User Guide Display and firmware soniKKs Switchbox
Contents
1. GW kke ULTRASONICS TECHNOLOGY BCD1 BCD4 Data Valid EN s GND 24V BUSY ERROR LU BCD 1 Input L OV H 24V Binary coded instruction for transducer selection LSB B BCD 3 Input L OV H 24V Binary coded instruction for transducer selection at Data Valid Input L OV H 24V Switch trigger apply the BCD instruction i Error Output L 0V H 24V Error output signal LN GND Input Ground reference from the controller a R z E E HE BCD 2 Input L 0V H 24M Binary coded instruction for transducer selection DI BCD 4 Input L OV H 24V Binary coded instruction for transducer selection MSB Id Busy Output L 0V H 24V Busy output signal bod GND Input Ground reference from the controller Ed 24V Input 24V 100mA Supply voltage from the controller E z E E E 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXXX page 14 of 23 Rev 1 0 24V OV 24V 24V OV 24V OV 24V OV 24V OV 1 4 2 Remote output switching Assuming that you have properly set the Switching Mode parameter here is the procedure to follow in order to perform a remote output switching 1 Set the BCD inputs so that they correspond to the transducer that you want to select refer to the command table 2 Make sure that no ultrasonic power is present on the input Otherwise stop the generator and wait at least 200ms before switching in order for the power to fade completely 3 Gener2. ULTRASONICS TECHNOLOGY AN L L T RAS QiNICS TECHNOLOGY 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXXX page 1 of 23 Rev 1 0 SoniKKS ULTRASONICS TECHNOLOGY Table of contents JI ege MP 2 ej m 3 veni A n 4 Menu items and operation ssersver indu vi raus coe netnnese rSv evel TES suns deb valga d eV RcerUUE nU ences bmi ve CoL du PIED M DUE 5 cual Kec oO X AT 6 NaVIG AON Ciel TRE TET ET DEDE Ei 7 EESE testcase enous PE PENNE SUC epee oc MD MEUM EE te une E I EU E NUMINUM NIU MEM NE tune nee 8 Le CSWIECTHDOXEiQEB SCIO scexuntEHU UR IE EREUEHUE ERE ESERSROLESER URS RUE RNR OKT OU RUR D SULAND EE LUI DEI NU RUD MC KE 8 2 JpassWOLOGSCIGGTI oossceibtesi tvistes mae spun esu ibrsE MuR DE P RM IMMERE I EE FeN MU DUC DEDI M E RIGUE 9 TINS TOE ORC T mt 9 Operating the soni ls SWIECEDDOX usvesesad son ERE RUD xEF DESEE UEFA nU ER NIU VR dd xt UNUS AES IIENUEUH SOS DRM GR RR EHI SS ESSI 12 EE Io 12 2 Configuring the SWITCH OX ssieesevsszuscsuus dscsvadEe caue a Ey asan tol kcu npP R po eR CH OUS aaan 12 3 HOCAMOUED UE SWVC MING eueosbpansv e rsnad e nR wie eni dbEU resa t re
3. to shock dirt or moisture Damage due to operation by non qualified staff Damage due to nonobservance of safety regulations or accident prevention regulations Damage due to modifications to the operating manual VV VV ON Y 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 21 of 23 Rev 1 0 SonikKKS Declaration of CE Conformity For RF SWITCHBOX Model HFU D 310 Manufacturer soniKKs Ultrasonics Technology GmbH Manufacturer s Address Neuenb rgerstrasse 72 Dobel GERMANY We the manufacturer soniKKs Ultrasonic technology GmbH declare in our sole responsibility that the upper mentioned RF Switchbox corresponds to the following EEC directives EN 50081 1 EN 50082 2 EN 55022 EN 55014 EN 6055 EN 61000 The device complies with ESSENTIAL SAFETY REQUIREMENTS of EU COUNCIL DIRECTIVE Of 2006 42 EC and 2006 95 EC applied codes and standards ATTENTION The device is not designed to be connected to the public utility AC power line Unauthorized modification of the device makes this declaration void Dobel 01 09 2013 MU yp Klaus Kern Managing Director 2014 10 01 soniKKs GmbH Ultrasonics Technology DOC hr XXXX XXXX page 22 of 23 Rev 1 0 SonikKKS a Imprint Purpose and use The operating manual explains the handling and operation of the display and the firmware in connection with standard accessories for use in laboratories and the in
4. O BD JLST PUSH TO ADJUST PUSH TO ADJUST Once these parameters have been set go to the Exit screen to leave the settings and actually apply the changes The configuration is then stored in the memory in order to be reloaded at the next startup In order for the configuration to succeed make sure that there is no ultrasonic power on any input of the switchbox before applying the change and during the whole switching process If the configuration fails the switchbox will lose its previous state and will prompt you to try and exit the settings again 3 Local output switching Once the switchbox is configured with the local mode selected you can switch outputs from the Switch State screen as described in the screen s description Turn the rotary encoder to select a generator and push it to modify its active output Just make sure that no ultrasonic power comes on the concerned input during the whole switching process Note that the inputs are independent from each other This means that you can switch one generators active output while ultrasonic power is present on an other input 4 Remote Operation mode 1 4 1 Interface The connection between your controller and the switchbox can be made via the 15 pole D SUB socket located on the back panel The different signals coming to and from the switchbox are the following 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 13 of 23 Rev 1 0
5. TEMPT TO SWITCH WHILE HF PRESENT ATTEMPT TO SWITCH WHILE IN SETUP PUSH TO CONFIRM Ultrasonic power came up on an input while the switchbox was switching In this case the switchbox stops in the current state to prevent any damage In most cases the switching has to be done again Ultrasonic power was detected on an unexpected input That is to say the current configuration of the switchbox is inappropriate OR a generator is connected on the wrong input The switchbox can not switch under ultrasonic load Turn off the concerned generators and repeat the switch The controller sent a switch command while a configuration process was ongoing and the switchbox was busy An output switching is only allowed when the switchbox is NOT busy 2014 10 01 soniKKs GmbH Ultrasonics Technology Rev 1 0 Doc nr XXXx xXxxx page 18 of 23 GW kke EPROR gt Ultrasonic power was detected on an input that has no transducer selected NO TRANSDUCER SELECTED PUSH TO CONFIRM 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 19 of 23 Rev 1 0 SonikKKS a Change history e Revision 1 0 112 3190 An additional security mechanism has been added to protect the relays It prevents the user from switching during a 200ms lapse of time after turning off the generator Indeed the power does not immediately stop coming through the switchbox Instead it Slowly decreases to
6. along with the settings tab As you can see this screen is slightly different from the others Indeed it has no navigation bar at the top Instead you can scroll through the different tabs by turning the encoder In local mode you can enter the editing mode to select a new output by pushing the encoder see picture on the right The current selection is then made visible by a wider line Once the output of your choice is selected pressing the encoder again will apply the change In order for the switching to happen gracefully make sure FMSSHISTHIS EE REESE that no ultrasonic power is present on the concerned input during the whole switching process Please note that no local output switching is allowed in remote mode In this case the REMOTE MODE ACTIVE message will replace the PUSH TO ADJUST message in the bottom bar picture on the right and the editing mode will be unreachable In any case you always have the possibility to enter the settings by selecting the S tab and entering the correct password see the Password screen 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXXX page 8 of 23 Rev 1 0 SoniKKS ULTRASONICS TECHNOLOGY 2 Password screen This screen is the gateway to the settings screens whose Password access is protected by a password As you can see the password is a 5 digit long numeric password When entering the screen the first digit is already displ
7. ate a pulse on the Data Valid line to trigger the switching This pulse should last between 100ms and 1000ms otherwise the command will simply be ignored The BCD inputs are sampled at the end of the pulse Thus make sure that these signals are stable until then 4 Poll the busy line and wait until it goes low before starting the generator again Timing chart Sampling EE ES BCD 1 7h i 3 ms Data Valid Switching time Min 100ms 230ms max Max 1000ms the switching time is longer than 230ms for a configuration switching i e changing the number of generators For an output switching it is rarely more than 220ms 2014 10 01 soniKKs GmbH Ultrasonics Technology DOC hr XXXX XXXX page 15 of 23 Rev 1 0 GW kke ULTRASONICS TECHNOLOGY Command set Command Config Mode 1 Config Mode 2 Config Mode 3 decimal binary 0 0000 G1 TR1 1 0001 G1 TR2 2 0010 G1 TR3 3 0011 G1 TR4 4 0100 G1 TR5 5 0101 G1 TR6 6 0110 G1 TR7 7 0111 G1 TR8 8 1000 G1 TR9 9 1001 G1 TR10 10 1010 11 1011 12 1100 13 1101 14 1110 15 1111 As you can see in the table above some commands have no effect Sending such a command to the switchbox will result in an error status The switchbox will then display G1 TR1 G1 TR2 G1 TR3 G1 TR4 G2 TR5 G2 TR6 G2 TR7 G2 TR8 G2 TR9 G2 TR10 INVALID SELECTION see Error Message
8. ayed and editable Turn the encoder until you reach the desired number Then press the encoder to confirm and edit the next digit Repeat the same operation for all of the 5 numbers Please note that a wrong combination will lead you to an error message 3 Settings screens gt SWITCHING MODE Switching mode This screen deals with the output switching mode The switchbox can be operated locally or remotely 1 Ramate However both modes cannot be active at the same time Local To modify this parameter enter the editing mode by pushing the rotary encoder Press it again once the PUSH TO ADJUST option of your choice is selected gt NUMBER OF GENERATORS In this screen you can select the number of Humber of Generators P generators that you want to use and in consequence e Bee change the configuration mode Proceed as usual to modify this parameter Please note that the change will only be applied when PUSH TO ADJUST you exit the settings Make sure that there is no ultrasonic power on any input of the switchbox before applying the change and during the whole switching process 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 9 of 23 Rev 1 0 ULTRASONICS TECHNOLOGY gt NUMBER OF TRANSDUCERS SoniKKS In this screen you can select the number of Humber of Transducers P transducers that you want to enable In case you are in configuration mode 1 1 generator th
9. dustry Please read especially the safety instructions carefully and observe them all The operating manual should always be at hand to help you solve any questions or problems that may arise All rights reserved This manual has been prepared with all due care nevertheless faults and omissions cannot be fully precluded soniKKs GmbH reserves the right to make changes to the technical data and specifications during the course of further development of the product without given prior notice Address Editing soniKKs Ultrasonics Technology GmbH first edition September 2013 Neuenb rgerstrafe 72 75335 Dobel Germany Phone 49 0 7083 92 48 360 Fax 49 0 7083 92 48 370 Mail info sonikks de www sonikks de www sonikks com 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 23 of 23 Rev 1 0
10. e de activate the beeper A i Backlight On Push the rotary encoder to enter adjustment mode PUSH TO ADJUST Select the desired contrast level by turning the encoder and push it to confirm the change Repeat the same operation for the backlight As you will notice you can choose between the three options below v On the backlight is switched on permanently v Auto the backlight switches automatically off after a while if the generator is not used v Dim the backlight is dimmed to a low level Push again to set the displayed option and go on to the beeper adjustment Choose between On and Off gt EXIT Pushing the rotary encoder makes you leave the settings and brings you back to the Switchbox State screen PUSH TO COMFIBM 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 11 of 23 Rev 1 0 GW kke Operating the soniKKs switchbox To get started with the soniKKs Switchbox the first thing you need to determine is how many generators and transducers your application needs Once you have this information you can connect the different devices to the switchbox and configure it before you can actually use it Here are the important settings to be configured The switching mode see the Switching Mode screen The number of generators see the Number of generators screen The number of transducers see the Number of transducers screen 1 Startup Befo
11. e only line displayed is the one of generator 1 De activating outputs will make them no longer selectable In remote mode trying to select a disabled output will PUSH TO ADJUST cause the INVALID SELECTION error message to appear Proceed as usual to modify this parameter As for the number of generators please note that the change will only be applied when you exit the settings Make sure that there is no ultrasonic power on the inputs of the switchbox before applying the change and during the whole switching process LANGUAGE Here you can choose the language in which the display IDEE contents are displayed English O Deutsch Proceed as normal to activate the adjustment mode and change the settings Francais PUSH TO ADJUST ATTENTION For your own safety do not choose a language you do not understand The language changes immediately by confirming your choice and the menu appears in the chosen language which could be foreign to you GREETINGS This screen allows you to choose what will be displayed Aree tines on startup You can either select to display the stored TENET logo or a simple Hello message p O Lago PUSH TO ADJUST 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 10 of 23 Rev 1 0 SoniKKS ULTRASONICS TECHNOLOGY DISPLAY Here you can tune display related parameters such as DizElaw 4 the contrast and the backlight You can also Brit activat
12. ont panel They are the following v Mode 1 1 generator with a pool of 10 transducers v Mode 2 2 generators with 2 Front panel Back panel separate pools of 4 and 6 transducers v Mode 3 3 generators with 3 separate pools of 4 3 and 3 transducers As for all our products we tried to make it as easy of use as possible Therefore it can be operated locally with a simple rotary encoder It can also be operated by a remote controller of yours which allows you to create a custom cycle for your application and thus automate your production chain On top of it we designed our switchbox so that several switchboxes can be controlled independently with only one controller This will tremendously simplify your installation and save you the cost of additional controllers Your controller can be connected to the switchbox using the standard 15 pole D SUB socket Interface socket The connection is optically isolated in order to avoid ground loops 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 3 of 23 Rev 1 0 GW kke Schematics Here is a simplified drawing of the internal relays that connect the generators to the outputs T1 G1 T3 e T4 G2 T6 T7 E E G3 gt T9 T10 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXXX page 4 of 23 Rev 1 0 SonikKKS Menu items and operation The generat
13. or is operated by a rotary encoder which can be turned as well as pushed This makes the operation very easy and uncomplicated The menu is structured in several subitems see navigation chart You can change items by turning the rotary encoder Name of the subitem Langudse In the top of the display you can see the name of the subitem In the bottom you can see whether the screen English only displays information or if adjustments can be done O Deutsch see also color code of the navigation chart In this case the bottom bar will display PUSH TO ADJUST see E picture on the right PUSH TO ADJUST Frangais To modify a parameter you must first enter the editing Possibility of adjustment mode by pushing the rotary encoder as denoted in the bottom bar At this point one of the options will become highlighted as well as the bottom bar It makes it also very easy to distinguish the editing mode from normal navigation mode The adjustment of the values or the selection of the options is done by turning the rotary encoder Pushing the rotary encoder a second time either brings you to the next parameter s adjustment or closes the editing mode if there is only one adjustable parameter in the screen as it is the case for the language screen for instance 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 5 of 23 Rev 1 0 Sonikd s ULTRASONICS TECHNOLOGY Status LEDs ON ultrasonic po
14. re powering the switchbox please make sure that the main power supply has the following characteristics Main supply voltage 230V 50 60Hz 10 On startup the switchbox will configure itself with the last memorized configuration Note that each time you set a new configuration it overwrites the previous one in the memory The storage only occurs once the configuration is applied Thus no ultrasonic power should be present on the switchbox s inputs during startup Otherwise the switchbox will issue an error and the initial configuration will be put on standby It will only be applied once every input is clear 2 Configuring the switchbox First note that the configuration of the switchbox can only be done locally That is to say your remote controller cannot change the number of generators for instance You have to do it using the rotary encoder Also the configuration process puts the switchbox into a busy state which makes it impossible for a remote controller to switch outputs at the same time The configuration process starts upon entering the settings and ends when the switchings have been successfully done All switch commands received in between will generate an error message 2014 10 01 soniKKs GmbH Ultrasonics Technology DOC hr XXXX XXXX page 12 of 23 Rev 1 0 Configuring the switchbox is really easy since the settings screens come in a logical order 1 2 Switching mode k Remote Local PUSH T
15. s 2014 10 01 soniKKs GmbH Ultrasonics Technology Rev 1 0 G1 TR1 G1 TR2 G1 TR3 G1 TR4 G2 TR5 G2 TR6 G2 TR7 G3 TR8 G3 TR9 G3 TR10 DOC nr XXXX XXXX SonikKKS 5 Connecting several switchboxes in parallel In remote mode soniKKs switchboxes offer you the possibility to operate several of them with only one controller In order to do so you need to set up the following lines between your controller and the switchboxes 1 BCD bus of 4 lines Several selection lines Data Valid lines depending on your application Example you are using 3 switchboxes You want switchboxes no 1 and 2 to behave the same way i e to switch identically and switchbox no 3 to be controlled independently You will then need 1 common Data valid line for no 1 2 and 1 additional line for no 3 S1 BCD1 BCD4 Data Valid 1 amp 2 Data Valid 3 NB In most cases you might want to switch your switchboxes independently in which case each one of them should have its own Data valid line 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 17 of 23 Rev 1 0 Y CN kke ULTRASONICS TECHNOLOGY Error messages Error message Explanation Eppop gt Your controller sent an invalid command to the switchbox Refer to the command table to fix this problem HF DETECTED DURING SWITCH HF ON UNCONFIGURED INPUT DETECTED PUSH TO COHFIRM ERROR AT
16. se i pOrUs X PEDE PrI TE TIEEE bins S OtNI cq Donc A UNES 13 4 Remote Operation MOUS a scscexvseibaso v vaPi a ev nb Vs cu Pad sa YE Ra RC SEPA Fan SEP PrayS Esa E EVE SrC IA S Kr EYE VKEE 13 1 4 1 Ila STR ACE NR TRITT DIOE TEE E TTE E TERR 13 1 4 2 Remote output switching lseeeeieseeeeeee nennen nennen nnn nnne nnn nen nnn nnn nn 15 5 Connecting several switchboxes in parallel 1 eeeeeeeeeeeeneennnnenn nmn 17 OF MES aE TT TT IET TTE TT TT TOT mmm 18 Kande ISCO Vara ce sedan enea XE E MIN ICI PME NEM MI UE REUESNMMM NEMINEM 20 Msg singe and Cale EET T EE IDE 21 WV OMRON Mec n 21 Declaration OF CE CODO Tb scot cant us iuet eus tete essi esDU m pieqei ssa radi edet etin eid ieseiuuribuiiagcinefenrir a eiai niani 22 lg sgg E A 23 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 2 of 23 Rev 1 0 tao P Overview The soniKKs Switchbox is a smart tool that will increase the capacities of your ultrasonic generators by allowing them to operate several transducers one at a time of course As you can see on the back panel the box features 3 input connectors and 10 output connectors which makes it possible for up to 3 generators to control up to 10 transducers depending on the configuration The three basic configurations or modes are directly drawn on the fr
17. wer detected on input 1 ON ultrasonic power detected on input 2 ON ultrasonic power detected on input 3 ON the switchbox is busy relays are being switched settings are being modified by the user or not configured ON an error occurred ON mode 1 is selected 1 generator ON mode 2 is selected 2 generators ON mode 3 is selected 3 generators 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXxx page 6 of 23 Rev 1 0 SoniKKS ULTRASONICS TECHNOLOGY Navigation chart Your logo Hello Switchbox State Switching mode Remote Local Language English German French Back to the Switchbox State screen Number of generators Selected outputs Access to the settings secured Number of generators 1 20r3 generators Greetings Hello Logo Number of transducers de activate transducers Display Contrast Backlight Beeper lt Transducers are Trans ition ble 2014 10 01 Rev 1 0 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXXX T T Q Q u Adjustment selectable in local mode SonikKKS Screens 1 Switchbox State screen This screen resumes all the information about the state of the switchbox Selected output Number of Enabled unselected output generators Disabled output Settings The number of generators is indicated with tabs in the left column
18. zero According to our measurements the time needed for that residual power to completely fade is about 200ms Only after this time can we guarantee that the relays will not be damaged In the timing chart below the red pattern shows a wrong manipulation while the green pattern depicts a possible one Note that the switch command is only acknowledged with the falling edge of the pulse In the correct pattern the falling edge occurs after the 200ms security time ON Generator OFF 24V Bi m Data Valid OV I I min 200ms Note that the wrong manipulation red pattern will cause an error message to occur and the switch command will be ignored 2014 10 01 soniKKs GmbH Ultrasonics Technology Doc nr XXXX XXXX page 20 of 23 Rev 1 0 SonikKKS a Maintenance and care There is no need for special maintenance Please remove any dust and dirt with a damp woven fabric Do not use any chemicals to clean the device Keep the cooling slots clear all time Warranty The period and extent of the warranty is part of the commercial terms and conditions Special agreements are part of the confirmation of the order The warranty does not cover malfunctions injuries and damages that result from misuse unauthorized modifications and external causes such as acts of nature Warranty exclusion applies in the following cases Damage due to wrong handling or tampering Damage due to wrong application Damage due
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