User Manual - Sütron electronic GmbH
Contents
1. xg arescit ute n 5 1 11 1 EE 5 1 5 4 5 1 5 4 1 Changing the 44 5 2 5 4 2 Battery Disposal t e E ehe 5 2 9 Technical Dal i 1 O20 M m 6 1 7 Ordering Deli ae Er tee 7 1 d is NG oee tt tate ne oc ton nee A 1 ii 6 SUTRON ELECTRONIC GMBH Important Notes 1 Important Notes a gt 1 1 Symbols The symbols in this manual are used to draw your attention on notes and dangers 1 1 1 General Symbols Danger This symbol is used to refer to instructions which if ignored or not carefully followed could result in personal injury Note This symbol indicates application tips or supplementary notes Reference to source of information This symbol refers to detailed sources of information on the current topic 1 1 2 Specific Symbols The following symbols indicate specific dangers which could result in damage to equipment or personal injury or even up to the death of the operator Danger Electric Shock Danger Corrosive Danger Toxic Danger Explosive Danger Fire Danger Infrared Light Danger Electrostatic Charge S sutron ELECTRONIC GMBH Important Notes 1 2 Safety Notes Read this manual carefully before using the operating device Keep this manual in a place where it is always accessible to a2. 3 4 Battery 5 2 Cursor left erret 3 4 C Cursor itae etm eis 3 4 CUSO Up 28 1 3 4 Cable 3 5 INTERBUS 4 8 3 5 4 12 aj MEC 3 5 PROFIBUS DP ener 4 16 MINUS Mop 3 4 Changing the 5 2 Page down tentent tnnt 3 4 Character attributes 3 14 52 18 31 3 4 Character set 3 4 Normal nenne 3 14 ee 3 5 WINdOWS meet 3 14 Keyboard 3 1 ZOOM 3 14 Connecting 2 5 2 7 L oc ac 3 10 Ld 3 13 Contrast 3 13 Control 3 4 5 1 D Maintenance 5 1 Default contrast setting 3 14 DOSO 2 2 Device variants 4 1 4 2 8 Diagnostics INTERBUS usa 4 9 O TE E RR 4 12 Ordering 7 1 PROFIBUS u 4 16 P Dimensions TH VIEW us atus hiuc 2 2 Pin assignment Side view Henne 2 3 2 2 nidis s pedes 4 3 e ANE 3 13 Pin cable assignment INTERBUS eit rete 4 8 E 4 10 Editin
3. To connect a device with a 19 pin connector you need a suitable connector which consists of the following components Table 2 4 19 pin device coupler connector Designation Part Number Device connector front panel mounting TU 1RS1NRAWBOO or coupler connector TU 1RS1NRA9UAB 16 x crimp female connector RC 6LS2000 pin 1 5 13 18 19 3 x crimp female connector RC 6FS2000 pin 6 12 19 Figure 2 5 Pin diagram for 19 pin connector gt gt The listed parts can be obtained from CONINVERS GmbH A crimp tool must be used to crimp the crimp pins This tool can also be obtained from CONINVERS GmbH T S sutron ELECTRONIC GMBH Design and Commissioning 2 4 Connecting the Device Hazardous voltages can exist inside electrical installations that can pose a danger to humans There is a risk of electric shock when touching live parts For information on the pin or core numbers for the supply voltage please refer to the chapter Device Interfaces The device is protected against polarity reversal The device will not operate if the polarity is incorrect This device is in Protection Class To ensure safe operation a safety extra low volt age SELV according to DIN EN 61131 must be used for the supply voltage S sutron d ELECTRONIC GMBH Design and Commissioning 2 5 Switching the Device After you applied the supply voltage a system test is carried out during w
4. User Manual TesiMod Hand held Terminal HT20 Part Number Version Date Valid for 80860 617 1 07 07 2005 20 01 00 HT20 01xxx xxx O3xxx 20 02 00 HT20 02xxx xxx 03xxx 20 08 00 HT20 08xxx xxx 03xxx 20 16 00 20 1 6xxx xxx 03xxx 20 16 05 20 52 00 20 52 5 20 53 00 20 53 05 Version Date Modifications 1 07 07 2005 First Edition This manual including all illustrations contained herein is copyright protected Use of this manual by any third party in departure from the copyright provision is forbidden No part of this manual may be reproduced trans lated or electronically or photographically archived or altered without the express written consent from S tron electronic GmbH Violations shall be cause for damage liability S tron electronic reserves the right to make any changes that contribute to technical improvement 6 SUTRON ELECTRONIC GMBH Overall Table of Contents 1 IMponant cR 1 1 1 1 1 1 1 1 1 General Symbols 141 1 1 2 Specific Symbols 00 00000000 00000001 1 1 L2 Safety Notes ehem 1 2 1 3 Intended Use iere tetuer na ein 1 2
5. tective measures Diagnostics LED are located in the operating device To be able to check the sta tuses of the bus system proceed as follows 1 Remove the screws on the rear of the housing and lift off the housing 2 Check the status of the diagnostics LEDs 3 After the diagnostics is complete place the housing rear panel back onto the de vice 4 Carefully tighten the screws of the rear panel again RC 5V BA RD Figure 4 6 Position of INTERBUS diagnostics LEDs The diagnostics LEDs on the operating device have the following functions Table 4 8 Functions of INTERBUS diagnostics LEDs Designation Color State Function RC Green ON Field Bus Check 5 Green ON Supply Voltage OK OFF No Supply Voltage Present BA Green ON Bus Active OFF Bus Not Active RD Red ON Remote Bus Switched Off 6 SUTRON ELECTRONIC GMBH 4 9 Interfaces of the Device 4 5 MPI The device can be integrated into a Siemens MPI bus structure using the interface available for Siemens MPI connections 4 5 1 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin connector Table 4 9 Pin cable assignment MPI Pin Wire omm Design Function 8 BK 3x05 OV Supply Voltage 0 VDC 9 VT 24V Supply Voltage 24 VDC 10 YE 2 Low Noise Ground 15 RD 2 0 25 RxD TxD P IN Rec
6. Reading Angle 90 Default Contrast Default Brightness Set ting By User Mode Switch LCD Lifetime 100 000 h Half Life Backlighting 50 000 h Lines Font Normal 16 Characters Line Font Normal 40 Display Area 69 mm x 123 mm 2 717 x 4 843 H x W Electrical Data Supply Voltage 24 V DC SELV according to DIN EN 61131 Residual Ripple 1096 Maximum Minimum Voltage 19 2 V Maximum Voltage 30 2 V Current Consumption Field Bus Device 0 3A Connected Load 7 2 W Fuse Semiconductor Fuse Self Resetting Protection Against Polarity Reversal Built in gt 6 1 SUTRON ELECTRONIC GMBH Technical Data Emergency Stop Switch According to EN 418 Type Rafi Lumotast 25 Rafi Rafix 16 1 15154 016 1 30074 122 Switching Element 2 Break Contacts 2 Break Contacts Lifetime 150 000 Switching Cycles Switching Element DC 1 Million Switching Cycles Confirmation Button 10 000 Switching Cycles Stop Pushbutton According to EN 60204 1 Type Rafi Rafix 16 9 30074 006 Switching Element 2 Break Contacts Lifetime Switching Element 500 000 Switching Cycles Confirmation Button 30 000 Switching Cycles Consent Switch Jokab According to EN 60204 1 Type Jokab Safety JSHD4H2 Switching Element 3 Step Switch 2 Channels Mechanical L
7. date number of compilation runs and a random number Because the initialization mask is visible only for a few seconds there is a possibility to represent this mask for a longer time period 1 Hold down an arbitrary key at the operating device to generate an error message 2 Read the firmware version now 3 Release the key to complete the initialization procedure of the operating device 2 8 6 SUTRON ELECTRONIC GMBH Control and Display Elements 3 Control and Display Elements 3 1 Keyboard The keys are positioned under an environmental proof polyester foil 1 2 3 4 5 6 SUTRON HT 20 18 17 16 15 14 13 Figure 3 1 Front view sutron ELECTRONIC GMBH Control and Display Elements OMAN VEM VET Company Logo Housing Front Panel Operating Terminal Type Filter Pane for Display Cutout Emergency Stop Button Option Status LED Data Release Special Key Data Release Editing Key Plus Editing Key Minus Special Key Enter Special Key Delete Editing Key Decimal Point Editing Keys 0 to 9 Alphabet Status LED Help Special Key Help Control Key Cursor Home Control Keys Cursor Right Left Up Down Special Key Print Status LED Print Control Key Page up Control Key Page down Special Key Acknowledge Status LED Acknowledge Function Keys F1 to F16 Status LEDs of Function Keys
8. 14 RD RxD TxD P Received Data Transmitted Data Plus 11 WH 3x0 25 CNTR P Repeater Control Signal Plus 18 GR DGND Data Transfer Potential BN nc Not Connected 3 Jumper in Connector to Pin 4 4 Jumper in Connector to Pin 3 5 Jumper in Connector to Pin 15 15 Jumper in Connector to Pin 5 YEBN 0 25 nc Not Connected WHPK 0 25 nc Not Connected WHGR 0 25 nc Not Connected GRBN 0 25 nc Not Connected 9 WHYE 5x0 25 Emergency Stop Break Contact Channel 1 16 BNGN O Emergency Stop Break Contact Channel 1 17 PK S Consent Switch Channel 1 6 RDBU S Consent Switch Channel 1 19 WHGN 5 Consent Switch Channel 2 10 OR 0 25 5 Consent Switch Channel 2 7 BU 0 5 O Emergency Stop Break Contact Channel 2 8 BN 0 5 O Emergency Stop Break Contact Channel 2 gt gt The items in the lower table section are only available as options For operating devices with open cable ends make sure to connect the shield with the protective ground 6 SUTRON ELECTRONIC GMBH 4 11 Interfaces of the Device 4 5 2 Cable Any cable that conforms with the following parameters can be used Table 4 11 Cable characteristics MPI Parameters Value Loop Resistance 110 Ohm km Capacitance 30 nF km Surge Impedance 150 Ohm The maximum length of one segment is 50 m which cannot be exceeded This 50 m applies from the first node to the last node in the segment
9. 6 SUTRON ELECTRONIC GMBH Control and Display Elements STU VWX YZ JKL MNO PQR DEF GHI 3 1 1 Editing Keys The key 0 and is used for changing data in the editor The and characters be entered when configuring the Shift or ShiftCase system variables The key 1 and STU is used for changing data in the editor The characters S T and U can be entered when configuring the Shift or ShiftCase system variables The key 2 and VWX is used for changing data in the editor The characters V W and X can be entered when configuring the Shift or ShiftCase system variables The key 3 and YZ is used for changing data in the editor The characters Y Z and e can be entered when configuring the Shift or ShiftCase system variables The key 4 and JKL is used for changing data in the editor The characters J K and L can be entered when configuring the Shift or ShiftCase system variables The key 5 and MNO is used for changing data in the editor The characters M N and O can be entered when configuring the Shift or ShiftCase system variables The key 6 and PQR is used for changing data in the editor The characters P Q and R can be entered when configuring the Shift or ShiftCase system variables The key 7 and ABC is used for changing data in the editor The characters A B and C can be entered when configuring the Shift or ShiftCase system variables The key 8 and DEF is used for changing da
10. Connect the operating device with the supply voltage Figure 3 6 Position of user mode switch 3 The switch positions for ON or OFF are printed onto the termination switch Table 3 1 User Mode Switch 1 52 53 4 55 6 7 S8 Operating Mode Standard mode with PLC default upon delivery X X X X Standard mode without PLC Transparent mode with start and stop code of keys X X X X Transparent mode without stop code of keys Activate download deletes application memory and de fault contrast default brightness setting Activate upload Legend for table Switch ON Switch OFF X Any switch position 3 12 6 SUTRON ELECTRONIC GMBH Control and Display Elements gt 3 6 Display Danger Toxic If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak Danger Corrosive If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out The operating device is equipped with a LC Display 3 6 1 Contrast Setting To define the contrast setting use the programming software to set up the system variable LcdContrast any mask To do so follow the instructions listed in the programming software s help topic How do specify the contras
11. GMBH 6 SUTRON ELECTRONIC GMBH S tron electronic GmbH Kurze StraBe 29 D 70794 Filderstadt Phone 0049 711 77098 0 Fax 0049 711 77098 60 E mail doku suetron de Internet www suetron com 6 SuTRON ELECTRONIC GMBH
12. where and Signal Logic 1 UA Up lt 0 3 V i e lt Up Signal Logic 0 UA Up gt 0 3 V i e gt Up 4 2 1 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin connector Table 4 3 Pin cable assignment RS485 Pin Wire omm Design Function 8 BK 3x05 0 Supply Voltage 0 VDC 9 VT 24V Supply Voltage 24 VDC 10 YE D Low Noise Ground 15 RD 2x0 25 T B Transmitted Data 16 GN T A Transmitted Data 7 GR 3x0 25 SGND Signal Ground 13 WH RD A Received Data 14 BN RD B Received Data 5 WHYE 5 0 25 Emergency Stop Break Contact Channel 1 6 BNGN O Emergency Stop Break Contact Channel 1 11 PK 5 Consent Switch Channel 1 1 RDBU 5 Consent Switch Channel 1 2 WHGN 5 Consent Switch Channel 2 12 OR 0 25 5 Consent Switch Channel 2 3 BU 0 5 O Emergency Stop Break Contact Channel 2 4 BN 0 5 O Emergency Stop Break Contact Channel 2 gt gt The items in the lower table section are only available as options gt gt For operating devices with open cable ends make sure to connect the shield with the protective ground 6 SUTRON ELECTRONIC GMBH Interfaces of the Device gt gt 4 2 2 Termination For point to point connections always activate the termination For multi point con nections only activate the termination at the c
13. 0 08 00 X IX I I X IX 20 08 03 X IX 1 1 1 1 HT20 52xxx xxx OOxxx X 1 1 1 1 1 1 X 20 52 5 X 1 1 1 1 1 20 16 00 1 1 1 IX 20 1 6 0 X 1 1 1 1 1X 20 16 05 X IX XIX HT20 53xxx xxx OOxxx 1 1 1 1 1 1 1 1 X HT20 53xxx Xxx Obxxx X X 1 1 1 1 20 1 8xxx xxx OOxxx 20 18 03 1 1 1 1 sutron ELECTRONIC GMBH Interfaces of the Device The standard operating device is supplied with an open cable end Optionally the op erating device can be equipped with an assembled 16 or 19 pin connector Figure 4 1 Pin diagram for 16 pin connector Figure 4 2 Pin diagram for 19 pin connector The connecting cable is constructed of five components 1 3 x 0 5 not shielded for supply voltage 2 x 0 25 mm shielded for communication 3 x 0 25 mm shielded for communication 5 x 0 25 mm not shielded for emergency stop button and consent switch 2 x 0 5 mm single wires for emergency stop button and 5 x 0 25 mm single wires for consent switch or command devices 4 2 6 SUTRON ELEC
14. 14 2 terree eer teet E ee 1 2 2 Design and Commissioning 2 1 2 1 Unpacking the Device ie eee nae seeded dde 2 1 LEA NEMBSIT EE 2 2 2 2 1 Front View with Dimensions 2 2 2 2 2 Side View with 2 3 2 2 8 P H 2 4 2 3 Connecting the 0 2 4 11011000 eene nennen 2 5 2 4 Connecting the Device enne nnne 2 7 2 5 Switching the Device 0404 2422400 00 vand Eiaa 2 8 2 6 2 2 8 3 Control and Display ENGI ae 3 1 3 1 Keyboard 3 1 3 1 1 Editing Keys ei rap aee e ek 3 3 3 1 2 Control Keys 2 iin 3 4 3 1 3 Special Keys euere 3 5 3 2 Function 3 6 3 2 1 Function Key 3 6 3 2 2 Slide in Identification Strips for the Function Keys 3 7 3 3 Stop Pushbutton Emergency Stop Button 3 9 3 4 Consent iuit eek 3 10 3 5 User Mode 3 12 36 3 13 3 6 1 Contrast Setting 1 3 13 3 6 2 Default Contrast Setti
15. 3 Connecting the Device The device is equipped with either an open cable end or with an assembled 16 or 19 pin connector The 16 pin connector consists of the following components Table 2 1 16 angle connector Designation Part Number Angle connector 7301500000 or cable connector 7101500000 16 pin insert for pins 7003916101 Crimp pin 7010901001 To connect a device with a 16 pin connector you need a suitable connector which consists of the following components Table 2 2 16 device connector Designation Part Number Device connector Front Panel 7410000000 Mounting 16 pin insert with soldering con 7001916104 tacts Figure 2 4 16 pin device connector pin diagram The listed parts can be obtained from Hummel Metall und Kunststofftechnik GmbH The device connector with a suitable insert can be obtained directly from S tron electronic sutron B ELECTRONIC GMBH Design and Commissioning The 19 pin connector consists of the following components Table 2 3 19 pin cable connector Designation Part Number Cable connector TU 1RP1NRA8UAB For Standard pin assignment RC 6LP2000 16 x crimp pin pin 1 5 7 11 13 18 For HMI Linkbox pin assignment 12 x crimp pin 1 5 10 11 13 15 17 18 For HMI Linkbox pin assignment RC 6NP2000 4 x crimp pin pin 7 8 9 16 3 x Crimp pin RC 6EP2000 pin 6 12 19
16. 301 16 Pin Cable Connector CONINVERS TU Series 19 Pin Female Connector Binder 702 Series 5 Pin Connecting Cable Diameter 10 80 0 35 mm 0 425 0 014 6 3 S SUTRON ELECTRONIC GMBH Technical Data Connecting Cable Weight Approx 172 g m Bending Radius Once gt 5 x Cable Diameter Several Times gt 12 x Cable Diameter UL Approved According to Style 20233 80 C 176 F 300 V Environmental Conditions Temperature During Operation 0 C to 50 Temperature During Storage Transport 25 C to 70 Relative Air Humidity for Operation and Storage 10 to 95 Non Condensing Application Area Degree of Pollution 1 Overvoltage Category 11 Standards and Guidelines Interference Immunity EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 6 2 EN 61000 6 3 Tab A1 Emitted Interference EN 55011 Limit Value Class A EN 55022 Limit Value Class A Equipment Requirements EN 61131 Storage and Transportation EN 61131 Part 2 Power Supply EN 61131 Part 2 Electromagnetic Compatibility 89 336 EEC Including all Applicable Amendments Degrees of Protection EN 60529 Impact Load Shocks EN 60068 Part 2 27 Sinusoidal Vibrations EN 60068 Part 2 6 Corrosion Protection IEC 60068
17. 996 The draft C standard covering ma chine tools and processing machinery stipulates the following Consent equipment may consist of either a 2 position command unit combined with a stop module or of a 3 position command unit The use of a 3 position command unit is preferable EN 60204 describes the mode of operation of the consent equipment Based on in formation gathered from accident research and on the technical solutions currently available the 3 step consent switch represents state of the art technology Positions 1 and 3 of the consent switch are OFF functions Only the middle position activates consent EN 60204 1 1997 is identical to IEC 60204 1 as a result of which the 3 step consent switch is internationally recognized The stop category of the consent equipment must be selected on the basis of a risk assessment and must correspond to a Category 0 or Category 1 stop Warning The consent switch is only suitable for use as a protection function if the person op erating the consent switch is able to recognize hazards to personnel in good time and can then immediately initiate hazard prevention measures Slower movement speed may also be necessary as an additional measure The per missible speed must be determined on the basis of a risk assessment Warning No commands related to hazardous conditions may be initiated by the consent switch alone A second conscious start command is necessary button on hand held operating de
18. Figure 3 3 Position of the slide in identification strips The identifications strips can be replaced when the operating device is built in or re moved Inserting the strip from the rear side of the front plate does not influence the specified seal of the operator terminal A set of identification strips is supplied with the operator terminal For the labeling use Single pieces prototypes Label with a water resistant pen Small series Copying foil thickness lt 70 um with laser print Large series Customer specific labeled identification strips sutron ELECTRONIC GMBH Control and Display Elements F13 Figure 3 4 Identification strip labeled B surRON ELECTRONIC GMBH Control and Display Elements 3 3 Stop Pushbutton Emergency Stop Button The device can be fitted with an optional STOP pushbutton or an emergency stop button The STOP pushbutton on the operating device ensures that the system to be moni tored is shut down safely in accordance with EN 60204 1 1997 Paragraph 9 2 5 3 The stop function can be a Category 0 1 or 2 stop according to EN 60204 1 1997 Paragraph 9 2 2 and must be defined according to the risk assessment Therefore the stop function of the operating device can be used for a safe machine stop as well as for looping into the emergency stop circuit of the system to be moni tored The signals of the STOP pushbutton use different circuits in the two versions
19. For further information on the installation please refer to the Siemens manual SI MATIC 57 400 and M7 400 Programmable Controllers Hardware and Installation 6ES7498 8AA03 8BA0 4 5 3 Termination The terminations of the operating device are factory set Use the order number of the operating device to check the status of the termination For this purpose refer to the Device Variants table 4 5 4 Diagnostics When opening and closing the operating device you must take care not to damage gt gt the seal and make sure that it always sits in the slot provided Electrostatic discharge can damage electronic components Observe the ESD pro tective measures A diagnostics LED is located in the operating device To be able to check the status of the bus system proceed as follows 1 Remove the screws the rear of the housing and lift off the housing 2 Check the status of the diagnostics LED 3 After the diagnostics is complete place the housing rear panel back onto the de vice 4 Carefully tighten the screws of the rear panel again 4 12 6 SUTRON ELECTRONIC GMBH Interfaces of the Device The diagnostics LED on the operating device has the following functions Table 4 12 Function of the MPI diagnostics LED Color State Function Green Flashing Operating Device has the Token S sutron ud ELECTRONIC GMBH Interfaces of the Device 4 6 PROFIBUS DP The in
20. TRONIC GMBH Interfaces of the Device 4 1 RS232 Download Upload The interface is only designed to be used for downloads uploads a scanner or a log ging printer because the interface is not electrically isolated To carry out a download or an upload proceed as follows 1 Carefully unscrew and remove the protective cap see figure of the download upload interface Plug the cable onto the interface of the operating device Connect the other end of the cable with the serial interface of the PC Now carry out the download or upload After the download upload is complete remove the cable from the interfaces again Qu BD 6 Carefully tighten the protective cap for the download upload interface again Figure 4 3 Position of download upload interface 4 1 1 Pin Assignment Connector in the operating device 5 pin female connector Binder series 702 Table 4 2 Pin assignment of RS232 interface Pin Designation Function 1 TD Transmitted Data 2 RD Received Data 3 CTS Clear to Send 4 RTS Request to Send 5 GND Ground gt gt You can obtain an assembled cable directly from S tron electronic S sutron ELECTRONIC GMBH Interfaces of the Device 4 2 RS485 The interface is suitable for point to point and for multi point connections The wires belonging together are marked with and Some descriptions refer to the pins with and
21. This is a class device This device may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same 6 SUTRON ELECTRONIC GMBH Technical Data Housing Type ROSE Limanda Material Polyamide Seal CR Round Seal Impact Resistance gt 7 Nm to DIN 50014 Flammability V2 to UL94 Degree of Protection IP65 Total Weight Approx 2400 g Without Connecting Cable S sutron ELECTRONIC GMBH Technical Data S sutron ELECTRONIC GMBH Ordering Data 7 Ordering Data Table 7 1 Accessories Description Part Num ber 5 Pin Download Cable 88311 020 USB RS232 Converter for Downloads In Connection With 88311 020 81215 000 Only Battery Assembled With Cable And Connector 66694 000 Device Connector Front Panel Mounting 57320 000 16 Pin Insert With Soldering Contacts 57323 000 Inclination adapter for mounting to wall or machine 29541 900 Support for housing for mounting to inclination adapter 29541 901 6 SUTRON ELECTRONIC GMBH Ordering Data S sutron ELECTRONIC GMBH Index A K ACCOSSOMNGS 7 1 Acknowledge eene 3 5 B Cursor 02014 6 aani 3 4 sil 5 1 Cursor NOME 4000
22. able end R A R B Figure 4 4 Block diagram termination RS485 Table 4 4 Resistance values termination RS485 Designation Value R1 R3 510 Ohm R2 150 Ohm R4 120 Ohm The switch positions for ON or OFF are printed onto the termination switch Only the specified switch positions are allowed Table 4 5 Termination switch S1 S2 S3 4 Function Transmit Receiver ter l Termination is _ B Termination is OFF Legend for table Switch ON Switch OFF When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided Electrostatic discharge can damage electronic components Observe the ESD pro tective measures sutron ELECTRONIC GMBH Interfaces of the Device The termination switch see figure is located in the top shell of the operating device To operate the termination switch proceed as follows 1 Remove the screws the rear of the housing and lift off the housing 2 Set the termination as desired 3 After setting the termination place the housing rear panel back onto the device 4 Carefully tighten the screws of the rear panel again Figure 4 5 Position of termination switches RS485 sutron ELECTRONIC GMBH Interfaces of the Device 4 3 RS232 Communication The interface i
23. eived Data Transmitted Data Plus 16 GN RxD TxD N IN Received Data Transmitted Data Minus 7 GR 3x0 25 DGND Data Transfer Potential 13 WH RxD TxD N OUT Received Data Transmitted Data Minus 14 BN RxD TxD P OUT Received Data Transmitted Data Plus 5 WHYE 5x0 25 O Emergency Stop Break Contact Channel 1 6 BNGN O Emergency Stop Break Contact Channel 1 11 PK S Consent Switch Channel 1 1 RDBU S Consent Switch Channel 1 2 WHGN 5 Consent Switch Channel 2 12 OR 0 25 5 Consent Switch Channel 2 3 BU 0 5 O Emergency Stop Break Contact Channel 2 4 BN 0 5 O Emergency Stop Break Contact Channel 2 gt gt The items in the lower table section are only available as options For operating devices with open cable ends make sure to connect the shield with the protective ground 4 10 6 SUTRON ELECTRONIC GMBH Interfaces of the Device Pin cable assignment for open cable end or 19 pin connector The pin assignment is for connection to the Linkbox HLO1 DP MPI A Linkbox HLO1 DP MPI can be ob tained directly from S tron electronic Table 4 10 Pin cable assignment Pin Wire omm Design Function 1 BK 3x05 0 VHT Supply Voltage 0 VDC 2 VT 24V HT Supply Voltage 24 VDC 12 D Low Noise Ground 13 GN 2 0 25 RxD TxD N Received Data Transmitted Data Minus
24. end or 16 pin connector Table 4 7 Pin cable assignment INTERBUS Pin Wire omm Design Function 8 BK 3x05 OV Supply Voltage 0 VDC 9 VT 24V Supply Voltage 24 VDC 10 YE 2 Low Noise Ground 15 RD 2 0 25 Data Output Inverted 16 GN DO Data Output 7 GR 3x 0 25 GND Ground 13 WH DI Data Input 14 BN DI Data Input Inverted 5 WHYE 5x0 25 Emergency Stop Break Contact Channel 1 6 BNGN O Emergency Stop Break Contact Channel 1 11 PK 5 Consent Switch Channel 1 1 RDBU 5 Consent Switch Channel 1 2 WHGN 5 Consent Switch Channel 2 12 OR 0 25 5 Consent Switch Channel 2 3 BU 0 5 O Emergency Stop Break Contact Channel 2 4 BN 0 5 O Emergency Stop Break Contact Channel 2 The items in the lower table section are only available as options For operating devices with open cable ends make sure to connect the shield with the protective ground 4 4 2 Cable A shielded twisted pair cable cable type LiYCY TP must be used The maximum cable length depends on its use within the INTERBUS topology 6 SUTRON ELECTRONIC GMBH Interfaces of the Device gt gt 4 4 3 Diagnostics When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided Electrostatic discharge can damage electronic components Observe the ESD pro
25. esponding message is displayed The warning will be displayed in a legible manner To restore the default contrast brightness Switch the device off Set the switches S1 and S4 of the user mode switch to ON Switch the device on again When the warning appears switch the device off again Set switch S4 to OFF Then switch the device on again The application will not be lost 3 6 3 Character Attributes The following character attributes can be displayed on the device Normal Flashing Underlined Inverse 3 6 4 Fonts You are able to use the Windows character sets Further you can use the font Nor mal and the font Zoom or create and use your own character sets 3 14 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 Interfaces of the Device Depending on the device variant several interfaces are available to you Table 4 1 Device Variants Order number Available Interfaces Connec Ter tor mina tion S Zi 3 8 8 5 oe IL 83165129 as tir 2 2 4215 HT20 01xxx xxx OOxxx X X X 20 01 03 X X HT20 02xxx xxx OOxxx X X I X HT20 02xxx xxx 03xxx X X X 2
26. g keys eee exu 3 3 PROFIBUS DP 4 14 Emergency stop button 3 9 232 se denm dest 4 7 aL Y 4 4 F Firmware version sss 2 8 H Function 3 6 Rear VIOW i 2 4 a T XX 5 1 RS232 download 9 4 3 S 2 8 Safety riotes ie cr eR ERA 1 2 Intended 1 2 5 1 Interface Slide in identifications strips 3 7 05 4 8 Special 3 5 4 10 Standards 6 4 PROFIBUS esses 4 14 Stop pushbutton 2 3 9 RS232 communication 4 7 Switching 2 8 4 4 Symbols General cis 1 1 2 0 1 1 A 1 6 SUTRON ELECTRONIC GMBH T Target group erit 1 2 Technical 6 1 Termination MP m 4 12 PROFIBUS irrita 4 16 PSP 4 7 lale m 4 5 U Unpacking 2 1 User mode 5 3 12 A 2 5 SUTRON ELECTRONIC
27. he selected messages from the data memory The key Acknowledge is used as acknowledge key for the message system The LED flashes when a acknowledge is required The key Print can be used as a soft key to activate various print jobs The LED flashes when a print process is active S sutron ELECTRONIC GMBH Control and Display Elements 3 2 Function Keys The function of the function keys is freely assignable with soft key functions The function keys can be used either as direct keys for menu control or for triggering a function in the controller 3 2 1 Function Key Arrangement Fi F2 F4 F5 F6 F7 FB F9 F10 F11 F12 F13 214 F15 F16 Figure 3 2 Arrangement of the function keys sutron ELECTRONIC GMBH Control and Display Elements gt gt 3 2 2 Slide in Identification Strips for the Function Keys When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided Electrostatic discharge can damage electronic components Observe the ESD pro tective measures To change the slide in identification strips proceed as follows 1 Remove the screws on the rear of the housing and lift off the housing 2 Now change the identification strips see figure 3 After changing the identification strips place the housing rear panel back onto the device 4 Carefully tighten the screws of the rear panel again
28. hich the modules in the operating device are tested and initialized All status LEDs are acti vated for a short time A number of system and error messages can be output by the system test If the application memory contains a valid project the first mask i e the Start mask or the mask defined the TSwin language parameters as the Start up mask appears on the display The Start mask is displayed for 5 seconds This is a fixed time setting After this time has elapsed the Main mask or the mask defined in the language parameters as the Main mask appears on the display This is the first mask of the operator guidance When you push any button while the Start mask is displayed the Setup mask ap pears In this mask you define the parameters for the interfaces and the operating device 2 6 Identification You can identify the operating device by the nameplate on the rear www suetron de Tel 49 711 77098 0 1 TP32ET 01 02904 a i EL 2 CL00010J Me 2 Un 24 VDC In 0 8 A 200404210133 Figure 2 6 Nameplate example Order Number Firmware Version Version on Delivery Voltage and Current Serial Number Depending the size of the display you will be able to read various types of infor mation as the operating device is initialized clock frequency application memory size current firmware version TSwin version project name time
29. ifetime gt 1 Million Switching Cycles Upper Position to Middle Posi tion gt 100 000 Switching Cycles Middle Position to Lower Po sition Consent Switch Euchner Type ZSE2 4C1943 Switching Element 3 Step Switch 2 Channels Mechanical Lifetime 1 Million Switching Cycles 6 SUTRON ELECTRONIC GMBH Technical Data Interfaces Variable Baud Rates and Data Formats RS485 In Accordance With DIN 66259 4 Transmission Length 0 1200 m up to 3937 feet Twisted Pair Wire Shielded Galvanically Isolated RS232 Communication According To DIN 66259 T1 CCITT V 28 Transmission Length 0 15 m 0 49 212 feet Layer Stranded Conductors Shielded Galvanically Isolated RS232 Download Upload According To DIN 66259 T1 CCITT V 28 Transmission Length 0 15 m 0 49 212 feet layer stranded conductors shielded galvanically not isolated INTERBUS Galvanically Isolated MPI Galvanically Isolated PROFIBUS DP Galvanically Isolated Central Unit Central Unit 284 Clock Frequency 10 MHz Other Characteristics Watchdog Timer Real Time Clock Temperature Compensa tion of the Display Battery Monitoring Memory Application Memory 256 768 KByte Flash RAM 128 Kbyte Static CMOS RAM Battery Backed Connection System Angle Connector Hummel Parts Family 7
30. in assignment is for connection to the Linkbox HLO1 DP MPI A Linkbox HLO1 DP MPI can be ob tained directly from S tron electronic Table 4 14 Pin cable assignment PROFIBUS DP Pin Wire omm Design Function 1 BK 3x05 0 VHT Supply Voltage 0 VDC 2 VT 24V HT Supply Voltage 24 VDC 12 D Low Noise Ground 13 GN 2 0 25 RxD TxD N Received Data Transmitted Data Minus 14 RD RxD TxD P Received Data Transmitted Data Plus 11 WH 3x0 25 CNTR P Repeater Control Signal Plus 18 GR DGND Data Transfer Potential BN nc Not Connected 3 Jumper in Connector to Pin 4 4 Jumper in Connector to Pin 3 5 Jumper in Connector to Pin 15 15 Jumper in Connector to Pin 5 YEBN 0 25 nc Not Connected WHPK 0 25 nc Not Connected WHGR 0 25 nc Not Connected GRBN 0 25 nc Not Connected 9 WHYE 5x0 25 Emergency Stop Break Contact Channel 1 16 BNGN O Emergency Stop Break Contact Channel 1 17 PK S Consent Switch Channel 1 6 RDBU S Consent Switch Channel 1 19 WHGN 5 Consent Switch Channel 2 10 OR 0 25 5 Consent Switch Channel 2 7 BU 0 5 O Emergency Stop Break Contact Channel 2 8 BN 0 5 O Emergency Stop Break Contact Channel 2 gt gt The items in the lower table section are only available as options gt gt For operating devices with open cable ends make s
31. ing device is equipped with a STOP pushbutton but it is not connected to the linkbox a stop can not be triggered using the hand held operating device the STOP pushbutton of the hand held operating device is ineffective Install stationary emergency stop buttons that are available at all times on the system to be monitored Warning If the stop circuit has been implemented as a Category 0 or 1 stop the stop function must be effective regardless of the operating mode A Category 0 stop must have pri ority The releasing of the STOP pushbutton must NOT lead to hazardous conditions also see EN 60204 1 1997 Chapter 9 2 5 3 The stop function is not a substitute for safety devices The following standards must be applied for the risk analysis to be carried out e EN 292 General principles for machine design EN 1050 Risk assessment of machines e EN 954 1 Safety related parts of control systems These considerations are combined to form a safety category B 1 2 3 4 in accor dance with EN 954 1 which stipulates the characteristics of the safety related parts for the system to be monitored 3 9 6 SUTRON ELECTRONIC GMBH Control and Display Elements 3 4 Consent Switch The device can be fitted with an optional handle set featuring an integrated 3 step consent switch Operating sequences can only be performed if the 3 step switch is set to its middle position The stop signal is issued when the switch is set to its
32. lectrical engineers etc The configuration and programming personnel must be familiar with the safety con cepts of automation technology The operating personnel must have been trained in handling the controller and be familiar with the operating instructions The installation commissioning and maintenance personnel must have an education which entitles them to work on automation systems 1 2 6 SUTRON ELECTRONIC GMBH Design and Commissioning 2 Design and Commissioning 2 1 Unpacking the Device Unpack all parts carefully and check the contents for any visible damage in transit Also check whether the shipment matches the specifications on your delivery note If you notice damages in transit or discrepancies please contact our sales depart ment immediately S sutron i ELECTRONIC GMBH Design and Commissioning 2 2 Design 2 2 1 Front View with Dimensions 281 mm SUTRON 20 311 mm Figure 2 1 Front view with dimensions sutron ELECTRONIC GMBH Design and Commissioning 2 2 2 Side View with Dimensions 18 mm 145 mm 72 mm Figure 2 2 Side View with Dimensions 2 3 6 SUTRON ELECTRONIC GMBH Design and Commissioning 2 2 3 Rear View Figure 2 3 Rear view Housing Screws Consent Switch Option Handle Set Option Nameplate Flap for Download Interface a ron 6 SUTRON ELECTRONIC GMBH Design and Commissioning 2
33. ll users Proper transportation handling and storage placement and installation of this product are prerequisites for its subsequent flawless and safe operation This user manual contains the most important information for the safe operation of the device user manual in particular the safety notes must be observed by all person nel working with the device Observe the accident prevention rules and regulations that apply to the operating site Installation and operation must only be carried out by qualified and trained per sonnel 1 3 Intended Use The device is designed for use in the industry The device is state of the art and has been built to the latest standard safety re quirements However dangerous situations or damage to the machine itself or other property can arise from the use of this device The device fulfills the requirements of the EMC directives and harmonized Euro pean standards Any modifications to the system can influence the EMC behav ior This is a class A device This device may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same 1 4 Target Group All configuration programming installation commissioning operating and mainte nance work in connection with the automation system must be performed by trained personnel only e g qualified electricians e
34. ng 3 14 3 6 3 Character AttribUtes cierre een 3 14 3 6 4 ence EE 3 14 4 Intelaces ore DEVICE sse daa tease dir tai RARE ee aU 4 1 4 1 RS232 Download 4 3 4 1 1 Assignmoent rest 4 3 i 6 SUTRON ELECTRONIC GMBH Overall Table of Contents 4 2 IRSA BD teen eee 4 4 4 2 1 Pir Cable Assignment mtt ev Ads EE 4 4 4 2 2 TOrMiMatlOn E 4 5 4 3 RS232 Communication sesssssseseseeeeeeeneeeennene nnns 4 7 4 3 1 Pin Cable 4 7 4 3 2 Leu 4 7 44 INTEBBUS unse daniel 4 8 4 4 1 Pin Cable nennen 4 8 4 4 2 erg 4 8 4 4 3 DIAGNOSTICS ed 4 9 45 MBL 1 4 10 4 5 1 Pin Cable 4 10 4 5 2 Cable 4 12 4 5 3 4 12 4 5 4 DIAQMOSICS de eee 4 12 4 6 er een an 4 14 4 6 1 Pin Cable Assignment ri cote eat 4 14 4 6 2 4 16 4 6 3 Terminalion 4 16 4 6 4 Diagnostics ea 4 16 5 Maintenance and SOIC sc ei 5 1 5 1 Maintenance Interval netten teneret nen 5 1 52 Panel
35. ng and lift off the housing Remove the cable fastener which secures the battery Disconnect the battery connector and remove the dead battery Plug in the cable for the new battery Use a cable fastener to attach the new battery to the plastic support Place the rear panel back onto the device Carefully screw the screws tightly into the rear panel NO gi DD 5 4 2 Battery Disposal To prevent short circuitry in the collection boxes insulate the poles of each battery with insulation tape or put each single battery into a plastic bag You must always return old batteries to a dealer or to a returns depot set up for this purpose by the public waste disposal body or a licensed battery dealer for recycling Only dispose of dead batteries in public or commercial collection boxes The battery is drained when the message Change battery appears on the display of the device 5 2 6 SUTRON ELECTRONIC GMBH Technical Data 6 Technical Data Keyboard Type Membrane Keyboard Number of Keys 42 Actuator Travel 0 6 mm 0 023 Actuating Force 3N Switching Cycles Approx 3 Millions Under the Following Conditions Pressing Element Test Plunger DIN 42115 Pressing Force 10 N Pressing Frequency 1 Hz Lifetime Min 2 Million Switching Cycles Display Elements 20 Status LEDs Display Type LCD Module with CCFT Lighting Resolution 240 x 128 Pixels
36. ng rear panel back onto the de vice 4 Carefully tighten the screws of the rear panel again di sutron ELECTRONIC GMBH Interfaces of the Device The diagnostics LED on the operating device has the following functions Table 4 17 Function of the PROFIBUS DP diagnostics LED Color State Function Green ON Communication Ac tive S sutron ELECTRONIC GMBH Interfaces of the Device S sutron ELECTRONIC GMBH Maintenance and Servicing 5 Maintenance and Servicing 5 1 Maintenance Interval The following maintenance intervals are recommended for this operating device Table 5 1 Maintenance work Interval Changing the Battery 4 Years 5 2 Front Panel Only use a damp cloth to remove any dirt from the front panel 5 3 Fuse The semiconductor fuse cannot be replaced A semiconductor fuse is used to protect the device Once the fuse has been tripped the device must be disconnected from the supply voltage to allow the semiconductor fuse to regenerate At an ambient temperature of 20 C 68 F the regeneration takes approximately 20 seconds The higher the ambient temperature the longer the regeneration takes 5 4 Battery The built in battery preserves the data in the CMOS RAM and supplies the real time clock The minimum battery life is 5 years even under unfavorable operating condi tions When the battery runs down the message Change batte
37. o directly select adjacent I O masks In the editor it moves the cursor downwards to the next variable variable selection The key Cursor home can be programmed to directly select higher level nodes and masks In the editor it returns the cursor to the first input variable position The key Page up is used to page through tables recipes and messages The func tionality corresponds to the system variable TabPgUp The key allows data content towards the top of the table to be viewed The key Page down is used to page through tables recipes and messages The functionality corresponds to the system variable TabPgDn The key allows data con tent towards the bottom of the table to be viewed 3 4 6 SUTRON ELECTRONIC GMBH Control and Display Elements N D 3 1 3 Special Keys The key Help always displays the current help text online help The help key LED flashes when a system message is pending The system message is always dis played in plain text The key Data Release is used to switch from the menu into the editor The integrated LED lights up in the editing mode if the external data release has been set When the Data Release key is pressed within the editor the editing mode is exited The key Enter is used to conclude data entry When pressed while in the Startup Mask the key switches into the Setup Mask The key Delete deletes the character beneath the cursor in the editor Removes t
38. of the linkbox In the case of the linkbox with an emergency stop function the signals con trol the stop circuit or emergency stop circuit of the system to be monitored If no hand held operating device is connected the stop circuit or emergency stop circuit respectively is closed In the linkbox without an emergency stop function on the other hand the signals of the stop circuit or emergency stop circuit are sent via the STOP pushbutton If no hand held operating device is connected the stop circuit or emergency stop circuit respectively of the system to be monitored is open The term stop looping has the following meaning The stop circuit or emergency stop circuit respectively of the system to be monitored is looped through the linkbox and not interrupted irrespective of whether the hand held operating device is con nected to the linkbox and the STOP pushbutton has not been operated or not This functionality is only available with the linkbox with an emergency stop function Warning If using a hand held operating device with an emergency stop button you must en sure that the connecting cable is securely installed A hand held operating device that is not connected to the machine must be stored out of sight of the user Bear in mind that the nearest emergency stop will be activated in the event of danger If it does not work because it is not connected this could have fatal consequences Warning If the hand held operat
39. ry is generated au tomatically We recommend you change the battery approximately every 4 years as part of the regular maintenance work A prepared battery including connector can be obtained directly from S tron electronic If the Change battery message is detected too late e g the real time clock stopped or shows the wrong date data in the CMOS RAM may have already been lost For this reason after changing a battery always check data such as passwords that can be modified parameters in the system variables recipe data sets and entries in the message system S sutron T ELECTRONIC GMBH Maintenance and Servicing 5 4 1 Changing the Battery Batteries must only be changed by authorized and trained experts For changing the battery you may only use replacement batteries of S tron electronic Electrostatic discharge can damage electronic components Observe the ESD pro tective measures Do not throw lithium batteries into fire do not heat to 100 C or higher and do not recharge Danger Explosive Do not open lithium batteries Danger Toxic When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided To ensure that the data in the CMOS RAM and the time are preserved it is possible to change the battery under operating voltage Please note the safety notes Remove the screws on the rear of the housi
40. s suitable to establish a point to point connection 4 3 1 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin connector Table 4 6 Pin cable assignment RS232 Pin Wire omm Design Function 8 BK 3x05 OV Supply Voltage 0 VDC 9 24 Supply Voltage 24 VDC 10 YE 2 Low Noise Ground 15 RD 2x0 25 RD Received Data 16 GN CTS Clear to Send 7 GR 3x 0 25 SGND Signal Ground 13 WH Transmitted Data 14 BN RTS Request to Send 5 WHYE 5x0 25 Emergency Stop Break Contact Channel 1 6 BNGN O Emergency Stop Break Contact Channel 1 11 PK S Consent Switch Channel 1 1 RDBU 5 Consent Switch Channel 1 2 WHGN 5 Consent Switch Channel 2 12 OR 0 25 5 Consent Switch Channel 2 3 BU 0 5 O Emergency Stop Break Contact Channel 2 4 BN 0 5 O Emergency Stop Break Contact Channel 2 The items in the lower table section are only available as options For operating devices with open cable ends make sure to connect the shield with the protective ground 4 3 2 Termination When using the RS232 interface switch OFF the termination for the RS485 sutron ELECTRONIC GMBH Interfaces of the Device 4 4 INTERBUS The device can be integrated into the INTERBUS using the interfaces available for INTERBUS connections 4 4 1 Pin Cable Assignment Pin cable assignment for open cable
41. t setting for the operating device In the programming software enter the following values as lower and upper limits for the representation type Table 3 2 Values for the representation type System variable Lower limit Upper limit Default set ting LcdContrast 25 70 25 f you do not configure the system variable LcdContrast the default setting is used when the device is initialized If you did set up the system variable you can set the contrast as follows Open the mask where you set up the system variable and 1 Press the data release key if the data release is not automatically active 2 Enter anew value for the contrast To do so use the keys plus and minus 3 Confirm with Enter 4 Finally press the data release key The new contrast setting becomes effective immediately after the Enter key is pressed If necessary repeat the steps two and three until you are satisfied with the contrast sutron ud ELECTRONIC GMBH Control and Display Elements 3 6 2 Default Contrast Setting If the contrast setting is such that it is no longer possible to read the masks you can use the user mode switch to reset the contrast to the default value For the table with the switch positions of the user mode switch see chapter User Mode Switch The switch position for the default contrast is identical with the Activate download via hardware The contrast is reset before a corr
42. ta in the editor The characters D E and F can be entered when configuring the Shift or ShiftCase system variables The key 9 and GHI is used for changing data in the editor The characters G H and can be entered when configuring the Shift or ShiftCase system variables sutron ELECTRONIC GMBH Control and Display Elements ab bhl b kL The key Decimal point and is used for changing data in the editor The charac ters and can be entered when configuring the Shift or ShiftCase system vari ables The key Plus and lt gt is used for changing data in the editor The characters lt and gt can be entered when configuring the Shift or ShiftCase system variables The key Minus and is used for changing data in the editor The characters and can be entered when configuring the Shift or ShiftCase system variables 3 1 2 Control Keys The key Cursor left can be programmed to directly select adjacent I O masks In the editor it moves the cursor within a variable to the left by one character character se lection The key Cursor right be programmed to directly select adjacent nodes and I O masks In the editor it moves the cursor one character to the right character selec tion The key Cursor up can be programmed to directly select adjacent nodes and I O masks In the editor it moves the cursor up one variable variable selection The key Cursor down can be programmed t
43. terface for PROFIBUS DP connections is available to integrate the device into a PROFIBUS DP structure 4 6 1 Pin Cable Assignment Pin cable assignment for open cable end or 16 pin connector Table 4 13 Pin cable assignment PROFIBUS DP Pin Wire omm Design Function 8 BK 3x05 OV Supply Voltage 0 VDC 9 VT 24V Supply Voltage 24 VDC 10 YE 2 Low Noise Ground 15 RD 2 0 25 RxD TxD P IN Received Data Transmitted Data Plus 16 GN RxD TxD N IN Received Data Transmitted Data Minus 7 GR 3x0 25 DGND Data Transfer Potential 13 WH RxD TxD N OUT Received Data Transmitted Data Minus 14 BN RxD TxD P OUT Received Data Transmitted Data Plus 5 WHYE 5x0 25 O Emergency Stop Break Contact Channel 1 6 BNGN O Emergency Stop Break Contact Channel 1 11 PK S Consent Switch Channel 1 1 RDBU S Consent Switch Channel 1 2 WHGN 5 Consent Switch Channel 2 12 OR 0 25 5 Consent Switch Channel 2 3 BU 0 5 O Emergency Stop Break Contact Channel 2 4 BN 0 5 O Emergency Stop Break Contact Channel 2 gt gt The items in the lower table section are only available as options gt gt For operating devices with open cable ends make sure to connect the shield with the protective ground S sutron ELECTRONIC GMBH Interfaces of the Device Pin cable assignment for open cable end or 19 pin connector The p
44. upper and lower position After a stop in the lowest position the release command can only be issued if the switch is fully released and pushed to the middle position again Each machine can run in two operating modes normal mode and special mode In normal mode automatic the machine performs its normal operational tasks In this mode safety is provided by closed isolating protective equipment and or using ac tive non isolating protective equipment that blocks access The special operating modes of a machine are designed to maintain the normal mode In this case safety must be ensured in a different manner than is provided dur ing normal mode because hazardous areas of the machine must be accessed and specific movements must be possible In this case it must be possible to operate the machine at a reduced speed in accor dance with the risk assessment whereby movement is only possible if the consent equipment is actuated simultaneously The operator must possess the necessary qualifications and training and be familiar with the details of the intended use in ac cordance with the instruction manual The safety related parts of the controller used to reduce the speed and for the con sent equipment must be constructed so that they comply with the EN 954 1 safety category determined on the basis of the risk analysis The use of a 2 circuit design for the consent equipment enables compliance with safety category 3 according to EN 954 1 1
45. ure to connect the shield with the protective ground 6 SUTRON 4 15 ELECTRONIC GMBH Interfaces of the Device 4 6 2 Cable gt gt Any PROFIBUS DP approved cables specified the EN 50170 as cable type A be used Table 4 15 Cable characteristics PROFIBUS Parameters Value Impedance 136 to 165 Ohm Capacitance lt 30 pf m Loop Resistance 110 Ohm km Wire Gauge 0 64 mm The maximum cable length depends on the baud rate DIN EN 19245 Part 3 Table 4 16 Baud rate PROFIBUS DP Baud Rate Cable Length 187 5 kBit s 1000 m 500 kBit s 400 m 1500 kBit s 200 m 3000 to 12000 kBit s 100m 4 6 3 Termination The terminations of the operating device are factory set Use the order number of the operating device to check the status of the termination B For this purpose refer to the Device Variants table 4 6 4 Diagnostics When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided Electrostatic discharge can damage electronic components Observe the ESD pro tective measures A diagnostics LED is located in the operating device To be able to check the status of the bus system proceed as follows 1 Remove the screws on the rear of the housing and lift off the housing 2 Check the status of the diagnostics LED 3 Afterthe diagnostics is complete place the housi
46. vice Only the person operating the consent switch is permitted to be present in the hazardous area The following standards must be applied for the risk analysis to be carried out e EN 292 General principles for machine design EN 1050 Risk assessment of machines 3 10 6 SUTRON ELECTRONIC GMBH Control and Display Elements EN 954 1 Safety related parts of control systems These considerations are combined to form a safety category B 1 2 3 4 in accor dance with EN 954 1 which stipulates the characteristics of the safety related parts for the system to be monitored S sutron ELECTRONIC GMBH Control and Display Elements 3 5 User Mode Switch When opening and closing the operating device you must take care not to damage the seal and make sure that it always sits in the slot provided Electrostatic discharge can damage electronic components Observe the ESD pro tective measures The user mode switch is positioned at the bottom right in the top shell of the operating device To operate the user mode switch proceed as follows 1 2 3 4 Disconnect the operating device from the supply voltage Remove the screws on the rear of the housing and lift off the housing Set the desired operating mode see table After setting the operating mode place the housing rear panel back onto the de vice Carefully screw the screws tightly into the rear panel of the housing again
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