Woods Equipment 2300003 User's Manual
Contents
1. ust mous BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 TS1680 years Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product2. GANNON GILL Ww PT WAIN ROY Ns F AD ADD WOODS 2 Introduction RE 3580D SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4l iLEA EL INSTRUCTIVO AMA Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION m This Loader Mounting Kit is to be used only for the loaders and tractors specified in this manual Any other use or modification of this mounting kit may result in serious injury or death m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way m After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct Safety instructions are important Read all at
3. ow SPEED ROLLBACK mee Handle forward Boom down Handle forward to limit Float position Handle back Boom up Handle right Dump bucket or attachment slow Handle right to limit Dump bucket or attachment fast e Handle to left Rollback bucket or attachment Figure 16 Single Lever Control Operation Fe a g 40 Figure 17 Hose Routing MANO0572 Rev 1 30 2009 Hydraulic Installation 11 2300003 LOADER MOUNTING KIT CD6971A te 9S A 2300003 LMK 1018190 Grill Guard REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1023010 1 Right mount 1 1018190 1 Grill guard optional 2 1023011 1 Left mount 2 1001377 t 4 M20x2 5P x 40 mm HHCS CL10 9 3 1018180 2 Oscillation stop 3 57798 t 4 3 4 Hardened flat washer 4 1024088 4 M20 x 2 5P x 100 mm HHCS CL10 9 5 1001977 2 M20x2 5P x 40 mm HHCS CL10 9 t Included with grill guard 6 1028719 4 M14 x 2 0P x 60 mm HFS CL10 9 7 1028750 4 M14 x 2 0P x 40 mm HFS CL10 9 8 1006371 6 3 4 Hardened flat washer 9 1026300 8 14mm Nord Lock washer HFS Hex Flange Screw HHCS Hex Head Cap Screw 12 P ar t S MANO572 11 10 2006 1018219 amp 1023597 HOSE KIT Hose Guide Tractor Valve 9 Red Install Dust 10 Blue 9 Red Install Dust 12 Yellow Plug Install Dust 10 Blue Cap ae 6 a 1 11 Green gt S 11 Green Cap i To Loader Feeding CD6972 Feedline REF PART QTY DESCRIPTION R
4. allowing anyone to approach the equipment m Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way E Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Use a Suitable lifting device of sufficient capac ity Use adequate personnel to handle heavy com ponents E Keep all persons away from operator control area while performing adjustments service or maintenance Safety 3 LOADER MOUNT INSTALLATION TRAC
5. at this time y os Y Z 2 Za Pal P CD7101 1 4 Slide exhaust clamp 3 around exhaust stack 6 7 2 3 5 Position stack and clamp against exhaust bracket LT 2 and secure using lock nuts provided with 3 ef kT clamp i WE 6 Tighten exhaust stack hardware at muffler 1 1024093 Exhaust stack 2 1023019 Exhaust bracket 3 72130 Exhaust clamp 3 8 x 2 1 2 4 5607 5 8 NC x 1 1 2 Carriage bolt 5 57817 5 8 Hardened flat washer Figure 6 Exhaust Kit Installation 6 230 5 8 NC Hex nut Figure 7 Exhaust Kit Installed 6 Mount Installation NAN aS ne NO Install Grill Guard Optional 1 Attach grill guard 1 to the front of the tractor using four cap screws 2 and flat washers 3 2 Torque hardware to 244 lbs ft 1 1018190 Grill guard 2 1001377 M20 x 2 5P x 40 mm HHCS 3 57798 3 4 Hardened flat washer Install Oscillation Stops Optional Check front tire clearance after loader has been installed Using the loader raise front of tractor off the ground to achieve full oscillation of front axle Turn front tires completely to the right and left and check for tire con tact with loader or loader mounts If tire contact is present install oscillation stops and or adjust steering stop bolts 1 Attach oscillation stops 3 to right side of tractor using cap screws 5 and hardened flat washer 8 See Figure 9 2 Repeat for oscillation stop installation on lef
6. EF PART QTY DESCRIPTION 1 1023473 4 Hose 125 x 1 2 NPTM x 3 4 JICM 8 395058 4 Dust plug amp cap set black not 1023597 Hose Kit shown 1 1002878 4 Hose 74 x 1 2 NPTM x 3 4 JICM 9 395061 2 Plastic spiral band red 1018219 Hose Kit 10 395062 2 Plastic spiral band blue 2 1012055 4 Adapter M18 x 1 5M x 3 4 JICM 11 56061 2 Plastic spiral band green 3 1020934 1 Hose guide 12 56062 2 Plastic spiral band yellow 4 26124 4 Quick coupler set male female 1 2 13 5607 2 5 8 NC x 1 1 2 Carriage bolt 5 3018 2 Elbow 1 2 NPTM x 1 2 NPSF 90 14 57817 2 5 8 Hardened flat washer 6 313053 2 Elbow 1 2 NPTM x 3 4 JICF 90 15 230 2 5 8NC Hex nut 7 315058 2 Adapter 1 2 NPTM x 3 4 JICF 16 88 2 Plastic tie not shown Standard hardware obtain locally MAN0572 11 10 2006 P ar tS 13 1024092 EXHAUST RELOCATION KIT CD7101 af 2 REF PART QTY DESCRIPTION a 1024093 Exhaust stack 1 1023019 1 Exhaust bracket 72130 1 Exhaust clamp 5607 2 5 8NC x 1 1 2 Carriage bolt 57817 2 5 8 Hardened flat washer 230 2 5 8 NC Hex nut 44546 2 3 8 Hardened flat washer not shown NO fF WBN Standard hardware obtain locally 14 Parts WAN O 7s Wi d GE application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper t
7. Female COW s kurda balan a e le baki dala diha ka Counter Clockwise ORBM gisa lay delaleke dak kasae oeae O Ring Boss Male GW DD DD denies Clockwise KE N rr DD DD a Pitch e E r rm Female PBY sorospen leylana keke POWOr Beyond CI erke d bakaa naya Sin aia p r aka einai onetime Gauge j S Akay karika k r kak dk k ake dinan a kankaa Pounds per Square Inch GR 5y Cte k n la anan yak a d ran kan ki Grade 5 etc PTO i acates cbs Dr Power Take Off HHCS SNN DD Hex Head Cap Screw O D EE E eeeacegd ests teehee eeiacere Quick Disconnect bg eee terre enter reece errr tree errer ee Heat Treated PRE une T bee encanto fie G tetany tees inne Right Hand JIC oe Joint Industry Council 37 Degree Flare ROP Siminiana Roll Over Protective Structure A e ET erd cack E A E tad Left Hand nza rrr ox x o O Revolutions Per Minute J PE ce cee tee a A T Left n RD DD nr per eer er Right p PETE E A EE E E T Meter SAL jurna bdan Society of Automotive Engineers a rk e k hea l W n s b kah w sed aa b n ak Millimeter UNG fas yed n r seine k ea bke kat Unified Coarse LEN rrr Male UNB urta kerin ean eran dw werne deta N Unified Fine Da Dr r Mega Pascal UNS isan oi eis eaten ied cs Unified Special Vr _aA n Newton 1 6 A p p en d X Bolt Torque amp Size Charts Rev 10 10 2005 WARRANTY All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Pl
8. TOR PREPARATION A WARNING Only use this mounting kit for mounting Woods LU132 or LU132 2 loader on Case IH JX1085C and JX1095C or New Holland TN85A TN95A TN85DA TN95DA tractors Any other use or modification of this mounting kit may result in serious injury or death NOTICE E This equipment must be assembled and installed on the customer s tractor by the Woods dealer Dealer must thoroughly inspect equipment and complete each item on the PRE DELIVERY CHECK LIST DELIVERY CHECK LIST and PROD UCT REGISTRATION from the loader manual before equipment is released to the customer NOTICE m Clean threaded holes in the tractor chassis thor oughly using a tap of the proper size Paint rust or debris in the threads may not permit cap screws to be installed and tightened correctly For installing this mounting kit references to right left forward and rearward directions are determined from the operator s position in the tractor seat 1 Shut off engine and set parking brake during instal lation 2 Remove the tractor front weights if equipped 3 Leave mounting hardware loose until loader mounts are completely installed Remove Exhaust Bracket ROPS Tractors Only 1 Remove exhaust pipe from muffler and exhaust bracket 2 Remove exhaust bracket from tractor 3 Place two washers 7 between heat shield bracket and tractor Secure with bolt removed with exhaust bracket NOTE Washer
9. WOODS 2300003 LOADER MOUNTING KIT for LU132 amp LU132 2 Loaders on Case IH Tractors JX1085C JX1095C or New Holland Tractors TN85A TN95A TN85DA TN95DA Includes Hose Kits 1018219 1023597 aa Woacwmna MANO572 Rev 1 30 2009 INS LI ZAN LI LAV ON MANWAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Loader Operator s Manual are completed before releasing equipment to the owner TO THE OWNER Read this manual and Loader Operator s Manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipm
10. ar or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirect
11. d flat washer 9 1026300 14mm Nord Lock washer Install Left Mount 1 Support fuel tank with hydraulic floor jack and remove strap on bottom of tank Lower tank for access to mounting pad See Figure 4 2 Attach left mount 2 to tractor chassis using four hex flange screws 6 and Nord Lock washers 9 3 Attach to tractor frame using two cap screws 4 and hardened flat washers 8 NOTE Make sure electrical wires are placed between mount and tractor and are not pinched Coolant lines should be on the out side of the mount 4 Torque hardware to M14x2 0Px40mm 111 Ibs ft 109 N m M20 x2 5Px150mm 337 Ibs ft 457 N m 5 Raise fuel tank back into position and secure using hardware previously removed 2 1023011 Left mount 4 1024088 M20 x 2 5P x 100 mm HHCS CL10 9 6 1028719 M14 x 2 0P x 60 mm HFS CL10 9 8 1006371 3 4 Hardened flat washer 9 1026300 14mm Nord Lock washer Figure 5 Left Mount Installed MAN0572 Rev 1 30 2009 Mount Installation 5 Install Exhaust Relocation Kit 1024092 4 ROPS Tractors only Na 1 Attach exhaust bracket 2 to the right loader mount using two carriage bolts 4 hardened flat washers 5 and hex nuts 6 NOTE Carriage bolts must be installed so that the heads are inside the loader mount 2 Torque carriage bolts to 170 Ibs ft 3 Attach new exhaust stack 1 to tractor muffler using hardware previously removed Do not tighten
12. ease Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER Woods backhoe models BH70 X BH80 X and BH90 X are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Condition Model Number Warranted Duration from date of delivery to the original purchaser BW1260 BW1620 BW1800 BW2400 8 years BW240HD 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X Gearbox BB8400X DS1260 DSO1260 DS1440 TS1680 BW 126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 S15CD S20CD S22CD S25CD S27CD 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C hae commercial applications Blade RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 spindles 9204RD 2 3 years Rust throush BB600 BB720 BB840 BB6000 BB7200 BB8400 BW 126 3 BW180 3 BW1260
13. ent For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number of your equipment in the space provided Model Date of Purchase Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A PAUSES or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious Injury T This is the safety alert symbol It is used to alert you to potential personal A CAUTION Ndicates a hazardous situation which if not avoided could result in minor or moderate injury IMPORTANT Is used to address practices not related to personal injur or NOTICE NOTE Indicates helpful information ALITEC BMP CENTRAL FABRICATORS
14. eral times Do this before putting into service or allowing anyone to approach the equipment A WARNING E Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pinched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately General Description Hose Kit 1023597 is used for operating the LU132 loader and hose kit 1018219 is used for operating the LU132 2 loader To use these hose kits the tractor must be equipped with the manufacturer s multi func tion hydraulic control valve and lever Multi function valve is located on the right side of the tractor under the cab operator s platform 7a 2 Figure 10 Hydraulic Hose Connection 8 Hydraulic Installation MAN0572 Rev 1 30 2009 Install Hydraulic Fittings 1 Locate the control valve under the right side of 2 1012055 Adapter M18 x 1 5P x 3 4 JICM the operator platform cab and remove the four 4 26124 Quick cou
15. ly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill 11 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 GANNON Oregon Illinois 61061 GILL 800 319 6637 tel 800 399 6637 fax WAIN ROY wn A www WoodsEquipment com WW OOD WOODS 2006 Woods Equipment Company All rights reserved WOODS and the Woods logo are trademarks of Woods Equipment Company All other trademarks trade names or service marks
16. mm 39 29 54 40 41 30 57 42 10x 1 25 12x 1 75 18 mm 68 50 94 70 75 55 103 76 12x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14x1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27mm 234 172 323 239 263 194 363 268 18x 1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20x 1 5 22 x 2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations SA Lock Washer to We mat Bolt Torque amp Size Charts Rev 10 10 2005 Appendix 15 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 000000 100 125 o0 OGON Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS A O E E E E T Agriculture ING aes kya wl kanek y nen dekin na aw aba nn a National Coarse AT bun k n He rekayik b Automatic Transmission Fluid Lay g p wv oomn National Fine BSPP cirios British Standard Pipe Parallel NPSA National Pipe Straight Mechanical BSPTM British Standard Pipe Tapered Male NP T Kuda kal ksakn dane kin K ekle dek n National Pipe Tapered GW A ker hesna aa ku 1an naa k WI MEDA HEDA HuAA Constant Velocity NPT SWE National Pipe Tapered Swivel
17. must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions
18. n tractor with loader and slowly drive tractor into loader Shut off tractor Connect loader feedline hoses to tractor control valve couplers See Figure 15 Comply with all safety rules and start the tractor 4 Mount loader to tractor by activating bucket 10 cylinders to raise or lower the loader uprights into the loader mounts Slowly advance tractor forward activating appropriate cylinders to engage loader completely into mounts Insert mounting pins to secure loader Place feedline hoses between Hose guide and right loader mount as shown in Figure 17 Check that all tractor hydraulic control lever positions operate the loader movements correctly See Figure 16 If loader movements do not respond correctly shut off tractor relieve pressure and reconnect properly Loader control movements must be correct before proceeding Once all loader functions are correct start the tractor and operate the loader to check for leaks Purge any remaining air from the hydraulic system and check oil level Attach the plastic tie straps included in kit every 20 inches around the hoses to keep them tightly bundled and away from contact with the ground or other moving parts on the tractor or loader Before operating the loader make sure that the Pre Delivery Delivery and Pre Operation Check lists in the Loader Operator s Manual have been completed FLOAT POSITION DUMP HIGH SPEED LOWER DUMP
19. not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
20. of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC Woods Equipment a A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 USA RENE 800 319 6637 tel 800 399 6637 fax Ww frre WAIN ROY www WoodsEquipment com MA av JAJ n3 WOODS F 32079 Rev 11 24 2008 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or te
21. ool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 SAE SERIES SAE Bolt Head TI A TORQUE Identification A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SAES SAE 8 Inches Size lbs ft N m Ibs ft N m lbs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y_ METRIC SERIES NAWA Bejina Bill A TORQUE Mer Identification U TT etric etric A CHART Grade 8 8 Grade 10 9 COARSE THREAD FINE THREAD MARKING ON HEAD MARKING ON HEAD Diameter amp R R A R Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m lbs ft N m lbs ft N m lbs ft N m Ibs ft Millimeters 6 x 1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16
22. pler set male female 1 2 plugs from the valve work ports 6 313053 Elbow 1 2 NPTM x 3 4 JICF 90 2 Install two adapters 2 elbows 6 and female 7 315058 Adapter 1 2 NPTM x 3 4 JICF half of quick coupler set 4 into the two forward 8 395058 Dust cap and plug set black ports of the control valve Position elbows to point 5 395061 Plastic spiral band red lewan 10 395062 Plastic spiral band blue 3 Install two adapters 2 adapters 7 and female 11 56061 Plastic spiral band green half of quick coupler set 4 into the two rear ports ofthe control vae 12 56062 Plastic spiral band yellow NOTE Install colored bands and dust plugs between female quick coupler and fittings See Figure 12 for colored band locations 9 Red Install Dust Plugs 11 Green CD6972 1 Ys Figure 11 Hydraulic Fitting Installed Bottom View Figure 12 Hydraulic Fitting Installation Install Hose Guide Attach hose guide 3 to the right loader mount shoe using two carriage bolts 13 hardened flat washers 14 and hex nuts 15 as shown in Figure 13 NOTE Carriage bolts must be installed so that the heads are inside the loader mount shoe as shown 3 1020934 Hose guide 13 5607 5 8 NC x 1 1 2 Carriage bolt 14 57817 5 8 Hardened flat washer 15 230 5 8 NC Hex nut CD6972 2 Figure 13 Hose Guide Installation MANO572 Rev 1 30 2009 Hydraulic Installation 9 Assemble Hoses 1 At
23. s 7 are included in exhaust relo cation kit 1024092 7 44546 3 8 Hardened flat washer Place Washers 7 Behind Heat Shield TT Nord Lock Washer The Nord Lock washer is a unique bolt securing sys tem that uses tension rather than friction When the bolt and or nut is tightened the teeth grip and seat the mat ing surfaces The wedge locking effect created makes the bolt self locking The advantage to the Nord Lock washer is that it achieves maximum security when locking fasteners These washers resist loosening caused by vibration or dynamic loads They are easy to install and remove and provide positive locking at low and high preload levels They are reusable if lubricated before reuse Nord Lock secures bolts in tapped holes Nord Lock can not be used on washers that are not locked in place Figure 2 Nord Lock Washer Through holes require two pairs of NL washers 4 Mount Installation MAN0572 Rev 1 30 2009 Install Right Mount 1 Attach right mount 1 to tractor chassis and frame using four hex flange screws 7 and Nord Lock washers 9 2 Attach to tractor frame using two cap screws 4 and hardened flat washers 8 3 Torque hardware to M14x2 0Px40mm 111 Ibs ft 109 N m M20 x2 5Px100mm 337 Ibs ft 457 N m 1 1023010 Right mount 4 1024088 M20 x 2 5P x 100 mm HHCS CL10 9 7 1028750 M14 x 2 0P x 40 mm HFS CL10 9 8 1006371 3 4 Hardene
24. t side of tractor 3 Torque cap screws to 244 Ibs ft Figure 9 Oscillation Stop Installed Right Side 3 1018180 Oscillation stop 5 1001377 M20 x 2 5P x 40 mm HHCS CL10 9 8 1006371 3 4 Hardened flat washer As a valued customer Woods appreciates your comments Once loader mount and hydraulic hoses have been installed please take a few minutes to complete the Loader Mount Evaluation sheet that was supplied with your loader mount Your comments will help us continue to bring you quality products ETE Mount Installation 7 1018219 amp 1023597 HOSE KIT INSTALLATION A WARNING E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY E Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions sev
25. tach male half of quick coupler set 4 colored 1 1002878 Hose 74 x 1 2 NPTM x 3 4 JICM bands 10 amp 11 and dust caps 8 to the end of 1018219 Hose Kit two loader supply hoses 1 See Figure 14 1 1023473 Hose 125 x 1 2 NPTM x 3 4 JICM 2 Attach male half of quick coupler set 4 elbow 1023597 Hose KIt 5 colored bands 9 amp 12 and dust caps 8 to 4 26124 Quick coupler set male female 1 2 the end of other two loader supply hoses 1 See 5 3018 Elbow 1 2 NPTM x 1 2 NPSF 90 Figure 14 8 395058 Dust cap and plug set black 3 Connect loader supply hoses to loader feedlines 9 395061 Plastic spiral band red following color scheme shown in Figure 15 10 395062 Plastic spiral band blue 11 56061 Plastic spiral band green 12 56062 Plastic spiral band yellow 12 Yellow Z Install Dust Cap 1 6 AY Green CD6972 3 Figure 14 Hose Assembly Tractor Hydraulic LU132 LU132 2 Control Valve Loader Feedlines Loader Feedlines in D Green e 5 ip Yellow Forward A BUCKET CYL BASE END C BOOM CYL ROD END DUMP RED DOWN YELLOW Yellow B BUCKET CYL ROD END D BOOM CYL BASE END ROLLBACK BLUE UP GREEN Figure 15 Hose Assembly amp Loader Connection 10 Hydraulic Installation MANO572 Rev 1 30 2009 Verify Control Movements 1 Mount loader to tractor Remove mount pins from loader uprights Alig
26. tachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death E Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death m Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it Loader Mounting Kit SR3 4 25 2003 must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual E Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or
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