Home

Woods Equipment POWERTILT MX61T User's Manual

1. n n DESCRIPTION Discharge chute spring Discharge chute hinge pin Discharge chute stiffener Chute hinge Deck hinge Screw self tapping 10 16 type B Height indicator Rod end 5 8 left hand thread 5 16 NC Flange lock nut 3 8 NC Flange lock nut MX Decks only 1 2 NC x 1 1 2 HHCS GR5 1 2 NC Flange lock nut 3 8 NC x 3 1 4 HHCS GR5 1 2 NC x 4 1 2 HHCS GR5 5 16 NC x 3 1 2 HHCS GR5 5 16 NC Lock nut 5 16 NC x 1 Carriage bolt Screw self tapping 5 16 12 type B Safety pin 09 X 2 31 1 2 Flat washer SAE 1 2 NC x 8 1 2 HHCS GR5 5 8 NC x 2 HHCS GR5 5 8 NC Center lock nut 5 8 NC x 7 1 2 HHCS GR5 5 8 NC x 6 1 2 HHCS GR5 5 16 NC x 3 4 HHCS GR5 5 8 NF Jam nut Roller 38 X 2 25 X 3 50 MX Decks only MX Deck decal 61 or MX Deck decal 54 Height decal Complete safety decal set see page 7 for individual decals Decal Mow n Machine FZ Standard hardware obtain locally Parts 33 MX54T amp MX61T DECK ASSEMBLY WITH POWERTILT 58 Safety amp Instructional Decals MANO253 Rev 12 22 2007 34 Parts REF PART 1 09253700 2 1001975 3 1001994 4 1006418 5 1006420 8 35193 9 72411 10 74047 11 75110 11 75107 13 78107 14 78109 15 78211 15 78212 16 78116 16 78153 17 78117 17 78155 18 78118 18 78156 19 78119 19 78157 20 78120 21 78121 22 78122 24 78124 24 78159 25 78125 26 78128 27 78129 28 78133 Rev 6 8 2010 QTY NONN F I ol on
2. 1 GR5 2 70005 1 Cup washer 3 78138 1 Spindle spacer sheave 4 1008040 1 Sheave 5 71988 1 25x1 Spacer 6 72933 2 Spindle bearing 25 mm 7 15030 4 3 8 NC Flange lock nut 8 71525 1 1 8 Tapered grease fitting 45 9 78167 1 Spindle housing 10 78169 4 3 8NCx 1 1 2 HHCS GR5 11 78136 1 Spindle spacer long 12 78249 1 Spindle bearing 25 mm no seal 13 78137 1 Spindle spacer short 14 70072 1 Square key 0 25 x 690 15 78135 1 Shaft assembly 16 1001513KT 1 Blade kit 21 high suction for 61 deck includes 3 blades or 16 55319KT 1 Blade kit 21 medium suction for 61 deck includes 3 blades 16 78127KT 1 Blade kit 18 for 54 deck includes 3 blades 16 75150KT 1 Blade kit 21 mulch for MX61 includes 3 blades 16 75151KT 1 Blade kit 18 mulch for MX54 includes 3 blades 17 53584 1 Bellville washer 64 x 2 47 x 25 18 78142 1 5 8NFx2 1 2 HHCS GR5 Standard Hardware Obtain Locally MANO253 Rev 12 22 2007 Pa rts 43 MULCH KIT REF PART QTY DESCRIPTION 1 75145 1 Endcap MX54 1 74095 1 Endcap MX61 2 75141 2 Center baffle MX54 2 74094 2 Center baffle MX61 3 75106 4 Link bent 14 x 1 00 x 3 88 5 16148 8 Bolt carriage 5 16 NC x 3 4 ZP 6 71632 3 Bolt whiz hex 312 18x 1 7 73163 11 Nut whiz 5 16 NC flange YD 74099 1 Mulch kit MX61 Includes items 1 2 3 5 6 7 and blades 75150KT 75139 1 Mulch kit MX54 Includes items 1 2 3 5 6 7 and blades 75151KT 44 P arts
3. 2 422224 E E 18791 BEHSL SSINYVH AV 130 HOLIMS 4930 46 Parts application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 SAE SERIES SAE Bolt Head Im A TORQUE Identification CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SAES SAES Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES Metric Bolt Head A TORQUE Identification Ub Metric Metri
4. 62 x 1 50 Clevis pin 19 x 3 16 Safety pin Figure 18 Rear Pivot Lift Arm Assembly 2 2 A ssem b y 0253 Rev 3 10 2007 Install Discharge Chute Figure 19 A WARNING m Be sure either the discharge chute mulching end cap or complete vacuum attachment is installed and in good condition Replace if dam aged Hinge Pin Safety Pin Diagram B Figure 19 Discharge Chute Installation Rev 12 22 2007 MANO253 Rev 3 10 2007 NOTE The pre assembled discharge shield which includes hinge and hardware must be installed on mower deck 1 Remove one safety pin and hinge pin to free dis charge chute from the shipping position Diagram A 2 Place the discharge chute in the operating position Install hinge pin through spring and hinge bracket NOTE Make sure spring is installed on top of dis charge chute hinge bracket as shown in Diagram B 3 Reinstall safety pin to secure discharge chute ATTACHING MOWER TO POWER UNIT Preparation All Models NOTICE B The power unit must comply with counterweight requirements before attaching to power unit 1 Place power unit and mower on a level surface 2 Rotate parking stand to the down position so deck is resting on the parking stand wheel 3 Center the power unit behind mower as close as possible Shut off engine NOTE For MX54 MX61 Manual Height Adjustment Models skip to Deck Attachment page 26 Assembly 23
5. MAIN WIRE HARNESS POWER UNIT WEATHERPACK TIE STRAP Wire lengths are shown longer than actual length for pictorial clarity MAIN WIRE HARNESS POWER UNIT PACKARD 56 SERIES Wire lengths are shown longer than actual length for pictorial clarity WEATHERPACK JUMPER 75521 Located under seat WEATHERPACK 30 WIRE HARNESS 75539 Used p with 75419 DECK SAFETY SWITCH HARNESS 75419 or 75550 DECK ACTUATOR HARNESS 75523 Figure 20 Wiring Connection MXT Deck SN 1100886 amp above Wiring Connections age during operation Wire must also remain clear MXT Deck SN 1100886 and above of tire and not pull tight during tilt operation or deck tilting side to side 1 Lift seat hood and remove jumper 75521 from power unit s main wire harness Located on front left side by steering pivot Keep jumper power unit will not operate unless jumper or deck is attached Connect Wiring Harness PowerTilt Units MXT Deck SN 1100885 and below 2 Connect free end of deck safety harness to power NOTE If you plan to use the MXT deck with the actua unit s main wire harness where jumper was previ tor switch mounted on the deck you must determine ously attached Route harness through steering which wire harness to use Select harness 75407 for pivot slot weatherpack connector FZ power units Select harness 75433 for F series power units These harnesses are provided with MXT 3 Connect free
6. have a Limited Lifetime Warranty on deck deck cradle and engine deck for the life of the machine to the original retail purchaser IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you WHO IS COVERED This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer the product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WHAT IS NOT COVERED This Warranty does not cover normal wear or tear or normal maintenance items or any damage failure or loss caused by 1 Improper operation improper maintenance misuse or an accident 2 Any modification or repair by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center or 3 Repairs made with parts other than those obtained through WOODS WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories with respect to which the manufacturer provides a separate warranty WHAT WOODS WILL DO TO CORRECT PROBLEMS WOODS obligation under this Warranty is limited to at WOODS option the repair o
7. Figure 10 CD6240 2 NOTE The belt tension is set at the factory but may need adjustment after the first hour of initial use Peri odically the belt should be checked for proper tension following the procedure below 1 Loosen lock nut 2 Tighten draw nut until spring has stretched approx imately 8 8 as shown in Figure 10 Tighten lock nut Belt Replacement NOTE Major causes of belt failure are improper instal lation and tension Before installing a new belt check spindle shafts and bearings for excessive end play and wear by moving side to side and up and down Be sure shafts and bearings turn smoothly and freely Make sure idler pulleys are still aligned with spindle pulleys Check pulley grooves for cleanliness and wear If grooves require cleaning use a cloth moistened with a non flammable non toxic degreasing agent or com mercial detergent and water When installing belts follow the belt routing shown in Figure 11 Avoid excessive force during installation Do not use tools to pry belt on or roll belt over pulleys This can cause hidden damage and premature belt failure CD6240 1 Figure 11 Belt Routing 18 Service 0253 Rev 3 10 2007 SPINDLE REPAIR Figure 12 Spindle Removal 1 Remove belt shields from deck 2 Remove belt 3 Remove blade from spindle assembly 4 Remove nuts 7 and bolts 10 that secure spindle to mower 3 8 NF x 1
8. HHCS GR5 Washer cupped Spacer spindle sheave 6 Sheave Spacer 1 01 x 1 51 x 25 Bearing 25 mm Nut 3 8 NC flange lock Fitting grease 45 Spindle housing 3 8 NC x 1 1 2 HHCS Spacer spindle long Bearing Spacer spindle short Key 25 x 25 x 69 Shaft assembly Blade Washer bell 5 8 NF x 2 1 2 HHCS NO 20 Nm EE CEN ET PETS 2 C I Figure 12 Blade Spindle Assembly Spindle Disassembly 1 Remove bolt 1 washer 2 and spacer 3 from the top of the spindle 2 Remove sheave 4 NOTE A wheel puller may be needed if sheave can not be removed by hand Retain key 14 3 Slide shaft assembly 15 lower bearing 6 center bearing 12 long spacer 11 and short spacer out the bottom of spindle housing 9 MANO253 Rev 3 10 2007 4 Remove upper bearing 6 and spacer 5 from top of spindle housing 5 Inspect parts and replace as needed Spindle Assembly 1 Slide lower bearing 6 over shaft assembly 15 with seal down 2 Slide short spacer 13 center bearing 12 and long spacer 11 on shaft assembly NOTE Center bearing has no seal and can be placed on shaft with either side facing down 3 Insert shaft assembly with bearings and spacers into spindle housing from the bottom 4 Install upper bearing 6 over shaft with the seal facing up 5 Install spacer 5 and sheave 4 over
9. I lon on wo NA N a a a NO MX54 amp MX61 DECK ASSEMBLY PARTS LIST DESCRIPTION Wheel 3 X 5 MX Decks only Rubber draw latch Blind rivet 1 8 no 43 Roller 4 X 7 38 Spacer 75 X 6 62 Bearing Footrest tread Spring nut 5 16 18 U tapered Spring Ext 1 30 187 8 3 39 61 deck or Spring Ext 1 30 187 7 6 39 54 deck Discharge chute Parking stand MX Decks only Belt cover removable 61 deck or Belt cover removable 54 deck Belt cover 61 deck or Belt cover 54 deck Baffle extension center 61 deck or Baffle extension center 54 deck Baffle extension right 61 deck or Baffle extension right 54 deck Baffle extension left 61 deck or Baffle extension left 54 deck Channel tube inner Channel tube outer Spacer tube rod Ground rod 10 00 61 deck or Ground rod 8 75 54 deck Lift rod 19 75 61 deck or Lift rod 18 38 54 deck Stabilizer Deck lift arm bushing Bushing retaining plate Rod end 5 8 right hand threads MANO253 Rev 12 22 2007 REF PART 29 78143 30 78144 31 78145 32 78146 33 78147 34 78162 35 78164 36 78166 37 78173 38 78175 39 78176 40 78177 41 78178 42 78179 43 78180 44 78181 45 78182 46 78183 47 78184 48 78186 49 78189 50 78190 51 78191 52 78192 53 78193 54 78205 55 78208 56 73256 57 75376 57 75375 58 78132 59 78209 60 75371 QTY
10. When sharpening blades be sure to balance them Unbalanced blades will cause excessive vibration that can damage blade spindle bearings Vibration may also cause structural cracks in mower housings Figure 8 Blade Balancing 1 Follow original sharpening pattern MANO253 Rev 3 10 2007 2 Do not sharpen blade to a razor edge but leave approximately 1 64 blunt edge 3 Do not sharpen back side of blade 4 Sharpen both cutting edges equally to keep blade balanced Balance blade using the method shown in Figure 8 Blade Installation CAUTION m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous NOTICE m When installing blade the lift of the blade must be toward the spindle blade housing as shown in Figure 9 Torque bolt 1 into shaft assembly to 100 Ibs ft 1 Place blade over blade pilot on the bottom of the shaft assembly 2 Place bell washer 2 over blade and insert blade bolt 1 Torque blade bolt to 100 Ibs ft PINDLE OUSING ASSEMBLY LIFT OF BLADE P D6239 1 5 8 NF x 2 1 2 HHCS GR5 2 Bell washer 64 x 2 47 x 25 Figure 9 Blade and Spindle Assembly Service 17 BELT SERVICE CAUTION m Use care when installing or removing belt from spring loaded idler Springs store energy when extended and if released suddenly can cause per sonal injury Belt Adjustment
11. end of deck actuator harness to decks having SN 1100885 and below power unit s main wire harness Route harness through steering pivot slot The main wire harness 1 Attach red and black wires from the power tilt cable connector is located underneath seat hood by front 75407 or 75433 to the center terminals of the left steering pivot Packard 56 series connector rocker switch as shown in Figure 21 4 Tie strap harnesses to front of power unit frame 2 Insert opposite end of power tilt cable through left Make sure wires are not pinched by steering link steering handle slot as shown in Figure 22 Rev 1 11 2008 24 Assembly an lt lt Switch Tab Wie P dil Figure 21 PowerTilt Cable Connection BED 3 Raise and lock seat in the up position Locate the seat support channel This is the channel which the hood prop rod rests in 4 Attach red and black wires from the tilt power cable to the auxiliary power connection under the right side of the seat support channel Red to purple black to black See Figure 23 NOTE If your unit is equipped with a seat timer delay please use the schematic on page 46 to assist in hooking up the power tilt cable to the timer delay Figure 23 PowerTilt Cable Connection Rev 12 22 2007 MANO253 Rev 3 10 2007 FZ Series Power Units without timer delay Figure 24 1 Disconnect seat switch
12. on NA HFS HF La MX54T amp MX61T DECK ASSEMBLY WITH POWERTILT DESCRIPTION Wheel 3 x 5 Rubber draw latch Blind rivet 1 8 no 43 Roller 4 x 7 38 Spacer 75 x 6 62 Bearing Footrest tread Spring nut 5 16 18 U tapered Spring Ext 1 30 187 8 3 39 61 deck or Spring Ext 1 30 187 7 6 39 54 deck Discharge chute Parking stand Belt cover removable 61 deck or Belt cover removable 54 deck Belt cover 61 deck or Belt cover 54 deck Baffle extension center 61 deck or Baffle extension center 54 deck Baffle extension right 61 deck or Baffle extension right 54 deck Baffle extension left 61 deck or Baffle extension left 54 deck Channel tube inner Channel tube outer Spacer tube rod Lift rod 19 75 61 deck or Lift rod 18 38 54 deck Stabilizer Deck lift arm bushing Bushing retaining plate Rod end 5 8 right hand threads MANO253 Rev 12 22 2007 REF PART 29 78143 30 78144 31 78145 32 78146 33 78147 34 78162 35 78164 36 78166 37 78173 38 78175 39 78176 40 78177 41 78178 42 78179 43 78180 44 78181 45 78182 46 78183 47 78184 48 78186 49 78189 50 78190 51 78191 52 78192 53 78193 54 78205 55 78208 56 73256 57 09433400 58 78209 QTY DESCRIPTION Discharge chute spring Discharge chute hinge pin Discharge chute stiffener Chute hinge Deck hinge Screw self
13. position for the height adjustment handle on Standard Front 12 psi Drive Tire Bear 18 psi Barcasiar MXS4 MX61 the ground rod should be adjusted See Adjust Mower Deck Figure 27 amp Figure 29 Front 45 psi Deck Caster page 26 and page 28 For MX54T MX61T models 3 Cutting height is manually adjusted on the MX54 amp the cut height is aligned with the height decal MX61 models by moving the height adjustment handle forward to lower the cutting height and rear Power Tilt Operation Figure 3 amp Figure 4 ward to raise the cutting height For MX54T amp MX61T models see PowerTilt Operation Turn power unit key to the ON position 4 In the high cut range the caster wheel assembly To set cutting height should be bolted through the lower hole in the caster fork Anti scalp rollers should be installed in 1 Activate rocker switch following instruction decal the lower mounting hole Use this range for on top of rocker switch mount Hold switch until PowerTilt decks deck is in the fully raised position 5 In the low cut range the caster wheel assembly 2 Activate switch in the opposite direction to lower should be bolted through the upper hole in the deck and to choose the desired cutting height Rev 1 7 2010 10 Operation MANO253 Rev 9 10 2007 Figure 3 Deck Fully Raised To tilt deck up Activate switch to lower deck and subsequently move deck into fully tilted position The actuator will make a ratch
14. rpm or make two passes over material Raise mower for the first pass and lower for the second and cut 90 degrees to first pass Allow grass to dry before mowing Uneven cut or poor grass discharge Worn bent or loose blade s Mower deck not level Buildup of grass leaves and trash under mower Bent spindle shaft Engine speed too slow Travel speed too fast Conditions too wet for mowing Low uneven tire pressure Blades improperly installed Deck out of adjustment Replace blade s Tighten blades Level mower deck See Adjust Mower Side to Side page 27 Clean underside of mower Replace spindle shaft Run throttle at full RPM Slow ground speed Allow grass to dry before mowing Check tires for proper air pressure Reinstall blades with sharp edge down Adjust deck See Adjust Mower Deck page 26 Mower blades will not rotate Obstruction in clutch mechanism Worn damaged mower PTO belts Frozen idler pulley Frozen blade spindle Wiring harness not hooked up Remove obstruction Replace belts Replace pulley Replace spindle Connect wiring harness PowerTilt page 24 Dandelion seed heads are not being cut Material is being bent over too far to be cut with the blades Remove baffle extensions from front baffle Reduce ground speed Continued MANO253 Rev 3 10 2007 Operation 13 TROUBLESHOOTING MOWING CONDITIONS Continued PROBLEM POSSIBLE CAUSE
15. tapping 10 16 type B Height indicator Rod end 5 8 left hand thread 5 16 NC Flange lock nut 3 8 NC Flange lock nut 1 2 NC x 1 1 2 HHCS GR5 1 2 NC Flange lock nut 3 8 NC x 3 1 4 HHCS GR5 1 2 NC x 4 1 2 HHCS GR5 5 16 NC x 3 1 2 HHCS GR5 5 16 NC Lock nut 5 16 NC x 1 Carriage bolt Screw self tapping 5 16 12 type B Safety pin 09 X 2 31 1 2 Flat washer SAE 1 2 NC x 8 1 2 HHCS GR5 5 8 NC x 2 HHCS GR5 5 8 NC Center lock nut 5 8 NC x 7 1 2 HHCS GR5 5 8 NC x 6 1 2 HHCS GR5 5 16 NC x 3 4 HHCS GR5 5 8 NF Jam nut Roller 38 x 2 25 x 3 50 Decal Mow n Machine w logo Deck basic safety decal set Additional PowerTilt safety amp instructional decals are listed in the PowerTilt parts list page40 See page 7 8 for decal illustrations Standard hardware obtain locally Parts 35 DECK DRIVE SYSTEM MX54 MX61 SHOWN MX54T MX61T SIMILAR 253 Rev 12 22 2007 36 Parts REF PART QTY DOO 11 12 13 14 14 15 28928 4544 74096 74098 53595 62233 64051 70005 70114 71430 73708 74064 74068 78101 78141 78163 78168 A Ln DECK DRIVE SYSTEM PARTS LIST DESCRIPTION Spring extension 1 30 19 8 2 35 3 8 NC X 3 8 Set screw V belt B 157 MX61 MX61T Deck or V belt B 147 MX54 MX54T Deck Sheave flat with bearing 5 00 X 51 Key woodruff 187 X 75 Key woodruff 5 32 X 5 8 Washer cupped Gearbox Bearing pedesta
16. the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine 0253 Rev 12 22 2007 n ro d on 3 SPECIFICATIONS MX54 MX54T MX61 MX61T with with PowerTilt M PowerTiltTM Cutting Width 54 54 61 61 Cutting Height Range 1 5 1 5 1 5 1 5 Blade RPM Approximate 3 635 3 635 3 328 3 328 Blade Tip Speed Approximate Ft Min 17 800 17 800 18 300 18 300 Blade Spindles 3 3 3 3 Number of Blades 3 3 3 3 Caster Wheels 11x4 0x5 11x4 0x5 11x4 0x5 11x4 0x5 Mower Frame Thickness 10 Gauge 10 Gauge 10 Gauge 10 Gauge Weight 429 Ibs 429 Ibs 453 Ibs 453 Ibs Deck Angle PowerTilt N A 55 N A 55 Power Unit and Deck Length 103 5 103 5 108 5 108 5 Down Position Wheels Turned Inward FZ23B FZ28K Power Unit and Deck Length N A 95 5 N A 100 5 Deck Raised FZ23B FZ28K Power Unit and Deck Length 106 5 106 5 111 5 111 5 Down Position Wheels Turned Inward FZ25D Power Unit and Deck Length N A 98 N A 103 Deck Raised FZ25D GENERAL INFORMATION A WARNING m Some illustrations in this manual show the equipment with safety shields removed to provide a better view This equipment should never be operated with any necessary safety shielding removed The purpose of this manual is to assist you in operating and maintaining your Mow n Machine Mower Read it carefully It fur
17. time 4 inch wooden blocks can be used instead of the parking stand See Figure 6 Also see Cleaning Before Extended Storage page 21 Figure 6 Storage Position 253 Rev 3 10 2007 TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut higher in center of swath than at edge Height of mower higher at front than at the rear Loose blade or blade spindle Adjust mower height and attitude so that mower is 3 8 inch lower in the front than the rear See Adjust Mower Deck Figure 27 amp Figure 29 page 26 and page 28 Check hardware Grass cut lower in center of swath than at edge Height of mower lower at front than at the rear Loose blade or blade spindle Adjust mower height and attitude so that mower is 3 8 inch lower in the front than the rear See Adjust Mower Deck page 26 Check hardware Streaking conditions in swath Conditions too wet for mowing Blades unable to cut that part of grass pressed down by path of deck casters Dull blades Loose blade or blade spindle Allow grass to dry before mowing Slow ground speed of power unit but keep engine running at full rpm Cutting lower will help Sharpen or replace blades Check hardware Material discharges from mower unevenly bunches of material along swath Material too high and too much material Conditions too wet for mowing Reduce ground speed but maintain full engine
18. 1 1 5 16 NC Lock nut 7 37613 1 Rod end 5 16 NC 8 70053 1 Handle grip 1 4 x 1 1 4 x 5 9 70054 1 Handle grip 5 16 1 0 x 3 1 2 10 78200 1 Safety pin 19 x 3 16 11 78201 1 Clevis pin 62 x 1 50 12 78197 2 5 8 NC x 2 3 4 HHCS GR5 13 78196 1 5 8 NC x 1 3 4 HHCS GR5 Standard Hardware Obtain Locally MANO253 Rev 12 22 2007 P ar 5 4 7 WHEEL LIFT ASSEMBLY REF PART QTY DESCRIPTION CD6246 1 78102 2 Lift channel 2 78105 2 Forkhousing 3 78106 2 Fork 4 78125 2 Stabilizer 5 78103 4 Bushing 531 x 865 x 1 96 6 78104 4 Bushing 531 x 865 x 2 62 7 74035 2 Kevlar pneumatic wheel and tire 11 x4 x 5 includes items 21 amp 22 or 7 73968 2 Semi pneumatic wheel amp tire 11 x4 x 5 includes items 21 amp 22 8 73482 2 Sleeve 532 x 999 x 5 040 9 6248 2 Hubcap 10 78148 2 3 4 Jam nut 11 57798 2 3 4 Flat washer SAE hardened 12 3586 4 Bearing cone 13 3585 4 Bearing cup 14 70328 2 Seal 1 5 2 0 187 15 70086 2 Spacer 0 375 x 1 16 78206 2 1 2 x 6 1 2 5 GR5 17 78177 10 1 2 NC Flange lock nut 18 78194 4 1 2NC x3 HHCS GR5 19 78186 8 1 2 Flat washer SAE 20 78195 4 1 2 NC x 3 1 2 HHCS GR5 21 73487 2 Wheel bearing spacer 22 73716 2 Wheel bearing 1 75 2 per wheel Standard Hardware Obtain Locally HHCS Hex Head Cap Screw Rev 12 12 2008 42 P ar 5 0253 Rev 12 22 2007 BLADE SPINDLE ASSEMBLY REF PART QTY DESCRIPTION A 78248 Complete spindle assembly 1 78188 1 3 8
19. 5 x 1 18 x 2 61 Lever switch amp 9 wire Lever switch amp 39 wire Weatherpack harness 30 if needed Lug offset 105 x 1 68 x 2 56 x 73 Height gauge 54 Bolt on bracket SN 1151276 amp Lower 61 Bolt on bracket SN 1151276 amp Lower 1 2 NC x 3 1 2 HHCS GR5 1 2 NC Hex nut 40 Parts REF PART 16 5288 17 75439 18 75441 19 75440 20 639 21 11900 22 75407 23 75433 24 75424 25 75423 27 75435 28 75422 29 75430 30 6128 75523 75548 QTY 3 1 552 2 1 1 J a ao oa 1 CD7046T DESCRIPTION 1 4 NC Hex nut 1 4 NC x 1 1 2 Tap bolt GR2 36 32 Nut 166 32 x 3 4 Slotted screw 1 2 NC x 2 1 2 HHCS GR5 SN 1151276 amp Lower 1 2 NC Flange lock nut SN 1151276 amp Lower FZ Series Power tilt harness not shown F Series Power tilt harness not shown Decal instructional actuator Decal instructional deck height Height indicator Decal instructional switch Decal warning pinch area Nut lock Harness tilt switch on power unit Harness tilt switch on deck Standard hardware obtain locally HHCS Hex Head Cap Screw Rev 1 7 2010 253 Rev 12 22 2007 HEIGHT ADJUSTMENT HANDLE ASSEMBLY FOR MX54 MX61 MANUALLY CONTROLLED CUTTING HEIGHT REF PART QTY DESCRIPTION 1 78111 1 Height adjustment handle 2 78112 1 Handle support 3 78113 1 Height indicator 4 78191 3 5 8 NC Center lock nut 5 78172 1 5 16 NC x1 HHCS GR5 6 7818
20. ATING DECK LIFT ARM DESCRIPTION Lift arm MX61 Deck Lift arm MX54 Deck Lift arm MX61T Deck w PowerTilt Lift arm MX54T Deck w PowerTilt Rear pivot lift arm includes item 3 Tension bushing 1 1 4 x 1 1 2 x 1 1 2 3 32 Safety pin 5 8 x 2 0 x 3 8 Flat washer Pin bent 1 2 x 1 82 MANO253 Rev 12 22 2007 REF PART 7 855 8 78176 9 78191 10 72722 11 67195 12 67156 13 21022 14 1972 15 21363 16 78185 17 2855 QTY MX54T MX61T with PowerTilt DESCRIPTION 1 2 Heavy lock washer 1 2 NC x 1 1 2 HHCS GR5 5 8 NC Hex lock nut 5 8 x 2 0 x 1 8 Plastic washer Spring 0 91 x 4 3 Pin bent 5 8 x 4 62 1 4 x 2 Spring pin 1 4 28 Tapered thread grease fitting 1 16 x 19 32 Hair pin cotter 3 8 Flat washer 5 8 NC x 2 Carriage bolt GR5 Standard Hardware Obtain Locally Parts 39 REF PART 1 75409 1 75410 2 75417 2 75547 3 75418 4 75415 5 65949 6 835 7 2210 8 53 9 75412 10 75419 10 75550 10A 75539 11 75414 12 75413 13 75411 13 75416 14 1637 15 1093 QTY POWERTILT ASSEMBLY DESCRIPTION 54 Split lift arm 61 Split lift arm Actuator 12v 1500 Ibs includes cable 75548 SN 1100885 amp below Actuator 12v 1500 Ibs includes cable 75523 SN 1100886 amp above Rocker switch SN1100885 amp below Rocker switch bracket SN 1100885 amp below 3 8 NC x 2 1 2 Shoulder screw 3 8 NC Hex nut 7 16 Flat washer 1 4 NC x 2 1 2 HHCS GR5 Link 10
21. Engineers formerly ASAE ASAE American Society of Agricultural Engineers Automatic Transmission Fluid BSPP British Standard Pipe Parallel BSPTM British Standard Pipe Tapered Male GN Constant Velocity COM Counter Clockwise Clockwise m Female EE Full Thread GA een nen P Gauge Grade 5 etc HACS en Hex Head Cap Screw e Heat Treated MG teens Joint Industry Council 37 Degree Flare BH wn Left Hand Left Meter Millimeter Rud Male ae Mega Pascal Nana era Newton err National Coarse D dem National Fine NPSM National Pipe Straight Mechanical National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORBM une O Ring Boss Male SENDER Pitch Ed Power Beyond rp Pounds per Square Inch Eo Power Take Off OD Quick Disconnect Right Hand ROPS ren Roll Over Protective Structure seinen Revolutions Per Minute Planeten eisen Right SAB Society of Automotive Engineers inner Unified Coarse UNF m Unified Fine UNS Unified Special 48 Appendix Bolt Torque amp Size Charts Rev 3 28 2007 A Assembly Attaching Mower to Power Unit 23 Deal
22. For side discharge mowers mow with uncut grass to the left This will distribute the clippings over the cut area Discharging clippings over the uncut area would cause a build up and could prevent uniform cutting 8 All side discharge mowers are shipped with high suction blades These blades will give you satisfactory performance in most conditions If however you are operating in sandy areas you should change to the optional medium suction blades 9 In some conditions the high suction blades may cause a small windrow when used in conjunction 12 Operation with the optional vacuum attachments should this occur install medium suction blades 10 When transporting the Mow n Machine on a trailer always lower attachment height adjustment lift mechanism to lowest setting to reduce lift loads which could damage the height adjustment sector STORAGE WARNING m Do not operate power unit with attachment removed Attachment is required for power unit stability The parking stand can be used to support the rear of the mower deck when not attached to the power unit 1 Raise the mower deck sufficiently to provide the necessary clearance for rotating the parking stand into position 2 Carefully remove the weight transfer chains from the rear pivot lift arm 3 Disconnect driveline and mower attachment arm from power unit 4 Back power unit away from deck If deck is to be stored for a long period of
23. Information Below and Save For Future Reference Date Purchased From Dealer Model Number Serial Number WHAT IS COVERED Woods Equipment Company WOODS warrants Mow n Machine zero turn mowers attachments and accessories to be free from defect in material and workmanship for the warranty periods listed below FOR HOW LONG Mow n Machine Model CZ1736K CZ1948K CZ1952K CZ2361 ME1952K ME2661B MZ2552K MZ2561K MZ2761 MZ3761K MZ3772K MZ2661KL amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation whichever occurs first Purchaser may opt for a warranty of five 5 years from the date of delivery to the original purchaser or 500 hours of operation whichever occurs first The dealer must specify the special warranty term on the original dated bill of sale and a copy must be provided with all warranty claims Mow n Machine model numbers CZR2242B and CZR2652B are warranted for residential use for three 3 years from the date of delivery to the original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser Mow n Machine Model FE21B FZ21D FZ23B FZ25D FZ28K amp attachments are warranted for two 2 years from the date of delivery to the original purchaser or 2000 hours of operation whichever occurs first In addition Mow n Machine ME and MZ Series Models serial number XXXXXXXX300 and above
24. LACE en MODEL NO SERIAL NO L8 1 072 Woods Equipment Company WLS Oregon Illinois U S A 3 PN 72426 A WARNING TO AVOID SERIOUS INJURY OR DEATH 1 Do operate without all shields guards and safety devices in place andin goodcondition Replace if damaged or not working 2 Securely block up mower and remove key before working underneath 3 Do not operate equipment whenchildren and others are around 4 Allow no children or untrained persons to operate equipment 5 Clear mowingarea of debris 72426 A KEEP AWAY Blade contact or thrown objects can cause serious injury or death Never operate without the plastic hinged discharge chute mulching end cap or entire grasscatcher in place 3 i 78207 A Safety Decals continued on next page 253 Rev 3 10 2007 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged Safety Decals continued from previous page PINCH AREA Keep hands clear while operating the switch 7 PN 75422 SN 1100885 amp Below SWITCH FUNCTION POSITION RAISE E UP HEIGHT TILT DOWN TILT DOWN UP LOWER HEIGHT 75422 8 PN 75423 DECK HEIGHT L4 1 2 2 E 3 35 a 75423 J BE CAREFUL Use a clean damp cloth to cl
25. MANO253 Rev 12 22 2007 POWERTILT F SERIES WIRING DIAGRAM DECK SN 1100885 amp BELOW NO TIMER DELAY 75548 ACTUATOR HARNESS DECK SWITCH 75419 DECK SAFETY SWITCH WEATHERPACK CONNECTORS ACTUATOR WIRES 75433 F SERIES GREEN MAIN WIRE 0 HARNESS FRONT RIGHT SIDE OF POWER UNIT CD7097B SEAT DELTA SEAT PINK NOTE TIE STRAP SHELL CHANNEL HARNESSES TO CLEAR CONNECTOR PURPLE BLACK PUMP FANS DELTA BLACK X SWITCH POWERTILT FZ SERIES WIRING DIAGRAM DECK SN 1100885 amp BELOW NO TIMER DELAY 75548 ACTUATOR HARNESS DECK SWITCH 75419 C WEATHERPACK No R CONNECTORS 75407 FZ HARNESS M MAIN WIRE HARNESS FRONT RIGHT SIDE OF RECEPTACLE POWER UNIT 56 SERIES ID 56 SERIES en SEAT NOTE TIE STRAP TOWER CHANNEL HARNESSES TO CLEAR CD7097A BLACK PUMP FANS PURPLE ad m MANO253 Rev 12 22 2007 Pa rts 45 POWERTILT WITH TIMER DELAY FZ SERIES 160109 N e e N N N N T gt tr e LO N 2 lt TANNVHQ f xs dVUYLS JIL 310 31dund Tn S3INIS 99 SIIN3S 9S LINN RER ra SS3NHVH JYIM NIV M N3349 548559 3 33 96 2 YIMOL SSINYYH 23 10992 S3IN3S 9S 310V1d303M N N 5 3n18 H91 259 SHOLO3NNOO 2 4 S3MOd S we YOVdY3HLY3M OL LOANNOD 5 reg m
26. SOLUTION Blade fins and or cutting edge wearing rapidly Streaking conditions with mulch kit Dribbling cut material from back of deck in the cut path Dribbling cut material from back of deck in the cut path with the grass collection system installed Soil conditions are too sandy Sand lifted by the blades is wearing them prematurely Blades unable to cut grass pressed down front caster wheels Deck unable to discharge the material as quickly as it is being cut Cut material is being held under deck instead of being collected by the vac Install medium lift blades Reduce power unit ground speed but maintain full PTO rpm Replace mulching blades with standard lift blades to achieve more lift Reduce power unit ground speed but maintain full PTO rpm Clean underside of mower Install to medium lift blades Clean collection system BELT CONDITIONS Belt slippage Mower overloading Material too tall or heavy Oil on belt from overlubrication Belt hung up or rubbing Reduce power unit ground speed but maintain full PTO rom Cut material twice one high pass and then mow at desired height Cut 90 degrees to first pass Be careful not to overlubricate Clean lubricant from belt and pulleys with clean rag Replace oil soaked belt Check belt position in pulleys and idlers Check belt for free travel in pulleys Check under mower and around blade spindle shaft for wire rags or other fo
27. STATE LAW APPLIES This Warranty gives you specific legal rights and you may also have other rights which vary from state to state QUESTIONS Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment BMP Company CENTRAL FABRICATORS 2606 South Illinois Route 2 GANNON Post Office Box 1000 Oregon Illinois 61061 GILL 800 319 6637 tel WAIN ROY 800 399 6637 fax WOODS www WoodsEquipment com F 8045 MM Rev 3 31 2010 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does no
28. WOODS MOW N MACHINE MOWER DECK Manual Lift Models MX54 amp MX61 PowerTilt Models MX54T amp MX61T 0 MANO253 Rev 6 8 201 a ws OPERATORS MANUAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engine
29. allow riders on power unit or attachment B Installation of a grasscatcher assembly will reduce the stability and maneuverability of the Mow n Machine when operating on sloping terrain m Do not drive or operate mower in optional tilt up position Power unit is not stable enough and lift ing device can be damaged or fail A tilted deck also increases the chance of thrown objects and blade contact m Do not operate power unit with attachment removed Attachment is required for power unit stability Safety Rules continued on next page Safety 5 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety Rules continued from previous page MAINTENANCE m Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative m Block mower securely before working under neath m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way W Do not work under elevated mower deck unless lock up mechanism is in good condition and fully engaged as instructed Replace if damaged m Make sure attachment is properly secured adjusted and in good operating condition m Keep all persons away from operator control area while performing adjustments service or maintenance m Frequently check blades They should be sharp free of nicks and cracks and secur
30. and belt alignment Run unit immediately following set up to double check systems operations _____ Check that the PowerTilt deck safety switch is working properly While sitting in the seat with the engine running raise the deck to a partially tilted position and move a traction arm out of neu tral The engine should shut off Repeat the same steps with the deck in the cutting height range The engine should continue to run with the trac tion arms moved out of neutral 30 Dealer Check Lists Check the operation of the PowerTilt actuator Raise and lower the deck determining that the actuator moves the deck into all positions DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments to deck Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Show customer how to make sure driveline is p
31. and clothing away from equipment while engine is running Stay clear of all moving parts Keep bystanders away from equipment m Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation NOTICE W Always operate power unit engine at full throttle when mowing to maintain proper blade speed and produce a clean cut 1 Before mowing analyze the area to determine the best mowing procedure Consider the height type of grass and the terrain type rolling level or rough 2 It is better to mow grass more often rather than too short Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons Follow local recommendations for the suitable cutting height in your area 3 Proper ground speed for mowing will depend on the height type and density of grass to be cut Nor mally ground speed will range from two to five m p h Tall dense grass should be mowed at low ground speeds while thin medium height grass can be cut at a faster ground speed 4 Extremely tall grass should be cut twice Cut grass higher on first pass Cut the second time at desired height and 90 to first pass 5 When mowing long grass stop power unit turn ignition key off remove key and disengage PTO Check for grass wrap around PTO shaft every 30 minutes of operation 6 Remember sharp blades produce cleaner cuts and use less power 7
32. aulic pumps to allow power unit to be moved by hand See Mow n Machine power unit manual for location of dump valves NOTE If you have a PowerTilt model the wiring har ness must be connected before raising or lowering the deck to align the arm with the mounting bracket See Connect Wiring Harness PowerTilt Units MXT Deck SN 1100885 and below page 24 for instructions 5 Use the height adjustment handle or height adjust ment switch on PowerTilt models to raise or lower rear pivot lift arm and align arm with mounting brackets 6 Attach rear pivot lift arm in desired power unit mounting bracket holes and connect with spring loaded pins See Figure 1 for hole locations 7 Attach driveline from deck to PTO shaft on power unit Rev 1 7 2010 MANO253 Rev 3 10 2007 8 Attach weight transfer chains to right and left weight transfer brackets on rear pivot lift arm NOTE Stepping on the weight transfer arms with your foot will make attaching chains easier 9 Install flat washers and safety pins in right and left weight transfer brackets to secure chains into posi tion 10 Close power unit hydraulic pump dump valves 11 After deck is attached to power unit raise deck high enough and rotate parking stand into the stor age position NOTE Attach rear pivot lift arm in hole position 1 on deck mounting brackets when front wheels are in hole 1 on front wheel yoke This will put the deck in the high cut ra
33. c CHART Grade 8 8 Grade 10 9 COARSE THREAD FINE THREAD MARKING ON HEAD MARKING ON HEAD Diameter amp s B Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14 x 2 0 21 109 80 151 111 118 87 163 120 14x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22x2 5 34 mm 451 332 623 460 495 365 684 505 22x1 5 24x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations lt Lock Washer N Na ode 2 00 yy Fo 9 POW Oy PROD Bolt Torque amp Size Charts Rev 3 28 2007 A p p en a IX 4 7 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 00000 MM 100 125 60600131 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG EN Agriculture ASABE American Society of Agricultural amp Biological
34. ce and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING W Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death m If you do not understand any part of this manual and need assistance see your dealer m Know your controls and how to stop engine and attachment quickly in an emergency Operators must be instructed and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instruc tions W Never allow children or untrained persons to operate equipment W Data indicates that those operators age 60 years and above are involved in a large percentage of riding mower related injuries Those operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from injury PREPARATION W Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in t
35. cifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops 11 loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Compan pany 2606 South Illinois Route 2 E Cm Es OCC CENTRAL FABRICATORS Oregon IL 61061 GANNON GILL WAIN ROY 800 399 6637 fax game www WoodsEquipment com Ww SUT Dw WOODS 800 319 6637 tel F 8494 Rev 6 23 2005 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 USA 800 319 6637 tel 800 399 6637 fax Ww frre www WoodsEquipment com A EJ 2009 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service mark
36. could result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information BMP gt CENTRAL FABRICATORS GANNON GILL Ww game WAIN ROY rar WEI WOODS 2 Introduction TN I TABLE OF CONTENTS INTRODUCTION ker ahs Re RR Peas 2 SPECIFICATIONS ee ran 4 GENERAL 4 SAFETY RULES iu cuoio Rb REO ee Hie a une 5 SAFETY DECALS u E ER urb PER wane Uae oe 7 OPERATION era E Ra er 9 Kr anne 16 ASSEMBLY 22 DEALER CHECK 18 5 30 INDEX TO PARTS 8 5 31 BOLT TORQUE CHART 47 BOLT SIZE CHART amp ABBREVIATIONS 48 INDEX titan eee Ree x eam oa e e acude edes 49 PRODUCT 50 REPLACEMENT PARTS WARRANTY INSIDE BACK COVER iLEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of
37. ean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 8 Safety 253 Rev 12 22 2007 OPERATION A WARNING m Make sure the driveline spring activated locking collar slides freely and is seated firmly in power unit PTO groove Make sure the set screws securely attach driveline to the attachment gearbox shaft m Do not operate power unit with attachment removed Attachment is required for power unit stability CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate ATTACHING MOWER TO POWER UNIT NOTICE m The power unit must comply with counterweight requirements before attaching to power unit 1 Place power unit and mower on a level surface 2 Rotate parking stand to the down position so deck is resting on the parking stand wheel 3 Center the power unit behind mower as close as possible Shut off engine 4 Open dump valves on both hydr
38. ely fastened m Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous 6 Safety m Do not handle blades with bare hands Careless or improper handling may result in serious injury Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if dam aged B Use care when installing or removing belt from spring loaded idler Springs store energy when extended and if released suddenly can cause per sonal injury STORAGE m Block equipment securely for storage m Follow manual instructions for storage B Keep children and bystanders away from stor age area MM DT MX Mower Safety Rules Rev 3 10 2007 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 4 PN 18869 4 DANGER MX54 amp MX61 SHIELD MISSING DO NOT OPERATE PUT SHIELD ON 9 PN 72672 A WARNING THROWN OBJECT HAZARD CAN RESULT IN SERIOUS INJURY OR DEATH NEVER OPERATE WITHOUT DISCHARGE CHUTE OR ENTIRE GRASSCATCHER SYSTEM IN P
39. eps with the deck in the cutting height range The engine should continue to run with the trac tion arms moved out of neutral Operation 15 SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING W Before performing any service or maintenance lower attachment to ground turn off power unit engine remove key and disconnect battery ground cable negative m Do not drive or operate mower in optional tilt up position Power unit is not stable enough and lift ing device can be damaged or fail A tilted deck also increases the chance of thrown objects and blade contact Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts B Keep all persons away from operator control area while performing adjustments service or maintenance 1 CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate LUBRICATION 1 Do not let excess grease collect on or around parts particularly when operating in sandy areas 2 See Figure 7 for lubrication
40. er Set Up Instructions 22 PowerTilt Installation 24 D Dealer Check Lists Delivery Dealer s Responsibility 30 Pre Delivery Dealers Responsibility 30 G General Abbreviations 48 Bolt Size Chart 48 Bolt Torque Chart 47 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Specifications 4 Table of Contents 3 Warranty Replacement Parts 51 O Operation Adjustments Cutting Height 10 Cutting Height with PowerTilt 10 Mower Side to Side 11 Attaching Mower to Power Unit 9 Check List Pre Delivery Owner s Responsibility 15 Mowing Tips 12 PowerTilt 10 Storage 12 Troubleshooting Rev 12 12 2008 MANO253 Rev 12 22 2007 Belt Conditions 14 Mowing Conditions 13 Parts Index to Parts Lists 31 Safety Check Lists Pre Delivery Owner s Responsibility 15 Dealer Check Lists Delivery Dealer s Responsibility 30 Pre Delivery Dealers Responsibility 30 Safety Decals 7 8 Safety Rules 5 6 Safety Symbols Explained 2 Service Belt Service Adjustment 18 Replacement 18 Routing 18 Blade Service 17 Balancing 17 Installation 17 Removal 17 Sharpening 17 Caster Wheel Maintenance 20 Cleaning 21 Gearbox Removal 19 Lift Linkage Bushing Replacement 20 Lubrication 16 Rear Pivot Lift Arm 19 Returning to Operation 21 Spindle Repair Assembly 19 Disassembly 19 Removal 19 Index 49 LIMITED WARRANTY Mow n Machine Zero Turn Mowers Please Enter
41. ered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death serious injury A WARNING Indicates a hazardous situation which if not avoided
42. eting noise at this position To untilt deck 1 Actuate switch in the opposite direction until actua tor makes a ratcheting noise and the height gauge indicates 5 2 Activate switch following instruction decal to lower deck to desired cutting height NOTE Excessive operation of actuator with engine off will drain battery NOTE The micro switch underneath the height gauge prevents the engine from running with the deck in the raised position The power unit will not move unless the deck is down and the switch lever is depressed To check that the switch is working properly when the deck is raised tilt the deck up halfway and move a trac tion lever out of neutral while sitting in the operator s seat This should shut the engine off MOWER SIDE TO SIDE ADJUSTMENT Figure 2 amp Figure 4 Measure a similar spot to the ground on each rear cor ner of the mower deck If there is more than an 1 8 dif ference between sides adjust lift rods until sides are within 1 8 Rear Pivot Lift Arm Lift Arm Lift Rod er Decks Decks SN 1100885 amp Below SN PowerTilt Switch amp Actuator w x Lift Rod CD6237T Lower Mounting Hole Anti Scalp Roller Upper Mounting Hole Figure 4 PowerTilt Height Adjustment Linkage MX54T MX61T Operation 11 Rev 12 22 2007 MANO253 Rev 3 10 2007 MOWING TIPS A WARNING W Keep hands feet hair
43. g 1 2 Remove jam nut 8 3 Remove wheel fork 2 bearing cones 5 and remaining hardware from assembly Inspect bearing cones 5 and bearing cups 6 for wear and replace if necessary Replace seals and washers as necessary Pack bearing cones 5 with a good grade wheel bearing grease Install wheel fork 2 bearing cones 5 and remaining hardware into assembly as shown Clean the threads on both the shaft and jam nut 8 and apply Loctite to threads before assembly Set bearings by torquing jam nut to 26 Ibs ft All bearing free play should be removed Proper bearing adjustment is essential to good bearing life If bearings are loose caster wheel will wobble and or slap side to side If bearings are overtightened loosen jam nut and rap shaft with a lead hammer to loosen bearings Readjust bear ings until proper setting is obtained 20 Service 1 LIFT LINKAGE BUSHING REPLACEMENT Remove top two cap screws 20 bushings 6 washers 19 and flange lock nuts 17 from lift channel 1 Rotate lift channel back to reveal hardware under neath Remove cap screws 18 washers 19 and flange lock nuts 17 from wheel lift frame and fork hous ing 2 Remove stabilizer 4 and both bushings 5 Replace bushings 5 in stabilizer Place stabilizer between wheel lift frame and fork housing 2 Secure with cap screws 18 washers 19 and flange lock nuts 17 previously removed Inse
44. he correct mounting bracket holes on the power unit see Figure 26 5 Adjust the mower to 3 8 higher in the rear by adjusting the right and left lift rods Adjust lift rods by loosening jam nuts and turning rods using the flat provided in the center of the rods Lengthening the rods lowers the front edge of the deck Shortening the rods raises the front edge of the deck Tighten jam nuts when deck is 3 8 higher in the rear Rev 1 7 2010 253 Rev 3 10 2007 5 If cut height does not correspond to the respective position for the height adjustment handle on MX54 MX61 the ground rod should be adjusted See Adjust Mower Deck page 26 For MX54T and MX61T the cut height is aligned with the height decal p LENGTH MX61 MX61T Right Lift Rod Assembly MX61 MX61T Left Lift Rod Assembly MX61 23 00 22 88 Right Ground Rod Assembly 13 25 Apply Deck Height Decal PowerTilt Units 1 Turn power unit key to the ON position 2 Activate rocker switch following decal instructions on top of rocker switch bracket and set blade cut ting edge to 3 inches With mower deck level place deck height decal 75423 on top of height gauge bracket to corre spond to blade height See Figure 28 Check height indicator on the top of the actuator Blade height and indicator should be at the same height 22 12 21 75 3 Right Ground Rod Assembly 12 25 MX54 MX51T Right Lift Rod Assembly MX54 MX51T Left Lift Rod As
45. his manual m Make sure attachment is properly secured adjusted and in good operating condition MM DT MX Mower Safety Rules Rev 3 10 2007 m Make sure the driveline spring activated locking collar slides freely and is seated firmly in power unit PTO groove Make sure the set screws securely attach driveline to the attachment gearbox shaft m Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard Make sure all safety decals are installed Replace if damaged See Safety Decals section for location Make sure shields and guards are properly installed and in good condition Replace if dam aged m Be sure either the discharge chute mulching end cap or complete vacuum attachment is installed and in good condition Replace if dam aged B Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage OPERATION Keep bystanders away from equipment m Do not mow on wet grass m Never direct discharge toward people animals or property Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator m Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light B Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts m Never
46. inches PowerTilt Attach weight transfer chains to weight transfer brackets using four links Use the PowerTilt in hole position 1 as shown in Figure 26 NOTE Attach rear pivot lift arm in hole position 2 on deck mounting brackets when front wheels are in hole 2 on front wheel yoke This will put the deck in the low cut range 1 to 4 inches Attach weight transfer chains to weight transfer brackets using five links Adjust Mower Deck Figure 27 amp Figure 29 NOTE Adjust side discharge decks 3 8 higher in the rear than the front using these instructions NOTE Make sure adjustment rods are set to dimen sions given in Figure 27 prior to adjusting deck 1 Make sure power unit tire pressure is set equally on both sides of power unit Standard Front 12 psi Drive Tire Rear 18 psi Rear Caster Front 45 psi Deck Caster 2 Place deck in the lowest and highest cutting posi tions NOTE If MX54 MX61 lift handle lever will not lock into position adjust ground rod by loosening jam nut and turning rod using the flat provided until positions are functional Tighten jam nut 3 Place a straightedge on the mower deck front to rear and measure from bottom of straightedge to ground On side discharge mowers rear measure ment should be 3 8 higher than front On decks with mulching kits 3 8 to level is acceptable 4 If the measurement is not 3 8 greater at the rear check to make sure mower attachment arms are in t
47. l Drive assembly 6R 6 3 X 14 8 J bolt 375 X 2 70 Idler arm bushing Idler arm Sheave 5 50 1 B 0 8765 61 deck or Sheave 6 00 1 B 0 8765 54 deck Spacer gearbox bolt MANO253 Rev 12 22 2007 REF PART 16 78169 17 78171 18 78175 19 78176 20 78177 21 78178 22 78185 23 78186 24 78187 25 78188 26 74026 27 74025 28 65689 29 34508 30 65690 31 QTY DESCRIPTION 3 8 NC X 1 1 2 HHCS GR5 3 8 NC Hex nut 3 8 NC Flange lock nut 1 2 NC X 1 1 2 HHCS GR5 1 2 NC Flange lock nut 3 8 NC X 3 1 4 HHCS GR5 3 8 Flat washer 1 2 Flat washer SAE 1 2 NC X 2 Carriage bolt 3 8 NF X 1 HHCS GR5 Drive half male Drive half female U Joint repair kit QD yoke Slide lock repair kit Spindle assembly see page 43 Standard hardware obtain locally Parts 37 RIGHT ANGLE GEARBOX ASSEMBLY REF PART QTY DESCRIPTION 70114 CCW Gearbox 1 70091 1 Seal 0 875 x 1 38 2 70092 1 Gasket cap 3 70085 2 Bearing 0 875 4 70098 1 Shaft 0 875 x 5 22 5 70094 1 Bevel gear 0 995 x 8 pitch 6 70097 1 Bearing ball 0 75 x 1 62 x 0 31 7 71984 1 Bearing Ball 25 mm 8 71861 1 Shaft 0 875 x 4 60 9 70088 1 Bevel gear 0 865 x 8 pitch 10 70084 1 External retainer 0 819 x 0 040 6 11 70090 1 Cover gasket 12 71862 1 seal 3 8 P ar 5 0253 Rev 12 22 2007 REF PART 1 a WwW I 78110 or 78161 or 75410 or 75409 74034 34014 70056 34467 72709 QTY 1 1 1 1 3 1 FLO
48. l be easier if components are aligned and loosely assembled before tightening hardware Recommended torque values for hardware are located on page 47 Select a suitable working area A smooth hard level surface such as concrete will make assembly much quicker Remove front and rear hardware that secures deck to crate as shown in Figure 15 Figure 16 and Figure 17 Remove deck from crate Mower Assembly Figure 18 1 Remove lock nut 7 flat washer 4 and plastic washer 3 from both carriage bolts on the lift arm 2 Remove cap screw 6 lock washer 5 and flat washer 4 from the center hub on the rear pivot lift arm 1 3 Attach rear pivot lift arm 1 to the center hub on the lift arm and secure with cap screw 6 lock washer 5 and flat washer 4 Torque to 85 Ibs ft 4 Secure rear pivot lift arm 1 on both sides of center hub with lock nuts 7 flat washers 4 and plastic washers 3 NOTE Do not overtighten lock nuts 7 Rear pivot lift arm must be tight but should pivot with effort 5 On MX54 amp MX61 models remove clevis pin 9 and safety pin 10 from lift handle Rotate lift han dle up into the operating position and secure with clevis pin 9 and safety pin 10 Rear pivot lift arm 5 8 NC x 2 Carriage bolt GR5 58x 2 0x 125 Plastic washer 5 8 ID x 2 0 OD x 3 8 Thick washer 1 2 Lock washer 1 2 NC x 1 1 2 HHCS GR5 5 8 NC Lock nut
49. ne parts Retaining the harness will Assembly 25 leave the seat safety circuit open and the power unit will not run Figure 25 F Series Seat Connection Deck Attachment All Models 1 Use the height adjustment handle or height adjust ment switch on PowerTilt models to raise or lower rear pivot lift arm and align arm with mounting brackets 2 Attach rear pivot lift arm in desired power unit mounting bracket holes and connect with spring loaded pins See Figure 26 for correct hole loca tions DECK MOUNTING BRACKET On Power Unit WEIGHT TRANSFER FRONT WHEEL YOKE 1 REAR PIVOT LIFT ARM PowerTilt Figure 26 Mounting Hole Location 3 Attach driveline from deck to PTO shaft on power unit 4 Attach weight transfer chains to right and left weight transfer brackets on rear pivot lift arm NOTE Stepping on the weight transfer arms with your foot will make attaching chains easier 26 Assembly 5 Install flat washers and safety pins in right and left weight transfer brackets to secure chains into posi tion 6 Close power unit hydraulic pump dump valves 7 After deck is attached to power unit raise deck and rotate parking stand into the storage position NOTE Attach rear pivot lift arm in hole position 1 on deck mounting brackets when front wheels are in hole 1 on front wheel yoke This will put the deck in the high cut range 2 to 5 inches manual 1 1 4 to 5 1 2
50. nge 2 to 5 inches manual 1 1 4 to 5 1 2 inches PowerTilt Attach weight transfer chains to weight transfer brackets using four links Use PowerTilt in hole position 1 shown in Figure 1 NOTE Attach rear pivot lift arm in hole position 2 on deck mounting brackets when front wheels are in hole 2 on front wheel yoke This will put the deck in the low cut range 1 to 4 inches Attach weight transfer chains to weight transfer brackets using five links DECK MOUNTING BRACKET PowerTilt 1 O 2 26 Power Unit WEIGHT TRANSFER BRACKET REAR PIVOT LIFT ARM PowerTilt FRONT WHEEL YOKE Figure 1 Mounting Hole Location Operation 9 Rear Pivot Lift Arm Adjustment Handle Anti Scalp Roller 2 Upper Lift Rod Mounting Hole Figure 2 Manual Height Adjustment Linkage MX54 MX61 CUTTING HEIGHT ADJUSTMENT caster fork Anti scalp rollers should be installed in Figure 2 amp Figure 4 the upper mounting hole 1 Place power unit and mower on a level surface 6 When the caster wheels are moved to a different hole in the fork it will be necessary to move the rear pivot lift arm to the corresponding hole in the power unit mounting brackets See Figure 1 2 Make sure power unit tire pressure is set equally on both sides Improper pressure will adversely affect steering control traction and mower cutting height 7 If cut height does not correspond to the respective
51. nishes information and instructions that wil help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data 4 Introduction Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the equipment facing the direction of forward travel Blade rotation is clockwise as viewed from the top of the mower 253 Rev 12 22 2007 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 2 Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenan
52. points and frequency of lubrication based on normal operating conditions Severe or unusual conditions may require more frequent lubrication 3 Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all loca tions unless otherwise noted Be sure to clean fit tings thoroughly before attaching grease gun One good pump of most guns is sufficient when the lubrication schedule is followed 4 Gearbox requires a minimum of 3 fl oz of 90W gear oil Do not use more than 6 fl oz Two Places DESCRIPTION FREQUENCY Mower Blade Spindles 40 Hours Front Gauge Wheel 8 Hours Drive Shaft 8 Hours Caster Pivot 40 Hours Front Lift Linkage 40 Hours Deck Pivot 8 Hours Gearbox 500 hours Figure 7 Lubrication Points 16 Service 253 Rev 3 10 2007 BLADE SERVICE A CAUTION Frequently check blades They should be sharp free of nicks and cracks and securely fastened 1 Inspect blades before each use to determine that they are mounted securely and are in good condi tion 2 Replace any blade that is bent excessively nicked worn or has any other damage 3 Small nicks can be ground out when sharpening Blade Removal A WARNING m Do not handle blades with bare hands Careless or improper handling may result in serious injury 1 Remove bolt 1 which has right hand threads Fig ure 9 2 Remove washer and blade Blade Sharpening NOTICE
53. r replacement free of charge of the product if the product is defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product OTHER LIMITATIONS WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the foregoing WOODS shall not be liable for any damages relating to i lost profits business revenues or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty HOW
54. readable supplied free by your Woods dealer See Safety Decals section for location drawing 0253 Rev 3 10 2007 RETURNING TO OPERATION When you have completed service and maintenance functions read and comply with these safety mes sages before returning unit to operation WARNING B Be sure either the discharge chute mulching end cap or complete vacuum attachment is installed and in good condition Replace if dam aged m Make sure the driveline spring activated locking collar slides freely and is seated firmly in power unit PTO groove Make sure the set screws securely attach driveline to the attachment gearbox shaft Make sure shields and guards are properly installed and in good condition Replace if damaged Make sure all safety decals are installed Replace if damaged See Safety Decals section for location CAUTION Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service 21 ASSEMBLY INSTRUCTIONS DEALER SET UP INSTRUCTIONS Assembly of this mower is the responsibility of the Woods dealer It should be delivered to the owner com pletely assembled lubricated and adjusted for normal cutting conditions The mower is shipped partially assembled Assembly wil
55. reign material Clean all material from under mower Frayed edges on belt cover Belt misaligned Pulley misaligned Re align belt Be sure belt does not rub any other part while running Inspect to ensure belt is running in center of backside idler Shim idler as necessary to align Belt rollover Pulley misaligned Damaged belt Foreign object in pulley groove Worn pulley groove Re align Replace belt Inspect all pulley grooves for rust paint or weld spots and remove Replace pulley Damaged belt Rollover high shock loads or installation damaged Replace belt Belt breakage High shock loads Belt came off drive Avoid abusive mowing Avoid hitting the ground or large obstructions Check pulleys for foreign material in grooves Avoid hitting solid objects or ground Check belt for damage by laying it flat on the floor A belt that does not lie flat has humps or twists indicating broken or stretched cords must be replaced 14 Operation 253 Rev 3 10 2007 PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on page 5 through page 8 Check that all safety decals are installed and in good condition Replace if damaged Check to make sure all shields and guards are properly installed and in good condition Be sure that either the discharge chute mulching end cap or complete vac
56. roperly installed and that spring activated lock ing pin or collar slides freely and is seated in groove on power unit PTO shaft Show customer the safe proper procedures to be used when mounting dismounting and storing equipment Make customer aware of optional equipment available so that customer can make proper choices as required MANO253 Rev 12 22 2007 WOODS PARTS INDEX MOW N MACHINE MOWER DECK Models MX54 amp MX61 MX54T amp MX61T with PowerTilt MX54 amp MX61 Deck Assembly MX54T amp MX61T Deck Assembly with PowerTilt Deck Drive System Right Angle Gearbox Assembly Floating Deck Lift Arm PowerTilt Assembly Height Adjustment Handle Assembly for MX54 MX61 Manually Controlled Cutting Height Wheel Lift Assembly Blade Spindle Assembly Mulch Kit PowerTilt Wiring Diagram Series PowerTilt Wiring Diagram FZ Series PowerTilt with Timer Delay FZ Series MANO253 Rev 12 22 2007 Pa rts 3 1 MX54 amp MX61 DECK ASSEMBLY 59 Safety Decal Set 32 P ar ts 0253 Rev 12 22 2007 REF PART 1 09253700 2 1001975 3 1001994 4 1006418 5 1006420 8 35193 9 72411 10 74047 11 75110 11 75107 13 78107 14 78109 15 78211 15 78212 16 78116 16 78153 17 78117 17 78155 18 78118 18 78156 19 78119 19 78157 20 78120 21 78121 22 78122 23 78123 23 78158 24 78124 24 78159 25 78125 26 78128 27 78129 28 78133 QTY NONN
57. rt new bushings 6 in lift frame and fork hous ing Rotate lift channel 1 back into position and secure with cap screws 20 washers 19 and flange lock nuts 17 previously removed Lift channel Fork housing Stabilizer Bushing 1 96 Bushing 2 62 1 2 NC Flange lock nut 1 2 NC x 3 HHCS GR5 1 2 Flat washer 1 2 NC x 3 1 2 HHCS GR5 CD6246 1 Figure 14 Lift Linkage Bushing Replacement 253 Rev 3 10 2007 CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not
58. s not owned by Woods Equipment Company that appear in this manual are the property of their respec tive companies or mark holders Specifications subject to change without notice
59. sembly MX54 Figure 27 Adjustment Rod Length 4 ADJUST CUTTING HEIGHT 1 With power unit and mower on a level surface and power unit tire pressure set equally on both sides DECK set cutting height on MX54 MX61 by moving the HEIGHT height adjustment handle forward to lower the cut ting height and rearward to raise the cutting height 1 1 Use the PowerTilt switch on MX54T MX61T mod RN els 2 2 2 In the high cut range the caster wheel assembly 3 should be bolted through the lower hole in the caster fork Anti scalp rollers should be installed 4 the lower mounting hole Use the high cut range for 4 the PowerTilt decks nw 3 In the low cut range the caster wheel assembly 75423 should be bolted through the upper hole in the Figure 28 Deck Height Indicator Decal Installed ADJUST MOWER SIDE TO SIDE caster fork Anti scalp rollers should be installed in the upper mounting hole 4 When the caster wheels are moved to a different hole in the fork it will be necessary to move the rear pivot lift arm to the corresponding hole in the power unit mounting brackets See Figure 26 page 26 Rev 6 8 2010 0253 Rev 3 10 2007 Measure a similar spot to the ground on each rear corner of the mower deck If there is more than an 1 8 difference between sides adjust lift rods until sides are within 1 8 Assembly 27 Rear Pivot Lift Arm Lift Rod Heigh
60. shaft 6 Align keyways in shaft and sheave and insert key 14 7 Install spacer 3 washer 2 and bolt 1 Torque bolt to 35 Ibs ft 8 Rotate sheave and check for free movement 9 Lubricate spindle GEARBOX REMOVAL 1 Remove mower deck from power unit 2 Remove center belt shield and belt 3 Remove driveline from gearbox Retain key 4 Remove bolt and sheave from gearbox A wheel puller may be required Retain key a Remove the two bolts mounting the gearbox 6 Lift out gearbox and repair or replace 7 Follow reverse procedure for reassembly or replacement NOTE Torque gearbox mounting bolts to 35 Ibs ft REAR PIVOT LIFT ARM SERVICE 1 Remove deck from power unit 2 Check rear pivot lift for excessive free play 3 Check the torque on the center hub hardware Torque to 85 Ibs ft if necessary 4 Check hardware on both sides of center hub Replace plastic washers if necessary NOTE Do not overtighten hardware Rear pivot lift arm must be tight but should pivot with effort Service 19 CASTER WHEEL MAINTENANCE 1 2 3 4 5 6 7 8 9 Fork housing Fork Sleeve 1 013 x 1 50 x 375 Seal 1 5 x 2x 187 Bearing cone Bearing cup Washer 3 4 flat SAE Nut 3 4 NC jam Cap hub CD6241 Figure 13 Caster Wheel Assembly Once a year disassemble deck caster wheel assembly and inspect roller bearings 1 Remove dust cap 9 from top of fork housin
61. t Adjustment Handle Anti Scalp Roller pper Mounting Hole Figure 29 Height Adjustment Linkage MC54 MX61 28 Assembly MAND253 Rev 9102007 Rear Pivot Lift Arm MXT Decks SN 1100885 amp Below PowerTilt Switch amp Actuator S 6 q Lower Mounting L Anti Scalp Lift Rod Upper Mounting d Hole Roller Figure 30 Height Adjustment Linkage PowerTilt Models MANO259 Rev 81012007 Assembly 29 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to make sure it is set up properly before delivering it to the customer The following check list is a reminder of points to inspect Check off each item as it is found sat isfactory corrections are made or services are per formed Check that all safety decals are installed and in good condition Replace if damaged Check that all shields and guards are properly installed and in good condition Replace if dam aged Properly attach implement to power unit and make all necessary adjustments Check all bolts to be sure they are properly torqued Check that all cotter pins and safety pins are properly installed Replace if damaged Check and grease all lubrication points as identi fied in Lubrication page 16 Check to ensure blades are sharp in good condi tion and installed correctly Replace if damaged Check mower attitude
62. t transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods spe
63. uum attachment is installed Check that all hardware and cotter pins are prop erly installed and secure Check to ensure blades are sharp in good condi tion and installed correctly Replace if damaged Check that equipment is properly and securely attached to power unit Do not allow riders Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage MANO253 Rev 3 10 2007 Check engine oil level Clean area around oil fill dipstick Remove dipstick and check to be sure oil is in operating range between marks on dip stick Add oil if necessary but Do Not Overfill Install Dipstick assembly firmly until cap bottoms out on tube Dipstick assembly must always be secured into fill tube when engine is running Check all lubrication points and grease as instructed in Lubrication page 16 Perform a functional check of the safety interlock System each time you operate the unit Place both steering levers outward start engine engage PTO and then rise up out of the seat The engine should die when you raise up If it does not do not operate unit until the safety interlock system has been repaired and operates properly Check that the PowerTilt deck safety switch is working properly While sitting in the seat with the engine running raise the deck to a partially tilted position and move a traction arm out of neu tral The engine should shut off Repeat the same st
64. wire harness from the main wire harness terminal on right side of power unit Attach tower connector of PowerTilt harness male to main wire harness on right front side of power unit 3 Attach receptacle connector female to the seat switch 4 Attach wires from lever switch to open terminal on the wire harness Secure wires to actuator using plastic tie j jg Female 7 4 eZ gt Figure 24 FZ Series Seat Connection F Series Power Units Figure 25 1 Remove seat from the seat frame and turn upside down Save hardware for reuse 2 Disconnect seat switch cable from the bottom of the seat 3 Attach connector with purple and black wires to the seat switch 4 Attach black wire of PowerTilt cable to main wire harness connector previously removed from seat switch black to black 5 Attach green wire of PowerTilt cable to opposite side of the connector from main wire harness NOTE Figure 25 shows the seat switch removed from the bottom of the seat for picture clarification Seat switch does not have to be removed to make these connections 6 Attach seat to seat frame using hardware previ ously removed 7 Attach wires from lever switch to open terminal on the wire harness Secure wires to actuator using plastic tie NOTE Remove wiring harness when replacing power tilt deck with another attachment or use jumper part 475521 and secure harness wiring away from movi

Woods Equipment POWERTILT MX61T User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents