WA - Operating- and Service Manual B 80-T - 20081119 - 01
Contents
1. seen nnne nne 8 2 7 MOBILE MACHINERY AND EQUIPMENT 2 9 INSTRUCTION ON INITIAL 2 10 3 1 TRANSPORTATION 2 5 ee a eee Ede Ite 12 32 READJUSTMENT 13 3 3 PRECAUTIONARY 5 5 2 70 2 00 0 13 APPLICATION OF THE 22 6 14 APPLICATION OF THE MACHINE 2 ccccccccscscscscccscscccscscscscscscccscscscscscscscscscscccees 15 MAINTENANCE E 16 6 1 SAFETY HINTS FOR 6 16 6 2 GENERAL MAINTENENCE 16 6 3 EUBRICATIONS eines en E ast 16 6 4 LUBRICATION OVERVIEW es EE SE begets 17 6 5 OETRIEREOLWECHSET 17 SPARE ENT KEEN 18 7 1 SPARE PART LIST BEBA B 80 T PAN MIXER cene e nene enne nennen eren 19 9 SPARE PART DRAWING Ae eege deed rated 20 SCHALTPLAN DEN 21 CE KONFORMITATSERKLARUNG nenenenenenenenenenenenenenenenenenenenenenenenene2. 91 368 EWG EC Directive for machinery 89 392 EEC with amendments i d F 91 368 EWG Angewandte harmonisierte Normen Applicable harmonized standards EN 292 1 EN 292 2 Angewandte nationale Normen und technische Spezifikationen Applicable national standards and technical specifications Essen Oldenburg 29 04 2004 Ulrich Witte Geschaftsfthrer by beba Mischtechnik GmbH 22
3. mixer If it does not agree please follow the below mentioned steps The mixing arms should turn clock wise To check this start the machine without mixing medium Plug in the power plug into the electrical net by beba Mischtechnik GmbH 10 a SO lt ZWANGSMISCHER If this is the case the situation can easily be corrected by swapping interchanging 2 of the cables in the red mains plug The motor of the mixer is then polarized in the correct rotating direction IMPORTANT For safety reasons the mixer has be n constructed so that its functions can only be switched on when the protective grille has been closed The safety switch of operates via a mechanical extension of the protection grille and is pressing the stop button down to switch of the mixer as soon as the protection grille will be lift up by beba Mischtechnik GmbH 11 a ca c ZWANGSIVIISCHER 3 1 Transportation Danger Improper transport will cause unforeseen danger Because of this the packet mixer is only allowed to transport with a forklift truck or lifting crane and trained people for before mentioned machines The machine will be started by pressing the green button at the motor safeguard at the side of the machine Make sure that the mixing arms rotate clockwise A For safety reasons always remove the mains plug before attaching the mixing tools or doing any adjustments or service works by beba Misch
4. Be careful when handling hot consumables risk of burning or scalding by beba Mischtechnik GmbH 8 ca c ZWANGSIVIISCHER 2 7 Mobile machinery and equipment Only use lifting gear and tackle of sufficient capacity for loading Appoint a competent marshaller to assist in the lifting operations Lift machinery and equipment properly with suitable lifting gear and only in accordance with the operating instructions fixing points for lifting tackle etc Only use suitable means of transport of adequate carrying capacity Fasten the loads safely using the suitable fixing points Before or immediately after completion of the loading operations the machine must be secured by means of recommended devices against unintentional changes of position and a corresponding warning sign attached to the machine Carefully refit and fasten all parts to be removed for transport purposes before recommisiong the machine Cut off the external power supply of the machine even if only minor changes of place are envisaged Properly reconnect the machine to the supply mains before recommissioning For recommissioning only proceed in accordance with the operating instructions by beba Mischtechnik GmbH 9 c ZWANGSMISCHER 3 Instruction on Initial Operation After having connected the mixer to the mains supply the next very important step is to examine whether the sequence of the mains phases agrees with the electrical wiring of the
5. OPERATING AND MAINTENANCE MANUAL 050 MISCHTECHNIK beba Mischtechnik GmbH Bartmannsholte 21 D 49632 Essen Oldenburg Tel 05434 9246 0 Fax 05434 9246 29 E mail Info beba Mischtechnik de beba Panmixer Type B 80 T 00 MISCHTECHNIK beba Mischtechnik GmbH Bartmannsholte 21 D 49632 Essen Oldenburg Tel 05434 9246 0 Fax 05434 9246 29 E mail Info beba Mischtechnik de Very honoured customer They acquired a qualitatively high quality and long lived machine This manual obtain the intended use teaches the safe and rapid full serviceability of the mixer The attention of the references helps to avoid dangers to decrease costs of repair and other down times the reliability and the life span to increase The manual is to be supplemented around instructions due to existing national regulations for accident prevention and to environmental protection NOTE Manual before start up read and consider After the new EEC machine guideline only trained adept persons may work on the machine who were instructed on the basis the manual and at the machine An adhesion or a guarantee is impossible therefore if the references of this manual not to be considered the machine is incorrectly served cleaned or waited functional changes without agreement of the manufacturer to be accomplished no original spare parts be used the machine their regulation purpose is not supplied Use the manual also as working d
6. chtechnik GmbH 16 a ca O c ZWANGSIVIISCHER 6 4 Lubrication overview Point of Lubricant Lubricant lubrication amount Gearbor mixer wig 320 1 7 Litre motor 6 5 Getriebe lwechsel Gearbor mixer motor Change the gearbox oil after the first 2000 operating hours but not later then 1 year 1 Let off old oil 2 Clean gearbox with naphta 3 Fill in 1 7 needed lubricant 4 Close filling hole Dispose old oil properly by beba Mischtechnik GmbH 17 a ca O c ZWANGSIVIISCHER 7 Spare parts Use our ordering address beba Mischtechnik GmbH Div spare parts Bartmannsholte 21 D 49632 Essen Oldenburg Germany Tel 49 5434 9246 0 Fax 49 5434 9246 29 Placing a spare part order please give us the following information 80 T Name of the machine Number of the machine spare part number by beba Mischtechnik GmbH 18 a ca O c ZWANGSIVIISCHER 7 1 Spare Part List beba B 80 T Pan Mixer 1 Clamp Main shaft Inner arm no o Fb Safety grating Mixer blade inner Middle arm Mixer blade middle Outer arm 9 Mixer blade outer 10 Scraber 11 Mixer blade scraber 12 Mixing tank 13 Safety grating 14 Frame 15 Gear 16 Motor 0 75 KW 17 Wheel 250 mm 18 Wheel 200 mm 19 Bucket plate 20 Motor safeguard with CEE plug and phases turner 21 Motor safeguard guard 22 Safety cut out Safety cut o
7. e safety should therefore be rectified immediately by the operaing personnel The machine is designed exclusively for sawing metals Using the machine for purposes other than sawing metals is considered contrary to its designated use The manufacturer supplier cannot be held liable for any damage resulting from such use The risk of such misuse lies entirely with the user Operating the machine within the limits of its designated use also involves observing the instructions set out in the operating manual and complying with the inspection and maintenance directives Organizational measures The operating instructions must always be at hand at the place of use of the machine In addition to the operating instructions observe and instruct the user in all other generally applicable legal and other mandatory regulations relevant to accident prevention and environmental protection e g the coolant is to be disposed of in accordance with local regulations Personnel entrusted with work on the machine must have read the operating instructions and in particular the chapter on safety before beginning work Reading the instructions after operation has begun is too late This applies especially to persons working only occasionally on the machine e g during setting up or maintenance by beba Mischtechnik GmbH 5 ca c ZWANGSIVIISCHER Forreasons of security long hair must be tied back or otherwise secured garments must be close fitting a
8. ections or scorched cables must be rectified immediately Necessary work on live parts and elements must be carried out only in the presence of a second person who can cut off the power supply in case of danger by actuating the emergency shut off or main power switch Secure the working area with a red and white safety chain and a warning sign Use insulated tools only Before starting work on high voltage assemblies and after cutting out the power supply the feeder cable must be grounded and components such as capacitors short circuited with a grounding rod Instructions for the operating personnel Carry out welding flame cutting and grinding work on the machine only if this has been expressly authorized as there may be a risk of explosion and fire Work on hydraulic equipment may be carried out only by persons having special knowledge and experience in hydraulic systems Depressurize all system sections and pressure pipes hydraulic system compressed air System to be removed in accordance with the specific instructions for the unit concerned before carrying out any repair work Hydraulic and compressed air lines must be laid and fitted properly Ensure that no connections are interchanged The fittings lengths and quality of the hoses must comply with the technical requirements Always wear the prescribed ear protectors When handling oil grease and other chemical substances observe the product related safety regulations
9. g the operation conversion or adjustment of the machine and its safety oriented devices or any work related to maintenance inspection and repair always oberserve the start up and shut down procedures set out in the operating instructions and the information on maintenance work e Ensure that the maintenance area is adequately secured e If the machine is completely shut down for maintenance and repair work it must be secured against inadvertent starting by locking the principal control elements and removing the ignition key and or by attching a warning sign to the main switch e To avoid the risk of accidents individual parts and large assemblies being moved for replacement purposes should be carefully attached to lifting tackle and secured Use only suitable and technically perfect lifting gear and suspension systems with adequate lifting capacity Never work or stand under suspended loads e Forcarrying out overhead assembly work always use specially designed or otherwise safety oriented ladders and working platforms Never use machine parts as a climbing aid e Clean the machine especially connections and threaded unions of any traces of oil fuel or preservatives before carrying out maintencance repair Never use aggressive detergents e Before cleaning the machine with water steam jet high pressure cleaning or detergents cover or tape up all openings which for functional reasons must be protected against water stea
10. lubridants Cleaner for the gear For the machine caring please use an low alloyed machine oil for example CL 88 1 4 Environmental conditions temperature 0 50 C relative dampness 70 96 fire By using oil fats and lubricants criticilaty There is an acute fire danger 1 5 Emissions Noise 80 db smoke beba supplies contain no materials dust which are injurious to health by beba Mischtechnik GmbH 4 ca c ZWANGSIVIISCHER 2 2 1 Basic Safety Instructions Warnings and Symbols The following signs and designations are used in the operating manual to designate instructions of particular importance 2 2 2 3 Important special information on how to use the machine most efficiently d Attention special information and or orders and prohibitions directed towards preventing damage Danger orders and prohibitions designed to prevent injury or extensive N damage Basic operation and designated use of the machine The machine has been built in accordance with state of the art standards and the recognized safety rules of the European Community Nevertheless its use may constitute a risk to life and limb of the user or of third parties or cause damage to the machine and to other material property The machine must only be used in technically perfect condition in accordance with its designated use and the instructions set out in the operating manual Any functional disorders especially those affecting th
11. m or detergent penetration Special care must be taken with electric motors and switchgear cabinet by beba Mischtechnik GmbH 7 ca c ZWANGSIVIISCHER 2 6 After cleaning remove all covers and tapes applied for that purpose After cleaning examine all fuel lubricant and hydraulic fluid lines for leaks loose connections chafe marks and damage Any defects found must be rectified without delay Always tighten any screwed connections that have been loosened during maintenance and repair Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact Use only original fuses with the specified current rating Switch off the machine immediately if trouble occurs in the electrical system Work on the electrical system or equipment may only be carried out by a skilled electrician or by specially instructed personnel under the control and supervision of such electrician and in accordance with the applicable electrical engineering rules If provided for in the regulations the power supply to parts of machines and plants on which inspection maintenance and repair work is to be carried out must be cut off Before starting any work check the de energized parts for presence of power and ground or short circuit them in addition to insulating adjacent live parts and elements The electrical equipment of machines is to be inspected and checked at regular intervals Defects such as loose conn
12. n power supply from the mixer Secure the main plug to avoid unintentional switch on Hang up a warning shield Attention Never use aggressive detergents Die Anwendungshinweise der Hersteller der Reinigungsmittel genau beachten Ungeeignete Reinigungsmittel k nnen zur Besch digung der Maschine f hren Attention After cleaning examine all fuel lubricant and hydraulic fluid lines for leaks loose connections chafe marks and damage Any defects found must be rectified without delay General maintenence Steps 1 If the machine is completely shut down for maintenance and repair work it must be secured against inadvertent starting by locking the principal control elements and removing the ignition key and or by attching a warning sign to the main switch 2 Clean the machine especially connections and threaded unions of any traces of oil fuel or preservatives before carrying out maintencance repair Never use aggressive detergents 3 After cleaning examine all fuel lubricant and hydraulic fluid lines for leaks loose connections chafe marks and damage Any defects found must be rectified without delay Lubrication The mixer is equipped with four gearboxes Two mixer gearboxes one rotary table gearbox one for the lifting device The gearboxes are filled with lubricants that reduce the friction and protect for corrosion Therefore a regular lubrication is necessary for a trouble free operation by beba Mis
13. nd no jewellery such as rings may be worn Injuries may result from being caught up in the machinery or from rings catching on moving parts e Check at least from time to time whether the personnel is carrying out the work in compliance with the operating instructions and paying attention to risks and safety factors e Observe all safety instructions and warnings attached to the machine See to it that these are always perfectly legible e Inthe event of safety relevant modifications or changes in the behaviour of the machine during operation stop the machine immediately and report the malfunction to the competent authority or person e Never make any modifications additions or conversions which might affect safety without the supplier s approval This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load bearing elements e Spare parts must comply with the technical requirements specified by the manufacturer Spare parts from the manufacturer s original equipment can be relied to do so e Never modify the software of programmable control systems which affect the safety Replace hydraulic hoses within stipulated and appropriate intervals even if no safety relevant defect have been detected e Adhere to prescribed intervals or those specified in the operating instructions for routine checks and inspections e For the execution of maintenance work tools and workshop eq
14. ne 22 a O lt ZWANGSMISCHER 1 Machine description 1 1 Introduction The Allround Mixer for today s building materials beba B 80 T Bag scarifiers enables simple and well dosed feeding of mixer extra transport wheels for easy loading No tools needed for detaching mixing mechanism for cleaning Easy travelling thanks to large wheels Protective grid lockable with safety cut out for drum lid The professional mixer with unique operation diversity for bricklayers stucco workers floor and tile layers painters etc The beba B 80 T is the ideal mixer for painters stucco workers floor and tile layers bricklayers and plasterers It offers a wide range of advantages Mixing mechanism of 3 offset mixing arms results in much better mixing quality than conventional types of concrete and mortar mixers Time saving rate of about 60 guarantees economical best mixing results by beba Mischtechnik GmbH 3 a ca O c ZWANGSIVIISCHER 1 2 Technical specifications External diameter of tank 60 cm Total height of paddle mixer 123 cm Weight of paddle mixer 115 kg Connection voltage of motor one phase three phase Motor power 1 1 KW Volume 80 litres Mix Approx 60 liter Discharge height 62 cm Speed of rotation 44 rpm 1 3 Supplies Use only the beba Mischtechnik supplies If you use other ones you don t have any possibility of guarantee Please use Gear oil Minimal ammount of
15. ocument Note arising questions and desires It is sufficiently place for your notes available We use each reference also for improvements The dialogue with us offers more satisfaction to you Yours Dipl Ing Ulrich Witte Gesch ftsf hrer beba Mischtechnik GmbH by beba Mischtechnik GmbH 2 2 7 8 212 48 655 3 1 1 INTRODUCTION oa eene e E 3 1 2 TECHNICAL SPECIFICATIONS 00000 4 1 3 SUPPLEIBS 55 ee 4 1 4 ENVIRONMENTAL CONDITIONS 4 1 5 EMISSIONS 2 42 4 BASIC SAFETY INSTRUCTIONS 2 2 2 6 5 2 1 WARNINGS AND 5 T A N 5 2 2 BASIC OPERATION AND DESIGNATED USE OF THE MACHINE 0000 5 2 3 ORGANIZATIONAL MEASURES 20 0 000000000 5 2 4 SELECTION AND QUALIFICATION OF PERSONNEL BASIC RESPONSIBILITIES 6 2 5 SAFETY INSTRUCTIONS GOVERNING SPECIFIC OPERATIONAL PHASES 7 2 6 INSTRUCTIONS FOR THE OPERATING
16. rning specific operational phases e Avoid any operational mode that might be prejudicial to safety e Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state e Operate the machine only if protective and safety oriented devices such as removable safety devices emergency off equipment sound proofing elements and exhausters are in place and fully functional e Check the machine at least once per working shift for obvious damage and defects Report any changes incl changes in the machine s working behaviour to the competent organization of person immediately If necessary stop the machine immediately and lock it e Inthe event of malfunctions stop the machine immediately and lock it Have any defects rectified at once e Always observe the on and off switch and control indicators in accordance with the operating instructions e Before starting up or setting the machine in motion make sure that nobody is at risk e Never switch off or remove suction devices when the machine is in operation e Observe the adjusting maintenance and inspection activities and intervals set out in the operating instructions including information on the replacement of parts and equipment These activities may be executed by skilled personnel only e Brief operating personnel before beginning special operations and maintenance work and appoint a person to supervise the activities e In any work concernin
17. t up maintenance and repair Gefahr To avoid accidents Set the mixer only in perfect condition in operation Do not put your hands inside the mixing area Before daily work check the following General condition of the machine visual check If necessary clean the machine from dust before work Hinweis gt gt Alway remember the mixer adjustments and write it down carefully Time will be saved if another operater will take over the machine by beba Mischtechnik GmbH 14 a ca O c ZWANGSIVIISCHER 5 Application of the machine After application the machine should be cleaned by flushing with water or high pressure cleaner In connection with the cleaning of the mixing tank it may be necessary to open the protection grille placed on top of the machine Warning First stop the machine and remove the CEE plug as an extra safety precaution Generally speaking the machine consists of one integral unit However on top of the central shaft of the machine a cab is fitted No tools are required to remove this cap When the cap has been removed a lifting eye becomes visible The lifting eye is applied for lifting the paddle mixer e g on to a truck by beba Mischtechnik GmbH 15 ca c ZWANGSIVIISCHER 6 6 1 AN d d 6 3 Maintenance Safety hints for maintenence Danger There is a danger to heard the arms and fingers Before proceeding any kind of service to the mixer Disconnect the mai
18. technik GmbH 12 a ca O c ZWANGSIVIISCHER 3 2 Readjustment procedure The moulded mixing paddles are made of wear proof rubber material As they are subjected to slight continuous wear readjustments should be carried out according to requirement Slack off the mixing arm nuts then readjust the arms so as to approach the mixing paddles as much as possible to tank wall and bottom without actually touching these Then tighten the nuts again The mixing drum can be emptied via the sectional opener at the drum bottom whilst turning mixing arms 3 3 Precautionary measures The machine is equipped with a thermic motor safeguard protecting it against overloding 1 by beba Mischtechnik GmbH 13 O5 ZWANGSMISCHER 4 Application of the machine d First start the machine by Dressing the green buttom then add the materials which are to be mixed into the mixing tank The volume of the added materials should not exceed approx 60 percent of the tank volume When the mix is homogeneous it is ready to be exhausted This is done by first placing e g a wheelbarrow below the exhaustion gate Then open the gate by pulling the arm Danger Improper operation will be cause unforeseen Dangers That means there is a danger for persons as well as the possibility to damage the machine Therefore only trained or instructed staff and set out clearly the indiviudal responsibilities of the personnel for operation se
19. uipment adapted to the task on hand are absolutely indispensable e The personnel must be familiar with the location and operation of fire extinguishers 2 4 Selection and qualification of personnel basic responsibilities e Any work on or with the machine must be executed by reliable personnel only Statutory minimum age limits must be observed e Employ only trained or instructed staff and set out clearly the indiviudal responsibilities of the personnel for operation set up maintenance and repair e Make sure that only authorized personnel works on or with the machine e Define the machine operator s responsibilities also with regard to observing traffic regulations giving the operator the authority to refuse instructions by third parties that are contrary to safety e Do not allow persons to be trained or persons taking part in general training course to work on or with the machine without being permanently supervised by an experienced person e Work on the electrical system and equipment of the machine must be carried out only by a skilled electrician or by instructed persons under the supervision and guidance of a skilled electrician and in accordance with electrical engineering rules and regulations e Work on the hydraulic system must be carried out only by personnel with special knowledge and experience of hydraulic equipment by beba Mischtechnik GmbH 6 ca c ZWANGSIVIISCHER 2 5 Safety instructions gove
20. ut by beba Mischtechnik GmbH 19 KR el Oe ZWANGSMISCHER 7 2 Spare part drawing E by beba Mischtechnik GmbH a OS O S ZWANGSMISCHER 8 Schaltplan B 80 T in 1 1 kW 380 Volt 50 Hz Sichsrheltzechalter by beba Mischtechnik GmbH 21 a ca O c ZWANGSIVIISCHER 9 CE Konformit tserkl rung CE Konformit tserkl rung EC Declaration of Conformity beba Mischtechnik GmbH Bartmannsholte 21 D 49632 Essen Oldenburg Germany erkl ren hiermit dass die nachfolgende genannte Maschine den einschl gigen grundlegenden Sicherheits und Gesundheitsanforderungen der EG Richtlinie entspricht Bei einer mit uns nicht abgestimmten Anderung der Maschine verliert diese Erkl rung ihre G ltigkeit declare that the following machinery complies with allthe essential health and safety requirements of the EC directive The beba Mischtechnik GmbH only guarantees the exact functioning of the equipment in the technical way as it has been designed and developed by beba Research amp Development department If an operator takes action to modify any mechanical or electrical part the EC Declaration expires immediately and all the responsibility for forthcoming problems whatever would be fully on the operators risk Gerat beba Tellerzwangsmischer Description of machinery beba Pan Mixer Typ Type of machinery B 80 T EG Richtlinie EC Directives e EG Maschinenrichtlinie 89 392 EWG mit Anderungen i d F
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