Sun-Mar A/F Waterless Kit Instructions / Assembly
Contents
1. 1 Remove the 6 screws on the AF cover plate 2 Locate the composting unit directly below where the SUN MAR Dry Toilet will be installed 3 Removing AF coverplate Remove 6 Screws EXPLOSION VIEW amp PARTS FOR DRY TOILET INSTALLING THE SUN MAR DRY TOILET 1 PP TOILS 0208CX Toilet Seat White 6 PM SCREO 0251BX 8 X 1 2 16mm i i he The SUN MAR Dry Toilet bled For th nstalling the The SUN ry Toilet comes preassembled For the purpose o PP TOILS 0208DX Toilet Seat Bone Stainless explanation the iad base is ie bottom of the toilet hens 2 PF BOWLL 0246FX AF Bowl Liner Staal Flak Head Screw i secured to the bathroom floor the toilet chute is the black inner sec tion shown in Fig A that fits through the floor and is attached to the toilet top the toilet top is the upper part of the toilet that attaches to PP CAP00 0587WX Tap Cap White 8 PP SNAPC 0273XX Snap Cap Bone the toilet base and the bowl liner which is the black removable funne shaped piece below the toilet seat To install the SUN MAR Dry Toilet follow the procedure outlined 19mm Flat Head 9 PP AIRFL O03XX Toilet Chute peloni A 1 To locate the position of the SUN MAR Dry Toilet place the toilet Philips Screw 10 PF AIRFL 0002BX Toilet Base Bone chute in the desired location on the floor in the bathroom and 5 PF AIRFL 0001BX Toilet Top Bone PF AIRFL 0002XX Toilet Base White trace the 10 250mm diameter cut out in the bottom of the l toilet base on the floo2. CTO 00001 SM A F Waterless Kit n Mar Rev D2 Global Composting Experts AF Waterless Kit CONVERSION AND INSTALLATION INSTRUCTIONS Tools Required Sun Mar E Product Info 905 332 1314 Fax 905 332 1315 Tech Service 888 341 0782 Ext 218 E mail compost sun mar com http www sun mar com PE ie tacks sata Kit required for use with SUN MAR Dry Toilet and CENTREX 2000 Tonawanda N Y Burlington ON and 3000 systems Includes 12 volt fan and hardware kit 14150 0888 U S A L7L 5L1 CANADA i Replaces all previous AF unit options Cutting Holes in the Toilet Chute If more thanone extension pipe piece is needed to connect the composting unit to the SUN MAR Dry Toilet then it may be necessary to vent the SUN MAR Dry Toilet separately i Obtain sufficient pipe and fittings for the vent using either 3 75mm sewer pipe or plumbing pipe ii Trace the outside outline of the pipe on the circular section at the top rear of the toilet top See Fig A iii Cut out the hole by first drilling a hole in the circumference of the traced outline and then carefully using a jig saw to complete the circle Use coarse sand paper to enlarge or smooth off the edges if necessary iv Cut a short length of 3 pipe and glue it into a 3 pipe coupling with 1 2 13mm of 3 pipe protruding from the 3 coupling Fig B Place this assembly into the hole the was created to accept the vent stack v Erect the vent stack as ve
3. drum Place the toilet chute into the toilet base in the bathroom If the toilet chute extends 1 2 25 50mm into the transition piece then no extension pipe pieces will be required If the transition piece does not extend far enough up to meet the toilet chute then one or more extension pipe pieces will be needed These minimum 41 112cm pipe sections can be cut down to the correct length so that when assembled and placed in the transition piece they extend 1 2 25 50mm provides ap
4. fore finishing the installation make sure all pieces fit together properly The top of the pipe piece is belled out to accommodate the toilet chute Place the transition piece in the cut out provided on the top of the composting unit Place the pipe pieces if any inside the transition piece Next lower the toilet top onto the base so that the chute projects 1 2 25 50mm into the pipe piece or directly into the transition piece if no pipe piece is used Ensure that the toilet top is properly located over the toilet base that the chute is completely vertical and that the screws to attach the top to the toilet base line up properly Fig A If the pre assembly check appears OK then disassemble and reassemble each piece as in the pre assembly check see above To assemble the toilet top with the chute line up top with the chute and fasten the four screws around toilet opening and cover with the tap caps Fig B Insert the toilet chute into the toilet base until the toilet top rests on the base Fig C When reassembling use silicone caulking at the joints where the toilet chute sits inside the extension pipe piece where the extension pipe piece sits inside the transition piece and where the transition piece sits inside the com posing unit Use a finger or spatula to remove any excess silicone Align the two pre drilled holes on the front of the toilet top with the holes on the front of the toilet base and insert two screws without tightenin
5. g them With these front two holes secured tilt the rear of the top down over the base Align the last four screws holes Insert the CKS washers over the screws Screw in all six screws making sure not to over tighten and push the snap caps over the screw heads Attach the toilet seat by threading the nylon screws through the toilet seat hinge and into the holes into the toilet top Put Fig C the black removable bowl liner into place under the toilet seat The composting unit has a 3 75mm air intake vent at the rear of the unit A 3 75mm intake cover is supplied with this kit Remove the 3 air intake vent and replaced with the 3 75mm intake cover Inserting the 3 intake cover will result in more air to be drawn down SUN MAR Dry Toilet chute so there is no odor in the bathroom CONVERTING YOUR COMPOSTING UNIT This kit is designed for use with the SUN MAR Dry Toilet to convert the CENTREX 2000 and 3000 sys tems where little or no liquid output is desired The CENTREX 2000 or 3000 system must be installed directly below the SUN MAR dry toilet The drain is required on the non electric units since evaporation is not assisted by the heating element there may be overflow liquid PARTS IN THE KIT 1 X AF extension pipe piece 45 1 X 12 volt 2 4 watt fan 2X 4 45 elbow 1 X 3 air intake plug 1 X 80ml silicone tube 12X 83 4 truss screws You will also require a phillips screwdriver REMOVE THE AF COVER PLATE
6. r in the bathroom The centre of the 10 PFAIRFL OOOLXX Toilet Top White circle should be 13 from the wall against which the toilet will be mounted See Fig A Drill a 1 2 6mm hole on the front of traced line and then check under the floor that the hole will be clear of floor joists and will line up with the composting unit below See Fig B If the position is correct complete the cutting of the10 250mm AF DRY TOILET ROUGH IN DIMENSIONS diameter circle with a jig saw See Fig C Center the toilet base over the 10 250mm diameter hole that 3 PP CAP00 0587XX Tap Cap Bone 7 PP WASHO 0274XX CKS Plastic Washer 4 PM SCREO O250XX_ 8 X 3 4 PP SNAPC 0273WX Snap Cap White has been cut out of the floor and securely attach to the floor by using the four 5 16 by 2 1 2 8mm by 64mm lag bolts that are provided with your kit See Fig D Prior to finishing theSUN Mar Dry Ttoilet installation it is a good idea at this time to do a pre assembly check to see if you will need any extension pipe Place transition piece Fig E into the rectangular opening on the top of the composting unit Make sure that the transition piece is completely vertical on the unit or completely vertical Important the transition piece should be completely vertical The opening in the toilet in bathroom should be oriented above the opening in the transition piece so that waste can drop directly into the patented bio
7. rtically as possible following the same rules as outlined in the manual vi If it is not possible to make this vent vertical or close to vertical a 12 Volt fan may also have to be installed in this vent stack Since the 12 Volt fan comes in a 12 300mm length of 4 100mm sewer pipe two 3 4 transition couplings will be required Remove the bowl liner in the toilet top and drill out a large number 15 20 holes 1 4 6mm or bigger at the top rear of the chute piece no more than 3 75mm down from the top edge See Fig C These holes will enable the vent on the top of the toilet to draw air out of the toilet Adjusting the Air Intake It is easier to cut pipe sections to length before joining the two halves together After cutting clean up the edges with coarse 40 60 grit sandpaper Before joining the two halves of the pipe pieces spread a bead of silicone caulking from top to bottom along the inside flanges of both halves of pipe pieces so that the inside of the pipe section will be sealed Press the two halves together and secure them by screwing the self tapping screws provided into the pre drilled holes Run a finger or spatula up along each joint inside the chute to remove any excess Silicone Insert the non belled end of the extension pipe piece into the transition piece Ensure that the transition piece overlaps the extension pipe piece by 1 2 25 50 mm Pre Assembly Check Be
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