SuperStor SSU-80 Use and Care Manual
Contents
1. TO LINE VOLTAGE RELAY OR VALVE ROOM THERMOSTAT CIRCULATOR HOA O 2 J e L8148A Lgiaga ZONE VALVE POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVER LOAD PROTECTION AS REQUIRED USING LOW LIMIT CIRCULATOR CONTROL REMOVE 11 3 JUMPER C 9 Q TRANSFORMER OJ w s C SUPER rS N SECONDARY PRIMARY STAINLESS STEEL LU ES oR AC 220 v AC ZONE VALVE 1 60 CYCLES 60 CYCLES TANK CONTROL O D 0 ZONE VALVE BE SURE TO SIZE THE TRANSFORMER TO NUMBER OF ZONE VALVES IF TRANSFORMER IS OVERLOADED SHORT LIFE OF POWERHEAD IS LIKELY FIG 11 ROOM 1 ROOM 1 THERMOSTAT ZONE L6006A 1145 ON VALVE SUPER STOR CONTROL WELL ON TANK 4 ROOM 82 THERMOSTAT O EN a RISE VALVE SECONDARY SIDE LA 24 VAC 60 CYCLE 4 TRANSFORMER IR PRIMARY SIDE SHURME SUPERSTOR 10 OR 220 VAC ZONE 60 CYCLE e Val VE C1 T T BE SURE TO SIZE THE TRANSFORMER TO NUMBER OF ZONE VALVES IF TRANSFORMER IS OVERLOADED SHORT LIFE OF POWERHEAD IS LIKELY Ci BOILER SYSTEM CONTROL CIRCULATOR FIG 12 21 TROUBLESHOOTING YOUR SUPER STOR ULTRA NO HOT WATER PROBLEM A ZONE VALVE NOT OPENING 8 CIRCULATOR NOT OPERATING C TANK CONTROL SET2. LOW D BOILER CONTROL SET TOO LOW E WIRING INCORRECT TANK CONTROL FAILURE G ZONE VALVE FAILURE CIRCULATOR FAILURE AIR TRAP IN LOOP PURGE TO REMOVE AIR NOT ENOUGH HOT WATER PROBLEM A ZONE VALVE RESTRICTION B CIRCULATOR ARROW REVERSED TANK TEMPERATURE TOO LOW D BOILER TEMPERATURE TOO LOW E BOLER SIZED TOO SMALL F DEMAND FLOW RATE TOO HIGH G TANK SIZED TOO SMALL H DEMAND FLOW RATE TOO HIGH L AIR TRAP IN LOOP TRAP IN LOOP J HEAT TANK COME ON TOGETHER T amp P VALVE DISCHARGES x INTA FLOW REGULATOR SSCS P DRAW TANK DOWN AND LOWER HEAT THERMOSTAT 22 HOT TUBS SPAS MULTIPLE SHOWERS HIGH DEMAND D NOT ENOUGH HOT WATER D BOILER SIZED TOO SMALL SEE CHART DEMAND TOO GREAT CHECK FLOW RATES AND COMPART TO CHART INSTALL MIXING VALVE AND OR A FLOW RESTRICTING VALVE AND RAISE TANK AND BOILER TEMPERATURE SEE WARNING THIS SECTION A WARNING When raising tank temperature you increase the risk of scalding Please use a water tempering or mixing valve and extreme caution Consult codes for conformance 23 Copyright 2006 2005 Heat Transfer Products Inc LP 83 REV 1 1 07
3. T R TRANSFER PRODUCTS INDIRECT FIRED WATER HEATERS COMMERCIAL Heat Transfer Products reserves the right to make product changes or updates without notice Heat Transfer Products will not be held liable for typographical errors in literature For questions please consult the factory A INSTALLATION SEQUENCE Follow the installation instructions provided in this manual in the order shown The order of these instructions has been set in order to provide the installer with a logical sequence of steps that will minimize potential interferences and maximize safety during heater installation B SPECIAL ATTENTION BOXES Throughout this manual you will see these special attention boxes to the right of this page which are intended to supplement the instructions and make special notice of potential hazards These categories are as defined by the ANSI Z535 A Standard A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION CAUTION Indicates a potentially hazardous situtation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoi
4. CONTROL CONTROL G 1 19 148 re G 1 1G9 1 81524 81524 CIRCULATOR THERMOSTAT oe TANK ZUNE L LINE VOLTAGE TO LINE VOLTAGE L__ RELAY OR VALVE RELAY OR VALVE TANK TANK TANK CIRCULATOR CIRCULATOR CIRCULATOR 2 3 H GO o 2 L8148A L8148A L8152A L8152A POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVER LOAD PROTECTION AS REQUIRED WHEN USING LOW LIMIT CIRCULATOR CONTROL REMOVE L1 3 JUMPER PRIORITY ZONE WITH CIRCULATORS ROOM 1 ROOM 2 ROOM 3 THERMOSTAT THERMOSTAT THERMOSTAT R845A R845A R845A ROOM 1 ROOM 2 ROOM 3 TT TT TT CIRCULATOR CIRCULATOR I CIRCULATOR 4 6 ROOM 1 4 6 ROOM 2 4 6 ROOM 4 e ST 3 ST 50 M 4 R845A SUPER STOR BOILER L6006A 1145 ON CONTROL SUPER STOR Bi Be MOUNTED IN TEES eH OOo O O TBPEN ON RISE FIG 10 SUPER STOR CIRCULATOR 20 USING L8148A OR L8152A COLD START BOILER CONTROL WITH ZONE VALVES s ipu Leos LOW 9 CONTROL POWER SUPPLY Li Le L8148A L8152A PEPE
5. 745 Choose a location for your water heater centralized to the piping system You must also locate the Super Stor Ultra where it will not be exposed to freezing temperatures Additionally you will need to place the water heater so that the controls drain and inlet out lets are easily accessible This appliance must not be installed outdoors as it is certified as an indoor appliance and must also be kept vertical on a level surface A CAUTION This unit must be placed where leakage from the relief valve leakage from the related piping or leakage from the tank or connections will not result in damage to the surrounding areas or to the lower floors of the building A water heater should always be located in an area with a floor drain or installed in a drain pan suitable for water heaters Heat Transfer Products Inc shall not be held liable for any such water damage N DANGER This water heater must not be located near flammable liquids such as Gasoline Adhesives Solvents Paint Thinners Butane Liquefied Propane etc as the controls of this appliance could ignite vapors causing an explosion OPERATING YOUR SUPER STOR ULTRA Boiler high limit should be at least 20 higher than the Super Stor Ultra temperature Set the low limit of the boiler control at the minimum setting this will call the burner on only to satisfy the tank control The differential should be 10 to 15 if your control is adjustable be sure tha
6. COUPLING A CIRCULATOR NOTE IF A BACKFLOW PREVENTER OR A NO RETURN VALVE IS INSTALLED A THERMAL EXPANSION TANK IS REQUIRED ON THE COLD WATER INLET BETWEEN THE SUPER STOR ULTRA AND THE BACKFLOW PREVENTER TYPICAL DP INSTALLATIONS NOTE ON MULTIPLE SOURCE APPLICATIONS USE_A HONEYWELL 14081 1148 WHICH HAS TWO LIMIT SETTINGS THIS ALLOWS THE SOLAR PANEL WOOD STOVE OR THE WOOD COAL BOILER TO OPERATE ON THE TANK HIGH SETTING AND THE TANK LOW LIMIT SETTING FOR CONVENTIONAL BOILER BACK UP SOLAR PANEL L SUPERSTOR ULTRA COMMERCIAL NOTE DOMESTIC WATER FOR THIS APPLICATION SUPERSTOR WILL BE SEPERATE ONE TANK OR BANK AT OF TANKS PER DOMESTIC HOT SUPPLY LINE SUPERSTOR EXAMPLE A TWO UNIT COMMERCIAL BUILDING pe ae WITH A RESTAURANT AND A LAUNDROMAT MUNCHKIN 399M NOTE THIS APPLICATION USES TWO TANK CONTROLS AND IS SET UP WITH TWO SEPERATE ZONES ONE ZONE PER TANK THIS IS USEFUL FOR MONITORING USAGE THIS BE DONE BY USING AN ACCUMULATIVE TIMER ON EACH CIRCULATOR THIS CAN ENABLE YOU TO PASS ALONG FUEL COST ADJUSTMENTS IN MULTI USAGE RENTAL PROPERTY SUPERSTOR WITH STORAGE TANK TYPICAL INSTALLATION COLD WATER SUPPLY Long ELEMENT _ SUPERSTOR P VALVE ULTRA IT IS RECOMMENDED THAT 1 LINES ARE USED FOR THE SUPER STOR ULTRA ZONE SUPERSTOR LONG ELEMENT _ T amp P VALVE 110 V WIRING BOILER OUTLET Coil Boost
7. RELAYS A FOR OTHER ZONES L8184E F TANK CONTROL LOW LIMIT CIRCULATOR NO LIMIT TANK CIRCULATOR B1 O LOW VOLTAGE EHO GAS VALVE A POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVER LOAD PROTECTION AS REQUIRED FIG 7 ZONING WITH CIRCULATORS USING L8124 A C AND D PS T NO RELAY REQUIRED TO ADDITIONAL R845A RELAYS N F R OTHER ZUNES AA AAA Le Ll DP ST TANK CONTROL L8184E F QDO ARR IK 2 oe QH R E SIUS LOW LIMIT CIRCULATUR R HI LIMIT L TANK CIRCULATOR to LOW VOLTAGE Ge TO GAS VALVE A POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVER LOAD PROTECTION AS REQUIRED XD P S T DOUBLE POLE SINGLE THROW CONTACTS HONEYWELL L4006G 1006 FIG 8 19 USING L8148A OR L8152A COLD START BOILER CONTROL WITH CIRCULATORS TO ADDITIONAL R84SA RELAYS FOR OTHER ZONES POWER POWER Mirti R845A RELAY SUPPLY SUPPLY ZONE 1 Le 4 A HOT HOT 1 A A HR 4 DPS T TANK CONTROL lt gt Leos J T Zb OO 222 t s 9 OO LOW LOW imit 4 1 imit 04 1
8. THERMOSTAT THERMOSTAT THERMOSTAT TYPE 8894 845 FIELD 2 1 D P S T TANK CONTROL 8294 845 xcd RELAY 3 Ot ge LT XX L xx L GAS VALVE GAS VALVE TERMINAL PANEL ZONE 1 CIRCULATOR TRANSFORMER DP S T DOUBLE POLE SINGLE THROW CONTACT TANK CIRCULATOR FIG 2 16 ZONING WITH CIRCULATORS USING L8124 A C AND R845A RELAY TO ADDITIONAL R845A RELAYS ZONE 1 LOW VOLTAGE FOR OTHER ZONES THERMOSTAT TANK CONTROL OIL BURNER OR RELAY GAS VALVE ZONE 1 CIRCULATOR POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVER LOAD PROTECTION AS REQUIRED FIG 3 ZONING WITH CIRCULATORS USING 18124 E F AND D PS T CONTROL NO RELAY REQUIRED TO ADDITIONAL R845A RELAYS ZONE 1 FOR OTHER ZONES LOW VOLTAGE THERMOSTAT TANK CIRCULATOR i D P S T TANK CONTROL OIL BURNER OR RELAY GAS VALVE ZONE 1 CIRCULATOR POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVER LOAD PROTECTION AS REQUIRED XD P S T DOUBLE POLE SINGLE THROW CONTACTS FIG 4 17 ZONING WITH CIRCULATORS WITH R182D AND R845A RELAY 1K A HET L4006 TANK T CONTROL R8182D 2 A BLUE I a HIGH LIMIT OHHO TO OIL BURNER 157 EE AND IGNITION LIMIT TO WATER R gt DHI AND IGNITION CIRCULATOR T Lu TA
9. 150 51 72186 102 000 117 000 SSU 30LB 2 NPTMALE 300PSI 150 5 79186 114 000 131 000 z a ener worst miss ss o orsi worst nores name so NOTE TANK RECOVERY FROMI COLD START WILL BE BETWEEN 10 13 MINUTES WHEN SIZED WITH CORRECT FLOW RATE BOILER SIZE AND PRESSURE DROP RATINGS FROM LIST IN ABOVE CHART 1802 BOILER WATER 180 BOILER WATER MODEL DIMENSIONS capacity RECOMM PRESSURE FIRST HOUR RATINGS 2ND HOUR RATINGS FLOW RATE DROP FEET 140 F 115 F 140 F 115 F SSU 45DW 52 19 6 GPM 82 70 GAL 108 GAL 40 GAL 63 GAL ssU eoDW 52 23 7 GPM 28 90 GAL 144 50 76 GAL SSU 80DW 23 w 10 GPM 136 138GAL 215GAL 72GAL 113 GAL SSU 119DW 12 GPM 159 210GAL 326GAL 110GAL 171GAL DOE TEST METHOD BASED ON 90 F TEMPERATURE RISE 50 140 W BOILER WATER AT 180 F SUPPLY RETURN OUTPUT CONNECTIONS PRESSURE PRESSURE WEIGHT BTU SIZE gt ae ae sor meme NOTE TANK RECOVERY FROMI COLD START WILL BE BETWEEN 55 65 MINUTES WHEN SIZED WITH CORRECT FLOW RATE BOILER SIZE AND PRESSURE DROP RATINGS FROM LIST IN ABOVE CHART ULTRA COMMERCIAL SERIES 1408 sse oe ar io eso zr emsa masa mor DOE TEST METHOD BASED ON 90 F TENIPERATURE RISE 50 140 W BOILE
10. ALLATION USING ZONE VALVES IT IS RECOMMENDED THAT 1 LINES AND 1 ZONE VALVES ARE USED FOR SUPER STOR ULTRA ZONE HOT OUT LONG ELEMENT T amp P VALVE ir vai 24 WIRING _ 24 V TRANSFORMER CONTROL 24 V WIRING goer MUNCHKIN CONTROL CIRCULATOR COLD INLET m 2 DRAN 1 NPT TO 1 SWEAT COUPLING NOTE IF A BACK FLOW PREVENTER OR A NO RETURN VALVE IS INSTALLED A THERMAL EXPANSION TANK IS REQUIRED ON THE COLD WATER INLET BETWEEN THE SUPER STOR ULTRA AND THE BACKFLOW PREVENTER TYPICAL INSTALLATION USING CIRCULATORS HOT OUT LONG ELEMENT T amp P VALVE FLOW CHECK IT IS RECOMMENDED THAT 1 LINES SUPERSTOR ARE USED WITH SUPER STOR ZONE ULTRA FLOW CHECK 110 V WIRING __ __ __ Qa TANK TANK 8 CIRCULATOR 110 V WIRING 110 V WIRING COLD INLET amp DRAIN 1 NPT TO 1 SWEAT COUPLING BOILER RETURN BOILER CIRCULATOR NOTE IF A BACKFLOW PREVENTER OR A NO RETURN VALVE IS INSTALLED A THERMAL EXPANSION TANK IS REQUIRED ON THE COLD WATER INLET BETWEEN THE SUPER STOR ULTRA AND THE BACKFLOW PREVENTER TYPICAL INSTALLATION USING A ZONE VALVE 3 WAY HOT OUT m IT IS RECOMMENDED THAT 1 LINES LONG ELEMENT AND 1 ZONE VALVES ARE USED FOR TOM VAVE SUPER STOR ULTRA ZONE DEMAND ZONE 24V WRNG __ __ _ __ 21 TINK 9 MUNQHKIN BOILER 24 V CONTROL TRANSFORMER COLD INLET amp DRAIN 1 NPT TO 1 SWEAT
11. CK MOUNTED OIL BURNER CONTROLS BECAUSE RAPID CYCLING OF THE LOW LIMIT CIRCULATOR CONTROL MAY CAUSE THE OIL BURNER CONTROL TO LOCK OUT ON SAFETY DEPE 8B42A ELAY HUT WATER CONTROL LINE VOLTAGE ZONE 1 ZONE 2 ZON OPERATING CONTROL o o THERMOSTAT THERMOSTAT THERMOSTAT 9 199 TYPE 829 845 FIERD LI TI 0 RELAY INSTALLED M JUMPERS N 5 3 TYPE 8294 845 RELAY R 845 7 3 2 4 2 9 99 9 Oey I Dod yes i T xx XX 1 A43 J GAS VALVE ZONE 2 zone 5 CIRCULATOR 1 CIRCULATOR 1 GAS VALVE i TERMINAL PANEL x 4 4 TANK x CONTROL TRANSFORMER TANK CIRCULATOR CAUTION TERMINAL 6 FROM 8294 845 RELAYS MUST BE WIRED TO TERMINAL 52 ON THE 8 42 TYPE RELAY HOT WATER CONTROL AS SHOWN TO MAKE CERTAIN THAT THE HIGH LIMIT IS WIRED INTO THE CIRCUIT FIG 1 ZONING WITH CIRCULATORS USING R8182D AND D PS T NO RELAY REQUIRED THIS DIAGRAM SHOWS CONNECTIONS FOR EITHER A LINE VOLTAGE OR 24 MANIFOLD GAS VALVE NOTE THIS DIAGRAM IS NOT RECOMMENDED FOR NORMAL STACK MOUNTED OIL BURNER CONTROLS BECAUSE RAPID CYCLING OF THE LOW LIMIT CIRCULATOR CONTROL MAY CAUSE THE OIL BURNER CONTROL TO LOCK ON SAFETY TYPE 8B42A RELAY HOT WATER CONTROL LINE VOLTAGE ZONE 1 ZONE 2 7774 ZONE 3 OPERATING CONTROL O
12. NK 55 TOR Eke i CIRCULA CONTACTS SAFETY SWITCH HEATER 1K TRIAC RI E BILATERAL TO ADDITIONAL SWITCH ZONES 3 4 ETC 24 VOLT C5544 THERMOSTAT A 120 VAC POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED A THERMOSTAT HEAT ANTICIPATOR SETTING 0 2 AMP FOR R8182D A THERMOSTAT HEAT ANTICIPATOR SETTING 0 4 AMP FOR R845A CONTROL CASE MUST BE CONNECTED TO EARTH GROUND USE AX GROUNDING SCREW PROVIDED FIG 5 USING CONTROL WITH BUILT IN IDPST SWITCH WITH NO RELAY REQUIRED 1K A CHOTA Le S gt 1 2 DPS T TANK CONTROL 29 BLUE HIGH LIMIT lt gt TO OIL BURNER Lee Low AND IGNITION LIMIT TO WATER 2 2 R wy AND IGNITION CIRCULATOR gt TANK CIRCULATOR SAFETY SWITCH HEATER TRIAC BILATERAL TO ADDITIONAL SWITCH ZONES 3 4 ETC 24 VOLT VU Uca THERMOSTAT 120 VAC POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED A THERMOSTAT HEAT ANTICIPATOR SETTING 0 2 FOR R8182D A THERMOSTAT HEAT ANTICIPATOR SETTING 0 4 AMP FOR R845A CONTROL CASE MUST BE CONNECTED TO EARTH GROUND USE GROUNDING SCREW PROVIDED FIG 6 DP S T DOUBLE POLE SINGLE THROW CONTACT gt 18 ZONING WITH CIRCULATORS USING L8124 A C AND R845A RELAY TO ADDITIONAL 68454
13. R WATER AT 180 F FLOOR TO FLOOR TO FLOOR TO 180 BOILER WATER 200 BOILER WATER TANK SIZE BOILER BOILER DOMESTIC 1 FIRST HOUR RATINGS FIRST HOUR RATINGS SUPPLY a BTU SIZE BTU SIZE am 55045 asc NPT MALE NPT MALE MALE 300 PSI PSI 150 PSI PSI 9918 LBS 215 000 246 000 SSU 60C EA 1 NPT MALE PSI E PSI 115 245 000 270 000 SSU 80C 64 75 11 NPT MALE 300 PSI 150 PSI 141 LBS 331 000 374 000 SSU 119C 30 1 NPT MALE 300 PSI 150 PSI 210 LBS 425 000 490 000 NOTE TANK RECOVERY FROM COLD START WILL BE BETWEEN 10 13 MINUTES WHEN SIZED WITH CORRECT FLOW RATE BOILER SIZE AND PRESSURE DROP RATINGS FROM LIST IN ABOVE CHART CONTINUOUS FLOW PERFORMANCE CALCULATION FIRST HOUR RATING 75 x TANK CAPACITY CONTINUOUS FLOW EXAMPLE SSU 45C 314 75 x 45 280 25 FHR CONTINUOUS FLOW NOTE IT IS NOT RECOMMENDED TO REDUCE BOILER INPUT WHEN USING DOUBLE WALL TANKS GROSS OUT GROSS OUT GROSS OUT GROSS OUT GROSS OUT GROSS our GROSS OUT J ss j j T 280218 SUPERstor s PRODUCT LINE CONSISTS OF VARIOUS MODELS AVAILABLE IN DIFFERENT SIZES CALL THE FACTORY FOR PRODUCT AND WARRANTY INFORMATION DW double wall heat exchanger models are available in the 45 60 80 and 119 U S gallon sizes CB coil booster models op
14. ded may result in property damage INTRODUCING THE NEW SUPER STOR ULTRA Stainless steel nipple welded to tank Hot water outlet T amp P 2 5 08 cm Polyurethane foam insulation on outside less than 5 F 28 C per hour heat loss R17 3161 stainless steel Domestic water connections see chart for sizes Factory installed enclosed thermostat well Plastic jacket Stainless steel nipple welded to tank 2111 Boiler supply 1 KC Cupronickel coil assembly Cold inlet amp drain o Boiler return 1 121 New mechanical heat FLOOR exchanger connection SPECIFICATIONS AND PERFORMANCE RATINGS ULTRA e SERIES 180 BOILER WATER 200 BOILER WATER DIMENSIONS HEAT RECOMM PRESSURE MODEL CAPACITY SURFACE FLOW DROP FEET FIRST TE FIRST T TRES HT SSU 20 27 19 20 15 SO FT 121 gal 168 136 185 550130 E www EN 15 50 Fr Dit 154 21204 42298 234 DOE TEST METHOD BASED ON 90 F TEMPERATURE RISE 50 140 W BOILER WATER AT 180 F red TENER DE DOMESTIC TEST WORKING SHIPPING 180 BOILER 200 BOILER an a CONNECTIONS PRESSURE PRESSURE WEIGHT 55 20 20 2 3 4 NPT MALE MALE 300 300PS 150 150PSI 60 60185 84000 000 87 000 000 SSU 30 1 4 22 1 22 NPTMALE 300PS
15. e product has not been affected by corrosive water conditions and to ensure that the valve and discharge line have not been altered or tampered with illegally Certain naturally occurring conditions may corrode the valve and its components over time rendering the valve inoperative Such conditions can only be detected if the valve and its components are physically removed and inspected Do not attempt to conduct an inspection on your own Contact your plumbing contractor for a re inspection to assure continuing safety WARNING FAILURE TO RE INSPECT THIS VALVE AS DIRECTED COULD RESULT IN UNSAFE TEMPERATURE OR PRESSURE BUILDUP WHICH CAN RESULT IN SERIOUS INJURY OR DEATH AND OR SEVERE PROPERTY DAMAGE Optional to save additional energy dollars In the bottom of the tee branch vertically down install an NPT tube adapter Then install two sweat street 90 elbows This acts as a thermal loop to prevent thermal siphon action of hot water EXPANSION TANK A thermal expansion tank may be required in the system designed for potable water use to offset the expansion of stored water as the temperature is elevated only in systems where there is no return valve a back flow preventer a water meter or anywhere pressure can build up as the water is heated See typical expansion tank on following page CONTROL Install control element into well and tighten in place with screws on control body Thermal conductive paste is recommended Once the cont
16. er MUNCHKIN BOILER CONTROL 1 NPT TO 1 SWEAT COUPLING RELAY REQUIRED 110 V WIRING p BOILER CIRCULATOR BOILER RETURN NOTE IF A BACKFLOW PREVENTER OR A NO RETURN VALVE IS INSTALLED A THERMAL EXPANSION TANK IS REQUIRED ON THE COLD WATER INLET BETWEEN THE SUPER STOR ULTRA AND THE BACKFLOW PREVENTER 14 MULTIPLE TANK INSTALLATIONS a RELAY CENTER Wet ee eee 028 361 2 IESS icum e MEME EMEN esce OO OPPETO pcs I bod HOT TO i FIXTURES 1 I I HOT I OUT LONG ELEMENT LONG ELEMENT l LONG ELEMENT T P VALVE T amp P VALVE SUPERST ok amp P VALVE ULYRA i MUNCHKIN 1 I 84 40 E I HONEYWELL CIRCULATOR SUPPLY SUPPLY PUMP 140060 1006 COLD WATER SUPPLY ALL PIPING IN PARALLEL USED FOR LARGE DUMPS OF HOT WATER HIGH USAGE SHORT DURATION NOTE TYPICAL STEAM BOILER NOTE WATER LINE MUST REMAIN ABOVE BOILER OUTLET TO WATER HEATER AT ALL TIMES HOT TO FIXTURES SYSTEM SUPPLY LONG ELEMENT T amp P VALVE SUPERSTOR ULTRA WATER LINE STRAINER MUNCHKIN TANK B CONTROL CONDENSATE RETURN CIRCULATOR ZONING WITH CIRCULATORS WITH R845 RELAY THIS DIAGRAM SHOWS CONNECTIONS FOR EITHER A LINE VOLTAGE OR 24 MANIFOLD GAS VALVE NOTE THIS DIAGRAM IS NOT RECOMMENDED FOR NORMAL STA
17. erate in conjunction with a tankless heater to increase hot water storage capacity Models are available in 30 45 60 80 and 119 U S gallon sizes C commercial models for dual systems or commercial applications use one coil for wood boiler the other for the oil boiler adaptable to solar systems as well also good for hotels motels and apartments Models are available in the 45 60 80 and 119 U S gallon sizes DETERMINE AMOUNT OF DOMESTIC HOT WATER NEEDED THEN USE THE CHARTS BELOW TO OPTIMIZE SUPER STOR ULTRA V S BOILER SIZING COLD START BOILERS A LESS THAN 90 SECONDS TO HEAT UP TO TEMPERATURE B GREATER THAN 90 SECONDS TO HEAT UP TO TEMPERATURE NOTE FIRST DRAW 140 F FOR PERFORMANCE AT 115 E MULTIPLY BY 1 56 FOR MINUTES OF WATER DRAW MODEL 2 0 GPM 2 5 GPM 3 0 GPM 3 5 GPM 4 0 GPM 4 5 GPM 5 0 GPM 8 0 7 0 5 5 4 5 4 0 SSU 20 SSU 30 SSU 30LB NOTE THIS INFORMATION IS BASED ON BOILER SIZE CONFORMING TO THE MINIMUM BTU H REQUIRED TO ACHIEVE FIRST HOUR RATINGS OBTAINABLE FROM CHART ABOVE indicates infinity continous duty NOTE MINIMUM BTU H REQUIRED TO ACHIEVE FIRST HOUR RATING 140 F 90 F AT 127 F 77 FAT 115 F 65 F AT MODEL GROSS OUTPUT GAL HR GAL HR GAL HR Fssusog 173 000 169 198 ssuasc 21500 341 971 SSU 60 174 000 SSU 60C 245 000 55040 212000 550 80 331000 550119 269599 850 119 425 000 LOCATION 248 367 386 573 495
18. ler The return s from heating loop s should have a flow check or swing check valve installed before the return pipe from the tank In a steam boiler the tank supply must be connected to the boiler well below the minimum water level A strainer and a drain valve should be installed at the boiler for periodic drain ing of scale and sludge Banging and steam bound traps will occur if the boiler water sup plied to heat exchange has steam or is slightly above the low water cut out It is possible to use live steam in the heat exchanger of the Super Stor Ultra 80 and Super Stor Ultra 119 only Consult factory for suggested piping and required components The Ultra commercial series Super Stor Ultra 80C and Super Stor Ultra 119C are also included in this application DANGER Water temperature over 125 F can cause severe burns instantly or death from scalds Children disabled and elderly are at wen _ highest risk of being scalded See instruction manual before 14 _ lt Setting temperature at water heater Feel water before bathing lt s or showering Temperature limiting valves are available A WARNING Never use dielectric unions or galvanized steel fittings on any domestic water connections Use only copper or brass fittings Teflon thread sealant must be used on all connections COLD WATER INLET Use both thread tape and pipe dope and connect an NPT brass tee On the run install a brass drai
19. lief Valve the valve lever MUST be operated AT LEAST ONCE A YEAR by the water heater owner to ensure that waterways are clear Certain naturally occurring mineral deposits may adhere to the valve blocking waterways rendering it inoperative When the lever is operated hot water will discharge if the waterways are clear PRECAUTIONS MUST BE TAKEN TO AVOID PERSONAL INJURY FROM CONTACT WITH HOT WATER AND TO AVOID PROPERTY DAMAGE BEFORE operating lever check to see that a discharge line is connected to the valve directing the flow of hot water from the valve to a proper place of disposal If no water flows when the lever is operated replacement of the valve is required TURN THE WATER HEATER OFF AND CALL A PLUMBER IMMEDIATELY This device is designed for emergency safety relief and shall not be used as an operating control A relief valve functions in an emergency by discharging water Therefore it is essential that a discharge line be piped from the valve in order to carry the overflow to a safe place of disposal The discharge line must be same size as the valve outlet must pitch downward from the valve and terminate at least 6 above a drain where any discharge will be clearly visible CAUTION RE INSPECTION OF T amp P RELIEF VALVES Temperature and Pressure Relief Valves should be inspected AT LEAST ONCE EVERY THREE YEARS and replaced if necessary by a licensed plumbing contractor or qualified service technician to ensure that th
20. n valve In the branch install an NPT male X 34 minimum tube adapter A shut off valve between city water supply and tank inlet is recommended for ease of service at a later date It may be recommended to use a back flow preventer check your local codes If a back flow preventer or a no return valve is used a thermal expansion tank must be installed on the cold water supply between the tank and valve If the tank is replacing a tan kless coil in the boiler disconnect coil plumbing and use the cold inlet pipe and hot water outlet pipes for the Super Stor Ultra tank A CAUTION DO NOT PLUG TUBE OUTLET IN TANKLESS COIL DOMESTIC HOT WATER OUTLET CONNECTION Use both thread tape and pipe dope and connect an NPT brass tee In the run of the brass tee install an NPT brass T amp P valve long element for hot water storage tanks Required by local codes but not less than the valve certified as meeting the requirements for relief valves for hot water heaters ANSI 2212 1984 by a nationally recognized lab that maintains peri odic inspection of production listed equipment Make sure that the relief valve is sized to the BTU Hour capacity and storage capacity of the water heater The temperature and pressure relief valve must be plumbed down so discharge can exit only 6 above or at any distance below the structural floor and cannot be in contact with any live electrical parts WARNING Following installation of the T amp P Re
21. rol is operational it is very important to make sure the control is maintaining the desired operating temperature WIRING All wiring is to be done in accordance with all applicable local and state codes Turn off all power related to the boiler starting and wiring procedures It is recommended that a dis connect switch be installed between the boiler control and water heater PRESSURE DROP SIZING FOR CIRCULATOR You must have a flow rate from chart on page 3 on the boiler circulator for the water or the published ratings cannot be achieved The chart below represents the tube run and the water heater ONLY and does not include any flow checks or zone valves That resistance must be added to the value found in the chart below PRESSURE DROP FOR TUBE LENGTH PRESSURE DROP FOR TUBE LENGTH OF 1 COPPER AND FOR SIX 90 DEGREE ELBOWS AND ON TEE ON THE RUN 11 COPPER TEN 90 ELBOWS AND 2 TEES UBE size 20 ao 40 so 60 Los 6 7 GPM 10 GPM 12 GPM 13 2 14 6 14 GPM 16 19 14 GPM 16 4 17 5 19 8 TYPICAL MIXING VALVE TYPICAL EXPANSION TANK MIXED WATER OUT MIXING VALVE N HOT OUT M g EXPANSION TANK BRASS SUPERSTOR ULTRA TEE ULTRA SUPPLY j 5 LINE BACK FLOW BRASS PREVENTER DRAIN OR NO RETURN VALVE VALVE COLD COLD WATER SUPPLY TYPICAL INST
22. t it is in that range We recommend a temperature setting of 119 F or in accordance with local and state codes for normal operation You may prefer a setting of either higher or lower temperature to satisfy your needs A mixing valve in connection with a high temper ature setting may be used for high demand applications spas hot tubs whirlpools CAUTION Risk of scald injury increases as you increase water temperature If draining of the SuperStor Ultra is necessary open the T 8 P valve or a hot water tap to prevent vacuum buildup in the tank and piping PLUMBING It is mandatory that all plumbing is done is accordance with all local and state plumbing codes or warranty will be voided It is also necessary on all mechanical connections that you use both thread tape and pipe dope NOTE WHEN FILLING THE SUPER STOR ULTRA MAKE SURE THAT YOU OPEN THE HOT WATER TAP TO RELEASE AIR IN THE TANK AND PIPING BOILER CONNECTIONS Use a 1 nominal minimum tube size wherever you are using zone valves or circulators where a 1 zone valve and 1 tube is required On the tank the boiler supply is to be connected to the outlet of the circulator The inlet of the circulator is to be connected to the HOT OUTLET side of the boiler Be sure that the arrow on the circulator is facing toward the flow direction See pressure drop sizing for cir culator page 8 On the tank the boiler return is to be connected to the return side of the boi
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