EI Ei CD n f D We NOTE The l O system BL compact does not require mounting in an extra housing It was specially designed for the harsh industrial en vironment and for direct mounting on the machine and in the process The system is extremely robust and protected against dirt dust and the most liquids through its high degree of protection However it is not suited for the following applications high pres sure jet cleaning 100 humidity out door installation or permanent operation in liquids 6 32011 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD 4 Technical data Industr A BLCDN 4M12S 8DI PD Type Ident No Supply voltage Admissible range System power supply Nominal voltage Vj Nominal voltage Vo Max sensor supply lsens Max load current Fieldbus transmissi
8. art Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause danger ous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc The electrical installation must be carried out in accordance with the relevant regulations e g with regard to cable cross sections fuses PE All work relating to transport installation commissioning and maintenance must only be carried out by qualified personnel IEC 60 364 and HD 384 and national work safety regulations All shrouds and doors must be kept closed during operation Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD Industr A 2 General information This manual includes all information necessary f
9. er nally 6 4 Service interface In order to connect the service interface on the module with a PC and the I O ASSISTANT soft ware project planning and diagnostics soft ware a cable with a pin assignment different from the PS2 standard pin assignment has to be used ol Ba el Be o e TN E dean dean N e 0000o Service Industr A module restart RKE57 TR2 Ident no 6602629 Terminating resistor male RSE57 TR2 Ident no 6602308 9 32011 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD 6 Commissioning 6 5 PLC configuration i File Edit View Network Device Diagnostics Tools Help The modules can be integrated into the De viceNet structure by means of module specif ic BL compact EDS files Commissioning in a configuration tool Registrate the EDS files in the PLC configura tion tool eg in RSNetWorX from Rockwell Au tomation The BL compact modules can now be found under TURCK Inc gt Communication Adapter Add the modules to your fieldbus line The EDS files can be downloaded from www turck com M Sc SECS SCS SUC SA SRR Se RC SS SC SSS SS J SSS l 48 Be v ei DeviceNet category AC Drive Barcode Scanner Communication Adapter DPT to DeviceNet DSI to DeviceNet DeviceNet Safety Scanner DeviceNet
10. ers to configure the DeviceNet communication The parameters are described in module specific EDS files which allow text based parameterization in EDS interpreting configuration tools like RSNetworx from Rockwell Automation for example For a parameterization via Class Instance Attribute C A please find the necessary information in brackets hexadecimal format Parameter MAC ID 03 01 01 Baud rate 03 01 02 AutoBaud 03 01 64 on UO cntcn timeout 64 02 73 BUS OFF irtp 03 01 03 default setting 10 2 8DI PD Parameters Parameter 8DI PD enable open circuit diag 75 1 7D Invert inputs 75 1 7F Enable 2 5 ms input filtering 75 1 8E default setting Description 0 to 63 0 125 kbps 1 250 kbps 2 500 kbps 0 disable 1 enable Defines the output behavior in case of I O connection timeout 0 switch outputs faulted 1 switch outputs off 2 hold outputs 0 holf CAN chip in BUS OFF state 1 reset CAN chip Description The open circuit diagnosis is activated groupwise 0 Group A channel 1 and 5 1 Group B channel 2 and 6 2 Group C channel 3 and 7 3 Group D channel 4 and 8 The input signal is inverted channel 1 to 8 0 normal 1 inverted Sets the input filter from 0 25 ms to 2 5 ms channel 1 to 8 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fa
11. ned Only suitably qualified personnel in accordance with EN 50 110 1 2 VDE 0 105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protective earth PE or to the potential equalisation The system installer is responsible for implementing this connection Connecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation functions Install automation devices and related operating elements in such a way that they are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the Ensure a reliable electrical isolation of the low low voltage for the 24 volt supply Only use power supply units complying with IEC 60 364 4 41 VDE 0 100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60 204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause rest
12. of this Product WARNING All respective safety measures and accident protection guidelines must be considered carefully and without exception 5 32011 Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD Industr A 3 Introduction 3 1 BL compact High signal variety in a compact design For the first time BL compact provides a product family of IP67 fieldbus devices that can meet any requirement in the I O level in terms of signal type and connectivity Until now compact fieldbus stations were applied to process only digital fieldbus signals BL compact now allows a wide range of I O tasks to be implemented outside of the control cabinet in a compact design with virtually any signal combination The basic concept With the modular concept of the BL67 system by TURCK a fieldbus node can be installed outside the control cabinet using any signal combina tion For this purpose passive base and active electronic modules are connected to fieldbus gateways which fulfill application specific I O tasks Such a fieldbus node can take one gateway with up to 32 extension modules max 512 I O points For applications with low signal density and limited mounting space BL compact is an efficient alternative because basically all BL67 I O signals are also available in BL compact The modul
13. on A onet 0005 07 07 2008 10 12 51 Hans Turck GmbH amp Co KG BLCDN 6 6 Vendor Specifc Classes VSCs BL compact modules for DeviceNet are based on the communications adapter profile according to ODVA specifications Rel V2 0 ODVA Open DeviceNet Vendor Associa tion NOTE Copy protection activation foe RSNetWorx was not detected The software wil run in DEMO Mode Offline Besides the standard DeviceNet classes this module supports the following Vendor Specific Classes VSC 100 64h Gateway Class 101 65h Terminal Slot Class 102 66h Process Data Class VSCs for the respective I O channels 10 32011 For more detailed information about the PLC configuration of TURCK DeviceNet products or the Vendor Specific Class es of the I O channels please read for example the respective BL67 manual D300528 pdf which can be downloaded from www turck com Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD 7 The I O ASSISTANT The configuration software I O ASSISTANT supports you in planning and implementation of an I O system No matter if you are online or offline the soft ware simplifies the configuration and parame terizsation of the modules The l O ASSISTANT is also extremely helpful in system set up and B PACTware 0
14. on rate Adjustment transmission rate Fieldbus addressing range Fieldbus addressing Service interface Fieldbus connection technology Fieldbus termination Digital inputs Input type Type of input diagnostics Sensor supply Low level signal voltage High level signal voltage Active level IC signal current Signal voltage inactive level Input delay Operating temperature Storage temperature Extended vibartion resistance up to 20 g at 10 to 150 Hz Protection class housing material 7 32011 6811005 24 VDC 11 30 VDC via DeviceNet cable 24 VDC 24 VDC 4A 4A 125 500 kbps auto detection 0 63 64 80 Programmable MACID 81 Vendor Specific 2 decimally coded rotary switches RS232 interface 2 x M12 5 pin external pnp channel diagnostics 24 VDC 100 mA short circuit limiting 4 5 VDC 7 30 VDC 1 5 mA 2 1 3 7 mA 0 25 or 2 5 ms 40 70 C 40 85 C firm mounting on base plate or machine IP69K 99 Glass filled nylon nickel plated brass connec tors Hans Turck GmbH amp Co KG e D 45472 M lheim an der Ruhr WitzlebenstraRe 7 Tel 0208 4952 0 e Fax 0208 4952 264 more turck com www turck com Edition 2011 3 15 Compact BLCDN 4M12S 8DI PD Industr A 5 Fieldbus and UO connections 5 1 Pinning and wiring diagram 8 32011 Fieldbus accessories Fieldbus DeviceNet fieldbus cable example RSC RKC572 2M Ident No 660
15. or the prescribed product It has been specially conceived for personnel with the necessary qualifications A ATTENTION Please read this section carefully Safety aspects cannot be left to chance when dealing with electrical equipment 2 1 Description of symbols Used WARNING This sign can be found next to all notes that indicate a source of hazards This can refer to danger to personnel or damage to the system hardware and software and to the facility This sign means for the operator work with extreme caution N ATTENTION This sign can be found next to all notes that indicate a potential hazard This can refer to possible danger to personnel and dam ages to the system hardware and software and to the facility NOTE This sign can be found next to all general notes that supply important information about one or more operating steps These spe cific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation 2 2 Prescribed Use Appropriate transport storage deployment and mounting as well as careful operating and thorough maintenance guarantee the trouble free and safe operation of these devices WARNING The devices described in this manual must be used only in applications prescribed in this manual or in the respective technical descriptions and only with certified components and devices from third party manufacturers 2 3 Notes Concerning Planning Installation
16. to SCANport Dodge EZLINK General Purpose Discrete 1 0 Generic Device Human Machine Interface Inductive Proximity Switch Limit Switch Motor Overload Motor Starter Photoelectric Sensor PointBus Motor Starter Rockwell Automation miscellaneous SCANport Adapter Safety Controllers Safety Discrete 1 0 Device Smart MCC Specialty I O Vendor Rockwell Automation Allen Bradley Rockwell Automation Dodge Rockwell Automation Electro Craft Motion Control Rockwell Automation Rekance Electric Rockwell AutomationfErtek Ird Intl Rockwell Automation Sprecher Schuh Turck Inc Communication Adapter d BLzo E Gw oN fll BLCDN Industr A BL20 E GW DN BLCDN 00 01 3 BLCDN RE General Parameters 110 Data EDS Fie Select the parameter that you want to configure and inibate an action using the toolbar Groups e 9 Ets DZ P Parameter Current Value GWscheduledd disabled S 9 COSdatamappig standard Baud Rate 125 kbps AutoBaud disabled I MAP GW statu 2 bytes I MAP polled iro 0 bytes I MAP summariz 0 bytes I MAP schedule 0 bytes COS MAP COSJ 0 bytes Q MAP GW cont 2 bytes Q MAP polled o 0 bytes siot count 0 seti BLC 8X5G PD lt FMPTY BASF LZ gt Abbrechen bemehmen Hite 4 9 9 9 Gr fe ike Gr e Pe Gr v w gj M 4 b M Graph Spreadsheet Master Slave Configuration A Diag gt Message Code Date Descripti
17. x 0208 4952 264 more turck com www turck com
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